Joluka Product Brochure 13th Editions

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SYSTEMS FOR REINFORCED

CONCRETE AND BRICK STRUCTURES

13th EDITION

Beautiful creations are built with sound structures.


www.joluka.co.za We have been making sound structures possible since 1982.
INDEX
PAGE PAGE
STEEL REINFORCING SPACER SYSTEMS 1 JOLUKA QUICK TIES 25
JOLUKA CHAIR SPACER 1 BUTTERFLY WALL TIES 26
JOLUKA UNIVERSAL SPACER 1 PWD WALL TIES 26
JOLUKA CIRCULAR SPACER 2 TWIST TIES 27
JOLUKA PLASTIC BRIDGE SPACER 2 WALL TIES WITH SAFETY ENDS 27
JOLUKA PLASTIC SNAKE SPACER 2 STAINLESS STEEL WALL TIES WITH SAFETY ENDS 27
JOLUKA COMBI SPACER 3 BRICKFORCE 28
JOLUKA CENTRALISER 3 CAST-IN CORNER GUARDS 28
JOLUKA PLASTIC PILE CAGE CLIP ON 3 HOOP IRON 29
JOLUKA PLASTIC PILE CAGE SPACER 4 JOLUKA STEEL COLUMN FIX 29
JOLUKA DYNAMIC CENTRALISING SPACER 4 POSI-TIES 29
JOLUKA ADJUSTABLE PEDESTALS 5 BAT-TIES 29
JOLUKA COLUMN TIE 30
JOLUKA FIBRE CEMENT KICKER 6
JOLUKA MULTI TIE 30
JOLUKA UNDER WITH WIRE 6
JOLUKA HEAD RESTRAINT TIES 31
JOLUKA SIDE WITH WIRE 6
JOLUKA BONE WITH WIRE 7 LIFTING AND ANCHORING SYSTEMS FOR
JOLUKA TRI-BAR 7 PRE-CAST CONCRETE 32
JOLUKA TRI-BAR HANG 7 FRIMEDA RAPID LIFTING ANCHORS 32
JOLUKA SNAKE 7 CAST-IN STEEL SOCKETS 33
JOLUKA FIBRE CEMENT PILE CAGE CLIP-ON 7 FLAT FOOT LIFTING SOCKET 34
JOLUKA FIBRE CEMENT TUBES 8 “SCHROEDER” LIFTING LOOPS WITH FORGED HEAD 34
CONCRETE PLUG 8 SOCKETFIX I PUSH ON TYPE 35
JOLUKA STUB CAPS 8 SOCKETFIX II SCREW ON TYPE 35
CONCRETE PIPE SPACERS 8 LIFTING CLUTCH FOR SPHERICAL HEAD LIFTING STUDS 36
SPHERICAL HEAD LIFTING STUDS 36
REBAR ACCESSORIES 9 LIFTING STUD RECESS FORMER 37
BAILING WIRE (BINDING WIRE) 9 COACH SCREW SYSTEM 37
GALVANISED WIRE COIL 9
JOLUKA CONCRETE NIPPERS 10 STEEL REINFORCING CONNECTIONS 38
KNIPEX CONCRETE NIPPERS 10 JOLUKA STEEL HOLLOW BOX FOR PULL-OUT BARS 38
HALFEN CAST-IN CHANNELS (OR SIMILAR) 39
FORMWORK ACCESSORIES 11 HALFEN HOT ROLLED CHANNELS 39
ANCHOR RODS 11 HALFEN COLD FORMED CHANNELS 39
WING NUT WITH SWIVEL PLATE 11 HALFEN CHANNELS WITH TOOTHED LIPS 39
HEX NUT FOR ANCHOR RODS 11 APPLICATIONS FOR HALFEN CAST-IN CHANNELS 40
WALLER PLATE 12 HALFEN SHEAR DOWEL SYSTEM 41
LOCAL TIE RODS 12 HGC GRIP CONNECTOR 42
HEX NUTS FOR LOCAL TIE RODS 12 BARTEC STEEL REINFORCING COUPLERS 43
PLATE 12 SPLICING METHODS 43
JOLUKA PUNCHING SHEAR REINFORCEMENT 44
FERRULE HEAD 13
HALFEN HLX LIFT BOX 45
FERRULE JACK 13
JOLUKA DIAGONAL DOWEL 46
WATER BAR WITH DISC 13
SWIVEL COUPLER 13 SAFETY PRODUCTS 47
PLASTI-CORNER PLAIN 14 SHADE NETTING 47
STEEL CORNER PLAIN 14 BRANDED SHADE NET 48
PLASTI-CORNER WITH WEDGING (NAILING) LIP 15 STAR ORANGE FENCING 49
PLASTI-CORNER WITH LONG LIP 15 ORANGE AND YELLOW BARRIER MESH NETTING 50
PLASTI-COMBI-PROFILE 16 HEAVY DUTY SAFETY NETS 50
PLASTI-CORNER WITH SLOTTED LIP 16 JOLUKA SAFETY (PROTECTION) CAP 51
GROUTING (FEATURE) PROFILE/CONCRETE MANHOLE STEP IRON 51
FLOOR KEYWAY 16
JOLUKA PLASTIC SHUTTER BUTTON 17 CONSTRUCTION CHEMICALS 52
SHUTTER BUTTON VARIO 20-25mm 17 JOLUKA CONCRETE REPAIR MORTAR 52
PLASTIC FERRULE TUBING 17 JOLUKA STRUCTURAL GROUT 52
INTERNAL STAR FERRULE TUBING 18 JOLUKA CURING COMPOUND 53
EXTERNAL CONE 18 JOLUKA FAIRING COAT 53
STAR FERRULE TUBING 18 SELF LEVELLING SCREED 54
THRU CONE 18 JOLUKA ALL PURPOSE EPOXY 54
JOLUKA PUSH-ON PLASTIC CONE 19 JOLUKA WET TO DRY EPOXY 55
JOLUKA PERMANENT CONE 19 SHUTTER BOARD REPAIR EXPOXY 55
FERRULE CORK 20 JOINT SEALANT 56
SCAFFOLD HOLDER 20 JOLUKA SHUTTER RELEASE AGENT 56
JOLUKA PLASTER BOND 57
JOLUKA CARDBOARD VOID FORMERS 21
SANITISER 70% ALCOHOL 57
CARDBOARD BOLT POCKET FORMER 22
GROUTEX 22
a.b.e.® CONSTRUCTION CHEMICALS 58 + 59
JOINTEX 22 COMPRESSION SPRAYER 60
DAMPSEAL USB GREEN PLASTIC SHEETING 23
COLUMN WRAP 23 SAFETY, HEALTH, ENVIRONMENTAL AND QUALITY ASSURANCE
PVC FORMWORK TAPE (SHUTTER TAPE) 23 ACCORDING TO ISO

BRICK WALL SUPPORT SYSTEMS 24 DISCLAIMER:


ANCHOR CHANNELS 24 In the interests of innovation and product improvement Joluka (Pty) Ltd
JOLUKA SLIDING CHANNEL “QUICK” 25 reserves the right to change specifications, designs and sizes of it’s products.
STEEL REINFORCING
SPACER SYSTEMS
STEEL REINFORCING SPACER SYSTEMS - PLASTIC

JOLUKA CHAIR SPACER


HOOKS
CHAIR SPACER is used for FOR
RE-INFORCED
horizontal reinforcements such as FOR MORE
ATTACHMENT
STRENGTH
suspended slabs, beams, etc.
Good stability.
Concave seat accommodates steel Product Concrete Bar Diam.
diameters of 6-40mm. No. cover (mm) (mm)
Open structure of JOLUKA CHAIR
SPACER does not obstruct concrete 2115 15 6 - 40
flow. 2120 20 6 - 40
Colour: Grey. 2125 25 6 - 40
Well developed and widely used for
2130 30 6 - 40
heavier steel reinforcing.
Use approx. 2-4/m .
2
2135 35 6 - 40
2140 40 6 - 40
* Bigger covers (60 - 100mm) are 2150 50 6 - 40
made with a wider base to suit soft
supporting material or soft *2160 60 6 - 40
foundations, such as sand etc. *2170 70 6 - 40
*2180 80 6 - 40
*2199 100 6 - 40

JOLUKA UNIVERSAL SPACER


NOW
This popular range of spacers is used
for all types of applications on site or STRO
in the pre-cast concrete yard. NGE
UNIVERSAL SPACER clips onto
CLIP-ON
R
steel reinforcement.
Can be used for slab reinforcement,
for walls and columns as well as pre-
cast concrete.
Suitable for light reinforcing
applications. Does not fall over as
the clip hooks onto the steel.
Steel diameter: 4-16mm
Use approx. 2-4/m2. LEGS

Product Concrete Bar Diam.


No. cover (mm) (mm)
2010 10 4 - 16
2015 15 4 - 16
2020 20 4 - 16
2025 25 4 - 16
2030 30 4 - 16
2035 35 4 - 16
2040 40 4 - 16
2050 50 4 - 16

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1
STEEL REINFORCING
SPACER SYSTEMS

STEEL REINFORCING SPACER SYSTEMS - PLASTIC

JOLUKA CIRCULAR SPACER

Mainly used in vertical steel reinforcement such as walls or


columns.
JOLUKA CIRCULAR SPACER provides a 360° cover and clips
securely on to the reinforcing.
RIGID
Clip design facilitates various steel diameters (see table).
CONSTRUCTION
Open structure of CIRCULAR SPACER prevents voids in concrete
and minimizes formwork contact.
Product Concrete Bar Diam. Overall Dia.
No. cover (mm) (mm) (mm)

2212 12 4 - 10 30
2215 15 4 - 12 40
2220 20 4 - 12 48
2225 25 4 - 16 58
2230 30 4 - 16 68
2240 40 6 - 16 87
2250 50 6 - 16 106
2260 60 6 - 16 140
2275 75 6 - 16 160

JOLUKA PLASTIC BRIDGE SPACER

The Joluka Plastic Bridge Spacer is extremely stable and has a relatively
Product Cover Length
large carrying surface area.
No. (mm) (mm)
It is specifically designed for reinforcing in slabs and foundations. Each
2m section is able to clip together therefore saving time and labour 2301 20 2
because no fixing to steel reinforcing is required. 2302 25 2
2303 30 2
Advantages: 2304 35 2
* Each Spacer can be joined 2305 40 2
* Designed for optimal concrete flow 2306 45 2
* Wide Surface area 2307 50 2
* Time Saving
* Labour Saving

JOLUKA PLASTIC SNAKE SPACER

The Joluka Plastic Snake Spacer is designed for optimal concrete Product Cover Length
flow and offers minimal contact with shutters. No. (mm) (mm)
Each 0.5m section is able to clip together therefore saving time
and labour because no fixing to steel reinforcing is required. 2308 20 0.5
2309 25 0.5
Advantages: 2310 30 0.5
* Each Spacer can be joined 2311 35 0.5
* Designed for optimal concrete flow 2312 40 0.5
* Time Saving 2313 45 0.5
* Labour Saving 2314 50 0.5
2315 55 0.5

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2
STEEL REINFORCING
SPACER SYSTEMS
STEEL REINFORCING SPACER SYSTEMS - PLASTIC
JOLUKA COMBI SPACER

Suitable plastic spacer for carrying top and bottom reinforcing (double layer reinforcing) on slabs.
Little contact with shutter.
Used for in-situ construction and pre-cast concrete.
For steel diameters up to 6mm.

Concrete Cover
Product Bottom Distance Bar Dia. For Slab
No. Distance to Top (mm) Thickness
(mm) Steel (mm) (mm)
2460 15 60 up to 5 75 - 100
2480 20 + 30 80 up to 6 95 - 120
2499 20 + 30 90/100 up to 6 120 - 150

JOLUKA CENTRALISER

Strong spacer.
Used to space reinforcing in the centre of a pile.

Product Concrete Bar dia. Length


No. cover (mm) (mm) (mm)
9112 30 20 60
9113 30 25 60

JOLUKA PLASTIC PILE CAGE CLIP ON

Pile Cage Spacers are attached to the external Product Concrete Cover Steel Dia.
steelwork of the pile cages to ensure correct spacing of No. (mm) (mm)
the steelwork from the shuttering and that the required
concrete cover is maintained over the length of the 9118 75 8 - 16
pile.

Used for:
* Pile cages
* In-situ concrete
* Pre cast
Advantages:
* Labour saving
* Does not break or come off pile cage
when lowering

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3
STEEL REINFORCING
SPACER SYSTEMS

STEEL REINFORCING SPACER SYSTEMS - PLASTIC

JOLUKA PLASTIC PILE CAGE SPACER

Pile cage spacers are attached to the external steelwork of pile cages to ensure correct spacing of the steelwork from
the shuttering, and that the required concrete cover is maintained over the length of the pile. Pile cage spacers are
circular and of high strength to ensure smooth entry of the reinforcing cage without distortion. The pile cage spacers
are available with concrete cover options of 50mm or 75mm.

Product Concrete Diam. of


No. Cover Steel
(mm) (mm)
916 50 8 - 12
917 75 16

JOLUKA DYNAMIC CENTRALISING SPACER

Used to centre tie-bars and anchor bolts

Product Hole Diam. Lenth Tie-Bar Diam.


No. (mm) (mm) (mm)
9117 65-120 230 12 - 40

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4
STEEL REINFORCING
SPACER SYSTEMS
STEEL REINFORCING SPACER SYSTEMS - PLASTIC
JOLUKA ADJUSTABLE PEDESTALS
Working efficient between 28mm to 1083mm
NEW
The Joluka Self-levelling Adjustable Pedestal is unrivalled in its field. Designed to
support any type of calibrated paving, it offers tone of the highest compressive
strength of any pedestal system on the market. Its unique self-levelling head and
impressive height range will accommodate even the most complex paving
issues - including sloping areas, drainage and maintenance access.

1 7 Tile or lath pavement is


possible with either placing
auxiliary equipment or joint
strips/carcass assembly
equipment on top pedestal
unit’s holes and adjustable
gaps.
CODE: BASE

Coupler must be used when


system is longer than 225mm. Extruding lock is usually used
3 2
These auxiliary parts can be in high grades. This
applied more than one at the equipment avoids
same unit. Electrical lines and adjustment corruptions
water lines can be attached caused by long run vibrations.
easily on the units. This system CODE: T-L
gives technical benefits and
clear transportation.
CODE: T-CL There is no need to stabilize
the bottom pedestal on the
6 surface due to its broad
diameter. Still there are
number of gaps for making
Every product has adjustment unit stable if desired. Corner
1
gaps on its body. This avoids and edge details have trim
height calculation errors in lines to solve distance
application. problems. Bottom edges
have bevels to give smooth
touch on insulation.
CODE: HEAD
5.Made from EPDM,
orthopedics floor pad can
absorb vibration caused from 5 4 Slope corrector, working with
rough surfaces. There are bottom pedestal, avoids
rings for placing these pressures of drain
products on adjustable slopes on plates. Slope
pedestals and slope corrector. corrector can tolerate any
CODE: T-P degree of angles. Alternatives
of 1% and 2% available.
CODE T-SC

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5
STEEL REINFORCING
SPACER SYSTEMS

STEEL REINFORCING SPACER SYSTEMS - FIBRE CEMENT

WHY FIBRE CEMENT RATHER THAN PLASTIC?


Specially formulated FIBRE CEMENT PRODUCTS are * Minimal water absorption.
manufactured in controlled environment in order to * Fire proof.
achieve the following * Ideal for off-shutter concrete as FIBRE CEMENT
Advantages: PRODUCTS are similar in colour to surrounding
* High strength up to 80MPa. concrete.
* Binds well with surrounding concrete. * More cost effective by using less fibre cement
* Same expansion as surrounding concrete. 2
spacers per m than plastic.
* High chemical resistance.

JOLUKA FIBRE CEMENT KICKER


For locating wall and column shutter at its footing. Simply Nails
nail correct size of Kicker into concrete to provide required Product Wall
wall thickness. Erect shutter against JOLUKA FIBRE No. Thickness
CEMENT KICKER. (mm)
2715 150
Advantages:
2720 200
* Time and cost saving. 2722 225
* Accurate wall thickness due to JOLUKA FIBRE CEMENT 2725 250
KICKER being manufactured to exact size in factory. 2727 275
* Consists of the same or similar properties as surrounding 2730 300
concrete. 2735 350
2740 400

JOLUKA UNDER WITH WIRE Product Cover Width Reinforcing Quantity


No. (mm) (mm) Diam (mm) Per Bag
FIBRE CEMENT SPACER for
horizontal reinforcing; used in- 2920 20 22 6 - 25 500
2925 25 22 6 - 25 500
situ and pre-cast concrete.
2930 30 22 6 - 25 250
Stable design.
2935 35 22 6 - 25 250
Covers from 20 - 100mm. 2940 40 25 6 - 25 250
2950 50 25 6 - 25 250
2960 60 30 6 - 25 200
2975 75 35 6 - 25 100
2999 100 35 6 - 25 100

JOLUKA SIDE WITH WIRE Product Cover Width Reinforcing Quantity


No. (mm) (mm) Diam (mm) Per Bag
FIBRE CEMENT SPACER for
vertical reinforcing. 2921 20 30 6 - 12 500
2926 25 30 6 - 12 500
Little contact with shutter.
2927 25 30 14 - 20 500
Stable design.
2931 30 30 6 - 12 250
Covers from 20 - 75mm. 2932 30 30 14 - 20 250
2941 40 35 6 - 12 250
2942 40 35 14 - 20 250
2951 50 40 6 - 12 250
2952 50 40 14 - 20 250
2961 60 40 6 - 12 100
2962 60 40 14 - 20 100
2976 75 40 6 - 12 100
2977 75 40 14 - 20 100

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6
STEEL REINFORCING
SPACER SYSTEMS
STEEL REINFORCING SPACER SYSTEMS - FIBRE CEMENT
JOLUKA BONE WITH WIRE
Product Cover Width Reinforcing Quantity Weight Per
FIBRE CEMENT SPACER with No. (mm) (mm) Diam (mm) Per Bag Bag (kg)
multiple covers for horizontal
2977 30/35 25 6 - 25 500 22
or vertical reinforcing.
2978 20/25/30 25 6 - 25 500 22
2979 35/40/50 25 6 - 25 250 24

JOLUKA TRI-BAR
Product Cover Length Quantity Weight/ea
No. (mm) (cm)/ea Per Bundle (kg)
Longitudinal FIBRE CEMENT SPACER;
triangular and straight. 2980 25 120 5 0.8
Saves labour costs as an individual TRI- 2981 30 120 5 1.0
BAR SPACER replaces a few individual 2982 40 120 5 1.3
2983 50 120 5 2.5
spacers.
Eliminates sagging of reinforcing mats. Additional lengths available on request.

JOLUKA TRI-BAR HANG

Longitudinal FIBRE CEMENT SPACER with Product Cover Length Quantity Weight/ea
spring wire for attaching to vertical No. (mm) (cm)/ea Per Bag (kg)
reinforcing.
Saves labour costs as an individual TRI- 2986 25 20 25 0.2
BAR HANG Spacer replaces a few 2987 30 20 25 0.2
2988 40 20 25 0.25
individual spacers.
2989 50 20 25 0.5

JOLUKA SNAKE

Longitudinal FIBRE CEMENT SPACER; Product Cover Length Quantity Weight/ea


triangular and curved. No. (mm) (cm)/ea Per Bag (kg)
Easy to place.
Little contact with shutter due to nobbing. 2991 25 25 25 0.24
2992 30 25 25 0.24
2993 40 25 25 0.3
2994 50 25 25 0.6

JOLUKA FIBRE CEMENT PILE CAGE CLIP-ON

Manufactured in fibre cement with plastic insert clip.

This spacer clips straight onto spiral without feeding into


additional reinforcing wire.
Used for:
* Pile cages
* In-situ concrete Product Concrete O.D. I.D. Thickness
* Pre cast Cover (mm)
No. (mm) (mm)
Advantages: (mm)
* Labour saving 9114 50 115 10 25
* Does not break or come off pile cage when lowering 9115 70 165 10 25
* Due to plastic insert it will roll off while being lowered into pile

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7
STEEL REINFORCING
SPACER SYSTEMS

STEEL REINFORCING SPACER SYSTEMS - FIBRE CEMENT


JOLUKA FIBRE CEMENT TUBES GOOD BOND TO
CONCRETE
Manufactured in special fibre cement to highest
standards.
The technically correct answer for distancing
formwork in reinforced concrete structures.
Product No. I.D. O.D. Total Weight
Advantages: (mm) (mm) Length (kg)
* High fire resistance. (m)
* High compression strength. 2822 22 38 1.25 1.4
* Can be made waterproof; up to 30 bar.
* Bonds naturally with concrete.
* Can be used with cones 3122 and 3123.

CONCRETE PLUG

Provides a waterproof bond to FIBRE CEMENT TUBES if Product No. O.D. Length
correctly glued with KARPOX or a similar epoxy. By mm mm
correctly sealing FIBRE CEMENT TUBE on either end with
2831 22 20
CONCRETE PLUGS, waterproofing up to 30 bar pressure
will be achieved.

JOLUKA STUB CAPS Product Bar. Dia. Length of


No. (mm) Cap
Covers reinforcing steel ends (between 4 and 10mm (mm)
diameter). 2504 4 15
Mainly used in pre-cast concrete, concrete manholes and 25045 4.5 15
pipe manufacturing. 2505 5 15
25056 5.6 15
25063 6.3 15
2507 7 15
2508 8 15
2510 10 15

CONCRETE PIPE SPACERS


Prod. No. Cover (mm) Colour
Cone shaped spacer is clipped to the crossing of steel 2610 10 grey
mats. Steel diameter to be 5-6mm. 2613 13 red
Used for concrete pipe and pre-cast concrete 2616 16 brown
manufacture. 2619 19 yellow
Manufactured in various colours to distinguish cover. 2620 20 yellow
2622 22 green
2626 26 black
2629 29 blue
2632 32 grey
2638 38 red
2645 45 grey
2651 51 yellow

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8
REBAR ACCESSORIES
BAILING WIRE (BINDING WIRE)

Manufactured in black annealed or galvanised wire and supplied in coils of 50 kg.

ACCESSORIES
Used for:
* Connecting reinforcing bars on Construction Sites.

REBAR
* Positioning and binding reinforcing cages in the yard or on site.
* Connecting spacers to reinforcing.

Product No. Material Diameter Weight/


(mm) Roll
(kg)
7999 Black Annealed 1.6 5
8001 Black Annealed 1.6 50
8002 Galvanised 1.6 50

GALVANISED WIRE COIL


NEW
Galvanised Wire has various applications and is relatively pliable. It is supplied in
coils of 50 Kg.

Product No. Material Thickness Weight


(kg)
8040 Galvanised 2.5 50
8041 Galvanised 3.15 50

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9
REBAR ACCESSORIES
JOLUKA CONCRETE NIPPERS
NEW
The Joluka high leverage concrete nippers offer substantially higher cutting performance as well as a
damping of the cutting stroke after cutting the binding wire - two valuable ergonomical advantages for the user.
ACCESSORIES

If you would like to twist and cut wire in one operation, then the Joluka concreters nippers are the ones for you.
REBAR

They are fast, reliable and economical and will make light work of the toughest of job applications.

With their very slim shape, the Joluka concreters nippers are ideal for tying submerged positioned steel rods,
making these nippers very handy to have at all times.

Joluka nippers have particularly high cutting capacity with minimum effort due to their optimum transmission
ratio. High damping of the cutting stroke after cutting the binding wire reduces strain on tendons and muscles.

These Joluka concreters nippers are made up from high-grade special tool steel, forged and then oil-hardened for
reliability and durability. They have long handles for added torque and high leverage.

Joluka Concrete Nippers are manufactured in Germany, so the highest quality is guaranteed.

Product No. Length Medium to Hard


(mm) Hard Steel Steel
Density Density
2914 250 3,5 2,0

KNIPEX CONCRETE NIPPERS

* To twist and cut wire in one operation: fast, reliable and economical
* Unobtained precision and long service life make these the most widely purchased concreters’ nippers in the world
* Cutting edges additionally hardened; cutting edge hardness approx. 61 HRC
* High-grade special tool steel, forged, oil-hardened
* Made in Germany

Product No. Length Medium to Hard


(mm) Hard Steel Steel
Density Density
2915 250 3,5 2,0

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10
FORMWORK ACCESSORIES
ANCHOR RODS

Heavy duty range of Tie Rods for


Shutter Panels, with rolled thread;
flexible and weldable.

Advantages of rolled thread:


a b

* Perfect sizing and superior strength.


* Very smooth surface.
* Easy tightening and loosening of
nuts. Prod. No. Sizes (mm) Tensile Breaking
* Bar is bendable and weldable. axb Strength Strength

ACCESSORIES
FORMWORK
(kN) (kN)
921 15, 0 x 17,5 90 190
922 20, 0 x 22,5 160 340

WING NUT WITH SWIVEL PLATE

Advantages of rolled thread: Size


Product Description Tie Rod Plate
* Easy to assemble tie rods by hand. No.
* SWIVEL PLATE protects shutter from (mm) (mm)
being damaged. 979 Wing Nut with Swivel Plate 15 120 x 120 x 8
* Due to robust construction can be 980 Wing Nut with Swivel Plate 20 120 x 120 x 8
re-used many times.

HEX NUT FOR ANCHOR RODS

Size Length
Product Description Thread (mm)
No. (mm)
976 Hex Nut SKM 15/30 15 30
977 Hex Nut SKM 20/70 20 70

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11
FORMWORK ACCESSORIES

WALLER PLATE

Protects shutter and secures TIE RODS


to shutter.
Bar Size Thickness
Product Description Diam. Plate (mm)
No. (mm) (mm)
960 Waller Plate 20 120 x 120 6
ACCESSORIES
FORMWORK

LOCAL TIE RODS

Safe Load
Product Description Size max.
No. (mm) (kN)
910 Tie Rod 12 40
911 Tie Rod 16 84

HEX NUTS FOR LOCAL TIE RODS


Bar Length Spanner
Product Description Diam. of Nut Size
No. (mm) (mm) (M)
950 Tie Rod Hex Nut 12 30 22
951 Tie Rod Hex Nut 16 50 27

PLATE

Protects shutter and secures TIE RODS


to shutter.

Prod. No. Bar Size of Hole Dia. Thickness


Dia. Plate (mm) (mm)
(mm) (mm)
961 up to 16 80 x 80 14 6
962 up to 21 100 x 100 14 6
963 up to 23 100 x 100 14 6
964 up to 18 150 x 150 18 8

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FORMWORK ACCESSORIES
FERRULE HEAD
CAST IRON
Used with 12mm steel reinforcing rod or thru tie for light GRAB
formwork. SCREW
The FERRULE HEAD is manufactured in cast iron and is
suitable for multiple use.

FERRULE JACK

ACCESSORIES
FORMWORK
Newly designed FERRULE JACK is a high quality product. Used for tensioning
12mm steel reinforcing rods before tightening the grab screw on the FERRULE
HEAD.

Product No. Description Material


4510 Ferrule Head Cast Iron
4520 Ferrule Jack Mild Steel, coated

WATER BAR WITH DISC

Used to join TIE RODS for water retaining structures. Used as


water barrier in order to eliminate water penetration. TIE RODS
can be re-used while water bar stays in concrete.

Product Description Length Bar Diam.


No. (mm) (mm)
959 Water Bar 116 15

SWIVEL COUPLER
Swivel Couplers are used to connect scaffold tubes at any angle. They are
NEW
manufactured from forged steel and are galvanised.

Product Scaffolding Size


No. (mm)
918 50 x 50

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FORMWORK ACCESSORIES
PLASTI-CORNER PLAIN

Reusable Plastic Corner Fillet.


Used for chamfering corners of:
beams, columns, slabs, pre-cast concrete etc.

Applications:
* Mainly used for timber shutters -attach by nailing to shutter.
* For steel shutters - attach with contact adhesive or by means of screwing.
* Can be bent and used for curves and round structures like reservoirs.

Prod. No. a (mm) b (mm) c (mm)


ACCESSORIES
FORMWORK

c 1010 10 10 14
a 1015 15 15 21
1020 20 20 28
b 1025 25 25 35
1040 40 40 56

SHARP CORNERS
PROVIDE GOOD FINISH

STEEL CORNER PLAIN

Used for Steel Shutters or spot weld to edge of shutter Prod. No. a (mm) b (mm) c (mm)
panel. c
a
1015 S 15 15 21
1025 S 25 25 35
b

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FORMWORK ACCESSORIES
PLASTI-CORNER WITH WEDGING (NAILING) LIP

Applications:
* Mainly used for steel shutter - lip to be wedged between angle iron and
shutter panel for automatic attaching.
* For timber shutter, lip of PLASTI-CORNER is used for nailing, which
eliminates damage and visual marks of nails on concrete.
* PLASTI-CORNER With Wedging Lip can be removed from shutters when
dismantling and is then ready for reuse.
* Can be bent like plain PLASTI-CORNER.

ACCESSORIES
FORMWORK
Prod. No. a (mm) b (mm) c (mm) d (mm)
c 1110 10 10 14 13
a
1115 15 15 21 13
1120 20 20 28 13
d b 1125 25 25 35 13

FOR ATTACHING
TO SHUTTER

PLASTI-CORNER WITH LONG LIP

Long lip is used for ease of attaching


PLASTI-CORNER to formwork.

Used when all other versions of Joluka


PLASTI-CORNER are not suitable.
For example: Corner Fillet required
halfway up shutter. Long lip can be used
for attaching to shutter panels by means
of wedging (see illustration), glueing or
screwing.

Prod. No. a (mm) b (mm) c (mm) d (mm)


c 1310 10 10 14 50
a
1315 15 15 17 50
1320 20 20 28 50
d b
1325 25 25 35 50

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FORMWORK ACCESSORIES
PLASTI-COMBI-PROFILE
CORNER FILLET
Combination of Corner Fillet and water drip.
Easy to attach to decks.
Provides attractive, straight finish.
Reusable.

DRIP

a a Prod. No. a (mm) b (mm) c (mm) d (mm)


b
d c 1425 20 20 25 14
ACCESSORIES
FORMWORK

PLASTI-CORNER WITH SLOTTED LIP

50mm lip of PLASTI-CORNER is slotted as per steel


shuttering to accept clip and wedge for automatic
attaching.
When dismantling formwork, PLASTI-CORNER
comes off automatically and is ready for next use.

Advantages:
* Durable Corner Fillet. FOR ATTACHMENT
* Labour saving. TO SHUTTER
* Reusable several times.
Prod. No. a (mm) b (mm) c (mm) d (mm) Slotting
* No hassles as it gets assembled
immediately with shuttering. 1210 10 10 14 50 metric
1215 15 15 17 50 metric
1220 20 20 28 50 metric
c 1225 25 25 35 50 metric
a
1230 10 10 14 50 imperial
1235 15 15 17 50 imperial
d b 1240 20 20 28 50 imperial
1245 25 25 35 50 imperial
1250 20 20 28 50 PMI
1255 25 25 35 50 PMI

GROUTING (FEATURE) PROFILE/CONCRETE FLOOR KEYWAY

Trapeze shaped plastic profile used as Feature/Grouting strip


(eliminates undesirable marks on off-shutter concrete when
joining 2 pours of cast concrete at time intervals), or as Keyway
for interlocking construction joints.
Attach to form work by means of glueing, nailing, or screwing.
Reusable. Suitable for most construction joints in concrete slabs.

column
allow 10mm
50mm shutterlap

levelling
adjustment a Prod. No. a (mm) b (mm) c (mm)
shutter
b 1515 30 15 45
previous pour c 1520 25 25 30
shutter concrete 1525 30 25 45

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FORMWORK ACCESSORIES
JOLUKA PLASTIC SHUTTER
BUTTON

Used for closing Ferrule Tie holes in steel


or timber shutters.
RECESS Product Shutter hole
Available in various sizes.
No. dia. (mm)
Inexpensive and robust.
8012 14
8016 16
8018 18
8020 20-25
8021 21

ACCESSORIES
FORMWORK
8025 25

DOME SHAPE

SHUTTER BUTTON VARIO 20-25mm


(Product No. 8020)

Used for closing holes in steel or aluminium


framed shutters.
Hole diameter can vary from 21 - 24mm.

PLASTIC FERRULE TUBING

Plastic tubing replaces more expensive


materials. Use FERRULE TUBING to
facilitate recovery of expensive Thru
Ties.
Supplied in 3m lengths or cut to required
length.
For correct I.D. of FERRULE TUBING
required, please check I.D. of cone to
be used.
I.D. of FERRULE TUBING to be at least
3mm bigger than thru ties.

Prod. No. I.D. (mm) O.D. (mm)


3014 14 17
3017 17 20
3022 22 25
3024 24 27
3026 26 30
30280 28 32

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FORMWORK ACCESSORIES
INTERNAL STAR FERRULE TUBING RIBBED
INSIDE
(BETTER
Very strong plastic Ferrule Tube with the LOCATION
following advantages: OF THRU TIE
* Internally ribbed for high strength. & STRONGER)
* Avoids splitting when sawing.
* Thru Tie is located centrally inside
Ferrule Tube; facilitates easy removal.
* Avoids bending or deforming of tube
when tightening. Product Size I.D. Size O.D. Size E.D. Suitable
* Suitable cones available. No. Tube (mm) (mm) Ribs (mm) for
* Suitable for 16mm Anchor Rods and 3028 22 26 19 16mm GEWI Bar
ACCESSORIES

Thru Ties.
FORMWORK

EXTERNAL CONE

Suitable for INTERNAL STAR FERRULE


TUBING; can be reused several times. Product Size O.D. Size I.D. Concrete
No. (mm) Tube (mm) cover (mm)
3128 26 19 15
CONE FITS OVER OUTSIDE
DIAMETER OF FERRULE TUBE

STAR FERRULE TUBING

Very strong Ferrule Tubing for heavy


duty use. Also recommended for wall
thickness of over 300mm.
Fins provide extra rigid anchoring of
Ferrule Tubing in concrete and
eliminates rotation of tube. Product No. I.D. (mm)
Available in 3m lengths or cut to
required length. 3023 22

THRU CONE

Very strong conical plastic sleeve REUSABLE PLASTIC CONE


keeping formwork in place and
facilitating removal of Thru Ties.
After removing the formwork, the THRU
CONES can be knocked out of the
concrete. The void created can then be
grouted.
THRU CONES are reusable and are
available in different sizes as per your
specification.
Product No. Length (mm) O.D. (mm) I.D. (mm)
Note: Must be pre-ordered, delivery
time is +/- 5 weeks. 3051 150 - 250 55 22

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FORMWORK ACCESSORIES
JOLUKA PUSH-ON PLASTIC CONE

To be attached to each end of Ferrule


Tubing.
Can easily be extracted from concrete
structure for reuse.
JOLUKA PUSH-ON CONES form a
chamfered recess in concrete structures
for ease of subsequent grouting. They
also prevent grout penetrating into
Ferrule Tubing during casting of
concrete.

ACCESSORIES
FORMWORK
Product O.D. I.D. Length of
No. (mm) (mm) cone section
(mm)
3114 14 12 10
3117 17 13 10
3122 22 18 10
3124 24 21 10
3126 26 23 10

RINGS ELIMINATE
JOLUKA PERMANENT CONE WATER PENETRATION

Labour-saving substitute of Push-On


Cone. Remains in concrete as a
moisture block and feature.
Eliminates patching of ferrule holes in
concrete walls; PERMANENT CONE
remains visible as an attractive finish on
off-shutter concrete.

If required can be painted or plastered.

Applications:
Off-shutter concrete structures,
retaining walls, underground structures
etc.

In using JOLUKA PERMANENT CONE


water reservoirs we recommend
attaching product No. 3123 on front
end of permanent cone prior to casting.
After removing formwork, remove
product No. 3123 and fill ferrule hole
completely with special grouting. Product Size I.D. O.D. of Ferrule
No. (mm) tube (mm)
3220 22 25

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FORMWORK ACCESSORIES
FERRULE CORK
Imported Cork used to “water-proof” Ferrule holes. Before installation knock out plastic Ferrule Tube. It works just like
a Cork in a wine bottle.

Product Dia. Front Dia. Back Length Cork


No. (mm) (mm) (mm) No.
3330 30 24 32 13
3331 28.5 22.6 32 12
ACCESSORIES
FORMWORK

3332 22 17 27 8

SCAFFOLD HOLDER

Provides a hole in the concrete on the edge of a slab. This can be


used to insert scaffold tubing for temporary balustrading of a
concrete structure.
The unit is attached to formwork and cast into the concrete
(about 2 – 4 m apart).
After casting, the cap is removed from the plastic tube and the
exposed hole can now be used to insert a 50mm scaffold tube.

Advantages:
* Eliminates expensive drilling of holes.
* Provides a safe method of erecting a temporary fence during
the construction of concrete buildings.

Product Description Suitable for Depth Distance from


no. Tube Diam. of Tube Edge of Concrete
(mm) (mm) (mm)

3001 Scaffold Holder 50 100 60

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FORMWORK ACCESSORIES
JOLUKA CARDBOARD VOID FORMERS
CARDBOARD
SIDE SHUTTER VOID FORMER
IDEAL FOR BASEMENTS IN HEAVING SOIL AND SIMILAR
APPLICATIONS.
Consists of a special corrugated cardboard box, wax coated on
the outside to withstand temporary moisture of concrete when
casting. Depending on the slab thickness special stiffeners are
placed inside Void Formers. RIVER SAND

In contact with moisture or water the JOLUKA VOID


FORMERS slowly disintegrate leaving a Void for soil
movement.
CARDBOARD VOID
FORMER IN

ACCESSORIES
FORMWORK
Advantages: GROUND SLAB
CONSTRUCTION
* Light weight.
* Easy to position.
* Saves up to 50% of time.
* Cost effective compared to conventional methods.
* Can be used for beams, slabs, flat surfaces, etc.
* Different sizes, thicknesses and shapes can be manufactured
as per engineers’ specifications.

Placement of Joluka Void Formers:


1. After excavation, a layer of approx. 20mm riversand or
similar should be placed on surface.
2. A thin plastic sheet must be placed beneath Joluka Void
Former.
3. Shortly prior to fixing reinforcing the JOLUKA VOID
FORMER must be positioned as specified by the engineer.
4. A thin plastic sheet must be placed around the JOLUKA
VOID FORMER eliminating contact with moisture and
water.
5. After fixing steel etc. the concrete is poured.
6. JOLUKA VOID FORMERS do not need to be removed since
they collapse and disintegrate with time, depending on the
amount of moisture received from surrounding concrete and Product Length Width Height
underlying soil. No. (mm) (mm) (mm)
7. Heaving soil (like clay) may now expand into cavities
provided by the disintegrated JOLUKA VOID FORMERS. 4967 1000 500 200
4968 1000 1000 200
Special Instructions: 4969 1000 500 250
Due to the inherent property of the cardboard to collapse and 4970 1000 1000 250
disintegrate in contact with moisture it is important to: 4971 500 200 100
1. Store the Void Formers indoors and to eliminate contact with 4972 1000 400 200
water as well as moisture. 4973 1000 500 100
2. In the case of no indoor storage facility, the JOLUKA VOID 4974 1000 1000 100
FORMERS must be completeley covered with plastic 4975 1000 500 150
sheeting to avoid contact with water. 4976 1000 1000 150
3. Ensure to pour concrete as soon as possible after positioning 4977 1000 500 200
JOLUKA VOID FORMERS.
4978 1000 1000 200
4979 1000 500 250
Other sizes and shapes of JOLUKA VOID FORMERS can be
supplied on request. 4980 1000 1000 250
Typical Heights of JOLUKA VOID FORMERS for flat surfaces 4981 1000 500 300
used in heaving soil are between 100 - 250mm. 4982 1000 1000 300

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FORMWORK ACCESSORIES
CARDBOARD BOLT POCKET FORMER
An ideal means of boxing out or holding down bolts into concrete columns for steel columns.
A cardboard tube, wax coated on the outside to eliminate rapid disintegration when in contact with water, is placed
over the holding down bolt. After casting concrete the cardboard former must be removed.
Grade 4 nut
Advantages: Projection Product Shank Pocket Pocket Dia.
Washer
* Time saving. No. Dia. (mm) Depth c (mm)
* Cost effective. b (mm)
Cardboard bolt
* Bolt automatically b pocket former 4991 20 150 75
centralised. 4992 24 200 75
* Fits various bolt diameters. c
4993 30 250 100
ACCESSORIES
FORMWORK

Ø 4994 40 300 100

GROUTEX
Manufactured in expanded Polyurethane with self adhesive backing.
Used for shuttering where individual shutters join.

It eliminates unevenness and avoids grout loss.

Advantages: Product Description Thickness Width Length/ Roll


* Due to flexibility of GROUTEX the gap no. (mm) (mm) (m)
unevenness is eliminated
* Join to shutter edge with self adhesive 8510 Groutex 10 20 10
backing on GROUTEX

JOINTEX
Manufactured in expanded Polyethylene and Product Description Thickness Width Length/Roll
used as expansion or contraction joint. no. (mm) (mm) (m)
Advantages: 8511 Jointex 10 80 10
* JOINTEX can be supplied in any size as per 8512 Jointex 20 150 10
your application
* Good compression qualities and recovery 8513 Jointex 10 150 10
memory 8517 Jointex Foam 10 80 10
* Due to flexibility it can be bent and used 8519 Jointex Foam 20 150 10
around corners 8518 Jointex Foam 10 150 10

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FORMWORK ACCESSORIES
DAMPSEAL USB GREEN PLASTIC SHEETING

Dampseal USB Green sheeting is to be laid under concrete flooring to prevent


rising moisture by acting as a waterproofing barrier.

Advantages:
* Excellent tear and puncture resistant properties
* Better curing of concrete and prevents contamination
* Prevents unhealthy living conditions
* Prevents rising moisture by acting as a waterproofing
Product Description Thickness Width Length
no. (mic) (m) (m)

ACCESSORIES
FORMWORK
992 Dampseal USB 250 3 30 N.B. Also Available in black
Green Plastic Sheeting Manufactured according to
Orange Plastic Sheeting 375 the SABS specifications

COLUMN WRAP
Joluka Column Wrap is used to wrap around columns shortly after casting to improve curing times.
The column wrap also provides a layer of protection against surface damage.

Advantages:
* Excellent Stretch Characterisics
* Extended Core for easy application
* Transparent

Product Thickness Width Length


no. (mic) (m) (m)
992 17 450 400

PVC FORMWORK TAPE (SHUTTER TAPE)

A tough thick matt PVC tape used for covering joints in formwork to prevent grout loss. Excellent
adhesive strength even when oil and dust are present. Roll size 50mm x 30 meters.

* 150 micron thick


* Visible Yellow Colour
* Correct adhesive for formwork
* Guaranteed quality and durability

Product Description Width Length


no. (mm) (m)
948 PVC Formwork Tape 50 30

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BRICK WALL SUPPORT SYSTEMS
ANCHOR CHANNELS
Sliding ANCHOR CHANNELS facilitate easy, cost efficient and safe attachment of brickwork to
concrete or other (e.g. steel or wood) structures. Horizontal or vertical attachment such as fixing
of brick wall to column or brick wall to underside of slab, etc. is possible.
The Channels can be cast into concrete or surface fixed outside the concrete or other materials
(e.g. steel structures or wood).

Product No. Description Size (mm) Thickness (mm)

8462 JOLUKA Sliding Channel “QUICK” 42 x 21 2.0

Supplied in cold rolled galvanised mild steel in lengths of 100mm to 5 000mm.

BRICK TIES - INTRODUCTION TO STANDARD APPLICATIONS


SUPPORT SYSTEMS

BRICK TIES 8466


BRICK WALL

8466

Ties are required in brickwork/


8481 masonry to provide structural
stability and to resist wind load.
Halfen manufacture the following
range:
Windpost Tie
Channel 28/15 HTS system
Windpost
Consists of a range of designs
Windpost Tie
8481 available in standard lengths (ex-
stock) and suitable for most
8466 applications, as shown in this 8466
diagram.

Special applications:
Sliding brick anchors
8466 Windposts Remedial Cramp

8466 8481

8466 8485
8481
8481
8481 Ribslot 28/20
Self-tapping screw
8485 Ribslot 28/20
Channel 28/15 8485

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BRICK WALL SUPPORT SYSTEMS
JOLUKA SLIDING CHANNEL “QUICK”

Heavy duty Channel allows heavier loads.


Supplied with welded-on Twist Tie Anchor (300mm centres 21 42
and 70mm length).
Can be used for horizontal & vertical applications and in conjunction with
HEAD RESTRAINT TIES.

ALLOWABLE POINT LOADS (F) FOR SLIDING “QUICK”


300
Pull Out Shear Longitudinal Mass (kg/m)
5.0 KN 10.0 KN 5.0 KN 1.7

70

JOLUKA QUICK TIES

SUPPORT SYSTEMS
BRICK WALL
Suitable for JOLUKA CHANNELS “QUICK” and used for heavy duty applications.
Quick assembly of Ties - just insert Tie and twist it 90°.
Manufactured in galvanised mild steel.

Product No. Description Length Thickness Width Wall Tie with


Debonding Sleeve
(mm) (mm) (mm)
8481 QUICK DEBONDING TIE 200 25 3
8482 QUICK DEBONDING TIE 225 25 3
8483 QUICK DEBONDING TIE 250 25 3
8484 QUICK DEBONDING TIE 275 25 3
10mm gap

Product No. Description Length Thickness Width


(mm) (mm) (mm)
8485 QUICK TIE “GENERAL PURPOSE” 130 25 3
8486 QUICK TIE “GENERAL PURPOSE” 200 25 3 L
8487 QUICK TIE “GENERAL PURPOSE” 225 25 3
8488 QUICK TIE “GENERAL PURPOSE” 250 25 3
8489 QUICK TIE “GENERAL PURPOSE” 275 25 3

Product No. Description Length Thickness Width


(mm) (mm) (mm)
8490 QUICK TIE with drip groove 130 25 3
8491 QUICK TIE with drip groove 200 25 3
8492 QUICK TIE with drip groove 225 25 3
8493 QUICK TIE with drip groove 250 25 3
8494 QUICK TIE with drip groove 275 25 3

OTHER SIZES AVAILABLE ON REQUEST.

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BRICK WALL SUPPORT SYSTEMS
BUTTERFLY WALL TIES

Manufactured in galvanised wire.


Used for connecting brick cavity walls.
Use approx. 3 - 4/m2.
Length of tie to be at least 20mm less than
total wall thickness.

Product Total Wire Number/


No. length (mm) dia. (mm) bundle
8390 180 2,5 10
8391 200 2,5 10
8392 225 2,5 10
8393 250 2,5 10
8394 275 2,5 10
8394/325 325 2,5 10
8395 180 3,15 10
8396 200 3,15 10
8397 225 3,15 10
8398 250 3,15 10
SUPPORT SYSTEMS

8399 275 3,15 10


BRICK WALL

8399/300 300 3,15 10


8399/350 350 3,15 10
8399/380 380 3,15 10
8399/400 400 3,15 10
8399/500 500 3,15 10
8399/530 530 3,15 10

PWD WALL TIES

Manufactured in galvanised wire.


Used for connecting brick cavity walls.
2
Use approx. 4/m .
Length of tie to be at least 20mm less than
total wall thickness.

Product Total Wire Number/


No. length (mm) dia. (mm) bundle
8401 180 2,5 25
8402 225 2,5 25
8403 275 2,5 25
8403/325 325 2,5 25
8405 225 3,15 25
8406 275 3,15 25
8406/300 300 3,15 25
8406/325 325 3,15 25
8406/340 340 3,15 25
8406/380 380 3,15 25
8406/400 400 3,15 25
8406/450 450 3,15 25
8406/500 500 3,15 25
8406/600 600 3,15 25

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BRICK WALL SUPPORT SYSTEMS
TWIST TIES
Manufactured in galvanised mild steel, 2,5mm thick.
Used for connecting cavity brick walls.
Very strong Wall Tie.

Product Length Thickness Width


No. (mm) (mm) (mm)
8458 200 2,5 20
8459 250 2,5 20
8460 280 2,5 20
OTHER SIZES AVAILABLE ON REQUEST

SUPPORT SYSTEMS
WALL TIES WITH SAFETY ENDS

BRICK WALL
Similar to TWIST TIES but sharp edges have been replaced with newly developed Safety Ends.
The new Safety End further reduces mortar thickness because it is only 2,5mm thick instead of 5mm thickness
of fish tail.

Product Length Thickness Width


No. (mm) (mm) (mm)
8455 200 2,5 25
8456 250 2,5 25
8457 280 2,5 25

STAINLESS STEEL WALL TIES WITH SAFETY ENDS


Manufactured in Stainless 304. Used in coastal areas and corrosive environments.

Product Length Thickness Width


No. (mm) (mm) (mm)
8463 130 1,5 20
8464 200 1,5 20
8465 225 1,5 20
8466 250 1,5 20
8467 275 1,5 20

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BRICK WALL SUPPORT SYSTEMS
BRICKFORCE

Used for brick cavity walls and supplied in 20 m rolls of 2.8 mm wire.
Advantages:
* Inexpensive
* Easy to use
* SABS approved
* Galvanised on request

Product No. Description Width Diameter Length/Roll


(mm) (mm) (m)
8201 BRICKFORCE 75 2.8 20
8202 BRICKFORCE 150 2.8 20
8203 BRICKFORCE 230 2.8 20
SUPPORT SYSTEMS
BRICK WALL

CAST-IN CORNER GUARDS


NEW
Corner guards are cast in corners of concrete wall or columns in multi-storey car park or in
industrial buildings to provide protection from possible impact from vehicles, cars or fork-lift trucks, etc.

Applications:
* Multi-Storey Car Parks
* Industrial Buildings
* Concrete Buildings exposed to Parking Lots

Benefits:
* 92° angle ensures a tight fit to the formwork. This prevents concrete seeping between
the formwork and the corner profile, resulting in a smoother finish.
* U-shaped concrete reinforced anchors do not restrict the corner reinforcement and
allow easy installation of the reinforcement.
* Anchors are of reinforcement steel quality to guarantee optimal anchorage.
* Competitive pricing through serial production

Materials:
* Hot Dipped Galvanised
* Stainless Steel

Corner Guard Length: 500 - 2000mm

Anchor Length: 75 - 110mm

Anchor Spacing: 250 - 500mm

Number of Anchors: 2 - 4

Installation: Corner Guards are nailed to formwork


and the corner reinforcement secured to anchors.

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BRICK WALL SUPPORT SYSTEMS
HOOP IRON

Available in galvanised mild steel. Product Width Thickness Size/Roll


Used for connecting brickwork to columns, No. (mm) (mm) (kg)
attaching roofing to structures etc.
8501 32 1.6 30 - 50
8502 32 1.2 30 - 50
8503 19 1.2 30 - 50

HOOP IRON CAN ALSO BE SUPPLIED CUT TO LENGTH AS PER YOUR REQUIREMENTS.

JOLUKA STEEL COLUMN FIX

A new and unique system of fixing brickwork to steel structures; provides a moving joint between brick and
structure while restraining the brick wall.

Simply position JOLUKA COLUMN FIX with the most suitable slot around the steel column flange during brick
laying. The Tie must not be forced onto the flange and requires a minimum engagement of 10mm.

Minimum of 2 JOLUKA COLUMN FIX are used per meter with a recommended vertical distance of 450mm.

SUPPORT SYSTEMS
BRICK WALL
Product No. Description Length (mm) Width (mm)
8498 Column Fix 150 75
8499 Column Fix 200 75 Joluka Steel Column Fix
at 450mm vertical centre

POSI-TIES

Plastic Wall Ties used for brick cavity walls.


Product Description Total Cavity
Suitable for cavities between 50 and 140mm, for single
No. Length (mm) Size (mm)
and two-storey buildings.
Prevent internal dampness. 8313 PTT 1 138 0 - 50
Smooth. 8310 PTT 2 190 0 - 60
Prevent mortar droppings collecting on tie. 8311 PTT 3 230 0 - 80
Corrosion free. 8312 PTT 4 270 80 to 140
S.A.B.S. tested.
NON CORROSIVE PLASTIC

BAT-TIES

Plastic tie replaces HOOP-IRON. Product Total Cavity


Nail or shoot to column; safe and easy to No. Length (mm)
install. (mm)
Same advantages as Posi-Tie. 8350 130 25 - 50
For 20 - 50mm cavities. 8351 188 75

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BRICK WALL SUPPORT SYSTEMS
JOLUKA COLUMN TIE

Newly designed and improved HOOP IRON manufactured


in galvanised steel, 1.6mm thick x 32mm wide.

Applications:
* Securing brickwork to columns.
* Securing dividing walls to main wall.

Advantages:
* More economic and cost effective than other ties.
* Attach to column with Hilti or concrete nails.
* Bends into brickwork as required.
* Does not obstruct building work as it is bent downwards
only when brickwork is at the correct level.
* Holes and profiling provide anchorage to brickwork.

Product Length Width Thickness


No. (mm) (mm) (mm)
8450 400 32 1,6
SUPPORT SYSTEMS

8451 500 32 1,6


BRICK WALL

8452 600 32 1,6


Column Tie attached to Column

JOLUKA MULTI TIE

Manufactured in continuous galvanised mild steel 40 x 1,6mm and


comprises of 4 pairs of lugs 340mm long which are bent into every 4th
course of bricks (85mm). Each length covers 16 courses of bricks.

Fixing Method:
* Start at bottom of columns and attach first strip of Multi Tie. After first
tie bond has been attached continue with next etc.
* Use the nailing holes in the middle of the location strip to shoot tie
bond with 3,7mm nails to columns
* For steel columns or wood use self tapping screws 4mm.
* During brick laying bend out the pair of lugs after every 4th course
and embed into mortar between bricks.

Applications:
* Connection of brick structures to columns.
* Connection of windows and door frames to structure.

Advantages:
* Strong and reliable.
* Safe connection as lugs are corrugated and do not pull out of mortar.
* Does not require time consuming measuring of distances as lugs pull
out at every 4th course.

Product Description Length Width Thickness


No. (mm) (mm) (mm)
8453 Galvanised 1360 40 1,6
Multi Tie

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BRICK WALL SUPPORT SYSTEMS
JOLUKA HEAD RESTRAINT TIES

Provide the necessary restraint to the top of masonry walls while allowing vertical movement.
This is necessary to accommodate shrinkage or expansion of the wall or structural frame, while
resisting wind loads.

4 methods of attaching to structure or ceiling are possible:

1. Cast SLIDING CHANNEL “QUICK” (prod. No. 8462) horizontally into concrete beam as
per illustration. Insert L-Shaped Debonding Tie into Channel and complete brickwork.

Product No. Description Length Max. Service Capacity/Stem


8462 Sliding Channel “Quick” As Requested
8481-8494 Sliding Tie As Requested 1kn
150

40

2. Using SLIDING CHANNEL “QUICK” (prod. No. 8462) with Sliding Anchor Ties which can
accommodate vertical movements. Cast SLIDING CHANNEL “QUICK” into ceiling or

SUPPORT SYSTEMS
concrete beam and insert suitable Sliding Anchor into Channel. Build brick wall around

BRICK WALL
this structure. The Sliding Anchors are designed to accommodate different brick sizes,
different design considerations and multiple anchoring of brickwall.

Product No. Description Length (mm)


8462 Sliding Channel “Quick” 150
8481-8494 Sliding Anchor Ties 150

3. DOUBLE-L DEBONDING ANCHOR


Attach to underside of structure with M6 Expansion Bolt and
complete brick structure around it.

Double L-Debonding Anchor bolted to concrete, restraining


top of inner brick wall

4. JOLUKA HEAD RESTRAINT FIXING


Restrains the top of internal walls by means of 2 angled Ties, which
are attached to the top of a structural frame with an 8mm Expansion
Bolt.
Each restraint can resist a service load of 1kn.

15
0 Product No. Description Length (mm)
60
8497 Set of Head Restraint Fixing 150 x 30 with
60 tail
25 25 x 30 with
60 tail
Joluka Head Restraint fixed to underside of
floor slab, restraining head of inner-leaf of
cavity wall.

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LIFTING AND ANCHORING SYSTEMS FOR PRE-CAST CONCRETE
CHOOSE FROM 3 DIFFERENT LIFTING SYSTEMS FOR PRE-CAST CONCRETE:
1. FRIMEDIA RAPID LIFT
2. CAST-IN STEEL SOCKET SYSTEM
3. SPHERICAL HEAD LIFTING STUD SYSTEM

1. RAPID LIFTING ANCHORS Economy:


FOR PRE-CAST CONCRETE * Anchors are inexpensive.
General: * Ring Clutch is suitable for a variety of anchors and is
* Rapid Lift Anchor Systems, used world-wide, has very durable.
proved to be safe, economical and efficient. Due to its * Simple and rapid Clutch operation; can not be
variety, it can be used in practically every aspect of matched by any other system.
handling and installing pre-cast concrete products.

Safety:
* Reinforcement is not mandatory for the anchor
(except 2-Hole Anchor), but may be used.
* Ring Clutch engagement of anchors is always positive
and pulls in any direction are possible.
* Overloaded units visibly deform and can be removed
before failure.
Using Rapid Lifting Anchors
The anchor is Prior to lifting, the The Anchor is The Ring Clutch is
inserted into the plastic Recess- revealed within its inserted over the
plastic Recess- Former is removed. recess and is ready Anchor and
Former, which is for Ring Clutch secured by turning
bolted to the mould. acceptance. the Ring Clutch
Bolt.

2,5 Tonne 5 Tonne 10 Tonne


Load Range Load Range Load Range
Description Product No. [Load (t) x Product No. [Load (t) x Product No. [Load (t) x
FOR PRE-CAST CONCRETE

Length(mm)] Length(mm)] Length(mm)]


ANCHORING SYSTEMS
LIFTING AND

Ring Clutch 6700-02-3641 6700-05-3642 6700-10-3643

Plastic Recess Former 6760-02-3691 6760-05-3692 6760-10-3693

Supporting Plate 6798-02-3736 6798-00-3692 6798-10-3738

Support Bolt 6785-00-1881 6785-00-1881 6785-00-1884

Bayonet Bolt 6787-00-1891 6787-00-1891

6610-02-3460 0,7 x 110 6610-05-3474 3,0 x 160


Spread Anchor 6610-02-3462 1,4 x 160 6610-05-3478 4,0 x 180
6610-02-3466 2,0 x 160 6610-10-3491 7,5 x 250
6610-02-3470 2,5 x 200 6610-05-3482 5,0 x 190
6610-02-3514 0,7 x 90
6610-05-3525 4,0 x 120
Two-Hole Anchor 6610-02-3517 1,4 x 80
6610-05-3527 5,0 x 120
6610-02-3519 2,0 x 90
6610-02-3521 2,5 x 90

6640-02-3560 1,4 x 200


Erection Anchor 6640-05-3563 5,0 x 290
6640-02-3561 2,5 x 230

MANY OTHER SIZES ARE AVAILABLE. LOAD RANGES EXCEEDING 7,5 T UP TO 22 T CAN BE SUPPLIED ON
REQUEST. PLEASE ENQUIRE WITH REGARD TO A COMPREHENSIVE CATALOGUE.
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32
LIFTING AND ANCHORING SYSTEMS FOR PRE-CAST CONCRETE

Spread Anchor 2-Hole Anchor Erection Anchor


General purpose Anchor for use Anchor for use with reinforcing Specially adapted Spread
without additional reinforcement tail where concrete is of inadequate Anchor for edge lifting of thin
for top lifting. strength to support Spread Anchor. panels without tilting table.

Description Product No. Load Range


Universal Anchor System 1,25 t
Universal Anchor 6340-01-3770 1,25 x 120 Special unit for lifting light weight
Ring Clutch 6400-01-3780 1,25 concrete units up to 1,25 t.
Anchors are equipped with 2 holes
Recess Former 6460-01-3795 1,25 and lugs for erection.
Supporting Plate 6498-01-3725 1,25

2. CAST-IN STEEL SOCKETS FOR PRE-CAST CONCRETE FIXING


May be used for in-situ concrete or pre-cast concrete Mainly used for fixing or attaching pre-cast concrete
panels. products to in-situ buildings. Special care must be

FOR PRE-CAST CONCRETE


ANCHORING SYSTEMS
U-shaped reinforcing must be passed through the taken when used for lifting pre-cast concrete
hole provided in the socket for anchoring concrete products.

LIFTING AND
panels.

Product Thread Length of O.D. of Hole Dia. Max load


No. Size socket socket (mm) at tension
(mm) (mm) (Safety
factor 5)
8608 M8 40 10 6 240
8610 M 10 50 16 8 420
8612 M 12 60 16 8 530
8616 M 16 75 20 11 1200
8620 M 20 75 27 15 1590
8624 M 24 100 35 19 2040
8630 M 30 125 40 21 4000

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LIFTING AND ANCHORING SYSTEMS FOR PRE-CAST CONCRETE
FLAT FOOT LIFTING SOCKET
FLAT FOOT LIFTING SOCKET is ideal for large, thin precast concrete components such as slabs and shells, on which
it’s hard to place normal lifting sockets because of the thickness of the component. Additional reinforcement must be
used to transmit the load into the concrete. Supplied galvanised.

Product Thread Dimensions Max.


No. Size (mm) Load
d (kg)
D a b t L
8610 F M 10 15.0 25 35 4 30 420
8612 F M 12 18.0 35 35 4 33 530
8616 F M 16 15.0 25 50 4 35 1200

ØD
d

L
b
FOR PRE-CAST CONCRETE

a
ANCHORING SYSTEMS
LIFTING AND

“SCHROEDER” LIFTING LOOPS WITH FORGED HEAD


Used for lifting pre-cast concrete units with built-in Recommended for lifting from the top only.
Sockets.
Thread of Forged Head must be screwed completely Permissible load
into Cast-In Socket for maximum safety. with a safety factor of 5.

Thread Degree of angle a


Product size on axial
No. forged
head 0° 10° 30° 45° 90°
8708 M8 900 800 430 350 300
8710 M 10 1200 1150 750 500 500
8712 M 12 1600 1500 800 600 600
8716 M 16 1750 1700 1500 1300 920
8720 M 20 3400 3200 2400 1600 1450
8724 M 24 3500 3400 3200 2700 1750
8730 M 30 4000 3900 3700 3200 2000

“Goliath” Schroeder System

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LIFTING AND ANCHORING SYSTEMS FOR PRE-CAST CONCRETE
SOCKETFIX I PUSH ON TYPE

A plastic mounting plate for Steel Sockets from M8-M24. SOCKETFIX to be screwed, glued or nailed to mould, before
attaching Steel Socket. Mounting plate is 1 - 2mm thick (allow recess of 1 - 2mm) and diameter of disc is 18 - 45mm.
When dismantling mould, SOCKETFIX stays on mould for reuse.

Product Used Disc Dia.


No. With (mm)
8808 M8 18
8810 M 10 22
8812 M 12 25
8816 M 16 31
8820 M 20 37
8824 M 24 45

FOR PRE-CAST CONCRETE


ANCHORING SYSTEMS
LIFTING AND
SOCKETFIX II SCREW ON TYPE

Height of SOCKETFIX is 10mm - forms recess of 10mm in concrete product which keeps Socket clean.
Steel Socket to be screwed onto SOCKETFIX.

Product Used Disc Dia.


No. With (mm)
8910 M 10 58
8912 M 12 58
8916 M 16 58
8920 M 20 58
8924 M 24 58

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LIFTING AND ANCHORING SYSTEMS FOR PRE-CAST CONCRETE
LIFTING CLUTCH FOR SPHERICAL HEAD LIFTING STUDS

The lifting clutch is a quick and reliable lifting device to work with the spherical head anchors, our clutches are all proof
load tested in workshop.

Material:
* High strength steel, black or galvanized.

Prod. No. Dimensions (mm)


Load Range L L1 e w t
Kg
6413 1300 190 80 30 55 12
6425 2500 210 90 40 56 14
6450 5000 270 115 45 69 20
6460 7500 & 10000 365 160 75 90 25

SPHERICAL HEAD LIFTING STUDS

Lifting Stud is suitable for lifting precast concrete pipes and slabs. The round foot transfers
the load into the concrete thus reaching high permissible load even with relatively short
anchor length. Longer lengths are used for reduced edge space or reduced concrete
strengths.

Material:
FOR PRE-CAST CONCRETE
ANCHORING SYSTEMS

* High strength steel, black.


LIFTING AND

Prod. No. Description Size


Load Range Length ØD Ød Øb
(T) (mm) (mm) (mm) (mm)
6513/65 Spherical Head Lifting Studs 1.3Tx65 1,3 65 19 10 25
6513/85 Spherical Head Lifting Studs 1.3Tx85 1,3 85 19 10 25
6513/120 Spherical Head Lifting Studs 1.3Tx120 1,3 120 19 10 25
6525/85 Spherical Head Lifting Studs 2.5Tx85 2,5 85 26 14 35
6525/120 Spherical Head Lifting Studs 2.5Tx120 2,5 120 26 14 35
6525/170 Spherical Head Lifting Studs 2.5Tx170 2,5 170 26 14 35
6550/120 Spherical Head Lifting Studs 5Tx120 5,0 120 36 20 50
6550/180 Spherical Head Lifting Studs 5Tx180 5,0 180 36 20 50
6575/120 Spherical Head Lifting Studs 7.5Tx120 7,5 120 46 24 60
6575/170 Spherical Head Lifting Studs 7.5Tx170 7,8 170 46 24 60

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LIFTING AND ANCHORING SYSTEMS FOR PRE-CAST CONCRETE
LIFTING STUD RECESS FORMER

Made of high grade plastic and accepts lifting studs for attaching to mould.

Prod. No. Description Load Range


t
6813 Recess Former 1,3T for Spherical Studs 1,3
6825 Recess Former 2,5T for Spherical Studs 2,5
6850 Recess Former 5,0T for Spherical Studs 5,0
6810 Recess Former 10T for Spherical Studs 10,0

COACH SCREW SYSTEM

Manufactured according to DIN and SAR CCE1/9.

FOR PRE-CAST CONCRETE


ANCHORING SYSTEMS
Use:

LIFTING AND
* Temporary and permanent railway lines in tunneling, mining and by SAR.
* For fixing and attaching in construction.

Prod. No. Desc. Material Length Diameter


(mm) (mm)
8791 Plastic HDPE 170 24
Socket
8792 Coach Forged 160 24
Screw steel

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STEEL REINFORCING CONNECTIONS
JOLUKA STEEL HOLLOW BOX FOR PULL-OUT BARS

Our PULL-OUT BAR system consists of permissible.


a steel casing (base and interlocking lid)
with built in PULL-OUT BARS 4. PULL-OUT BARS are now ready to be
manufactured in grade 500 S steel. lapped to main reinforcement.

Steps in use: Applications:


1. On site attach the STEEL HOLLOW * Walls.
BOX WITH PULL-OUT BAR units to * Floor slabs.
the main steel cage with wire and/or * Continuous Lift Shaft Pours.
to shutter with nails or wire. * Balconies.
* Staircase landings.
2. After casting concrete and removing
shutter, strip steel lid from casing to Benefits:
reveal the connecting legs of the (a Structural Engineers dream come
PULL-OUT BARS. true)
* Time saving therefor suits fast track
3. Straighten bars with our bending tool construction.
specially designed to avoid leaving a * No formwork drilling or damage.
kink in the bend. Scaffolding or * Easy to use for unskilled staff.
similar tubes do not guarantee * Starter bars are correctly in place.
adequate straightening hence are not * Best shear connection.

Product Total Unit Total Unit Bar Diam. Distance Lap length For Wall or
No. Length (mm) width (mm) (mm) Between of Bar slab thickness
Bars (mm) (mm) (mm)
4951 1250 150 10 150 400 150 +
4952 1250 150 12 150 480 150 +
4953 1250 150 10 200 400 150 +
4954 1250 150 12 200 480 150+
4955 1250 190 10 150 400 190+
4956 1250 190 12 150 480 190+
4957 1250 190 10 200 400 190+
4958 1250 190 12 200 480 190+
4959 1250 220 10 150 400 220+
STEEL REINFORCING

4960 1250 220 12 150 480 220+


CONNECTIONS

4961 1250 220 10 200 400 220+


4962 1250 220 12 200 480 220+
4963 1250 270 10 150 400 270+
4964 1250 270 12 150 480 270+
4965 1250 270 10 200 400 270+
4966 1250 270 12 200 480 270+

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STEEL REINFORCING CONNECTIONS
HALFEN CAST-IN CHANNELS (OR SIMILAR) ANCHORS:
Normal Anchor designs are bolt type fixed to the
MATERIALS: Channel during manufacture. Normal spacing of
Channels are rolled from mild steel Grade S 235 or S Anchors is 250mm.
275 or hot dip galvanised, or in stainless steel Grade
304 or 316. T-head bolts are drop forged so that the T- USE:
head and shank are formed in one. Can be supplied in Channels are fixed to formwork prior to casting. After
carbon steel and bright zinc plated or stainless steel removing formwork each channel provides a slot into
304 or 316. which T-head bolts can be fixed.

HALFEN HOT ROLLED CHANNELS OR SIMILAR


for dynamic loads
Product Size (mm) Max Load T-Head Bolt Allowable Load Allowable Load
No. wxd Per Bolt (kN) M x length (mm) Pull-Out (kN) Longitudinal
Max (kN)
HTA 72/48 72 x 48 32 24 x 100 32 12.5
HTA 52/34 52 x 34 25 20 x 100 25 10.5
HTA 40/22 40 x 22 10 16 x 100 8 7

HALFEN COLD FORMED CHANNELS OR SIMILAR


for static loads
Product Size (mm) Max Load T-Head Bolt Allowable Load Allowable Load
No. wxd Per Bolt (kN) M x length (mm) Pull-Out (kN) Longitudinal
Max (kN)
HTA 54/33 54 x 33 25 20 x 100 25 10.5
HTA 49/30 49 x 30 25 20 x 100 25 10.5
HTA 40/25 40 x 25 10 16 x 100 8 7
HTA 38/17 38 x 17 7 16 x 100 6 7

STEEL REINFORCING
HTA 25/15 25 x 15 6 12 x 100 6 6

CONNECTIONS

HALFEN CHANNELS WITH TOOTHED LIPS


for longitudinal loads

Product Size (mm) Max Load T-Head Bolt Allowable Load Allowable Load
No. wxd Per Bolt (kN) M x length (mm) Pull-Out (kN) Longitudinal
Max (kN)
HTA 38/23 38 x 23 12 16 x 100 12 12
HTA 29/20 29 x 20 8 12 x 100 8 8
HTA 41/22 41 x 22 8 12 x 100 8 5.5

For detailed information and specs please request our comprehensive catalogue “Halfen Cast-in Channels”
or go to www.halfen.co.uk

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STEEL REINFORCING CONNECTIONS
APPLICATIONS FOR HALFEN CAST-IN CHANNELS

Alternative fixing details for


mechanical services in tunnels:
Halfen channel either adapted for
casting into gun-applied concrete
or surface-bolted to concrete segment units.

Adjustable fixing to steelwork for curtain


mullion at column and cast-in channel in
metal deck flooring for intermediate
mullion fixings.

Fixings for sun screen/walkway with


levelling adjustment, and also for glazing
system with fire stopping
STEEL REINFORCING
CONNECTIONS

Typical cast-in channel support fixing for window


mullion on top of spandrel panel, with alternative
fixing position shown on back of panel. (Spandrel
panel shown carried on Halfen parapet corbel type Typical support and restraint details
BRA-A, set out and adjusted on HTA channel.) for pre-cast concrete pilaster.

Stocks are limited, please allow +/- 5 weeks for delivery

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STEEL REINFORCING CONNECTIONS
HALFEN SHEAR DOWEL SYSTEM

Introduction:
HALFEN SHEAR DOWEL SYSTEM is a high load shear
connector system to support floor slabs at movement
joints. Each part of the HALFEN SHEAR DOWEL
SYSTEM whether the sleeve or the dowel, is supplied
complete with support box and vertical anchor rods Sleeve

allowing high shear loads to be transferred efficiently


between concrete members.

Movement:
The sleeve load connector system allows for movement
by sliding of the dowel inside the sleeve. In addition the
sleeve in the first pour may be oval shaped which allows
for lateral/transverse movement while still taking the full Shear Dowel
vertical load.
The solution: Conventional:
Method of Use: the HALFEN HSD Shear dowel system problems with conventional design
The support box and sleeve (either round or oval) are Flat slab (vertical section)
nailed to the formwork and cast into the first pour. The
formwork is stripped and the dowel pin and its support
box are inserted ready for the second pour. Design gap
and fill material specified by others.

Materials: Slab connection with console (vertical section)


All components are grade 316 stainless steel.

Load Range:
HALFEN SHEAR DOWEL SYSTEMS are suitable for
loads ranging from 50kN to 795 kN. A guide to the most
common sizes is given in the table below. For greater
Double column replaced by a single column
(vertical section)
loads please contact Joluka.

The effects of
- shrinkage
- temperature Connection of a supporting wall (horizontal section)
- creep in case of post-tensioning
- subsidence
require constructive measures in large supporting
frameworks.

STEEL REINFORCING
Expansion joint in floor slab (vertical section)
Movement joints prevent the uncontrolled formation of

CONNECTIONS
cracks and the subsequent damage that arises from this
as a result of leakage and corrosion.

Advantages: Connection between beam / support (vertical section)


* Simple geometry of the formation of the joint.
* Simple formwork and time saving installation.
* Simple reinforcement layout.
* Gain in space through avoidance of double supports.
* Cost saving and gain in space through staged
erection of the construction elements.

Product Description Max. Load HSD- Dowel Min. Component


No. (20mm joint) (kN) (V) Diam (mm) Thickness cm
HSD 122 HALFEN SHEAR DOWEL SYSTEM 22mm 99 122 22 18
HSD 124 HALFEN SHEAR DOWEL SYSTEM 22mm 123 124 24 20
HSD 128 HALFEN SHEAR DOWEL SYSTEM 22mm 176 128 28 24
HSD 134 HALFEN SHEAR DOWEL SYSTEM 22mm 248 134 34 30
HSD 140 HALFEN SHEAR DOWEL SYSTEM 22mm 348 140 40 35
HSD 145 HALFEN SHEAR DOWEL SYSTEM 22mm 450 145 45 42

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STEEL REINFORCING CONNECTIONS
HGC GRIP CONNECTOR

The HGC GRIP CONNECTOR is a simple solution for joining reinforcing bars, particularly suitable
when one bar is already fixed in position. The bars are locked in the Coupler by a series of screws
which shear off when tightened to the required torque. The force from the screws causes the rebar
deformations to interlock within the coupler. The screws embed themselves into the rebar surface.
The dual mechanical action results in a full positive connection for transferring tension or
compression force from bar to bar.

Advantages:
* Slim socket dimensions allow smaller bar distances
* All diameters in stock - short delivery times
* Also permitted for dynamic loads
* The rod ends require no pretreatment - universally applicable
* Quick and simple connection with sheared-o screws
* Coupling even possible with bars which can not be turned

Product Features:
* Mechanical coupler for concrete reinforcement bars with diameters of 8 -
40mm
* 100% load transfer like continuous reinforcement bar - for tensile and
compressive loads
* Mechanical interlocking by self regulating clamping etc inside the HGC sleeve
* Slip < 0,1mm (at 300N/mm2)
* Qualified for loads not resulting from predominantly static loads

Areas of Application:
* Reinforced concrete, general building construction and civil engineering works
* Bridge construction
* Pile foundations
* Chimneys
* Repair works - perfect for reconstruction and accidentally cut bars

Bar Spacing:
The clear spacings are based on DIN 1045-1 regulations and result from the
minimum spacings required for assembly (see table below).
STEEL REINFORCING
CONNECTIONS

Product Description ds (mm) Reduc- d l HGC Screws Min. Centre spacing


No. reinforc. tion (mm) (mm) (mm), arrangement
steel (mm) No. Thread TORX - parallel - staggered
Screws ap av
HGC 8/10 HGC GRIP CONNECTOR 8-10mm 8/10 10 - 8 26,5 76 4 M10 T55 50 40
HGC 12 HGC GRIP CONNECTOR 8-10mm 12 12 - 10 31,8 100 6 M10 T55 65 45
HGC 14 HGC GRIP CONNECTOR 8-10mm 14 14 - 12 38,0 112 6 M12 T60 75 50
HGC 16 HGC GRIP CONNECTOR 8-10mm 16 16 - 14 38,0 140 8 M12 T60 75 50
HGC 20 HGC GRIP CONNECTOR 8-10mm 20 20 - 16 48,3 164 8 M14 T70 100 75
HGC 25 HGC GRIP CONNECTOR 8-10mm 25 25 -20 54,0 216 10 M16 T80 120 100
HGC 28 HGC GRIP CONNECTOR 8-10mm 28 28 - 20 60,3 252 12 M16 T80 120 100
HGC 32 HGC GRIP CONNECTOR 8-10mm 32 32 - 28 70,0 310 12 M18 T90 130 110
HGC 40 HGC GRIP CONNECTOR 8-10mm 40 40 - 32 82,5 400 14 M20 T100 130 110

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42
STEEL REINFORCING CONNECTIONS
BARTEC STEEL REINFORCING COUPLERS
BARTEC is a parallel threaded mechanical splicing system for the connection of concrete reinforcing bars by means of
couplers.

Advantages:
* Provides continuity of reinforcing bars.
* Quick installation of form work without damage thereof.
* No staggering of splice bars and eliminates bar congestion.
* No drilling and taping necessary any longer.
* No steel wastage.
* Shortens construction cycle time.
* Couplers and exposed thread are protected by plastic cap.
* Manufactured according to BS8110, UBC1997 & DIN 1045.
* Manufactured under strict ISO 9001.
* No reduction of the bar cross section area.
* Strength of coupler exceeds bar strength when under tensile load, therefor failure occurs away from the joint.

SPLICING METHODS
STANDARD SPLICE

Easy connection by bar rotation until thread is fully engaged.


Parallel thread: No risk of thread mis-match. No risk of cross-threading.

Type A
POSITION SPLICE

Even when both bars cannot be turned, the BARTEC system uses a standard
BARTEC COUPLER (exactly the same as used for type A):
The coupler is fully engaged onto the extended thread of the connection
bar. The assembly is simply completed by butting the bars end to end and
screwing back the coupler onto the first bar until it is fully engaged.
Type B

This assembly method is similar to Type B, with the addition of a lock-nut to


maintain the second bar in position.

STEEL REINFORCING
CONNECTIONS
Type C

MECHANICAL Product Description Bar Diam. Metric Thread Length OD


ANCHORAGES No. (mm) x pitch (mm) (mm)
A convenient alternative to 4940 BT Coupler + Bar Y16 F 16 M20 x 2.5 40 28
hooked bars to provide end 4941 BT Threaded Bar Y16 M 16 M20 as req. 16
anchorages in congested
areas. 4942 BT Coupler + Bar Y20 F 20 M20 x 3.0 48 34
4943 BT Threaded Bar Y20 M 20 M20 as req.
BARTEC standard anchorage
heads are circular and have a 4944 BT Coupler + Bar Y25 F 25 M30 x 3.5 60 42
net bearing area of 4 times or 9 4945 BT Threaded Bar Y25 M 25 M30 as req.
times the cross-section of the
bar, but can be specified in 4946 BT Coupler + Bar Y32 F 32 M36 x 4.0 72 52
other shapes or dimensions to 4947 BT Threaded Bar Y32 M 32 M36 as req.
fit the application
requirement. 4948 BT Coupler + Bar Y40 F 40 M45 x 4.5 90 65
4949 BT Threaded Bar Y40 M 40 M45 as req.

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43
STEEL REINFORCING CONNECTIONS
JOLUKA PUNCHING SHEAR REINFORCEMENT
Advantages of HDB Shear rails
NEW
Installation:
* simple and quick installation
* reduced build-time
* no caging required as with stirrup reinforcement
* installed after placing the main upper and lower longitudinal
reinforcement

Planning:
* building authority approved as punching shear reinforcement in slabs,
foundation slabs and footings
* HDB Shear rails can also be used in precast elements and semi-precast
elements
* also approved for non- predominantly static loads
* standardised product range for typical dimensions

Safety:
* European-wide building authority approved by the German Institute for
building technology (DIBt) in Berlin
* simple visual control of installed elements
* negligible slippage of anchorage in the shear reinforcement
* correct concrete cover ensured with matching accessories (spacers and
clamps)

Shear load capacity for reinforced concrete slabs must


be verified according to EN 1992-1-1:2011-01 in all shear
cross-sections. The regulations according to the National
STEEL REINFORCING

Annex must also be observed.


CONNECTIONS

Shear load capacity for reinforced concrete slabs must be verified according to EN 1992-1-1:2011-01 in
all shear cross-sections. The regulations according to the National Annex must also be observed.

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STEEL REINFORCING CONNECTIONS
HALFEN HLX LIFT BOX
NEW
An attachment point for lifts that ensures a reliable, safe, temporary attachment for hoisting
apparatus, speed governors/limiters, motors and other equipment during installation or maintenance of the lift.

Benefits:
* High load capacity (1,500kg, 2,000kg, 4,000kg).
* Version with cable loop and chain link.
* Automatic falling out and locking chain link.
* Distortion-proof.
* Box cover is automatically removed with shell.
* Breaking point box lid.
* Suitable for small component thicknesses.
* CE mark according to ETA (European Technical Assessment).

Permissable Weight: 1500 - 4000kg

Slab Thickness: 150 - 220mm

Lift Box Height: 75 - 110mm

Anchor Spacing: 133 - 209.5mm

Installation: The Lift Box is delivered to site as a ready-to install solution. It is used for the transmission of
predominantly static loads. Rotation locking guaranteed. Due to it’s low overall height, it can be used in slab thickness
from as little as 150mm.

STEEL REINFORCING
CONNECTIONS

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STEEL REINFORCING CONNECTIONS
JOLUKA DIAGONAL DOWEL
NEW
The Joluka Diagonal Dowel is designed to achieve superior load transfer at constructions joints.
Traditional round dowels that are not installed correctly and not aligned perfectly perpendicular, will restrain
contraction of the slabs and cause significant cracking. The Joluka Diagonal Dowel eliminates all risk associated
with traditional methods.

The shape of the Joluka Diagonal Dowel allows the slab to move horizontally in all directions without restraint. It
is designed to withhold the maximum amount of bearing area adjacent to the joint where the bearing, shear and
flexural stresses are the highest.

Product No. Description Dimensions


(mm)

6900 Joluka Diagonal Dowel 114mm x 114mm x 6mm

INSTALLATION PROCEDURE FOR CONSTRUCTION JOINTS:

1. Spacing of JOLUKA DIAGONAL DOWELS is to be provided by design


engineer.

2. Mark the form at the specified centres then screw/rivet or wire the base
plate to the form. Use four number fixtures per base. Be careful to
maintain proper alignment and ensure the base is parallel with the top of
STEEL REINFORCING

the form. Wire can also be used to fasten the base against steel shutters
CONNECTIONS

instead of screws.

3. Stake forms to correct level and line as per normal.

4. Slip the sleeve over the base and ensure that it clips firmly into place.

5. Place, consolidate and finish the concrete in the first slab. Vibrate the
concrete adjacent to the form to ensure proper compaction around the
sleeve. No dowels penetrate the form and there is nothing to impede the
edge finishing.

6. Strip the form. The forms remove with ease if they are pulled from one
end first. The base should remain attached to the form for re-use.

7. Slide the Steel Plate into the Sleeve (now cast into the first slab). The
second slab can now be cast. Again vibrate the concrete adjacent to the
form to ensure compaction around the JOLUKA DIAGONAL DOWEL
Plate.

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46
SAFETY PRODUCTS
SHADE NETTING

Manufactured in 40% - 80% polypropylene 3% UV


stabilised shade net.

Uses:
* Fencing in of building sites.
* Screening of building.
* Hiding building facades during construction or
alterations.
* As Debris Net to catch small & light parts during
construction.
* Demarcating of walk ways during construction.
* Car park shades.
* Hail nets.
* Horticultural nets.
Product No. Height Length/Roll Shade Weight Colour
(m) (m) (%) (g/m2)

FENCING
972 1.8 50 80 165 Green
989 1.8 50 80 240 Green
989 1.8 50 80 240 Black
989 1.8 50 80 240 Blue
989 1.8 50 80 240 Brown
989 1.8 50 80 240 Red

991 3.0 50
BUILDING
80 165 Green NEW
AGRICULTURE
973 3.0 50 40 75 Green
973 3.0 50 40 75 White
CAR PORTS
991 3.0 50 80 240 Silver
992 3.0 50 80 240 Charcoal

SAFETY PRODUCTS

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47
SAFETY PRODUCTS
BRANDED SHADE NET

Manufactured in 80% polypropylene 3% UV stabilised Shade Net with a weight of 240g/m2. Choose from 1.8m
high x 50m long rolls in a variety of colours. Rolls are supplied in 50m lengths. Joluka 80% Shade Net has 50% more
material than conventional 80% Shade Net, therefore offering you 50% more strength, 50% longer lifespan and
more density. Your selected logo will be printed in one-color. You can choose between 5 or 10 logos per 50m roll.
Maximum Logo width is 2.2m. Height of logo to scale accordingly. Minimum Order Quantity is 3 Rolls for Rolls with
10 Logos printed and 5 Rolls for Rolls with 5 Logos printed.

Applications:
* Fencing in of building sites
* Screening of buildings
* Hiding building facades during construction or alterations
NEW
* Demarcating of walk ways during construction
* Car park shades

1.8 x 50m 1.8 x 50m 1.8 x 50m 1.8 x 50m 1.8 x 50m
240gsm Black Net 240gsm Blue Net 240gsm Brown Net 240gsm Green Net 240gsm Red Net
SAFETY PRODUCTS

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48
SAFETY PRODUCTS
STAR ORANGE FENCING

The unique orange safety fencing is


made from environmentally friendly
HDPE. It is produced through the use of a
new extrusion process hence offers good
strength and flexibility.

Application:
* Temporary plastic fencing for building
sites and road works.
* Re-directing of traffic at airports, on
sports fields, etc. * Eliminates line wire and requires * Not affected by weather, hence
* Demarcating dangerous areas in fewer posts. does not rot.
construction. * Can be used over and over again.
* Not bulky and can be stored STAR ORANGE FENCING is not an
Benefits: easily. alternative but THE SOLUTION and
* Orange in colour, hence highly visible. replaces traditional fencing all over
* High screening properties. the world.
* Easy and quick installation.

Longitudinal Direction
Product Description Height Length/ Weight per Max. Resistance Total Resistance Breaking
No. (m) Roll (m) Roll (kg) Of Test Unit Max. Over Total Elongation
(kg/unit) Width (kg) (%)
981 Orange 1.0 50 10.2 8 175 70
Barrier Fencing
984 Orange 1.2 50 13 8 150 80
Barrier Fencing

STAR ORANGE FENCE Temporary plastic fencing for


building sites and road works

SAFETY PRODUCTS

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49
SAFETY PRODUCTS
ORANGE AND YELLOW BARRIER MESH NETTING
NEW
Joluka's Orange and Yellow Barrier Mesh
Netting is fast becoming one of our best selling
Barrier Solutions.

Advantages:
* Drawstring top and bottom for attaching
* High definition colours (orange/ yellow)
* UV protected
* Chemical Resistant
* Flame Proof
* Extra Strength
* Flexible and Durable
* Easy to erect
* Application: Demarcating dangerous areas Product Lenth Width Material
on site / crowd and vehicle control No. (m) (m)

990 100 1 Woven Nylon


997 50 1 Woven Nylon

HEAVY DUTY SAFETY NETS

These nets are attached horizontally between newly Please note:


erected walls and shuttering or scaffolding on high rise 1. Special care has to be taken when securing the
buildings. Nets can be attached beneath the shuttering HEAVY DUTY SAFETY NET. Heavy objects,
and raised with the shuttering. including workers, falling from a height may damage
HEAVY DUTY SAFETY NETS are manufactured from the net or the means of attaching the net to the
6mm cord, 100 x 100mm mesh and as an option may building.
have shade material woven into the safety net. The
shade material catches small and light objects like 2. The mounting of the netting to the wall and/or
screws, nails, etc. while the thick safety net, with a scaffolding/formwork has to be correct.
breaking strength of over 400kg per cord, can catch Mounting to concrete has to be undertaken with
heavier objects. Shape and size of net can be 12mm rawplugs and rawbolts.
manufactured according to requirements and adheres
to ISO safety regulations.

Extra cords are woven into the net for attaching


to scaffolding or formwork.
SAFETY PRODUCTS

Product Description Size Cord Breaking


no. (m) Dia. Strength (kg
(mm) per cord)
929 Safety As 6 400
Netting required

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50
SAFETY PRODUCTS
JOLUKA SAFETY (PROTECTION) CAP

A red mushroom shaped cap for attaching to dangerous exposed, reinforcing ends.

Advantages:
* Clearly visible.
* Eliminates accidents on the job.
* 2 sizes cover most steel diameters.
* Attaches firmly to the reinforcing bars.

Product Description Size Suitable for


no. (mm) Steel Diam.
(mm)
3323 Joluka Safety Cap 16 8 - 16
3324 Joluka Safety Cap 32 16 - 32
3325 Joluka Safety Cap 50 32 - 50

MANHOLE STEP IRON


NEW
Ideal for fitting into new and existing concrete structures, Caswick SS404 steps are our most widely
used product for concrete manholes. They are manufactured using virgin polypropylene copolymer plastic
and reinforced with structural carbon steel. Polypropylene is used in the manufacture of car battery cases, which
shows how resistant it is to concentrated sulphuric acid.

Key Features:
* Bright colours ensure high visibility
* No sharp edges
* Extremely corrosion resistant
* High tensile carbon steel
* BS EN 13101, CE marked and Kitemarked SAFETY PRODUCTS

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51
CONSTRUCTION CHEMICALS
JOLUKA CONCRETE REPAIR MORTAR

Description:
Specially formulated to produce an easily applied, smooth working mortar for patching structural and non-structural
concrete. It is pigmented to take on the appearance of matured concrete soon after patches are applied.

Uses:
* May be used for patching breakouts, spalls, edge pitting, honey-combs and restoring corners in structural columns.
It is especially useful to pre-casters for reducing cull rates due to manufacture or handling defects.

Product No. Description Weight


(kg)
7031 Joluka Concrete Repair Mortar 25

JOLUKA STRUCTURAL GROUT

Description:
A high flowable cement based, high strength and non-metallic mix design for high performance grouting applications
where ease of placement and suitability for use under high unit loads and vibration are important.

Uses:
* Grouting: Anchor bolts and starter bars.
* Bedding: Machine bases, column base plates,
crane rails.
* Concrete Repairs: Grouting activities and voids
in concrete.
* Underpinnings.

Characteristics:
* Easy to use (just add clean water)
* Superb initial and retained fluidity.
* Excellent cohesion.
* Excellent suspension of aggregates.
* High early strengths.
* Non-bleeding.
* Excellent adhesion.
* Adjustable consistency (water dependant). Product No. Description Weight
* Excellent high early and initial strengths. (kg)
* Very good flow characteristics. 7030 Joluka Structural Grout 25
* Non-shrinking.
CONSTRUCTION
CHEMICALS

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52
CONSTRUCTION CHEMICALS
JOLUKA CURING COMPOUND

Description:
A water-based slightly viscous acrylic emulsion which dries to a
colourless stain-free surface finish when applied to the concrete. It
offers an economical method of assisting efficient concrete
curing. Unlike conventional surface film forming membranes,
Joluka Curing Compound acts chemically with the hydroxides
produced by hydration of cement in concrete thus giving a dense,
pore-filling, crystalline structure which in turn reduces the
moisture evaporation rate from the concrete surface.

Characteristics:
* Economical, single application.
* Reduces incidence of shrinkage cracks.
* Promotes better strength gain characteristics.
* Useful as a dust-proofer and surface hardener.
* No film breakdown period involved.
* Does not interfere with subsequent concrete surface
treatments.
Product No. Description Volume
Coverage: (l)
8.5m2/l (Spray applicator advised)
8004 Joluka Curing Compound 25

JOLUKA FAIRING COAT

Description:
Designed for application in thin layers to produce a fair-faced appearance
to concrete surfaces or masonry surfaces in readiness to receive a
protective / decorative coating. Surface imperfections up to 3mm in depth
can be filled with the scrape-coat application.

Uses:
* As a concrete pore sealer and smoothing coat.
* Repairing concrete from featheredge - 3mm.
* Concrete surface dressing coat/skim coat.

Characteristics:
* Light concrete colour.
* Easy to use.
* Non-corrosive (will not attach reinforcement).
* Excellent adhesion.
* Non-shrinking.
* Durable.
* Sprayable.

Product No. Description Weight


(kg)
7032 Joluka Fairing Coat 25
CONSTRUCTION
CHEMICALS

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53
CONSTRUCTION CHEMICALS
SELF LEVELLING SCREED

Product Description
A cement based self levelling floor screed, that
has high flow characteristics and can be applied
in thickness from 1 to 10mm on new or existing
subtrates, preparing them to receive any kind of
flooring where an excellent resistance to loads
and traffic is needed. It is only for interior use.

Advantages:
* Perfect for residential and commercial
applications
* Extended open time of 20-30 minutes
* Short setting time of 45-60 minutes
* Very high compressive and flexural strength
* No shrinkage, cracking and crazing

Uses:
* Levels uneven or damaged cement floor
surfaces
* Used as concrete overlays or underlays

Strengths:
* Compressive: 26 N/mm2 after 28 days
* Flexural: 7 N/mm2 after 28 Days
Product No. Description Weight
Coverage: 1.6 kg/m2 per mm of thickness (kg)
7038 Self Levelling Screed 20
Colour: Grey

JOLUKA ALL PURPOSE EPOXY

Description:
A thixotropic, solvent free epoxy adhesive used for structural
bonds onto dry concrete surfaces and steel. Bond concrete to
concrete, steel to steel, concrete to steel and also for bonding to
wood, fibreglass and tiles.

Advantages:
* Easy application.
* Easy mixing ration 1 : 1.
* Excellent adhesion to concrete and steel surfaces.

Uses:
* Repair honeycombing in concrete structures.
* Adhere concrete kerbs onto concrete surfaces.
* General purpose adhesive and filler.

Contents:
Consist of 2 Parts.
Part A (Resin) and Part B (Activator). Product No. Description Volume
(l)
CONSTRUCTION

Colour:
7027 Joluka All Purpose Epoxy 2
CHEMICALS

Concrete Grey.
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CONSTRUCTION CHEMICALS
JOLUKA WET TO DRY EPOXY

Description:
A modified epoxy adhesive with good adhesion properties to cement,
brick and steel. It provides a structural bond between wet and cured
concrete and anti corrosive properties.

Advantages:
* Extended open time of 6 - 7 hours.
* Excellent adhesion to concrete and steel surfaces.
* Good fatigue resistance properties.
* Easy application.
* No shrinkage.

Uses:
* Bonding wet concrete to cured concrete, brick and steel in structural
applications. Also used as a bonding adhesive or patching and repair
work.

Contents:
Mix entire contents of Part A and Part B together. Product No. Description Volume
(l)
Colour:
7028 Joluka Wet to Dry Epoxy 2
Grey.

SHUTTER BOARD REPAIR EPOXY

Description:
A solvent free epoxy adhesive used to repair wooden shutters where a
quick set is required. The open time is 10 minutes and it sets within an
hour or two.

Advantages:
* Easy application
* Excellent adhesion
* Compression > 50 Mpa

Uses:
* Rapid repair of defects on wooden shutter boards.

Mixing Ratio: 2:1

Contents: Mix entire contents of Part A and Part B together.

Coverage: 1lt covers 1m2 applied 1mm thick.

Colour: Black
Product No. Description Weight
(kg)
7039 Shutter Board Repair Epoxy 1
CONSTRUCTION
CHEMICALS

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55
CONSTRUCTION CHEMICALS
JOINT SEALANT

Description:
A single component polyurethane elastomer for elastic bonding of vertical and horizontal joints. perfect for bonding
concrete, tiles, anodised aluminium and wood surfaces must be clean, dry and free of dust, grease or parting
compound. concrete surfaces must be dry and stable (at least 4 weeks). Minimum orders of 100 pieces is applicable
on this product.

Preparation of surfaces:
Users must check that the mastic is compatible with the surface in terms of adhesives, staining and chemical
compatibility (test a section first). on siliconed tiles test a section first.

Product No. Description Volume


(ml)
7037 Joint Sealant 600

JOLUKA SHUTTER RELEASE AGENT

Description:
A low odour, clear low viscosity liquid with a honey-coloured hue. It
is suitable for use as a mould-release agent for off-shutter concrete
castings cured at low and high temperatures.

Functions:
It may be used neat to coat the non-ferrous, ferrous or rubber moulds
of simple or intricate concrete castings. It is applied normally by a
spray set up, typical of continuous processes, or manually by brush,
roller or similar means. The chemical make up of the product is such
that no build up on the moulds take place with use thus allowing for
long period mould utilization.

The incorporation of corrosion inhibitors allows the steel moulds to


remain in excellent condition without the formation of traces of rust.
The faithful facsimile of the mould is achieved while at the same time
the concrete casting’s edge strength is maintained.

Coverage: 20-35m2/l

Health and Safety:


It is non toxic to the skin and non allergenic. Splashes to the eyes may
be treated by washing copiously with soap water and in case of
accidental ingestion an emetic should be administered.

Product No. Description Volume


(l)
8006 Joluka Shutter Release Agent 25
CONSTRUCTION

7010 Joluka Shutter Release Agent 200


CHEMICALS

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56
CONSTRUCTION CHEMICALS
JOLUKA PLASTER BOND

Description:
Specifically designed as a latex admixture for use in cement
compositions to bond plaster and gypsum to smooth
surfaces. The use of Plaster Bond as an admixture offers
improved adhesion to substrate, toughness and flexibility,
resistance to certain chemicals, excellent adhesion, better
resistance to frost as well dust suppression.

Characteristics:
* Easy to use.
* Bonds to sound PVA surfaces.
* Improves non-structural bond of plasters.
* No more hacking and chipping of smooth surfaces.
Product No. Description Volume
(l) Uses:
Universal keying, bonding and priming agent for
7040 Joluka Plaster Bond 5 plastering, tiling, grouts, screeding, plasters,
7025 Joluka Plaster Bond 25 gypsum and concrete repair mortars.

SANITISER 70% ALCOHOL

Description:
Our Alcohol based hand sanitiser may be used for the
thorough and effective sanitising of hands in all
environments such as offices, construction sites, schools,
factories, kitchens, washroom environments etc.
The sanitiser can be applied directly to hands in amounts of
5ml and doesn’t require rinsing off with water.

Characteristics:
* Non-Hazardous.
* Supplied in 500ml, 5L, 25L or 1000L Containers.

SANS 53727 Compliant


SANS 490 Compliant
SANS 5261 Compliant
CONSTRUCTION
CHEMICALS

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57
CONSTRUCTION CHEMICALS

Now Distributor for


®
a.b.e. Construction Chemicals

GENERAL CONSTRUCTION CONCRETE REPAIR & PROTECTION

WATERPROOFING SILLICONE, SEALANTS & ADHESIVES

FLOORING HIGH PERFORMANCE COATING SOLUTIONS


CONSTRUCTION
CHEMICALS

JOLUKA (PTY) LTD 349 ROAN CRESCENT, CORPORATE PARK NORTH, MIDRAND
TEL. (011) 314-0795 - FAX (011) 314-5245 - E-MAIL: sales@joluka.co.za - WEB: www.joluka.co.za
58
CONSTRUCTION CHEMICALS
REPAIR MORTARS
Code Product Name Description Volume
7100 Durarep FC Used as a thin film decorative or protective coating to concrete and 25Kg
masonry surfaces which are not rafficked.
7101 Durarep FR A polymer-modified, fibre-reinforced, cement-based non-shrink 25Kg
mortar for repairing voids and honeycombed areas.
7102 Durarep FMC A cement based non-shrink concrete for reinstating of large sections 25Kg
of structural concrete, by pouring or pumping.
7103 Durabond GP A modified, single-pack acrylic emulsion used as a primer/bonding 5L
medium for cementitious repairs in both internal and external
applications.
STRUCTURAL GROUTS
Code Product Name Description Volume
7104 Duragrout GP A ready-for-use Portland cement-based non-shrink general purpose 25Kg
pourable grout for bedding, grouting and repairing.
7105 Duragrout A ready-for-use Portland cement-based non-shrink flowable grout for 25Kg
bedding, grouting and repairing.
WATERPROOFING
Code Product Name Description Volume
7106 Duraflex A ready to use flexible slurry based on a special synthetic resin 15Kg
dispersion for protection, repair and waterproofing of balconies,
terraces, new and old buildings and water containers and reservoirs.
7107 Duraslurry A ready-for-use Portland cement based waterproofing slurry for 25Kg
providing a permanent waterproof skin on concrete, plaster and
brick surfaces.
EPOXIES
Code Product Name Description Volume
7108 Epidermix 324 A three-component, solvent-free, aminecured, silica filled epoxy 5L
Grout mortar for wherever high strength, flowable epoxy grout is required.
7109 Epidermix 325 A three-component, solvent-free, amine-cured, silica-filled epoxy 7L
Grout mortar for the repair of damaged concrete that has spalled or
honey-combed.
7110 Epidermix 344 A two-component, solvent-free epoxy for bonding fresh concrete to 1L
- Wet-to-Dry existing concrete, plaster or brickwork. Can be used to provide a
Epoxy damp-proof barrier within the concrete matrix.
7111 Epidermix 372 A two-component, solvent-free epoxy for use as a general purpose 1L
- Epoxy Gel adhesive for most materials, excluding certain plastics and stainless
steel.
7112 Epidermix 389 A two-component, solvent free crack injection compound for cracks 0.5L
- Low Viscosity between 0.10 and 0.05 mm in width. May also be used as primer for
Crack Injection epoxy mortars and electrical encapsulation.
7113 Epidermix 395 A two-component Epoxy Liquid used as a grouting medium for fixing 1L
- Epoxy Liquid starter bars, bolts and other similar items, vertically down into
concrete or rock.
7114 Epidermix 396 A two-component Epoxy used as a grouting medium for fixing dowel 0.5L
- Epoxy Paste bars, bolts or other steel overhead or horizontally into concrete or
rock.
CHEMICAL ANCHOR
Code Product Name Description Volume
7116 Chemical Anchor Chemical Anchor MAXX is a bonded anchoring system with 300ml
Maxx improved performance for anchoring into solid substrates. It is suitable
for overhead installations, as well as for use in dry, wet and flooded
holes. Chemical Anchor MAXX is vinylester formulated free of
styrene, has a very low odor and is ideal for use in confined spaces
CONSTRUCTION
CHEMICALS

and indoors. Supplied in 300ml tubes, grey in colour.


JOLUKA (PTY) LTD 349 ROAN CRESCENT, CORPORATE PARK NORTH, MIDRAND
TEL. (011) 314-0795 - FAX (011) 314-5245 - E-MAIL: sales@joluka.co.za - WEB: www.joluka.co.za
59
CONSTRUCTION CHEMICALS
COMPRESSION SPRAYER
NEW
The Mesto Compression Sprayer is purpose designed for spraying shutter oils and liquid construction
Chemicals such as curing compound without blocking the nozzle.
This 3 bar Compression Sprayer contains a 5L Plastic Tank and is guaranteed to provide durability and robustness in
the toughest of environments.

Fetaures:
* Filling contents: 5.0 l
* Total contents: 7.0 l
* Operating pressure: 3 bar (44 psi)
* Weight when empty: 1.7 kg

Device description:
* Tank: Plastic with large pressure reservoir
* Carried at the side
* Seals: FPM (Viton®)
* Nozzle: adjustable plastic nozzle
* Spray wand: Plastic, 48 cm, 360° rotatable
* Hose: 2.0 m, transparent oil resistant
* Made in Germany Product Description Filling Operating
no. Contents Pressure
Special features of the product: (l) (bar)
* Professional pump
* Integrated dirt filter 7022 Mesto Compression 5 3
Sprayer
CONSTRUCTION
CHEMICALS

JOLUKA (PTY) LTD 349 ROAN CRESCENT, CORPORATE PARK NORTH, MIDRAND
TEL. (011) 314-0795 - FAX (011) 314-5245 - E-MAIL: sales@joluka.co.za - WEB: www.joluka.co.za
60
SAFETY, HEALTH, ENVIRONMENTAL AND QUALITY
ASSURANCE ACCORDING TO ISO:
We have implemented and maintain Safety, Health, Environmental and Quality Management principles in all our
business activities that are in line with ISO requirements as follows:

ISO 9001:2008 Quality Standard Compliance


All our manufacturing processes and procedures used in producing our products conform to the highest quality
standards as per the Standards set out by the ISO.

ISO 14001:2004 Environmental Standard Compliance


In the interest of protecting and preserving the environment, our company policy serves not to use any harmful raw
materials. The majority of our manufacturing makes use of plastic raw material and we ensure to only use
environmental friendly plastics in our manufacturing. To the largest extent possible we use re-cycled raw material and
reduce on our waste as much as possible. Furthermore we only use asbestos free materials in our production of fiber
cement products. In addition we endower to continuously reduce our consumption of electricity and water.

ISO 18001:2007 Occupational Health and Safety Standard Compliance


In the interest of maintaining a healthy and safe environment for all our company staff, customers and other
stakeholders, all our business activities are designed around the highest health and safety requirements as set out by
the ISO.

For more detailed information on our Safety, Health, Environmental and Quality Policies, please contact us.

GREEN

Joluka (Pty) Ltd has established itself as the major


manufacturer and supplier of special systems for
reinforcing concrete, brick structures and shuttering
aids to the construction industry.
The dynamic company, Joluka (Pty) Ltd, offers a fast,
reliable service with experience and knowledge
derived from specialisation.

Most products are available ex-stock. Our Standard


Product Selection provides benefits to the customer
in all areas of concrete construction and pre-cast
concrete manufacture. Products not listed can be
manufactured to customers requirements and
specifications.
Our technical staff are readily available for further
discussions or problem solving.
For further information on specific products, please
request particular catalogue.
349 Roan Crescent, Corporate Park North, Midrand, Johannesburg
Tel: 011 314 0795 | Fax: 011 314 5245
Website: www.joluka.co.za | E-mail: sales@joluka.co.za

AGENTS
PRETORIA DURBAN CAPE TOWN
PREFORM (PTY) LTD BRIAN ROBERTS AGENCIES ROADMAT
1 VOORHAMMER STR 8 CLARK RD, PINETOWN NEUTRON STREET
SILVERTON, PRETORIA DURBAN, 3610 BELVILLE,CAPE TOWN
TEL: 012 804 2607 TEL: 031 700 2437 TEL: 021 946 1333
FAX: 012 804 9119 FAX: 031 700 3832 FAX: 021 946 4266

BLOEMFONTEIN EAST LONDON PORT ELIZABETH


LILLE'S SALES & SERVICES RSC EAST LONDON RMS EASTERN CAPE
15 KRAUSE STREET 3 BROOKLYN RD, WOODBROOK PLOT 550, CHEVROLET STR
BLOEMFONTEIN EAST LONDON, 5201 MARKMAN, PE, 6001
9301 TEL: 043 736 2870 TEL: 041 461 1192
TEL: 051 430 7287/4 FAX: 043 736 2876 FAX: 041 461 1376

NELSPRUIT NAMIBIA SWAZILAND


CBT BUILDING (PTY) LTD.
WINMAR IBS WINDHOEK
WAREHOUSE 8
9 RAPID STREET 47 LAZARETT STR
NATFIO FACTORY PARK
RIVERSIDE, NELSPRUIT WINDHOEK, NAMIBIA
MATSAPHA, ESWATINI
TEL: 013 752 4409 TEL: 043 736 2870
OFFICE: +268 7902 6987
E-MAIL: grant@winmar.co.za FAX: 043 736 2876
MICHAEL: +27 82 770 5638
VARIPRINT 011 452-6726

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