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    Counterflow Cooler Brochure June 2024

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    tan lequang

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    © All Rights Reserved
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    Counterflow Cooler Brochure June 2024

    Uploaded by

    tan lequang
    4 views6 pages

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
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    Download as pdf or txt
    4 views6 pages

    Counterflow Cooler Brochure June 2024

    Uploaded by

    tan lequang

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 6

    Counterflow Cooler

    Counterflow coolers have been an industry standard for over 20 years in


    ONECPM.COM

    pelleted feed. In the last 10 years they have also became popular in many
    other applications for cooling of granular products and meal.

    Compact design
    Meash feed cooling
    Drying and cooling
    High capacity

    The advantages in footprint, energy efficiency, maintenance costs and


    investment costs have made this type of cooler the preferred choice
    for nearly every user of pellet mills, flaking mills, expanders,
    INFO@CPM.NET

    extruders, heat treatment systems, conditioners, etc.


    Counterflow Theory

    Product Flow
    For granular products, Counterflow coolers typically operate in a continuous, First
    In First Out mode with the discharge system slowly discharging product into the
    hopper, based on signals received from a product sensor in the bin walls.
    However, for meal type products it is necessary to apply fluidization of the
    product bed in order to get sufficient air to flow through. As a result it is better to
    cool in batch mode, usually in two steps, to allow each batch to be fluidized for a
    pre-set period of time. Discharging is therefore no longer driven by the product
    sensor, but by timers.

    Simple Excellence
    Counterflow
    The CPM counterflow cooler is the
    Advantages:
    most reliable and strong
    counterflow cooler available. With High hygienic standards
    a wide range of different discharge
    High energy efficiency
    systems, grid sizes, bin wall
    heights, cyclones and air fans,
    Low maintenance

    there is a customized solution Low operating costs


    available for every type of product Low investment
    and every cooling requirement. All
    Limited space
    CPM Counterflow coolers are built
    to high specifications. Cooler hood requirement
    and bin walls are always in Easy installation
    stainless steel to prolong lifetime
    Easy operation
    and guarantee clean operation. Air
    systems can be designed to meet Easy cleaning
    your specific cooling needs. Long lifetime
    Counterflow Theory

    PARTS & AIRFLOW

    1
    10
    3

    9
    4
    8

    The Principle of Operation of the Counterflow Cooler

    The warm product enters the bin (4) through the inlet rotary valve (1). Underneath the
    inlet rotary valve a distributor (3) ensures even distribution of product in the cooler. The
    product is being cooled in the bin by means of an air flow, which enters the bin through
    the discharge gate (5) and leaves the bin through the air outlet (10). Product layer
    height is controlled by a level sensor (8), which is adjustable in height. The level sensor
    ensures that the product layer is kept at a predetermined height. As soon as product
    activates the level sensor the discharger (5) is operated and product is discharged
    through the hopper (7). Discharging stops as soon as the product gets below the level
    sensor. In order to prevent overflow, the cooler has been provided with an overflow
    sensor (9), which stops product supply to the cooler.
    Counterflow
    Characteristics
    Maintenance
    One of biggest selling points of all
    CPM counterflow coolers is the fact
    that they run reliably with an absolute
    Triple discharge grid
    minimum of maintenance. There are
    just a few electrical items to be
    connected and no wear parts.

    Popular Options
    Intermediate cooling deck to buffer
    product temporarily when switching to
    a new recipe. This avoids loss of time
    and capacity during a change over.
    Swivle valve discharge

    Air flow control valve to automatically


    stabilize air volume in the cooler,
    independent of fluctuations in pressure
    drop.

    Clam shell inlet valve to temporarily


    store small quantities of fat sprayed
    product to allow the fat to be absorbed
    by the hot product before cooling Discharge drive
    begins.

    Air
    operated
    cleaning

    Rotating distrubuter
    Counterflow
    Discharge Systems

    The Triple Grid Discharger is typically used for easy-


    flowing, pelleted products. This cooler is the ultimate in
    simplicity, there is just about nothing that can go wrong.
    Product Flow is First In First Out, with gradual discharge
    into the hopper. This system allows easy adjustment to
    handle pellet sizes between 3 and 10 mm (or 3 and 18
    mm with a special grid). The pneumatic system for clean
    out ensures a totally empty cooler at the end of each
    production run.

    The Batch Discharger is used to dump its entire


    product bed in one movement. Used typically to
    cool meal or mash type products, its opening
    sequence is timer driven.

    The Swivel Valve Discharger can be applied to nearly


    every type of product, including those that have very
    difficult flowing characteristics. Bridging and blocking
    cannot occur with this discharger. It also conforms with
    the highest sanitary requirements. Here also, product
    flow is First In First Out. The swivel valve discharge system
    can handle everything from fine meal up to big lumps. It is
    used for cooling pellets, lumps, chips, flakes, expanded
    products, extruded products, meal and many other
    granular products. The integral emptying system ensures
    a totally empty cooler at the end of each batch.
    Counterflow
    Specifications

    From the food you eat to the fuels you require, CPM plays an important role in
    building a better world. Our experienced team and family of trusted brands are
    working together to make our planet a better place to live.

    CONTACT@ONECPM.COM
    ONECPM.COM

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