ENGLISH

Code
9828093144 00
MANUAL USE AND MAINTENANCE
Edition 04/2017
SILENCED SCREW ROTARY COMPRESSOR UNITS

HP 7,5-10-15-(20) KW 5,5-7,5-11-(15)

THIS MACHINE MUST BE CONNECTED TO TWO DIFFERENT POWER

SUPPLIES: THREE-PHASE SUPPLY FOR THE COMPRESSOR SINGLE-
PHASE SUPPLY FOR THE DRYER

READ THIS MANUAL CAREFULLY BEFORE CARRYING OUT ANY OPERATIONS ON THE COMPRESSOR UNIT.

CONTENTS
PART A: INFORMATION FOR THE USER PART B: INFORMATION RESERVED FOR TECHNICALLY SKILLED
PERSONNEL
1.0 GENERAL CHARACTERISTICS 20.0 STARTING UP
2.0 INTENDED USE 21.0 GENERAL ORDINARY MAINTENANCE REQUIRES
TRAINED PERSONNEL
3.0 OPERATION 22.0 CHANGING THE OIL
4.0 GENERAL SAFETY STANDARDS 23.0 CHANGING THE OIL SEPARATING FILTER
5.0 DESCRIPTION OF DANGER SIGNALS 24.0 BELT TENSION
6.0 DANGER ZONES 25.0 REPLACING THE ELECTRIC MOTOR
7.0 SAFETY DEVICES 26.0 OLEOPNEUMATIC DIAGRAM
8.0 POSITION OF PLATES 27.0 CALIBRATIONS FOR DRYER
9.0 COMPRESSOR ROOM
10.0 TRANSPORT AND HANDLING IMPORTANT: A COPY OF THE WIRING DIAGRAMS CAN BE FOUND
INSIDE THE ELECTRIC BOARD OF THE COMPRESSOR.
11.0 UNPACKING
12.0 INSTALLATION
13.0 DIMENSIONS AND TECHNICAL DATA
14.0 MACHINE ILLUSTRATION
15.0 ORDINARY MAINTENANCE TO BE DONE BY THE USER
16.0 PERIODS OF INACTIVITY
17.0 SCRAPPING THE UNIT
18.0 LIST OF SPARE PARTS FOR ROUTINE MAINTENANCE
19.0 TROUBLE-SHOOTING AND EMERGENCY REMEDIES
( ) C67 Version

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MACHINE AND MANUFACTURER IDENTIFICATION DATA

1
1

1) Position of the identification plate

ADDRESSES OF ASSISTANCE CENTRES

In the event of breakdown or malfunction of the machine, switch it off and do not tamper with it.
If repairs are needed, apply only to a technical assistance centre approved by the manufacturer and insist on the use of original spare parts.
Failure to comply with the above may endanger the safety of the machine.

INTRODUCTION

Keep this manual with care for future consultation; the use and maintenance manual is an integral part of the machine. Read this
manual carefully before carrying out any operations on the compressor unit.
The installation of the compressor unit and all operations involving it must be performed in conformity with the regulations in
force concerning electric plants and personal safety.

CHARACTERISTICS AND SAFETY PRECAUTIONS

MACHINE WITH AUTOMATIC START

Lock Out – Tag Out (LOTO): Open the power isolating switch and lock it with a personal lock. Tag the power isolating switch
with the name of the service technician.

BEFORE REMOVING THE PROTECTIVE GUARDS TO CARRY OUT ANY MAINTENANCE ON THE
MACHINE, SWITCH OFF THE ELECTRIC POWER SUPPLY AND DISCHARGE THE RESIDUAL PRESSURE
INSIDE THE UNIT.

ALL WORK ON THE ELECTRIC PLANT, HOWEVER SLIGHT, MUST BE CARRIED OUT BY
PROFESSIONALLY SKILLED PERSONNEL.

THIS MACHINE IS NOT SUITABLE FOR EXTERNAL INSTALLATION

THIS MACHINE CORRESPOND TO THE ESSENTIAL SAFETY REQUIREMENTS FORESEEN FROM THE
EUROPEAN STANDARD (2006/42 CE).

THE LUBRICATING LIQUIDS AND OTHER EVENTUAL FLUIDS MUST NOT BE DISCHARGED IN THE
ENVIRONMENT. THESE POLLUTING AND HAZARDOUS PRODUCTS MUST COMPULSORY BE DISPOSED BY
CHARGING AUTHORISED AND SPECIALISED FIRMS ACCORDING TO THE DIFFERENT TYPOLOGY OF
PRODUCT.

DIFFERENTIATE THE COMPRESSOR COMPONENTS ACCORDING TO THE DIFFERENT CONSTRUCTION

MATERIALS (PLASTIC, COPPER, IRON, OIL FILTER, AIR FILTER ECC…)

The manufacturer does not accept responsibility for damage caused as a result of negligence or failure to abide by the
instructions given above.

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AIR RECEIVER AND SAFETY VALVE:

- To limit internal corrosion, which could compromise the safety of the compressed air tank, the condensation that is
produced must be discharged at least once a day. If an automatic drain fitted to the air receiver is present, it is
necessary to check that it is working correctly every week and repair it if necessary.
- The thickness of the receiver must be checked every year and also in accordance with legislation in force in
the country where the receiver is installed.
- The tank cannot be used and must be replaced if the thickness falls below the minimum level given in the
instruction documents for the tank.
- The tank can be used within the temperature limits given in the conformity declaration.
- The safety valves of the air receiver and oil receiver must be checked every year and replaced in
accordance with legislation in force.

NOT RESPECTING THE ABOVE MENTIONED PRESCRIPTION CAN RESULT IN AIR RECEIVER
BURSTING HAZARD.

The manufacturer does not accept responsibility for damage caused as a result of negligence or failure to abide by the
instructions given above.

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1.0 GENERAL CHARACTERISTICS

The compressor units use single-stage screw rotary air compressors with oil injection.
The central unit comprises:
compressor, drier, steam trap, storage tank.
The system is self-bearing and does not require bolts or other devices to anchor it to the floor.
The unit is completely assembled in the factory; the necessary connections for setting it up are:
 connection to the power mains (see installation chapter)
 connection to the compressed air network (see installation chapter)
2.0 INTENDED USE
The compressor has been built to supply compressed air for industrial use.
The machine cannot be used in premises where there is a risk of fire or explosion or where work is carried out which releases substances
into the environment which are dangerous with regard to safety (for example: solvents, inflammable vapours, alcohol, etc.).
In particular the appliance cannot be used to produce air to be breathed by humans or used on direct contact with foodstuffs. These uses
are allowed if the compressed air produced is filtered by means of a suitable filtering system (Consult the manufacturer for these special
uses.) This appliance must be used only for the purpose for which it was specifically designed.
All other uses are to be considered incorrect and therefore unreasonable.
The Manufacturer cannot be held responsible for any damage resulting from improper, incorrect or unreasonable use.
3.0 OPERATION
3.1 OPERATION FOR COMPRESSOR
The electric motor and the compressor unit are coupled by means of a belt transmission.
The compressor unit takes in the outside air through the suction valve. The air taken in is filtered by two panel pre-filter placed on the side
conveyor external and by the filter cartridge fitted upstream from the suction valve. Inside the compressor unit, the air and the lubricating oil
are compressed and sent to the oil separating tank where the oil is separated from the compressed air; the air is then filtered again by the oil
separating cartridge to reduce the amount of suspended oil particles to a minimum. At this point the two flows (of oil and air) are sent to two
separate coolers where they are cooled, using a flow of air taken from the environment by a special fan inside the machine.
The cooled oil returns to the circuit while the compressed air passes the using network.
3.2 OPERATION FOR DRYER
Dryer operation is described below. The gaseous refrigerant coming from the evaporator (4) is sucked by the refrigeration compressor (1)
and it is pumped into the condenser (2). This one allows its condensation, eventually with the help of the fan (3); the condensed refrigerant
passes through the dewatering filter (8) and it expands through the capillary tube (7) and goes back to the evaporator where it produces the
refrigerating effect.
Due to the heat exchange with the compressed air which passes through the evaporator against the stream, the refrigerant evaporates and
goes back to the compressor for a new cycle. The circuit is equipped with a bypass system for the refrigerant; this intervenes to adjust the
available refrigerating capacity to the actual cooling load. This is achieved by injecting hot gas under the control of the valve (9): this valve
keeps constant the pressure of the refrigerant in the evaporator and therefore also the dew point never decreases below 0 °C in order to
prevent the condensate from freezing inside the evaporator.
The drier runs completely automatically; it is calibrated in the factory for a dew point of
3 °C and therefore no further calibrations are required.

DRYER FLOW DIAGRAM AIR OUTLET

AIR INLET

4.0 GENERAL SAFETY STANDARDS

The appliance may be used only by specially trained and authorized personnel.
Any tampering with the machine or alterations not approved beforehand by the Manufacturer relieve the latter of responsibility for any
damage resulting from the above actions.
The removal of or tampering with the safety devices constitutes a violation of the European Standards on safety.

ENSURE THAT THERE ARE DISCONNECTOR SWITCH AND FUSES UPSTREAM THE MACHINE. FOR DETAILS (SIZE AND TYPE)
SEE WIRING/SERVICE DIAGRAM.

ALL WORK ON THE ELECTRIC PLANT, HOWERE SLIGHT, MUST BE CARRIED OUT BY
PROFRSSIONALLY SKILLED PERSONEL.

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5.0 DESCRIPTION OF DANGER SIGNALS

1) FLUID EJECTION 6) HOT PARTS FIG. 2

2) DANGEROUS ELECTRIC 7) MOVING PARTS

VOLTAGE

3) AIR NOT FIT FOR BREATHING 8) MOVING PARTS

4) NOISE 9) MACHINE WITH AUTOMATIC START

5) HIGH PRESSURE 10) PURGE EVERY DAY

5.1 DESCRIPTION OF COMPULSORY SIGNALS

11) READ THE USE AND MAINTENANCE

INSTRUCTIONS

6.0 DANGERS ZONES

6.1 DANGERS ZONES FOR COMPRESSOR UNIT

Risks present on the whole machine

FIG. 3

3
1
2

1
2
7

8
2
5

1 2 3 5 7 8

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6.2 DANGERS ZONES FOR DRIER UNIT AND TANK

Risks present on the whole machine

FIG. 3A

2 2 5

2 3
5

1
8 3 2
2

1 2 3 5 8

7.0 SAFETY DEVICES

7.1 SAFETY DEVICES FOR SCREW COMPRESSOR (Fig. 4)
1) Safety screws 5) Emergency stop button with mechanical seal and
rotation release.
2) Side panels and door to the electric panel, opened with a special key 6) Oil filling cap (with safety breather)
3) Fixed protection device - cooling fan 7) Safety valve
4) Fixed protection device - pulleys

FIG. 4

1
4 7

5
3
6
7

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7.2 SAFETY DEVICES FOR DRIER UNIT AND TANK

1) Safety valve 5) Fan protection

3) Protective pressure switch cap. 6) Relay for compressor (automatic)
4) Earth 7) Overload protector for compressor

FIG. 5

3
7 1

8.0 POSITION OF PLATES

8.1 POSITION OF THE DANGER PLATES FOR COMPRESSOR UNIT
The plates fitted on the compressor unit are part of the machine; they have been applied for safety purposes and must not be removed or
spoiled for any reason.
1) Dangers plate Code 1079990348 2) Plate “Machine with automatic start” 2202260791

FIG. 6

1
1

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8.2 POSITION OF THE DANGER PLATES FOR DRIER UNIT AND TANK
The plates fitted on the compressor unit are part of the machine; they have been applied for safety purposes and must not be removed or
spoiled for any reason.
1) Dangers plate Cod. 1079990109

FIG. 7

8.3 POSITION OF THE DATA PLATE FOR COMPRESSOR UNIT

1) Identification plate

FIG. 8

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8.4 POSITION OF THE DATA PLATE FOR DRYER – AIR RECEIVER

FIG. 9

9.0 COMPRESSOR ROOM

9.1 FLOOR
The floor must be even and of industrial type; the total weight of the machine is shown in the Chap. 13.0
Remember the total weight of the machine when positioning it.
9.2 VENTILATION
When the machine is operating, the room temperature must not be higher than 40 °C or lower than 5 °C.
The volume of the room must be about 60 m3 The room must be provided with 2 openings for ventilation with a surface area of about 0,5
m2 each. The first opening must be in a high position to evacuate the hot air, the second opening must be low to allow the intake of external
air for ventilation. If the environment is dusty it is advisable to fit a filtering panel on this opening.
9.3 EXAMPLES OF VENTILATION OF THE COMPRESSOR ROOM FIG. 10
ATTENTION: Removable Fan air
Hot air pipe output
pipe to allow cleaning of the
radiator.

10.0 TRANSPORT AND HANDLING

The machine must be transported as shown in the following figures.
FIG. 11
L= m.6 minimum
Tapes ISO 4878

Spacer bar for

protection body

Attention: it is recommended of
to position the tape like specific
in figure.

11.0 UNPACKING
After removing the packing, ensure that the machine is unbroken and that there are no visibly damaged parts.
If you are in doubt, do not use the machine but apply to the manufacturer technical assistance service or to your dealer. The packing
material (plastic bags) must not be left within the reach of children or abandoned in the environment, as they are a potential source of
danger and pollution. Dispose of these materials in the approved collection centres.

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12.0 INSTALLATION
12.1 POSITIONING
After unpacking the equipment and preparing the compressor room, put the machine into position, checking the following items:
 ensure that there is sufficient space around the machine to allow maintenance (see Fig. 12).

2 FIG. 12

1
2
1

SPACE FOR MAINTENANCE MINIMUM mt. 1,5

MINIMUM mt 1,5 PROTECT THE POWER
CABLE WITH A SUITABLE
CHANNEL

SINGLE PHASE DRYER SUPPLY LEAD

THREE PHASE SCREW-COMPRESSOR

SUPPLY LEAD.

ENSURE THAT THE OPERATOR CAN SEE THE WHOLE MACHINE FROM THE CONTROL PANEL AND CHECK THE
PRESENCE OF ANY UNAUTHORIZED PERSONS IN THE VICINITY OF THE MACHINE.

12.2 ELECTRICAL CONNECTION

 Check that the supply voltage is the same as the value indicated on the machine data plate.
 Check the condition of the line leads and ensure that there is an efficient earth lead.
 Ensure that there are disconnector switch and fuses upstream the machine (see Ref. 1 for compresseur Ref. 2 for dryer Fig. 12).
For details (size and type) see wiring/service diagram
 Connect the machine power cables with the greatest care, according to the standards in force.
These cables must be as indicated on the machine wiring diagram.
 Connect the cables to the charging clamps on the electric panel and make sure they are properly tightened. After the first 50 working
hours, check that the screws on the electric terminals are tight.

ONLY PROFESSIONALLY SKILLED PERSONNEL MAY HAVE ACCESS TO THE ELECTRIC PANEL. SWITCH OFF THE
POWER BEFORE OPENING THE DOOR OF THE ELECTRIC PANEL.

COMPLIANCE WITH THE REGULATIONS IN FORCE CONCERNING ELECTRIC PLANTS IS FUNDAMENTAL FOR
OPERATOR SAFETY AND FOR THE PROTECTION OF THE MACHINE.

CABLES, PLUGS AND ALL OTHER TYPE OF ELECTRIC MATERIAL USED FOR THE CONNECTION MUST BE SUITABLE
FOR THE USE AND COMPLYING WITH THE REQUIREMENTS STATED BY THE REGULATIONS IN FORCE.

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12.3 CONNECTION TO THE COMPRESSED AIR NETWORK

Fit a manual interception valve Ref. 1 between the machine and the compressed air network so that the compressor may be isolated during
maintenance operations (see figure 13 ) .

PIPES, FITTINGS AND CONNECTIONS USED FOR THE CONNECTION OF THE ELECTROCOMPRESSOR TO THE
COMPRESSED AIR NETWORK MUST BE SUITABLE TO THE USE ACCORDING TO THE PRESCRIPTIONS OF THE
REGULATIONS IN FORCE IN THE COUNTRY OF USE.

FIG. 13
ALWAYS USE A
FLEXIBLE PIPE

1 ALWAYS USE A
FLEXIBLE PIPE

THE COMPRESSOR MUST BE CONNECTED TO A TANK COMPLETE 2

WITH SAFETY VALVE (CAT. “IV” P.E.D. 2014/68/EU).

The manual drainage Ref. 2 the condensate automatic Ref. 3 Fig. 13, are led outside the machine with a flexible pipe that may be inspected.
Drainage must comply with the local regulations in force.

ALL DAMAGE DUE TO THE FAILURE TO COMPLY WITH THESE INDICATIONS CANNOT BE ATTRIBUTED TO THE
MANUFACTURER AND MAY CAUSE INVALIDITY OF THE GUARANTEE CONDITIONS.

12.4 STARTING UP
See part B of this manual, Chpter 20.0
13.0 DIMENSIONS AND TECHNICAL DATA I

FIG. 14

Air receiver 270 LT.

Dimensions (mm) Air connection
HP 7,5-10-15 (20) Dimensions (mm) Air connection
KW 5,5-7,5-11-(15) L W H D HP 7,5-10-15 (20)
1533 665 1558 3 / 4” KW 5,5-7,5-11-(15) L W H D
1065 665 1070 3 / 4”
Air receiver 500 LT.
Dimensions (mm) Air connection
HP 7,5-10-15 (20 )


KW 5,5-7,5-11-(15) L W H D
1935 665 1689 3 / 4”

( ) C67 Version

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Net weight Kg.

HP 7,5 - HP 10 -
HP 15 - kW 11
kW 5,5 kW 7,5
Weight (without / with ) dryer 241 - 271 246 - 276 266 - 296
With air receiver 270 l.
336 341 361
Weight
With air receiver 500 l.
421 426 446
Weight

Net weight Kg.

HP 20 - kW 15
Weight (without / with ) dryer 321 - 351
With air receiver 270 l.
446
Weight
With air receiver 500 l.
501
Weight

HP 7,5 - kW 5,5 HP 10 - kW 7,5 HP 15 - kW 11

8 10 13 8 10 13 8 10 13
bar bar bar bar bar bar bar bar bar
Standard air capacity l/min. 882 702 577 1242 1080 828 1674 1506 1212
Max. pressure bar 8 10 13 8 10 13 8 10 13
Noiose product. dB(A) 62 63 65
Power HP - KW 7,5 - 5,5 10 - 7,5 15 - 11
Oil operation timer setting °C 110
Oil load l. ~5

HP 20 - kW 15
8 10 13
bar bar bar
Standard air capacity l/min. 2328 2106 1686
Max. pressure bar 8 10 13
Noiose product. dB(A) 67
Power HP - KW 20 - 15
Oil operation timer setting °C 110
Oil load l. ~5

() C67 Version

bar
Type Freon Nominal Nominal Nominal MAX.
Power Power Power W
Dryer Weight R 134a Kg. W W
Kg.
50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
A3 25 0,350 0,350 233 252 33 54 266 306 bar 13
A 4+ 27 0,500 0,500 302 381 60 60 362 441 bar 13

Reference conditions: Limit conditions:

Ambient temperature 25 °C Max. ambient temperature 43°C
Inlet air temperature 35 °C Min. ambient temperature 5°C
Pressure 7 bar Max. inlet air temperature 55°C
Dew point in pressure 3 °C Max. working pressure 13 bar

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14.0 MACHINE ILLUSTRATION

14.1 GENERAL LAY-OUT FOR DRYER AND TANK
1 Air suction filter 12 Oil discharge
2 Thermostatic valve 13 Oil tank
3 Oil filter 14 Pressure gauge tank
4 Air-oil cooler 15 Control card
5 Filter panel 16 Safety valve ()
6 Belt tightening system 17 Condensate manual drainage
7 Minimum pressure valve 18 Electric motor
8 Air-oil separator with oil separating filter 19 Screw compressor
9 Top-up or oil filling cap 20 Suction unit
10 Control panel
11 Oil gauge  IT IS FORBIDDEN TO TAMPERE WITH THE
SETTING VALUES OF THE SAFETY VALVE

FIG. 15
8
15
1
4 3
10
2 6
5 7
20 14
16
13

11
19
18 12
30
26 30
24 17

15

29

21
22
27
21 Refrigerant compressor
22 Condenser
23 Motor fan 28 23
24 Evaporator 10
25 Condensate drain 25
26 Hot gas by-pass valve
27 Refrigerant filter
28 Expansion capillary tube
29 Pressure switch
30 Air tank

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14.2 COMMAND AND CONTROL PANEL

BEFORE CARRYING OUT THE OPERATION TEST, READ CAREFULLY AND ACQUIRE A GOOD KNOWLEDGE OF THE
COMMAND FUNCTIONS.

FIG. 16

1) Control card
2) Emergency stop button with mechanical seal and rotation release

14.3 CONTROLLER (Standard controller for fixed speed compressors )

FIG. 17

S3

There is an electronic controller on the electric panel ; this controller includes the display of the functions as shown in figure 17.

1 Stop button (0) 10 Automatic operation led

2 Start button (I) 11 Automatic operation symbol
3 Display 12 Service warning led
4 Reset button 13 Service warning symbol
5 Enter key 14 Downward scroll key
6 Voltage on led 15 Upward scroll key
7 Voltage on symbol 16 Left scroll key
8 General alarm led 17 Right scroll key
9 General alarm symbol

CAUTION: WAIT AT LEAST 45 SECONDS BEFORE STARTING THE MACHINE AFTER SWITCH OFF.

Introduction:
The controller performs the following functions:
- Compressor control
- Compressor protection
- Maintenance monitoring
- Automatic restart after supply interruption (optional).
Automatic control of the compressor

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The controller maintains the outlet pressure within defined limits, commanding the load and unload operations of the compressor. Various
parameters are considered, among them are: the unload pressure, the load pressure, the minimum stop time and the maximum number of motor
starts.

Before remedying, consult the safety precautions.

Shut down warning:

A shut-down warning level is a programmable level below the shut-down level.
If one of the measured quantities exceeds the programmed shut-down warning level, an alarm message will be indicated to warn the operator
before the shut-down level is reached.
Service warning:
If the service timer exceeds the programmed value, this will be indicated on the display (3) to warn the operator to perform the required service
operations.

Tab. A
Ref. Name Description
Emergency stop push button Push the button to stop the compressor immediately in case of an emergency. After
S3
remedying the trouble, unlock the button by pulling it out and press the reset key (4).
Stop button Push the button to stop the compressor. The led (10) switches off. The compressor will
stop after running in unloaded conditions. (45 seconds)
1
Start button Push the button in order to start the compressor. The led (10) lights up, indicating that
the controller is operating automatically the compressor.
2
3 Display It shows the operating conditions of the compressor, the actual measured values and
the programmed parameters.
Reset button Button to reset the service timer, a shut-down condition, or in order to return to a
previous visualization on the display, and the manual blow off.
4
Enter key Key to select or to confirm a parameter, or to open a sub display.

5
6 Voltage on led It indicates that the voltage is switched on
Voltage on symbol
7
8 General alarm led It is lit in case of warning condition.
It blinks in case of shut-down or emergency stop condition.
General alarm symbol
9
10 Automatic operation led It indicates that the controller is operating the compressor automatically. The
compressor is loaded, unloaded, stopped and restarted depending on the air demand
and on the limitations programmed in the controller.
The led is lit in during the automatic operations.
It blinks when the unit is remotely controlled.
Automatic operation symbol
11
12 Service warning led It is lit in case of service is needed
Service warning symbol
13
Downward scroll key Key to scroll downward through the screens or to decrease a parameter value.

14
Upward scroll key Key to scroll upwards through the screens or to increase a parameter value.

15
Left scroll key Key to scroll left through the screens.

16
Right scroll key Key to scroll right through the screens.

17

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Display

The display (3) shows :

- The compressor status by means of pictographs.
- The air outlet pressure.
- The actual temperature of the compressor element outlet.
- The actual dew-point temperature in case of compressor equipped with dryer.
The display also shows all measured and programmed parameters.

Pittographs used on the screen (Tab. B)

Ref. Pictograph Description

Compressor on status load.
1)

Compressor status unload.

2)

Motor stopped.
3)

When the compressor is stopped, the icon stands still.

4)
When the compressor is running, the icon is rotating.
Element outlet temperature.
5)
Dew-point (dryer equipped version).
6)
Motor overload or phase sequence incorrect or outlet element overtemperature detected
7)
by temperature switch
Emergency stop activated.
8)
Pictograph: service.
9)
Remote start / stop
10)
LAN control or network setting.
11)
Automatic restart after voltage failure is active
12)
Timer
13)

Main screen
When the voltage is switched on, the main screen is shown automatically, indicating the operation status of the compressor and the outlet
temperature.

example:

The display is showing that the compressor is running loaded (when the horizontal arrow is blinking) and the outlet pressure is 6.8bar.
Consult the service dept. if <test> appears on the display.

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Shut down warning

A shut-down warning will appear in the event of:

- Too high temperature at the compressor element outlet.
- Too high dew-point temperature for dryer equipped units.
Compressor element outlet temperature
If the compressor temperature of the compressor element exceeds the shut down warning level (105°C / 221°F), the alarm led (8) will light up and
the related pictograph will appear blinking. Pushing the button (14) until the actual compressor element temperature appears:

Blinking

The screen shows that the temperature at the compressor element outlet is 107°C.
Using the keys (14) and (15), it is possible to scroll through other screens to check the actual status of other parameters.
Stop the compressor using the button (1) and wait until the compressor stops.
Open the disconnect switch in the supply line of the compressor.

WARNING: The unit must be disconnected from the supply net!

Inspect the compressor and remedy.
The message warning will disappear as soon as the warning condition disappears.

Dew-point temperature
For compressors with integrated dryer:
If the dew point temperature exceeds the warning level (not programmable), the alarm led (8) will lit up and the related pictograph will appear
blinking.
Main screen with warning dew point temperature

Blinking

Press the arrow key (14) until the actual dew point appears:

The screen shows that the actual dew-point temperature is 22°C.

Using the keys (14) and (15), it is possible to scroll through other screens to check the actual status of other parameters.
Stop the compressor using the button (1) and wait until the compressor has stopped.
Open the disconnect switch in the supply line of the compressor.

WARNING: The unit must be disconnected from the supply net!

Inspect the unit and remedy.
The message warning will disappear as soon as the warning condition disappears.

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SHUT DOWN
The compressor will be shut-down in the following cases:
 compressor element outlet temperature bigger than the programmed shut-down level detected by temperature sensor
 compressor element outlet temperature bigger than the programmed shut-down level detected by temperature switch
 Additional thermostat operation.
 Pressure sensor error.
 Pressure sensor error, on output from the compressor unit
 overload of the drive motor
 overload of the fan motor

Compressor element outlet temperature

If the outlet temperature of the compressor element exceeds the shut-down level (110°C / 230°F), the compressor will be shut-down, the alarm led
(8) will blink, the automatic operation led (10) will switch off.
The following type of screen will appear.

Press the arrow key (14) until the actual compressor element temperature appears:

The screen shows that the temperature at the outlet of the compressor element is 122°C.
Open the disconnect switch in the supply line of the compressor.

WARNING: The unit must be disconnected from the supply net!

Inspect the unit and remedy.
After remedying and when the shut-down condition has disappeared, switch on the voltage and restart the compressor.

Motor overload and fan motor

In case of motor overload, the compressor will be shut-down, the alarm led (8) will blink, the automatic operation led (10) will switch off and the
following type of screen will appear:

Take care that the shut-down “Overload motor” appears in case of main motor overload or incorrect phase sequence (detected by phase
sequence relay) or overtemperature detected by one of the thermostats.
Open the disconnect switch in the supply line of the compressor.

WARNING: The unit must be disconnected from the supply net!

Inspect the unit and remedy.
After remedying and when the shut-down condition has disappeared, switch on the voltage and restart the compressor.

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Service warning
A service warning will appear when the service timer has reached the programmed time interval.
The alarm led (12) will light up.
Press the arrow key (14) to reach the screen <d06> with the service symbol.
Push the button (5) and the actual reading of the service timer will appear in <hrs> (or in <x1000hrs> if the service timer value is higher than 9999).

The screen shows that the reading of the service timer is 4002h.
Using the keys (14) or (15), scroll to the screen <d.01> and the running hours symbol will be shown.
Press the key (5) and the actual running hours will appear in <hrs> (or in <x1000hrs> if the value is higher than 9999).

Stop the unit.

Open the disconnect switch in the supply line of the compressor.

WARNING: The unit must be disconnected from the supply net!

Carry out the service actions. See the preventive maintenance schedule section.
After servicing, reset the service timer. See section Calling up/ resetting service timer.

Visualization of the time since last maintenance

Starting from the main screen:

Press the scroll key (14) until the scree <d.06> appears, then press enter key (5):

This screen shows the unit used is <hrs> (or <x1000 hrs>) and the value 1191: the compressor has run 1191 h since the previous service.

Resetting the service timer

After servicing, see section Service warning, the timer has to be reset:
Scroll to register screen <d.06> and press enter key (5).
The reading (e.g. 4000) will appear.
Press the enter key (5). If a password is set, enter the password.
The icon will flash (indicating that resetting is possible).
Press the enter key (5) to reset the timer to <0.000> or press reset key (4) to cancel the operation.

S c r o l l i n g th r o u g h a l l s c r e e n s

Scroll buttons (14) can be used to scroll through all screens. The screens are divided into register screens, measured data screens, digital input
screens (numbered as <d.in>, <d.1>, ...), parameter screens (numbered as <P.1>, <P.2>, ...), protections screens (numbered as
<Pr.2>,...) and test screens (numbered as <t.1>,...).
During scrolling, the numbers of the screens appear consecutively. For most screens, the unit of measurement and the related pictograph are
shown together with the screen number.

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Example

The screen shows the screen number <d.1>, the unit used <hrs> and the related symbol for running hours. Press Enter key (5) to call up the actual
running hours.

Overview of the screens

Digital input screens Designation Related topic

<d.in> Digital input status

< d.1> Running hours (hrs orx 1000 hrs)
<d.2> Motor starts (x1 orx 1000)
<d.3> Module hours (hrs orx 1000 hrs)
<d.4> Loading hours (hrs or x1 000 hrs)
<d.5> Load relay (x1 or x 1000)
<d.6> Service timer reading (hrs or x 1000 hrs)
<d.7> Actual program version

Parameter screens Designation Related topic

<P.1> Selection between local, remote or LAN control

<P.2> Setting a node ID for LAN control and the channels for Mk 4
and Mk 5
<P.3> Settings for IP, gateway and Subnet mask

<P.4> Pressure band settings

<P.5> Setting a pressure band selection

<P.6> Modifying a service timer
<P.7> Setting of unit for temperature
<P.8> Setting of unit for pressure
<P.9> Selection for function: Automatic restart after voltage failure
<P.10>
<P.11> Setting of load delay time
<P.12> Setting of minimum stop time
<P.13> Setting a password
<P.14> Remote pressure sensing

Parameter screens Designation Related topic

<Pr.2> Protections screens

Test screens Designation Related topic

<t.1> Display test

<t.2> Safety valve test

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Menu flow

Simplified menu flow

Ref. Description Ref. Description

(1) Compressor outlet pressure (16) Pressure band setting
(2) Compressor outlet temperature (17) Service timer settings
(3) Dewpoint temperature (18) Temperature unit
(4) Digital input status (19) Unit pressure
(5) Running hours (20) Auto restart
(6) Motor starts (21)
(7) Module hours (22) Load delay time
(8) Loading hours (23) Minimum stop time
(9) Load relay (24) Password settings
(10) Service timer reading (25) Remote pressure sensing
(11) Actual program version (26) Protections
(12) LAN selection (27) Display test
(13) Settings node ID (28) Safety valve test
(14) IP settings (29)
(15) Pressure band selection

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14.4 GRAPHIC CONTROLLER (option for fixed speed compressor).

Introduction
The electronic controller has following functions:
 Controlling the compressor
 Protecting the compressor
 Monitoring components subject to service
 Automatic restart after voltage failure (option)

Automatic control of the compressor

The controller maintains the net pressure between programmable limits by automatically loading and unloading the compressor. A number
of programmable settings, e.g. the unloading and loading pressures, the minimum stop time and the maximum number of motor starts are
taken into account.
The controller stops the compressor whenever possible to reduce the power consumption and restarts it automatically when the net
pressure decreases. If the expected unloading period is to short, the compressor is kept running to prevent too short stand-still periods.

Protecting the compressor

Shut-down
The compressor will be stopped and it will be indicated on the display in the following events:
 compressor element outlet temperature bigger than the programmed shut-down level detected by temperature sensor
 compressor element outlet temperature bigger than the programmed shut-down level detected by temperature switch
 overload of the drive motor
 Additional thermostat operation.
 Pressure sensor error.
 Pressure sensor error, on output from the compressor unit
In chapter “Shut-down visualization” it’s explained how it appears on the display, how to recognize which is the shut-down and how to solve
it.

Shut-down warning
A shut-down warning level is a programmable level below the shut-down level. If one of the measurements exceeds the programmed shut-
down warning level, this will also be indicated to warn the operator before the shut-down level is reached.The shut-down warning appears in
case of:
 Too high temperature at the compressor element outlet
 Too high dew-point temperature for dryer equipped units.
In chapter “Shut-down warinig visualization” it’s explained how it appears on the display, how to recognize which is the warning and how to
solve it.

Service warning
If the service timer exceeds a programmed value, this will be indicated on the display to warn the operator to carry out some service actions.

Automatic restart after voltage failure (ARAVF)

The controller has a built-in function to automatically restart the compressor when the voltage is restored after voltage failure.
The function is not active and to activate it please contact the customer centre.

Provided the controller is in the automatic restart mode, the compressor will automatically restart when the
supply voltage to the module is restored.(after a delay of 60 seconds)

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Control panel

FIG. 17A

Function keys of the controller

Reference Designation Function
1 Display Shows icons and operating conditions.

2 Automatic operation symbol

3 LED, Automatic operation Indicates that the regulator is automatically controlling the compressor: the compressor is loaded,
unloaded, stopped and restarted depending on the air consumption and the limitations
programmed in the regulator.
4 Warning symbol
5 LED, Warning Is lit if a warning condition exists.
6 Voltage symbol
7 LED, Voltage on Indicates that the voltage is switched on.
8 Service symbol
9 LED, Service Is lit when service is needed.
10 Start button This button starts the compressor. Automatic operation LED (3) lights up. The Elektronikon is
operative.
11 Stop button This button is used to stop the compressor. Automatic operation LED (3) goes out.
12 Scroll buttons Use these buttons to scroll through the menu .
13 Enter button Use this button to confirm the last action.
14 Escape button Use this button to go to previous screen or to end the current action.

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Icons used
Status icons
Name Icon Description
Stopped / Running When the compressor is stopped, the icon stands still. When the compressor is running, the icon
is rotating.

Compressor status Motor stopped

Running unloaded

Running loaded

Machine control mode Local start / stop

Or

Remote start / stop

Network control

Automatic restart after Automatic restart after voltage failure is active

voltage failure

Week timer Week timer is active

Active protection functions Emergency stop

Shutdown

Warning

Service Service required

Main screen display Value lines display icon

Chart display icon

General icons No communication / network problem

Not valid

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Input icons
Icon Description Icon Description
Pressure Digital input

Temperature Special protection

System icons
Icon Description Icon Description
Compressor element (LP, HP, ...) Motor

Dryer Failure expansion module

Fan Network problem

Frequency converter General alarm

Menu icons
Icon Description Icon Description
Inputs Event history (saved data)

Outputs Access key / User password

Protections (Warnings, shutdowns) Network

Counters Setpoint

Test Information

Regulation (Settings) Week Timer

Service General

Navigation arrows
Up Down

Main screen
Function
The Main screen is the screen that is shown automatically when the voltage is switched on and one of the keys is pushed. It is switched off
automatically after a few minutes when no keys are pushed.
Typically, 5 different main screen views can be chosen:
 Two value lines
 Four value lines
 Chart (High resolution)
 Chart (Medium resolution)
 Chart (Low resolution)

Two and four value lines screens

This type of Main screen shows the value of 2 or 4 parameters (see section Inputs menu).

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Typical Main screen (2 value lines), fixed speed compressors Typical Main screen (4 value lines), fixed speed compressors

Text on figures
(1) Compressor Outlet
(2) Element outlet
(3) Load, ... (text varies upon the compressors actual condition)
(4) Menu
(5) Running hours
(6) Load relay (one of the input signals of fixed speed compressors)

Section A shows information regarding the compressor operation (e.g. the outlet pressure or the temperature at the compressor outlet). On
compressors with a frequency converter, the load degree (flow) is given in % of the maximum flow.

Section B shows Status icons. Following icon types are shown in this field:
 Fixed icons
These icons are always shown in the main screen and cannot be selected by the cursor (e.g. Compressor stopped or running, Compressor
status (running, running unloaded or motor stopped).
 Optional icons
These icons are only shown if their corresponding function is activated (e.g. week timer, automatic restart after voltage failure , etc.)
 Pop up icons
These icons pop up if an abnormal condition occurs (warnings, shutdowns, service,...)
To call up more information about the icons shown, select the icon concerned using the scroll keys and press the enter key.

Section C is called the Status bar. This bar shows the text that corresponds to the selected icon.

Section D shows the Action buttons. These buttons are used:

 To call up or program settings
 To reset a motor overload, service message or emergency stop
 To have access to all data collected by the regulator
 The function of the buttons depends on the displayed menu. The most common functions are “Menu” (To go to the menu),
“Modify” (To modify programmable settings), “Reset” (To reset a timer or message)

To activate an action button, highlight the button by using the Scroll keys and press the Enter key. To go back to the previous menu, press
the Escape key.

Chart views
Instead of viewing values, it is also possible to view a graph of one of the input signals (see section Inputs menu) in function of the time.

High Resolution Medium Resolution Low Resolution

When Chart (High Resolution) is selected, the chart shows the variation of the selected input (in this case the pressure) per minute. Also the
instantaneous value is displayed. The screen shows the last 4 minutes.
The switch button (icon) for selecting other screens is changed into a small Chart and is highlighted (active).
When the Chart (Medium Resolution) is selected, the chart shows the variation of the selected input per hour. The screen shows the last 4
hours.
When the Chart (Low Resolution) is selected, the chart shows the variation of the selected input per day. The screen shows the evolution
over the last 10 days.

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Selection of a main screen view
To change between the different screen layouts, select the far right icon in the control icons line (see value lines display icon or chart display
icon in section Used icons) and press the Enter key. A screen similar to the one below opens:

Select the layout required and press the Enter key. See also section Inputs menu.

Calling up menus
Description
When the voltage is switched on, the main screen is shown automatically (see section Main screen):

To go to the Menu screen, highlight the Menu button (4), using the Scroll keys. Press the Enter key to select the menu. Following screen
appears:

The screen shows a number of icons. Each icon indicates a menu item. By default, the Pressure Settings (Regulation) icon is selected. The
status bar shows the name of the menu that corresponds with the selected icon.
Use the Scroll keys to select an icon. Press the Escape key to return to the Main screen.

Shut-down warning visualization

In case of shut-down warning a yellow triangle (1) pops up in the lower side of the display as in the picture below in the left side:

To check which is the warning, highlight the yellow triangle (1) , using the Scroll keys. Press the Enter key and it will appears the Protections
menu as in picture above in the right side. Press Enter key and then in the display will appear the list of the Protection that are active on the
controller. Use Scroll key to check all the protections and the one who is causing the warning will be highlighted as in picture below:

Stop the compressor pressing the button (11) in the Fig. 17A and wait until the compressor stops.
Open the disconnect switch in the supply line of the compressor.

WARNING: Before carrying out any maintenance the machine must be stopped, cut off the machine from the electrical
mains and from the compressed air distribution circuit, check that the machine is not under pressure.
Inspect the compressor and remedy.

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The message warning will disappear as soon as the warning condition disappears.
Shut-down visualization
In case of shut-down red icon (1) pops up in the lower side of the display as in the picture below in the left side:

To check which is the shutdown, highlight the red icon, using the Scroll keys. Press the Enter key and it will appears the Protections menu
as in picture above in the right side. Press Enter key and then in the display will appear the list of the Protection that are active on the
controller. Use Scroll key to check all the protections and the one who is causing the shutdown will be highlighted as in picture below:

Take care that the shut-down “Overload motor” appears in case of main motor overload or incorrect phase sequence (detected by phase
sequence relay) or overtemperature detected by one of the thermostats.
Open the disconnect switch in the supply line of the compressor.

WARNING: Before carrying out any maintenance the machine must be stopped, cut off the machine from the electrical
mains and from the compressed air distribution circuit, check that the machine is not under pressure.
Inspect the compressor and remedy.
After remedying and when the shut-down condition has disappear, switch on the voltage and restart the compressor.
Inputs menu
Function: to display the actual value of the measured data (analog inputs) and the status of the digital inputs (e.g. emergency stop contact,
motor overload relay, etc.) and to select the digital input to be shown on the chart in the main screen.
Procedure
Starting from the main screen (see Main screen),m ove the cursor to the action button Menu and press the Enter key.
Using the Scroll keys, move the cursor to the Inputs icon, as shown in the following screen:

Press the Enter key. A screen similar to the one below appears:

(1) Inputs
(2) Compressor outlet
(3) Element outlet
(4) Ambient air
(5) Emergency stop

The screen shows a list of all inputs with their corresponding icons and readings.
If an input is in warning or shutdown, the original icon is replaced by the warning or shutdown icon respectively (i.c. the Stop icon and the
Warning icon in the screen shown above).
A small chart icon, shown below an item in the list means this input signal is shown on the chart at the main screen. Any analog input can be
selected.

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Outputs menu
Function: to call up information regarding the actual status of some outputs.
Procedure: starting from the Main screen (see Main screen), move the cursor to the action button Menu and press the Enter key, move the
cursor to the Outputs icon (see below).

Press the Enter key. A screen similar to the one below appears:

(1) Outputs
(2) Fan motor contact
(3) Blow-off contact
(4) General shutdown
(5) Automatic operation

Outputs screen (typical)

The screen shows a list of all outputs with their status.

Counters
Function: to call up the running hours, the loaded hours, the number of motor starts, the number of hours that the regulator has been
powered and the number of load cycles.
Procedure: starting from the Main screen (see Main screen), move the cursor to the action button Menu and press the Enter key. Using the
Scroll keys, move the cursor to the Counters icon (see below)

Press the Enter key. A screen similar to the one below appears:

(1) Counters
(2) Running hours
(3) Motor starts
(4) Load relay
VSD 1-20 % rpm in % (the percentage of the time during which the motor speed
(5) was between 1 and 20 %) (compressors with frequency converter)

The screen shows a list of all counters with their actual readings.
Note: the example above is for a frequency converter driven compressor. For a fixed speed compressor, the actual screen will be somewhat
different.

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Control mode selection
Function: to select the control mode, i.e. whether the compressor is in local control, remote control or controlled via a local area network
(LAN).
Procedure: starting from the main screen, make sure the action button Menu (1) is selected:

Next, use the scroll buttons to go to the Status icons (see Main screen) and select the Regulation icon (2). When the icon is active, this icon
is highlighted with a grey background colour.
Press the enter button:

There are 3 possibilities:

Local control
LAN (network) control

After selecting the required regulation mode, press the enter button on the controller to confirm your selection. The new setting is now visible
on the main screen. See section Used icons for the meaning of the icons.

Service menu
Function: to reset the service plans which are carried out, to check when the next service plans are to be carried out, to find out which
service plans were carried out in the past and to modify the programmed service intervals.
Procedure: starting from the Main screen (see Main screen), move the cursor to the action button Menu and press the Enter key.
Using the Scroll keys, move the cursor to the Service icon (see below).

Press the Enter key. Following screen appears:

(1) Service
(2) Overview
(3) Service plan
(4) Next service
(5) History

Scroll through the items to select the desired item and press the Enter key to see the details as explained below.

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Overview

(1) Overview
(2) Running Hours
(3) Real Time hours
(4) Reset

Example for service level (A): the figures at the left are the programmed service intervals. For Service interval A, the programmed number of
running hours is 4000 hours (upper row, green) and the programmed number of real time hours is 8760 hours, which corresponds to one
year (second row, blue). This means that the controller will launch a service warning when either 4000 running hours or 8760 real hours are
reached, whichever comes first. Note that the real time hours counter keeps counting, also when the controller is not powered.
The figures at the end of the bars are the number of hours to go till the next service intervention. In the example above, the compressor was
just started up, which means it still has 4000 running hours or 8299 hours to go before the next Service intervention.

Service plans
A number of service operations are grouped (called Level A, Level B, etc...). Each level stands for a number of service actions to be carried
out at the time intervals programmed in the controller.
When a service plan interval is reached, a message will appear on the screen.
After carrying out the service actions related to the indicated levels, the timers must be reset. From the Service menu above, select Service
plan (3) and press Enter. Following screen appears:

(1) Service plan

(2) Level
(3) Running hours
(4) Real time hours
(5) Modify

In the example above, the A Service level is programmed at 4000 running hours, of which 0 hours have passed.

History
The History screen shows a list of all service actions done in the past, sorted by date. The date at the top is the most recent service action.
To see the details of a completed service action (e.g. Service level, Running hours or Real time hours), use the Scroll keys to select the
desired action and press the Enter key.

Regulation menu
Function: on fixed speed compressors , the operator can program two different pressure bands. This menu is also used to select the active
pressure band.
Procedure: starting from the Main screen (see Main screen), move the cursor to the action button Menu and press the Enter key.
Using the Scroll keys, move the cursor to the Setpoint icon (see below).

Press the Enter key. Following screen appears:

(1) Regulation
(2) Unloading pressure 1
(3) Loading pressure 1
(4) Unloading pressure 2
(5) Loading pressure 2
(6) Modify

The screen shows the actual unloading and loading pressure settings for both pressure bands. To modify the settings, move the cursor to
the action button Modify and press the Enter key. Following screen appears:

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The first line of the screen is highlighted. Use the Scroll keys to highlight the setting to be modified and press the Enter key. Following
screen appears:

The upper and lower limit of the setting is shown in grey, the actual setting is shown in black. Use the ↑ or ↓ key of the Scroll keys to modify
the settings as required and press the Enter key to accept.
If necessary, change the other settings as required in the same way as described above.

Event history menu

Function: to call up the last shut-down and last emergency stop data.
Procedure: starting from the Main screen (see Main screen), move the cursor to the action button Menu and press the Enter key.
Using the Scroll keys, move the cursor to the Event History icon (see below).

Press the Enter key. The list of last shut-down and emergency stop cases is shown.

Example of Event History screen

Scroll through the items to select the desired shut-down or emergency stop event.
Press the Enter key to find the date, time and other data reflecting the status of the compressor when that shut-down or emergency stop
occurred.

Modifying general setting

Function: to display and modify a number of general settings.
Procedure: starting from the Main screen (see Main screen), move the cursor to the action button Menu and press the Enter key.
Using the Scroll keys, move the cursor to the Settings icon (see below).

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Press the Enter key. A second menu screen appears:

This submenu screen shows again a number of icons. By default, the User Password icon is selected. Also the status bar shows the name
of the menu that corresponds with the selected icon.

General menu
Function: this menu covers a list of general settings:
 Language
 Time
 Date
 Date Format
 Units

Procedure: starting from the submenu screen (see Modifying general settings), using the Scroll keys, move the cursor to the General icon
(see below).

Press the Enter key. A screen similar to the one below appears:
(1) General
(2) Language in use
(3) Time
(4) Date
(5) Date format
(6) Modify

A screen similar to the one above is shown, a selection bar is covering the first item (Language). Use the ↓ key of the Scroll keys to select
the setting to be modified and press the Enter key.
To modify, select the Modify button using the Scroll keys and press the Enter key.
A pop-up screen appears. Use the ↑ or ↓ key to select the required parameter and press the Enter key to confirm.

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Terminology
Term Explanation
ARAVF Automatic restart after voltage failure.
Power recovery time Is the period within which the voltage must be restored to have an automatic restart. Is accessible if the automatic
restart is activated. To activate the automatic restart function, consult your supplier.

Restart delay This parameter allows to programme that not all compressors are restarted at the same time after a power failure
(ARAVF active).
Compressor element outlet The regulator does not accept inconsistent settings, e.g. if the warning level is programmed
at 95 ˚C (203 ˚F), the minimum limit for the shut-down level changes to 96 ˚C (204 ˚F). The
recommended difference between the warning level and shut-down level is 10 ˚C (18 ˚F).

Delay at shut- down signal Is the time for which the signal must exist before the compressor is shut down. If it is required to program this
setting to another value, consult your supplier.
Minimum stop time Once the compressor has automatically stopped, it will remain stopped for the minimum stop time, whatever
happens with the net air pressure. Consult your supplier if a setting lower than 20 seconds is required.

Unloading/ Loading The regulator does not accept illogical settings, e.g. if the unloading pressure is programmed at 7.0 bar(e) (101
pressure psi(g)), the maximum limit for the loading pressure changes to 6.9 bar(e) (100 psi(g)). The recommended
minimum pressure difference between loading and unloading is 0.6 bar (9 psi(g)).

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15.0 ORDINARY MAINTENANCE TO BE DONE BY THE USER

BEFORE CARRYING OUT ANY MAINTENANCE IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM
THE POWER MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION NETWORK.

The maintenance jobs described in this chapter may be carried out by the user.
The more complex maintenance jobs which require professionally skilled personnel are listed in the chaper on GENERAL ROUTINE
MAINTENANCE. (See Chap. 21.0)
15.1 GENERAL INFORMATION
15.2 MAINTENANCE PROGRAMME
 OPERATIONS THAT MAY BE CARRIED OUT BY THE USER
 OPERATIONS THAT REQUIRE SKILLED PERSONNEL; THESE OPERATIONS ARE ILLUSTRATED IN PART B OF THIS
MANUAL.

These maintenance intervals are recommended for work environments that are not dusty and are will ventilated. For particularly dusty
environments, double the frequency of controls.

 Drain condensate from the air tank

Every Day (after use)  Check automatic condensation emptying
Every 50 working hours  Drain condensate from the oil collector
 Check the oil level
 Clean the filtering panel

Every 500 hours  Clean the air suction filter

 Clean the condenser battery (on the dryer if fitted)
 Clean the dirt collection filter
 Check belt tension

Every 2000 hours

 Change the oil
(or at least every year)
 Change the oil filter
 Change the suction filter
 Change the filter mesh of dryer condensate drain
 Replace the line afterfilter (change the filter cartridge at least once a year)

Every 4000 hours

 Clean the finned surface of the air-oil cooler
(or at least every 2 years)
 Change the oil separating filter
 Service kit for dryer condensate drain
 Change the filter panel
 Replace the belts

Every 8000 hours

 Service kit for non return valve
(or at least every 3 years)
 Change the dryer condensate drain
 Service kit for minimum pressure valve and thermostatic valve
 Kit revision intake valve

Every 24000 hours  Kit revision of the compressor unit

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15.3 DRAINING CONDENSATE FROM THE OIL TANK
If the compressor work cycle contemplates long pauses during which the machine cools down, a certain amount of condensate will gather in
the oil tank. This happens, for example, when stopping overnight or at weekends.
The condensate must be drained off every 50 hours or every week. This operation may be performed only when the machine is cold, that is
when it has been switched off for at least 8 hours.
BEFORE DRAINING THE CONDENSATE IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM THE
POWER MAINS.
Proceed as follows:
- Switch off the machine with pushbutton Ref. 1 Fig. 18: in this way the machine stops after 45 seconds of idle running.
- Disconnect the power supply by means of the disconnector switch, Ref. 3 Fig. 18 (screw-compressor) and Ref. 3A Fig. 18 (on the dryer if fitted).

4 3A FIG. 18

1
3A

- Wait for the machine to cool down.

- Remove the panels Ref. 4 Fig. 18 with the key provided.
- SLOWLY turn on the tap Ref. 5 Fig. 18 and let the condensate flow out.
- When the first traces of oil appear, turn off the tap.

CONDENSATE MUST BE DISPOSED OF IN CONFORMITY WITH THE LOCAL REGULATIONS IN FORCE.

- Check the oil level on the indicator Ref. 6 Fig. 18.

- If the oil level is under the minimum, top up as described at point 15.4.
15.4 CHECK OIL LEVEL AND TOP UP
- Switch off the machine with push button Ref. 1 Fig. 18: in this way the machine stops after 45 seconds of idle running.
- Disconnect the power supply by means of the disconnector switch, Ref. 3 Fig. 18 (screw-compressor) and Ref. 3A Fig. 18 (on the dryer if fitted).
- Wait a few minutes for the foam in the oil collector to abate.
- Check the oil level on the indicator Ref. 6 Fig. 18
- If the oil level is under the minimum, top up.
USE OIL OF THE SAME TYPE AS THAT ALREADY IN THE MACHINE; DO NOT MIX DIFFERENT TYPES OF OIL.
BEFORE CARRYING OUT ANY OPERATION ON THE MACHINE, ENSURE THAT THE ELECTRIC POWER SUPPLY HAS
BEEN DISCONNECTED.
- Open the front panel Ref. 4 Fig. 18 with the special key.
- Slowly open the oil plug Ref. 7 Fig. 18.
- Top up to maximum level Ref. 6 Fig. 18, with oil of the same type in the compressor.
- Turn off the cap of the oil tank Ref. 7 Fig. 18.
- Close the panel Ref. 4 Fig. 18.

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15.5 CLEANING THE FILTERING PANEL
- Switch off the machine with pushbutton Ref. 1 Fig. 18: in this way the machine stops after 45 seconds of idle running.
- Disconnect the power supply by means of the disconnector switch, Ref. 3 Fig. 18 (screw-compressor) and Ref. 3A Fig. 18 (on the dryer if fitted)..
- Remove the filter panel Ref. 1 Fig. 19.
- Clean the filtering panel with a jet of air or wash it with water. Do not use solvents.
- Once the operation has been completed, reassemble the filtering panel Ref. 1 Fig. 19.

2 FIG. 19

EVERY 50 WORKING HOURS, CLEAN

THE FILTERING PANEL.

FIG. 19A
HP 7,5-10-15
HP 20

HP 7,5-10-15-20

7
8 8

()C67 Version

15.6 CLEANING THE SUCTION FILTER OR CHANGING THE FILTER

- Switch off the machine with pushbutton Ref. 1 Fig. 18: in this way the machine stops after 45 seconds of idle running.
- Disconnect the power supply by means of the disconnector switch, Ref. 3 Fig. 18 (screw-compressor) and Ref. 3A Fig. 18 (on the dryer if fitted)..

HOT PARTS INSIDE

- Remove the fixed protection device (machine cover) Ref. 2 Fig. 19.
- Remove the cover Ref. 7 Fig. 19A.
- Remove the filter Ref. 8 Fig. 19A.

AVOID DROPPING FOREIGN BODIES INTO THE SUCTION MANIFOLD.

- Clean the filter with a jet of air, working from inside to outside, DO NOT USE WATER OR SOLVENTS. Alternatively, fit a new filter.
- Clean the disk on which the filter rests with a clean cloth.
- Fit the filter and the cover.
- If necessary, dispose of the old filter in conformity with the local regulations in force.
- Close the fixed protection (machine cover) Ref. 2 Fig. 19 device again, using the appropriate safety screws.

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15.7 CHECKING THE AUTOMATIC AND MANUAL CONDENSATION EMPTYING (FOR DRYER AND TANK)

BEFORE CARRYING OUT ANY MAINTENANCE IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM
THE POWER MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION NETWORK.

The automatic and manual condensation drain must be checked (Rif. 1 every 500 hours and Ref. 2 every 24 working hours) Fig. 20.
Proceed as follows:
- Remove the filter panel Réf. 3 Fig. 20
- Press the "TEST" button, Ref. 1 Fig. 20, for a few seconds to check if the condensation is correctly emptied from the drainage pipe
- Check manual condensation emptying from the tank, to ensure that condensation is correctly emptied from the valve, Ref. 2 Fig. 20
(PURGE EVERY DAY).

6 FIG. 20

1A

5 3

15.8 CLEAN THE DIRT COLLECTION FILTER FOR DRYER (ON THE DRYER IF FITTED)
Proceed as follows:
- Close the tap Ref. 4 Ref. 20
- Depressurise the dryer by pressing the "TEST" condensation emptying button (for about 10-20 seconds) Ref. 1 Fig.20
- Switch off the machine with pushbutton Ref. 1A Fig. 20: in this way the machine stops after 45 seconds of idle running.
- Disconnect the power supply by means of the disconnector switch, Ref. 5 Fig. 20 (screw-compressor) and Ref. 6 Fig. 20 (on the dryer if fitted).
- Release pressure from the machine by turning on the tap Ref. 2 Fig. 20.
- Remove the filter panel Réf. 3 Fig. 20
- Remove the stopper Ref. 7 Fig. 20
- Remove the filter Ref. 8 Fig. 20
- Clean the filter with a jet of air, working from inside to outside
- Install the filter, fix the plug.
- Install the filter panel Réf. 3 Fig. 20

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15.9 CLEANING THE CONDENSER BATTERY (ON THE DRYER IF FITTED)

BEFORE CARRYING OUT ANY MAINTENANCE IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM
THE POWER MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION NETWORK.

The condenser must be cleaned every month.

Proceed as follows:
- Switch off the machine with pushbutton Ref. 1 Fig. 21: in this way the machine stops after 45 seconds of idle running.
- Disconnect the power supply by means of the disconnector switch, Ref. 3 Fig. 21 (screw-compressor) and Ref. 2 Fig. 21 (on the dryer if fitted)..

HOT PARTS INSIDE THE DRYER

- Remove the filter panel Rif. 4 Fig. 21

- Clean the condenser fins with compressed air ( See Fig A ). DO NOT USE WATER OR SOLVENTS.
- Instal the filter panel Rif. 4 Fig. 21

2 FIG. 21

Fig. A

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15.10 REPLACE THE LINE AFTER-CLEANER

BEFORE CARRYING OUT ANY MAINTENANCE IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM
THE POWER MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION NETWORK.

WARNING: internal corrosion can seriously compromise the safety of installation; check it when changing cartridge.

Proceed as follows:
- Close the cock Ref. 1 Fig. 22.
- Remove the filter panel Rif. 2 Fig. 22
- Depressurise the dryer by pressing the "TEST" condensation emptying button (for about 10-20 seconds) Ref. 3 Fig.22
- Switch off the machine with pushbutton Ref. 4 Fig. 22: in this way the machine stops after 45 seconds of idle running.
- Disconnect the power supply by means of the disconnector switch, Ref. 5 Fig. 22 (screw-compressor) and Ref. 6 Fig. 22 (on the dryer if fitted)..
- Remove the panel Rif. 7 Fig. 22
- Change the filter Ref. 9 Fig. 22.
- Stick the adhesive label showing the month and year for the next filtering element change (max. one year) on the filter bowl.
- Instal the panel Rif. 7 Fig. 22
- Open the cock Ref. 1 Fig. 22

6
FIG. 22
5

9
Afterfilter

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16.0 PERIODS OF INACTIVITY

If the machine has to remain inactive for a long period:

- Close the cock Ref. 1 Fig. 23.
- Remove the filter panel Ref. 2 Fig. 23
- Depressurise the dryer by pressing the "TEST" condensation emptying button (for about 10-20 seconds) Ref. 3 Fig.22
- Switch off the machine with pushbutton Ref. 4 Fig. 23: in this way the machine stops after 45 seconds of idle running.
- Disconnect the power supply by means of the disconnector switch, Ref. 5 Fig. 23 (screw-compressor) and Ref. 6 Fig. 23 (on the dryer if fitted).
- Release pressure from the machine by turning on the cocks Ref. 7 Fig. 23.
- Close the cocks Rif. 7 Fig. 23 off again after discharging all the residual air pressure.

6 FIG. 23

7
2

During periods of inactivity the weather must be protected against atmospheric agents, dust and humidity which could damage the motor
and the electrical system.
To restart the machine after periods of inactivity, consult the manufacturer.

17.0 SCRAPPING THE UNIT

If the machine is to be scrapped, it must be dismantled into parts of the same material, to be disposed of according to the local regulations in
force.

ALWAYS RESPECT THE REGULATIONS IN FORCE FOR DISPOSING OF OLD OIL AND OTHER POLLUTING MATERIALS
SUCH AS SOUND-DEADENING, INSULATING FOAM, ETC.

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18.0 LIST OF SPARE PARTS FOR ROUTINE MAINTENANCE

HP 7,5 HP 10 HP 15 HP 20
kW 5,5 kW 7,5 kW 11 kW 15
Ref DENOMINATION Code
8 10 13 8 10 13 8 10 13 8 10 13
bar bar bar bar bar bar bar bar bar bar bar bar
1 Suction air filter 6211473950         
2 Suction air filter 6211472350   
3 Oil filter 6211472650            
4 Separator cartridge 6221372850            
5 Filtering panel 2202251210            
7 Afterfilter 2258290114            
- Oil (5 L) 6215714000            

() C67 Version

FIG. 24
4
HP 7,5-10-15

3 1
5

2 HP 20

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19.0 TROUBLE-SHOOTING AND EMERGENCY REMEDIES

N.B. OPERATIONS MARKED   MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED PERSONNEL APPROVED THE
MANUFACTURER
ALL WORK MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED PERSONNEL. BEFORE CARRYNG OUT ANY
MAINTENANCE JOBS IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM THE POWER MAINS.

19.1 TROUBLE-SHOOTING AND EMERGENCY REMEDIES FOR SCREW COMPRESSOR

FAULT FOUND POSSIBLE CAUSES OBSERVATIONS

1) The machine does not start 1A - no power - check the power supply line,
Chapter 12.2
1B - the transformer protection device has - replace fuses
tripped
2) The machine does not start 2A - Phases incorrect - Verify phases sequence
the pilot lamp (Ref. 8 Fig. 17) is flashes. 2B - the main motor protection device has - to check possible motor failure
The pictograpf appears intermittently (Ref. tripped
7 Tab. B) 2C – Temperature switch on element oulet -environment temperature too high;
has tripped improve ventilation in the compressor
room, Chapter 9.2
  - cooling radiator is dirty, clean the
radiator
- oil level too low; top up the oil tank
3) The machine does not start 3A - The oil high temperature protection has - environment temperature too high;
the pilot lamp (Ref. 8 Fig. 17) is flashes. tripped improve ventilation in the compressor
The pictograpf appears intermittently (Ref. room, Chapter 9.2
5 Tab. B)   - cooling radiator is dirty, clean the
radiator
- oil level too low; top up the oil tank
4) The compressor does not reach working 4A - the compressed air consumption is
pressure too high
4B - the discharge electrovalve remains
closed.   - check the electric system
5) Excess oil consumption 5A - deteriorated oil separating filter   - change the oil separating filter,
oil level is too high Chapter 23

19.2 - PRESSURE LOWER THAN RATED PRESSURE (GRAPHIC Controller for fixed compressor)

FAULT FOUND POSSIBLE CAUSES OBSERVATIONS

1) The machine does not start 1A - no power - check the power supply line,
Chapter 12.2
1B - the transformer protection device has
tripped - replace fuses
2) The machine does not start 2A - Phases incorrect - Verify phases sequence
the pilot lamp (Ref. 5 Fig.17A) is flashes. 2B - the main motor protection device has - to check possible motor failure
The pictograpf appears intermittently tripped
(Status icons Shutdown) 2C – Temperature switch on element oulet -environment temperature too high;
has tripped improve ventilation in the compressor
room, Chapter 9.2
  - cooling radiator is dirty, clean the
radiator
- oil level too low; top up the oil tank
3) The machine does not start 3A - The oil high temperature protection has - environment temperature too high;
the pilot lamp (Ref. 5 Fig.17A) is flashes. tripped improve ventilation in the compressor
The pictograpf appears intermittently room, Chapter 9.2
(Status icons Shutdown)   - cooling radiator is dirty, clean the
radiator
- oil level too low; top up the oil tank
4) The compressor does not reach working 4A - the compressed air consumption is
pressure too high
4B - the discharge electrovalve remains
closed.   - check the electric system
5) Excess oil consumption 5A - deteriorated oil separating filter   - change the oil separating filter,
oil level is too high Chapter 23

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19.3 TROUBLE-SHOOTING AND EMERGENCY REMEDIES FOR DRYER
ALL WORK MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED PERSONNEL. BEFORE CARRYNG OUT ANY
MAINTENANCE JOBS IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM THE POWER MAINS.
N.B. OPERATIONS MARKED   MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED PERSONNEL APPROVED THE
MANUFACTURER
FAULT FOUND POSSIBLE CAUSES OBSERVATIONS
1) No compressed air passes through the 1A) The pipes are frozen inside  -The bypass valve of the hot gas is
dryer outlet broken or out-of-calibration
-The room temperature is too low and
the evaporators piping are obstructed
with ice
2) Presence of condensate in the pipings. 2A) The condensate separator does not work  -Check the solenoid exhaust valve
correctly  -Check the drainage timer

2B) The dryer is working outside its rating -Check the flow rate of treated air
-Check the room temperature
-Check the air temperature at the drier
inlet.

2C) The dryer is working under bad -Clean the condenser.

conditions of condensation  -Check the good operation of the fan.
3) The compressor head is very hot Make reference to 2B
(> 55 °C) Make reference to 2C
3A) The cooling circuit is not working with the  -Check if there are leaks of refrigerating
right gas charge gas.
 - Charge it again.
4) Motor cuts out on overload Make reference to 2B
Make reference to 2C
Make reference to 3A
5) The motor hums and does not start. The line voltage is too low. -Contact the electric power company
You switched the machine off and on -Wait a few minutes before starting the
again without leaving enough time for machine again.
the pressure balancing.

The starting system of the motor is  -Check the running and starting relays
defective. and condensers (if any)
6) The machine has stopped and does not The overload protection with has
restart even after a few minutes. intervened: make reference to
2B-2C-3A.

The motor has burnt out.

7) The compressor is very noisy. Troubles with the internal mechanical
parts or with the valves

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PART “B”
THIS PART “B” OF THE INSTRUCTIONS MANUAL IS RESERVED FOR PROFESSIONALLY SKILLED PERSONNEL
APPROVED THE MANUFACTURER

20.0 STARTING UP

BEFORE CARRYING OUT ANY OPERATION ON THE MACHINE, ENSURE THAT THE ELECTRIC POWER SUPPLY HAS
BEEN DISCONNECTED.
20.1 PREPARING FOR SETTING UP
After checking everything as indicated in Chap. 12.0, (installation) folow the instructions
20.2 Preliminary checks
Check the oil level Ref. 1 Fig. 25; when delivered the machine is filled with oil; if the oil level is not as intended, top up with the same oil as
the original type. If more than 3 months have passed between the inspection in the factory and the date of installation, lubricate the screw
group before starting up, following the procedure described below:
- Remove the cover Ref. 2 Fig. 25
- Remove the air filter Ref. 3 Fig. 25
- Pour a little oil into the suction unit.
- Reassemble the air filter Ref. 3 Fig. 25
- Reassemble the cover Ref. 2 Fig. 25
If more than 6 months have passed between the inspection in the factory and the date of installation, consul the manufacturer.

FIG. 25

OIL
1

3 2

20.3 CHECK THE DIRECTION OF ROTATION

- Check that all fixed guards are in their correct position.
- Connect the control board to the power supply with the disconnector switch of the line Ref. 1 Fig. 26.
- Start up the compressor pushing in sequence Ref. 1 button Fig. 26/C and immediately after about 5 seconds the Ref. 2 button
Fig. 26/C to stop if.
- If the rotation is correct, the paper sheet Ref. 4 is blown up (See Fig. 26/A)
- If the rotation is not correct, the paper sheet Ref. 4 remains flat (See Fig. 26/B) REFER TO THE CUSTOMER CARE SERVICE

ALL WORK ON THE ELECTRIC PLANT, HOWEVER SLIGHT, MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED
PERSONNEL.
- Disconnect the energy supply and invert two connections as per Ref. 1 Fig. 26
- IT IS ADVISABLE NOT TO DO ANYTHING ON THE MACHINE PANEL

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IF ALL THE INSTRUCTIONS FOUND IN THIS MANUAL HAVE BEEN OBSERVED THE MACHINE CAN BE STARTED.

ATTENTION: wait al least 45 seconds before starting the machine after a switch off

FIG. 26

1
FIG. 26 / C

This cable is part of the machine l~ 4 metres

Protect the power cable with a suitable channel.

FIG. 26 / A FIG. 26 / B

4
4

OK

PHASES INCORRECT

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21.0 GENERAL ORDINARY MAINTENANCE REQUIRES TRAINED PERSONNEL

BEFORE CARRYING OUT ANY MAINTENANCE JOBS IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT
FROM THE POWER MAINS.

MAINTENANCE SCHEDULE
These maintenance intervals are recommended for work environments that are not dusty and are will ventilated. For particularly dusty
environments, double the frequency of controls.
 Drain condensate from the air tank
Every Day (after use)  Check automatic condensation emptying
Every 50 working hours  Drain condensate from the oil collector
 Check the oil level
 Clean the filtering panel

Every 500 hours  Clean the air suction filter

 Clean the condenser battery (on the dryer if fitted)
 Clean the dirt collection filter
 Check belt tension

Every 2000 hours

 Change the oil
(or at least every year)
 Change the oil filter
 Change the suction filter
 Change the filter mesh of dryer condensate drain
 Replace the line afterfilter (change the filter cartridge at least once a year)

Every 4000 hours

 Clean the finned surface of the air-oil cooler
(or at least every 2 years)
 Change the oil separating filter
 Service kit for dryer condensate drain
 Change the filter panel
 Replace the belts

Every 8000 hours

 Service kit for non return valve
(or at least every 3 years)
 Change the dryer condensate drain
 Service kit for minimum pressure valve and thermostatic valve
 Kit revision intake valve

Every 24000 hours  Kit revision of the compressor unit

N.B.: THE OPERATIONS MARKED  ARE DESCRIBED IN PART "A" OF THIS MANUAL ON CHAPTER 15.2

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22.0 CHANGING THE OIL

BEFORE CARRYING OUT ANY MAINTENANCE JOBS IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT
FROM THE POWER MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION NETWORK.
Oil changing is an important operation for the compressor:
if the lubrication of the bearings is not efficient, the compressor life will be short.
The oil must be changed when the machine is still warm, that is immediately after stopping it.
The suggestions listed below should be scrupulously followed.
After draining the old oil out of the machine Ref. 2 Fig. 27.
- Completely fill the oil collector Ref. 1 Fig. 27.
- Pour a little oil into the suction unit.
- Start the compressor.
- After about 1 minute switch off the machine by pressing “STOP” (Ref. 3 Fig. 27) after 45 seconds of idle running the machine will switch
off.
PROCEED AS DESCRIBED AT POINT CHAPTER 15.4

FIG. 27

OIL

2 3

THE OLD OIL MUST BE DISPOSED OF IN COMPLIANCE WITH THE REGULATIONS IN FORCE.

NOTE ON LUBRICANTS
When delivered the machine is filled with oil.
In normal conditions of use, these lubricants have proved to be able to withstand use for as many as 4.000 hours. However, due to the
external polluting agents that get into the compressor with the air that it takes in, it is advisable to change the oil at more frequent intervals,
as indicated on the routine maintenance chart. If the compressor is being used at high temperatures (continuous operation above 90 °C) or
in particularly severe conditions, we advise changing the oil at shorter intervals than those recommended in the maintenance chart.
DO NOT TOP UP WITH DIFFERENT OILS

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23.0 REPLACE THE DE-OILER FILTER AND THE OIL FILTER

BEFORE CARRYING OUT ANY MAINTENANCE THE MACHINE MUST BE STOPPED, CUT OFF THE MACHINE FROM THE
ELECTRICAL MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION CIRCUIT, CHECK THAT THE MACHINE IS NOT
UNDER PRESSURE.
Before proceeding with the replacement of the de-oiler filter or the oil filter check that there is no pressure in the machine: check the
pressure gauge Ref. 1 Fig. 28.
- Lubricate the filter seals with a little oil before fitting.
- Tightening must be done by hand.

FIG. 28 FIG. 29

1
A

24.0 BELT TENSION

BEFORE CARRYING OUT ANY MAINTENANCE THE MACHINE MUST BE STOPPED, CUT OFF THE MACHINE FROM THE
ELECTRICAL MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION CIRCUIT, CHECK THAT THE MACHINE IS NOT
UNDER PRESSURE.

Tightening or retightening new belts 1 - F = 5 kg., force to be applied at the

Proceed as follows: centre line, at right angles to the new belt.
HP 7,5-10-15
- Remove the fixed protection device Ref. A Fig. 29. KW 5,5-7,5-11
2 - f = 7 mm., clearance after the
- Slacken the screws by half a turn Ref. 1 Fig. 30 application of F. (after 100 h operation
- Loosen the locknut Ref. 2 Fig. 30 f = 12 mm.)
- Adjust the belt tension by turning the screw Ref. 3 Fig. 30 1 - F = 2,5 kg., force to be applied at the
HP 20 centre line, at right angles to the new belt.
- Lock the locknut again Ref. 2 Fig. 30 KW 15 2 - f = 7 mm., clearance after the
- Close the screws again Ref. 1 Fig. 30 () C67 Version application of F. (after 100 h operation
- Refit the fixed protection device with its safety screws Ref. A Fig. 29. f = 6 mm.)

2 2 FIG. 30
3
3
1
1
1
1

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25.0 REPLACING THE ELECTRIC MOTOR

BEFORE CARRYING OUT ANY MAINTENANCE THE MACHINE MUST BE STOPPED, CUT OFF THE MACHINE FROM THE
ELECTRICAL MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION CIRCUIT, CHECK THAT THE MACHINE IS NOT
UNDER PRESSURE.
25.1 DISASSEMBLING THE COOLING FAN AND CONVEYOR (Fig. 31)
Proceed as follows:
- Remove the external panels.
- Block the rotation of the motor; insert the spanner Ref. 1 into the pulley holes.
- Unscrew the fan fastening screw Ref. 2 (), use a spanner with an extension.
- Remove the cooling fan Ref. 3.
- Remove the panel Ref. 4
- Remove the screws that fasten the conveyor Ref. 5 to the electric motor.
- Extract the conveyor Ref. 6 from the suction side.

FIG. 31

3 5
6
4

25.2 DISASSEMBLING THE ELECTRIC MOTOR (Fig. 32)

Remove the cooling fan. (See Cap. 25.1)
- Slacken the screws Ref. 5 ().
- Loosen the locknut Ref. 6
- Slacken off the adjustment screw Ref. 7.
- Remove the transmission belt Ref. 8
- Remove the motor pulley Ref. 9
- Disconnect the electric cables from the base-plate.
- Loosen the panel Rif. 10
- Loosen the supporting pad Rif. 11.
- Remove the screws that fasten the conveyor Ref. 12 to the electric motor.
- Remove the screws Ref. 13 (), fastening motor.
- Extract the motor-conveyor Ref. 14.

6 6 FIG. 32
7
7 13
5
5 14
5
5
8 12

11

9
10

() Tightening torque = N.m 55

() Tightening torque = N.m 30
() Tightening torque = N.m 45

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26.0 OLEOPNEUMATIC DIAGRAM

1 AIR FILTER 13 AIR VESSEL

2 REGULATING VALVE 14 SAFETY VALVE
3 COMPRESSOR 15 SAFETY TERMOSTATIC
4 OIL DRAIN 16 ELECTRIC MOTOR
5 AIR-OIL RECEIVER 17 NO-LOAD RUNNING SOLENOID VALVE
6 OIL FILTER 18 OIL LEVEL
7 THERMOSTATIC VALVE 19 MANUAL DRAIN VALVE
8 OIL COOLER 20 UNLOADER REGULATING VALVE
9 PRESSURE SENSOR 21 IMPURITY TRAP
10 AIR LINE FILTER 22 CONDENSATE ELECTRONIC DRAIN VALVE
11 MINIMUM PRESSURE VALVE 23 AIR COOLER
12 AIR-OIL SEPARATOR 24 TEMPERATURE SENSOR

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27.0 CALIBRACION FOR DRYER

BYPASS VALVE FOR HOT GAS

N.B. Tthese valves have already been calibrated and they do not require any adjistment. A dew point different from the rated one generally
depends on causes which are not attributable to their operation.
1) Closing cap
2) Adiusting screw
WORKING PRESSURES AND TEMPERATURES OF R134a / R404a 1
SUCTION SIDE OF
REFRIGERATION COMPRESSOR
Evaporat.
Evaporating Evaporating 2
Temperat.
Pressure bar Pressure bar
°C
R134A R404A
RATED VALUES 1÷2
(Temperat. 20 °C) 2,1 ÷ 2,3 4,3 ÷ 4,5
27.1 FLOW DIAGRAM OF THE DRYER
AIR OUTLET
AIR INLET

1 COMPRESSOR 8 REFRIGERANT FILTER

2 CONDENSER 9 HOT GAS BYPASS VALVE
3 MOTOR FAN 10 AIR-TO-AIR EXCANGER
4 EVAPORATOR 11 DEW POINT THERMOMETER
5 SEPARATOR 12 FAN PRESSURE SWITCH
7 EXPANSION CAPILLARY TUBE

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