Pronar 320am 320amk en
Pronar 320am 320amk en
Pronar 320am 320amk en
AGRICULTURAL TRACTOR
PRONAR-320AM/320AMK
OPERATION MANUAL
Edition II
Narew, 05/ 2007
AGRICULTURAL TRACTOR
PRONAR-320AM/320AMK
OPERATION MANUAL
Edition II
Narew, 05/2007
FILLS THE SELLER:
Tractor
type:.......................................................................................................................................
Chassis
serial:.....................................................................................................................................
Engine
serial:.....................................................................................................................................
Cab
serial:.....................................................................................................................................
Purchase
date:.......................................................................................................................................
Warranty expiry
date:.......................................................................................................................................
...............................................................................................................................................
Tractors have been manufactured according to the technical description
used for type approval.
B. TECHNICAL CHARACTERISTICS........................................................................ 11
1. Technical description of tractors PRONAR-320AM/320AMK................................. 11
D. START-UP ............................................................................................................ 27
1. Prior to start-up....................................................................................................... 27
2. Normal start-up....................................................................................................... 27
3. Start-up at low temperatures.................................................................................. 28
4. Start moving........................................................................................................... 29
5. Stopping the tractor ................................................................................................ 29
6. Running-in............................................................................................................... 30
CAUTION – with this word is marked information, which, if not observed, may cause
tractor damage due to improper maintenance, adjustment and operation.
WARNING –information marked with this word determine operator’s safety; their
inobservance may endanger health or life.
TO avoid any problems or doubts concerning operation users should seek advice of the
next authorised service point (ASS).
IF there is a need to replace any part use only parts produced or recommended by the
manufacturer. Use of parts of non-verified quality may cause serious damege to the
tractor.
We recommend to commission periodical technical INSPECTIONS and repairs to an ASS.
While raising problems at a service station always give: tractor serial & tractor type and
engine serial & type (given at the type plate).
3
GENERAL INFORMATION A
1. GENERAL REQUIREMENTS
• Read the manual carefully before operation; brief acquaintance may result in situations
endangering operator’s health or damage of equipment.
• The tractor should be operated by a driver certified with a suitable licence and
authorisation; he should be also acquainted with principles of proper operation &
maintenance of tractors, machinery and agricultural equipment.
• Tractors PRONAR-320AM/320AMK are fitted with a cab not adapted for transportation
of passengers.
TRANSPORTATION OF PASSENGERS IN THE CAB IS PROHIBITED.
2. SAFETY REQUIREMENTS
Careful and consistent observation of safety rules and requirements as well as
observation of traffic regulations protects the operator and other road users against all
dangers. This ensures also optimal utilisation of tractor performances and protects it
against failure, damage or destruction.
4
GENERAL INFORMATION A
4. SAFE OPERATION PRINCIPLES
• Prior to starting the engine set the PTS for “OFF” and the gearbox lever for “N” (neutral).
• Do not start the engine from outside the operator’s cab. Start-up is possible only with
the clutch off.
• Prior to moving forward release the parking brake and make sure that helpers are
outside the direct danger zone (e.g. between the tractor and the connected machine).
5
GENERAL INFORMATION A
5. SAFE DRIVING PRINCIPLES
• Be careful and judicious while driving the tractor. Match tractor’s speed to terrain,
especially while crossing bumps, on slopes and curves as well as in hills and while
turning back.
• While working on slopes greater than 15° ALWAYS use maximum wheel track.
• Do not perform sharp turns while fully loaded and at great speed.
6
GENERAL INFORMATION A
• Always use the umbrella guard; when the PTS is not in use put the protective cap on
the PTS end.
• Do not use shafts for driving external machines without suitable guards.
• Always use properly matched (depending on torque value of driven machine) articulated
/ telescopic shafts. The torque value (Nm) is usually written on the PTS guard.
7
GENERAL INFORMATION A
10. MANUFACTURER’S WARRANTY
While selling a new tractor the manufacturer gives the warranty i.e. declares that the
product is free of manufacturing or material failures, which could be detected within the
production process.
The idea of warranty means that the warrantor (defined in the warranty book) will
execute for his own cost any repair (including replacement of parts). The warranty book
supplied together with the tractor contains detailed warranty regulations. The warranty
book is the only document allowing the tractor user to make repairs in authorised service
points (ASS) and is not subject of change.
CAUTION:
8
GENERAL INFORMATION A
12. WARNING & INFORMATION STICKERS
TABLICZKA
ZNAMIONOWA
9
GENERAL INFORMATION A
13. TYPE PLATES
10
TECHNICAL DATA B
1. TECHNICAL DESCRIPTION of the agricultural tractor PRONAR-
320AM/320AMK.
PRONAR-320AM PRONAR-320AMK
I. GENERAL DATA.
1 Vehicle type agricultural tractor, wheeled
2 Manufacturer (importer of components, „PRONAR” Sp. z o.o..
assembly)
3 Model PRONAR-320AM PRONAR-320AMK
4 Type of body with cab, closed, heated
5 Location of the type plate:
-chassis rear cab wall (outside, in the middle)
-engine at the engine head cover
12
TECHNICAL DATA B
PRONAR-320AM PRONAR-320AMK
-rear axle Rigid
13
TECHNICAL DATA B
PRONAR-320AM PRONAR-320AMK
-number of keys 6
70 PTS-1000 min-1
-PTS end diameter (mm) 35
-number of keys 21
XI. THREE-POINT HITCH, REAR
71 length of lower pull rods (mm) 680
72 length of upper pull rod (mm) 480-650
73 length of upper & lower rack (mm) 315-425
74 distance between fastening axle and
rear wheel axle in:
-lowered position (mm) 220
-raised position (mm) 405
75 Hoist lifting capacity at 610 mm from
tips of lower pull rods, kg 750
76 Diameter of openings in pull rods:
- lower (mm) ∅ 28,7
- upper (mm) ∅ 25,5
XI. THREE-POINT HITCH, FRONT, PRONAR-320AMK
version version
Pronar Mińsk
77 length of lower pull rods (mm) - 435 620
78 length of upper pull rod (mm) - 320-420 480-650
79 Operational travel of lower pull rod tips
- 545 420
axes (mm)
80 Distance between tips of lower pull rods
and ground with extremely lowered - 70 108
pull-rods (mm)
81 Distance between tips of lower pull rods
and ground with extremely raised pull- - 690 700
rods (mm)
82 Hoist lifting capacity at 610 mm from
- 350
tips of lower pull rods, kg
83 Diameter of openings in pull rods:
- lower (mm) - ∅ 28,7 ∅ 28,7
- upper (mm) ∅ 25,5 ∅ 25,5
XII. AGRICULTURAL CATCH
84 Adjustment hydraulic
85 Distance (horizontal) between catch bolt
axis and front of PTS end (mm) 400
86 Distance (vertical) between catch
symmetry axis and PTN end axis (mm) 130
87 Bolt diameter (mm) 25
88 Maximum admissible vertical load (kN) 5
14
TECHNICAL DATA B
15
CONTROL & GAUGES C
1. INSTRUMENT PANEL
16
CONTROL & GAUGES C
POS. 1. STARTER & INSTRUMENT PANEL SWITCH (IGNITION SWITCH)
Start the engine by turning the key to 1. When the heater plug
lamp goes off turn the key to START for maximum 10 seconds.
If the engine fails to start try again after 30 seconds. We
recommend to make 3 trials at most. If the engine still fails to
start find the reason (failure) and repair it.
POS. 3. RPM - METER - shows engine rpm, tractor speed and number of motohours
(see Fig. C-3)
17
CONTROL & GAUGES C
POS. 8. COOLANT OVERHEAT INDICATOR LAMP – lights on when the temperature
exceeds 110oC.
POS. 10. LOW AIR PRESSURE (PNEUMATIC SYSTEM) INDICATOR LAMP – lights on
when the air pressure falls below the limit value (0,45 MPa).
POS. 14. HEATER PLUG INDICATOR LAMP – lights off when the plug is ready for engine
start-up.
POS. 17. EMERGENCY LIGHTS SWITCH – first pressing switches on emergency lights
(indicator lamp blinks) next pressing – switches off lights;
1 2
POS. 20. CONTROL SWITCH FOR ADDITIONAL ELECTRIC BUNDLE WITH CONNECTOR
IN FRONT OF THE TRACTOR (PRONAR-320AMK)
18
CONTROL & GAUGES C
2. UPPER CAB PANEL
13 12
1 2 3 4 5 6 7 8 9 10 11
19
CONTROL & GAUGES C
3. CONTROL & FUNCTION LEVERS PRONAR-320AM/320AMK
1 2 3 4 5
10 9 8 7 6
Fig. C-6 Control & function levers – side view.
23 11 12 13 14 15 16 17 18 5
3 2 21 10 7 20 19 24
Fig. C-7 Control & function levers – upper view.
20
CONTROL & GAUGES C
POS. 1. BONNET LOCK CABLE.
Prior to opening the bonnet remove filter air inlet
cover and pull off the bonnet lock cable.
21
CONTROL & GAUGES C
POS. 4. STEERING WHEEL
Prior to changing position of the steering wheel on
the axle (Fig. C-10):
• remove steering wheel axle cover 2;
• unscrew the butterfly nut 1 (3 ÷ 5 turns);
1 • set the steering wheel to freely chosen position
within the 100mm adjustment range;
22
CONTROL & GAUGES C
The reduction gear lever/cable has two positions. While moving the lever/cable:
- rearward (or upward)- increased transmission ratio on (H) „hare”.
- forward (or downward)- lowered transmission ratio on (L) „turtle”;
L H
L
POS. 10. CLUTCH PEDAL – by pressing the clutch pedal the transmission from the
engine to the gearbox is disengaged.
POS. 11. WORKING BRAKES CONTROL PEDALS
CLUTCH While driving on roads the brake pedals should be locked
with the clutch. During field operation, when performing of
turns of small radius is necessary, it is possible - after
unlocking the clutch – to brake each wheel independently
by pressing the relevant (right or left) pedal .
.
Brake smoothly, without jerking, pressing the pedal as far at it will go without stopping in
intermediate positions. Do not rest feet on pedals unnecessarily, because it may cause
premature brake lining wear.
While driving on roads lock the working brake (footbrake) pedals with
the clutch.
23
CONTROL & GAUGES C
POS. 12. FUEL DOSAGE CONTROL PEDAL
The pedal works independently from the manual lever for
14 fuel dosage adjustment and increases the fuel dosage
according to engine rpm increase. The engine returns to
13 previous (set with the manual lever) rpm value after the
15 pedal is released. Full adjustment range is accessible when
the lever is set to the rear position.
12
Fig. C-17 Control levers – view from the right side
POS. 13. FUEL DOSAGE MANUAL LEVER – is designed for adjustment of selected rpm.
By pushing the lever:
forward – dosage increase,
rearward – dosage decrease.
POS. 14. GEARBOX LEVER – is designed for gear change acc. to following diagram:
POS. 15. GEAR RANGE SELECTION LEVER – is designed for selection of gear range (
I,II forward; R backward).
18
24
CONTROL & GAUGES C
POS. 17. EXTERNAL HYDRAULIC (QUICK-RELEASE CONNECTORS) OR FRONT
HITCH (if installed) CONTROL DISTRIBUTOR LEVER
1
2 3 2
3 1
Fig. C-22 Operator seat 1-shock absorption adjustment knob (depending on operator’s weight); 2-vertical
adjustment; 3- horizontal adjustment.
25
CONTROL & GAUGES C
POS. 21. CAB DOOR LOCK.
Handles on right and left door can be
locked from inside by shifting the lock lever
downward.
26
START-UP D
1. BEFORE START-UP
Prior to start-up of a new or a long-garaged tractor perform following actions to
ensure proper, trouble-free tractor operation and operator safety:
- check if all guards are complete, check their fastening;
- check engine & gear oil level; replenish if necessary;
- check and – if necessary – adjust tension of V-belts;
- check operation of clutch, brakes, fuel dosage lever, adjust if necessary;
- check general condition of tyres, tyre pressure, wheel fastening, traces of leakage,
remove possible failures (if any);
- check operation & condition of gauges / indicators and also – if the tractor will be used on
public roads – additional equipment i.e. warning triangle, rear view mirrors, warning sign
for slowly moving vehicles etc., switch off all power receivers (e.g. lights);
- check fuel level;
- check if the fuel tap is open (Fig. C-26);
- make visual inspection if the tractor is complete; check threaded connections, tighten if
necesary;
- check if the parking brake is activated (should be activated if the tractor is stopped);
- check coolant level, replenish if necessary.
2. NORMAL START-UP
CAUTION:
START THE ENGINE SLOWLY AND ONLY FROM OPERATOR SEAT;
MAKE SURE THAT THE PARKING BRAKE IS ON.
To start-up the engine:
- set frame switch (on the left side of the engine) to “on” (Fig. D-1)
OFF ON
- set the gear range selection lever, the gearbox lever and the PTS lever to neutral position
- disengage the clutch by pressing its pedal as far as it goes; set the gearbox lever to left
outer (upper) position and keep it in this position
- turn the ignition switch to „1” (page 17; Fig. C-2), and, when the heater plug indicator
lamp is off, to START. If the engine starts release the key, the gearbox lever and the clutch
pedal.
27
START-UP D
CAUTION:
1. Continuous starter operation should not be longer than 10 s.
2. If the engine fails to start try again after 30 seconds
CAUTION:
AFTER A FEW UNSUCCESSFUL START-UPS FIND THE REASON OF SUCH
SITUATION AND REMOVE IT.
CAOTION:
WHILE USING FOR START-UP AN EXTERNAL POWER SOURCE MAKE SURE
THAT CONNECTION POLARITY IS CORRECT. FIRST CONNECT THE „+” CABLE TO
THE „+” POLE AND THEN THE „-” CABLE TO THE „-” POLE (AS SHOWN ON THE
DIAGRAM BELOW)
Fig. D-2
A – auxiliary battery;
B – main battery.
CAUTION:
• USE ONLY FUEL ADEQUATE TO THE SEASON. VERY LOW TEMPERATURES MAY
CAUSE PARAFFIN PRECIPITATION FROM THE SUMMER FUEL AND MAKE
ENGINE OPERATION IMPOSSIBLE.
• ALWAYS CHECK THE TYPE OF PURCHASED FUEL DURING WINTER SEASON.
TIME OF AIR WARMING-UP WITH HEATER PLUGS (FROM THE MOMENT OF
SWITCHING ON WITH THE KEY TO THE MOMENT WHEN THE INDICATOR LAMP
GOES OFF) DEPENDS ON COOLANT TEMPERATURE
• DUE TO HIGH POWER CONSUMPTION DURING START-UP CHECK CONDITION
OF BATTERIES
28
START-UP D
4. START MOVING
When the engine is on:
- reduce the engine speed (rpm) to required value,
- press the clutch pedal as far as it will go, select the gear range ( I, II, R) and insert the
gear
- set the reduction gear lever according to your needs (H/L),
- release the parking brake,
- increase slowly the engine speed and simultaneously release the clutch pedal,
- take the foot off the clutch pedal and increase the fuel dosage slowly until reaching
required rpm.
CAUTION:
1. SELECTION OF THE GEAR RANGE, THE GEAR AND THE REDUCTION GEAR
SHOULD BE PERFORMED ONLY IF THE CLUTCH PEDAL IS COMPLETELY
PRESSED DOWN
2. TOGGLE GEARS WHILE THE TRACTOR IS MOVING (WITHOUT STOPPING).
3. TOGGLE THE H/L REDUCTION GEAR ONLY WHEN THE TRACTOR IS
COMPLETELY STOPPED
4. SELECTION OF REAR GEAR RANGE CAN BE PERFORMED WITHOUT SETTING
THE GEARBOX LEVER TO NEUTRAL POSITION
CAUTION:
IT IS PROHIBITED TO START THE TRACTOR MOVING UNTIL THE
RED INDICATOR LAMP SIGNALLING LOW PNEUMATIC SYSTEM
PRESSURE IS ON AND THE MANOMETER SHOWS PRESSURE
LOWER THAN 0,45 MPa
- WAIT UNTIL THE COMPRESSOR FILLS THE COMPRESSED AIR
TANK (THE RED LAMP GOES OFF) AND THE MANOMETER SHOWS
PRESSURE IN THE RANGE 0,45-0,7 MPa.
5. STOP
To stop the tractor:
- reduce the engine speed,
- press down the clutch pedal completely,
- set reduction & gear levers to neutral position,
- release the clutch pedal,
- brake the tractor with the parking brake,
- switch off the engine by turning the key to STOP (page 17; Fig. C-2). When the engine is
off the injection pump controller toggles automatically to “start-up dosage” position. During
the next start-up there is no need to increase fuel dosage with the gas pedal.
CAUTION
IN EMERGENCY SITUATIONS E.G. LIFE DANGER, COLLISION, THE
TRACTOR CAN BE STOPPED SUDDENLY BY SIMULTANEOUS
PRESSING DOWN THE CLUTCH PEDAL AND BOTH BRAKE PEDALS.
29
START-UP D
6. RUNNING IN
During the running-in period observe hints given below to ensure tractor’s
long life:
- during first 15 mth the tractor should be used only for light transport operations,
- during next 15 mth the tractor should be applied for light field operations with use of the
hoist,
- use low gears while transporting heavy loads,
- check condition of screwed connections,
- during first 10 mth of tractor’s operation it is recommended to switch the clutch on and off
frequently (but cautiously) to ensure correct arrangement of clutch discs,
- during first 50 mth take special care of clutch pedal lost motion; if the lost motion
becomes smaller adjust it immediately,
- do not overload the engine during running-in; do not cause “engine smoking” and rpm
falling down; watch carefully indications of measuring / controlling instruments,
- during first 50 mth do not exceed 70% of rated engine power.
CAUTION:
1. BY ANY SYMPTOMS OF INCORRECT ENGINE / TRACTOR OPERATION STOP THE
TRACTOR AND CALL THE NEXT ASS. DURING RUNNING-IN PERIOD WARMING
UP OF BODIES OF TRACTOR UNITS ABOVE 70°C (343°K) IS INADMISSIBLE (RISK
OF SEIZING).
2. After the RUNNING-IN period commission to the next ASS the „Maintenance after 50
mth” in the scope recommended by the warranty book and by the maintenance manual
for the 50 mth inspection (Chapter E; page 44) .
30
MAINTENANCE & INSPECTIONS E
1. OIL, COOLANT & FUEL LEVEL INSPECTION AND
REPLENISHMENT, LUBRICATION POINTS
CAUTION:
MAKE SURE THAT DURING OIL LEVEL INSPECTION THE TRACTOR IS
STANDING ON LEVEL GROUND.
Clean nipple and greaser end before lubrication. Lubricate with ŁT-42 or ŁT-
43 grease every 125 mth following points:
• front knuckle bolts (Fig. E-7, POS.10; Fig. E-9, POS. 12)
• power drive cylinder bolts (Fig. E-10, POS. 15; Fig. E-11, POS. 16)
• shaft sleeves of front & rear hitches (Fig. E-17, POS. 22,23).
A. ENGINE
31
MAINTENANCE & INSPECTIONS E
32
MAINTENANCE & INSPECTIONS E
6
7
B. FRONT DRIVE AXLE AND SPUR GEAR DRIVE FOR FRONT WHEELS
10
8
33
MAINTENANCE & INSPECTIONS E
11
12
Fig. E-9. Filling/inspection and drain
13 points of the front wheel spur gear drive,
14 lubrication point of the front wheel
knuckle. 12- nipple of the knuckle lower
bolt; 13- filling/inspection point of the spur
gear drive; 14- drain plug .
Front spur gear drives are fitted with following maintenance points:
1. filling/inspection point 13 of spur gear drives (one for each drive) where we fill the
gear oil ( 0,4 dm3).
2. oil drain plugs from both spur gear drives 14
3. upper 10 and lower 12 front wheel knuckle nipples (four nipples). Lubrication
consists in performing 4-5 moves with the greaser lever.
15
34
MAINTENANCE & INSPECTIONS E
16
C. GEARBOX
17
18
35
MAINTENANCE & INSPECTIONS E
D. RAER DRIVE AXLE AND SPUR GEAR DRIVES OF REAR WHEELS
19
20
21
Fig. E-16 Drain plug of the rear axle spur
gear drive (21), Z-stopper.
36
MAINTENANCE & INSPECTIONS E
E. REAR SUSPENSION SYSTEM
22 23
24 25
Fig. E-19 Tank drain plug (24) and
impurities drain plug (25) of the oil
filter.(under the right rear wing).
37
MAINTENANCE & INSPECTIONS E
G. FUEL SYSTEM
26
27
27a
Fig. E-21a Fuel decanter valve (27a).
Do not close the fuel valve after operation for it can cause aeration of the fuel
system. Close the tap only if necessary e.g. while replacing the fuel pump or fuel
conduit.
WARNING
DO NOT REPLENISH FUEL WHILE THE ENGINE IS ON
38
MAINTENANCE & INSPECTIONS E
H. CAB COOLING & HEATING SYSTEM
28
29
m ax
m in
30
39
MAINTENANCE & INSPECTIONS E
31
32
Fig. E-26 Here drain the coolant from the
engine block. (32)
To drain the coolant first loosen the band clip then remove the rubber pipe from the
stub just by the oil filter (32) Fig. E-26.
33
40
MAINTENANCE & INSPECTIONS E
41
MAINTENANCE & INSPECTIONS E
3. PERIODICAL TECHNICAL INSPECTIONS
Inspection Operation
Description
type No.
necessary
6 Check windscreen washer fluid level – replenish if
necessary
7 Check operation of brakes
8 Remove water condensate from the air reservoir
9 Check operation of lighting, instrument panel indicators,
instruments etc.
10 Check contamination of the air filter dry insert
11 Clean the filtering element in the primary fuel filter + decanter
12 Clean fuel tank
13 Clean cooler ribs (if necessary)
14 Clean cab air filter, wash if necessary
15 Clean compressor air filter
16 Check compressor belt tension
17 Check techncal condition and charging level of the battery -
replenish if necessary electrolyte level
Inspection after every
18 Check oil level in the front drive axle and spur gear drives -
replenish if necessary
19 Check gear oil level in the drive transmission system -
125 mth
replenish if necessary
20 Check clutch pedal lost motion – adjust if necessary
21 Check full main brake pedal stroke and full parking brake
lever stroke
22 Check tightening of screws of the drive shaft flanges
23 Check tightening of screws & nuts of wheels – tighten if
necessary
24 Check tyre pressure – adjust if necessary
25 Remove oil & fuel leakage
26 Lubricate shafts of arms of the rear (front - option) three-
point fastening system
27 Lubricate bolts of the steering system cylinder
28 Lubricate bolts of front wheels knuckles
42
MAINTENANCE & INSPECTIONS E
Nazwa Nr
Opis operacji
przeglądu operacji
48 Replace oil in the front axle drive and spur gear drives
1000 mth
43
MAINTENANCE & INSPECTIONS E
4. LIST OF WARRANTY INSPECTION OPERATIONS AFTER FIRST
50 MTH
Other:
- check operation of the windscreen washer, replenish the fluid,
- clean cab air filter,
- lubricate according to the manual all lubrication points,
- perform tractor driving test and operation of instruments & indicators,
- after the test check if there is oil, fuel and coolant leakage; check the pneumatic
system tightness (remove leakage, if necessary)
44
MAINTENANCE & INSPECTIONS E
5. LIST OF DAILY OPERATIONS (OR AFTER PO 10 mth)
PERFORMED BY THE USER
1. Check engine, compressor and steering system oil level – replenish if necessary
acc. to the manual.
CAUTION:
TRACTOR OPERATION WITH OIL LEVEL BELOW THE LOWER MARK IS
PROHIBITED
CAUTION:
User’s obligatory actions are:
1. Tractor washing - (with every generally available washing agents) – before each
inspection (P1 -P5).
2. Adjustment of front wheels toe-in after each change of front wheels track.
P-2U
P-2U
P-2U
P-2U
P-2U
P-2U
P-G
INSPECTION
P-1
P-2
P-3
P-4
P-3
P-5
P-3
P-4
P-3
No. P-5
MTH NUMBER
1000
1125
1250
1375
1500
1625
1750
1875
2000
125
250
375
500
625
750
875
FROM THE
10
50
BEGINNING OF
OPERATION
CAUTION:
1. The „P-G” inspection (warranty inspection) after 50 mth of tractor’s operation and
inspections P2, P3, P4, P5, should be performed by the manufacturer’s service
station.
2. Inspections P-2U are performed by the user
3. The inspection P-2U includes operations of the P-2 inspection.
4. Technical inspections should be performed with mth number tolerance not greater
than „+10mth”.
45
OPERATION & ADJUSTMENT F
1. ENGINE LUBRICATION SYSTEM
Check engine oil level every 10 mth or daily. Make sure that during
inspection the tractor is standing on the level ground.
WARNING
KEEP SAFETY MEASURES – HOT OIL MAY CAUSE SCALDS!
Replace the oil just after end of operation when the engine is still hot and perform
following operations:
- position the tractor on the level ground
- remove the drain plug (2) from the oil sump (Fig. F-1), drain the oil completely and
screw the plug
- fill the oil sump with proper pure oil so that its level stand between „L” and „H” marks at
the dipstick (Fig. E-5).
It is recommended to use oil types given in the manual; pay special attention to
oil purity.
46
OPERATION & ADJUSTMENT F
Filter replacement:
- remove contaminated filter (POS. 5, Fig. F-1)
- lubricate sealing ring of the new filter with a few drops of oil
- screw new filter in until the sealing ring comes into contact with the body, then tighten
manually by turning the filter half a turn more (do not tighten to hard)
sealing ring
CAUTION:
WHILE UNSCREWING THE OIL FILTER DO NOT USE A HAMMER,
CHISEL ETC. FOR IT MAY CAUSE DAMAGE OF FILTER BODY OR
ENGINE BLOCK. USE ONLY FILTERS RECOMMENDED BY THE
ENGINE MANUFACTURER (ORIGINAL).
After oil replacement start the engine, check if there is no leakage, check oil level and
replenish, if necessary.
47
OPERATION & ADJUSTMENT F
2. TIMING GEAR
Check valve play and adjust every 500 mth in the MITSUBISHI S4L2
engine.
If you have general idea about how to adjust valves you can do it single-handed
using following operation algorithm. Prior to adjustment raise the bonnet and
disassembly the cylinder block head cover.
CAUTION:
1. PRIOR TO VALVE PLAY ADJUSTMENT WAIT TWO HOURS TILL THE ENGINE
COOLS DOWN.
2. ACCURATE VALVE PLAY ADJUSTMENT IS POSSIBLE ONLY AT AN ASS FOR
ITS REQUIRED ACCURACY AMOUNTS 0,01 MM.
48
OPERATION & ADJUSTMENT F
3. FUEL SYSTEM
• Pay highest attention to the purity of used fuel and observe strictly recommended
periods of fuel system maintenance. As for fuel storage see: „TRACTOR & FUEL
STORAGE”
The fuel is sucked in by the supply pump 2 and – through the valve and the fuel filter
with decanter 1 – pumped to the injection pump 7 from where it is supplied under
pressure to the injectors 4. Excess of fuel goes back from injectors through the fuel
feedback conduit 5 to the tank.
Fuel filter
The fuel flow filter for fine cleaning is situated between the
supply pump and the injection pump. Replace it every 500
mth.
Fig. F-7. Filter with fuel decanter of the MITSUBISHI S4L2 engine
1- valve; 2- filtering element; 3- sealing ring; 4-nut
CAUTION:
After each filter replacement / cleaning vent the fuel system.
49
OPERATION & ADJUSTMENT F
FUEL SYSTEM DEAERATION
CAUTION
We can perform the fuel system deaeration by switching on the electric
fuel pump (POS.2, Fig. F-5), i.e. turning the ignition key to 1 (str. 17; rys
C-2)
To vent the fuel system:
1- loosen the screw 1 (Fig. F-8) on the fuel flow filter.
2- wait until flowing out fuel will be free of air bubbles.
3- tighten the screw 1
repeat the same operation with the screw 2.
Fig.F-8 Venting screws on the flow filter for fine fuel cleaning.
50
OPERATION & ADJUSTMENT F
5. COOLING SYSTEM OF THE PRONAR-320AM TRACTOR
Check the coolant level every 10 mth or once a day. Replace the coolant
every 1000 mth or every 2 years. The MITSUBISHI engine cooling
system is factory filled with BORYGO fluid.
WARNING
If the engine is hot loosen the cooler plug slowly and cautiously to
equalise the pressure gradually.
To drain the coolant from the cooling system first unscrew the cooler plug
28 (Fig.E-22), then loosen the band and remove the rubber pipe for piping off the
water from the cooler 30 (Fig. E-24), loosen the band and remove the rubber pipe
for piping off the water from the engine block 32 (Fig. E-26), and unscrew the
drain plugs of the cab heater 31 (Fig. E-25). Having the fluid drained reinstall all
pipes and fill the system with recommended coolant, start-up the tractor for a few
minutes and replenish the coolant up to required level (Fig. E-23)
CAUTION:
• TO PROTECT ENGINE & SYSTEM AGAINST DAMAGE USE ONLY ANTIFREEZE
FLUIDS: „BORYGO” - red - OR „PETRYGO” - blue.
• OBSERVE RECOMMENDATIONS OF FLUID MANUFACTURER.
• DO NOT USE WATER FOR ENGINE COOLING, ESPECIALLY WHEN THE
TEMPERATURE FALLS BELOW °C.
51
OPERATION & ADJUSTMENT F
Adjustment of the fan drive V-belt tension.
To adjust the fan V-belt tension first loosen
the screws 1 i 2, then by turning the
alternator round the screw 2 adjust proper
V-belt tension, tighten the screw 1, and
finally the screw 2.
BELT DEFLECTION VALUE CA. 13 MM WHEN PRESSED WITH FORCE OF CA. 100
N.
CAUTION:
IF THE OIL LEVEL IS TO LOW REPLENISH IT UP TO THE RECOMMENDED
VOLUME; CLEAN ALL EXTERNAL SURFACES AND CHECK IF THERE IS ANY
LEAKAGE.
NEGLIGENCE IN FINDING LEAKAGE OR IN REMOVING THE FAILURE MAY LEAD
TO:
1. QUICK WEAR OF PARTS OR UNITS.
2. TRACTOR DAMAGE.
3. LOSS OF WARRANTY.
CAUTION:
1. IF YOU FIND ANY TRACES OF LEAKAGE (FATTED EXTERNAL SURFACES,
EXCESSIVE OIL LOSS IN GEARBOX, OIL SUMP ETC.) LOCALISE THE PLACE
OF LEAKAGE BY CHECKING ALL SEALINGS.
2. AFTER EACH DISASSEMBLY REPLACE SEALS BETWEEN DISCONNECTABLE
SURFACES.
3. EFFICIENT OPERATION OF ALL COMPONENTS OF THE DRIVE UNIT DEPENDS
ON PROPER OIL VOLUME DEFINED WITH ITS LEVEL – MEASURED AFTER
52
OPERATION & ADJUSTMENT F
TRACTOR COOLING DOWN. REPLENISHMENT CONSISTS IN FILLING THE OIL
UP TO THE EDGE OF THE INSPECTION OR FILLING/INSPECTION PLUG OF
RELEVANT UNIT.
4. WE RECOMMEND TO DRAIN THE OIL JUST AFTER OPERATION WHEN THE
ENGINE IS STILL HOT.
53
OPERATION & ADJUSTMENT F
Clutch pedal adjustment.
The lost motion of the clutch pedal as measured on the footrest should be within
the range 38-51mm. Clutch pedal motion in the whole range should be smooth and
without jams.
The clutch should be adjusted as follows::
Fig. F-19.
1- clutch lever;
2 - fork;
3 – counter-nut;
4 – pull rod;
5 – clutch pedal
6 – clutch pedal stroke limiter
1. Unlock the bolt of the clutch pedal lever assembly (Fig. F-19).
2. By removing the bolt disconnect the clutch pull rod 4 and the lever 1.
3. Turn the lever 1 to the position “clutch pressed” by turning it left as far as it will go (to
the bearing).
4. Turn the fork 2 until the openings of the lever 1 and the fork 2 agree.
5. Turn the fork 2 4-5 times and connect it with the bolt to the lever 1.
6. Protect the fork 2 against unscrewing with the counter-nut 3.
7. Protect the bolt against falling out with a cotter pin.
8. Check the clutch pedal lost motion and if outside range of 38-51 [mm] – repeat
actions 1-7 once again.
CAUTION:
IF THE LOST MOTION ADJUSTMENT APPEARS TO BE IMPOSSIBLE (E.G. AFTER
A FEW TRIALS) CALL THE NEXT ASS OR YOUR DEALER.
CAUTION:
1. WHILE DRIVING THE TRACTOR DO NOT REST THE FOOT ON THE CLUTCH
PEDAL.
2. WHILE DRIVING DO NOT SWITCH OVER THE GEARBOX LEVER, THE
REDUCTION GEAR AND THE PTS LEVER WITHOUT PRESSING THE CLUTCH
PEDAL.
3. DO NOT DRIVE DOWNHILL HAVING THE CLUTCH PEDAL PRESSED DOWN.
4. DO NOT NEGLECT AND DISREGARD THE CLUTCH ADJUSTMENT FOR IT MAY
CAUSE PREMATURE WEAR OR DAMAGE OF THE CLUTCH.
During first 50 hrs check the clutch pedal lost motion systematically and
adjust immediately if necessary.
After the running-in period check and adjust the lost motion – if necessary
– every 125 mth.
54
OPERATION & ADJUSTMENT F
8. GERABOX (Fig. F-20)
Structure
55
OPERATION & ADJUSTMENT F
The tractor is fitted with a mechanical, multi-staged, three-range (two ranges
forward + one rearward); gears and gear ranges are selected with tooth clutches.
The gearbox allows to select one of 16 transmission ratios forward and 8
transmission ratios rearward (with help of the reduction gear), transmits drive to the
front axle and the hydraulic pump and also drives both dependent and independent rear
PTS.
The gearbox consists of two bodies 34,46, clutch shaft 1, first and second
intermediate shaft 14 i 21, PTS drive shaft 25, output shaft 33, and toothed gears, tooth
clutches for gear switchover and the control gear. The clutch shaft 1 is supported in
gearbox bodies with two ball bearings 2,11. The shaft is fitted with two toothed discs 10
i 9 for I. and II. gears. Additionally, on the clutch shaft are seated toothed gears 7 i 4 for
III. and IV. gears, and also the tooth clutch for switching on III. and IV. gears (on the
shaft splines). The first intermediate shaft 14 is supported with two ball bearings 18 i 45.
O the shaft keys are seated firmly toothed gears 42 and 43, and on needle bearings –
toothed wheels for II. - 12 and I. gear - 15. Additionally, on the shaft is seated firmly the
PTS drive toothed wheel 17 connected via the sleeve 16 with the toothed wheel 15, and
also fixed to the shaft tooth clutch 13 for switchover of I. and II. gears.
The second intermediate shaft 21 is fitted with the toothed ring 22 of the
decelerating reduction gear. The shaft is supported with two ball bearings 23 i 41. On
the shaft are seated: the rear gear toothed wheel 40 (on needle bearings), the I. gear
range toothed wheel (driven) 37, the II. gear range toothed wheel (driven) 36 and
toothed clutches 19.
The front end of the PTS drive shaft 25 is supported with a needle bearing within
the second intermediate shaft, the rear end – with the ball bearing 26 in the body 34. On
the splines of the shaft 25 is seated shiftable PTS drive toothed wheel 24. The rear PTS
is driven from the rear shaft end splines and the front PTS – from shaft keys.
The output shaft 33 is seated on ball bearings 32 and 35. On the shaft, on needle
bearings, are seated driven toothed wheels 28 of the accelerating reduction gear, tooth
clutch 29 of the reduction gear switchover, and also the toothed wheel 31 of the
dependent PTS drive seated unshiftably on the shaft with help of splines. External
splines of the shaft 33 are driven front and rear drive axles.
Gearbox control (Fig. F-21)
The changeover of the gears I., II., III., and IV. is realised with the lever 10 (Fig.
F-21), which through the shifters 7, 8 operates forks 6 and 9 mounted to the shifters
with screws; the forks dislocate tooth clutches 6,13 (Fig. F-20) seated on shaft splines
1, 14. Gear range switchover (two ranges forward and one rearward) is realised with
help of the lever 5 (Fig. F-21), which through the shifters 2, 4 operates forks mounted
to the shifters with screws; the forks dislocate tooth clutches 19, 38 (Fig. F-20). The I.
forward gear range and rear gear range are switched on with the tooth clutch 38. The II.
forward gear range is switched on with the tooth clutch 19.
PTS drive switchover (dependent / independent) is realised with the lever 13 (Fig.
F-21), which operates the toothed wheel 24 (Fig. F-20) causing its shift to one of three
possible positions:
- front (left on the diagram) mashed with the wheel 17 - independent PTS drive on
- rear (right on the diagram) meshed with the wheel 31 - dependent PTS drive on
- middle - neutral PTS drive on.
56
OPERATION & ADJUSTMENT F
Gearbox operation
• While operating the tractor choose the gear, which allows to obtain lowest possible
fuel consumption without engine or drive transmission overload. Do not forget that
soil conditions may change on the same field even every few meters, thus select
such gear so that the engine works at 3/4 maximum power.
• While operating the tractor avoid driving with partially pressed clutch pedal for it may
cause overheating or destruction of the clutch.
CHECK THE GEAR OIL LEVEL IN THE GEARBOX AND IN THE REAR
AXLE EVERY 125 MTH OR 6 MONTHS. REPLACE OIL IN THE
GEARBOX AND IN THE REAR AXLE EVERY 1000 MTH OR TWO
YEARS.
57
OPERATION & ADJUSTMENT F
To replace gearbox oil first unscrew
plugs 1,2 when the engine is still hot
and wait until the used oil trickles down
to a tub (stops to drop). Tighten the
plug 2 pour 3,8 l gear oil through the
opening 1.
Caution: Side play adjustment in the main transmission unit should be performed only
after adjustment of play in conical bearings of the differential gear.
58
OPERATION & ADJUSTMENT F
59
OPERATION & ADJUSTMENT F
60
OPERATION & ADJUSTMENT F
Differential gear
Structure (Fig. F-25)
The differential gear consists of differential gear body 10, cover 5, crown wheels 6, 9
and two planet gears 8 seated on the axle 7 within the body.
Adjustment
The differential gear bearings 1 + 12 should be installed with initial tension so that
minimum torque required for rotating the differential gear amounts to 3...5 Nm. Torque
measurement should be performed after executing a few rotations of the differential
gear. Adjustment & measurement is performed after removing the pinion from the rear
axle as follows:
- place between the right brake body and the rear axle body two sets of adjustment
washers 43, 44 consisting of three washers of 0,5 mm and three of 0,2 mm thickness,
and screw both bodies with two screws;
- put subsequently adjustment washers 43, 44 between the right brake body and the
rear axle body until obtaining proper tension of conical bearings. Number of washers of
the same thickness should be equal, but there should be not less than two 0,2 mm
washers.
Differential gear lock
The rear axle is fitted with the differential gear lock, which enables to achieve
better traction conditions in unfavourable field conditions. The lock is activated with the
tooth clutch 4 through connecting left half-shaft 6 with the differential gear cover 5.
Activation of the differential gear lock
Activation consists in shifting the lever 1 (Fig. F-26) up or down, what causes –
through the system of levers and arms – dislocation of the tooth clutch 4 (Fig. F-25)
activating the differential gear lock. When the handle 1 is in the rear position (Fig. F-26)
the lock is off; when in fore position – the differential gear is locked.
Switching on/off the lock should be performed when the clutch is disengaged and
at minimum tractor speed.
61
OPERATION & ADJUSTMENT F
The differential gear lock should be used always when we want to increase
tractor motion effectiveness – always, when appears slip of one wheel in relation to the
other one.
The most frequent causes of slip are:
- bad field conditions,
- bad, rainy weather, winter
- worn tyres.
Worn tyres and especially significant difference between wear of individual tyres
may cause slip and excessive use of the differential gear lock. It is always necessary to
find out and check if the necessity of switching on the lock is not caused by bad tractor’s
technical condition. Other two above mentioned causes are justified.
Utilisation of the lock – according to its purpose – should be limited to so called
low gears. On flat and moderately undulating terrain the operator’s safety is sufficient.
Increased risk appears when we use the lock:
- while driving in ruts,
- while towing agricultural machines and trailers,
- while working on slope.
The lock should be obligatory switched off while entering a public road or on a
road with hard surface.
62
OPERATION & ADJUSTMENT F
OPERATIONAL NOTES:
1. ALWAYS COUPLE BRAKE PEDALS BEFORE LOCKING THE DIFFERENTIAL
GEAR.
2. DO NOT ACTIVATE THE LOCK WHILE DRIVING UP THE STEEP HILL.
3. BEFORE SWITCHING ON THE LOCK MAKE SURE THAT FRONT WHEEL ARE
STRAIGHTENED AND THE TRACTOR DRIVES STRAIGHT AHEAD.
CAUTION:
NEGLIGENCE IN OBSERVATION OF ABOVE MENTIONED
RECOMMENDATIONS MAY CAUSE PROBLEMS WITH TRACTOR
STEERING AND MAY LEAD TO LOOSING CONTROL OVER THE
TRACTOR INCLUDING TRACTOR’S OVERTURN
PAWL
63
OPERATION & ADJUSTMENT F
A 11 dm3
B
Fig. F-29. Inspection / filling plug and drain plug of the rear axle.
A: rear view , B: left view
1- gearbox filling plug; 2- gearbox drain plug; 3- rear axle drain plug; 4- rear axle inspection / filling plug.
64
OPERATION & ADJUSTMENT F
Depending on position of the toothed wheel 6, the rear PTS can be set in one of
three positions:
I- 540 rpm or 3,4 revolution/1 m
II- 1000 rpm or 6,3 revolution/1 m
III- PTS off.
Coupling of the articulated / telescopic shaft to the tractor and to the agricultural
machine should be performed exactly according to recommendations included to the
shaft manual.
WARNING
PRIOR TO OPERATE THE TRACTOR COUPLED WITH MACHINES
DRIVEN BY THE PTS READ GIVEN BELOW SAFETY PRINCIPLES
AND OBSERVE THEM STRICTLY:
65
OPERATION & ADJUSTMENT F
DEFINITIONS:
1. INDEPENDENT PTS DRIVE- means that the PTS end rotation speed is proportional
to the engine speed regardless of driving speed. Independent PTS means that the
OPTS end speed is independent from selected gear.
2. DEPENDENT PTS DRIVE – the PTS end rotation speed is proportional to the speed
of wheels (= driving speed). Number of end revolutions is proportional to covered
distance.
PTS ACTIVATION:
1. TRACTOR WITHOUT PTS CLUTCH
- INDEPENDENT – activate PTS at minimum engine rpm or even when the engine is
stopped and the clutch disengaged.
- DEPENDENT – activate PTS during initial motion phase just after gear selection and
engaging smoothly the clutch.
N
INDEP DEP
CAUTION:
TO STOP THE PTS AND THE TRACTOR FIRST DISENGAGE THE CLUTCH AND
THEN MOVE THE PTS DRIVE SELECTION LEVER 1 TO NEUTRAL POSITION.
66
OPERATION & ADJUSTMENT F
PTS ACTIVATION:
2. TRACTOR WITH PTS CLUTCH
- INDEPENDENT & DEPENDENT – use the lever 1(Fig. F-32a) while the tractor is
moving.
CAUTION:
1 TO DISENGAGE THE PTS MOVE
OFF THE LEVER 1 (Fig. F-32b) TO THE
UPPER POSITION „PTS OFF”.
ON
Fig. F-32b Rear PTS control lever (on the right
side of the steering column) + pictogram
Fig. F-33. Switching over PTS DEPENDENT – PTS INDEPENDENT for tractors with the PTS clutch. 1-
lever; 2- pull rod; 3- cover; A- round opening; B- bean-shaped opening
67
OPERATION & ADJUSTMENT F
Change of PTS end rotation speed 540 - 1000 rpm:
PTS enables co-operation with machines, which
require 540 or 1000 rpm. To change rotation
speed:
- change (turn) the PTS end
1 - change position of the limiter lever 540 - 1000
rpm
Fig. F-34 Umbrella shield of the PTS end (1) and protective
cap (2)
68
OPERATION & ADJUSTMENT F
11. FRONT DRIVE AXLE
69
OPERATION & ADJUSTMENT F
The front drive axle is driven by the output shaft of the gearbox. It consists of
main transmission gear, differential gear, homokinetic articulated joints and spur gear
drives.
The front drive axle is designed in such way that its drive switches on when the
slip of rear wheels exceeds 4%. The axle is an automated construction without pull rods
and requires neither adjustment nor maintenance. For this reason in the case of any
problems call the next ASS.
Main transmission gear
Consists of the crown wheel 4 and the pinion 15 (Fig. F-37). The pinion 15 is
supported in the housing 5 with two conical bearings 18 and 19, and the crown wheel is
fastened with screws to the differential gear body.
The conical bearings of the pinion 15 are provided with initial tension
0,01...0,04mm which may be adjusted through selection of spacers 16. The torque
required for turning the pinion 15 together with bearings should be within the range
0,2...0,4 Nm. Nut tightening moment 17 - 120...150 Nm.
While assembling the pinion 15 together with bearings pay attention to the
dimension „B”, which should amount to 59,5+0,19 mm, and which can be adjusted with
washers 13, 16.
Side play between teeth in the main transmission gear should amount to
0,08...0,3 mm, and the tooth mesh surface should be not less than 50%. Point of teeth
contact should be situated in the central part of a tooth or closer to the upper part of the
cone. Play adjustment is realised by moving part of washers 6 (Fig. F-37) from under
the body flange 7 under the body flange 2 without changing total number of washers.
Caution: Side play adjustment in the main transmission unit should be performed only
after adjustment of play in conical bearings of the differential gear.
70
OPERATION & ADJUSTMENT F
Adjustment
The bearings of the differential gear 9 should be provided with initial tension so that the
minimum force at the crown of the crown wheel of the differential gear amounts to
55...75 N. Prior to torque measurement perform a few revolutions with the differential
gear. Adjustment & measurement can be executed after removing the pinion from the
differential gear housing 5 of the front axle as follows (Fig. F-37):
- place between the right body 7 and the differential gear housing two sets of
adjustment washers 6 and screw both bodies with two screws;
- put subsequently adjustment washers 3 between the left body 2 and the differential
gear housing until obtaining proper tension of conical bearings. Number of washers of
the same thickness should be equal, but there should be not less than two 0,2 mm
washers.
71
OPERATION & ADJUSTMENT F
1 2 3 4 5 6 7 8,9 10 11
21
20
19
A
12
13 A
18 14
17
16 15
Fig. F-39 Front axle spur gear drive.
1- cover; 2- sealing; 3,17- toothed wheels; 4- ball bearing; 5- sealing; 6- o-ring; 7- spur gear drive body;
8- screw; 9- spring washer; 10- anti-dust shield; 11- homokinetic articulated joint; 12- vent; 13- nut; 14-
inspection / filling plug; 15- drain plug; 16- screw; 18- hub; 19- washer; 20- screw; 21- bendable washer.
72
OPERATION & ADJUSTMENT F
Check and replenish (if necessary) the oil level in the front axle and its
spur gear drives every 125 mth or if leakage appears.
Replace oil in the front axle every 1000 mth. Each oil replacement
requires draining of old used oil and filling the gear housing (1,8 l) and
each spur gear drive (04...0,5 l) with new oil.
Only when the tractor operates in very muddy and wet conditions replace oil in spur
gear drives every 500 mth.
1
2
Fig. F-41. Spur gear drives of front wheels 1-
inspection / filling plug; 2- drain plug.
73
OPERATION & ADJUSTMENT F
12. TRACTOR’S HYDRAULIC SYSTEM
74
OPERATION & ADJUSTMENT F
HYDRAULIC DISTRIBUTOR
75
OPERATION & ADJUSTMENT F
All three levers – depending on its position (1-4) – perform relevant functions
(Fig.F-46):
G - RAISING (pull up to the first pawl)............................................- levers 1,2,3
N - NEUTRAL (hoist off)..................................................................- levers 1,2,3
OP - LOWERING (press down to the first pawl).............................- levers 1,2,3
PŁ - FLOATING (press down to the second pawl)................. - levers 1,2,3
WARNING:
TO SELECT REQUIRED OPERATIONAL SETTING MOVE THE
DISTRIBUTOR LEVER FROM „N” TO THE CHOSEN POSITION ONLY
AFTER STARTING THE TRACTOR ENGINE FIRST.
CAUTION
• ABOVE MENTIONED REMARKS CONCERNS ALL THREE LEVERS
• QUICK, SMOOTH MOVE DOWN (CAUSED BY GRAVITY) – ESPECIALLY WHEN
COUPLED MACHINES ARE HEAVY – OCCURRING WHEN THE ENGINE AND
THE PUMP ARE OFF AND THE TANK IS FULL MAY CAUSE FAILURE OR
DAMAGE
76
OPERATION & ADJUSTMENT F
RAISING (Fig. F-48) – function of raising is
realised through pulling up the lever upwards
– from the neutral to the G position. Three-
point tool fastening unit raises because oil is
pumped via distributor to the lower part of the
cylinder (under the piston) and raises hoist
arm upwards.
Cylinder conduits of the external hydraulic
system should be connected in such way that
the distributor control pattern is preserved.
77
OPERATION & ADJUSTMENT F
EXTERNAL HYDRAULIC SYSTEM
WARNING:
PRIOR TO CONNECTING ADDITIONAL EQUIPMENT, WHICH
REQUIRES SUPPLY FROM THE TRACTOR’S HYDRAULIC SYSTEM
CHECK DEFINITELY COMPATIBILITY OF QUICK-RELEASE
CONNECTORS IN BOTH COUPLED MACHINE AND TRACTOR.
INCOMPATIBILITY MAY CAUSE DAMAGE, FAILURES AND EVEN AN
ACCIDENT
2 1
3
3
3
1 Fig. F-51. External hydraulic
connectors. 1- hydraulic
connectors; 2- electric connector;
3- pneumatic connector
78
OPERATION & ADJUSTMENT F
WARNING:
1. INOBSERVANCE OF SAFETY & MAINTENANCE RULES GIVEN IN
THE TRACTOR MANUAL MAY CAUSE WARRANTY VOID.
2. MODIFICATION OF HYDRAULIC EQUIPMENT WITHOUT CONSENT
OF AN ASS OR A DEALER MAY CAUSE ALSO WARRANT VOID
1 2 3
Among maintenance actions of hydraulic system elements & parts the most
important cleaning of the filtering element (insert) of the hydraulic oil filter.
The filter is situated near the tank under the right rear wing (Fig. F-52).
Always clean the insert when:
- system operation speed decreases significantly;
- system operation noise (pump) grows;
- oil contamination is visible;
- during every oil replacement.
79
OPERATION & ADJUSTMENT F
CAUTION:
1. ONE OF MOST IMPORTANT MAINTENANCE OPERATIONS IS CARE ABOUT
SYSTEM TIGHTNESS, ESPECIALLY FLEXIBLE CONDUITS, CONNECTIONS,
PLUGS ETC. DURING EACH OIL REPLACEMENT OR REPLENISHMENT.
2. IF THE SYSTEM IS LEAKY OR IF THERE IS AIR IN THE OIL PERFORM REPAIR
IMMEDIATELY.
3. PRESENCE OF SOLID PARTICLES (E.G. SAND, METAL) SHOULD BE REMOVED
BY WASHING IN PURE FUEL. IT IS PROHIBITED TO USE WATER FOR RINSING
AND WASHING OF HYDRAULIC SYSTEM PARTS.
RH is fitted with ball articulated joints of upper and lower pull rods with bolt openings:
- ϕ 28,7 +0,33mm for lower pull rods;
- ϕ 25,7 +0,21mm for upper pull rod.
80
OPERATION & ADJUSTMENT F
Upper pull rod (POS.3 Fig.F-54)
The upper pull rod is fitted with two-sided tubular nut, which enables adjustment
of its length.
WARNING:
DO NOT USE THE UPPER PULL ROD (AND ITS FASTENING
BRACKET AS WELL) AS A TOWING CATCH.
81
OPERATION & ADJUSTMENT F
1
10 11
WARNING:
DO NOT USE THE UPPER PULL ROD (AND ITS FASTENING
BRACKET AS WELL) AS A TOWING CATCH.
82
OPERATION & ADJUSTMENT F
Front hitch control
Operational principle of the distributor lever is the same as for other levers. Operational
principle of the four-section distributor is described on the pages 76-77.
WARNING:
While transporting machines coupled with the front hitch secure
mechanically arms from falling down with the lever 12 (Fig. F-54a). Such
protection is recommended also while driving without coupled machines /
tools.
83
OPERATION & ADJUSTMENT F
14. LOWER TOW COUPLING (Fig. F-56) AND UPPER TOW COUPLING
(Fig. F-56a)
The lower tow coupling is designed for towing of agricultural machines, single-
axle trailers and car trailers. The coupling can be replaced in the vertical plane with use
of a hoist. Spherical part of the bolt (6) is designed for coupling of a car trailer. While in
transport position the coupling is locked with the bolt 9 (Fig. F-56) put in openings of the
bracket (10) and the transverse beam (13) in the rear lower part of the rear PTS
housing.
The upper tow coupling is designed for towing of two-axle agricultural trailers.
The coupling is fastened with screws 24 and 25 (Fig. F-56a) to the rear axle body. To
adapt the tractor for co-operation with the rear three-point hitch first remove the upper
tow coupling by unlocking cotter pins 20 and removing bolts 3 (Fig. F-56a).
4
3
6
7
2
10
1 9 8
13
11
12
1 2
10 13
9 14
Fig. F-56. Lower tow coupling Fig. F-56a. Upper tow coupling
1.bolt; 2.coupling bracket; 1. body; 2. bolt assembly; 3. pull rod; 4.
3. hoist arm; 4. eye; sustainer; 5. sustainer; 6. washer; 7. clamp; 8.
5. raising pull rod; 6. bolt; divider; 9. shock absorber; 10. shield; 11.
7. beam eye; 8. coupling beam; bracket; 12. nut; 13. bracket; 15. bolt + cotter
9. bolt for locking in transport position; 10. bracket; pin; 18. screw; 19. washer; 20. spring
11. screw; 12. strap; 13. transverse beam; 14. connector; 21. screw; 22. spring washer; 23.
spring cotter pin; 24. screw; 25. screw
84
OPERATION & ADJUSTMENT F
WARNING
Prior to each drive with a trailer (even if the trailer has been coupled
with the tractor for longer time), the driver is obliged to make sure if
the coupling works properly.
Use of damaged or inefficient couplings is strictly forbidden.
WARNING:
DUE TO SIGNIFICANT MASS OF WEIGHTS TAKE SPECIAL
PRECAUTIONS WHILE CARRYING THEM
CAUTION:
1. DURING HEAVY-DUTY OPERATIONS WITH THE TRACTOR, ESPECIALLY
DURING TRANSPORTATION WORKS AND WHILE OPERATING CERTAIN
MACHINES (DISC HARROWS, POTATO PLANTER) IN ROUGH TERRAIN IT IS
NECESSARY TO INSTALL MINIMUM 4 WEIGHTS TO THE FRONT FRAME TO
AVOID STEERABILITY LOSS OR TRACTOR’S OVERTURN.
2. WE RECOMMEND TO USE BALLAST ONLY IF IT IS REALLY NECESSARY.
3. HAVING INSTALLED BALLAST READJUST THE TYRE PRESSURE TO THE
REQUIRED VALUE.
85
OPERATION & ADJUSTMENT F
16. BRAKES (Fig. F-58)
Structure & operation
Tractors PRONAR-320AM are fitted with disc brakes (wet = working in oil).
Brakes are controlled mechanically with separate pedals for right and left sides of the
tractor.
Pressing the brake pedals causes – through the system of levers – dislocation of
pressure discs 6, where the balls 7 displace toward outside of profiled grooves in
pressure discs and expand them. Friction discs 5 and rear tractor wheels connected
with brakes via rear drive half-axles become braked. The right brake pedal controls the
brake valve of the trailer braking system (pneumatic).
Brakes are situated in bodies 4,9. The brake consists of friction discs 5, pressure discs
6, and intermediate discs 8. In the course of use friction linings wear thus it is necessary
to readjust the pedal stroke periodically.
A B
Fig. F-59 Disc brake operation principle A- rest position; B- operational position
86
OPERATION & ADJUSTMENT F
87
OPERATION & ADJUSTMENT F
Main brake adjustment (adjustment of full pedal stroke)
We recommend to commence the adjustment of the main brake from the right
wheel brake:
1. Loosen the counter-nut 1 (Fig. F-60)
2. Screw in or out the adjustment screw
2 until we obtain at the full right pedal
stroke amounting to 90+5mm – when
pressed with force 120N (~12Kg) - Fig.
F-61.
3. In the same way perform adjustment
of the left brake pedal, but its stroke
should be lesser by 5-10 mm than the
right pedal stroke
88
OPERATION & ADJUSTMENT F
While coupling the tractor with trailers or other towed machines do not forget to
connect the pneumatic system connector of the trailer brake unit to relevant lines in the
tractor.
Lost motion and full stroke of pedals should be checked and – if necessary
– adjusted every 125 mth.
Commission the replacement of worn brake discs to an ASS in the case if the
braking power decreases significantly. The brakes should ensure tractor braking to stop
at the distance of 9,5 m while moving 25 kph on dry asphalt (concrete) and the brakes
are cold. The tractor must not change driving direction during braking by more than 0,5
m aside. The parking brake should keep the tractor standing on a slope 18% with a
machine and 12% with a trailer. Unevenness of initial braking traces (when the coupled
pedals are hardly pressed) must not exceed 1 m of braking distance.
CAUTION:
1. USE OF INDEPENDENT OPERATIONAL BRAKES SHOULD BE LIMITED
EXCLUSIVELY TO SITUATIONS WHERE NECESSARY IS TO PERFORM
A U-TURN WITH MACHINES COUPLED TO THE REAR HITCH.
2. COUPLE BOTH PEDALS WITH THE PAWL PRIOR TO ENTERING THE
PUBLIC ROAD.
3. IF THE TRACTOR IS USED FOR OPERATIONS DURING STOP (EVEN
FOR SHORT TIME) ALWAYS ACTIVATE THE PARKING BRAKE.
89
OPERATION & ADJUSTMENT F
1. Set the lever 4 to the extreme lower position (see Fig. F-64 ).
2. Loosen the counter-nut 10
3. Remove the cotter pin 15 and the bolt 18.
4. By turning the fork 11 match the opening in the lever 14 to upper surface of the bean-
shaped opening in the fork.
5. Screw the bolt 12 in until it comes into contact with the lever 16.
6. Draw the parking brake lever with the force 200N. The pawl 2 should mesh with one
of protrusions of the toothed sector 1. Otherwise repeat the adjustment with use of the
fork 11 and the screw 12.
7. After adjustment secure the bolt 18 with the cotter pin 15 and tighten the counter-nuts
(10,13).
CAUTION:
1. WHEN THE LEVER IS SET TO THE LOWER EXTREME POSITION (BRAKE OFF)
THE PUSHBUTTON 8 SHOULD PROTRUDE FROM THE HANDLE 5 NOT LESS
THAN 5mm.
2. FOR THE PURPOSE OF TRACTOR’S SAFE OPERATION COMMISSION THE
BRAKE INSPECTION TO AN ASS.
The parking brake should keep the tractor with fully loaded trailer (equipped with brake
system) standing still on the 12 % slope.
90
OPERATION & ADJUSTMENT F
17. PNEUMATIC SYSTEM
C
B
Fig. F-66. Pneumatic system connectors.
A- yellow connector (double-conduit system)
B- red connector (double-conduit system)
C- black connector (single-conduit system)
CAUTION: Trailer brakes work only when both tractor’s brake pedals are pressed,
thus both pedals should be coupled with the latch, if the tractor is connected to a
trailer.
Tractor’s parking brake is connected to the main control valve. When the parking brake
is activated, activated are also trailer brakes.
91
OPERATION & ADJUSTMENT F
Trailer’s single-conduit system
If the trailer is fitted with a single-conduit system, connect trailer’s pneumatic conduit to
tractor’s black pneumatic connector C (Fig.F-66). When brake pedals and the parking
brake lever are released, pressure in the connector amounts to 0.62 MPa. Activation of
tractor brakes causes pressure drop proportional to the pressure on brake pedals, thus
activation of trailer brakes.
Supply conduit (red) – the conduit for filling trailer’s pneumatic tank. If or some reason
trailer’s brake system would be disconnected from the tractor, the pressure drops to
zero and trailer brakes become activated.
Control conduit (yellow) – when tractor’s brakes are activated, increased air pressure
is supplied through the yellow to trailer’s control valve, until the system pressure
reaches its working value. Trailer braking force is proportional to the pressure on
tractor’s brake pedals.
Start the engine and release both (main and parking) brakes. The lamp indicating
pneumatic system pressure drop goes on (pos. 10; Fig. C-1), until the pneumatic
system pressure grows to ca. 0.5 MPa. When the pressure reaches the value of
0.55÷0.8 MPa indicated at the air pressure gauge (pos. 5; Fig. C-1), will be heard a
loud sound of air released through the valve to the atmosphere.
Press the brake pedals a few times making sure that the pressure indicated by the
gauge drops when the brakes are activated and grows, when released.
Do not drive with the tractor, when the trailer’s brake indicator lamp is
on.
Do not overuse brakes at slopes of great inclination. Use the same gear
as when driving uphill with the same inclination.
92
OPERATION & ADJUSTMENT F
MAINTENANCE & OPERATION
The maintenance consists in:
- performing the operations of daily maintenance (check also fastening of all elements of
the pneumatic system);
- performing the operations of periodical maintenance of individual components and
checking the system tightness;
Checking the system tightness (every 250 mth):
• after the engine has been stopped the pneumatic system pressure drop – when the
main & parking brakes are off – should not exceed 0,0126 MPa for next 10 min. as
measured with a manometer in the pneumatic connection 7 (Fig. F-65). It is
admissible to check the tightness for 10 minutes if the pressure drop indicated on the
manometer situated at the instrument panel is not greater than 0,0126 MPa.
• during tightness check the pneumatic installation of the trailer must not be connected
to the trailer’s pneumatic system (= must be relieved).
COMPRESSOR
The compressor is driven by the V-belt from the crankshaft. Compressor is
splash-lubricated. The compressor may be on only during towing a trailer, pumping of
air-tubes and utilisation of compressed air fir painting. To uncouple the compressor
remove the shield and the V-belt: for this purpose loosen the compressor shield
fastening screws, shift the compressor towards the engine, remove the V-belt and
tighten compressor fastening screws.
Check daily the oil level in the body; the proper level should reach the line
on the dipstick but must not be lower than up the end of the dipstick.
Every 125 mth check V-belt tension by pressing it manually with the force
of ca. ok. 40N in the half distance between pulleys. If the belt deflection is
greater than ca. 10mm, adjust the tension by shifting the compressor away
from the engine. Caution: a new V-belt lengthens sooner than the used
one.
93
OPERATION & ADJUSTMENT F
Every 125 mth and when the dustiness is very high every 10 hrs clean the
air filter 5 (Fig. F-69) i.e. wash the filter in diesel, blow with compressed air
and lubricate the clean component with engine oil.
Every 500 mth check condition of valves (first remove the head) and
replace them, if necessary. Wash the valves with kerosene.
94
OPERATION & ADJUSTMENT F
Designation:
The controller is designed for keeping the brake system pressure within requested
range. The controller is fitted with integral safety valve, which protects the pressure
system against excessive pressure increase in the reservoir. The controller is fitted also
with a air filter, which cleans the air from solid impurities. The controller is equipped with
the connector for pumping the air-tubes enabling pumping of tractor wheels from
tractor’s compressor.
Operation:
The air is pumped from the compressor to the connector 1, then through the filter to the
connector 2-1 and to the air reservoir. Increasing pressure in the inlet connector 2-1
operates the control piston held by the spring, which pressing force can be adjusted
with the screw S.
When the pressure in the connector 2-1 reaches required value the controller
become switched over in such way that the excessive air pumped by the compressor is
blown out from the connector 1 through the vent 3 to the atmosphere.
If as the result of normal air consumption by brake valves the pressure falls
below the required value, the control piston controlling the spring tension switches over
the controller so that the air from the connector 1 will be pumped to the connector 2-1
and then to the system, cutting off tightly the vent 3. Because – in many cases – the
compressor works continuously, the controller will work cyclically depending on air
demand, until it reaches so-called activation pressure. Then it will be switched over to
replenish the system pressure.
The safety valve is integral with the system in such way that if the pressure
increases above the set value – as the result of control piston damage – the valve
opens and the air from the connector 1 flows out through the connector 3 to the
atmosphere, protecting other system elements against excessive pressure increase.
To use the connector for pumping the wheels first remove the protection nut and
screw in a hose with proper end. The push rod will switch over the controller is such
way that the air from the compressor does not flow to the connector 2-1, but via trhe
open valve, connector 2-2 and hose is pumped to tyres. Check tyre pressure value with
a manometer and disconnect the tyre from the connector, when the pressure reaches
required value.
Maintenance:
Depending on operational conditions it is recommended to disassembly the lower
housing and wash the bronze sinter filter ca. 2-4 times yearly. The filter should be
washed with petrol or dissolvent and blown with compressed air. Dry filter can be
mounted again to the controller. Besides the controller does not require special
maintenance during operation. For repair use the repair kit 51100072.
The repair must be performed in an ASS for products of the POLMO Praszka
according to the Repair Manual.
95
OPERATION & ADJUSTMENT F
Every 1000 mth (or once a year) clean the reservoir thoroughly. We
recommend to perform this operation in an ASS. Every 10 mth remove the
condensate from the reservoir with help of the drain valve 3 (Fig. F-65).
The brake valve is designed for activation of trailer brakes. It is activat4ed with
the right footbrake pedal.
Adjustment:
- press the lever of coupled brake as far as it will go and measure the projection of the
brake valve mandrel; this should amount to 5 mm. If the value is greater or lower
readjust the brake valve (Fig. F-73):
- loosen the counter-nuts 5;
- screw in the adjustment screw 4 into the pull rods 6 if the mandrel projection is
smaller than 5 mm or screw it out if the mandrel projection is greater than 5 mm;
- tighten the counter-nuts 5
The parking brake should also cause the mandrel projecting by 5 mm when fully
braked. Check the correctness of adjustment during test drive with trailer. Properly set
brake valve should cause simultaneous braking of both tractor and trailer or braking of
the trailer with slight advance (0,2 sek.) in relation to the tractor.
CAUTION:
Correct adjustment of both main and parking brakes facilitates adjustment of the lever
position of the trailer brake valve lever. The brake valve should be adjusted if:
- the trailer brake operates to soon,
- the trailer brace operates to late,
- the parking brake does not activate the trailer brakes.
96
OPERATION & ADJUSTMENT F
18. HYDROSTATIC STEERING SYSTEM
The hydrostatic steering system is the
standard equipment of PRONAR-320AM
tractors. It is designed for reduction of
force at the steering wheel. Both design
and functional diagrams are shown
below (Fig. F-74, Fig. F-75).
Check the oil level in the tank daily. The oil level should be 1 cm above
the bottom of the oil filler sieve filter
CAUTION:
DO NOT OPERATE THE TRACTOR IF THE TANK CONTAINS
INSUFFICIENT OIL VOLUME OR IF THE SYSTEM IS LEAKY.
Check the steering system play every 250. The play should not exceed 25o
if the engine is on.
Replace the oil in the HSS/H tank every 1000 mth; after oil replacement
vent the system.
97
OPERATION & ADJUSTMENT F
STEERING SYSTEM DEAERATION:
- check and tighten – if necessary – connectors of the hydraulic system (on all
conduits);
- replenish the oil level, as during filter replacement, screw in the filler plug;
- start the engine and keep rpm in the range 1000-1200 min-1 for ~30s;
- turn the steering wheel in both directions until front wheels become fully twisted;
- stop the engine and replenish the oil up to the edge of the filler plug (when the foam
falls down);
- repeat above mentioned operations until the idle motion of the steering wheel (caused
by air in the system) will be completely eliminated;
- set the wheels straight forward when the engine is on;
- after 30 s switch off the engine;
- check the oil level in the pump tank, replenish if necessary, close the plug;
- carefully remove spilled oil and wipe the connectors dry;
- start the engine and set rpm to ~ 1800 min –1 and turn the steering wheel in both
directions until obtaining full twist of front wheels, check operation of the excess valve
and keep in this position (when the excess valve is activated) for 10 s 3 times in each
extreme position;
- switch off the engine, check tightness of connections; in the case of leakage tighten
connections and repeat test till the system will be completely tight;
- the system should work smoothly in the whole operational range; any jams, seizures
or jerks of the steering wheel are inadmissible. The system must not be “soft”; all
symptoms of aeration or vibration of conduits must be eliminated.
98
OPERATION & ADJUSTMENT F
WHEEL TRACK CHANGE
Wheel track of front and rear wheels of the
PRONAR-320AM tractor can be changed by
changing their places i.e. left wheels are installed
o the right side and reverse – this is necessary
for proper thread orientation. Wheel track
scheme is shown on the Fig. F-76.
After wheel track change retighten twice (every 10 mth; in the case of
heavy-duty works every 2 mth) wheel screw connections. (Fig. F-79)
Detail C
99
OPERATION & ADJUSTMENT F
Correct toe-in of front wheels ensures parallel positioning of front wheels during straight-
line drive, what reduces rolling resistance and prevents quick wear of tyres.
To adjust the toe-in:
- leave the tractor on even, hard, level ground with wheels set straight ahead;
- eliminate play:
• in articulated joints of the steering system by screwing in the stone 5 (Fig. F-77 ) of
the joint; first remove the securing wire 6 (Fig. F-77 )
• in fastening of the steering system cylinder by tightening the nuts of all bolts
• in fastening of steering arms to knuckles; check if the screws fastening the knuckle
are tightened
- adjust play in front wheel hubs
- adjust tyre pressure in all wheels
- with help of a rule check the toe-in by measuring the dimension A on the height of
wheel axle and the dimension B at the same height when the tractors travels such
distance that the measuring points A change their position by 180°;
- if the toe-in is incorrect adjust it with the rod 1 (Fig. F-77):
- unscrew the nuts 2 i 3 (loosen) (Fig. F-77) and by turning the rod 1 change the toe-in
so that the difference between B and A lies within the range 0-5 mm
- tighten the counter-nuts 2 i 3 (Fig. F-77)
WARNING:
1. WHILE DISCONNECTING BATTERY CONDUCTORS FIRST
DISCONNECT THE NEGATIVE CONDUCTOR (-), WHEN CONNECTING
– FIRST CONNECT THE POSITIVE CONDUCTOR (+)
2. DURING ARCH WELDING OF ELEMENTS OF THE TRACTOR OR
COUPLED MACHINE DISCONNECT THE ALTERNATOR
CONDUCTORS AND DISCONNECT THE FRAME WITH RELEVANT
SWITCH; THE ENGINE MUST BE OFF.
100
OPERATION & ADJUSTMENT F
WARNING:
IT IS PROHIBITED TO CONNECT OR DISCONNECT BATTERY OR
ALTERNATOR CONDUCTORS WHEN THE ENGINE IS ON; THIS MAY
CAUSE DESTRUCTION OF ELECTRIC EQUIPMENT
BATTERY
Check battery electrolyte level every 125 mth or every two weeks in the
summer / every month in the winter.
Battery charge level can be checked on the basis of electrolyte density assuming
that at 100 % charge level the density amounts to 1,28 g/cm3.. Battery discharge above
50% (1,19 g/cm3) in the summer and 25% (1,24 g/cm3 ) in the winter is inadmissible.
The battery should be charged with help of a rectifier until correct electrolyte density is
obtained. Remove the battery from the tractor for charging.
101
OPERATION & ADJUSTMENT F
Check electrolyte condition & density and clean both battery clamps every
125 mth.
CAUTION:
1. IT IS PROHIBITED TO HIT OR LEVER UP BATTERY CLAMPS TO REMOVE /
INSTALL THEM – THIS MAY CAUSE BATTERY DAMAGE. FILLING PLUGS MUST
BE ALWAYS SCREWED IN, EXCEPT DURING ELECTROLYTE LEVEL
INSPECTION AND CHARGING FROM AN EXTERNAL SOURCE.
2. IF NECESSARY IS TO CONNECT AN EXTERNAL BATTERY (IF THE TRACTOR’S
BATTERY IS DISCHARGED) CONNECT BOTH BATTERIES AS SHOWN BELOW.
102
OPERATION & ADJUSTMENT F
1. Connect positive poles 2. The frame clamp (-) connect to an
uninsulated tractor’s element
Tractor’s
battery
The alternator should be checked and inspected every 1000 mth or once a
year.
Check the alternator belt tension (Fig. F-16) every 500 mth. Adjust the belt
tension so that the pressure 100N (~10 kG) causes deflection ca. 13 in the
halfway between the pulleys ok. 13 mm.
103
OPERATION & ADJUSTMENT F
To adjust the belt tension loosen the alternator fastening screws, adjust the
tension and retighten the screws.
New belts extend much more quicker, thus after 1-2 hrs check the belt tension again. If
the battery is not fully charged (although the belt tension is correct), check the charging
voltage (engine on). Correct charging voltage measured on battery clamps should
amount to 13,9-14,5V.
Adjustment of lights
The dim lights should be adjusted in a diagnostic station or in an ASS. For this
purpose use screws situated under the dummy in cut-outs of the bonnet. (Fig. F-87). To
get access to adjustment screws first remove the dummy by unscrewing fastening
screws.
The adjustment screws can be screwed in or out to obtain correct adjustment of lights.
2
1
Fig. F-87 Placement of light adjustment screws. 1-dummy; 2- adjustment screws openings.
104
OPERATION & ADJUSTMENT F
To facilitate the readout of the light boundary during light adjustment cover the other
light with a dark shield.
CAUTION:
Due to great importance of correct lights adjustment we recommend to perform the
adjustment with help of special diagnostic equipment.
REPLACEMENT OF BULBS
CAUTION:
While replacing bulbs disconnect battery conductors, first – for safety
reasons - the negative clamp.
Do not touch halogen bulbs with bare fingers.
CAUTION:
After each bulb replacement check and readjust (if necessary) the lights.
To replace bulbs in individual lamps remove lamp bowls and replace the bulb with a
new one as follows:
- front reflectors 45/50W - 12V - 2 pcs
- front position lights 5W - 12V - 2pcs
- rear position lamps 5W - 12V - 2pcs
- front & rear blinkers 21W/12V - 2pcs
- STOP lights 21W/5W 12V - 2pcs
- lightning of the number plate 5W/12V - 2pcs
- indicator lamps on the instrument panel 1,2W/12V - 10pcs
105
OPERATION & ADJUSTMENT F
REPLACEMENT OF FUSES
CAUTION:
ALWAYS INSTALL NEW FUSES, WHICH HAVE SUITABLE
PARAMETERS. WHEN REPLACING THE FUSE FIRST FIND AND
REMOVE THE CAUSE OF FUSE DAMAGE.
1 2
Fig. F-89 Placement of fuses in the console. 1- shield; 2- fuse box; 3- relays
106
OPERATION & ADJUSTMENT F
Fuse No. on the Value [A]
Protected circuit
drawing
A1 Cab fan 15
Rear window wiper and
B2 10
washer
C3 Windscreen washer + clock 10
D4 Windscreen wiper 10
E5 Radio 15
F6 Front operational lights 15
G7 Lighter 30
Rear operational lights + cab
H8 15
lighting
Fig. F-92 Fuses on the upper cab panel 0 scheme and description.
Relays are situated close to fuses on the left side of the steering system console.
Access to the relays is the same as to the fuses (Fig. F-89, POS. 3).
107
OPERATION & ADJUSTMENT F
21. FUEL REPLENISHMENT & STORAGE
Fuel purity is one of most important factors influencing lifetime, engine durability
and efficiency of the fuel system. Inspection of fuel purity is one of basic user’s duties.
108
OPERATION & ADJUSTMENT F
22. TRACTOR STORAGE
If the tractor will not be used for longer time (>30 days) it should be suitably
protected in his parking place and – after performing the operations given below – do
not start the engine.
Preservation operations:
1. Close the fuel tap and disconnect the flexible conduit connected to the fuel pump.
2. Clean with a brush (soaked with kerosene or diesel) external surfaces of the injection
pump.
3. Replace the fuel filter insert.
4. Remove fuel from the pump.
5. Loosen nuts of high pressure conduits on injectors and activate the starter for a few
seconds (no longer than 3 s).
6. Fill the flexible suction conduit of the fuel pump with protective mixture (by immersing
in into the mixture tank).
7. Manually fill the fuel filter and the injection pump with mentioned mixture; tighten the
screws (observe proper sequence).
8. Set the fuel dosage to maximum.
9. Switch on the starter for ca. 8 seconds to distribute the preservation mixture.
10. Tighten the nuts of injectors conduits, connect the pump flexible conduit to the tap
and open the tap.
11. Fill the fuel tank completely (from the storage tank).
CAUTION:
1. Above mentioned preservation procedure protects the injection system for maximum
90 days. After this period all preservation operations should be performed once
again.
2. If the tractor will not be used for less than 30 days it is necessary to start the tractor
weekly (7 days) for the time required for reaching the rated cooling system
temperature.
3. Preservation mixture composition:
2dm3 (l) fuel + 150 ml cleaning engine oil
- the fuel should be taken from the storage tank and left for 48 hrs to settle (24 hrs if
the tank looks like on the Fig. F-95), required quantity ca. 5dm3. When the fuel has
settled drain off ca. 2dm3 to a separate vessel for mixture preparation.
4. After storage period the engine is ready to start-up but requires venting of the fuel
system.
109
NOTES
110
NOTES
111