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    WPS 010

    Uploaded by

    arefpiri

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    WPS 010

    Uploaded by

    arefpiri
    7 views2 pages

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    WPS-010

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    © © All Rights Reserved

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    7 views2 pages

    WPS 010

    Uploaded by

    arefpiri

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    DALAHOO COMBINED CYCLE POWER PLANT

    ....t
    ~I;S~jAJ
    IS);JI) >:~TIS~ c.»> $J WELDING PROCEDURE SPECIFICATION
    (ASME.SEC IX)
    FARAB Doc :T16-2-00-HR-G-91-DOC-702
    -,.;1,11 ~ , ~:~~l.w .:.>I)11
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    Page 22 of 45
    COMPANY NAME : yl.) ~ u~L.. CLIENT : FARAB
    W.P.S NO: 010 SUPPORTING P .Q.R NO : PQR-05
    REVISION NO : 0 DATE: 30/07/2018
    WELDING PROCESS(ES) : GTAW/SMAW TYPE(S): MANUAL
    Joint Details
    60"

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    Joints (QW-402)
    Joint Design Single- V Groove + Fillet
    Backing No
    Type Of Backing Material N/A

    Base Metals (QW-403)

    PNO: 15E PNO: 15E


    Group NO: 1 Group NO: 1
    Specification : A213 A 335,A 182,A 234 TO Specification : A213 A 335,A 182,A234,A 387
    Type & Grade : T91 ,P 91 ,F 91 ,WP 91 II Type & Grade : T91 ,P 91 ,F 91 ,WP 91 ,91 Cl.2
    Chemical Analysis : 9Cr-1Mo-V Chemical Analysis : 9Cr-1Mo-V

    Thickness Range : Groove : Thk 1.5-68 mm Fillet : Unlimited


    Pipe Dia Range : Unlimited

    Filler Metals (QW-404)

    Specification NO (SFA) : SFA-5.28 SFA-5.5


    (Class): ER 90S-B9 9015-89
    F- Number: 6 4
    A- Number: 5 5
    Size Of Filler Metals : 2.4 mm 3.25-4.0 mm
    Electrode Flux (Class) : N/A N/A
    Flux Trade Name : N/A N/A
    Consumable Insert : N/A N/A
    Other :Filler metal baking and holding according to manufacturer instruction on their bags.
    Weld Metal (max deposited): Groove : Up to 30 mm Groove : Up to 68 mm
    FILLET : Unlimited FILLET : Unlimited
    Drying Temp: 300-350"C For 2 hr
    Brand: AMA & bohler &Esab
    Positions (QW-405)

    Position(s) Of Groove : Groove: All Fillet: All


    Welding Progression : • Up o Down
    Position(s) Of Fillet: Fillet: All

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    DALAHOO COMBINED CYCLE POWER PLANT

    WELDING PROCEDURE SPECIFICATION


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    IS))ll ' ~T 151A c;l? (ASME.SEC IX) I I


    FARAB Doc :T16-2-00-HR-G-91-DOC-702 Page 23 of45
    COMPANY NAME : yl.)..,........;u~t...
    CLIENT: FARAB
    W.P.SNO: 010 SUPPORTING P.Q.R NO: PQR-05
    REVISION NO : 0 DATE: 30/07/2018
    WELDING PROCESS(ES) : GTAW/SMAW TYPE(S): MANUAL
    PreHeat (QW-406)
    Preheat Temperature Min . under (13 mm)the rate shall be(15o·q & in other THK (205 .C)
    lnterpass Temperature Max . 300°C
    Preheat Maintenance Yes
    Post Heat Temp . Min("C) : 300- 1 hr
    Post Weld Heat Treatment (QW-407)

    PREHEATING: under (13 mm)the rate shall be(150"C) & in other THK (205"C)
    Holding Time/Temp: Min 730-775°C and min1 hr/in , Min. 2 hr (T<5 inches)5hr plus 15 min for each additional inch (T>5 inches)
    Heating Rate : above(425"C)the rate shall not more than(222"C) per hr divided by the max thickness of material in inches at the weld .
    Cooling Rate : above(425"C)the rate shall not exceed(425"C) per hr divided by the max thickness of material in inches at the weld .

    Gas (QW-408)

    Gas(es) Mixture Flow Rate


    Shielding: Argon 99.99% 10-12 UMin
    Trailing: N/A N/A N/A
    Backing: N/A N/A N/A

    Electrical Characteristics (QW-409)

    Current (AC or DC) : DC Tungsten Electrodes : 2.4 mm, 2% Thoriated


    Polarity: GTAW (-) , SMAW (+) Mode Of Metal : N/A
    Ampers (Range) : GTAW 100- 130 , SMAW 100-160 Transfer For GMAW : N/A
    Volts (Range) : GTAW 12-14 , SMAW 25-26 Wire Feed Speed : N/A

    Technique (QW-410)

    String Or Weave Bead : Root : String • Others : Weave


    Orrifice Or Gas Cup Size : N/A
    Initial and lnterpass Cleaning : Brushing/Grinding
    Method Of Back Gouging : N/A
    Oscillation : N/A
    Multiple Or Single Pass(per side) : Multiple
    Multiple Or Single Electrode : Single
    Travel Speed Range : As Below
    Peening: Not Allowed
    Other: N/A

    Filler Metal Current Travel


    Layers process Volt range Other
    Class Diam. Polarity Amp range speed
    Root &Hot GTAW ER 90S-89 2.4 mm DC(-) 100-130 12-14 12-13 em/min
    Fill SMAW E 9015-89 3.25 mm DC(+) 100-120 25-26 10-15 em/min
    Fill SMAW E 9015-89 4.0mm DC(+) 140-160 25-26 14-20 em/mi n
    GTAW shall be minmum two layers , next layer could be by SMAW
    1. Any P-No.15E Gr. No. 1 Material in QW-422 of ASME Sec. IX

    WPSNO Prepared Checked Approved page

    010 M.ASADI ..,..l_,.;.,......,..,w.>£ ~ .J.Aidi Mr. Fazlalizadeh 2 of2


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