Carimali Kicco Tech Manual
Carimali Kicco Tech Manual
Carimali Kicco Tech Manual
Kicco Lm
LB.00210.03
EDITION JANUARY 2011
Lb.00210.03
ATMEGA 644 Pag. 1 11/01/11
Lb.00210.03 Pag. 2 11/01/11
TABLE OF CONTENTS
Keep this booklet in a safe and accessible place for further consultation.
This machine must be used only for the purpose it was designed:
dispensing coffee, cappuccino, pouring hot water.
Any other use is to be considered inappropriate and therefore dangerous.
The manufacturer declines all responsibility for damage caused by any improper, incorrect and unreasonable use of the machine.
The use of any electric appliance implies the observance of some fundamental rules.
More specifically:
do not touch the appliance with your hands or feet wet or damp
do not use the appliance with bare feet
do not pull the power cord to disconnect the plug from the power socket
dot not leave the appliance exposed to the weather (rain, sun, frost)
do not let children or untrained persons use the appliance.
Before carrying out any cleaning and maintenance, disconnect the appliance from the power supply, pulling the plug from the power socket and turning off the
main switch.
In case of failure or malfunction turn the machine off and do not attempt to carry out any repairs or direct operations on the machine.
All repairs must be carried out in an authorised service centre, using original spare parts only.
Failure to comply with the above recommendations will compromise the safety of the machine and the warranty conditions.
If this machine is no longer used we recommend that it is made inoperative by disconnecting the cable from the power supply, and all potentially dangerous
parts are made harmless, especially to protect children who might use the machine for their games.
INSTALLATION NOTES
Installation must be carried out according to the manufacturer’s instructions.
An incorrect installation can cause damage to persons, animals or things; the manufacturer declines all responsibility for such situation.
All packing materials (plastic wrapping, polystyrene, nails, etc.) are potentially dangerous and must be kept out of children’s reach and disposed of in a safe
manner for the environment.
Before connecting the machine to the power supply make sure that the rating information of the machine correspond to that of the power supply: if the power
socket is not compatible with the plug of the machine (if supplied), replace the socket with a proper one, ensuring that the size of the cable is suitable for the
absorbed power of the machine.
Make sure that the voltage rating of the machine corresponds to that of the power supply, and that the power supply is adequate to additional power absorption
of the machine.
After installing the main switch and fuses, connect the power cord of the machine to the main switch according to the attached electrical diagram.
The use of adapters, multiple power boards and extension cords is not recommended.
If it is absolutely necessary, then use only single or multiple adapters and extension cords which comply with current safety regulations, ensuring also that the
electricity load capacity of the single adapters and extension cords and the maximum power rating of the multiple adapters is suitable.
The electrical safety of this machine can be guaranteed only if correctly connected to an efficient earth circuit as indicated by current electrical safety
regulations.
It is necessary to check this fundamental safety prerequisite, and in case of doubt, ask a professionally qualified technician to check the circuit.
The manufacturer declines all responsibility for any damage caused by failure to earth the equipment.
In order to avoid any dangerous overheating, we recommend that the power cord be fully unwound.
In case of damage to the cord, contact exclusively an authorised service centre to have it replaced.
The power cord of this machine must not be replaced by the customer.
Do not leave the machine connected unnecessarily.
Turn off the main switch of the machine when not in use.
Do not cover the ventilation openings of the machine.
Place the machine at an adequate distance from walls, objects, etc.
The machine must be connected to a system with a water pressure which is not greater than 5 bar (Kg/cm2).
If the pressure is greater, a pressure reducer must be installed.
The machine must be connected to a softener.
ENVIRONMENTAL CONDITIONS TO USE THE MACHINE
Environmental temperature: 5 – 45 °C (empty the hydraulic system in case of freezing)
Maximum humidity: 80% relative humidity
Water hardness: 5° eh, 7° dH, 13° Fh
Failure to clean machines daily, especially for brewing unit and milk frother (optional), using approved cleaning products and following specified
cleaning procedure will result in void warranty and service contract.
Materials used:
- Copper for boiler and piping
- Teflon for the articulated feed tube
- reinforced silicone for the articulated pump tube
- brass chromed for the brewing group
- brass for taps and connections
- metal and ABS plastic bodywork.
Peripheral applications.
Serial output RS 232 C for:
- I/O interface 26 relay
- Mini counter 1 key
- mini counter with 15 keys.
- 2
NOTE: The registration and technical data plate of the machine is on the side of the machine behind the drip tray.
Gr. 1 keypad:
Key 11 1-2 Tea key Enter
Key 12 1 Espresso key -
Key 13 2 Espresso key +
Key 14 1 Coffee key Esc
Key 15 1 Cappuccino key
Key 16 1 Caffè Latte key
Key 17 1 Latte macchiato key.
Gr. 1 keypad:
Key 11 1 -2 Tea key Enter
Key 12 1 Ristretto key -
Key 13 2 Ristretti key +
Key 14 1 Espressso key Esc
Key 15 2 Espressi key
Key 16 1 Coffee key
Key 17 2 Coffee key
120V-1+N-50/60HZ
200V-1+N-50/60HZ 200V-3 -50/60HZ 400V-3+N-50/60HZ
230V-1+N-50/60HZ 230V-3 -50/60HZ
HYDRAULIC CONNECTION
WATER SOFTNER
Turn on the tap from the water mains and switch the power ON by pressing the “I.G “ main switch.
The machine will automatically go into OFF state, the message displayed will be:
Keep key n° 4 pressed and then press key n° 3, and the machine will set itself to ON state.
In case the display shows “ FILLING UP T.O.” switch OFF and ON the machine by using the main switch “I.G”
If the display shows “FILLING UP T.O. “ again, please contact the I.M.C.. service centre.
During this phase heating of the boiler starts, wait about 15 minutes to reach the set temperature.
This operation will automatically stop when the boiler temperature is reached, the display shows :
PLEASE NOTE:
LM Version
DURING THIS STAGE WHEN THE BOILER TEMPERATURE OF 50°C / 122°F IS REACHED ,THE MILKER SOLENOID VALVE WILL
STAY OPEN FOR 1 SECOND EVERY 10°C. THIS WILL RELEASE THE AIR FROM THE BOILER.
All Version
DURING THIS STAGE, KEEP THE STEAM LEVER OPEN FOR A FEW SECONDS, THIS OPERATION WILL RELEASE THE AIR FROM
THE BOILER
Check the delivery pressure in the pump gauge by fitting the filter holder filled with properly ground, pressed coffee
dose in order to deliver at 8/9 bars.
To re-calibrate the pump pressure follow the instructions “CALIBRATING THE COFFEE DISPENSING PRESSURE”
at page 21
To enter the programming environments, a password is required which will define the access rights to the different
environments.
The password must be composed by 5 digits.
The default passwords are the following:
- User 11111
- Technician ( for Technician password contact the I.M.C. Technical Service )
- Mix cold water 5 5 5 5 5 ( Using this password the mix cold water for the groups can be set ON/OFF)
PLEASE NOTE:
The first digit can not be modified as it defines the user level.
To modify the password see SYSTEM MANAGER chapter.
Cold water mix is an optional feature.
WHERE “ X ” INDICATES THE AVAILABLE PARAMETER IN ACCORDANCE WITH THE INSERTED PASSWORD
- Set the machine on OFF by keeping pressed key n° 4 and then press key n° 3,
PASSWORD
█----
- User 11111
- Technician ( for Technician password contact the I.M.C. Spa. Technical Service )
- Mix cold water 5 5 5 5 5 ( Using this password the mix cold water for the groups can be set ON/OFF)
After inserting the password the display shows the main menu programming environments:
PROGRAMMING
INFO - RESET
+/-
PROGRAMMING
+/-
DOSE PROGRAMMING
+/-
PROGRAMMING
SYSTEM MANAGER
The INFO data are also available with the machine OFF by keeping pressed for 5” the key N° 4.
The INFO WATER FILTER and INFO MAINTENANCE CYCLE will be displayed only if values higher than OFF have been
set in the SYSTEM MANAGER.
Enter
IF NO KEY DOSE IS
PRESSED W ITHIN 5" SEC.
DOSE PROGRAM M ING THE PROGRAM GOES BACK
SELECT DRINK TO “DOSE PROGRAM M ING“
GR XY
VOLUM E: Z cc
GR XY
+/-
W AIT M IX : Z cc
1 RISTRETTO Enter
2 RISTRETTI GR XY
1 ESPRESSO ON M IX: Z cc
2 ESPRESSI Enter
1 CAFFE’
GR XY
2 CAFFE’ Param eter available OFF M IX: Z cc
AM ERICANO only on m achine with
m ix cold water Enter
CAPPUCCINO
CAFFE’ LATTE GR XY
STEAM PRE: XX Sec
LATTE M ACCHIATO
LATTE Enter
TEA GR XY
DISABLE FOAM PRE: XX Sec
Enter
Enter
Enter
GR XY
Param eter available PAUSE: XX Sec
only on LM m achine Enter
GR XY and m ilk base keys
DOSE 1: ZZ,Z cc GR XY
STEAM POS: XX Sec
Enter
Enter
GR XY GR XY
DOSE 2: ZZ,Z cc FOAM POS : XX Sec
Enter Enter
2
Tea1 1 2 1 1 2
Drink name key Tea 2 Ristretto Ristretto Espresso Espresso Caffè Caffè
Water volume Tea 1 10 sec
Tea 2 20 sec. 30 cc 60 cc 40 cc 80 cc 120 cc 240 cc
ON Preinfusion cc 3 cc 3 cc 3 cc 3 cc
OFF Preinfusion sec 2 sec 2 sec 2 sec 2 sec
Start Mix Cold Water
ON Mix Cold Water
OFF Mix Cold Water
Steamed Milk pre
Foamed Milk pre
Pause
Steamed Milk post
Foamed Milk post
Caffè Latte
Drink name key Latte Americano Cappuccino Latte Macchiato
Water volume 240 60 100 40
ON Preinfusion cc
OFF Preinfusion sec
Start Mix Cold Water
ON Mix Cold Water
OFF Mix Cold Water
Steamed Milk pre 7 sec
Foamed Milk pre 10 sec 7 sec 9 sec
Pause 15 sec
Steamed Milk post 5 sec
Foamed Milk post 10 sec
CODE I/O
Milker 1 Extramilk 43
Milker 2 Extramilk 44
Milker cleaning 45
Group cleaning 46
Enter
+/-
SYSTEM MANAGER
MILKER
Enter
Press the keys + / - to set
OFF – Left – Right – Left &
Right – Central – Central &
MILKER MILKER POSITION
Enter Left - Central & Right - milker
MILKER POSITION RIGHT on the machine
+/- Enter
Enter
+/-
+/- ESC
Enter
Please Note:
Automatic milker only on LM machine The milker is useful to deliver steamed
version or foamed milk based beverage automatically
Enter
YES
Enter
BAUDRATE
BAUDRATE Enter
1200
+/- TIMEOUT
TIMEOUT I / O Enter
0.50
+/-
+/-
variable value
+/-
Press + / - to program the
SYSTEM MANAGER WATER FILTER number of liters before
Enter O - 15000
WATER FILTER 0-L display the alarm
Enter
Press + / - to program the
Service frequency annual clock rate Water filter
Off -4per year
Off maintenance
Enter
This parameter can be used when the machine is
Next maintenance connected to a water softener useful to prevent
+/-
limescale into the machine hydraulic system.
YYYY- MM - DD
When the set parameter is reached the machine
will show a
WATER FILTER alarm
Enter
CHRONO
YES
Enter
INFUSION TIMER
0 sec.
Enter
INFUSION VARIABLE
± 0 sec.
Enter
Only Assistance Service personnel authorised by I.M.C. Spa. are permitted to enable the use of these functions.
To adjust the pump pressure insert the filter holder filled with properly ground, pressed coffee dose.
Press a coffee dose key and read the pressure in the pressure gauge.
N.B. The correct pressure is 8/9 bars.
If the gauge shows an incorrect pressure, remove the drip tray (1) then the front panel (2) and calibrate the pump by turning
the adjustment, clockwise to increase the pump pressure or anticlockwise to reduce pressure.
Once the adjustment is completed, test the pressure calibration by dispensing one or more coffees.
The working temperature of the steam boiler ( 117°C/242,60°F – 127°C/260,60°F ) is controlled by a probe, to adjust it
follow the instructions in SYSTEM MANAGER paragraph.
3) Foam setting.
The milk frother is equipped with a FOAM REGULATOR which sets the quantity of air needed for whisking milk.
Turn the ring nut clockwise for thicker foam (small bubbles), or turn it anticlockwise for more voluminous foam
(large bubbles).
The milk frother is equipped with a MILK TEMPERATURE REGULATOR which reduces the quantity of sucked milk.
Turn the ring nut clockwise to increase temperature, or turn it anticlockwise to decrease temperature (see diagram).
With this function, all the set up values, machine counters dose setting and password take the default values set up by
factory.
Before starting the procedure, disconnect the boiler temperature probe. To do that disconnect either the connector CN1 on
master pcb (remove the left hand side panel of the machine), or the temperature probe placed on top of the boiler (remove
the cover of the machine).
To preset the machine switch it OFF by pressing I.G. main switch, then, according to the machine model, keep pressed the
keys by following the schedule and switch the machine ON by pressing the main switch ( I.G.)
Where:
“7 KEY” indicates the number of keys on the keyboard
“ ZZZ “ indicates LM or COF version
“Y GR” indicates the number of groups 1- 2 or 3 groups
To indicate the preset has been done the keypad led pushed will light
Power the machine OFF and ON again by pressing the I.G. main switch
PLEASE NOTE:
By using Pony Program or AVR its possible to upgrade the software into the main board
The main boards are the same for every model of traditional machine,
In case of replacement please read the note supplied with the board for the different preset.(NT-00779)
Causes: the stage of boiler fillings has exceeded the maximum time of 2 minutes; the level of the probe (SLC) has not been
reached.
Result: the machine is OFF, and an alarm message appears on the display
Solution: carry out the following controls.
1) Level probe (SLC) is dirty, so isolated from the water (the complete filling of the boiler is checked)
2) no water from mains
3) low water pressure
4) faulty motor pump
5) faulty filler solenoid valve
6) incorrect electrical connections (level probe (SLC) check cord ).
To reset the alarm switch the machine OFF and then ON again.
2) Boiler temperature alarm
First case: the temperature inside the boiler has reached the limit value of 129°C (264.2°F) or more.
Result: boiler heating is interrupted and all dose buttons are disabled.
Solution: turn OFF the machine. Replace the electromagnetic switch as its contacts might get stuck. Turn the machine ON.
Second case: the temperature probe is defective. The probe sends the following signal to the pcb: 0 Ohm (short circuit)..
Result: boiler heating is interrupted and all dose buttons are disabled.
Solution: turn OFF the machine. Replace the temperature probe. Turn the machine ON.
Third case: the temperature probe is defective. The probe sends the following signal to the pcb: 154 Ohm (open circuit)
Result: boiler heating is interrupted and all dose buttons are disabled.
Solution: turn OFF the machine. Replace the temperature probe. Turn the machine ON.
3) Turbine alarm.
Cause: the volume meter is not sending signals to the control unit within a time-out of 5 seconds.
Result: the keypads led start flashing, delivery continues up to a time-out of 240 seconds or until the selected key is pressed,
Solution: carry out the following controls.
1) No water from mains (coffee is not dispensed)
2) clogged group (coffee is not dispensed)
3) faulty group solenoid valve (coffee is not dispensed)
4) clogged entrance filters (coffee is not dispensed)
5) blocked or faulty flow meter (coffee dispensed continuously)
6) faulty electrical connection (coffee dispensed continuously).
Note: If the coffee is dispensed continuously, use the machine as if it were manual: press the required key to start up the
dose, then press the same key to stop the dose being dispensed, after checking the amount in the cup.
If dispensing continues until the above mentioned time-out of 120 seconds, the dispensing will be stopped and display
shows:
The message signals that a time-out problem of the flow meter occurred.
At the next dose the message will be cancelled if dispensing is carried out correctly.
Cause: The Barista steam probe is not sending signals to the control unit
Result: The Barista steam wand works without probe control use it by pressing the push button and press it again to stop
the steam delivery
Solution: carry out the following controls.
1 Steam probe is earthen
2 Steam probe is disconnected
3 Faulty control unit
SPECIAL MAINTENANCE
Routine maintenance must be carried out daily by authorised staff as specified in the specific chapters for instructions of the
machine.
Cleaning of the coffee outlet by means of the specially provided brush is part of the daily maintenance.
Special maintenance must be carried out periodically by the I.M.C. authorised service centre in the following way:
Replace filter holder gasket every 3-6 months
Replace the steam-water valve gasket every 6 months
Replace the steam nozzle joint gasket every 6-12 months
To reach the pump, the boiler heater, and the expansion valve, remove the cup warming cover and both side panel of the
machine.
To reach the groups solenoid valves, remove the drip tray and the front panel.
To reach the flow meter, and exchanger, remove the cup warming cover.
To reach the control unit, remove the drip tray and the left panel machine.
The manufacturer reserves the right to change, without prior notice, the specifications of the
equipment illustrated in this publication; the manufacturer declines all responsibility for any mistakes
due to printing and/or typing errors contained in this publication.
All instructions, drawings, tables and information contained in this publication are reserved and may
not be reproduced entirely or in part or be communicated to a third party without written authorisation
from the manufacturer who holds exclusive
Maurizio Boffelli