RTAG
RTAG
RTAG
In an effort to reduce energy consumed by HVAC equipment and to continually produce chilled
water, Trane has developed the Model RTAG chiller with higher efficiencies and a more reliable
design than any other air-cooled chiller available on the market today.
The RTAG chiller uses the proven design of the Trane helical-rotary compressor, which embraces
all of the design features that have made the Trane helical-rotary compressor liquid chillers such a
success since 1987.
Trane RTAG chillers offers high reliability coupled with greatly improved energy efficiency, and
improved acoustical performance, due to its advanced design, low-speed, direct-drive compressor,
and high efficiency evaporator.
Sound levels
- Standard Noise
- Medium Low Noise (compressor or tube sound attenuation)
- Low Noise (compressor + tube sound wrap)
- Low Noise + night noise set back
Efficiency levels
- High Efficiency (H)
- Extra High Efficiency (X)
- Premium seasonal efficiency (P)
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Table of Contents
Introduction …………………………………………………………………2
Options ………………………………………………………………………6
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Features and Benefits
The Helical-Rotary Compressor
• Unequaled-reliability. The Trane helical-rotary compressor is designed, built, and tested to
the same demanding and rugged standards as the Trane scroll compressors, the centrifugal
compressors, and the previous generation helical-rotary compressors used in both air- and water-
cooled chillers for more than 29 years.
• Years of research and testing. The Trane helical-rotary compressor has amassed thousands
of hours of testing, much of it at severe operating conditions beyond normal commercial air-
conditioning applications.
• Proven track record. The Trane Company is the world’s largest manufacturer of large helical- rotary
compressors used for refrigeration. Over 300,000 compressors worldwide have proven that the
Trane helical- rotary compressor has a reliability rate of greater than 99.5% in the first year of
operation — unequaled in the industry.
• Resistance to liquid slugging. The robust design of the Series R compressor can ingest amounts
of liquid refrigerant that normally would severely damage compressor.
• Fewer moving parts. The helical-rotary compressor has only two rotating parts: the male rotor
and the female rotor.
• Direct-drive, low-speed, semi-hermetic compressor for high efficiency and high reliability.
• Field-serviceable compressor for easy maintenance.
• Suction-gas-cooled motor. The motor operates at lower temperatures for longer motor life.
• Five minute start-to-start and two minute stop to start anti-recycle timer allows for closer water-
loop temperature control.
On RTAG P version, the combination of the variable unloading valve plus the adaptive frequency
drive allow to exactly match building load and get excellent efficiencies at full load and part load.
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Features and Benefits
CHIL evaporator
Trane developed an evaporator specially designed for air-cooled chillers. CHIL evaporator optimizes
the flow of the refrigerant to get an excellent heat exchange with water in every operating
condition and minimize the quantity of refrigerant used.
Fans
RTAG chillers use EC fans (P series) or have EC fans option (H and X series) in order to reduce
power consumption at full load and at part load. EC fans allow a significant reduction of sound
level and a better operation of the chiller at low ambient conditions.
For Example:
A typical five-year-old chiller with dirty coils might trip out on high- pressure cutout on a 38℃
[100°F] day in August. A hot day is just when comfort cooling is needed the most. In contrast, the
RTAG chiller with an Adaptive Control microprocessor will stage fans on, modulate the electronic
expansion valve, and modulate the slide valve as it approaches a high-pressure cutout,
thereby keeping the chiller on line when you need it the most, on high ambient temperatures.
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Options
Application options
Low ambient
The low ambient option adds unit controls, EC fan to allow start and operation when the unit
works with ambient temperatures down to -18℃ (-0.4°F). High side of ambient range remains at
46℃ (115°F).
High ambient
The high ambient option adds unit controls, EC fan, oil coolers and oversized electrical
components to allow start and operation up to ambient temperatures of 52℃ (125°F) operation.
Low side of ambient range remains at 0℃(32°F).
Wide ambient
The wide ambient option adds unit controls, EC fan, oil coolers and electrical components to
allow start and operation up to ambient temperatures of 52℃ (125°F) operation. down to ambient
temperatures of -18℃(-0.4°F).
Control options
BACnet™ communications interface
Allows the user to easily interface with BACnet via a single twisted pair wiring to a factory installed
and tested communication board.
6 RTAG-PRC001B-EN
Options
The data recorded are: cooling capacity, power input, air temperature, water entering temperature,
water leaving temperature and water flow.
* Components may differ depending on unit model and size. Contact your local sales office for
details.
Other Options
Relief valves
Dual relief valve plus 3 way valve on low pressure side.
Neoprene isolators
Isolators provide isolation between chiller and structure to help eliminate vibration transmission
and have an efficiency of 95% minimum.
Operating Map
To choose the unit configuration, refer to operating map figure below: Standard ambient, High
ambient, Low ambient, or Wide ambient.
* Standard ambient units:
-0℃ ≤ Air temperature ≤ 46℃.
* Low ambient units:
-18℃ ≤ Air temperature ≤ 46℃
* High ambient units:
-0℃ ≤ Air temperature ≤ 52℃
* Wide ambient units:
-18℃ ≤ Air temperature ≤ 52℃
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Application Considerations
Important
Certain application constraints should be considered when sizing, selecting, and installing Trane
RTAG chillers. Unit and system reliability is often dependent on properly and completely complying
with these considerations. When the application varies from the guidelines presented, it should be
reviewed with your local sales engineer.
Unit Sizing
Unit capacities are listed in the performance data section. Intentionally oversizing a unit to ensure
adequate capacity is not recommended. Erratic system operation and excessive compressor
cycling are often a direct result of an oversized chiller. In addition, an oversized unit is usually more
expensive to purchase, install, and operate. If oversizing is desired, consider using two units.
Water Treatment
Dirt, scale, products of corrosion, and other foreign material will adversely affect heat transfer
between the water and system components. Foreign matter in the chilled-water system can also
increase pressure drop and, consequently, reduce water flow. Proper water treatment must be
determined locally, depending on the type of system and local water characteristics. Neither salt
nor brackish water is recommended for use in Trane RTAG chillers. Use of either will lead to a
shortened chiller life. Trane encourages the employment of a reputable water-treatment specialist,
familiar with local water conditions, to assist in this determination and in the establishment of a
proper water- treatment program.
Ambient Limitations
Trane RTAG chillers are designed for year-round operation over a range of ambient temperatures.
The RTAG chiller will operate in ambient temperatures of 0 to 46°C [32 to 115°F]. Selecting the
high-ambient option will allow the chiller to operate in ambient temperatures of 52°C [125°F], and
selecting the low-ambient option will increase the operational capability of the water chiller to
ambient temperatures as low as -18°C [-0.4°F] and selecting the wide ambient option will increase
the operational capability of the water chiller to ambient temperatures as --18 to 52°C [-0.4 to
125°F].For operation outside of these ranges, contact the local sales office.
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Application Considerations
Flow Control
Trane requires the chilled water flow control in conjunction with the RTAG Chiller to be done by the
chiller.
This will allow the chiller to protect itself in potentially harmful conditions.
Leaving-Water Temperature
Out of Range
Many process cooling jobs require temperature ranges that cannot be met with the minimum
and maximum published values. A simple piping change can alleviate this problem. For example:
a laboratory load requires 7.6 l/s [120 gpm] of water entering the process at 29.4°C [85°F] and
returning at 35°C [95°F]. The accuracy required is higher than the cooling tower can give. The
selected chiller has adequate capacity, but has a maximum leaving-chilled-water
temperature of 20°C [68°F]. In the example shown, both the chiller and process flow rates are
equal. This is not necessary. For example, if the chiller had a higher flow rate, there would be more
water bypassing and mixing with warm water.
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Application Considerations
Application Types
• Comfort cooling
• Industrial process cooling
• Low-temperature process cooling
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Model Number Descriptions
R T A G 1 9 0 C C A 0 P 0 C S N D X F N L 2 S T X X X C X 0 X F R V 0 D 1 N N 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
11 RTAG-PRC001B-EN
General Data
General Data - 50Hz - High efficiency
Model 100H 125H 145H 155H 170H 190H 205H
type screw compressor
starter type Wye-Delta Closed Transition Starter
compressor
circuit no. 1 2 2 2 2 2 2
min load % 30% 15% 15% 15% 15% 15% 15%
type Flooded (CHIL)
flow rate gpm 229.5 288.0 333.6 359.1 388.8 427.1 460.6
Evaporator
Pressure drop (WPD) psid 4.9 4.5 6.0 5.9 4.5 5.4 4.9
Connection inch 4 5 5 5 6 6 6
fan type Direct drive propeller
fan no. 6 8 8 8 8 10 10
fan input power kW/fan 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Condenser
Fan speed RPM 950 950 950 950 950 950 950
Air flow / fan CFM 10584 10584 10584 10584 10584 10584 10584
comp1A A 203 140 140 170 170 203 203
comp1B A NA NA NA NA NA NA NA
RLA
comp2A A NA 98 140 140 170 170 203
comp2B A NA NA NA NA NA NA NA
comp1A A 406 273 273 373 373 406 406
comp1B A NA NA NA NA NA NA NA
LRA
comp2A A NA 190 273 273 373 373 406
comp2B A NA NA NA NA NA NA NA
Inrush A 406 371 413 513 543 576 609
Max. RLA 244 286 336 372 408 448 487
Power type 380V/50Hz/3Ph
Refrigerant R134a
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General Data
Air flow / fan CFM 10584 10584 11772 11772 11772 11772 11772 11772
comp1A A 203 170 170 203 203 170 203 203
comp1B A NA 170 203 203 203 203 203 203
RLA
comp2A A 203 170 203 203 203 170 203 203
comp2B A NA NA NA NA NA 203 203 203
comp1A A 385 354 354 385 385 354 385 385
comp1B A NA 354 385 385 385 385 385 385
LRA
comp2A A 385 354 385 385 385 354 385 385
comp2B A NA NA NA NA NA 385 385 385
Inrush A 753 631/441 714/524 753/524 753/524 714/708 747/741 747/747
Max. RLA 542 455/226 495/266 542/266 542/266 495/489 536/530 536/536
Power type 380V/50Hz/3Ph
Refrigerant R134a
Refrigerant ckt1 lb 216 309 309 348 384 326 326 403
Charge ckt2 lb 216 152 152 165 165 326 326 403
ckt1 gal 2.1 4.2 4.2 4.2 4.2 4.2 4.2 4.2
Oil Charge
ckt2 gal 2.1 2.1 2.1 2.1 2.1 4.2 4.2 4.2
Length inch 291 354 354 399 399 445 445 465
Dimension Width inch 88 88 88 88 88 88 88 88
Height inch 98 98 98 98 98 98 98 98
Unit shipping weight lb 11804 15700 16184 17699 17734 20308 20639 22481
Operating weight lb 12067 15933 16449 18001 18036 20641 21007 22935
Note:
1. Cooling condition: evaporating water temperature 54 oF/44oF, ambient temperature 95oF, fouling factor 0.0001 ft²·ºF·h/Btu.
2. EC fans will be applicated when Super Low Noise (85 to 205 model) or Suppler Low noise with night setback (225 to 440 model) chosen.
3. EC fans will be applicated when Wide ambient temperature or Low ambient temperature chosen.
4. Single power connection: model 85 to 225; dual power connection: model 255 to 440.
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General Data
Air flow / fan CFM 10584 10584 10584 10584 10584 10584 10584 10584
comp1A A 170 203 140 140 170 170 203 203
comp1B A NA NA NA NA NA NA NA NA
RLA
comp2A A NA NA 98 140 140 170 170 203
comp2B A NA NA NA NA NA NA NA NA
comp1A A 373 406 273 273 373 373 406 406
comp1B A NA NA NA NA NA NA NA NA
LRA
comp2A A NA NA 190 273 273 373 373 406
comp2B A NA NA NA NA NA NA NA NA
Inrush A 373 406 371 413 513 543 576 609
Max. RLA 204 243.6 285.6 336 372 408 447.6 487.2
Power type 380V/50Hz/3Ph
Refrigerant R134a
Refrigerant ckt1 lb 207 220 196 187 187 187 198 201
Charge ckt2 lb NA NA 157 187 187 187 198 201
ckt1 gal 1.6 1.6 1.6 1.6 1.8 2.1 2.1 2.1
Oil Charge
ckt2 gal NA NA 1.6 1.6 1.6 2.1 2.1 2.1
Length inch 151 151 244 244 244 244 291 291
Dimension Width inch 88 88 88 88 88 88 88 88
Height inch 98 98 98 98 98 98 98 98
Unit shipping weight lb 6041 6415 9405 10161 10245 10613 11114 11354
Operating weight lb 6367 6767 9953 10731 10829 11229 11752 12051
Note:
1. Cooling condition: evaporating water temperature 54oF/44oF ambient temperature 95oF, fouling factor 0.0001 ft²·ºF·h/Btu.
2. EC fans will be applicated when Super Low Noise (85 to 205model) or Suppler Low noise with night setback (225 to 440 model) chosen.
3. EC fans will be applicated when Wide ambient temperature or Low ambient temperature chosen.
4. Single power connection: model 85 to 225; dual power connection: model 255 to 440.
14 RTAG-PRC001B-EN
General Data
Air flow / fan CFM 10584 10584 11772 11772 11772 11772 11772 11772 11772
comp1A A 203 170 170 203 203 170 203 203 203
comp1B A NA 170 203 203 203 203 203 203 203
RLA
comp2A A 203 170 203 203 203 170 203 203 203
comp2B A NA NA NA NA NA 203 203 203 203
comp1A A 385 354 354 385 385 354 385 385 385
comp1B A NA 354 385 385 385 385 385 385 385
LRA
comp2A A 385 354 385 385 385 354 385 385 385
comp2B A NA NA NA NA NA 385 385 385 385
Inrush A 759 637/441 720/530 753/530 759/530 717/717 747/747 753/753 753/753
Max. RLA 548 461/226 501/272 542/272 548/272 495/495 536/536 542/542 542/542
Power type 380V/50Hz/3Ph
Refrigerant R134a
Refrigerant ckt1 lb 229 344 364 366 437 368 368 384 445
Charge ckt2 lb 229 152 170 183 181 368 368 384 445
ckt1 gal 2.1 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2
Oil Charge
ckt2 gal 2.1 2.1 2.1 2.1 2.1 4.2 4.2 4.2 4.2
Length inch 339 399 445 445 465 465 465 585 585
Dimension Width inch 88 88 88 88 88 88 88 88 88
Height inch 98 98 98 98 98 98 98 98 98
Unit shipping weight lb 13075 16964 18249 18439 19120 22006 22291 23808 24943
Operating weight lb 13364 17198 18514 18741 19422 22374 22695 24211 25397
Note:
1. Cooling condition: evaporating water temperature 54oF/44oF ambient temperature 95oF, fouling factor 0.0001 ft²·ºF·h/Btu.
2. EC fans will be applicated when Super Low Noise (85 to 205model) or Suppler Low noise with night setback (225 to 440 model) chosen.
3. EC fans will be applicated when Wide ambient temperature or Low ambient temperature chosen.
4. Single power connection: model 85 to 225; dual power connection: model 255 to 440.
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General Data
Air flow / fan CFM 10036 10036 10036 10036 10036 10036 10036 10036
comp1A A 170 203 140 140 170 170 203 203
comp1B A NA NA NA NA NA NA NA NA
RLA
comp2A A NA NA 98 140 140 170 170 203
comp2B A NA NA NA NA NA NA NA NA
comp1A A 170 203 140 140 170 170 203 203
comp1B A NA NA NA NA NA NA NA NA
LRA
comp2A A NA NA 98 140 140 170 170 203
comp2B A NA NA NA NA NA NA NA NA
Inrush A 195 228 285 327 357 387 420 453
Max. RLA 204 244 286 336 372 408 448 487
Power type 380V/50Hz/3Ph
Refrigerant R134a
Refrigerant ckt1 lb 207 220 196 187 187 187 198 201
Charge ckt2 lb NA NA 157 187 187 187 198 201
ckt1 gal 2.1 2.1 1.6 1.6 1.8 2.1 2.1 2.1
Oil Charge
ckt2 gal NA NA 1.6 1.6 1.6 2.1 2.1 2.1
Length inch 156 156 249 249 249 249 296 296
Dimension Width inch 88 88 88 88 88 88 88 88
Height inch 98 98 98 98 98 98 98 98
Unit shipping weight lb 6658 7033 10243 10999 11083 11451 11951 12192
Operating weight lb 6989 7388 10791 11569 11666 12067 12590 12889
Note:
1. Cooling condition: evaporating water temperature 54F/44oF, ambient temperature 95oF, fouling factor 0.0001 ft²·ºF·h/Btu.
2. Single power connection: model 85 to 225; dual power connection: model 255 to 440.
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General Data
Air flow / fan CFM 10036 10036 11772 11772 11772 11772 11772 11772
comp1A A 203 170 170 203 203 170 203 203
comp1B A NA 170 203 203 203 203 203 203
RLA
comp2A A 203 170 203 203 203 170 203 203
comp2B A NA NA NA NA NA 203 203 203
comp1A A 203 170 170 203 203 170 203 203
comp1B A NA 354 385 385 385 385 385 385
LRA
comp2A A 203 170 203 203 203 170 203 203
comp2B A NA NA NA NA NA 385 385 385
Inrush A 546 631/226 670/266 753/266 753/266 631/631 747/741 747/747
Max. RLA 546 631/226 670/266 753/266 753/266 631/631 747/741 747/747
Power type 380V/50Hz/3Ph
Refrigerant R134a
Refrigerant ckt1 lb 216 309 309 348 384 326 326 403
Charge ckt2 lb 216 152 152 165 165 326 326 403
ckt1 gal 2.1 4.2 4.2 4.2 4.2 4.2 4.2 4.2
Oil Charge
ckt2 gal 2.1 2.1 2.1 2.1 2.1 4.2 4.2 4.2
Length inch 296 362 362 409 409 455 455 465
Dimension Width inch 88 88 88 88 88 88 88 88
Height inch 98 98 98 98 98 98 98 98
Unit shipping weight lb 12642 16471 16956 18470 18506 21080 21410 22922
Operating weight lb 12904 16705 17221 18772 18808 21413 21779 23376
Note:
1. Cooling condition: evaporating water temperature 54F/44oF, ambient temperature 95oF, fouling factor 0.0001 ft²·ºF·h/Btu.
2. Single power connection: model 85 to 225; dual power connection: model 255 to 440.
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Controls System
Tracer UC800 Controller
Today’s RTAG chillers offer predictive controls that anticipate and compensate for load changes.
Other control strategies made possible with the Tracer UC800 controls are:
Soft Loading
The chiller controller uses soft loading except during manual operation. Large adjustments
due to load or setpoint changes are made gradually, preventing the compressor from cycling
unnecessarily. It does this by internally filtering the setpoints to avoid reaching the differential-to-
stop or the demand limit. Soft loading applies to the leaving chilled-water temperature and demand
limit setpoints.
Adaptive Controls
There are many objectives that the controller must meet, but it cannot satisfy more than one
objective at a time. Typically, the controllers primary objective is to maintain the evaporator leaving
water temperature. Whenever the controller senses that it can no longer meet its primary objective
without triggering a protective shutdown, it focuses on the most critical secondary objective.
When the secondary objective is no longer critical, the controller reverts to its primary objective
AdaptiSpeed Control
The speed control is now optimized mathematically and controlled simultaneously. The increased
performance of the UC800 Controller allows the chiller to operate longer at higher efficiency, and
with greater stability.
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Controls System
TracerTU Interface
TracerTU (non-Trane personnel, contact your local Trane office for software) adds a level of
sophistication that improves service technician effectiveness and minimizes chiller downtime.
The portable PC-based service-tool software, TracerTU, supports service and maintenance tasks.
TracerTU serves as a common interface to all Trane® chillers, and will customize itself based on
the properties of the chiller with which it is communicating. Thus, the service technician learns
only one service interface. The panel bus is easy to troubleshoot using LED sensor verification.
Only the defective device is replaced. TracerTU can communicate with individual devices or
groups of devices. All chiller status, machine configuration settings, customizable limits, and up to
100 active or historic diagnostics are displayed through the service-tool software interface. LEDs
and their respective TracerTU indicators visually confirm the availability of each connected sensor,
relay, and actuator.
TracerTU is designed to run on a customer’s laptop, connected to the Tracer TD7 control panel
with a USB cable. Your laptop must meet the following hardware and software requirements:
• 1 GB RAM (minimum)
• 1024 x 768 screen resolution
• CD-ROM drive
• Ethernet 10/100 LAN card
• An available USB 2.0 port
• Microsoft® Windows® XP Professional operation system with Service Pack 3 (SP3) or Windows
7 Enterprise or Professional operating system (32-bit or 64-bit)
• Microsoft .NET Framework 4.0 or later
Note: TracerTU is designed and validated for this minimum laptop configuration. Any variation
from this configuration may have different results. Therefore, support for TracerTU is limited to
only those laptops with the configuration previously specified.
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Controls System
System Integration
Stand-Alone Controls
Single chillers installed in applications without a building management system are simple to
install and control: only a remote auto/stop for scheduling is required for unit operation. Signals
from the chilled - water pump contactor auxiliary, or a flow switch, are wired to the chilled-water
flow interlock. Signals from a time clock or some other remote device are wired to the external
auto/stop input.
• Auto/Stop - A job-site provided contact closure turns the unit on and off.
• External Interlock - A job-site provided contact opening wired to this input turns the unit off and
requires a manual reset of the unit microcomputer. This closure is typically triggered by a job-site
provided system such as a fire alarm.
Hardwire Points
Microcomputer controls allow simple interface with other control systems, such as time clocks,
building automation systems via hardwire points. This means you have the flexibility to meet job
requirements while not having to learn a complicated control system. Remote devices are wired
from the control panel to provide auxiliary control to a building automation system. Inputs and
outputs can be communicated via a typical 4–20 mA electrical signal, an equivalent 2–10 V dc
signal, or by utilizing contact closures. This setup has the same features as a stand-alone water
chiller, with the possibility of having additional optional features:
• Ice making control.
• External chilled water setpoint, external demand limit setpoint
• Chilled water temperature reset.
• Programmable relays - available outputs are: alarm latching, alarm-auto reset, general alarm-
warning, chiller limit mode, compressor running, and Tracer control.
• BACnet Interface
• Tracer TD7 control can be configured for BACnet communications at the factory or in the field.
This enables the chiller controller to communicate on a BACnet MS/TP network. Chiller setpoints,
operating modes, alarms, and status can be monitored and controlled through BACnet. Tracer
TD7 controls conforms to the BACnet B-ASC profile as defined by ASHRAE 135-2004.
20 RTAG-PRC001B-EN
Controls System
Tracer Summit
The chiller plant control capabilities of the Trane Tracer Summit™ building automation system are
unequaled in the industry. Trane’s depth of experience in chillers and controls makes us a well-
qualified choice for automation of chiller plants using air-cooled RTAG chillers. Our chiller plant
automation software is fully pre-engineered and tested.
Required features:
• LonTalk/Tracer Summit Interface (selectable option with chiller)
• Building Control Unit (external device required)
• Sequences starting of chillers to optimize the overall chiller plant energy efficiency
– Individual chillers operate as base, peak, or swing based on capacity and efficiency
– Automatically rotates individual chiller operation to equalize runtime and wear between chillers
– Evaluates and selects the lowest energy consumption alternative from an overall system
perspective.
• Regulatory Compliance Documentation
• Gathers information and generates the reports mandated in ASHRAE Guideline 3.
• Easy Operation and Maintenance
• Remote monitoring and control
• Displays both current operation conditions and scheduled automated control actions
• Concise reports assist in planning for preventative maintenance and verifying performance
Alarm notification and diagnostic messages aid in quick and accurate troubleshooting.
Tracer SC
The Tracer SC™ system controller acts as the central coordinator for all individual equipment
devices on a Tracer building automation system. The Tracer SC scans all unit controllers to update
information and coordinate building control, including building subsystems such as VAV and chiller
water systems. With this system option, the full breadth of Trane’s HVAC and controls experience
are applied to offer solutions to many facility issues. The LAN allows building operators to manage
these varied components as one system from any personal computer with web access.
The benefits of this system are:
• Improved usability with automatic data collection, enhanced data logging, easier to create
graphics, simpler navigation, pre-programmed scheduling, reporting, and alarm logs.
• Flexible technology allows for system sizes from 30-120 unit controllers with any combination
of LonTalk or BACnet unit controllers.
• LEED certification through site commissioning report, energy data collection measurement,
optimizing energy performance, and maintaining indoor air quality.
Energy savings programs include: fan pressure optimization, ventilation reset, and chiller plant
control (adds and subtracts chillers to meet cooling loads).
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Controls System
Trane can undertake full responsibility for optimized automation and energy management for the
entire chiller plant.
The main functions are:
• Chiller sequencing: equalizes the number of running hours of the chillers. Different control
strategies are available depending on the configuration of the installation.
• Control of the auxiliaries: includes input/output modules to control the operation of the
various auxiliary equipment (water pumps, valves, etc.).
• Time-of-day scheduling: allows the end user to define the occupancy period, for example:
time of the day, holiday periods and exception schedules.
• Optimization of the installation start/stop time: based on the programmed schedule of
occupancy and the historical temperature records. Tracer Summit and Tracer SC calculate the
optimal start/stop time of the installation to get the best compromise between energy savings
and comfort of the occupants.
• Soft loading: the soft loading function minimizes the number of chillers that are operated to
satisfy a large chilled-water-loop pull down, thus preventing an overshoot of the actual capacity
required. Unnecessary starts are avoided and the peak current demand is lowered.
• Communication capabilities: local, through a PC workstation keyboard. Tracer Summit and
Tracer SC can be programmed to send messages to other local or remote workstations and or a
pager in the following cases:
– Analog parameter exceeding a programmed value
– Maintenance warning
– Component failure alarm
– Critical alarm messages. In this latter case, the message is displayed until the operator
acknowledges the receipt of the information. From the remote station it is also possible to access
and modify the chiller plants control parameters.
22 RTAG-PRC001B-EN
Electrical Data
Electrical data - High efficiency
Unit Power In Motor Data
Compressor (Each) Fan(Each)
Max.
Unit Rated Fuse, Rec. time RLA XLRA YLRA Qty.
Size Voltage Power MCA HACR delay or Comp1A, Comp1A, Comp1A, Comp1A,
Conns Qty Comp1B/ Comp1B/ Comp1B/ Comp1B/ kW FLA
breaker RDE
or MOP Comp2A, Comp2A, Comp2A, Comp2A,
Comp2B Comp2B Comp2B Comp2B
85 380/50/3 1 285 450 400 1 170 1089 354 6 1.5 3
100 380/50/3 1 336 500 450 1 203 1161 385 6 1.5 3
125 380/50/3 1 372 500 450 2 140/98 796/589 259/180 5/3 1.5 3
145 380/50/3 1 423 550 500 2 140/140 796/796 259/259 4/4 1.5 3
155 380/50/3 1 469 650 550 2 170/140 1089/796 354/259 4/4 1.5 3
170 380/50/3 1 506 700 600 2 170/170 1089/1089 354/354 4/4 1.5 3
190 380/50/3 1 563 800 650 2 203/170 1161/1089 385/354 5/5 1.5 3
205 380/50/3 1 604 850 700 2 203/203 1161/1161 385/385 5/5 1.5 3
225 380/50/3 1 604 850 700 2 203/203 1161/1161 385/385 6/6 1.5 3
255 380/50/3 2 502/275 700/450 600/350 3 170,170/170 1089,1089/1089 354,354/354 9/5 1.5 3
285 380/50/3 2 553/326 800/550 650/500 3 170,203/203 1089,1161/1161 354,385/385 9/5 1.65 3.3
310 380/50/3 2 604/326 850/550 700/500 3 203,203/203 1161,1161/1161 385,385/385 11/5 1.65 3.3
340 380/50/3 2 604/326 850/550 700/500 3 203,203/203 1161,1161/1161 385,385/385 11/5 1.65 3.3
375 380/50/3 2 553/547 800/800 650/650 4 170,203/170,203 1089,1161/1089,1161 354,385/354,385 9/9 1.65 3.3
400 380/50/3 2 594/588 850/850 700/700 4 203,203/203,203 1161,1161/1161,1161 385,385/385,385 9/9 1.65 3.3
440 380/50/3 2 594/594 850/850 700/700 4 203,203/203,203 1161,1161/1161,1161 385,385/385,385 10/10 1.65 3.3
23 RTAG-PRC001B-EN
Controls System
24 RTAG-PRC001B-EN
Dimensional Data
L L
H1 H2 W1 W2 L1 L2 Water pipe (High and (Premium
Extra eff) seasonal eff)
RTAG085 X 150PSI 468 478 1252 992 3619 3619 4" 3840 3970
RTAG085 P 300PSI 443 508 1233 1013 3813 3713 4" 3840 3970
150PSI 468 478 1252 992 3619 3619 4" 3840 -
RTAG100 H
300PSI 443 508 1233 1013 3813 3713 4" 3840 -
RTAG100 X 150PSI 468 478 1252 992 3619 3619 4" 3840 3970
RTAG100 P 300PSI 443 508 1233 1013 3813 3713 4" 3840 3970
25 RTAG-PRC001B-EN
Dimensions and Weights
RTAG 125H/145H/155H/170H
H1 H2 W1 W2 L1 L2 Water pipe
26 RTAG-PRC001B-EN
Dimensions and Weights
L L
H1 H2 W1 W2 L1 L2 Water pipe (High and (Premium
Extra eff) seasonal eff)
RTAG125 X 150PSI 491 501 1260 3905 3905 3905 5" 6200 6330
RTAG125 P 300PSI 492 502 1260 4249 4099 4099 5" 6200 6330
RTAG145 X 150PSI 491 501 1260 3905 3905 3905 5" 6200 6330
RTAG145 P 300PSI 492 502 1260 4249 4099 4099 5" 6200 6330
RTAG155 X 150PSI 491 501 1260 3905 3905 3905 5" 6200 6330
RTAG155 P 300PSI 492 502 1260 4249 4099 4099 5" 6200 6330
RTAG170 X 150PSI 449 464 1275 3938 3938 3938 6" 6200 6330
RTAG170 P 300PSI 450 465 1275 4250 4100 4100 6" 6200 6330
150PSI 449 464 1275 3938 3938 3938 6" 6200 -
RTAG190 H
300PSI 450 465 1275 4250 4100 4100 6" 6200 -
150PSI 449 464 1275 3938 3938 3938 6" 6200 -
RTAG205 H
300PSI 450 465 1275 4250 4100 4100 6" 6200 -
27 RTAG-PRC001B-EN
Dimensions and Weights
L L
H1 H2 W1 W2 L1 L2 Water pipe (High and (Premium
Extra eff) seasonal eff)
RTAG 190 X
RTAG 190 P 150PSI 448 463 1275 969 3938 3938 6" 7380 7510
RTAG 205 X
RTAG 205 P
RTAG 225 H 300PSI 449 464 1275 969 4250 4100 6" 7380 7510
RTAG 225 P
28 RTAG-PRC001B-EN
Dimensions and Weights
RTAG 225X
L2
L1
8536
Locate Customer Power
Top View
(With fan/coil removed)
Control Panel
285
Outlet
2501
1058
H2
H1
110 110 110 110 W2
L
H1 H2 W1 W2 L1 L2 Water pipe (Extra eff)
(mm)
150PSI 448 463 1275 969 5118 5118 6" 8615
RTAG 225X
300PSI 449 464 1275 969 5430 5280 6" 8615
29 RTAG-PRC001B-EN
Dimensions and Weights
Outlet Inlet
L2 L1
8864
Master Panel
with TD7
285
2502
1058
H1
110 110 110 110 W1
Installation
1026 1050 1600 2450 2150 40 2165
Lifting Point
991 3373 1120 2245
L
Back View
(With near side control panel removed)
Side View
Installation Point
Lifting Point
L L
H1 W1 L1 L2 Water pipe (High eff) (Premium seasonal eff)
(mm) (mm)
150PSI 450 1120 2698 1593 6" 9006 -
RTAG 255H
300PSI 450 1120 2447 1343 6" 9006 -
150PSI 450 1120 2698 1593 6" 9006 -
RTAG 285H
300PSI 450 1120 2447 1343 6" 9006 -
150PSI 450 1120 2698 1593 6" - 9246
RTAG 255P
300PSI 450 1120 2447 1343 6" - 9246
150PSI 450 1120 2698 1593 6" - 9246
RTAG 285P
300PSI 450 1120 2447 1343 6" - 9246
30 RTAG-PRC001B-EN
Dimensions and Weights
Inlet
Outlet
L1 L2
10044
TD7
Master Panel
with TD7
285
2501
H1
110 110 110 110 W1
L L
H1 W1 L1 L2 Water pipe (High eff) (Premium seasonal eff)
(mm) (mm)
150PSI 450 1120 3877 1593 6" 10186 -
RTAG 255X
300PSI 450 1120 3627 1343 6" 10186 -
150PSI 450 1120 3877 1593 6" 10186 -
RTAG 310H
300PSI 450 1120 3627 1343 6" 10186 -
150PSI 450 1120 3877 1593 6" - 10418
RTAG 310P
300PSI 450 1120 3627 1343 6" - 10418
150PSI 450 1120 3877 1593 6" 10186 -
RTAG 340H
300PSI 450 1120 3627 1343 6" 10186 -
150PSI 450 1120 3877 1593 6" - 10418
RTAG 340P
300PSI 450 1120 3627 1343 6" - 10418
31 RTAG-PRC001B-EN
Dimensions and Weights
RTAG 285X/310X
Inlet Outlet
L1 L2
Master Panel
with TD7
262
2478
1058
H1
110 110 110 110 W1
Lifting Point
1971 2481 2743 2900 40 2165
Installation
1376 2100 1050 1050 3300 1350 2245
L
Back View
(With near side control panel removed)
Side View Installation Point
Lifting Point
L
H1 W1 L1 L2 Water pipe (High eff)
(mm)
150PSI 450 1120 5058 1593 6" 11366
RTAG 285X
300PSI 450 1120 4807 1343 6" 9006
150PSI 450 1120 5058 1593 6" 9006
RTAG 310X
300PSI 450 1120 4807 1343 6" 9006
32 RTAG-PRC001B-EN
Dimensions and Weights
RTAG 340X
Inlet Outlet
L1 L2
11224
262
2478
H1
110 110 110 110 W1
Installation
1280 3227 3001 2165
Lifting 40
1126 1200 1050 1100 3350 1300 1100 2245
Point
Back View
(With near side control panel removed)
Side View
Installation Point
Lifting Point
L
H1 W1 L1 L2 Water pipe (High eff)
(mm)
150PSI 450 1120 4758 2473 6" 11875
RTAG 340X
300PSI 450 1120 4508 2222 6" 11875
33 RTAG-PRC001B-EN
Dimensions and Weights
Inlet Outlet
262
2478
1058
H1
110 110 110 110 W1
1450 2150 500 1700 2700 1850 Installation 40 2165
2302 1849 3300 2320 2245
Lifting Point
Back View
Side View (With near side control panel removed)
Installation Point
Lifting Point
L L
H1 W1 L1 L2 Water pipe (High eff) (Premium seasonal eff)
(mm) (mm)
150PSI 453 1120 3882 2703 8" 11323 -
RTAG 375H
300PSI 453 1120 3647 2469 8" 11323 -
150PSI 453 1120 3882 2703 8" 11323 11580
RTAG 375P
300PSI 453 1120 3647 2469 8" - 11580
150PSI 453 1120 3882 2703 8" 11323 -
RTAG 400H
300PSI 453 1120 3647 2469 8" 11323 -
150PSI 453 1120 3882 2703 8" - 11580
RTAG 400P
300PSI 453 1120 3647 2469 8" - 11580
34 RTAG-PRC001B-EN
Dimensions and Weights
Inlet Outlet
L1 L2
Control Panel
11809
ISO View
Top View TD7
(With fan/coil removed)
262
2478
1058
H1
110 110 110 110 W1
Installation
1107 900 950 1350 3196 1350 950 900 40 2165
L L
H1 W1 L1 L2 Water pipe (High eff) (Premium seasonal eff)
(mm) (mm)
150PSI 453 1120 3582 3582 8" 11875 -
RTAG 375X
300PSI 453 1120 3348 3348 8" 11875 -
150PSI 453 1120 3582 3582 8" 11875 -
RTAG 400X
300PSI 453 1120 3348 3348 8" 11875 -
150PSI 453 1120 3582 3582 8" 11875 -
RTAG 440H
300PSI 453 1120 3348 3348 8" 11875 -
150PSI 453 1120 3582 3582 8" - 11875
RTAG 440P
300PSI 453 1120 3348 3348 8" - 11875
35 RTAG-PRC001B-EN
Dimensions and Weights
RTAG 410X/440X
Outlet Inlet
System 2 System 1
L1 L2
Locate Customer Power
14764
Top View
(With fan/coil removed)
Control Panel
ISO View
TD7
257
2474
1058
H1
110 110 110 110 W1
Installation
576 2250 1800 1450 2613 1450 1800 2250
Installation Point
Lifting Point
L L
H1 W1 L1 L2 Water pipe (High eff) (Premium seasonal eff)
(mm) (mm)
150PSI 453 1120 5062 5062 8" 11323 14906
RTAG 410X
300PSI 453 1120 4828 4828 8" 11323 14906
150PSI 453 1120 5062 5062 8" - 14906
RTAG 440X
300PSI 453 1120 4828 4828 8" - 14906
36 RTAG-PRC001B-EN
Mechanical Specifications
General
Chilled water production will be made by a factory assembled and tested, air-cooled liquid
chiller, Trane type RTAG H/X/P. Chiller will have one or two refrigerant circuits with one or two
compressors per circuit.
On Trane RTAG H and X capacity control will be made through a slide valve allowing reduction of
capacity down to 30 or 15% or 10% or 7.5% (one or two refrigerant circuits, each circuit has one or
two compressors) of the maximum value. Compressor will start always unloaded.
Motor is suction gas cooled, hermetically sealed, two poles, squirrel cage induction type, with four
pressure lubricated rolling elements, bearing groups shall support the rotating assembly. Motor
bearings will be designed for the whole life of the chiller.
Oil Management
The chiller is equipped with an oil management system without oil pump that ensures proper oil
circulation throughout the unit. The key components of the system include an oil separator, oil filter
with particles retention capacity of at least 5μm.
An oil heater is installed to avoid startup with low oil temperature.
An optional oil cooler is installed when the unit is used for high condensing temperature or unit
with compressor VFD or economizer.
AFD enclosure is IP54 as standard, with integrated air cooling system, consisting of a fan below
the VFD frame.
Evaporator
37 RTAG-PRC001B-EN
Mechanical Specifications
The evaporator is a tube-in-shell heat exchanger design with internally and externally finned copper
tubes roller expanded into the tube sheet. If select the option of "ASME Pressure Vessel Code" ,
the evaporator is designed, tested and stamped in accordance with ASME for a refrigerant side
working pressure of 200 psig. The evaporator is designed for a water side working pressure of
150 /300 psig. Water connections are flange. Each shell includes a vent, a drain and fittings for
temperature control sensors and is insulated with 3/4 inch equal insulation (K=0.26). Evaporator
heaters with thermostat are provided to help protect the evaporator from freezing at ambient
temperatures down to -20°F (-29°C). Factory installed flow switch is installed on a pipe stub in the
evaporator inlet.
Refrigerant Circuit
Each unit has one or two refrigerant circuits, with one or two rotary screw compressors per circuit.
Each refrigerant circuit includes liquid line shut off valve, removable core filter, charging port, high
pressure and low pressure safety valves and electronic expansion valve.
Electrical Panel
Single point power connection (85-225 models) or dual point power connection (255-440 models)
with disconnect switch and fuses.
The disconnect switch is mechanically interlocked to disconnect line power from the starter before
the starter doors are open.
All components and control cables are numbered in accordance with CEI 60750.
A factory-installed, factory-wired control power transformer provides all unit control power and
UC800 module power. All the starter elements are enclosed in an IP54 panel, with hinged door.
38 RTAG-PRC001B-EN
Mechanical Specifications
The panel includes machine protection shutdown with automatic reset when the condition is
corrected for:
• Momentary power loss
• Over / under voltage
• Loss of evaporator water flow.
Over 100 diagnostic checks is made and are displayed when a fault is detected. The display
indicates the fault, the type of reset required, the time and date the diagnostic occurred, the
mode in which the machine was operating at the time of the diagnostic, and a help message. A
diagnostic history displays the last 20 diagnostics with the time and date of their occurrence.
Alarms and diagnostics are displayed in chronological order, with a color/symbol code: red octagon
for immediate shutdown, yellow triangle for normal shutdown and blue circle for warning.
Display features:
• Alarms
• Reports
• Chiller settings
• Display settings
• Graphing
Dry contacts
UC800 provides a flexible alarm or chiller status indication to a remote location through a hard
wired interface to a dry contact closure. Four relays are available for this function.
39 RTAG-PRC001B-EN
Ingersoll Rand (NYSE:IR) advances the quality of life by creating comfortable, sustainable and efficient environments.
Our people and our family of brands—including Club Car®, Ingersoll Rand®, Thermo King® and Trane®—work together
to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables; and
increase industrial productivity and efficiency. We are a $14 billion global business committed to a world of
sustainable progress and enduring results.
We are committed to using environmentally conscious print practices that reduce waste. © 2019 Ingersoll Rand