Jhggh

www.ijcrt.
org © 2024 IJCRT | Volume 12, Issue 3 March 2024 | ISSN: 2320-2882
AUTOMATIC DOUBLE AXIS WELDING

MACHINE
Dr.Harish Harsurkar1,Prof.Husain Shaikh2, Sandesh Suresh Jadhav3, Sourav Vasant

Jadhav4
1
HOD Mechanical Engineering Vidya Prasarini Sabha’s College of Engineering and Technology
,Lonavala
2
Asst.Professor Mechanical Engineering Vidya Prasarini Sabha’s College of Engineering and
Technology ,Lonavala
3
Student Mechanical Engineering Vidya Prasarini Sabha’s College of Engineering and Technology
,Lonavala
4
Student Mechanical Engineering Vidya Prasarini Sabha’s College of Engineering and Technology
,Lonavala
ABSTRACT:
In our research titled double axis welding machine is beings with an introduction to welding the various
components automatically. Three-pneumatic cylinder and solenoid valve are provided. One cylinder is for
the up and down movement, another one for arm lifting and one for the rotary motion.
KEYWORDS: Double axis welding machine, pneumatic chamber, solenoid valve.
I.INTRODUCTION
Automation can be achieved through computers, hydraulics, pneumatics, robotics, etc., of these sources,
pneumatics form an attractive medium for low cost automation. Automation plays an important role in
automobile.
Nowadays almost all the machines are being atomized in order to product the human being. The automobile
vehicle is being atomized for the following reasons.
IJCRTAA02019 International Journal of Creative Research Thoughts (IJCRT) www.ijcrt.org 181

www.ijcrt.org © 2024 IJCRT | Volume 12, Issue 3 March 2024 | ISSN: 2320-2882
 To achieve high safety
 To reduce man power
 To increase the efficiency of the vehicle
 To reduce the work load
 To reduce the vehicle accident
 To reduce the fatigue of workers
 To high responsibility
 Less Maintenance cost
I. DESCRIPTION OF ASSEMBLY
The assembly unit consists of a base block, cylinders, rack and pinion, base plate, tie rods, solenoid valves
and gripper. Cylinder 1 is mounted on the base block with rack and pinion assembly connected with tie rods.
The vertical cylinder is mounted vertically over the base plate to increase the height with a block and endplate
provided at the end. The horizontal cylinder is mounted on the block of the vertical cylinder horizontally to
increase length of the arm with a block and end plate provided at the end position.
II. PRINCIPLE AND WORKING

The experimental setup consist of four cylinders, all are of double acting type. The cylinder1 is used to actuate
rack and pinion assembly, piston rod of cylinder 1is connected to rack, which is meshed with the pinion. By
operating the cylinder1, rack and pinion turns the whole assembly for 180 degree. By varying the length of
the rack the turning angle can be altered. Vertical cylinder or cylinder2 is used to increase the height of the
setup. The height is limited to piston rod length.
COMPONENTS USED
 Welding machine
 Solenoid valves
 Pneumatic cylinders
 Rack and pinion gear mesh

www.ijcrt.org © 2024 IJCRT | Volume 12, Issue 3 March 2024 | ISSN: 2320-2882
 Tie rods
 Base plates
CONCLUSION
Automatic double axis welding machine is in general a low cost intelligent robot which is portable in size
and easily transportable. Since the project is based on the mechanical cum electronics, it is compact and swift
and response. No external devices are used here to control it. The medium is air; the operation of the arm
movement is fast which makes it a better option in industrial bodies for fast and reliable work output.
REFERENCES
[1] K. Abbasi, S. Alam, and Dr. M.I. Khan, 2012, “An Experimental Study on the Effect of MIG Welding
parameters on the Weld-Bead Shape Characteristics”.
[2] Jukka Martikainen Lic. and Raimo Suoranta , 2007, “Welding of sheet metal using modified short
arc MIG/MAG welding process”.
[3] S. R. Patil and C. A. Waghmare, 2013, “Optimization of MIG welding parameters for improving
strength of welded joints”.
[4] P. Kumari, K. Archna and R.S. Parmar, 2011,“Effect of Welding Parameters on Weld Bead
Geometry in MIG Welding of Low Carbon Steel”, International Journal of Applied Engineering
Research .
[5] Satoshi Nakamura, Y. F., Y. Ikuno, Shinji Kodama and T. Maeda, 2005, “Automatic Control
Technology of Welding Machine MAG-II for Onshore Pipelines”.
[6] K. Abbasi, S. Alam, and Dr. M.I. Khan, 2012, “An Experimental Study on the Effect of MIG Welding
parameters on the Weld-Bead Shape Characteristics”.
[7] Jukka Martikainen Lic. and Raimo Suoranta , 2007, “Welding of sheet metal using modified short
arc MIG/MAG welding process”.
[8] S. R. Patil and C. A. Waghmare, 2013, “Optimization of MIG welding parameters for improving
strength of welded joints”.
[9] P. Kumari, K. Archna and R.S. Parmar, 2011,“Effect of Welding Parameters on Weld Bead
Geometry in MIG Welding of Low Carbon Steel”, International Journal of Applied Engineering
Research .
[10] Satoshi Nakamura, Y. F., Y. Ikuno, Shinji Kodama and T. Maeda, 2005, “Automatic Control
Technology of Welding Machine MAG-II for Onshore Pipelines”.

Jhggh

Uploaded by

Copyright:

Available Formats

Jhggh

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Jhggh

Uploaded by

Copyright:

Available Formats

www.ijcrt.

AUTOMATIC DOUBLE AXIS WELDING

Dr.Harish Harsurkar1,Prof.Husain Shaikh2, Sandesh Suresh Jadhav3, Sourav Vasant

KEYWORDS: Double axis welding machine, pneumatic chamber, solenoid valve.

IJCRTAA02019 International Journal of Creative Research Thoughts (IJCRT) www.ijcrt.org 181

II. PRINCIPLE AND WORKING

IJCRTAA02019 International Journal of Creative Research Thoughts (IJCRT) www.ijcrt.org 182

IJCRTAA02019 International Journal of Creative Research Thoughts (IJCRT) www.ijcrt.org 183

You might also like