TEMPORARY MANUFACTURING

TMD NO: 1821

DEVIATION REV: -
Use right ARROW key (→) to move through document. APPVL: DATE: 04/13/18

IN HOUSE DEVIATION:

FIELD DEVIATION: SERVICE DOCUMENT NUMBER: PUSH PULL

PREPARED BY: DAVID COUTURE

DWG/PART NAME: TMD1821 / REPLACE LOADER REXROTH VALVE WITH PARKER VALVE

PART NUMBER: 103745 (5000H, 5050H) OR 105884 (6830)

MODEL NUMBER: 5000H, 5050H, 6830

REASON FOR DEVIATION:

REXROTH VALVE IS DISCONTINUED (NO SUPPLY)

EFFECTIVITY (Serial Numbers):

5000H 2H-XXX, 5050H 64-XX, 6830 48-XX

LONG TERM SOLUTION/CLOSURE:

LEAVE IN PLACE FOR RETROFIT OF PREVIOUS MACHINES PRIOR TO 5000H 2H-354, 5050H 64-02, , 6830 48-08

ECO CLOSURE: NO YES ECO#:

COPY
APPROVALS (Initial): COPY TO THE FOLLOWING: SERVICE DEPARTMENT COMMENTS:
Circle One
PROJ. ENG: NTA N David Downing Dawn Greene
DOC CONTROL: RS N

MANUFACTURING: DG Y MFG. LEAD DISTRIBUTION: (Circle as required)

SERVICE: GH N H. Carver J. Sigfridson

J Wittenberg
MASTER SCHEDULER: DG Y

PURCHASING: DG Y Date Required:

Sheet 1
 TEMPORARY MANUFACTURING
TMD NO: 1821
DEVIATION REV: -
STEP 1. Complete BILL OF MATERIAL (Add, Delete, Change):
Check One: BILL OF MATERIALS
Add Delete Change Item Qty Part Number DESCRIPTION

X 1 103745 LOADER,PETERSON 180,ASSEMBLY (5000H, 5050H)

X 2 1 91396 VALVE,LOADER,ASSEMBLY

X 3 105884 LOADER,ROTOBEC 180,ASSY (6830)

X 4 1 103873 VALVE,LOADER,ASSEMBLY

X 5 1 125274 VALVE,SHUTOFF,ASSY

X 6 1 126176 VALVE,LOADER,5-SECT,ASSY

X 7 2 C04C040BA BOLT,HXHD,G8, .25X 2.50NC

X 8 4 C06C024BA BOLT,HXHD,G8, .38X 1.50NC

X 9 4 E0600000A WASHER, HARD FLAT, 3/8", USS

X 10 4 I0400000A WASHER, HARD FLAT, 1/4", SAE

X 11 4 I0600000A WASHER, HARD FLAT, 3/8", SAE

X 12 2 P04C000BA NUT,CRIMP LOCK, .25-20NC

X 13 4 P06C000BA NUT,CRIMP LOCK, .38-16NC

X 14 1 62061-048.50 HOSE,JS-20 K77C-20 J7-20

X 15 1 92031-024.50 HOSE,JS-24 L-24 JS-24

X 16 1 73287-018 HOSE,JS-06 M3K-06 J9-06

X 17 1 73287-074 HOSE,JS-06 M3K-06 J9-06

X 18 1 73287-020.50 HOSE,JS-06 M3K-06 J9-06

X 19 1 81592-019 HOSE,JS-06 M3K-06 JS-06

X 20 1 107251-080 HOSE,JS-08 H-06 J9-06

X 21 1 58196-084 HOSE,JS-12 H-12 J9-12

X 22 1 126184-116 HOSE,JS-12 H-12 J5-12

X 23 1 107902-075 HOSE,06-12 M3K-12 JS-12

X 24 1 61487-079 HOSE,06-12 H-12 J9-12

X 25 1 99747-076 HOSE,06-10 H-10 J9-10

X 26 1 99748-078 HOSE,06-10 H-10 J1-10

X 27 1 82496-093.50 HOSE,JS-08 M3K-08 J9-08

X 28 1 85195-093.50 HOSE,JS-08 M3K-08 J1-08

X 29 1 99748-108 HOSE,06-10 H-10 J1-10

X 30 1 99747-111 HOSE,06-10 H-10 J9-10

End of Bill of Material. Arrow DOWN to Steps 2 and 3.

Sheet 2
 STEP 2. Instructions for change(s) (Remove, Add, Modify):

LOCK OUT AND TAG OUT THE EQUIPMENT PRIOR TO ANY WORK PERFORMED.

SEE DRAWINGS 4-8 AND INSTRUCTIONS BELOW FOR VALVE REPLACEMENT

STEP 3. Detailed parts, assemblies, pictorial views, etc:

1. PRIOR TO REMOVING REXROTH VALVE FOR REPLACEMENT, SET UP LOADER BOOM IN

POSITION SO THAT THE CAB CAN BE TILTED FORWARD FOR ACCESS AND REMOVAL
OF LOADER VALVE MOUNTING HARDWARE AND THE ABILITY TO DRILL NEW HOLES
FOR THE REPLACEMENT PARKER LOADER VALVE INSTALL.

2. SEE VIEW 1 (DWG 4): REMOVE SUPPORT BAR AND SET ASIDE TO RE-ATTACH WITH
EXISTING HARDWARE, REMOVE ALL LOADER VALVE HOSES AND REXROTH LOADER
VALVE FROM BELOW LOADER BASE.

3. SEE DWG 5 FOR NEW VALVE HOLE LAYOUT FROM TOP OF THE LOADER BASE (CAB IS
TILTED) AND DRILL (4) 9/16” THRU HOLES AS SHOWN.

4. SEE SECT A-A AND DETAIL B (DWG 4): LOCATE AND DRILL (2) 3/8” HOLES THROUGH
CENTER BASE SUPPORT FOR MOUNTING THE ADDED SHUTOFF VALVE AS SHOWN.

5. MOUNT THE SHUTOFF VALVE ASSEMBLY AND THE PARKER VALVE ASSEMBLY AS
SHOWN ON DWG 4.

6. SEE VIEW 5 (DWG 6): LOCATE AND MOUNT NEW HOSES TO LOADER VALVE AND
SHUTOFF VALVE AS SHOWN (SEE UPDATED LOADER VALVE SCHEMATIC ON SHEET 8).

Sheet 3
 THIS DRAWING IS CONFIDENTIAL INFORMATION AND IS THE PROPERTY OF PETERSON PACIFIC CORP. THE FURNISHING OF THIS DRAWING IS NOT
TO BE CONSTRUED AS THE GRANT OF ANY LICENSE, EITHER EXPRESSED OR IMPLIED, TO MANUFACTURE, HAVE MANUFACTURED, USE OR SELL THE
REPLACE WITH PARKER VALVE ASSEMBLY 6 STRUCTURES SHOWN HEREON UNDER ANY UNITED STATES OR FOREIGN LETTERS OF PATENT OWNED OR CONTROLLED BY PETERSON PACIFIC CORP.
& NEW HOSES (PARKER 5-SECT VALVE #125271)
SEE SHT 6 FOR HOSE LOCATIONS
8
4X
REMOVE 11
2 SEE SHT 5
REXROTH
FOR HOLE
VALVE 4 9
LOCATIONS
ASSEMBLY
AND 13
HOSES

REMOVE SUPPORT
BAR FOR VALVE &
HOSE REMOVAL.
RE-INSTALL AFTER
NEW VALVE & HOSES
ARE INSTALLED

VIEW 1 (Before TMD1821) 1 3

SCALE 1 / 16

VIEW 2 (Parker 5-Sect Loader Valve Install) 1 3

SCALE 1 / 8

6 FROM 'PS' PORT

ADD SHUTOFF VALVE 5
ASSEMBLY (VALVE, BODY, 7
& COIL #116090)
B 2X 10 2X

12
A A

3 8 THRU TO 'YS' PORT

WALL 2X 231 8 2X

SECTION A-A (Shutoff Valve Instl) 1 3

SCALE 1 / 8
DRAWING TOLERANCES UNLESS
OTHERWISE SPECIFIED
DO NOT SCALE DRAWING
29408 AIRPORT ROAD
INVENTOR11102014

DWN BY: CHK BY:

EUGENE, OREGON 97402 .0=.02 FRACTIONS=1/16 DDC --
3 1
(541) 689-6520 .00=.01 ANGLES=30'
1
ENG BY: SCALE:
2 .000=.003 HOLE =1/32 NTA VARIES
DWG TITLE: INITIALLY
5000H NEXT ASSY:
103745, 105884 WEIGHT: 191 lbmass
DETAIL B
USED ON:

VIEW 3 (After TMD1821) 1 3 CHANGE LOADER VALVE TO PARKER DWG NO.: REV: DATE:

3/27/2018
SHUTOFF VALVE REMOVED FOR CLARITY
SCALE 1 / 16
SCALE 1 / 8 TMD1821 - SHT
4 OF
8
 THIS DRAWING IS CONFIDENTIAL INFORMATION AND IS THE PROPERTY OF PETERSON PACIFIC CORP. THE FURNISHING OF THIS DRAWING IS NOT
TO BE CONSTRUED AS THE GRANT OF ANY LICENSE, EITHER EXPRESSED OR IMPLIED, TO MANUFACTURE, HAVE MANUFACTURED, USE OR SELL THE
STRUCTURES SHOWN HEREON UNDER ANY UNITED STATES OR FOREIGN LETTERS OF PATENT OWNED OR CONTROLLED BY PETERSON PACIFIC CORP.

407 8
383 8 DIMENSIONS FROM
251 8 OUTSIDE BASE PLATE
DIMENSIONS
FROM OUTSIDE 235 8
BASE PLATE

TILT LOADER FOR

93 8 ACCESS AND DRILL
9 16 TRHU BASE FOR
143 4 MOUNTING NEW LOADER VALVE
17
4X
201 4

DRAWING TOLERANCES UNLESS

OTHERWISE SPECIFIED
DO NOT SCALE DRAWING
29408 AIRPORT ROAD
INVENTOR11102014

DWN BY: CHK BY:

EUGENE, OREGON 97402 .0=.02 FRACTIONS=1/16 DDC --
(541) 689-6520 .00=.01 ANGLES=30' ENG BY: SCALE:
.000=.003 HOLE =1/32 NTA 1/8
VIEW 4 (Loader Base Top View) DWG TITLE: INITIALLY
USED ON: 5000H NEXT ASSY:
103745, 105884 WEIGHT: 191 lbmass
CHANGE LOADER VALVE TO PARKER DWG NO.: REV: DATE:

3/27/2018
TMD1821 - SHT
5 OF
8
 THIS DRAWING IS CONFIDENTIAL INFORMATION AND IS THE PROPERTY OF PETERSON PACIFIC CORP. THE FURNISHING OF THIS DRAWING IS NOT
TO BE CONSTRUED AS THE GRANT OF ANY LICENSE, EITHER EXPRESSED OR IMPLIED, TO MANUFACTURE, HAVE MANUFACTURED, USE OR SELL THE
STRUCTURES SHOWN HEREON UNDER ANY UNITED STATES OR FOREIGN LETTERS OF PATENT OWNED OR CONTROLLED BY PETERSON PACIFIC CORP.

STICK BOOM 'B' PORT TO CYLINDER RETRACT

HOSE #61487-079
24 GRAPPLE O/C 'B' PORT TO GRAPPLE CLOSE TUBE
PRESSURE TO ROTARY MANIFOLD #4 PORT 6 HOSE #99748-078
HOSE #62061-048.50 26
14
RETURN TO ROTARY MANIFOLD CHECK VALVE
MAIN BOOM 'B' PORT TO CYLINDER RETRACT HOSE #92031-024.50
HOSE #126184-116 15
22
L/S PORT TO L/S BULKHEAD GRAPPLE O/C 'A' PORT TO GRAPPLE OPEN TUBE
HOSE #107251-080 HOSE #99747-076
20 25

SWING 'B' PORT TO SWING VALVE 'V1' PORT STICKBOOM 'A' PORT TO CYLINDER EXTEND
HOSE #85195-093.50 HOSE #107902-075
28 23

MAIN BOOM 'A' PORT TO CYLINDER EXTEND

HOSE #58196-084
21

SWING 'A' PORT TO SWING VALVE 'V2' PORT

HOSE #82496-093.50
27

GRAPPLE OPEN / CLOSE

STICK BOOM

MAIN BOOM

LOADER VALVE 'LSP' (INPUT) PORT 'PS' PORT TO PILOT SHUTOFF VALVE
TO CAB TILT MANIFOLD L/S PORT HOSE #73287-020.50
HOSE #73287-018 16 18

'YS' PORT TO PILOT SHUTOFF VALVE

'TP' PORT (PILOT DRAIN) SWING HOSE #81592-019
GRAPPLE ROTATE 'B' PORT GRAPPLE ROTATE 'A' PORT 19
TO GRAPPLE RIGHT TUBE TO ROTARY MANIFOLD PORT #6 TO GRAPPLE LEFT TUBE
HOSE #99747-111 30 HOSE #73287-074 17 HOSE #99748-108 29
GRAPPLE ROTATE
DRAWING TOLERANCES UNLESS
OTHERWISE SPECIFIED
DO NOT SCALE DRAWING
29408 AIRPORT ROAD
INVENTOR11102014

VIEW 5 (Loader Valve Hose Locations) EUGENE, OREGON 97402 .0=.02 FRACTIONS=1/16
DWN BY:

DDC
CHK BY:
--
SEE SHT 8 FOR LOADER SCHEMATIC (541) 689-6520 .00=.01 ANGLES=30' ENG BY: SCALE:
.000=.003 HOLE =1/32 NTA 1/4
DWG TITLE: INITIALLY
USED ON: 5000H NEXT ASSY:
103745, 105884 WEIGHT: 191 lbmass
CHANGE LOADER VALVE TO PARKER DWG NO.: REV: DATE:

3/27/2018
TMD1821 - SHT
6 OF
8
 THIS DRAWING IS CONFIDENTIAL INFORMATION AND IS THE PROPERTY OF PETERSON PACIFIC CORP. THE FURNISHING OF THIS DRAWING IS NOT
TO BE CONSTRUED AS THE GRANT OF ANY LICENSE, EITHER EXPRESSED OR IMPLIED, TO MANUFACTURE, HAVE MANUFACTURED, USE OR SELL THE
STRUCTURES SHOWN HEREON UNDER ANY UNITED STATES OR FOREIGN LETTERS OF PATENT OWNED OR CONTROLLED BY PETERSON PACIFIC CORP.

DRAWING TOLERANCES UNLESS

OTHERWISE SPECIFIED
DO NOT SCALE DRAWING
29408 AIRPORT ROAD
INVENTOR11102014

DWN BY: CHK BY:

EUGENE, OREGON 97402 .0=.02 FRACTIONS=1/16 DDC --
COPY of LOADER VALVE ASSEMBLY DRAWING 126176 6 (541) 689-6520 .00=.01
.000=.003
ANGLES=30'
HOLE =1/32
ENG BY: SCALE:

NTA NONE
NOTE: ITEM NUMBERS ABOVE ARE NOT SPECIFIC WITH THIS TMD, THEY DWG TITLE: INITIALLY
5000H NEXT ASSY:
103745, 105884 WEIGHT:
ARE SPECIFIC WITH DWG 126176 BOM. (SHOWN FOR REFERENCE ONLY) USED ON:

CHANGE LOADER VALVE TO PARKER DWG NO.: REV: DATE:

3/27/2018
TMD1821 - SHT
7 OF
8
 THIS DRAWING IS CONFIDENTIAL INFORMATION AND IS THE PROPERTY OF PETERSON PACIFIC CORP. THE FURNISHING OF THIS DRAWING IS NOT
TO BE CONSTRUED AS THE GRANT OF ANY LICENSE, EITHER EXPRESSED OR IMPLIED, TO MANUFACTURE, HAVE MANUFACTURED, USE OR SELL THE
STRUCTURES SHOWN HEREON UNDER ANY UNITED STATES OR FOREIGN LETTERS OF PATENT OWNED OR CONTROLLED BY PETERSON PACIFIC CORP.

DRAWING TOLERANCES UNLESS

OTHERWISE SPECIFIED
DO NOT SCALE DRAWING
UPDATED LOADER VALVE SCHEMATIC FOR 5-SECT PARKER VALVE 29408 AIRPORT ROAD
INVENTOR11102014

DWN BY: CHK BY:

EUGENE, OREGON 97402 .0=.02 FRACTIONS=1/16 DDC --
(541) 689-6520 .00=.01 ANGLES=30' ENG BY: SCALE:
.000=.003 HOLE =1/32 NTA
DWG TITLE: INITIALLY
USED ON: 5000H NEXT ASSY:
103745, 105884 WEIGHT:
CHANGE LOADER VALVE TO PARKER DWG NO.: REV: DATE:

3/27/2018
TMD1821 - SHT
8 OF
8