CLIENT: IMC LIMITED

PS

PROJECT: EPMC SERVICES FOR PETROLEUM MULTI PRODUCTS PIPELINE

(ENNORE – MANALI)
AP

PIPELINE WALL THICKNESS CALCULATION FOR 16" MULTI PRODUCT

Page no. 1
PIPELINE

PIPELINE SERVICE:- MS & HSD

DISCRIPTION ABR CALCULATION RESULT

PROCESS DESIGN INPUT:

Design Code ASME B 31.8 & OISD-226

Pipe Material API 5L X70, PSL2

Pipe Outside Dia. D 406.4 mm

Corrosion Allowance CA 1.0 mm

PRESSURE & TEMPERATURE DATA:

Internal Design Pressure Pi 2.00 MPa

Design Temperature T0 60.0 °C

Ambient Temperature (Installation) T1 20.0 °C

Coefficient of Thermal expansion α 11.7 x E-6 mm/mm/per°C

MECHANICAL PROPERTIES:

Specified Minimum Yield strength SY 485.0 MPa

Weld joint Factor E 1

Temperature derating factor T 1

Elastic Modulus at Amb. Temp. ES 2.07 x E+5 MPa

Induction Bend Radius 6.0 D

(Inner Bend Radius/Pipe Diameter) n 5.5

CALCULATION:

High -Consequence Areas

A. WALL THICKNESS CALCULATION: Normal Terrain
& Crossings

Design Factor F 0.6 0.4

Allowable Stress S = FxExSyxT 291.0 MPa 194.0 MPa

Calculated Thickness tn = (PiD/2S)+CA 2.40 mm 3.09 mm

D/t Ratio =D/t 75.96 75.96

Selected Wall Thickness TS 6.35 mm 6.35 mm

Thickness deducting negative tmin = tn-(0.1xtn) 5.72 mm 5.72 mm

tolerance
=tn<tmin SAFE SAFE

Corroded thickness t =(T-CA) 5.35 mm 5.35 mm

Hoop Stress at Corroded Thickness SH = PD/2t 76.0 MPa 76.0 MPa

Mill Hydrotest Pressure PH = 1.5xPi 3.0 MPa 3.0 MPa

B.VERIFICATION OF WALL THICKNESS AGAINST HYDROTEST PRESSURE

Hoop stress at 95 % SMYS SHYD =0.95SY 460.8 MPa 460.8 MPa

Wall thickness, t t =PH*D/(2*0.95*SMYS) 1.32 mm 1.32 mm

=t<TS SAFE SAFE

C. CALCULATION OF LONGITUDINAL STRESS FOR RESTRAINED BURIED PIPELINE: NOTE:1

Longitudinal Stress due to Internal Sp = 0.3 SH 22.8 MPa 22.8 MPa

Pressure

Longitudinal Stress due to Thermal SE = α ES (T1-T2) -96.9 MPa -96.9 MPa

Expansion

Summation of Longitudinal stress SL = SE +SP -74.1 MPa -74.1 MPa

Allowable Longitudinal Stress = 0.9 SY 436.5 MPa 436.5 MPa

LONGITUDINAL STRESS CHECK SL < 0.9 SY SAFE SAFE

D. EQUIVALENT STRESS CHECK FOR CORRODED PIPE CONDITION:

Von Mises Equivalent Stress Seq = (SL² - SLSH + SH²)^0.5 130.0 MPa 130.0 MPa

EQUIVALENT STRESS CHECK SEq < 0.9 SY SAFE SAFE

 CLIENT: IMC LIMITED
PS

PROJECT: EPMC SERVICES FOR PETROLEUM MULTI PRODUCTS PIPELINE

(ENNORE – MANALI)
AP

PIPELINE WALL THICKNESS CALCULATION FOR 18" MULTI PRODUCT

Page no. 2
PIPELINE

E. WALL THINNING CALCULATION FOR INDUCTION BEND: (REQUIRED FOR PIGGABLE PIPELINE ONLY)

Bend Thinning % = 50 / (n+1) 7.69 % 7.69 %

Mother pipe thickness for Hot
TSHIB 6.35 mm 6.35 mm
induction bend
Pipe Wall Thickness After Bending TB =(1- Thinning %) x TSHIB 5.86 mm 5.86 mm

THINNING CHECK TB >= Th SAFE SAFE

F. ELASTIC BEND RADIUS CALCULATION:

Residual stress available for Bending SB =0.9SY-SEq 306.5 MPa 306.5 MPa

Minium Allowable Bending Radius Rmin =Es x D / 2SB 137.21 M 137.21 M

Proposed Eastic Bending Radius R 300.00 M 300.00 M

Allowable Angle Per 30M, Deg =TAN-1(30/(2Rmin)) 6.2 ° 6.2 °

Allowable Angle Per 30M as per

=TAN-1(30/(2R)) 2.9 ° 2.9 °
proposed Elastic bed, Deg
RESULT: ABOVE CALCULATION SHOWS THAT THE SELECTED WALL THICKNESS IS ADEQUATE FOR LONGITUDINAL AND COMBINED STR
FOR RESTRAINED PIPELINE.

NOTE 1: FOR THE CALCULATION OF LONGITUDINAL STRESS,LINE IS CONSIDERED BURIED & FULLY RESTRAINED. THE BENDING STRES
ARE CONSIDERED TO BE ZERO. THE PURPOSE OF CALCULATING LONGITUNDINAL STRESS IS TO CHECK WHETHER THE SEL
ADEQUATE OR NOT.

NOTE 2: TORSION STRESS HAVE BEEN CONSIDERED AS ZERO FOR BURIED PIPELINES.
 PSUB-IMC-104

APPENDIX- A

Rev.
Page no. 1 1

REFERENCES

Pipeline Design basis

Pipeline Design basis

Linelist/Specification

Pipeline Design basis

Pipeline Design basis

Pipeline Design basis

Process design basis

Table 7 -API 5L specification

Table 841.1.7-1 - B31.8

Table 841.1.8-1 - B31.8

Pipeline Design basis

PD-8010-1:2004 Para 6.2.2.3

Pipeline DB & Table 841.1.6-1 -B 31.8

Clause 841.1.1 ( a) - B31.8

(20>d/t<100) as per Design Code

Table 11 of API 5L

Clause 805.2.3 - B31.8

RE
ED PIPELINE: NOTE:1

Clause 833.2 ( a) - B31.8

Clause 833.2 ( c) - B31.8

Clause 833.3 ( a) - B31.8

Clause 833.3 ( b) - B31.8

NOTE:2

Clause 833.4 ( c) - B31.8

 PSUB-IMC-104

APPENDIX- A

Rev.
Page no. 2 1

FOR PIGGABLE PIPELINE ONLY)

PD-8010-1:2004 Para 6.2.2.3

PD-8010-1:2004 Para 6.2.2.3

THICKNESS IS ADEQUATE FOR LONGITUDINAL AND COMBINED STRESS

S CONSIDERED BURIED & FULLY RESTRAINED. THE BENDING STRESS & AXIAL FORCES
LATING LONGITUNDINAL STRESS IS TO CHECK WHETHER THE SELECTED THICKNESS IS
 CLIENT: IMC LIMITED
PS

PROJECT: EPMC SERVICES FOR PETROLEUM MULTI PRODUCTS PIPELINE

(ENNORE – MANALI)
AP

PIPELINE WALL THICKNESS CALCULATION FOR 18" MULTI PRODUCT

Page no. 1
PIPELINE

PIPELINE SERVICE:- MS & HSD

DISCRIPTION ABR CALCULATION RESULT

PROCESS DESIGN INPUT:

Design Code ASME B 31.8 & OISD-226

Pipe Material API 5L X70, PSL2

Pipe Outside Dia. D 610.0 mm

Corrosion Allowance CA 1.0 mm

PRESSURE & TEMPERATURE DATA:

Internal Design Pressure Pi 2.00 MPa

Design Temperature T0 60.0 °C

Ambient Temperature (Installation) T1 20.0 °C

Coefficient of Thermal expansion α 11.7 x E-6 mm/mm/per°C

MECHANICAL PROPERTIES:

Specified Minimum Yield strength SY 485.0 MPa

Weld joint Factor E 1

Temperature derating factor T 1

Elastic Modulus at Amb. Temp. ES 2.07 x E+5 MPa

Induction Bend Radius 6.0 D

(Inner Bend Radius/Pipe Diameter) n 5.5

CALCULATION:

High -Consequence Areas

A. WALL THICKNESS CALCULATION: Normal Terrain
& Crossings

Design Factor F 0.4 0.6

Allowable Stress S = FxExSyxT 194.0 MPa 291.0 MPa

Calculated Thickness tn = (PiD/2S)+CA 4.14 mm 3.10 mm

D/t Ratio =D/t 114.02 114.02

Selected Wall Thickness TS 6.35 mm 6.35 mm

Thickness deducting negative tmin = tn-(0.1xtn) 5.72 mm 5.72 mm

tolerance
=tn<tmin SAFE SAFE

Corroded thickness t =(T-CA) 5.35 mm 5.35 mm

Hoop Stress at Corroded Thickness SH = PD/2t 114.0 MPa 114.0 MPa

Mill Hydrotest Pressure PH = 1.5xPi 3.0 MPa 3.0 MPa

B.VERIFICATION OF WALL THICKNESS AGAINST HYDROTEST PRESSURE

Hoop stress at 95 % SMYS SHYD =0.95SY 460.8 MPa 460.8 MPa

Wall thickness, t t =PH*D/(2*0.95*SMYS) 1.99 mm 1.99 mm

=t<TS SAFE SAFE

C. CALCULATION OF LONGITUDINAL STRESS FOR RESTRAINED BURIED PIPELINE: NOTE:1

Longitudinal Stress due to Internal Sp = 0.3 SH 34.2 MPa 34.2 MPa

Pressure

Longitudinal Stress due to Thermal SE = α ES (T1-T2) -96.9 MPa -96.9 MPa

Expansion

Summation of Longitudinal stress SL = SE +SP -62.7 MPa -62.7 MPa

Allowable Longitudinal Stress = 0.9 SY 436.5 MPa 436.5 MPa

LONGITUDINAL STRESS CHECK SL < 0.9 SY SAFE SAFE

D. EQUIVALENT STRESS CHECK FOR CORRODED PIPE CONDITION:

Von Mises Equivalent Stress Seq = (SL² - SLSH + SH²)^0.5 155.2 MPa 155.2 MPa

EQUIVALENT STRESS CHECK SEq < 0.9 SY SAFE SAFE

 CLIENT: IMC LIMITED
PS

PROJECT: EPMC SERVICES FOR PETROLEUM MULTI PRODUCTS PIPELINE

(ENNORE – MANALI)
AP

PIPELINE WALL THICKNESS CALCULATION FOR 18" MULTI PRODUCT

Page no. 2
PIPELINE

E. WALL THINNING CALCULATION FOR INDUCTION BEND: (REQUIRED FOR PIGGABLE PIPELINE ONLY)

Bend Thinning % = 50 / (n+1) 7.69 % 7.69 %

Mother pipe thickness for Hot
TSHIB 6.35 mm 6.35 mm
induction bend
Pipe Wall Thickness After Bending TB =(1- Thinning %) x TSHIB 5.86 mm 5.86 mm

THINNING CHECK TB >= Th SAFE SAFE

F. ELASTIC BEND RADIUS CALCULATION:

Residual stress available for Bending SB =0.9SY-SEq 281.3 MPa 281.3 MPa

Minium Allowable Bending Radius Rmin =Es x D / 2SB 224.41 M 224.41 M

Proposed Eastic Bending Radius R 300.00 M 300.00 M

Allowable Angle Per 30M, Deg =TAN-1(30/(2Rmin)) 3.8 ° 3.8 °

Allowable Angle Per 30M as per

=TAN-1(30/(2R)) 2.9 ° 2.9 °
proposed Elastic bed, Deg
RESULT: ABOVE CALCULATION SHOWS THAT THE SELECTED WALL THICKNESS IS ADEQUATE FOR LONGITUDINAL AND COMBINED STR
FOR RESTRAINED PIPELINE.

NOTE 1: FOR THE CALCULATION OF LONGITUDINAL STRESS,LINE IS CONSIDERED BURIED & FULLY RESTRAINED. THE BENDING STRES
ARE CONSIDERED TO BE ZERO. THE PURPOSE OF CALCULATING LONGITUNDINAL STRESS IS TO CHECK WHETHER THE SEL
ADEQUATE OR NOT.

NOTE 2: TORSION STRESS HAVE BEEN CONSIDERED AS ZERO FOR BURIED PIPELINES.
 PSUB-IMC-104

APPENDIX- A

Rev.
Page no. 1 1

REFERENCES

Pipeline Design basis

Pipeline Design basis

Linelist/Specification

Pipeline Design basis

Pipeline Design basis

Pipeline Design basis

Process design basis

Table 7 -API 5L specification

Table 841.1.7-1 - B31.8

Table 841.1.8-1 - B31.8

Pipeline Design basis

PD-8010-1:2004 Para 6.2.2.3

Pipeline DB & Table 841.1.6-1 -B 31.8

Clause 841.1.1 ( a) - B31.8

(20>d/t<100) as per Design Code

Table 11 of API 5L

Clause 805.2.3 - B31.8

RE
ED PIPELINE: NOTE:1

Clause 833.2 ( a) - B31.8

Clause 833.2 ( c) - B31.8

Clause 833.3 ( a) - B31.8

Clause 833.3 ( b) - B31.8

NOTE:2

Clause 833.4 ( c) - B31.8

 PSUB-IMC-104

APPENDIX- A

Rev.
Page no. 2 1

FOR PIGGABLE PIPELINE ONLY)

PD-8010-1:2004 Para 6.2.2.3

PD-8010-1:2004 Para 6.2.2.3

THICKNESS IS ADEQUATE FOR LONGITUDINAL AND COMBINED STRESS

S CONSIDERED BURIED & FULLY RESTRAINED. THE BENDING STRESS & AXIAL FORCES
LATING LONGITUNDINAL STRESS IS TO CHECK WHETHER THE SELECTED THICKNESS IS
 CLIENT: IMC LIMITED
PS

PROJECT: EPMC SERVICES FOR PETROLEUM MULTI PRODUCTS PIPELINE

(ENNORE – MANALI)
AP

PIPELINE WALL THICKNESS CALCULATION FOR 18" MULTI PRODUCT

Page no. 1
PIPELINE

PIPELINE SERVICE:- MS & HSD

DISCRIPTION ABR CALCULATION RESULT

PROCESS DESIGN INPUT:

Design Code ASME B 31.8 & OISD-226

Pipe Material API 5L X70, PSL2

Pipe Outside Dia. OD 457.0 mm

Wall thickness, tw tw 14.27 mm

Inside Dia. ID 428.46 mm

PRESSURE & TEMPERATURE DATA:

Internal Design Pressure Pi 9.70 MPa

Design Temperature T0 60.0 °C

Ambient Temperature (Installation) T1 20.0 °C

Coefficient of Thermal expansion α 11.7 x E-6 mm/mm/per°C

MECHANICAL PROPERTIES:

Specified Minimum Yield strength SY 485.0 MPa

Weld joint Factor E 1

Temperature derating factor T 1

Elastic Modulus at Amb. Temp. ES 2.07 x E+5 MPa

Induction Bend Radius 6.0 D

(Inner Bend Radius/Pipe Diameter) n 5.5

SOIL & OTHER PROPERTIES:

Unit weight of fill or Soil density ws 1800.0 kgf/m3

Depth of cover Hc 1.5 m

Water above the top of pipe hw 0.0 m

Density of water ȿw 1000 kgf/m3

Modulus of soil reaction E1 3.4 MPa

CALCULATION:

The dead Load Wc Ws x Hc x OD 1233.9 Kgf/m3

The soil weight pressure Ps Wc / OD 2700 Mpa

Design Factor FS Hc / OD 105

water buoyancy factor Rw 1-0.33 x (hw/Hc) 1.00

Emprical coefficient of elastic support B1

B.VERIFICATION OF WALL THICKNESS AGAINST HYDROTEST PRESSURE

Hoop stress at 95 % SMYS SHYD =0.95SY 460.8 MPa 460.8 MPa

Wall thickness, t t =PH*D/(2*0.95*SMYS) 0.00 mm 0.00 mm

=t<TS FAIL FAIL

C. CALCULATION OF LONGITUDINAL STRESS FOR RESTRAINED BURIED PIPELINE: NOTE:1

Longitudinal Stress due to Internal Sp = 0.3 SH 0.0 MPa 0.0 MPa

Pressure

Longitudinal Stress due to Thermal SE = α ES (T1-T2) -96.9 MPa -96.9 MPa

Expansion

Summation of Longitudinal stress SL = SE +SP -96.9 MPa -96.9 MPa

Allowable Longitudinal Stress = 0.9 SY 436.5 MPa 436.5 MPa

LONGITUDINAL STRESS CHECK SL < 0.9 SY SAFE SAFE

D. EQUIVALENT STRESS CHECK FOR CORRODED PIPE CONDITION:

Von Mises Equivalent Stress Seq = (SL² - SLSH + SH²)^0.5 96.9 MPa 96.9 MPa

EQUIVALENT STRESS CHECK SEq < 0.9 SY SAFE SAFE

 CLIENT: IMC LIMITED
PS

PROJECT: EPMC SERVICES FOR PETROLEUM MULTI PRODUCTS PIPELINE

(ENNORE – MANALI)
AP

PIPELINE WALL THICKNESS CALCULATION FOR 18" MULTI PRODUCT

Page no. 2
PIPELINE

E. WALL THINNING CALCULATION FOR INDUCTION BEND: (REQUIRED FOR PIGGABLE PIPELINE ONLY)

Bend Thinning % = 50 / (n+1) 7.69 % 7.69 %

Mother pipe thickness for Hot
TSHIB 15.88 mm 15.88 mm
induction bend
Pipe Wall Thickness After Bending TB =(1- Thinning %) x TSHIB 14.66 mm 14.66 mm

THINNING CHECK TB >= Th SAFE SAFE

F. ELASTIC BEND RADIUS CALCULATION:

Residual stress available for Bending SB =0.9SY-SEq 339.6 MPa 339.6 MPa

Minium Allowable Bending Radius Rmin =Es x D / 2SB 139.27 M 139.27 M

Proposed Eastic Bending Radius R 300.00 M 300.00 M

Allowable Angle Per 30M, Deg =TAN-1(30/(2Rmin)) 6.1 ° 6.1 °

Allowable Angle Per 30M as per

=TAN-1(30/(2R)) 2.9 ° 2.9 °
proposed Elastic bed, Deg
RESULT: ABOVE CALCULATION SHOWS THAT THE SELECTED WALL THICKNESS IS ADEQUATE FOR LONGITUDINAL AND COMBINED STR
FOR RESTRAINED PIPELINE.

NOTE 1: FOR THE CALCULATION OF LONGITUDINAL STRESS,LINE IS CONSIDERED BURIED & FULLY RESTRAINED. THE BENDING STRES
ARE CONSIDERED TO BE ZERO. THE PURPOSE OF CALCULATING LONGITUNDINAL STRESS IS TO CHECK WHETHER THE SEL
ADEQUATE OR NOT.

NOTE 2: TORSION STRESS HAVE BEEN CONSIDERED AS ZERO FOR BURIED PIPELINES.
 PSUB-IMC-104

APPENDIX- A

Rev.
Page no. 1 1

REFERENCES

Pipeline Design basis

Pipeline Design basis

Linelist/Specification

Pipeline Design basis

Pipeline Design basis

Process design basis

Table 7 -API 5L specification

Table 841.1.7-1 - B31.8

Table 841.1.8-1 - B31.8

Pipeline Design basis

PD-8010-1:2004 Para 6.2.2.3

from soil investigation report

from geo technical report

Table A-1 of API 1102

Eqtn 6-4 of AWWA M11 Cl.6

RE

ED PIPELINE: NOTE:1

Clause 833.2 ( a) - B31.8

Clause 833.2 ( c) - B31.8

Clause 833.3 ( a) - B31.8

Clause 833.3 ( b) - B31.8

NOTE:2

Clause 833.4 ( c) - B31.8

 PSUB-IMC-104

APPENDIX- A

Rev.
Page no. 2 1

FOR PIGGABLE PIPELINE ONLY)

PD-8010-1:2004 Para 6.2.2.3

PD-8010-1:2004 Para 6.2.2.3

THICKNESS IS ADEQUATE FOR LONGITUDINAL AND COMBINED STRESS

S CONSIDERED BURIED & FULLY RESTRAINED. THE BENDING STRESS & AXIAL FORCES
LATING LONGITUNDINAL STRESS IS TO CHECK WHETHER THE SELECTED THICKNESS IS
 CLIENT: RELIANCE GAS PIPELINES LIMITED

PROJECT: SHAHDOL-PHULPUR GAS PIPELINE

UPHEAVAL BUCKLING CALCULATION sh 8 of 9

a) INPUTS
DESCRIPTION UNIT REFERENECE 16" Gas Pipeline

Out side diameter , D mm 406.4

Wall thickness, Ts mm #REF!
Internal Diameter, d mm #REF!
Over all outside diameter with coating mm #REF!
Cross sectional area, As mm 2
#REF!
Pipe internal area, Ai mm2 #REF!
Soil friction coefficient, ᶙ 0.3
Modulous of Elasticity, E Pa 2.07E+11
Moment of Inertia mm 4
#REF!
Flexural Rigidity, EI Nm 2
#REF!
Weight of pipe N/m #REF!
Weight of content N/m #REF!
Total weight (pipe weight +content), Wo N/m #REF!

Total axial force, P N (0.5SH-vSH+SE)*AS

Axial stress due to hoop stress, vSH Kpa v*PD/2t #REF!
Axial stress due tointernal pressure Kpa 0.5SH #REF!
Thermal stress, SE KPa #REF!
Total axial force, P N #REF!
Depth of cover, M 1.2
Uplift coefficient from compacted bacfill, Fc 0.5
Back fill dry soil density over active length -Compacted,
Kg/m3 1900
ρbc
Uplift coefficient from uncompacted bacfill, Fuc 0.1
Back fill dry soil density over active length- Uncompacted,
Kg/m3 1450
ρbuc
The required downward force from OTC paper, W
W=﴾1.16-4.76(EI*Wo/Ȣ)^0.5/P)*P(Ȣ*Wo/EI)^0.5 N/M
Uplift resistance from soil & pipe, q
q = H*D*ρbuc*(1+Fuc*(H/D)) N/M
Depth of cover-imperfection height, H M 0.9
Condition for stability is W<Wo+q
Required downward,W, uplift soil resistance,
Imperfection height , Ȣ in M Wo, N/M
N/M q, N/M
UPHEAVAL BUCKLING ANALYSIS

0.3 #REF! 6.35E+03 #REF!

0.2 #REF! 7.20E+03 #REF!

This document is the property of SIP who will safeguard its rights according to the civil and penal provisions of the law.
 0.1 #REF! 8.08E+03 #REF!

This document is the property of SIP who will safeguard its rights according to the civil and penal provisions of the law.
 F44456

APPENDIX- A

Rev.
sh 8 of 9
1A 1B

0.4064

#REF!
#REF!
#REF!
#REF!
#REF!

Wo+q, N/M Stability

#REF! #REF!
#REF! #REF!

This document is the property of SIP who will safeguard its rights according to the civil and penal provisions of the law.
 #REF! #REF!

This document is the property of SIP who will safeguard its rights according to the civil and penal provisions of the law.