rfluratec

CNC Servo Motor Driven Ram Turret Punch Press

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MURATA MACHINERY. LTD.

CNC Servo Motor Driven Ram Turret Punch Press

Process Integration
• Downward extru sion up to 0.08"
• Servo controlled upward forming
. In turret bending height as high as 0.79"

Increased power delivers

higher processing stability
• Servo motor with 27.5 US tons punching capacity

Increased speed raises productivity

• Higher auto-i ndex speed, to 125 rpm
• Faster hit rate, to 400 hpm

The MURAT EC ram drive technology The servo motor drive mechanism delivers precise RAM control. Combined with Muratec application ,
incorporates a toggle mechanism driven by MOTORUM 2548-T/2558-T enables Ram Operation Patterns ideal for a wide range of processes.
an AC servo motor. This innovative
technology has resulted in achieving higher High Speed Punching Nibbling Operation Forming Operation
productivity, an environ ment friendl y
operation , and energy efficient production . A
Single rotati on of the cran k arm gives two
punching strokes.
By utilizing a mech anical advantage, the
servo driven ra m technology provides greater
punching force while generati ng less heat
and using less energy.
v
The servo motor is driven
Time

alternately in cl oc kwise and

The se rvo motor is driven
contin uously in one
Time T ime
By swing ing the toggle mechanism
between first top dead centre and
c ounter cl ockwise directions direction to swing the togg le bottom dead centre pos itions and by
Togg le Li nk
to swing the togg le between two top dead adjusting the length of st roke, the top and
mecha nism between two top centres and botto m dead bottom dead centre can be controlled to
dead centres and a bottom cent re repeated ly for high obtain the best results in forming tool
dead centre. The two top speed nibb ling operation. operations. The most Important benefit of
dead centres are this ope ration in MOTOR UM 2548­
Cam Drive automatica lly ad justed to su it T/2558 -T pu nch press is that you can set
Ram Cy lind er the sheet thic kness data to the length of dwell time at bottom dead
ach ieve the sho rtest ram centre that wil l al low the form tools to be
Punch Holder stroke and thus high speed kept together al lowing matenal flow,
punch ing and productivity. fill ing the form tool cavities. Prec ise
control over ram operation enables
excellent forming repeatability.
 Servo Drive Pioneer Motorum has evolved to a new level

Functionality !
rfluratec Power!
Speed!

Note: Photographs in this catalogu e include some o ptions.

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An environment-friendly eco-machine, Motorum

uses the energy it needs only at th e time of
punching , thanks to the servo moto r drive
low Noise Operation mechanism.

Power Consumption Comparison

(%)
100 -- - - - ---- Power consumption

•
during punch ing
Tim e
Fu ll cont rol of the ram speed
is mainta ined within one Sta ndby power
pu nching cycl e to achieve the consumption
ultimate reduction In nOise
an d vibrati on
50
43

30 ­
MATE PRECION TOOLlNG®
WILSON TOOL INTERNATIONAL~

0­
VECTRUM-3046t3 MOTORUM 2548-Tf2558-T CENTRUM-30DD
 Motorum 2548-T/2558-T provides high speed proce ~
The Key to Reduced Lead Time of bending, forming, tapping and other processes, to

In Turret Bending (ORtion)

Th e servo drive allows precise stop • Stations used: a-Station Tapping Unit (Option)
positioning of the RAM punch, Auto-index (F-Station)
A full-scale rigid tapping unit using with sync
which in turn gives accurate angle of RPM and feed speed by the servo motor.
• Process types
control, for Z-bending via ind ex­
station processing. Increase in
turret feed clearance takes the in L bend
...J
C be nd Z bend
• Tap size: M2~M10
• Tapping methods: Machine thread / Rollin
turret bending height to a maximum • Max. sheet thickness : 0.25"
• Sheet thickness: ' Speclflcations vary. depending on type of material, holediameter, etc.
of 0.79". 0.02"-0.06" (Mild Steel)

Z bend :;;:.,g;,~J~_

8-Statl on Tap pi
(Option)

Tapping tool life counter

F.orming If the tapping operation reaches to the prese
of the counter, the message is appeared aut
and inform you the timing to chang e the tool:
O pti mum control of RAM speed leads to fast and accurate forming of the
highest qual ity, with minimal distortion of the workpiece.

Retractable forming die function

Upward formi ng tool dies are
retracted to die height when not in
(Opti on)

Not in use In use

•
use. This is to avoid interference of High-Speed Indexing
th e forming die with th e workpiece Index tool speed has been raised to 1:
and wo rkholders. This allows free multi-tools and marking tools shortens
moveme nt of the sheet without any
restrictions and improves quality.

Programmable up forming
(Option together with in turret bending)
OO.et!>ur
After lowering the punch onto the
material, the servo controlled upward
- -...-«~... ­
formi ng stroke will not lift the material.
This improves accuracy on extrusion and
other high precision forming processes.

+
Downward extrusion protection
Conve ntion al turret punch presses have
long had difficulty with downward
extrus ion. As the formed work is lifted off
the uppe r surface of the die during
table/sheet movement, this option
el iminates degradation of the form
(Option)

\----m
stem ming from interference with the die.
5ing with reliability and accuracy. This machine also raises overall productivity through process integration
lether with reduction of time needed to setup and program.

Tapping
4-Station Tapping Unit (Option)
~ro n i zat i o n This tapping unit uses th e floating method
with dual cylinder feeding for a preset RPM.
• Tap size: M2.6 ~ M8
1thread • Tapping methods: Machine thread / Rolling thread
• Max. sheet thickness: 0.13"
Designed for higher productivity,
'Specilicatlons vary, depending on type 01material, hole diameter, etc quality and operating ease
Brush Table (Option)
Wh ile re duci ng scratchi ng on
the back of the works heet, the
b rus h tab le also gives stab le
movement of the worksheet
The brus h tab le reduces nois e
duri ng works heet movement
and elimi nate scratc hes to the
back of worksheet

4-Station Tapp ing Un it (Option)

Retractable Repositioning Pad Buttons
g Unit
Retractabl e repos itioning pad buttons
are ra ise d automati call y for c lam ping
the worksheet durrng th e reposi tioning
Tapping slug suction unit (Option) op erati on only , During normal
punch ing when the worksheet is
It drastically improves the tapping quality by Repositioning pad
number moving over the repos itioning pad
)matically sucking tapping chip under beneath the button s, the buttons are retracted
tapping tool. downward wh ich
eli minates scratches on
the under side of the
works heet This
DOWN Reposition ing
enhances th e qua lity of
pad buttons
~uto-I ndex Mech'am"i's·mn.. the fin ished worksheet

Slug Suction Unit (Option)

The s lug suction unit enab les better punchin g quality and minimizes
slug pu ll-back probl em for thin worksheets, This fun ction IS extreme ly
'5 rpm. Redu ction of positioning time for index tool ang les, usefu l wh ile process ing works heets having scratc h prevention fil ms.
production time. The air suction he lps to detach cut fi lms from th e workp iece .

~ing operati@m
One tool for all around deburring operation
Oeburring is accomplished using a pinching action in a tool
manufactured origi nally by Muratec. Two ball bearings
pinch an interi or or exterior edge of a part. Moving the part
through the ball remove s any burr from the upper and lower Built-in Turret Parts Chute (Option)
" side of the material.
A part c hute is provide d

~ und erneath the in ner trac k punc h

centre for eff icie nt di scharge of

~
sma ll parts, to enab le mic ro
jointless parts production, The parts
d ischarge port is located at CNC
control sid e of the press fram e ,
Maximum part size:
7,9 (X) x 5,9" (Y)
Sheet Metal Processing Expertise
The operator sho uld be able to output a high level of processing know-how without having to
think about how to do it, and this is the control concept of MOTORUM,

Conversational NC Programming and Editing Tool Alignment Confirmation Function Tool Life Monitor Function
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Program Creation & Background Editing The MOTORUM servo ram control features a The MOTORUM incorporates a programmable
ram motor torque monitonng system that auto tool life monitor function , that when tool
Programs can be created uSin g the enab les the operator to detect punch and d ie life has reac hed a set hit numbe r the "Tool life
conversati ona l mode , nonalignme nt, avoi di ng damages to th e Caution" message is displayed to capture the
Backgrou nd ed itin g of programs is also pu nch and die, operator's attention to carry out the punch and
poss ible die regr in ding

Benchmark Worksheet example Mild Steel 0.05" thick 4' x 8'

42% Reduction
.
MOTORUM 2548-T
~------------------~
58 ® + +
® + + +

5 min 45 s + ;­ + + + + + + +

+ + + + + + + + + +

CENTRUM-3000 100 o o 0 0

9 min 55 s C+ + + + + + +
------~----------~--------~~-----
-: :1 -:­

Process In novati on
In add ition to improvi ng processing ability,
Muratec works with customers in revising
production processes for sheet metal
products and offers suggestions for
improvem ent of industrial tec hniques.

Do you
~
Want to raise production speed?
~
Want to consolidate processes and
reduce holding time for work-in-process ?
."
Want to decrease the number of welded parts and raise efficiency?
."

,
Want to reduce the number of parts?
Want to reduce the number of actual parts?
~
Want to improve the production processes?
Automated Cell Systems
Applying the rich delivery results and expertise of sheet metal FMS, Muratec offers
automated cell systems ideal for client needs.

FG- 1250 I FG-1500

Features
• Micro jointless parts production
• Flexible stacking system reduces
• Post- process operations and parts handling
• Manual blank sheet loading operation is possible
• Effective parts handling of small size and hole intensive parts
• NC-type loader unit control & scheduler

FG-1250 FG-1500
Sh eet Size: M
ccc:: ax-'C._ _ _ _ _4:.,::9.:,:
.2,-x.::.,c:.,:4''
" ",9S'...c_--,-,6:.,::.0"
0.:.,:_x
cc...c",
12O cc'O
,--_
"
(Y x X) Min .[N ested Layout] 39.4" x 59.0"
~-~'---'-------
[Single Part] 11.S" x 19 7"
Blank Sh eet Th ickness: 0.02" to 0.13"
'Stocker type is also available

( I. FG1 500

F 1G-I250 I FI G-I500 Comp leted Sheet

Features
• Space saving compact design
• Increased productivity through reduced loading cycle time
• Quieter system operation
• Manual blank sheet loading operation is possible
• NC-type loader unit control & scheduler

F1 G-1250 F1G-1500 Blank Sh ee t

Sheet Size: Max. 49.2" x 98.4" 60.0" x 1200"

(Y x X) Min. 11.S" x 29.5"
Blank Sheet Thickness: 0.02" to 0.1S"
Loading Cycle Time: 22 seconds 129 seconds

( ) : F1G -1500

FFG-I250 /FFG-I500 Com pleted Sh ee t

Features
• Compact design to store and handle full size blank sheets
and finished parts
• Unmanned operation over extended periods for variety of
production schedules
• Quieter system operation
• Manual blank sheet loading operation is possible
11><11
~11 }l
Blank Sheet

• NC-type load er unit co ntrol & scheduler

32 ' 7"
(36' 9")
FFG-1250 FFG-1500
Sh eet Size: Max. 49.2" x 9S.4" 600" x 120.0"
(Y x X) Min. 11.8" x 29.5"
Blank Sheet Thickness: 0.02" to 0.1 S"
Loading / Unloading Cycle Time: 22 seconds I 29 seconds

6-she l! type

i ) FFG- 1500
 Floor Plan MOTORUM 2548-T Machine weig ht
26,4001bs
CNC Servo Motor Drive n Ram Turret Punch Press

Turret Layout Tooling range Co

a
N
co
No. of Stations
Range Round pu nch
46ST/41fT
1/2" X ~1 2.7 mm 6
1/2" A ~12.7 mm 12
1 1/4" B ~31. 7 m m 16
2" C ~50.8 mm 4
31/2" 0 ~88 . g mm 2
41/2" E ~114. 3 mm 2
3 1/2" INDEX ~76 .0 rnrn 4

Spec ifications MOTORUM 2548-T 1 MOTORUM 2558-T

Punching capacity 27.5 US tons
Maximum sheet thi ckness 0.25" (Steel ba ll table)
Y-axis stroke 62 99" 175 0"
X-axis stroke 10039"
Maximum sheel size Wlthoul repositioni ng 49.21" x 98.43" 60 .04" x 98.43" Floor Plan MOTORUM 2558-T Machine weig ht

(YxX) With one repositi on 49.21 " x 196.85" 60 .04" x 196.85" 33,0001bs
Throat depth 52.05" 6307"
Feed clearance 0.98"
Maximum allowabl e sh eet weight 330 Ibs
Hit rate (XfY) 25 mm pitch 400 hpm /300 hpm '~~l
~
8.3 mm stroke, 1.0 I 1 mm pitch 800 hpm / 700 hpm f.­
a
C')
Simu ltan eous axis speed 4920"/mln Co CD

Punc hing accuracy ± 0.004" 00

Turret index speed 40 rpm

Index tool speed 125 rpm Co

Compressed ai r Ou anllty 35 ft 3/mln

"
N

Pressure 72 Qbflin'
"
Power supply 23 KVA

Option
· 4-Station Tapp in g · Slu g suct ion unit
· 8-Statl on Tapp in g · Downward extrusion protection
· Retraclable Die-hold er function · Programmable positioni ng workholder
· Programmabl e up form in g · Cell ready
· In turret bend ing

. Safety Spec ificatio n

l - - --
• CELL READY SPEC IFt CATION

* Machine appearance may differ to that shown in the catal og ue pictures.

Machines built with CE-safety con form ity is available as option. * All specifications are subjectlo change witho ut adva nce notice.

MURATA MACHINERY, LTD. MURATA MACHINERY USA, INC MURATA MACHINERY (SHANGHAI) CO.,LTD
MACHINE TOOLS DIVISION 2120 Queen City Drive, POBox 667609, [Registry Add]
Charlotte, N.C. 28208, U.SA 135 Fu Te Xi Yi Rd., Wai Gao Qiao Free Trade Zone,
International Business Dept. TE L : +1-704-875-9280 FAX: +1-704-392-6541 Pudong, Shanghai, CHINA
2, Nakajima, Hashizume, Inuyama-shi, AICHI 484·8502, JAPAN
http://www.muratec-usa.com [Contact Add]
TEL: +81-(0)568·61-3645 FAX: +81-(0)568-61·6455
150 Xin Gao Rd., Qingpu Industrial Zone,
Headquarters MURATA MACHINERY EUROPE GmbH Shanghai, 201700, CHINA
136, Takeda·Mukaishiro-cho, Fushimi-ku, KYOTO 612-8686, Hanns-Martin-Schleyer-Stral3e 3, 0·47877, Willich, GERMANY TEl:+86-(0)21-6921-2300 FAX +86-(0)21-6921·2330
JAPAN TEL: +49-(0)2154-914-250 FAX: +49-(0)2154-914-283
TEL: +81-(0)75-672-8t38 FAX: +81-(0)75-672-869t
BEIJING BRANCH
MURATA DO BRASIL COMERCIO Rm. 309 Yu Lin Bldg., Xiang Jun Nan Li Er Xiang Jia No.5,
http ://www.mu ratec .co.jp Chaoyang·qu, Beijing , 100020, CHINA
e-mail info@muratec.co .jp EREPRESENTACAO DE MAQUINAS LTDA.
Estrada de Santa Izabel, 3383-KM 38,5 TEl:+86-(0)10-6597-3048 FAX:+86-(0)10·6591-1795
11aquaquecetuba-SP-CEP 08599-000 BRAZIL GUANGZHOU BRANCH
TEL: +55-(0)11-4648-6222 FAX: +55-(0)11-4648-6737 Room 635, United Star Hotel, 172 Chang Gang Rd ., C.,
Guangzhou, 510250, CHINA
MURATA MACHINERY SINGAPORE PTE LTD. TEL:+86-(0)20-8434-2882 FAX:+86-(0)20-8434-3463
30 Loyang Way #05-17/18 Loyang Industrial Estate
SINGAPORE, 508769
TEL: +65-6545-1228 FAX: +65·6545-2221
CAT. NO.92P1252 A 09-03-2 (X-TU)