HIRA - DIESEL PUMP 1
HIRA - DIESEL PUMP 1
HIRA - DIESEL PUMP 1
1 RISK ASSESSMENT
The Hazard Identification & Risk Assessment (HIRA) approach for diesel pump
comprises following steps:
The project is located in industrial area. No industry school, hospital, jail, commercial
complex, community center, etc are present within 500 m radius of the project
boundary.
East – Vacant Land
West – Vacant Land
North – Road
South – Railway Line
The approach followed for Risk Analysis Study is in accordance with CPCB document
titled "Environmental Risk Analysis due to Handling and Storage of Hazardous
Chemicals" has been also referred. The hazards were identified by studying the PI
diagram and shown in following Tables.
Table Error! No text of specified style in document..1 Hazard Identification and Risk
Assessment Matrix
Operation
S. process Possible Measures to be taken
Precautionary measures
No. Equipment Hazardous if any hazard occurs
/areas
Electrical Shock
Earth leakage circuit Workers to be
1. Electrical Panel possible due to
breaker will be installed. provided with PPE’s
short-circuit.
Fire alarms and fighting Staff should be
2. Diesel storage. Fire hazard extinguishers will be trained to use fire
kept near shed. extinguishers
3 Fire in coal storage Fire hazard Coal storage yard Water tankers
should be kept moist by water and water pipes with nozzles should be
yard
sprinkling. available at all times.
Consequence analysis: Any accidental fire inside the coal washery premises will be
restricted within the compound wall. It will not escalate beyond the boundary of
washery.
protection
Hearing protection
Noise
Head Falling objects, inadequate height Plastic helmets for top and
protection clearance, and overhead power cords side impact protection
Failing or rolling objects, points Safety shoes and boots for protection
Foot
objects. Corrosive or hot against moving and failing objects,
protection
liquids liquids and chemicals
Hazardous materials, cuts or Gloves made of rubber or synthetic
Hand
lacerations, vibrations, extreme material (Neoprene), leather, steel,
protection
temperatures insulation materials, etc.
Facemasks with appropriate filters for
dust removal and air purification
Respiratory Dust, fogs, fumes, mists, gases, (chemical, mists, vapors and gases).
protection smokes, vapors
Single or multi-gas personal monitors, if
available
All safety and health codes prescribed by the BIS will be implemented through
the Integrated Management System.
Safety data sheets of the chemicals will be displayed at specific locations (near
the storage and handling areas).
Following process aspects should be considered: High temperature pressure
alarms, back up indicators, annunciate panel, and process control through PLC,
single loop controls, interlocks, etc.
Fire hydrants will be located at all convenient points along the major drains
and checked for water availability on regular basis.
Fire extinguishing equipment, sand buckets, water sprinklers and water hoses
will be provided at all convenient point.
Fire Fighting System: Effective measures have been considered to minimise
fire hazard. Fire protection is proposed through hydrant and sprinkler system,
designed as per the recommendation of Tariff Advisory Committee of Insurance
Association of India.
The following areas are mainly susceptible to fire:
Cable Galleries.
Electrical switchgear / MCC room.
Coal handling area, conveyors, transfer points, tunnels and storage yard.
Transformers and oil drums
iv.
v. vi.
materials.
Fire hydrant points will be provided throughout the premises. Medium velocity spray
system will be provided for protection of transformers, cable galleries, fuel oil and
turbine oil storage tanks and coal conveyor galleries. Water for hydrant, spray and
sprinkler systems will be supplied from the fire water pumps located in fire water pump
house adjacent to cooling water pond. The hydrant system is designed as an ordinary
hazard class. Portable fire extinguishers are provided at strategic locations throughout
the plant. Fire detection and alarm system will be provided to detect fire/smoke in
vulnerable areas of the plant through smoke / heat detectors. Fire, heat, smoke and
hydrocarbon detection alarms will be installed.
For detection and protection of the plant against fire hazard, any one or a combination
of the following systems will protect susceptible areas:
Hydrant system
Medium velocity spray system
Portable fire extinguishers
Fire alarm system
ix. Following PPE’s are recommended for use by workers (job specific)
1. Self rescue type gas filters (with oxygen cylinder or compressed air)
2. Mechanical filters
3. Fire proximity suits, asbestos aprons or aluminized asbestos suits)
4. Safety helmets
5. Face shields (Asbestos or PVC)
6. Petromax lamp/Torches
7. Axes/hand saw
8. Fire entry suits
9. Fire blankets
10. Gloves (PVC, asbestos, special rubber make)
11. Ropes
12. Ladders
14. Blanket
15. Rubber sole shoes and gum boots
16. Safety shoes with toe protection
17. Shoes with non-skid soles
18. Safety belt with life line (leather, hard rubber or neoprene)
Hydrant system covering the entire plant including all important auxiliaries
and buildings. The system will be complete with piping, valves, instrumentation,
hoses, nozzles and hydrants, etc;
Sprinkler system for cable galleries/vaults/spreader room etc;
Portable fire extinguishers such as pressurized water type, carbon dioxide
type and
foam type will be located at strategic locations throughout the plant; and
Modular type carbon dioxide panel injection fire extinguishing system will be
provided in control equipment room, cable space below control room and at
other unmanned
AC motor driven fire water pumps for hydrant, medium velocity water spray
system and foam system.
AC motor driven fire water pumps for high velocity water spray system.
Diesel engine driven pump as stand by for the above.
AC motor driven pump 1 No. for maintaining pressure.
Suitable number of electric motor driven and diesel engine operated hydrant and
spray pumps with automatic starting will be provided for the above systems. The
fire water pumps will take suction from the fire water reservoir to be created in
the plant area.
1.2.1 Disasters
Disasters can be divided into two main groups. The first group includes those
disasters which result from natural phenomena like earthquakes, volcanic
eruptions, cyclones, tropical storms, floods, avalanches, landslides etc. The
second group includes disastrous events occasioned by humans, or by their
impact upon the environment. Examples are industrial accidents, radiation
accidents, factory fires, explosions, escape of toxic gases or chemical substances from an
industrial unit, river pollution, mining or other structural collapses; air, sea, rail and
road transport accidents. These disastrous events can reach catastrophic dimensions in
terms of human loss.
There can be no set criteria for assessing the gravity of a disaster because it depends, to
a large extent, on the physical, economic and social environment in which it occurs.
What would be considered a major disaster in developing country, equipped to cope
with the problems involved, may not mean more than temporary emergency elsewhere.
However, all disasters bring in their wake similar consequences that call for immediate
action, whether at the local, national or international level, for the rescue and relief of
the victims. This includes the search for the dead and injured, medical and social care,
removal of the debris, the provision of temporary shelter for the homeless, food,
clothing and medical supplies and the rapid re- establishment of essential services.
The Disaster Management Plan would reflect the probable consequential severity of
undesired event due to deteriorating conditions or through knock on effects. Further
the management should be able to demonstrate that their assessment of the
consequences uses good supporting evidence and based on currently available and
reliable information, incident data from internal and external sources and if necessary
the reports of outside agencies.
The objective of the Industrial Disaster Management Plan is to make use of the
combined resources of the Plant and the outside services to achieve the following:
Minimize damage to the property and the environment. Effect the rescue and
medical treatment of victims.
Fulfill the needs of relatives.
Provide authoritative information to news media.
Preserve subsequent records and equipment for subsequent enquiry of the cause and
circumstances leading to emergency.
1.2.3 Emergencies
General Emergencies Anticipated
The emergencies that could be envisaged in the Plant are as follows:
During the study of risk assessment, the probabilities of occurrence of hazards are
worked out along with the nature of damage. This is the reason why one should study
risk assessment in conjunction with DMP
Emergency Organization
Each Incident Controller organizes a team responsible for controlling the incident with
the personnel under his control. Shift in-charge would be the Reporting Officer, who
would report the incident to the Incident Controller.
In each shift, electrical supervisor, pump house incharge and other maintenance staff
would be drafted for emergency operations. In the event of Power communication
system failure, some of staff members in the office/Plant offices would be drafted and
their services would be utilised as messengers for quick passing of communications. All
these personnel would be declared as essential personnel.
Emergency Communication
Whosoever notices an emergency situation such as fire, growth of fire, leakage etc.
would inform his immediate superior and Emergency Control Center. The person on
duty in the Emergency Control Centre would appraise the site controller. Site controller
verifies the situation from the Incident Controller of that area or the shift incharge and
takes a decision about implementing on Site Emergency Plan. This would be
communicated to all the Incident Controllers and Emergency Coordinators.
Simultaneously, the emergency warning system would be activated on the instructions
of the Site Controller.
Emergency Responsibilities
Site Controller
situation to decide whether shutting down of any section or whole of the Plant is
required.
Emergency Authority, Police, and Hospital and seeks their intervention and help.
statutory authorities.
After managing the emergent situation and binging the normalcy at the work
place, he makes a statement accordingly.
Incident Controller
Directs operations within the affected areas with the priorities for safety to
personnel, minimizes damage to the plant, property and environment and
minimizes the loss of materials.
Directs the shutting down and evacuation of Plant and areas likely to be
adversely affected by the emergency.
Ensures that all-key personnel help is sought.
Provides advice and information to the Fire and Security officer and the local
Fire
appropriate assembly points and the areas are searched for victims, if any
used.
Keeps the Site Controller informed continuously about the progress being
made.
Guides the firefighting crew i.e. Firemen, trained Plant personnel and security
staff.
Organizes shifting the firefighting facilities to the emergency site, if required.
Takes guidance of the Incident Controller for firefighting as well as assesses
the
requirements of outside help.
Arranges the traffic control at the gate and the incident area.
Directs the security staff to the incident site to take part in the emergency
operations
Evacuates the people in the Plant or in the nearby areas as advised by site
controller.
Searches for any casualties and arranges proper aid for them.
Assembles search and evacuation team.
Decides paths for the workers evacuating the site
Maintains law and order in the area, and if necessary seeks the help of police
and local
administration.
The event of failure of electric supply and there by internal telephone, sets up
communication point and establishes contact with the Emergency Control Center
(ECC) in the event of failure of electric supply and communication network.
Organizes medical treatment to the injured and if necessary, will shift them to
nearby hospitals.
Mobilizes extra medical help from outside, if necessary
Keeps a list of qualified first aid providers of the factory and seek their
assistance.
Maintains first aid and medical emergency requirements.
Makes sure that all safety equipments are made available to the emergency
team.
Assists Site Controller with necessary data and coordinates the emergency
activities.
Assists Site Controller in updating emergency plan.
Maintains liaison with Civil Administration.
Ensures availability of canteen facilities and maintenance of rehabilitation
centre.
Remains in liaison with Site Controller / Incident Controller.
Ensures availability of necessary cash for rescue / rehabilitation and
emergency
expenditure.
When an emergency warning is raised, the workers, if they are incharge of any
process equipment, should adopt safe and emergency shut down and attend any
prescribed duty as an essential employee. If no such responsibility has been
assigned, he should adopt a safe course to assembly point and await instructions.
He should not resort to spread panic. On the other hand, he must assist
emergency personnel towards objectives of DMP.
During the emergency, the office block would function as Emergency Control
Centre. It would have external Telephone & Fax facility. All the Incident
Controllers, Officers, senior personnel would be available there.
The following information and equipments will be provided at the ECC.
Intercom, telephone
Fire suit / gas tight goggles / gloves / helmets
Factory layout, emergency site plan
Emergency lamp / torchlight
Plan indicating locations of hazardous inventories, Plant control room,
sources of
safety equipment, work road plan, assembly points, rescue locations, vulnerable
zones, and escape routes.
Hazard chart
Self-contained breathing apparatus
Hand tools, wind direction, wind velocity indications
Public Address Megaphone, Hand bell, Telephone directories (Internal and
P&T).
Address with telephone numbers of key personnel, Emergency coordinator.
Important addresses, telephone numbers of experts from outside,
government
First Aid and Fire Fighting equipment suitable for emergency should be
maintained as per statutory requirements/ TAC Regulations. Fire hydrant line
covering major areas would be laid. It would be maintained at 6 kg / sq.cm.
pressure.
On the top of production block and on the top of administrative block wind socks
would be installed to indicate direction of wind during emergency period.
Gas masks and general first aid materials for dealing with chemical burns, fire
burns etc. would be maintained in the medical centre as well as in the emergency
control room. Private medical practitioners help would be sought. Government
hospital would be approached for emergency help.
Apart from Plant first aid facilities, external facilities would be augmented. Names of
Medical Personnel, Medical facilities in Raniganj would be prepared and updated.
Necessary specific medicines for emergency treatment of burnt patients and for those
affected by toxicity would
be maintained.
Breathing apparatus and other emergency medical equipment would be provided and
maintained. The help of nearby industrial managements in this regard would also be
taken on mutual support basis.
Communication of emergency would be made familiar to the personnel inside the plant
and people outside. An emergency warning system would be established.
Emergency Shutdown
There are number of facilities which can be provided to help in dealing with hazardous
conditions. The suggested arrangements are
Stop feed
Deluge contents Remove heat
Transfer contents
Evacuation of Personnel
The area would have adequate number of exits and staircases. In the event of an
emergency, unrelated personnel have to escape to assembly point. Operators have to
take emergency shutdown procedure and escape. Time office maintains a copy of
deployment of employees in each shift at Emergency Communication Centre. If
necessary, persons can be evacuated by rescue teams.
At the end of emergency, after discussing with Incident Controllers and Emergency
Coordinators, the site controller orders an all clear signal.
For employees <30 Years, once in five years Between 31-50 Years, once in
four years
Between 41-50 Years, once in two years
Above >50 years, once a year
Pre-employment check up is mandatory and following tests are being conducted and
will be continued:
Chest x rays
Audiometry
Spirometry
Vision testing (Far & Near vision, color vision and any other ocular defect) ECG
Medical records of each employee will be maintained separately and updated. Age, sex
wise, department wise data on the above parameters will be maintained. Annual health
report will be published.
ECG
Analytical Pan Balance
Dust Sampling devices
Heat stress monitoring device (Personal) Thermometer
Noise Monitoring device
Spiro meter
Audiometric device
Vision screener
Safety of both men and materials during construction and operation phases is of
concern. The preparedness of an industry for the occurrence of possible disasters is
known as emergency
plan. The disaster in industry is possible due to collapse of structures and fire /
explosion etc. The details of fire fighting equipments to be installed are given below:-
To take steps to ensure that all known safety factors are taken into account in
the design, construction, operation and maintenance of plants, machinery and
equipment.
To allocate sufficient resources to maintain safe and healthy conditions of
work.
To ensure that adequate safety instructions are given to all employees.
To provide wherever necessary protective equipment, safety appliances and
clothing to
To keep all operations and methods of work under regular review for making
necessary
changes from the safety point of view in the light of experience and up to date
knowledge.
To provide appropriate facilities for first aid and prompt treatment of injuries
and
illness at work.
safety, first aid and to ensure that adequate publicity is given to these matters.
fighting service along with training facilities for personnel involved in this
service.
employees.
A qualified and experienced safety officer will be appointed. The responsibilities of the
safety officers include identification of the hazardous conditions and unsafe acts of
workers and
advise on corrective actions, conduct safety audit, organize training programmes and
provide professional expert advice on various issues related to occupational safety and
health.
Safety Circle
Safety Training
1.5
S.N o.
Reliable and dependable type of fire detection system with proper zoning and
interlocks for alarms are effective protection methods for conveyor galleries.
Housekeeping of high standard, helps in eliminating the causes of fire and regular Fire
watching system strengthens fire prevention and fire fighting.
No displacement of people or
Human habitations would occur, as the
1 Nil
Settlement proposed land area is vacant land and
diverted for industrial use
No loss of existing
livelihoods. Direct or indirect is
expected to occur.
A moderate influx of people in
Additional non-agricultural
2 Livelihoods project construction and
livelihood opportunities are
operation phases.
expected both directly and as
spinoffs.
6 Community Health of people residing in all the If Emission Control Systems are
Health three impact zones is not likely to be not operated & proper dust
impacted adversely considering the suppression systems not
nature of emissions and the state-of- adopted for control of
Particulate emissions from Stack
the-art Emission control systems & Fugitive emissions from Raw
planned. material handling areas, it may
raise community health issues.
Road and power network in the area
Physical If massive Increase in vehicular
is expected to be strengthened as a
7 Infrastructu traffic may lead to higher
sequel to industrial development
re incidence of road accidents.
around.
If influx of workers from outside
areas then there will be an
increased pressure on water
supply and sanitation in the
neighborhood
The project activity will create positive impact on the quality of life of the people living
around the plant due to market multipler effect.