NAJIM COGENERATION KSA Amiral Cogen

COMPANY LIMITED IPP Project

1. GENERAL

1.1 Scope

This design work covers the determination for statical stability, strength, serviceability and vendor's
requirement for Fire Water Storage Tank Foundation to operate equipment in the design life.

FIRE WATER STORAGE

TANK FOUNDATION

Key Plan

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COMPANY LIMITED IPP Project

2. Design Criteria

Design criteria which required for the design of maritime structures was separately prepared/
submitted as the title of "CIVIL DESIGN CRITERIA (19VA-00GEN00-C02-0001)".
Followings are the summarized principle design criteria which have been applied to this calculation.

2.1 Codes and Standards

In principle, the following codes and standards are applied for the design.
1) American Concrete Institute (ACI)
- ACI 318M-14 : Building Code Requirements for Structural Concrete and Commentary
- ACI 224.1R-07 : Control of Cracking in Concrete Structures

2) American Society of Civil Engineers (ASCE)

- ASCE 7-05 : Minimum Design Loads for Building and Other Structures (2005)
- ASCE 7-10 : Minimum Design Loads for Building and Other Structures (2010)
- ASCE Manual 136 : Concrete Foundations for Turbine Generators:
Analysis, Design, and Construction

3) American Institute of Steel Construction (AISC)

- AISC 360-10 : Specification for Structural Steel Buildings

4) American Petroleum Institute (API)

- API 650 : Welded Tanks for Oil Storage (13th Edition)

5) Process Industries Practices (PIP)

- PIP STE03020 : Guidelines for Tank Foundation Designs (2005)

2.2 Reference Documents

1) 19VA-00GEN00-C02-0001_Civil Design Criteria

2) Joseph E. Bowles (1996), “Foundation Analysis and Design, 5th_ed”, McGraw-Hill, New York

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2.3 Materials
(Ref. to CIVIL DESIGN CRITERIA "19VA-00GEN00-C02-0001 - Sec. 4, 6 and 7")

2.3.1 Concrete
• C35/45
• Compressive Strength (Cylinder) : f'c = 28.0 MPa for Tank Foundation
• Unit weight of reinforced concrete : γc = 25.0 kN/m³
• Modulus of elasticity : Ec = 24870 MPa
(Calculated by 4700 √f'c (MPa) --- ACI 318M-14, Sec. 19.2.2)
• Poisson's Ratio : (ν) = 0.20

2.3.2 Reinforcement
Reinforcing steel bars shall be deformed billet steel in accordance with
ASTM A615/A615M Grade 60.
• Available nominal diameters(mm) : T10,T12,T16,T20,T22,T25,T28,T32
• Minimum yield strength : fy = 420 MPa
• Modulus of elasticity : Es = 200000 MPa

2.3.3 Unit Weight

• Backfilling compaction density
- Unit Weight of Soil : γt = 19.0 kN/m³
- Submerged : γsub = 10.0 kN/m³
- Sea water : γw = 10.3 kN/m³
• Internal friction angle :φ = 34.0 ˚
• Cohesion :C = 0.0 kN/m²
• Borehole (Ref. of Appendix II) : BH-20 (Borehole Data)

2.4 Environmental Conditions

2.4.1 Wind
(Ref. to CIVIL DESIGN CRITERIA "19VA-00GEN00-C02-0001 - Sec. 3.4")
- Code : ASCE 7-10
- Basic Wind Speed : 54.4 m/s ( = 196 km/hr)
3-second gust speed, 1700yr
- Exposure Condition : C

2.5 Geotechnical Condition

(Ref. to Geotechnical Investigation Report)
- Based on above documents, the following soil parameters have been used for the stability analysis
and structure design;

- Soil Parameters
(Ref. to Geotechnical Investigation Report)
a) Friction Angle of Crushed Rock : Φ = 31 ˚
b) Coefficient of At-rest earth pressure : Ko = 1 - sinΦ = 0.485
c) Allowable Soil Bearing Capacity : qa = 50.0 ton/㎡ = 500 kN/㎡

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 NAJIM COGENERATION KSA Amiral Cogen
COMPANY LIMITED IPP Project

2.6 Seismic Condition

(Ref. to CIVIL DESIGN CRITERIA "19VA-00GEN00-C02-0001 - Sec. 3.5")
Seismic Code = ASCE 7-05
Short Period Acceleration (Ss) Ss = 0.085
1-Sec Period Acceleration (S1) S1 = 0.031
Peak Ground Acceleration (Bedrock) = 0.034
Importance Factor IE = 1.5
Soil Profile (Site Classification) = D
Fa = 1.6 (ASCE 7-05: Table 11.4-1 and 2)
"Site Class: D, Ss < 0.25 ---> 1.6"
Fv = 2.4 (ASCE 7-05: Table 11.4-1 and 2)
"Site Class: D, Ss < 0.25 ---> 2.4"

2.7 Basic Loading Philosophy

(Ref. to CIVIL DESIGN CRITERIA "19VA-00GEN00-C02-0001 - Sec. 4 & 5")

2.7.1 Dead Load

- Self weights are calculated by MS Excel per provided dimensions and configuration.

2.7.2 Live Load

- Minimum live loads will be in accordance with Table 4-1 of ASCE 7-10, Section 4, applicable codes,
standards, and, unless otherwise specified, will be as follows:

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COMPANY LIMITED IPP Project

2.7.3 Temperature Load

- Thermal loads and displacements will be calculated on the basis of the difference between ambient
or equipment design temperature and installed temperature.
- Thermal loads will be defined as forces caused by changes in temperature and may result from
either operating or environmental conditions. Such forces should include those caused by vessel,
piping, and structure expansion and contraction.

2.7.4 Seismic Load

- The seismic load are determined as per ASCE 7-05.

2.7.5 Wind Load

- The wind load are determined as per ASCE 7-10.

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COMPANY LIMITED IPP Project

2.8 Durability Requirements

2.8.1 Crack Control

(Ref. to CIVIL DESIGN CRITERIA "19VA-00GEN00-C02-0001 - Sec. 7.3")
The spacing of reinforcement is limited to control cracking in accordance with
ACI 318M-14, Section 24.3.2.

2.8.2 Minimum Concrete Cover(ACI 318M-14, Table 20.6.1.3.1)

(Ref. to CIVIL DESIGN CRITERIA "19VA-00GEN00-C02-0001 - Sec. 7.2")
- The minimum concrete cover is as follows ;
Specified Cover
Concrete Exposure Member Reinforcement
(mm)
Cast against and
permanently in All All 75
contact with ground
Exposed to weather T19 through T57 bars 50
or in contact with All T16 bar, MW200 or MD200
40
ground wire, and smaller
Slabs, joists, T43 through T57 bars 40
and walls T36 bar and smaller 20
Not exposed to
Beams,
weather or in contact
columns, Primary reinforcement,
with ground
pedestals, stirrups, ties, spirals, and 40
and tension hoops
ties

2.9 Structural Analysis

- The structural analysis using MS Excel.

2.10 Friction Factor

(Ref. to CIVIL DESIGN CRITERIA "19VA-00GEN00-C02-0001 - Sec. 5.3")
- Below friction factor is used to stability check.
a. For concrete on soil : 0.5 (for water proofing membrane laid under foundation)

2.11 Factors of Safety

(Ref. to CIVIL DESIGN CRITERIA "19VA-00GEN00-C02-0001 - Sec. 8.2.3.3")
- The following factors of safety are used to stability check
a. Overturning : 1.5
b. Sliding : 1.5

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 NAJIM COGENERATION KSA Amiral Cogen
COMPANY LIMITED IPP Project

2.12 Limitation of Settlement

- The settlement is checked per below applicable references:

a) Per CIVIL DESIGN CRITERIA "19VA-00GEN00-C02-0001 - Sec. 8.2.3.5"

Description Limitation of Settlement
Maximum Allowable Settlement (δam) According to API 650/B.3
Allowable Differential Settlement (δad) 1/300

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 NAJIM COGENERATION KSA Amiral Cogen
COMPANY LIMITED IPP Project

3. FOUNDATION GEOMETRY

3.1 Plan & Elevation Sketch

[Unit : m]

12.070
0.500 11.070 0.500

Tank I.D : 11.300

Tank O.D : 11.344

Ringwall

[Unit : m]
12.100

Fire Water Storage Tank

0.300

1.000

Compacted Fill
0.700

0.385 0.115 0.115 0.385

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 NAJIM COGENERATION KSA Amiral Cogen
COMPANY LIMITED IPP Project

4. DESIGN LOAD & LOAD COMBINATION

4.1 Design Load Cases (Refer to Appendix I)

Case Symbol & Notation Description

DF Dead Load (D) Foundation Dead Load
DE Dead Load (D) Empty Load of Tank (Empty Weight)
DO Dead Load (D) Operating Load of Tank (Operating Weight)
DT Dead Load (D) Test Load of Tank (Test Weight)
L Live Load (L) Minimum Uniform Live Load
W Wind Load (W) Wind Load of Tank
E Earthquake (E) Earthquake Load of Tank
EV Earthquake (E) Vertical Earthquake Load

4.2 Application Of Design Load

4.2.1 Dead Load

1) Foundation Dead Load, DF

• WR : Ringwall Self Weight
= ( π × ( 11.34 ² - 11.30 ² ) / 4 ) × 1.00 × 25.0
= 19.56 kN
• W S : Ringwall Inner Soil Weight
= ( π × 11.30 ² / 4 ) × 1.00 × 19.0
= 1,905.46 kN
∴ Total Foundation Dead Load, DF1 = 1,925.02 kN
∴ Total Foundation Weight except Soil Weight, DF2 = 19.56 kN

4.2.2 Equipment Load (Refer to Appendix I)

1) Dead Load from Vendor Information

• DE : Empty Load = 44.16 Ton = 432.80 kN
• DO : Operating Load = 1153.09 Ton = 11,300.30 kN
∴ Product Load, DOP = 1108.93 Ton = 10,867.50 kN
• DT : Test Load = 1258.47 Ton = 12,333.00 kN
∴ Product Load, DTP = 1214.31 Ton = 11,900.20 kN

2) Live Load (Refer to Civil Design Criteria Section 4.3.1)

• L : Minimum Uniform Live L = 1.20 kN/m2
(Ground Supported Storage Tank Roof)
= 1.20 × ( π × 11.30 ² / 4 ) = 120.34 kN

3) Wind Load from Vendor Information

• W : Wind Load of Tank
Shear Force at Top of Ringwall, FW = 19.62 Ton = 192.30 kN
Moment at Top of Ringwall, MW = 202.23 Ton-m = 1,981.90 kN-m
Moment at Bottom of Ringwall, MWB = 192.30 × 1.00 + 1,981.90
= 2,174.20 kN-m

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COMPANY LIMITED IPP Project

4) Earthquake Load from Vendor Information

• E : Earthquake Load of Tank
Shear Force at Top of Ringwall, FE = 31.93 Ton = 312.90 kN
Moment at Top of Ringwall, ME = 165.61 Ton-m = 1,623.00 kN-m
Moment at Bottom of Ringwall, MEB = 312.90 × 1.00 + 1,623.00
= 1,935.90 kN-m

5) Calculation of Vertical Earthquake Load

• EV : Vertical Earthquake Load
= Csv × Weff
= 0.02 × 11,300.30 = 192.11 kN

Note, Csv : Vertical Earthquake Acceleration Coefficient = 0.200 SDS

Weff : Effective Weight Contributing to Earthquake Response
= Operating Load = 11,300.30 kN

4.2.3 Summary Of Design Load Table

Horizontal Vertical Moment at

Case Load Load Bottom of Ringwall
(kN) (kN) (kN-m)
DF 1,925.02
DE 432.80
DO 11,300.30
DT 12,333.00
L 120.34
W 192.30 2,174.20
EO 312.90 1,935.90
EV 192.11

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