Inspection Report Number 345481 -290824-01 Rev: 00 Date: 29.08.2024
Project code 929629
I. General Client: M/s Andritz Hydro Private Project: RANA PRATAP SAGAR, RAWATBHATA U#2 Limited GEN
Supplier: M/s Prayog Electricals Pvt Ltd Location Shirwal, Pune
Sub- Supplier: -- Location --
P.O. Number: 4504232039 Rev. 00 Date 20.03.2024
Sub- Supplier P.O. -- Rev. -- Date -- Number:
II. Visit Details:
NOI/E-mail Ref: Email by Mradul Mishra Date: 27.08.2024 Inspection Location: M/s Prayog Electricals Pvt Ltd, Shirwal, Pune
Contact Details Supplier Name -- Phone -- Sub Name Mr. Prajwal Baloji Phone 8805321334 Supplier Visit Date(s) 29.08.2024 Inspection Stage Stage Final Pre-Dispatch P.O. Order Status Completed Partially Completed
III. a). Inspected Items (Annexure may be prepared, if required)
Sr. No. / Description P.O. Qty. Offered Inspection Accepted Rejected Hold PO Item Qty Sample Qty. Qty. Qty. No/BBU Qty. No 1 Transformer 650 KVA 11KV/390V Dry Nos 1 1 -- -- 1 Type Excitation Transformer with Cubicle Serial No. PDT241030001
b). Offered condition: Above Transformer offered for inspection is completed as per approved QAP.
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INSPECTION REPORT IV. Summary of Inspection Activities Performed: a) Reference Documents:
Document No. Rev Title Approval Document
Status Supplied by PR-CRT-0007_R1 01 Rating & Diagram Plate Drawing Approved Client PR-CRT-0006_R3 03 General Arrangement Drawing Approved Client
PR-CRT-0010_R1 01 Marshalling Box Approved Client
GQAP-PEPL--03 02 QAP Approved Client
b) Previous report reference, if any: NA
c) Inspection, Measuring and Test Equipment:
Sr. Description ID No Make Type Range Calibration Traceabilit No. Validity yto NABL/NPL -- Calibration Report -- -- -- -- -- Yes
a) Accuracy of measurements ensured - Yes
b). Test witnessed at NABL Approved Laboratory - Yes If Yes, Verify and note the NABL certificate number and its validity.If No, Verify the facilities as per check list: TQS-IS-CL-02** **This is applicable for tests witnessed at unapproved Laboratories/manufacturing facility. (Tick applicable clause)
Disclaimer: This inspection report is based on inspections conducted by TQ Cert Services Pvt. Ltd. within the specified scope of work as agreed upon with the client and issued without prejudice to the contractual obligations between the client and the manufacturer. It does not relieve the manufacturer from the guarantee and obligations he has with the client. Material test certificates reviewed for the materials may not have always been tested from NABL accredited laboratories and may not carry the same level of recognition or acceptance as results from accredited laboratories. Users of this material test certificate are advised to exercise due diligence in assessing the suitability of these results for their intended purposes.
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ITP/QAP Inspection activity as per QAP/ITP. H/W/R/S Quantum
Clause of Check 1 Final Inspection (Routine Test) W 100% 1.1 Name plate details W 100% 1.2 Dimensional Check & Terminal Marking W 100% 1.3 Winding Resistance Measurement. W 100% 1.4 Power Frequency Dry withstand Test (Primary / Secondary) W 100% 1.5 No Load Test. W 100% 1.6 Load loss / Impedance Test. W 100% 1.7 Induced Over Voltage Test W 100% 1.8 Insulation Resistance (IR) Test W 100% 1.9 Turns Ratio. W 100%
e) Inspection Activity Narrative Summation:
Final Inspection- Transformer offered for inspection is completed as per approved QAP witness found ok & record in witness report.
1. Name plate details witness found ok.
2. Dimensional Check & Terminal Marking witness found ok. 3. Winding Resistance Measurement witness found ok. 4. Power Frequency Dry withstand Test (Primary / Secondary) witness found ok. 5. No Load Test witness found ok. 6. Load loss / Impedance Test witness found ok. 7. Induced Over Voltage Test witness found ok. 8. Insulation Resistance (IR) Test witness found ok. 9. Turns Ratio test witness found ok. 10. Reviewed Material test Certificate & Equipment’s calibration Report found ok.
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INSPECTION REPORT
Note – All the Non-conformities to be recorded in Section g).
f). Record Notes/ Details of discussion with Client: NA
g) Non-Conformance /Issues:
Sr. Description of Component Description of Non-Conformance / Issues
No. 1 650 KVA Transformer 1. Final finishing & painting touch up to be done before dispatch.
h) Identification: Location of Stamping: Specimen Soft Sticker Stamp TPL2039 on Metal Stamp Sticker Marking Transformer. Specimen: TPL2039
V. Conclusion- Hold
VI. Attachments:
Sr. No. Descriptions No of Pages
1 IR 5 2 Witness Report & Reviewed Document. 54
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INSPECTION REPORT VII. Safety Compliance: a). Safety PPE Used: Safety Shoe Helmet Goggles Ear Plugs Nose mask Hand Gloves
Signature & date: 29/08/2024 Signature & date: 29/08/2024 Signature & date: Name: Mr. Prajwal Baloji Name: Vivek Singh Name: Mobile: 8805321334 Mobile: 8879455772 Mobile: Liability: Client/vendor/supplier/manufacturer shall note that this inspection report is issued without prejudice to contractual obligations of the vendor/supplier/manufacturer and does not relieve him from the guarantee and obligations set forth in the purchase order and other contractual documents. It should also be noted that in all cases where the test certificate/inspection reports issued by the vendor/supplier/laboratory are reviewed by the surveyor for conformity to the requirements of the standard/specification, the responsibility for the accuracy and validity of the inspection/test results lies with the issuer of the said certificate/report.
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