1 By: Harshit Saini

Industrial Safety Engineering

➢ Safety, Health, and Environment Management System

(SHEMS)
1. Safety Management:
* Hazard Identification and Risk Assessment: Identifying potential hazards
and evaluating their risks.
* Accident Investigation and Prevention: Analyzing accidents to prevent
recurrence and implementing corrective measures.
* Emergency Preparedness and Response: Developing plans for
emergencies and ensuring effective response.
* Personal Protective Equipment (PPE): Selecting, using, and maintaining
appropriate PPE.
* Machine Guarding and Lockout/Tagout Procedures: Ensuring safe
operation of machinery and preventing accidental startup.
* Fire Safety and Prevention: Implementing fire safety measures and training
employees in fire response.
2. Health Management:
* Occupational Health Hazards: Identifying and controlling biological,
chemical, and physical hazards.
* Ergonomics and Musculoskeletal Disorders: Preventing injuries related to
repetitive tasks and poor posture.

By: Harshit Saini

• Diploma in Industrial Safety Engineering
• Diploma in Fire and Safety Engineering
• B.A. Honors in Public Administration
• Final year BDS dropout
2 By: Harshit Saini

* Noise and Vibration Control: Reducing exposure to excessive noise and

vibration.
* Health Surveillance and Monitoring: Conducting regular health checks
and monitoring exposure levels.
* Substance Abuse Prevention: Implementing programs to address
substance abuse in the workplace.
3. Environmental Management:
* Environmental Impact Assessment: Evaluating the potential
environmental effects of industrial activities.

* Pollution Prevention and Control: Implementing measures to reduce

pollution from air, water, and waste.
* Waste Management: Managing waste effectively and minimizing
environmental impact.
* Environmental Compliance: Ensuring adherence to environmental
regulations and standards.
* Sustainable Practices: Promoting environmentally friendly practices and
reducing the organization's ecological footprint.
4. SHEMS Implementation and Auditing:
* SHEMS Development: Creating a comprehensive SHEMS that aligns with
organizational goals.

* Documentation and Recordkeeping: Maintaining accurate records of

SHEMS activities.
* Internal and External Audits: Conducting regular audits to assess SHEMS
effectiveness.

By: Harshit Saini

• Diploma in Industrial Safety Engineering
• Diploma in Fire and Safety Engineering
• B.A. Honors in Public Administration
• Final year BDS dropout
3 By: Harshit Saini

* Continuous Improvement: Identifying areas for improvement and

implementing corrective actions.
5. Legal and Regulatory Framework:

* Safety, Health, and Environmental Laws: Understanding and complying

with relevant regulations.
* Government Agencies and Standards: Interacting with regulatory bodies
and following industry standards.

➢ Safety Engineering
1. Basic Engineering Principles:
* Statics and Dynamics: Understanding forces, motion, and stability.
* Mechanics of Materials: Analyzing the behavior of materials under stress.

* Fluid Mechanics: Studying the properties and behavior of fluids.

* Thermodynamics: Understanding heat, work, and energy transfer.
2. Hazard Identification and Risk Assessment:
* Hazard Recognition: Identifying potential hazards in industrial
environments.
* Risk Assessment Techniques: Evaluating the likelihood and severity of
hazards.
* Risk Matrix: Prioritizing risks for mitigation.
* Job Hazard Analysis (JHA): Breaking down tasks to identify hazards and
control measures.
3. Accident Investigation and Prevention:

By: Harshit Saini

• Diploma in Industrial Safety Engineering
• Diploma in Fire and Safety Engineering
• B.A. Honors in Public Administration
• Final year BDS dropout
4 By: Harshit Saini

* Accident Investigation Techniques: Collecting evidence and analyzing

accidents.
* Root Cause Analysis: Determining the underlying causes of accidents.

* Preventive Measures: Implementing strategies to prevent similar accidents.

* Corrective Actions: Taking steps to address identified hazards.
4. Safety Management Systems:
* Safety Policies and Procedures: Developing and implementing safety
guidelines.
* Safety Audits and Inspections: Evaluating compliance with safety
standards.
* Safety Training and Education: Providing safety training to employees.
* Emergency Preparedness and Response: Developing plans for
emergencies and ensuring effective response.
5. Machine Guarding and Lockout/Tagout Procedures:

* Machine Guarding Principles: Designing and implementing effective

machine guards.
* Lockout/Tagout Procedures: Ensuring machinery is isolated before
maintenance or repair.
* Energy Isolation Devices: Understanding and using various energy isolation
devices.

6. Personal Protective Equipment (PPE):

* PPE Selection: Choosing appropriate PPE for different hazards.
* PPE Use and Maintenance: Ensuring proper use and care of PPE.
* PPE Training: Educating employees on PPE use and limitations.
By: Harshit Saini
• Diploma in Industrial Safety Engineering
• Diploma in Fire and Safety Engineering
• B.A. Honors in Public Administration
• Final year BDS dropout
5 By: Harshit Saini

7. Fire Safety and Prevention:

* Fire Hazards: Identifying potential sources of ignition and fuel.
* Fire Prevention Measures: Implementing fire prevention strategies.

* Fire Protection Systems: Understanding and maintaining fire detection and

suppression systems.
* Fire Emergency Procedures: Developing and practicing emergency
response plans.
8. Electrical Safety:
* Electrical Hazards: Recognizing electrical hazards and risks.

* Electrical Safety Codes and Standards: Adhering to relevant regulations.

* Electrical Safety Equipment: Using appropriate electrical safety
equipment.
* Electrical Accident Prevention: Implementing measures to prevent
electrical accidents.

9. Ergonomics and Musculoskeletal Disorders:

* Ergonomic Principles: Designing workplaces to minimize physical strain.
* Musculoskeletal Disorders: Understanding and preventing repetitive strain
injuries.
* Ergonomic Assessments: Evaluating workstations and tasks for ergonomic
hazards.

10. Environmental Safety:

* Environmental Hazards: Identifying hazards related to the environment.
* Environmental Regulations: Understanding and complying with
environmental laws.
By: Harshit Saini
• Diploma in Industrial Safety Engineering
• Diploma in Fire and Safety Engineering
• B.A. Honors in Public Administration
• Final year BDS dropout
6 By: Harshit Saini

* Pollution Control Measures: Implementing measures to reduce pollution.

* Sustainable Practices: Promoting environmentally friendly practices.

➢ Safety Legislation
1. Factories Act, 1948:
* Scope and Applicability: Understanding the scope of the Act and its
applicability to various industries.

* Safety Provisions: Detailed study of safety provisions related to machinery,

workplaces, hazardous processes, and employee welfare.
* Health Provisions: Understanding health provisions related to
occupational diseases, medical facilities, and working hours.
* Welfare Provisions: Studying provisions related to canteens, restrooms,
first aid, and maternity benefits.
* Inspectorate: Understanding the role and powers of factory inspectors.
2. Petroleum Act, 1934:
* Petroleum and Natural Gas: Understanding the regulations governing the
handling, storage, and transportation of petroleum and natural gas.
* Safety Measures: Studying safety measures related to petroleum
installations, pipelines, and transportation.
* Emergency Preparedness: Understanding emergency preparedness plans
for oil spills and other incidents.
3. Indian Boiler Regulations, 1950:
* Boiler Inspection: Understanding the requirements for boiler inspection
and certification.

By: Harshit Saini

• Diploma in Industrial Safety Engineering
• Diploma in Fire and Safety Engineering
• B.A. Honors in Public Administration
• Final year BDS dropout
7 By: Harshit Saini

* Boiler Operations: Studying the rules governing boiler operations and

maintenance.
* Boiler Accidents: Understanding procedures for reporting and investigating
boiler accidents.
4. Mines Act, 1952:
* Mine Safety: Understanding the safety provisions specific to mining
operations.
* Mine Health: Studying health provisions related to miners’ welfare and
occupational diseases.

* Mine Accidents: Understanding procedures for reporting and investigating

mine accidents.
5. Construction Safety Regulations:
* Building and Other Construction Workers Act, 1996: Understanding the
regulations governing the safety of construction workers.

* Safety Standards: Studying safety standards and guidelines for

construction sites.
* Accident Prevention: Understanding measures to prevent accidents on
construction sites.
6. Other Relevant Acts and Regulations:
* Environment Protection Act, 1986: Understanding environmental
regulations related to industrial activities.
* Occupational Safety, Health, and Working Conditions Act, 2008:
Understanding the comprehensive safety and health regulations for
employees.

By: Harshit Saini

• Diploma in Industrial Safety Engineering
• Diploma in Fire and Safety Engineering
• B.A. Honors in Public Administration
• Final year BDS dropout
8 By: Harshit Saini

* The Motor Vehicles Act, 1988: Understanding regulations related to road

safety and transportation.
* The Electricity Act, 2003: Understanding regulations related to electrical
safety.

➢ Occupational Health and Industrial Hygiene (OHIH)

1. Basic Concepts of Occupational Health:

* Health Hazards: Understanding different types of health hazards, including

physical, chemical, biological, and ergonomic.
* Health Risk Assessment: Evaluating the potential health risks associated
with exposure to hazards.
* Occupational Diseases: Recognizing common occupational diseases and
their causes.
* Health Surveillance: Implementing health monitoring programs to assess
employee health.
2. Physical Hazards:
* Noise: Measuring noise levels, understanding its effects, and implementing
noise control measures.

* Vibration: Assessing vibration exposure and implementing vibration control

measures.
* Heat Stress: Recognizing heat-related illnesses and implementing heat
stress prevention strategies.
* Cold Stress: Understanding cold-related illnesses and implementing cold
stress prevention strategies.

By: Harshit Saini

• Diploma in Industrial Safety Engineering
• Diploma in Fire and Safety Engineering
• B.A. Honors in Public Administration
• Final year BDS dropout
9 By: Harshit Saini

* Radiation: Identifying different types of radiation, assessing exposure, and

implementing radiation protection measures.
3. Chemical Hazards:

* Chemical Exposure: Understanding different routes of chemical exposure

(inhalation, ingestion, skin absorption).
* Toxicology: Studying the effects of chemicals on the human body.
* Chemical Exposure Assessment: Measuring chemical exposure levels.
* Ventilation: Implementing ventilation systems to control chemical
exposure.

* Personal Protective Equipment (PPE): Selecting and using appropriate

PPE for chemical exposure.
4. Biological Hazards:
* Biohazards: Identifying biological agents that can cause harm (bacteria,
viruses, fungi).

* Exposure Control: Implementing measures to prevent exposure to

biohazards (sanitation, disinfection).
* Personal Protective Equipment (PPE): Selecting and using appropriate
PPE for biological hazards.
* Biomedical Waste Management: Managing biomedical waste safely.
5. Ergonomics:

* Ergonomic Principles: Understanding ergonomic principles for designing

workplaces.
* Musculoskeletal Disorders (MSDs): Recognizing and preventing MSDs
(e.g., carpal tunnel syndrome, back pain).

By: Harshit Saini

• Diploma in Industrial Safety Engineering
• Diploma in Fire and Safety Engineering
• B.A. Honors in Public Administration
• Final year BDS dropout
10 By: Harshit Saini

* Ergonomic Assessments: Conducting ergonomic assessments of

workstations.
* Ergonomic Interventions: Implementing ergonomic improvements.

6. Occupational Health Services:

* Medical Examinations: Conducting pre-employment and periodic medical
examinations.
* Health Records: Maintaining employee health records.
* First Aid: Providing first aid treatment in the workplace.
* Health Promotion Programs: Implementing health promotion programs to
improve employee health.
7. Industrial Hygiene Sampling and Analysis:
* Sampling Techniques: Using various sampling techniques to collect
samples of air, surfaces, and biological materials.
* Analytical Methods: Understanding different analytical methods for
measuring exposure to hazards.
* Interpretation of Results: Interpreting analytical results to assess health
risks.

➢ Risk Management and Permit-to-Work (PTW)

1. Risk Management
Risk Management involves identifying, assessing, and controlling risks to
prevent accidents and injuries. It involves a systematic process of:
* Hazard Identification: Identifying potential hazards in the workplace,
including physical, chemical, biological, and ergonomic hazards.
By: Harshit Saini
• Diploma in Industrial Safety Engineering
• Diploma in Fire and Safety Engineering
• B.A. Honors in Public Administration
• Final year BDS dropout
11 By: Harshit Saini

* Risk Assessment: Evaluating the likelihood and severity of each identified

hazard.
* Risk Control: Implementing measures to eliminate or reduce the risk
associated with each hazard.
* Risk Monitoring: Continuously monitoring and reviewing the effectiveness
of risk control measures.
Key topics under risk management include:
* Risk Assessment Techniques: Understanding various risk assessment
methods, such as Job Hazard Analysis (JHA), Hazard and Operability Study
(HAZOP), and Failure Mode and Effects Analysis (FMEA).
* Risk Control Measures: Learning about different risk control strategies,
including elimination, substitution, engineering controls, administrative
controls, and personal protective equipment (PPE).
* Risk Communication: Understanding the importance of effective
communication regarding risks and safety measures.
* Risk Management Systems: Implementing and maintaining a
comprehensive risk management system.
2. Permit-to-Work (PTW) System
A Permit-to-Work (PTW) system is a formal procedure used to control
potentially hazardous activities in a workplace. It ensures that necessary
precautions are taken before work can commence, especially in high-risk
areas.
Key components of a PTW system include:
* Permit Application: Submitting a written application for a permit, detailing
the work to be performed, potential hazards, and necessary precautions.

By: Harshit Saini

• Diploma in Industrial Safety Engineering
• Diploma in Fire and Safety Engineering
• B.A. Honors in Public Administration
• Final year BDS dropout
12 By: Harshit Saini

* Permit Issuance: Authorizing the work after ensuring that all necessary
precautions have been taken and relevant checks have been completed.
* Work Execution: Carrying out the work in accordance with the conditions
specified in the permit.
* Permit Closure: Releasing the permit after the work is completed and all
hazards have been eliminated or controlled.
Key topics under PTW systems include:
* PTW Procedures: Understanding the detailed procedures for applying,
issuing, executing, and closing permits.

* Authorizing Bodies: Identifying the individuals or departments responsible

for authorizing permits.
* Permit Content: Knowing the essential information that should be included
in a permit.
* PTW Violations: Understanding the consequences of violating PTW
procedures.

➢ Controlling Environmental Pollution

1. Air Pollution:

* Sources of Air Pollution: Identifying sources of air pollution, such as

industrial emissions, vehicular exhaust, and domestic combustion.
* Types of Air Pollutants: Understanding different types of air pollutants,
including particulate matter, sulfur oxides, nitrogen oxides, volatile organic
compounds (VOCs), and greenhouse gases.

By: Harshit Saini

• Diploma in Industrial Safety Engineering
• Diploma in Fire and Safety Engineering
• B.A. Honors in Public Administration
• Final year BDS dropout
13 By: Harshit Saini

* Air Pollution Control Measures: Implementing measures to control air

pollution, such as installing pollution control equipment, improving energy
efficiency, and promoting cleaner fuels.

* Air Quality Monitoring: Using air quality monitoring devices to measure

pollutant levels and assess compliance with environmental standards.
2. Water Pollution:
* Sources of Water Pollution: Identifying sources of water pollution, such as
industrial discharges, agricultural runoff, and municipal wastewater.
* Types of Water Pollutants: Understanding different types of water
pollutants, including organic pollutants, heavy metals, nutrients, and
pathogens.
* Water Pollution Control Measures: Implementing measures to control
water pollution, such as wastewater treatment, pollution prevention, and
proper disposal of hazardous substances.

* Water Quality Monitoring: Monitoring water quality to assess compliance

with environmental standards.
3. Soil Pollution:
* Sources of Soil Pollution: Identifying sources of soil pollution, such as
industrial waste disposal, agricultural practices, and oil spills.
* Types of Soil Pollutants: Understanding different types of soil pollutants,
including heavy metals, organic pollutants, and hazardous substances.
* Soil Pollution Control Measures: Implementing measures to control soil
pollution, such as soil remediation, proper waste disposal, and pollution
prevention.
* Soil Quality Monitoring: Monitoring soil quality to assess compliance with
environmental standards.
By: Harshit Saini
• Diploma in Industrial Safety Engineering
• Diploma in Fire and Safety Engineering
• B.A. Honors in Public Administration
• Final year BDS dropout
14 By: Harshit Saini

4. Noise Pollution:
* Sources of Noise Pollution: Identifying sources of noise pollution, such as
industrial machinery, construction activities, and transportation.

* Noise Pollution Control Measures: Implementing measures to control

noise pollution, such as noise abatement techniques, zoning regulations, and
noise barriers.
* Noise Level Measurement: Measuring noise levels to assess compliance
with noise pollution standards.
5. Environmental Impact Assessment (EIA):

* EIA Process: Understanding the steps involved in conducting an EIA.

* Identification of Impacts: Identifying potential environmental impacts of
industrial projects.
* Mitigation Measures: Developing mitigation measures to reduce negative
environmental impacts.

* EIA Report: Preparing an EIA report to document findings and

recommendations.
6. Environmental Auditing:
* Environmental Audit Process: Understanding the steps involved in
conducting an environmental audit.
* Audit Scope: Determining the scope of an environmental audit.

* Audit Techniques: Using various audit techniques to collect data and

assess compliance.
* Audit Report: Preparing an audit report to document findings and
recommendations.
7. Environmental Management Systems (EMS):
By: Harshit Saini
• Diploma in Industrial Safety Engineering
• Diploma in Fire and Safety Engineering
• B.A. Honors in Public Administration
• Final year BDS dropout
15 By: Harshit Saini

* EMS Implementation: Implementing an EMS to manage environmental

performance.
* ISO 14001: Understanding the requirements of ISO 14001, an international
standard for environmental management.
* Environmental Performance Evaluation: Evaluating environmental
performance and identifying areas for improvement.

By: Harshit Saini

• Diploma in Industrial Safety Engineering
• Diploma in Fire and Safety Engineering
• B.A. Honors in Public Administration
• Final year BDS dropout