Glass
Glass
Glass
13
buildings transmits incident
in
hs
glass
igs.Turnitures and other items in the building. This, in radiation which heats
turn, emits up walls. ceil
Chear
rise in
temperature.Ihis IS called through the glass gets rapped in the
Glass
in
resulung
green house effect. In
he sYstem drastically. Such solar case of
noms
1 he
the
posilion of Windows, with respect to the sun in
shading is more effective than internai
of buildings.
summer is an
shading.
nditioning important factor. particulariy
in
air-condit
t to this
reduce this
heat is by using solar
reduce
Another
method
control glasses which are
and ahsorbing. In general, the reflecting type is more
solar absorbr of rwo tvpes. the olur
effective than the
Hecting
ofCehe latter can be improved by double
the latter
glazing absorbing ones The
performance using clear glass as the inside-leaf
doors is made in varying thicknesses or strengths, also in double layers to obtain additional theTmal
tion. Safet glass, laminated from sheets of ordinary clear glass and plastic, or made with embeddod 13.2.3 Wind Control
reinforcement. is available for locations where breakage might be hazardous. For ornamental work lawire
available in a wide range of textures, colours, finishes, and shapes. The available vast range and la case of buildings in coastal regions or tallbuildings, the glass is subjected to the wind load; this requires
which it can be used are responsible for its popularity as a building material for both
thev
versatil aoner detailing for fixing the glass sheet. While using glass as structural glazing for multistoreyed buld-
ity with
exteriors.
eriors and ings, special devices are generally used to hx the glass sheets in their supports.
4
glass
m m e n t i o n e de a r
lier, the manufactured
by fusion ot silica
umn.potassium calcium magnesia, leadad and
and orther
clanesia,
other minerals with
vary1ng quantties
be lassified as: (i) Soda-|
a-lime Based on the of orides of
may
glass. (1) percentage of these addtions a
poro-Slicae
the
glass
glass and
) Common glass.
potash-lime glass. imy in
ime glass, also n as soda-ash glass, soda glass, sot Potash-lead glass. tiw
or
rda-h ica. lime. soda and alumina. This is the most window glass i5
Car alazing of windows, common type of ohtamed
i no f
silh
mainly
used
doors and for glass avanlable in clesrfrom th: fu-
hirm.and.
nd is low temperature. making ordinaryand cl cleon
ghsscant he
fused at glassware This iow cost
glass, also known
kne as hard glass or Bohemian glass
-lime
otash. This expensive.|e. similar to soda-lime
is
s o d ai sreplaced.
high melting point glass is used for lass except that
lead
or simply lead glass or flint glass which nas highly laboratory glassware. Potash
knd
glass es and prisms.
Boro-Stlicate glass or shining appearance is used tor
glassware, bulbs,
lenses
Pyrex glass can withstand high class
aboratory equipment and cookware. The high temperature and
common glass or bottle
h e n c eu s e d
least costly and mainly used tor household glass brown. greem
botles and medicine having
colour
the lea
i s the
or
yellow bottles.
process
glass
1. Float
glass process
2. Rolled
(a) British museum (Great Court) (b) Glass panels in a
residence 3.
Architectural glazing systems r manufacturing process
Fig. 13.1 Typical applications of glass addition following processes are used for semi-hnished glass products:
Glass 381
WATER
LIME
IANA
SAND
BATCH
5. ROOF
.PORTS
jZDOOR FOR
CHARGING AND 3 BRIDGE GALL
COLLECTION
6, REFRACTORY
LINING
(c) TANK FURNACE
b) POT FURNACE
Fig. 13.2 Manufacture of glass Fig. 13.3 Atypical small furnace in India
13.5.2 Preparation of Batch Tank Furnace This continuous furnace is constructed of reinforced masonry with refractory lining. The
fumace consists of two unequal compartments separated by a bridge. The furnace is heated with preheated
The ingredients, i.e., raw materials, cullet and decolourisers
producer gas entering the tank through special ports. The special shape of roof helps deflect the flames
to
curately weigh batched and mixed in
are
finely powdered separately in grinders,
batch or frit.
a mixer to a uniform colour. The ac ot heated gas. The batch is charged and heated in the larger compartment where somewhat impure glass is
uniformly mixed mass is called the produced. It then flows to smaller compartment through the opening in the bridge. The foating impurities
Or gullis collected or removed at
the top of larger compartment while molten glass is taken out the
from
13.5.3 Melting in Furnace scharge outlet in the smaller compartment. The operations of charging and removing the molten glass are
carried simultaneously.
The batch
prepared in step 2 is melted in a
pot furnace or in a tank furnace about
Fabrication of Glass into DesiredForms
at
Pot Furnace This 1500 0.3.4
furnace consists of
furnace fired by means of fireclay
which are placed in
the batch has producer gas. Each pot haspots specially prepareu Whed (ii) drawing, (ii) casting, (iv) pressing, (v) rolling.
melted down, it is taken a
charging and ( Elass material is then shaped by: (i) blowing, flat glasssheets of uniform
thickness.
and next batch iscollecting door projecu nt
is used when and
out of the are used to fom
small quantity is to pot he drawing and rolling procedures
shown in Fig. 13.3. be melted or
special type of glass ispoured into it. This nrOces na flat sheets by foating
it onto a bath of molten
to be made. A
intem maces whi a t i v e procedure the molten glass is fabricated into
of attains the appropriate thickness,
typical sua a clear and smooth glass sheet.
When the float glass
the tinbath. The
drawn offSthe tin. wire mesh is inserted as theglass drawn off
is
toat glassss at In case of wired glass a
expensive surtace finishing.
s . the clear brilliant finish of
sheet glass, withoutthe need for
382 Bulding MatelkS
Glass 383
The
dividual sheets. The sheets to be laminated
e e nt h ei n d i v
slow and
glass is
homogeneous cooling of
the interior.
glass
resulting in
product. In
intemal
the absence
treatment.
annealing, the
eaken glass. surfaco
the
s t r e s s e s which weaken the
Anneal
PROPERTIES OF GLASS
cool faster than gcanbe 3 7
oven
and (11)
glass will methods: (i) flue
treatment,
accomplished by two
method. the red
hot molten glass
product placed on travel
ng band is Physical Properties
In this at exit end. The met
Flue Treatment is
suitable forpassedlarge 13.7.1
and cool
at the entry
with high temperature CnrODerty of glass enables it to be
througha long flue
I. The amorphousn
treatments:
the glass generally requires following
For different applications
13.7.2
Engineering or Mechanical Properties
The glass is cut to the required size and shape by either a diamond cuter.
Cutting and Grinding and rounded by suitable grindina properties of the glass as a building material are:
wheel of hardened steel. The edges of cut glass can be ground Or lhein important
eng1neering
tension
and tough but brittle material, and does not deform plastically. It fails in
wheel. Glass is a hard 7 GPa but failure
nature of loading. Ihe theoretical tensile strength of glass is about
eoardless of the
This is achieved by heating the glass in an oven to a suitable temperature and bending to the regard
stresses much
lower than that, because of surface imperfections.
Bending Occurs at
stress around 70 to 140 MPa.
desired shape and cooling it slowly. an untreated, plain annealed plate glass fails at tensile
2. Typically, the extent. type and depth of
surface
the actual strength of glass is dependent upon
However, although of
by grinding the surface by emery or by considerable variation in failure stress
of any individual piece glass.
Opaque Making The transparent glass can be made opaque
imperfections, there is heat strengthening of the outer
surface of
chemically treating the surface by hydrofluoric acid. of glass is improved by heat-treatment. Simple increases
3. The strength Full tempering of the gBass generally
a factor of two.
folowed the glass may increase its strength by
Stlvering This can be achieved by application of a very thin coat of tin on its
surface by layerof times.
its strength three to five
Wired
trom the frame.
effects by application of suitable with shards hanging
silver coating. This silvered surface needs to be protected against weather breaks into large jagged pieces because ot the
Annealed glass typically of glass stay in place,
however more pieces
paint overit. to annealed glass, not break under the design
glass breaks similarly in windows will probably remain
Wires. Tempered glass
of a thickness c o m m o n Laminated glass
will typically
small granules.
13.6.1 Heat Treatment Processes ads, Dut il it does,
it disintegrates into very cracked.
it may be badly in the fre
because of the plastic interlayer, although thus creating an opening
Intact, its frame.
under fire and
fall out of prevent glass
shards from
To improve the strength of glass it is usually heat-treated
The heat treatment processes develop comptes n e glass disintegrates easily
glass panels,
O u t of than cork or
cotton or stronger
of the entire glass sheet uniformly to 700°C then rapidly cooling it in air. Simple heat
nerally
strengthening 6. lt is
PSIDle
to make glass lighter
are bulletproor.
Outer surface of the glass may increase its strength by a factor of two. Full tempering of the glass g o uvanced technologies.
Some forms of glass
increases its strength three to five times.
two or
Alternatively, glass can be strengthened through lamination. ILaminated glass is constructed f
interlayer
more sheets of glass permanently bonded
together under heat and pressure, typically with a plas
384 Building Matenals
Glass 3855
COMMON TYPES OF GLASS
13.8
in the market by different namec I
manufactured glass available
There are large variety of like toughened
stack glass. bend glass, fused glass, stained glass, kil.
kiln formed
insulating glass. laminating glass,
trial glass. protector glass, light glass. plain glass,
safety glass, shatterproof glass, float glas
sheet glass and building glass. The most commonly used types of glass in buildings ard
are: five g
13.8.1 Sheet Glass
This is the most extensively used type of glassfor glazing of do0rs, windows and partitionns
buildings. It is approximately composed of 100 parts of sand, 35 parts of chalk or limes
in all t
soda and 50 parts of broken glass. The molten glass is forced by hydrostatic pressure throu 40 parns of
a arrow sth
on a fireclay float. As soon as it becomes solid, it is passed through rollers. The sheet is the
size. It is available in thickness range of 2 to 6.5 mm, and sizes up to l.75 x 1.I m.
m. Sheet
Sheet glas glass is produeTequird
ordinary, selected and special quality grades.
13.8.2 Float and Plate Glass Fig. 13.4 Typical frosted glass doors
Thesehavehave. in general, the same perfomance characteristics. They of superior quality, moresexpensive,
are
glass and corrugated incu dOns, 1.e., doors, sidelites and openings near
Glass 387
against expansion and with good workmanship, or with walls built in protected locations, glass-block wal tO numans, as it will disintegrate into small granules
are ornamental, hygienic, excellent
light transmitters. soundproof and have rather low thermal conducivity injury to humans.
variations. The heat
shock endurance of
of rapid temperature in
. t very wide range
can Withstand a
and can generally bear
ditference
standaat:Cann
ar lam
Tempered As a
lass. it cannot be cut disadvantage
from
with
tempered
lat
tmight take time to get a a larger sheet of glass.and bend glass is that. unlike
y n n e : a / e a ,n
. iTcd
then.
SIZe
and
n l o r standardising
glass sizes, and stocking custom order for Tempered glass must be pre-
replacements. tempered glass filled. This would
1o
u
a
need
laminated glass, have
glass and l:
and
gest tempered
They idered
The are conside historically been
regarded as safety glass, when
loned by energeticcapable
Fully
pac cdevel of
mpact.
assumedt o
be
teenagers able protection for the
to pick up speed 400 f-lb
ksel
in a impact
relatively unlimited accelera-
13.8.8
Laminated or
Sandwich Glass
ade by
sandwiching transparent
Laminatedg
nd
nermanently bonding togetner polyv1nyl
R
butyral (PVB) layers or films
under heat and between two or
more
glass
nbination.
The outer layer, if it is annealed
glass, could fracture or curved glass. wired glass. in
any to PVB interlayeraand, theretore, shatter upon impact, but the glass
into small
splinters and thus minimising thefragments
tend to adhere
offyingglass. hazard
applications No
ity of insulated glass can be enhanced by
resistivity
ofi
Reducing Glass
hotels
Schools. hospitals.
3. offices
IB.8.11
4. Interior
partitions in
heat, glare, and
large percentag of ultraviolet
a
offe
ntities of
orBullet-Proof
f i n g l a s s contains controlled
S
13.8.9
Bullet-Resisting ubsorbinggla
rcentage Of of total radiant energy of
total ene glass composition. This enables the
absorb high
a n t
sun, and gives a bluish
laminarea with layers of plastic under ha t ola
Oftwowo types: (i) reen colour that reduces
layers of plate glass
reducing
(ii)
clucent glass, usually of white colour, which neutral grey tint which lowers light
transl.S
ams: 40 mm,
to resist high-powered
um-powered small bank teller cages.
chine guns. Uses of
bullet-resisting glass
include cashier windows,
tall
L-bridge booths and gjare
sorbing glass
is aften used for comfort and reduction of
ic often
air-conditioning loads where large areas
applications. sunn exposure. Because of ditferential
many
industrial and military a
have
under severe
severe
ticularly desirable,
desirable, bes
because these havingg
13.8.10 Insulating Glass ean-cut edges
is particularly atfectthe edge strength. which. in turm must resist the
A
expansion.
ient glazing material should be used.
resilien
al-area
hermetically sealed ar-
Insulating glass (IG) is
a
or
hazards.
cold seasons, utilisation of solar energy by trapping the heat within the building.
Dions with
I n regions with
n indoor comfort and saves the fuel consumption.
Old bottles can be used as a substitute for hollow glass blocks. Waste glass.
p r o v i d e s
Glass
be recycled.
can
needed to
nshed
ushe to a
fine powder when mixed with clay acts as a flux and reduces the temperature
bake the bricks.
13.10.2 Disadvantages
thermal stresses, impact, etc., can
1 Glass is brittle and thus difficult to transport. Incorrect installation,
to break.
break the glass. Small glass components are easier to transport and less likely
2. Broken glass can cause serious injuries.
3. Although glass is noncombustible, it breaks and later melts in fire.
ultra-violet rays, which are vitally important,
4. Most modern varieties of glass absorb most of the sun's
harmful bacteria. However.
especially for children for the synthesis of vitamin D and to destroy
distorts the vision, but allows thhe
cheaper, low quality glass, made primarily from quartz sand, though
healthy ultra-violet rays to pass through.
alkaline paint
Hydrofluoric and phosphoric acids, and strong alkalis, e.g., caustic soda,
removers.
5.
cement products, attack the glass. Water running off from fresh concrete or mortar must be properly
deterioration. In dry conditions, with regular cleaning, glass can be
removed from glass to prevent
extremely durable.
6. The small scale glass manufacturing industry in developing countries is still using energy-ine fhicient
and polluting kilns. There is tremendous scope for energy savings and pollution reduction through
fuel substitution and upgradation ofthe furnaces. A typical improved furnace is shown in Fig. 13.3.