BULLETIN 400

JULY 2014

APCO SEWAGE AIR VALVES

GENERATION II

Sewage Combination Air Valve

Sewage Air Release Valve Series 440 SCAV
Series 400 SARV

Sewage Air/Vacuum Valve

Series 401 SAVV
Patented Concave Float

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 Generation II APCO Air Valves for Sewage
Pipeline Systems
Effects of air in a pressurized closed-pipeline system must be recognized. An air pocket will decrease the
cross sectional area and increase frictional pressure loss. The combined loss for two-phase flow (air and water)
is always greater than the pressure loss for each phase flowing alone. Thus, air in a pipeline increases system
flow resistance and increases system head against which pumps must operate.

Air may enter a piping system in many ways:

(1) Air in the pipeline when initially filled may not be completely purged.

(2) Air may be drawn in at a pump inlet by entrainment if the liquid level falls below the inlet elevation.

(3) A
 ir in solution (about 2% by volume) will be released at points in the pipeline where the pressure is
reduced, especially where the line elevation is close to the hydraulic gradient.

(4) Gas created from digested sewage.

(5) Air may be drawn in through packings, seals and flanged joints.

(6) Air may enter by vortexing at the pump.

Air in piping tends to collect at high points in the line when flow velocities are low. If the air pocket formed is
large, part of it will be removed when the velocity increases. This partitioned air may or may not go through
the system. It all depends on velocity, pipe size, and pipe down-slope. It may only move into the sloping
straight section and then return to the summit when the velocity decreases.

While it is impossible to totally prevent accumulation of air (or gases) within the piping system, the volume can
be greatly minimized by installing APCO Sewage Air Release Valves.

When air is present in a hydraulic pipeline, flows are erratic, unpredictable and have high head losses. Sewage
works require Air Release Valves on pipeline high points.

All APCO Sewage Valves are furnished for 150 psi (1034 kpa). Higher pressures available. Specify if operating
pressure is below 20 psi (138 kpa) for a lower durometer seat.

Backflushing Attachments Optional for All Sewage Valves

While sewage media is standing in the valve body, sediment will attempt to settle out at the bottom.
This sediment may be flushed out periodically.

After installation, Sewage Valves should be inspected to determine need to backflush approximately
once a year. Inspection takes only a few minutes and is simple:

1. Shut off the inlet valve.

2. Open the blow off valve and observe. If fluid drains out the valve body rapidly, flushing is not required.

Should heavy suspended solids and grease be anticipated, attachments shown are recommended for ease
of flushing.

2 © 2014 DeZURIK, Inc. www.dezurik.com

Sewage Combination Air Valve - Series 440 SCAV
- First in a single body

- No spills

- No spurts

- Shorter

- Patented Concave float

Now, APCO brings you the latest state of the art

Sewage Air Valve design: a single body, double
orifice “Sewage Combination Air Valve”.
Generation II…a new generation of air valve design.

Field tested under actual operating conditions.

Incorporating all features that have made the 400
Sewage Air Release Valves and 401 Sewage Air/
Vacuum Valves the world’s finest…Now in a single
body-plus a new concave float – to give even greater
performance and reliability.

You no longer need to dig deeper trenches or build

deeper vaults because the 440 series is at least 30%
shorter than other models!

Valves that won’t spill or spurt before shutting off.

No more messy waste flooded valve vaults to pump
out – or pump station floors to mop up – it shuts off
drop tight.

Take a serious look at Generation II – APCO Sewage

Valves. Manufactured to our industry’s highest
standards providing the highest efficiency and
reliability of any sewage air valve available in the
market today.

Series 440 SCAV

Height Weight
Model Size Inlet Outlet Dia.
Valve w/Attachments Plain w/Attachments
1" 2" NPT 1" NPT 19.5" 24.5" 9.5" 87 95
443
25 50 25 495 622 241 39 43
2" 2" NPT 2" NPT 20.5" 27" 9.5" 93 100
445
50 50 50 521 686 241 42 45
3" 3" NPT 3" NPT 23.5" 29.5" 11" 147 157
447
80 80 80 597 749 279 67 71
4" 4" NPT 4" NPT 23.5" 30" 11" 150 175
449
100 100 100 597 762 279 68 79
6" 6" 125 lb. Flange 6" 35" 39" 13.75" 242 297
456
150 150 150 889 991 349 110 135

Inch Pounds
Millimeter Kilograms

www.dezurik.com 3
 Sewage Combination Air Valve (Single Body)
With Two Independent Orifices
Series 440 SCAV
Double
-L
 arge orifice [for air out and in] orifice
(Air/Vacuum Valve function) Large
Small
orifice
orifice
-S
 mall orifice [for air release]
(Under pressure function)

- Concave float Backflushing

Attachments
Single Optional
Two major complaints now body
remedied with APCO’s introduction
of the concave float.

1. Spillage

People easily tolerate and are reasonable about

water spillage from valves but sewage is cause
for some engineers and users alike to avoid use of
Sewage Air Valves, regardless of need to a system.

During the past 30 years, the single most highly

objectional complaint about the Sewage Air Valve is,
“it spills” or “it spurts sewage.”

The concave float eliminates this complaint because

of the unique impact zone which is extremely
sensitive to sewage media entering the Sewage
Air Valve. The impact zone causes instantaneous Concave Float
and upward movement of the float to shut-off the Optional
discharge orifice as soon as media contacts the float. Inlet Shutoff Valve

No spilling or spurting occurs even with low

pressure (below 20 psi, 138 kpa).

2. Height Impact
Zone
The second most objectional complaint has been
height. Sewage Air Release Valves of standard
design have been too tall, requiring deeper pipeline Small Orifice
trenches and bigger valve vaults. These are costly Operating Small Venting
requirements. Pressure Orifice Capacity
psi/kpa Diameter CFFAM
Now, the concave float with an impact zone allows 0-150 .219"
68
0-1034 6
fast action closure to create a greater air trap inside
0-300 .156"
the Sewage Air Valve body than possible with the 0-2068 4
95

hemispherical style float. This new design is also

30% shorter in height. Inch
Millimeter

Higher operating pressures available

4 www.dezurik.com
Specifications
Specify APCO With Confidence
Sewage Combination Air Valve Series 440 SAVV
Sewage Combination Air Valve (single body, double orifice) allows large volumes of air to escape or enter
through the larger diameter orifice when filling or draining a pipeline.

When the pipeline is filled and pressurized the large air/vacuum orifice shall stay closed, but the smaller
diameter air release orifice shall remain operative and open to allow small pockets of air accumulation to
escape automatically and independently of the large orifice.

The large air/vacuum orifice shall shut off when the free floating-center guided plug is raised into the orifice
by the lifting force of the concave - bottom float. The large orifice shut-off shall be “without spilling.”

The Buna-N seat must be fastened to the valve cover, without distortion, for drop-tight shut-off.

The overall height and width shall not exceed the dimensions shown on the table on page 3.

Optional - Inlet and blow off valves, quick disconnect couplings and minimum 5' (1.5m) hose for flushing.
Engineer to specify.

Materials of construction shall be certified the following ASTM specifications:

Body & Cover Cast Iron ASTM A126 GR.B

Ductile Iron ASTM A536 GR 65-45-12
Patented Concave Float Stainless Steel ASTM A240 T304
Stem Stainless Steel Series T300
Needle and Seat Buna-N Nitrile Rubber
Plug (1"-4")(25-102mm) Brass ASTM B124
(6" size)(152mm) Stainless Steel ASTM A240 T304
Leverage Frame (1"-2")(25-51mm) Delrin or Cast Iron (3"-4"-6") ASTM D4181/ASTM A126 GR.B
Exterior Paint Universal Metal Primer FDA Approved for Potable Water

www.dezurik.com 5
 Sewage Air/Vacuum Valve - Series 401

Series 401 and larger Model APCO Sewage Air/

Shutoff Vacuum Valves are specifically designed for
Valve
operation on sewage and waste media.
Venting Air/Vacuum Valves are needed to vent large
Mechanism
volumes of air when the sewage line is filled and
allow air to re-enter when draining, to prevent
vacuum or column separation occurring. Sewage
Air/Vacuum Valves utilize two floats, each
connected to a common stem which is guided
through a bushing.

The upper float shuts off instantaneously against

Backflushing the seat, due to the impact zone and lifting force
Stem
Attachments of the much larger concave bottom float, as
Optional sewage media enters the valve body.

Once closed, and pressurized, the Air/Vacuum

Valve will not open to release air. It will open
under negative pressure allowing air to re-enter
and prevent vacuum from forming in the line.

Concave
Float

Optional
Blowoff
Valve

Larger Sizes
Have Flanged
Inlets

Optional
Inlet Shutoff Valve

6 www.dezurik.com
Dimensions and Specifications
Series 401 Sewage Air Vacuum Valve
Size Height Major Weight
Model
Inlet Outlet Valve w/Attachments Dia. Plain w/Attachments
2" NPT 1" NPT 16.25" 20" 7" 41 55
401
50 25 413 508 178 19 25
2" NPT 2" NPT 19.75" 23.5" 9.5" 85 115
402
50 50 502 597 241 39 52
3" NPT 3" NPT 19.75" 23.75" 9.5" 85 118
403
80 80 502 603 241 39 54
4" NPT 4" Plain 30" 35.25" 12" 130 200
404
100 100 762 895 305 59 91
6" FLG 6" Plain 32.5" 36.5" 16" 190 290
406
150 150 826 927 406 86 132
8" FLG 8" Plain 36" 40" 18" 310 430
408
200 200 914 1016 457 141 195
10" FLG 10" Plain 41" 45" 20" 600 800
410
250 250 1041 1143 508 272 363
12" FLG 12" Plain 47" 53.5" 25" 750 980
412
300 300 1194 1359 635 340 445
14" FLG 14" Plain 51.5" 57.25" 29" 950 1230
414
350 350 1308 1454 737 431 558

Inch Pounds 4" (100mm) and larger flanged outlets available.

Millimeter Kilograms

Specify APCO with Confidence - Sewage Air/Vacuum Valve Series 401

Sewage Air/Vacuum Valves shall allow unrestricted venting or re-entry of air through it during filling or
draining of the force main to prevent vacuum. The Sewage Air/Vacuum Valve shall incorporate (2)
stainless steel floats directly connected by a stainless steel stem, to maintain an air gap between the bottom
concave float and top shut-off float. The air gap shall retard waste solids from fouling or clogging the top
shut-off float. The internal baffle shall be fitted with a guide bushings and act to protect the shut-off float from
direct air flow. The baffle shall retain the Buna-N seat in place, without distortion for tight shut-off.

All internals shall be easily removed thru the top cover without removing the main valve from the line. The
complete valve shall withstand 500 psi (3447 kpa) test. Optional - Inlet and blow off valves, quick disconnect
couplings and minimum 5' (1.5m) hose for flushing. Engineer to specify.

The valve manufacturer shall furnish professionally printed installation and maintenance instruction manuals
with each valve.

Materials of construction shall be certified the following ASTM specifications:

Body, Cover and Baffle Cast Iron ASTM A126 GR.B

Ductile Iron ASTM A536 GR 65-45-12
Upper Float Stainless Steel ASTM A240
Patented Concave Lower Float Stainless Steel ASTM A240 T304
Stem, Guide Bushing Stainless Steel Series T300
Seat Buna-N Nitrile Rubber
Exterior Paint Universal Metal Primer FDA Approved for Potable Water

www.dezurik.com 7
 Sewage Air Release Valve - Series 400 & 450
Series 400 and 450 APCO Sewage Air Release Shutoff
Valves are specially designed for use with sewage Valve
Shown 90°
and waste media. Out of
Position
The concave float, stem and body keep the
valve venting mechanism as free from contact
with sewage as possible. The float hangs freely
in the center of the valve body and responds
instantaneously to the fall and rise of the sewage Backflushing
media due to the concave float. Attachments
Optional

How It Works Venting

Mechanism
When sewage enters the valve, it rises, forcing N
o
air out ahead of it. Then as sewage reaches the w
concave float, it raises the float and float stem
Body
instantly, due to the very sensitive impact zone. 30%
This fast action closes the venting mechanism, S Stem
trapping the remaining air in the valve body. This h
entrapped air is initially at atmospheric pressure but o
Concave
r
it’s compressed after the venting mechanism closes. t Float
The sewage continues rising in the valve, until air e
and sewage are at the same pressure. The sewage r
then stops rising, leaving the venting mechanism
free from contamination.

Additional gases given off by the sewage rise into

the valve body, displacing and lowering the sewage
level until the float drops, opening the venting
mechanism allowing gases to escape. Sewage Optional
Blowoff
again rises to occupy the space vacated by the Valve
escaped gas, lifts the float and closes the venting
mechanism. This cycle is repeated frequently as
air and gas collect in the valve without spillage
or spurting, due to the sensitivity of the patented
Optional
concave float. Inlet
Valve

8 www.dezurik.com
Dimensions and Specifications
Series 400 & 450 Sewage Air Release Valves
Size Height Operating Venting Weight
Major Orifice
Model Pressure Capacity
Inlet Outlet Valve w/Attach. Dia. Dia.* Plain w/Attach.
psi/kpa CFFAM
2" NPT 0-50 .313"
55
50 0-345 8
3" NPT .5" NPT 17.5" 23.5" 7.5" 0-150 .25 STD 41 55
400 90
80 13 445 597 191 0-1034 6 19 25
4" NPT 0-300 .156"
25
100 0-2068 4
2" NPT
50 0-150 .5" STD
350
0-1034 13
3" NPT 1" NPT 20" 26.5" 9.5" 85 118
450
80 25 508 673 241 39 54
0-300 .438"
4" NPT 520
0-2068 11
100

Inch Pounds *Orifice diameter is determined by pressure, not by size.

Millimeter Kilograms

Specify APCO With Confidence

Sewage Air Release Valve Models 400 & 450
Sewage Air Release Valves shall have an elongated body and be designed to operate (open) while pressurized
allowing entrained air in a sewage force main line, sewage pump or waste water system to escape through
the air release orifice without spillage or spurting. After entrained air escapes through the air release orifice,
the valve orifice shall be closed by a needle mounted on a compound lever mechanism, (energized by a
concave float) and prevent media from escaping. The air release orifice will then remain closed until more
air accumulates and the opening cycle repeats automatically. The internal compound lever mechanism shall
be stainless steel to prevent corrosion. Optional: Inlet and blow off valves, quick disconnect couplings and
minimum 5’ (1.5m) hose for flushing. Engineer to specify.

The internal linkage shall be fitted with a stem, having a stainless steel concave float threaded onto the
opposite end. The concave float shall hang inside the valve body, slightly above the inlet and maintain an
air gap between the lever mechanism and the waste media. The valve body and float shall withstand 500
psi (3447kpa) shell test pressure. The valve inlet shall be 2", 3", 4" NPT (50, 80, 100mm) Model 400 or 450.
Engineer to specify.

Materials of construction shall be certified the following ASTM specifications:

Body & Cover Cast Iron ASTM A126 GR.B

Ductile Iron ASTM A536 GR 65-45-12
Internal Linkage, Stem Stainless Steel Series T300
Patented Concave Float Stainless Steel ASTM A240 T304
Needle Buna-N Nitrile Rubber
Exterior Paint Universal Metal Primer FDA Approved for Potable Water

www.dezurik.com 9
 Custom Combination Sewage Air Valves
Typical pit installation detail for Sewage Air Valve
Seat Detail
Finished 30" Dia. Vented M H Frame Air/Vacuum Valve
grade and Cover (bolted down) 125 lb: 14" (350mm) & larger
250 lb: all sizes

6"
Min.

Sewage
Air Release
Valve
APCO
Sewage
Air Release
Valves

3' - 0"
I.D.
Precast
Concrete Concave Float
(depth as
required)

2" Min. 2" NPT.

8"
Typ. Reinforced
Concrete Concrete
COncr Ete
Pipe Footing
FoOtInG

1-8" Compacted
Typ. 8"
Gravel Bedding
Min.
Isolation
Butterfly Valve

Inlet

Performance graph
For Air/Vacuum Valve air inflow/outflow thru valve in standard cubic feet of free air per second, (SCFS) test conducted by:
Phillips Petroleum Company Engineering Department — Test Division Edmond Plant Feb. 2, 1961
Southern Research Institute Birmingham, Alabama May 8, 1959

Inflow Outflow
500 300 200 100 50 40 30 20 10 8 7 6 5 4 3 2 1 0.8 0.6 0.4 0.3 0.2 Valve Size .5" 1" 2" 3" 4" 6" 8" 10" 12" 14"
Vacuum across valve in psi

Vacuum across valve in psi

1 1

2 2

3 3

4 4

5 5

6 6
14" 12" 10" 8" 6" 4" 3" 2" 1" .5" Valve Size 0.2 0.3 0.4 0.6 0.8 1 2 3 4 5 6 7 8 10 20 30 40 50 100 200 300 500

Curves shown are actual flow capacities at 14.7 psi barometric

pressure and at 70°f temperature base on actual test. For accurate size
selection use DeZURIK/
These figures are not merely flow capacities across the orifice, APCO Air Valve
but flow capacities across the entire valve. Computer software.
Apslide available upon
In the test set-up, air approach velocity is negligible therefore, request.
actual flow capacity exceeds the values shown on the chart.

10 www.dezurik.com
Specify APCO With Confidence
Custom Combination Sewage Air Valve Series 400C
Custom Combination Sewage Air Valve shall be dual function; venting large volumes of air through the large
orifice and small pockets of air through the small orifice before shutting off. Thereafter, while pressurized,
collecting pockets of air will be vented through the small orifice automatically. Should vacuum develop in the
force main, both orifices shall be open permitting large volumes of air to re-enter to break the vacuum.

The Custom Combination Sewage Air Valve shall consist of an independent large orifice Air/Vacuum Valve with
an independent small orifice Air Release Valve side connected. The small orifice air valve shall be separated
from the large orifice by a 2" (50mm) gate valve. The large orifice air valve shall incorporate one upper float and
one lower concave float; thereby maintaining an air gap between the concave bottom float and upper shut-off
float.

The small orifice air valve shall have an internal compound lever mechanism including a long float stem with
a stainless steel float thereby maintaining an air gap between the float and the mechanism. The air gaps shall
retard waste solids from clogging the upper shut-off float of the large orifice and the lever mechanism of the
small orifice valve.

The Air/Vacuum Valve inlet shall be flanged 6" - 14" (150 - 350mm). The outlet shall be plain with hood or
flanged. Engineer to specify.

The side connected Air Release Valve shall have a 2" (50mm) NPT inlet and 1/2" (15mm) NPT outlet. The small
orifice shall be 1/4" (6mm) diameter for operating (opening) pressure up to 150 psi (1034kpa) and venting
capacity of 90 CFFAM.

Optional Backflushing Attachments:

Custom Combination Sewage Air Valve shall be fitted with two inlet isolation Valves: 2" (50mm) all Bronze gate
valve to isolate the Air Release Valve from the Air/Vacuum Valve. One 6" - 14" (150 - 350mm) APCO Butterfly
Valve or Gate Valve to isolate the Air/Vacuum Valve from the force main. Two blow off valves, two flush valves
and minimum of 5' (1.5m) rubber hose with quick disconnects for back-flushing. The manufacturer shall certify
venting capacity and provide maintenance manuals with each valve.

Materials of construction shall be certified to the following ASTM specifications

Body, Cover Cast Iron ASTM A126 GR.B

Ductile Iron ASTM A536 GR 65-45-12
Float Stem Stainless Steel Series T300
Internal Linkage Stainless Steel Series T300
Needle and Seat Buna-N Nitrile Rubber
Patented Concave Float Stainless Steel ASTM A240 T304
Exterior paint Universal Metal Primer FDA Approved for Potable Water Contact

Valve to be APCO Series 400C Custom Combination Sewage Air Valve with attachments.

www.dezurik.com 11
 Sales and Service
For information about our worldwide locations, approvals, certifications and local representative:
Web Site: www.dezurik.com E-Mail: info@dezurik.com

250 Riverside Ave. N. Sartell, Minnesota 56377 • Phone: 320-259-2000 • Fax: 320-259-2227
DeZURIK, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation.
Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only
and should not be relied upon unless confirmed in writing by DeZURIK, Inc. Certified drawings are available upon request.

Printed in the U.S.A.