CURRENT TRANSFORMER - Rev 9
CURRENT TRANSFORMER - Rev 9
CURRENT TRANSFORMER - Rev 9
TRANSFORMER
August’2023
Engineering Department
1. SCOPE :
This specification covers the design, manufacture, assembly, testing at the manufacturer’s
works of SF6 filled current transformers of 400KVvoltage class & Oil filled Current Transformers
of400KV, 220KV, 132KV & 33KV voltage class.
2. STANDARD :
The current transformers and accessories covered by this specification shall comply with the
requirement of the latest edition of the following standards unless otherwise stated in this
specification.
3. DEVIATION :
Normally the offer should be as per Technical Specification without any deviation. But any
deviation felt necessary to improve performance, efficiency and utility of equipment must be
mentioned in the Deviation Schedule with reasons duly supported by documentary evidence.
Such deviations suggested may or may not be accepted by the Board. Deviations not
mentioned in Deviation schedule will not be considered.
The design features and construction details of current transformer shall be in accordance with
the requirement stipulated in this specification and as per relevant IS.
i) The CT’s shall be single phase, Live tank, SF6 filled, Hermetically sealed outdoor type
withsilicon composite insulator.
ii) The SF6 current transformers shall be complete in all respects and shall conform to the
modern practice of design and manufacture.
iii) The SF6 current transformers shall be of low Reactance outdoor type, single phase, 50
Hz, with Silicon composite Insulators suitable for operation under the service conditions
and site requirement as described in this technical specification.
iv) The maximum permissible temperature rise of the SF6 current transformer winding when
carrying a primary current equal to the rated continuous current at rated frequency and
with rated burden over an ambient temperature (not exceeding 50oC) and daily
The design features and construction details of current transformer shall be in accordance with
the requirement stipulated in this specification and as per relevant IS.
i) The current transformers shall be complete in all respects and shall conform to the
modern practice of design and manufacture.
ii) The current transformers shall be of low Reactance outdoor type, single phase, 50 Hz,
selfcooled oil filled with shaded porcelain bushing/Insulators suitable for operation under
the service conditions as specified in the general condition of site suitable for outdoor
operation.
iii) The maximum permissible temperature rise of the current transformer winding when
carrying a primary current equal to the rated continuous current at rated frequency and
with rated burden over an ambient temperature (not exceeding 50oC) and daily average
not exceeding 40oC shall not exceed the limits as specified below :
viii) Oil filled condenser type porcelain bushing/Insulator conforming to latest edition of
IS:2099/IS:5621 shall be used for the CTs above 33KV class and up to 220KV class. The
Silicon Composite Insulator shall be used for 400KV CT.
ix) Oil expansion chamber and bushing clamp shall be of high strength. They shall have
smooth surface to prevent discharge taking place between the metal parts and porcelain
as a result of ionisation. Ferrous Parts only shall be hot dip galvanised.
8. GROUNDING TERMINALS :
Two grounding terminals on diagonally opposite sides suitable for connecting G.S. Flat of
50×10mm for all voltage classes shall be provided.
i) All secondary terminals shall be brought out in a compartment on one side of each
current transformer for easy access. CT sec. terminal box shall be made of sheet steel
having minimum thickness of 3 mm. However, 2 mm. thickness having power coated
painting is acceptable.
ii) The exterior of this terminal box shall be hot-dip galvanized or painted.
iii) Arrangement for shorting of CT secondary terminals shall be provided in the CT
secondary terminal box with supply of shorting link made of copper.
iv) The terminal box shall be provided with removable cable gland plate with provision of
punching at bottom for mounting required number of cable glands of 1.1 KV grade steel
wire armoured, PVC insulated PVC sheathed 4 sq.mm multicore stranded copper
conductor cables. The cable glands shall be included within the scope of supply.
v) The terminal box shall be provided with a door in front so as to have easy access of
secondary terminals. The door shall have a sealing/ locking arrangement and shall be
suitable to prevent penetration of moisture and rain water. Degree of protection shall not
be less than IP 55 as per relevant IS.
vi) All terminals shall be clearly marked with identification number to facilitate connection to
external wiring with sufficient space in between.
10. PAINTING :
i) The tank and top metallic cover shall be hot-dip galvanized or painted. All steel surfaces
shall be cleaned by sand blasting or chemical process as required to produce a smooth
surface, free of scale, grease and dirt. However Aluminium casting CT tank with PU paint
is also acceptable.
ii) Steel surface in contact with insulating oil shall be painted with heat resistant oil insoluble
insulating varnish.
iii) External surfaces shall be given a coat of high quality red or yellow chromate primer and
finished with two coats of synthetic enamel paints (light grey as per shade 631 of IS:5)
iv) Paints shall be carefully selected to withstand tropical heat, rain etc. The paints shall not
scale off or crinkle or be removed by abrasion due to normal handling.
Insulating oil to be used for current transformer shall be of EHV grade and shall confirm to
IS:335 (required for first filling).
i) Each C.T. shall comply with the requirements of routine test as specified in IS:16227.
ii) All Routine test at manufacturer's works on all CTs shall be carried out and Test Reports
are to be submitted to WBSETCL alongwith inspection call letter. For 66KV & above
voltage class CT’s Dielectric Dissipation Factor (tanδ) is to be measured at manufacturer’s
works for all CTs wherever applicable. The measured tanδ values indicating sl. No. of CTs
are to be submitted along with submission of inspection offer. During physical inspection
ofCTs at the manufacturer’s works officers of WBSETCL shall witness Routine/Acceptance
test i.r.o 10% or more as per IS/IEC for all voltage class CTs (33KV to 400KV). However
tanδ value is to be measured for all CTS of 132KV & above voltage class during
routine/acceptance test at the manufacturer’s works in presence of representative of
WBSETCL.
iii) All Acceptance tests shall be carried out at the manufacturer’s works on every lot offered
for inspection as per relevant IS. Selection of samples for acceptance test as well as
rejection and retesting shall be guided by relevant IS& IEC. The entire cost of acceptance
and routine tests that are to be carried out as per relevant IS shall be treated as included
in quoted price of Current Transformer. Three (3) copies of test reports shall be
submitted for approval and adequate extra copies for distribution to site.
iv) The contractor shall give at least 15 (fifteen) days advance notice intimating the actual
date of inspection and details of all tests that are to be carried out.
Only type tested Current transformers from the maker’s list of WBSETCL are to be offered for
400KV, 220KV, 132KV and 33KV class CT’s conforming to our technical specification, and
relevant IS and IEC. Current Transformer offered should be similar with ones on which type
testing has been carried out as per relevant IS and IEC. Three sets of complete test report of all
test (including Type Test of CT as well as for Silicon composite insulator),as stipulated in the
relevant IS & IEC, carried out in Govt. recognized Test House or Laboratory /NABL accredited
laboratory shall have to be submitted by successful bidder positively along with submission of
drawings during detailed Engineering. Successful bidder may be required to produce original
copies of type test reports at the time of detail engineering, if asked by WBSETCL.
Each type test report shall comply with the following information with test result: -
i) Complete identification, date and serial no.
ii) Relevant drawings as documented with test report.
iii) Method of application, where applied, duration and interpretation of each test.
iv) All Type tests report which have been carried in accordance with IEC:44-1/IS:16227
including “Fast Transient Test” report to assess the CT performance having 300KV or
higher voltage class in service to withstand high frequency over voltage generated due to
closing &opening of isolators & Breaker
In the event of placement of order the following drawings and manuals shall be submitted in six
(6) copies for approval.
a) General outline dimension drawing of current transformers furnishing front and side
elevation, top and bottom plan, views showing all accessories, mounting arrangement on
steel structures, spacing and size of the bolts, total creepage distance of bushing,
electrical diagram for primary and secondary connections with polarity mark, terminal
arrangement for secondary terminal box, size of primary terminals, grounding terminals
and lifting lugs, quantity of insulating oil, net and shipping weight, shipping dimension
etc.
b) Name and rating plate diagram of CT.
c) Marked erection point identifying the component parts of SF6 CT
d) Detail view of core, winding assembly, winding connections and tappings.
e) Guaranteed Technical particulars
After approval, four (4) sets of approved drawings and operating and maintenance manual
including the instruction manual both in soft and hard format shall be submitted for our
record and distribution to site.
Special Notes –
For 132KV and above rated CTs, tanδ value of a new CT should not exceed 0.4% at
10KV & rated voltage. And it should not go beyond 0.7% during the 5 years
guarantee period. During maintenance period, rate of increase of tanδ should not be
more than 0.1% per year or 0.2% biannually. No temperature correction factor shall
be considered. If these conditions are not maintained within guarantee period, free of
cost replacement of CT will have to be done by manufacturer / turn-key contractor, as
applicable.
For 33KV CTS, horizontal Stud is to be provided, vertical stud is not acceptable.
For 33KV and 132KV CTs, common Baseplate suitable for all the structures of that
voltage class is to be designed and supplied for mounting arrangement. Reference
structure drawings are given under.
Sl. Description No Core Application Current Output ISF Accuracy Min Knee Max CT Max excitation
No. of No. Ratio Burden (Max) class as point Secy current (mA) at
Core (VA) at per IS Voltage (V) Winding Knee point
Lower 16227 Resistance Voltage
Ratio (W)
1. a) 400 KV CT (Bay)
2000-
1 Protection 1000/1A PX Class 2000/1000 10/5 30/60
2000-
Feeder, 2 Protection 1000/1A PX Class 2000/1000 10/5 30/60
Transformer, Bus 2000-
i Reactor, Bus 5 3 Metering 1000/1A 15 5 0.2S
Coupler & Bus
2000-
Transfer Bay 4 Protection 1000/1A PX Class 2000/1000 10/5 30/60
2000-
5 Protection 1000/1A PX Class 2000/1000 10/5 30/60
b) 400kV CT (One & a Half Breaker)
4 3000-
cores Protection 2000/1A PX Class 3000/2000 15/10 30/45
i Line side CT 6 2 3000-2000-
cores Metering 1000/1A 15 5 0.2S
Tie & Bus side 4 3000-
ii CT 4 cores Protection 2000/1A PX Class 3000/2000 15/10 30/45
c) Bushing CT (Transformer)
400KV side,
220kV side &
Neutral of 315
i 1 1 Protection 1000/1A PX Class 1000V 2.5 30 at Vk/2
MVA,
400/220/33KV
Transformer
2. a) 220 KV CT (Bay)
1000-800-
1 Metering 400/1A 15 5 0.2S
1000-800- 1500/1200/
2 Protection 400/1A PX Class 600V 5/4/2 30/37.5/75
Feeder, 1000-800- 1500/1200/ 5/4/2
i Transformer & 5 3 Protection 400/1A PX Class 600V 30/37.5/75
Bus Transfer Bay 1000-800- 1500/1200/ 5/4/2
4 Protection 400/1A PX Class 600V 30/37.5/75
1000-800- 1500/1200/ 5/4/2
5 Protection 400/1A PX Class 600V 30/37.5/75
2000-
1 Metering 1600/1A 15 5 0.2S
2000-
ii Bus Coupler 3 2 Protection 1600/1A PX Class 2000/1600V 10/8 30/37.5
2000-
3 Protection 1600/1A PX Class 2000/1600V 10/8 30/37.5
b) Bushing CT (Transformer)
220KV side,
132KV side
i & Neutral of 1 1 Protection 800/1A PX Class 1000V 2.5 30 at Vk/2
160MVA
Transformer
2000-
2 Protection PX Class 2000/1600V 8/6.4 30/37.5
iii 1600/1A
2000-
8/6.4 30/37.5
3 Protection 1600/1A PX Class 2000/1600V
c) 132KV CT for Railway Traction Sub-Stations& for Bulk (only for Metering purpose)
i Feeder – without 2 1&2 Metering 200-100/1A 15 5 0.2S
Circuit Breaker
ii Feeder – as Special 2 1&2 Metering 50-25/1A 15 5 0.2S
4. a) 33KV CT (Bay)
i 1 Metering 15 5 0.2S
2000-1000/1A
Outgoing Feeder 2
2 Protection 400-200/ 1A PX Class 200/100 2 at 75°C 30 at Vk/2 at
higher ratio
Sl. Description No Core Application Current Output ISF Accuracy Min Knee Max CT Max excitation
No. of No. Ratio Burden (Max) class as point Secy current (mA) at
Core (VA) at per IS Voltage (V) Winding Knee point
Lower 16227 Resistance Voltage
Ratio (W)
1. a) 400 KV CT (Bay)
2000- 800@ Lowest 30 @ Highest
1 Protection 1000/1A PX Class ratio 10/5 Ratio
2000- 800@ Lowest 30 @ Highest
2 Protection 1000/1A PX Class 10/5
ratio Ratio
Feeder, 2000- 5 @ all
Transformer, Bus 3 Metering 1000/1A 15 0.2
ratio
i Reactor, Bus 5
800@ Lowest 30 @ Highest
Coupler & Bus 2000-
4 Protection PX Class ratio 10/5 Ratio
Transfer Bay 1000/1A
800@ Lowest 30 @ Highest
2000-
5 Protection 1000/1A PX Class ratio 10/5 Ratio
2. 220 KV CT (Bay)
1600-800- 5
1 Metering 400/1A 15 0.2
800 @ Lowest 30 @ Highest
1600-
2 Protection PX Class ratio 8/4 Ratio
800/1A
3. 132KV CT (Bay)
1 Metering 1000-800- 15 5 0.2
400/1A
2 Protection PX Class 800 @ Lowest 5/4 30 @ Highest
1000-
ratio Ratio
i 800/1A
3 Protection PX Class 800 @ Lowest 5/4 30 @ Highest
Feeder, 1000-
Transformer & 5 ratio Ratio
800/1A
Bus Transfer Bay
4 Protection PX Class 800 @ Lowest 5/4 30 @ Highest
1000-
800/1A ratio Ratio
2000- 5 @ all
1 Metering 15 0.2
1600/1A ratio
ii
600 @ Lowest 8/6.4 30 @ Highest
2000-
Bus Coupler Bay 3 2 Protection PX Class ratio Ratio
1600/1A
600 @ Lowest 8/6.4 30 @ Highest
2000-
3 Protection PX Class ratio Ratio
1600/1A
1 CT : GENERAL
a) Name of Manufacturer
b) Type & Model of the Manufacturer
c) Conforming Standard
d) Date of Last Type Test
e) Dead Tank or Live Tank Construction
f) Diameter of High Voltage Stud (mm) x Length (mm)
g) Total Height of the CT
h) Total Weight of the CT
i) Material Used in Primary Winding
j) Material Used in Secondary Winding
k) Rated voltage (KV)
2 CT INSULATION LEVEL
a) 1.2/50 micro second Impulse withstand voltage (dry)
on primary winding (KV peak)
b) One minute power frequency withstand voltage(Dry)
on primary winding (KV rms)
c) One minute power frequency withstand voltage(Wet)
on primary winding (KV rms)
d) One minute power frequency withstand test voltage
in secondary winding (KV rms)
3 CT CURRENT
a) Rated primary current (Amp)
b) Rated secondary current (Amp)
c) Extended current rating (Amp)
d) Short time thermal rating of primary current for
e) 1 sec and 3 sec
f) Rated dynamic current of primary (KAp)
g) Rated continuous thermal current (KA rms)
h) Temperature rise at rated continuous thermal
current over 50oC Ambient Temp. (oC)
4 CT Bushing
a) Minimum creepage distance (mm)
b) Whether CT bushing is hermetically sealed or not
c) Cantilever Strength (Kgf)
5 CT :Details of Cores
a) Current ratio
b) Accuracy Class/ALF/ISF
c) Kn/Ie/RCT at highest ratio