EXPANDER SYSTEM

PIVOT PIN
PREVENT THE FORMATION OF LUG WEAR
2 EXPANDER SYSTEM I BRAND STORY
PIVOT PIN
ENGINEERING
EXPERTISE
In the world of heavy industry, where It all started in the 1950s, when twin
massive machines, vehicles and brothers Everth and Gerhard Svensson
equipment build and shape our were hard at work building roads across
civilization, details matter — including the the Swedish countryside. One day, when
pivot joints on your excavators and heavy a pivot pin was pushing loose again, a
vehicles. Lug wear leads to equipment frustrated Everth popped a nail in the
breakdown, which results in downtime, lughole and the idea for the Expander
production shortfalls and in the worst System was born.
case scenario, injury. Construction,
Today, we are the global leader in pivot
mining and forestry companies across
pin technology and we are on a mission
the globe need a solution that
to reset the limits of industrial operations.
permanently eliminates lug wear and
From the award-winning design of our
empowers them to meet the challenges
solutions and the fail-safe delivery of our
of everyday industrial operations. At
products, to the way we tackle each
Expander System, we develop and deliver
individual customer challenge — we will
those solutions 24/7.
find the perfect pivot pin solution for you.

BRAND STORY I EXPANDER SYSTEM 3

ON A MISSION
TO REDEFINE
PERMANENT
D

A B

Expanding sleeves for a perfect fit

The Expander System consists of an assembly
that includes: an axle tapered at both ends,
two expansion sleeves, two tension washers
and two fasteners.

4 EXPANDER SYSTEM I THE PRINCIPLE

How it works

A B C D
Upon tightening the The sleeves expand, Once retorqued, the The tapered axle makes
fasteners, the washer conform to the lugs and system locks from both it easy to remove and
presses the slotted lock the system in place. sides and significantly reinstall compared to
expansion sleeve up the increases stability. traditional straight pins.
tapered ends of the pin.

Benefits of the Expander System

-- Permanent solution to lug wear
-- Quick and easy to install and remove
-- Increased life expectancy of bushings,
bearings and seals
-- Increased safety against breakage EXPANDER SYSTEM TRADITIONAL STRAIGHT
-- Machine parts that are cheaper and FORCE ON LUG PIN FORCE ON LUG
easier to use

Pressure distribution is key Winner of the Swedish

The pressure distribution from the pivot pin onto the Innovation Development Award
lug can be described by the Hertz contact formula. The Expander System is a recipient of the Swedish
A conventional system only distributes the load onto Innovation Development Award, in memory of Alfred
a very small area, due to the play needed to mount Nobel. The award was presented by the Swedish
the pin into the lug. The Expander System Minister of Industry.
distributes the pressure over the whole contact area
in the direction of the force.

The Expander System can also be combined with

Nord-Lock washers for vibration-intense applications.

THE PRINCIPLE I EXPANDER SYSTEM 5

THE EXPANDER
DIFFERENCE
Experts in the design and manufacture of machinery deserve to partner
with experts in pivot pin technology. Whatever your machine, industry or
application, we will create the perfect pivot pin from the first installation.

Lower your costs and produce a smarter machine OEM first fit advantages
-- No need for additional fastening holes, threads or welding of -- Increase your customer satisfaction
locking ring on the machine with a permanent solution to lug wear

-- No need for fine machining in the lugs as the Expander System -- Offer your customers the market’s
makes it possible to use wide tolerances (H9 and Ra <3,2) best lifetime and total cost solution

-- No need for surface preparation -- Access technical support from an

engineering team that understands
-- Tapered axle ends and possibility for oversized lug holes
your pivot issues
makes axle assembly and removal very easy
-- Safety stock handling
-- Less axle stress
-- Access all pivot pin designs, place
-- Axial stabilizing effect by strong double sided locking
orders and follow production stages
-- Up to 5 times longer service life of bushings and bearings in the web shop
compared to a straight pin due to less pivot movement
-- Order tracking

MAXIMIZE SAFETY AND MINIMIZE

Replacing a traditional straight pin with an Expander
System pivot pin of the same diameter maximizes safety

THE RISK OF AXLE BREAKAGE and minimizes the risk of axle breakage. The system’s
double sided axial locking makes a stronger machine.

Approx. Expander System The axle ends are fixed in the lugs by Approx. Traditional straight pin The axle ends are only supported
the expanding sleeves and the load from the bottom due to the play
Load case: Fixed supports case cuts the axle stress in half. Load case: Simple supports needed during installation.

These are the maximum stresses Stress at center.

Stress at ends and are equal and opposite. If cross-section is constant,
At load
Stress is zero at x = ¼ l this is the maximum stress.

F = Force, Wel = section modulus (also known as S or Z).

6 EXPANDER SYSTEM I THE SOLUTION

Basic illustration of

EXPANDER SYSTEM VERSUS TRADITIONAL STRAIGHT PIN

Expander System Traditional straight pin Traditional straight pin

with locking ring with flag washer

THE SOLUTION I EXPANDER SYSTEM 7

NO MORE
LUG WEAR
– EVER
The Expander System is perfect for repairs. Even if the
lugs are badly worn, a repair can be made in the field with
minimum downtime. If the lugs are worn, the sleeves
simply expand to conform with the wear pattern and lock
the system in place without the need for time consuming
and expensive welding and line boring — just retorque.

In the Expander web shop you can get information on delivery

lead time, order and find examples of the many pivot pin
positions we have produced.

Please visit our web shop:

nord-lock.com/shop-expander

Aftermarket advantages
-- Spare parts can be supplied regardless of the age of the equipment
-- Greasing through the axle allows you to change to an automatic
lubrication system
-- Short lead times
-- Access all pivot pin designs, place orders and follow production
stages in the web shop
-- Order tracking

8 EXPANDER SYSTEM I FIRST FIT & AFTERMARKET

COST SAVINGS
FOR WORKSHOPS
AND CUSTOMERS
SOLUTION USING LINE BORING AND TRADITIONAL STRAIGHT PIN
Repair work cost Axle cost Equipment downtime / cost

Material

1 Remove existing pin Time to drive to workshop

2 Mount line bore equipment Time to do all the repair steps
3 Line bore (make the lug hole round) Time to drive to work site
4 Weld the lug hole Cost for replacement machine
5 Line bore (to right tolerance)
6 Remove the line bore equipment
7 Paint/repair after equipment
8 Mount new pin

SOLUTION USING EXPANDER SYSTEM

Repair work cost Axle cost Equipment downtime / cost

SAVINGS SAVINGS

Material

1 Remove existing pin Time to retorque

2 Mount Expander System

FIRST FIT & AFTERMARKET I EXPANDER SYSTEM 9

A PIVOT PIN FOR
ANY CHALLENGE
The widest product range in the industry
Expander System provides advanced, cost-effective pivot pin
solutions that prevent lug wear — once and for all. We have the
widest product range in the industry that has been installed in
more than 10,000 machines. The Expander System software enables
quick and easy customization of designs for new applications.
Our production sites ensure swift, reliable delivery worldwide.

CUSTOM SOLUTIONS
Custom Expander System pivot pins are specifically adapted to suit
your needs, including materials, hardening treatments, surface coatings
and tolerances. Our products are always produced using the highest
quality materials and we perform rigorous testing to ensure they meet
your expectations for fast installation and removal.

10 EXPANDER SYSTEM I PRODUCT RANGE

 NUT AND WASHER BOLT FASTENER BOLT FASTENER WITH THROUGH BOLT DESIGN
WITH WASHER RECESSED WASHER
For applications with no For applications with no For applications with moving For applications with space
obstacles around the pivot joint obstacles and pivot joint obstacles and a large lug width constraints on one side
diameters ≥ 38 mm

Axle
External thread Internal thread Internal thread Through bolt
variant

Fastener Hex head bolt Hex head bolt Hex head through bolt
Hex nut/Hex nut
Side 1/Side 2 /Hex head bolt /Hex head bolt /Flush mount fastener

Obstacles
Moving obstacle No obstacle
outside lugs No obstacle/No obstacle No obstacle/No obstacle
/No obstacle /Fixed obstacle
Side 1/Side 2

Greasing External or
External or Internal greasing External or Internal greasing External or Internal greasing
of pivot Internal greasing

Standard
Ø 15 mm–100 mm Ø 38 mm–160 mm Ø 38 mm–160 mm Ø 25 mm–160 mm
pin Ø-range

Pin length < 2000 mm < 2000 mm < 2000 mm < 500 mm

Special Upon request Upon request Upon request Upon request

FLAT HEAD FASTENER MULTI-BOLT STEPPED PIN WITH OFFSHORE

ARRANGEMENT AXIAL LOCKING
For applications with moving For heavy-duty applications With axial locking for hitch For offshore applications;
obstacles and a narrow lug and large diameters pin applications DNV 2:22/ OS E-101 and
width API 8C/ISO 13535 norms

Axle
Internal thread Multi-bolt internal thread Internal thread Internal thread
variant

Flush mount fastener + mounting

Fastener Multi-hex head bolt Hex head bolt Hex head bolt
tool/Flush mount fastener +
Side 1/Side 2 /Multi-hex head bolt /Hex head bolt + spanner nut /Hex head bolt
mounting tool
Obstacles
Moving obstacle
outside lugs No obstacle/No obstacle No obstacle/No obstacle No obstacle/No obstacle
/Moving obstacle
Side 1/Side 2

Greasing
External or Internal greasing External or Internal greasing External or Internal greasing External or Internal greasing
of pivot

Standard
Ø 40 mm–160 mm Ø 70 mm–400 mm Ø 38 mm–160 mm Ø 20 mm–400 mm
pin Ø–range

Pin length < 2000 mm < 2000 mm < 1000 mm < 2000 mm

Special Upon request Upon request Upon request Upon request

PRODUCT RANGE I EXPANDER SYSTEM 11

MORE POWER
BEHIND YOUR
PRODUCTIVITY
From structural strength calculations to the dimensioning and production of your
complete pivot pin axle – our personalized service will accompany you throughout
the pivot pin creation process. With your pivot pin project in safe hands, you can
dedicate more time to other areas of the machine building process.

Heavy machinery and

Expander System – the perfect match
Certificates and approvals:
-- DNV
-- TÜV
-- ISO:9001
-- ISO:14001
We can deliver certificates and testing according to
your needs. For example, 3.1 material certificates or Traceability
Ultrasonic, Magnetic particle and Charpy testing.
All Expander System pivot pins are marked with
a lot number traceable to steel quality and
manufacturing order. It is possible to mark the
axles with your brand to let your customers
Field tested and certified know that you take pride in the details.
The patented Ex­pander System has been endurance
tested for over 50,000 hours with­out failure and over
1 mil­lion Expander System pivot pins have been
installed in more than 60,000 types of applications.
Our know-how ensures each pivot pin sys­tem performs
as expected from the moment it is installed until the
end of its intended life cycle, giving you more machine
uptime and lower maintenance costs.

The industry’s first

full Lifetime Warranty
We are the only manufacturer in the industry
with a 10-year or 10,000-hour warranty.

12 EXPANDER SYSTEM I EXPERTISE

WE HAVE CUSTOMERS IN EVERY INDUSTRY

CONSTRUCTION STEEL RAILWAY

BRIDGE FORESTRY & MINING &

BUILDING AGRICULTURE QUARRYING

MANUFACTURING ENERGY & POWER SHIPBUILDING

& PROCESSING GENERATION & MARINE

MACHINE
OIL & GAS TRANSPORTATION
BUILDING

EXPERTISE I EXPANDER SYSTEM 13

LIGHTNING-QUICK
DIGITAL DESIGN
AND PRODUCTION

Expander System has optimized production lines for both

high and low volume manufacturing. Our production
facilities are equipped to enable high-speed manufacturing
and delivery of complete pivot assemblies. We invest in the
latest production technology to ensure maximum capability
and quality, and we produce all parts of the pivot pin system.
The Expander System software ensures fast and effective
evaluation, design and production.

Quality assurance
Each Expander System pivot pin is inspected throughout the
manufacturing process, prior to approval for release. With the
latest in digital technology, we can control the entire process,
from design to distribution, giving you the high-quality product,
delivery and performance you deserve.

We speak your language

With several production facilities and technology centers, as well as
sales representation all over the globe, we are never far from our
customers. Whether you need general knowledge about our solutions,
technical support, delivery of a customized pivot pin or one of our
standard range solutions ― we guarantee that it will be provided.

14 EXPANDER SYSTEM I PRODUCTION

PRODUCTION I EXPANDER SYSTEM 15
 MINING &
QUARRYING
Severe vibration of heavy machinery is a big
challenge in mining.The Expander System is the
most vibration-resilient pivot solution available,
especially when combined with Nord-Lock
wedge-locking washers. It significantly reduces
maintenance and downtime in any mine or quarry.

Applications
-- Loading and hauling equipment
-- Drilling equipment
-- Excavators
-- Rock drills
-- Special machines
-- Mechanical scalers

16 EXPANDER SYSTEM I MARKET SEGMENTS

CONSTRUCTION
Safety and productivity are Applications
paramount on any construction site,
-- Articulated haulers
where the continuous operation of
equipment and machines makes -- Excavators
lug wear prevalent. The Expander -- Dump trucks
System prolongs the lifetime of -- Snow ploughs
pivot joints, adding an extra layer -- Backhoes
of security to the job site and
-- Wheel loaders
boosting productivity for a wide
range of construction applications. -- Cranes
-- Bulldozers

MARKET SEGMENTS I EXPANDER SYSTEM 17

 FORESTRY &
AGRICULTURE
Forestry and agricultural machinery often work
in isolated locations, far away from workshops
and technical support. This makes them
susceptible to long bouts of downtime if they
break down. The Expander System is quick and
easy to install and remove, allowing for on-site
maintenance and substantially decreasing the
production losses associated with downtime.

Applications
-- Harvester heads -- Sprayers
-- Special equipment -- Articulated Tractors
-- Skidders -- Harvesters
-- Feller bunchers -- Loaders
-- Loading machines

18 EXPANDER SYSTEM I MARKET SEGMENTS

OIL & GAS
The handling and setup of drilling equipment
is an extremely important part of the oil and
gas industry. The Expander System increases
control and precision during setup, while
enhancing safety on the rig or extraction site.
DNV certified, the Expander System also
minimizes maintenance and downtime.

Applications
-- Hatches -- Dredgers
-- Pipe-handling -- Motion
systems compensation
-- Roughnecks machinery
-- Clevis -- Visors
-- Retractable dolly -- Travel equipment
systems -- Pipe racks
-- Cranes -- Thrusters
-- Top drives

MARKET SEGMENTS I EXPANDER SYSTEM 19

 MANUFACTURING
& PROCESSING
From paper mills to energy plants, optimized uptime is the goal, and
constant motion is the challenge for pivot systems. The Expander System
product range offers a wide variety of options to meet any manufacturing
or processing need, including customized solutions for niche applications.

Applications
-- Paper mills Cutter, sludge filter, center roller, jack-screw
-- Saw mills Balers, intake, trimmer
-- Energy plant Roaster, stoker feeder, grapple
-- Steel mills Cooling bed, tensioning arm, oscillator machines,
segment machines, side roller guides, side tensioner frame

20 EXPANDER SYSTEM I MARKET SEGMENTS

OTHER
SEGMENTS
-- Wind -- Shipbuilding &
Marine
-- Waste
-- Transportation
-- Railway
-- Material Handling
-- Draw bridges

MARKET SEGMENTS I EXPANDER SYSTEM 21

SAFEGUARDING
HUMAN LIVES
In 1982, Nord-Lock developed the original
wedge-locking technology that secures
bolted joints. Since then, our family has

AND CUSTOMER
grown to include a range of cutting-edge
bolting technologies that together, provide
the most comprehensive bolting solutions

INVESTMENTS
on the market.
Owned by Swedish investment group
Latour, Nord-Lock Group is a global partner
for all industries. We are present in 65
countries, with six production plants and
six technical facilities around the world.
Nord-Lock Group is on a mission to make
the world a safer place and help our
customers go beyond what’s possible.
With a unique combination of bolting
expertise and a comprehensive product
range, we will provide you with the best
solution for your bolting challenge.

Creator of the original Inventor of the patented Pioneer in innovative Leader in pivot pin
wedge-locking washer Superbolt multi-jackbolt hydraulic bolt tensioning, technology, on a mission to
technology and global tensioners, designed to specializing in extreme end lug wear on industrial
leader in industrial eliminate unsafe environments. sites everywhere.
washer solutions. bolting methods.

22 EXPANDER SYSTEM I NORD-LOCK GROUP AT A GLANCE

 65+
COUNTRIES

25+
OFFICESWORLDWIDE

500+
EMPLOYEES

6
PRODUCTIONPLANTS

6
TECHNICALCENTERS

NORD-LOCK GROUP AT A GLANCE I EXPANDER SYSTEM 23

 PIVOT PIN
ENGINEERING
EXPERTISE
Now it is your turn to make lug wear a thing of the
past. Whatever challenges lug wear is causing
your excavators, mobile cranes and dump trucks,
we will work with you to maximize uptime and
minimize maintenance costs.
Over 30-years of advancing and perfecting our pivot
pin technology has given us unprecedented
expertise in the sector. No matter your engineering
challenge ― Expander System has the perfect pivot
pin solution for you.
00005EN • 2018-09

Expander System Sweden AB Expander Americas Inc. Nord-Lock Group

Tel: +46 (0) 120 29900 Toll-Free: +1-888-935-3884 Tel: +46 40 602 46 00
Email: info@expander.se Email: info@expandersystem.com Email: info@nord-lock.com
www.expandersystem.com www.expandersystem.com www.nord-lock.com

© Copyright 2018 Nord-Lock Group.

NORD-LOCK, SUPERBOLT, BOLTIGHT and EXPANDER SYSTEM are trademarks owned by different companies within the Nord-Lock Group.
All other logos, trademarks, registered trademarks or service marks used herein are the property of the Nord-Lock Group. All rights reserved.