! CEB Over Centre Cartridge Valve

SECTION 6 - MOTION CONTROL VALVES
CONTENTS
This section contains a most extensive range of overcentre and motion control cartridges, including normal, part vented and fully vented versions. Suitable for load holding, load safety and to prevent load runaway, giving low pressure drops, various pilot ratios and excellent stability to all types of moving loads.
SELECTION SECTION SERIES APPLICATION RANGE

350 bar (5000 psi) 300 litres/min (80 US GPM) 350 bar (5000 psi) 300 litres/min (80 US GPM) 350 bar (5000 psi) 300 litres/min (80 US GPM)
PAGE
6-111 6-151 6-181 6-205 6-241 6-121 6-161 6-211
1CE/1CEE To control moving loads and prevent Overcentre cartridge load runaway, giving load holding pilot assisted relief and hose failure safety with check 1CER Overcentre cartridge as 1CE series with relief balanced 1CEB/1CEBD Overcentre cartridge as 1CE series with relief and pilot balanced As 1CE series but with relief balanced against back pressure allowing the valve to be used with closed centre DCV with service line reliefs As 1CE series but balanced on relief and pilot areas. For use on proportional systems or applications with widely varying back pressures
6-131 6-171 6-173 6-191 6-193 6-251 6-255 6-135 6-175 6-225
1CEL Overcentre cartridge with constant counterbalance pressure 1CPB/1CPBD Pilot controlled cartridges without relief function, unaffected by back pressure 1CEEC Line mounted overcentre with make up checks. Piece parts in body style
This valve is used in systems where the machine framework introduces instability, such as telescopic handlers, cranes and concrete pumps For use on boom lock applications giving load-holding and hose failure safety. With or without internal relief
380 bar (5510 psi) 140 litres/min (37 US GPM) 400 bar (5800 psi) 300 litres/min (80 US GPM)
6-137 6-139 6-177 6-197 6-265
Motion control valves with make up checks and cross line relief function for use on transmission systems or single rod cylinders when dual relief is required
350 bar (5000 psi) 300 litres/min (80 US GPM)
6-301 6-311
1CEESH/1CEECSH As 1CEEC series with brake shuttle. Piece parts in body style
As 1CEEC series but with added brake shuttle for removal of spring applied park brakes
6-271 6-281 6-321 6-341
Integrated Hydraulics Ltd

Collins Road, Heathcote Ind. Est., Warwick, CV34 6TF, UK. Tel: +44 (0) 1926 881171 Fax: +44 (0) 1926 315729 Website: www.integratedhydraulics.com
Integrated Hydraulics Inc

7047 Spinach Drive, Mentor, Ohio 44060, USA Tel: (440) 974 3171 Fax: (440) 974 3170 Website: www.integratedhydraulics.com
6-101.D
SECTION
SERIES
1CEBL In-line or cylinder mounted BoomLoc valves incorporating 1CPB(D) cartridge and additional relief cartridge element.
APPLICATION
These overcentre valves are suitable for use on the boom and dipper cylinders of an excavator to help the manufacturer or user comply with standard ISO8643.
RANGE
PAGE
6-400 to 6-491
TYPICAL CIRCUIT EXAMPLES
6
1CEE
1CEE
MANLIFT Load holding and load safety provided by dual overcentre valves protecting the operator from hose failure and giving him a smooth ride.
WHEEL MOTOR Dual overcentres preventing load runaway in transmission systems forward and reverse.
1CE M
1CEB
BR
DR V PILOT
PROPORTIONAL CONTROL Balanced valves are required where back pressures vary as above in proportional valve circuits where flow is metered in and out of the directional control valve.
WINCH Smooth lowering and soft stop for winches using overcentre combined with brake shuttles for spring applied brakes.
ADJUSTMENTS
The adjustment range and Max setting figures shown throughout this catalogue give the design range for each valve, higher or lower values may be attainable but should not be used without first contacting our Engineering department. Setting must ALWAYS be carried out using an appropriate gauge and it must NOT be assumed that screwing an adjuster to its maximum or minimum position will yield the maximum or minimum stated design setting for that valve.


6-102.F
OVERCENTRE VALVES
Figure 1. 1CE Standard Overcentre Valve
VALVE (2) PILOT (3)
leakage characteristics with maximum leakage of up to 0.5 ml/min for valves up to 200 L/min capacity and up to 4ml/min for valves with 300 L/min capacity. The cartridge has three ports, a cylinder port (1), a valve port (2) and a pilot port (3). If pressure, above the setting of the valve is applied to the cylinder port it will open as a relief. When applied to the valve port pressure will open a low pressure check allowing free flow into the cylinder port. Pressure applied to the pilot port acts over a larger area on the poppet than the area referenced to the cylinder port, so the valve will open at a low pressure. For most applications the relief setting should be approximately 1.3 times higher than the maximum load induced pressure. This ensures that with the maximum load on the actuator the valve will remain closed until pilot pressure is applied. The pilot pressure required to open the valve will depend on the pilot ratio that is the ratio between the relief area and the pilot area. The pilot pressure can be calculated: Pilot pressure = Valve Setting - Load Pressure Pilot Ratio
CYLINDER (1)
There are now many types of overcentre or motion control valves available to the designer of hydraulically operated machines, each one has its own place and specific benefits to the user. The function of these valves can be divided into three basic groups. 1. Load Holding; where the overcentre valve prevents the movement of a load when the directional valve is in the neutral position. Permitting the use of open centre directional valves and negating leakage past the spool of closed centre directional valves. 2. Load Control; where the overcentre valve prevents the actuator running ahead of the pump due to the load induced energy thereby eliminating cavitation in the actuator and loss of control. 3. Load Safety. In the case of hose failure an overcentre valve mounted onto or into an actuator will prevent uncontrolled movement of the load. When a boom is used as a crane then hose failure protection is vital as the loss of load control could cause damage to people or property. Each of these functions is applicable to linear or rotary motion. The standard overcentre valve (fig 1) can be described as a pilot assisted relief valve with an integral free flow check. The difference between this design of valve and a pilot check is that the check valve will open fully as soon as the pilot pressure is sufficient to open the valve because the only resistance to opening is the pressure locked in to the cylinder port. With an overcentre valve the pilot pressure has to overcome the force of the spring which is reduced by load pressure. This ensures a gradual opening and a metering of the flow as it passes the poppet. Integrated Hydraulics overcentre valves consist of a poppet that seals flow from an actuator, a check element, which permits free flow to the actuator and a pilot section that opens the poppet allowing flow from the actuator at a controlled rate. There are two basic designs, each with several variants. The direct acting design, whereby the pressure in the actuator acts on the full area of the nose of the poppet, is ideal for flows up to 200 L/min whereas the differential area design, whereby the pressure acts on an annular area, is suitable for flows up to 300 L/min. Being of poppet type both designs exhibit excellent
A typical application would entail mounting the overcentre valve in or on the end cap of a cylinder (fig 2). The cylinder port of the valve being connected to the full bore area of the cylinder, the valve port to the directional control line A and the pilot connected to the annulus inlet, line B and so to the directional control line B. As soon as the pressure rises in the inlet port of the annulus (line B) to retract the rod to a point where it reaches the required pilot pressure the actuator will Figure 2. Overcentre valve mounted in end cap of cylinder
begin moving at the flow at which the pressure setting was made. If the load causes the flow to increase then the inlet will be starved of oil and the pressure will begin to drop at this port. The reducing pressure will be sensed at the pilot allowing the spring to begin to close the valve preventing load run-away. In this way the valve will continually meter, controlling the load throughout its movement. When the pressure needed to move the load is higher than the pilot pressure needed to fully open the valve the only restriction produced is the pressure drop due to flow in the fully open condition. Figure 3. 1CER part balanced overcentre
VALVE (2)
Dia a Dia b
type on the market have an atmospheric vent which limits their use in corrosive atmospheres and are prone to leakage.
The 1CER valve does have some draw backs in certain applications. Because the pilot pressure is affected by back pressure the valve can not be used in regenerative circuits on the annular port of the cylinder. Also if used with a meter out proportional system the constantly varying back pressures can cause both the part balanced and the standard valve to go unstable. For this is the reason the fully balanced version, 1CEB series (fig 4) is available. In this case the spring chamber is vented to atmosphere or to a separate drain port. Any back pressure therefore does not affect the setting of the valve or the amount of pilot pressure needed. For the standard, Part Balanced and Balanced valves there are various pilot ratios available to the system designer, which is best for his circuit? A general rule is that high pilot ratios are suitable for constant, stable loads and low pilot ratios for unstable and varying loads. The pilot ratio does not necessarily affect the working pressure by much given that the normal working pressure of a system is often much higher than the pilot pressure required to fully open the valve. If this is the case then the piloted open pressure drop will determine the systems efficiency. Graph 1 shows the pressure drop curves of two valves with different pilot ratios. The higher pilot ratio valve is more restrictive than the low pilot ratio valve. This shows that above a certain pressure the lower pilot ratio valve is more efficient than the higher pilot ratio valve. It is important that the total performance is taken into account before specifying an overcentre valve. The two stage overcentre valve, 1CEL (Fig 5) has been developed to overcome a problem which has been a continual nuisance to designers of machines incorporating long Figure 4. 1CEB fully balanced overcentre valve
VALVE (2) PILOT (3) VENT (4)
PILOT (3)
Dia c
CYLINDER (1)
With the standard overcentre the spring chamber is vented through the poppet to the valve port which creates a problem if there are varying or high back pressures. Pressure in the valve port increases the effective setting of the valve by a factor equivalent to the pilot ratio plus one. This means that if there is a standing back pressure of 50 bar with a pilot ratio of 5:1 the effective relief setting would be increased by 300 bar. This creates problems if the application demands a closed centre directional valve and the utilisation of service line reliefs. The relief valves will operate to limit inlet pressure but will not act if there is an external load which needs to be limited. The overcentre will not allow oil past the seat due to the back pressure created by the service line relief valves. To overcome this problem the part balanced 1CER series was created (figure 3). The 1CER series overcentre valve performs in the same way as the standard valve under most conditions. But the relief section of the valve is not affected by back pressure. The poppet is designed to balance back pressure over two areas on the poppet. The first is an annular area between the seat (dia a) and the centre seal (dia b) on the poppet which acts to open the valve and the second at the spring end of the spool (dia c) acting to close the valve. These areas are the same, the poppet is therefore balanced and so pressure in the valve line will not affect the relief performance of the valve. It must be noted that the pilot pressure required to open the valve is still affected on a one to one ratio by any back pressure. The advantage of this design is the ability to use the valve on closed centre directional valve systems allowing service line relief valves to operate as normal. Most other valves of this
CYLINDER (1)
unstable booms. Instability problems affect many machines, most noticeably those with high capacity cylinders particularly in conjunction with slender booms that are subject varying frictional forces. The best example is the Telescopic Handler that usually has a long cylinder to extend or retract its boom. At the end of its stroke the pressure of the oil within a cylinder rises to the setting of the main relief valve for that part of the system and by its nature, the motion control valve re-seat locks in that pressure (irrespective of any load induced
OVERCENTRE
Graph 1. The effect of pilot ratio on flow in the fully piloted open position the valve still generates a backpressure heating the oil and creating inefficiency. To overcome these problems another variant is available in which the counterbalance pressure is reduced as the pilot pressure increases. This design has a second pilot ratio, which acts to reduce the backpressure applied by the centre spring. Indeed the valve can be piloted fully open, eliminating the counterbalance pressure altogether so improving the efficiency of the system. With a primary pilot ratio of 4:1 and a secondary ratio of 0.5:1 the initial unloading of the stored pressure happens at a low pilot pressure followed by a more gentle reduction as the pilot pressure increases. The overall setting of the valve is a combination of the outer and the inner spring forces divided by the seat area. The practical application of either of these valves involves the establishing a range of acceptable settings. For example, the requirement is for the valve to be set at 200 bar (3000psi) with a counterbalance pressure between 35 and 70 bar (5001000psi) - there are two springs within the valve, the outer one is fixed and the inner adjustable. For this application the outer spring would be set to give 165 bar (2400psi) and the inner adjustable between 35 and 70 bar (500-1000psi). This would give the valve an adjustable range of 165-235 bar (2400-3400psi). Given a pilot ratio of 6:1 or 4:1 depending on the type this extra pressure setting would have little effect on the pilot pressure needed to open the valve during normal operation. Graph 2 shows a typical recorded instability picking up machine frequencies and getting worse and Graph 3 shows the counterbalanced overcentre valves preventing the problem getting worse, dampening out the initial instability and the counterbalance pressure falling as the pilot pressure increases. The zero differential range of load control valves 1CPB (fig 6) have been designed with 'BoomLoc' hose rupture valve applications in mind. Typically the valve is piloted open from the hydraulic remote control operating the main directional spool valve. By setting the overcentre to open just after the main valve it will control the flow rate at low speed but as the overcentre opens more rapidly than the directional valve the directional valve will control the flow rate at higher speeds. It is a pilot operated metered poppet valve. The poppet seals against a tapered seat, as the pilot pressure increases the poppet will move off the seat. Flow is dependant upon the axial movement of the poppet which in turn is dependant upon the force exerted by pilot pressure balanced by that exerted by the spring. The poppet is hydraulically balanced so this valve is unaffected by valve line AND cylinder pressure but it will not provide any relief function. If over pressure, shock or thermal relief are required a second relief element is required.
Pilot Pressure
3 : 1 Pilot ratio
5 : 1 Pilot ratio
Flow
pressure). When the operator lowers the load, this stored energy gives the valve the message that a heavy load is on the cylinder; therefore it takes less pilot pressure to open. As a result, the valve opens very quickly and allows the stored energy to dissipate causing a momentary runaway condition, this causes a rapid acceleration of the load that is then checked by the motion control valve and brought under control. The consequence of this is an initial instability as a boom is retracted; the number of jerks will depend on the stiffness of the system at the time of lowering. This instability can sometimes continue through the whole of the cylinder's stroke, its magnitude, in extreme cases, can cause severe operator insecurity or even the loss of a load. The 1CEL valve uses two springs to control the poppet, only the outer spring being effected by the pilot piston, leaving the inner to generate a counterbalance pressure. The two-stage valve has overcome many instability problems by preventing the total decay of the stored energy in the cylinder and stopping the valve over reacting. It allows the pressure to fall to the counterbalance setting, which can be adjusted dependant upon the severity of the application. This back pressure can also help to stiffen the boom during its movement further through its stroke, for example when wear pads on the box sections of a telescopic boom create changing frictional forces. This works well but with some systems, the backpressure created by this valve causes problems due to the reduction in available force. On certain machines, when for instance a crowd cylinder is bottomed, the oil from a slave cylinder has to be forced across a relief valve; the boom cylinder creates an induced pressure by virtue of its downward force. It is possible that an unloaded boom will not lower due to the counterbalance pressure. Also Figure 5. 1CEL counterblanced overcentre valve
VALVE (2) PILOT (3)
CYLINDER (1)
The successful application of motion control valves, particularly in areas that are demanding involves the anticipation and resolution of numerous factors only some of which can be discussed in this article. Motion control valves are adjustable, are available in several pressure ranges with many pilot ratio options. Most of the valves fit in a common cavity (the exception being the fully balanced, 1CEB and zero differential, 1CPB versions when required with an external rather than an atmospheric vent) and are available in sizes from 30 to 300 L/min. The flexibility of cartridge valve technology can therefore be easily applied to bring stability. The standard range of valves described here can be used to
Figure 6. 1CPB(D) zero differential overcentre valve
VALVE (2)
PILOT (3)
VENT (4)
CYLINDER (1)
solve the vast majority of motion control problems and we are constantly developing new valves that will further improve stability and load control.
Graph 2. Unstable system

225 200 175 150
Pressure bar
125 100 75 50 25 10 20
CYLINDER PRESSURE
30 Time sec
40
50
60
Graph 3. Stable system using counterbalance valve

225 200 175 150 CYLINDER PRESSURE
Pressure bar
125 100 75 50 25 10 20 30 Time sec 40 50 60
1CE SERIES OVERCENTRE VALVE

PILOT ASSISTED RELIEF WITH CHECK 1CE30
1
VALVE (2) PILOT (3)
3 2
CYL (1)
APPLICATION
Overcentre valves give static and dynamic control of loads by regulating the flow into and out of hydraulic actuators. When installed close to or within an actuator, the overcentre valve will stop runaway in the event of hose burst and if open centre directional control valves are used, will allow thermal expansion relief of the hydraulic fluid. The overcentre cartridge is ideal for mounting directly into a cavity machined in the body of the cylinder, motor or rotary actuator. The cartridge can also be mounted directly to the ports via a specifically machined body as part of a Hydraulic Integrated Circuit or single unit, or contained within one of our standard line bodies. Single overcentre valves are normally used when the load is unidirectional, for example an aerial platform or crane and dual overcentre valves are used for controlling loads in both directional for motor applications or for cylinders going over centre.
PILOT RATIOS
2.5:1 Best suited for extremely unstable applications such as long booms or flexible frameworks. Best suited for applications where load varies and machine structure can induce instability Best suited for applications where the load remains relatively constant.
5:1 (Standard) 10:1
SPECIFICATIONS
Figures based on: Oil Temp = 40C Viscosity = 40 cSt
Rated Flow Max Setting 30 litres/min (8 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting: 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A6610 (See Section 17) 45 Nm (33 lbs ft) 1CE30 1CE35 1CEE34 0.15 kg (0.33 lbs) 0.41 kg (0.90 lbs) 0.90 kg (1.98 lbs) SK395V (Viton)
OPERATION
The check section allows free flow into the actuator then holds and locks the load against movement. The pilot assisted relief valve section will give controlled movement when pliot pressure is applied. The relief section is normally set to open at a pressure at least 1.3 times the maximum load induced pressure but the pressure required to open the valve and allow movement depends on the pilot ratio of the valve. For optimisation of load control and energy usage, a choice of pilot ratios is available. The pressure required to open the valve and start actuator movement can be calculated as follows: Pilot Pressure = (Relief Setting) - (Load Pressure) Pilot Ratio
Cartridge Material
Body Material Mounting Position Cavity Number Torque Cartridge into Cavity Weight Seal Kit Number Recommended Filtration Level Operating Temp
SK395 (Nitrile)
BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C
FEATURES
Leakage 0.3 millilitres/min nominal (5 dpm) Cartridge is economical and fits simple cavity. Allows quick, easy field service - reduces down time. Directly Nominal Viscosity 5 to 500 cSt interchangeable with 30 litres/min pilot check valve. Range See catalogue page 7-151. * For applications above 210 bar please consult our technical department or use the steel body option.


6-111.D
PRESSURE DROP
2.5:1 & 5:1 version
0 50 2.5 FLOW-US GPM 5 7.5 10 12.5 0
CARTRIDGE ONLY
10:1 version
FLOW-US GPM 2.5 5 7.5 10 750
47.0 MAX
BASIC CODE:
1CE30
HEX SOCKET ADJUST 4.0 A/F
17.0 A/F
FOR FIXED 'N' ADJUST
28.0 MAX
40 PRESSURE-BAR
600 PRESSURE-PSI
25.4 A/F
30 FREE FLOW 20 FREE FLOW 10 PILOT OPEN 0 10 40 20 30 FLOW-LITRES/MIN 50 0 10 20 PILOT OPEN 30 40
450
M20 X 1.5-6g
300 150
PILOT (3) 42.5 VALVE (2)
FLOW-LITRES/MIN
CYL (1)
Tightening torque of F adjuster locknut - 20 to 25 Nm
SINGLE VALVE
BASIC CODE: 1CE35
3/8 1/2 PORTS
DUAL VALVE
Body ONLY part numbers
3/8 1/2 PORTS
BASIC CODE: 1CEE34 (INTERNALLY CROSSED PILOTED)

BSP, steel 3/8 B12823 SAE, steel 1/2 B11811
C1 C2
Body ONLY part numbers BSP, aluminium SAE, aluminium 3/8 B6743 3/8 B10536 1/2 B7884
2 HOLES 9.0 THRO'
6
SAE, steel 1/2 B11812
70.0
BSP, aluminium 3/8 B6836
SAE, aluminium 3/8 B10805 1/2 B30237
BSP, steel 3/8 B13803
31.7
V1
V2
88.0 FOR FIXED 'N' ADJUST
11.5
9.0
107.0 MAX
26.5
26.5
3 42.0 2 1
V1 57.0
V2
60.0
63.5
C1
C2
16.0 31.8
9.0 32.0 63.5
16.0 31.8
9.8
82.0 101.6 2 HOLES 9.0 THRO'
Where measurements are critical request certified drawings
ORDERING CODE EXAMPLE 1CE***

Basic Code
1CE30 = Cartridge Only 1CE35 = Cartridge and Body 1CEE34 = Cartridges and Dual Body
3W
35
Pilot Ratio
2 = 2.5:1 5 = 5:1 (Standard) 10 = 10:1
Adjustment Means
F = Screw Adjustment N = Fixed - State pressure setting required For fixed versions add setting in 10 bar increments to end of part number. Subject to a + -10% tolerance.
Seals
S = Nitrile (For use with most industrial hydraulic oils) SV = Viton (For high temperature and most special fluid applications)
Port Sizes - Bodied Valves Only

3W = 3/8 BSP Valve & Cyl Port. 1/4 BSP Pilot Port 6T = 3/8 SAE Valve & Cyl Port. 1/4 SAE Pilot Port 8T = 1/2 SAE Valve & Cyl Port. 1/4 SAE Pilot Port
Pressure Range @ 4.8 l/min

20 = (2.5:1 and 5:1): 70-210 bar. Std setting (10:1): 100-210 bar. Std setting 35 = (2.5:1 and 5:1): 100-350 bar. Std setting (10:1): 120-350 bar. Std setting Std setting made at 4.8 litres/min Other pressure ranges available on request 100 100 210 210 bar bar bar bar
We reserve the right to change specifications without notice
6-112.H
111.0 MAX
1CER SERIES OVERCENTRE VALVE

PART BALANCED - PILOT ASSISTED 1CER30
POPPET RELIEF
1
VALVE (2)
PILOT (3)
CYL (1)
APPLICATION
The 1CER series overcentre valve performs all duties of a regular overcentre but is able to relieve and stay open irrespective of downstream pressure. This enables the valve to operate when used with a closed centre directional valve which has service line reliefs. The poppet is pressure balanced, preventing relief setting increase due to back pressure.
PILOT RATIOS
2.5:1 Best suited for extremely unstable applications such as long booms or flexible frameworks. Best suited for applications where load varies and machine structure can induce instability.
4:1
SPECIFICATIONS
OPERATION
The check section allows free flow into the actuator then holds and locks the load against movement. The pilot assisted relief valve section will give controlled movement when pilot pressure is applied. The relief section is normally set to open at a pressure at least 1.3 times the maximum load induced pressure but the pressure required to open the valve and allow movement depends on the pilot ratio of the valve. For optimisation of load control and energy usage, a choice of pilot ratios is available. The pressure required to open the valve and start actuator movement can be calculated as follows: Pilot Pressure = (Relief Setting) - (Load Pressure) Pilot Ratio
Rated Flow Max Setting
30 litres/min (8 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting: 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A6610 (See Section 17) 45 Nm (33 lbs ft) 1CER30 1CER35 1CEER34 0.15 kg (0.33 lbs) 0.41 kg (0.90 lbs) 0.90 kg (1.98 lbs) SK395V (Viton)
Cartridge Material
Body Material Mounting Position Cavity Number Torque Cartridge into Cavity Weight Seal Kit Number Recommended Filtration Level Operating Temp Leakage Nominal Viscosity Range
FEATURES
Cartridge is economical and fits simple cavity. Allows quick, easy field service - reduces down time. Directly interchangeable with 30 litres/min pilot check valve. See catalogue page 7-151.
SK395 (Nitrile)
BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 0.3 millilitres/min nominal (5 dpm) 5 to 500 cSt
*For applications above 210 bar please consult our technical department or use the steel body option.


6-121.D
PRESSURE DROP
FLOW-US GPM 0 50 2.5 5 7.5 10 12.5
CARTRIDGE ONLY
BASIC CODE:
750
1CER30
17.0 A/F
47.0 MAX
40 PRESSURE-BAR
600
FOR FIXED 'N' ADJUST
28.0 MAX
25.4 A/F
30 FREE FLOW 20
450
PRESSURE-PSI
M20 X 1.5-6g
300
PILOT (3)
10 PILOT OPEN
150
42.5
VALVE (2)
0 0 10 20 30 40 50
CYL (1)
FLOW LITRES/MIN
SINGLE VALVE
BASIC CODE:
Body ONLY part numbers BSP, aluminium 3/8 B6743 SAE, aluminium 3/8 B10536 1/2 B7884
3/8 1/2 PORTS
DUAL VALVE
3/8 1/2 PORTS
1CER35
BASIC CODE: 1CEER34 (INTERNALLY CROSS PILOTED)

Body ONLY part numbers BSP, steel 3/8 B12823 SAE, steel 1/2 B11811 BSP, aluminium 3/8 B6836 SAE, aluminium 3/8 B10805 1/2 B30237 BSP, steel 3/8 B13803 SAE, steel 1/2 B11812
6
70.0
C1
2 HOLES 9.0 THRO'
C2
31.7
V1
V2
88.0 FOR FIXED 'N' ADJUST
11.5
9.0
107.0 MAX
26.5
26.5
3 42.0 2 1
V1 57.0
V2
60.0
63.5
C1
C2
16.0 31.8
9.0 32.0 63.5
16.0 31.8
9.8
82.0 101.6 2 HOLES 9.0 THRO'
ORDERING CODE EXAMPLE 1CE****

Basic Code
1CER30 = Cartridge Only 1CER35 = Cartridge and Body 1CEER34 = Cartridges and Dual Body
3W
35
4
Pilot Ratio
2 = 2.5:1 4 = 4:1
Seals
Adjustment Means


35 = 100-350 bar. Std setting 210 bar Std setting made at 4.8 litres/min
6-122.F
111.0 MAX
1CEB SERIES OVERCENTRE VALVE

FULLY BALANCED - PILOT ASSISTED 1CEB30
POPPET RELIEF
1
VALVE (2) PILOT (3) VENT
CYL (1)
2 ATMOSPHERIC VENT
APPLICATION
Overcentre valves give static and dynamic control of loads by supplying a counterbalance pressure to the actuator. They prevent runaway in the event of hose burst and hold the load with minimal leakage.
PILOT RATIO
5:1
SPECIFICATIONS
Rated Flow 30 litres/min (8 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting: 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A6610 (See Section 17) 45 Nm (33 lbs ft) 1CEB30 1CEB35 1CEEB34 0.14 kg (0.30 lbs) 0.40 kg (0.88 lbs) 0.88 kg (1.94 lbs) SK395V (Viton)
The pressure balanced valve is unaffected by back pressure, allowing service line reliefs to operate and for the valve to be used in regenerative or proportional valve systems. The overcentre valve should be mounted either into, onto or as close to the actuator as possible to give maximum protection. Single overcentre valves control unidirectional loads such as in aerial platforms, cranes or winches and dual overcentres are suited to bi-directional motion such as wheel motor applications or cylinders going over centre.
Max Setting
Cartridge Material
Body Material Mounting Position Cavity Number
OPERATION
Torque Cartridge into Cavity
Weight
Seal Kit Number Recommended Filtration Level Operating Temp Leakage Nominal Viscosity Range
SK395 (Nitrile)
FEATURES
Cartridge is economical and fits simple dual purpose cavity. Allows quick, easy field service - reduces down time. Directly interchangeable with 30 litres/min pilot check valve. See page 7-151.
Note, This valve is not suitable for high frequency applications and aggressive environmental conditions.


6-131.D
PRESSURE DROP
0 50 2.5 FLOW-US GPM 5 7.5 10 12.5 750
CARTRIDGE ONLY
BASIC CODE: 1CEB30
47.0 MAX
40 PRESSURE-BAR
600
VENT FOR FIXED 'N' ADJUST 28.0 MAX 25.4 A/F
30 FREE FLOW 20
450
PRESSURE-PSI
300
M20 X 1.5-6g PILOT (3)
10 PILOT OPEN 0 10 20 30 40 50 FLOW LITRES/MIN
150
42.5
VALVE (2)
0
CYL (1)
SINGLE VALVE
BASIC CODE:
3/8 1/2 PORTS
DUAL VALVE
3/8 1/2 PORTS
1CEB35
BASIC CODE: 1CEEB34 (INTERNALLY CROSS PILOTED)

Body ONLY part numbers BSP, steel 3/8 B12823 SAE, steel 1/2 B11811
C1
6
SAE, steel 1/2 B11812
70.0
BSP, aluminium 3/8 B6836
SAE, aluminium 3/8 B10805 1/2 B30237

C2
BSP, steel 3/8 B13803
2 HOLES 9.0 THRO'
31.7
V1
11.5 88.0 MAX FOR FIXED 'N' ADJUST 9.0
V2
26.5
2 42.0
26.5
107.0 MAX
V1 57.0
V2
63.5
C1
C2
16.0 31.8
9.0 32.0
16.0
63.5
9.8 31.8
82.0 101.6 2 HOLES 9.0 THRO'
ORDERING CODE EXAMPLE 1CE***

Basic Code
1CEB30 = Cartridge Only 1CEB35 = Cartridge and Body 1CEEB34 = Cartridges and Dual Body
3W
35
5
Pilot Ratio
2 = 2.5:1 5 = 5:1
Adjustment Means
Seals


6-132.F
111.0 MAX
60.0
1CEL OVERCENTRE VALVE

PILOT ASSISTED RELIEF WITH CHECK AND COUNTERBALANCE 1CEL30
POPPET RELIEF
1
PILOT (3) VALVE (2)
CYL (1)
APPLICATION
The 1CEL30 overcentre valve performs all duties of a regular overcentre but maintains a counterbalance pressure to provide dampening of cylinders when there is a rapid loss in stored pressure. This counterbalance pressure reduces as the pilot pressure increases. Typical applications include extension cylinders on telescopic handlers where it is important to have a smooth operation when retracting from full extension.
PILOT RATIOS
Primary Secondary 4.3:1 0.4:1
SPECIFICATIONS
Rated Flow Max Setting Cartridge Material 30 litres/min (8 US GPM) 380 bar (5510 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A6610 45 Nm (33 lbs ft) 0.15 kg (0.33 lbs) SK395 (Nitrile) SK395V (Viton) BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 0.3 millilitres/min nominal (5 dpm) 5 to 500 cSt
OPERATION
The check section allows free flow and then locks the load against movement. The pilot assisted relief valve section will give controlled movement when pilot pressure is applied, maintaining a counterbalance pressure to prevent initial pressure loss and therefore instability. The total pressure setting will normally be set at 1.3 times the load induced pressure. The counterbalance pressure reduces as the pilot pressure increases.
Body Material Mounting Position Cavity Number Torque Cartridge into Cavity Weight Seal Kit Number Recommended Filtration Level Operating Temp
FEATURES
Cartridge is economical and fits simple cavity. Allows quick, easy field service - reduces down time.
Leakage Nominal Viscosity Range


7047 Spinach Drive, Mentor, Ohio 44060, USA Tel: +1 440 974 3171 Fax: +1 440 974 3170 Website: www.integratedhydraulics.com
6-135.C
PRESSURE DROP
0 50 2.5 FLOW-US GPM 7.5 5 10 12.5 750
CARTRIDGE ONLY
BASIC CODE: 1CEL30
17.0 A/F
40 600
PRESSURE-BAR
FREE FLOW 20 300
PRESSURE-PSI
30
450
57.4
25.4 A/F
PILOT (3)
10 PILOT OPEN
150
42.4
VALVE (2)
0 0 10 20 30 FLOW-LITRES/MIN 40 50
CYL (1)
SINGLE VALVE
BASIC CODE:
3/8 1/2 PORTS
DUAL VALVE
3/8 1/2 PORTS
1CEL35
BASIC CODE: 1CEEL34 (INTERNALLY CROSS PILOTED)

Body ONLY part numbers BSP, steel 3/8 B12823 SAE, steel 1/2 B11811 BSP, aluminium 3/8 B6836 SAE, aluminium 3/8 B10805 1/2 B30237 BSP, steel 3/8 B13803 SAE, steel 1/2
70.0
C1 C2
6
B11812
31.7
2 HOLES 9.0 THRO' 11.5 9.0

V1 V2
26.5
117.4
26.5
2 42.0 3
63.5
60.0
57.0
V1
V2
C1
C2
1 16.0 31.8 9.0 32.0 63.5

15.7 31.8 9.8 82.0 101.6 2 HOLES 9.0 THRO'
This valve has been designed to eliminate instability from flexible boom applications or where the load induced pressure varies greatly. To get the best results, the settings should be adjusted for each application and then factory set for production quantities. Please contact Integrated Hydraulics for more information.
ORDERING CODE EXAMPLE 1CEL***

Basic Code 1CEL30 = Cartridge Only 1CEL35 = Cartridge and Body 1CEEL34 = Cartridges and Dual Adjustment Means F = Screw Adjustment Port sizes - Bodied Valves Only 3W = 3/8 BSP Valve & Cyl Port. 1/4 BSP Pilot Port 6T = 3/8 SAE Valve & Cyl Port. 1/4 SAE Pilot Port 8T = 1/2 SAE Valve & Cyl Port. 1/4 SAE Pilot Port
3W
30
230
50
Counterbalance setting bar (10 bar increments). High pressure setting bar (10 bar increments). Seals S = Nitrile (For use with most industrial hydraulic oils) SV = Viton (For high temperature and most special fluid applications Pressure Range, bar @ 4.8 l/min 20 = 170-300. Std setting 220 (170/50) 30 = 240-370. Std setting 280 (230/50) 40 = 270-380. Std setting 350 (300/50) Std setting made at 4.8 litres/min
6-136.D
123.4
1CPB SERIES ZERO DIFFERENTIAL OVERCENTRE VALVE

1CPB30 FULLY BALANCED - PILOT ASSISTED
1
VALVE (2)
PILOT (3)
VENT (4)
CYL (1)
2 ATMOSPHERIC VENT
APPLICATION
Zero differential overcentre valves give static and dynamic control of loads by supplying a restriction to flow related to the opening of the valve created by the pilot pressure. The valve is used in conjunction with a remote pilot source to provide hose failure protection, load control and load holding functions. If over-pressure or shock pressure protection is required then a separate relief valve should be used.
SPECIFICATIONS
Rated Flow Max Working Pressure Cartridge Material
30 litres/min (8 US GPM) 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A6610 (See section 17) 45 Nm (33 lbs ft) 1CPB30 1CPB35 0.15 kg (0.33 lbs) 0.41 kg (0.90 lbs)
Body Material
OPERATION
Mounting Position
The check section allows free flow into the actuator then holds and locks the load against movement. By the application of pilot pressure to the pilot port the poppet moves back against the main spring opening the cylinder port to the valve port. The metering characteristic of the valve is controlled by the rate of the spring, the seat angle and the pilot pressure applied. Due to the balanced poppet design load induced pressure will not open the valve and once open valve port pressure will not increase the pilot pressure required to keep the valve open.
Cavity Number Torque Cartridge into Cavity Weight Seal Kit Number Recommended Filtration Level Operating Temp Leakage Nominal Viscosity Range
SK1151 (Nitrile) SK1151V (Viton) SK1151P (Polyurethane/Nitrile) BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 0.3 millilitres/min max (5 dpm) 5 to 500 cSt
FEATURES
The cartridge fits a simple cavity allowing quick, easy field service reducing down time. Hardened poppet and seat provide for long leak free performance. Fits standard 30 litre overcentre cavity.


6-137.C
PRESSURE DROP
FLOW-US GPM 0 50 2.5 5 7.5 10 12.5 750
40
600
PRESSURE-BAR
30 FREE FLOW 20
450
300
10 PILOT OPEN
150
0 0 10 20 30 40 50 FLOW-LITRES/MIN
CARTRIDGE ONLY
BASIC CODE: 1CPB30
HEX SOCKET ADJUST 4.0 A/F 17.0 A/F
SINGLE VALVE
BASIC CODE:
PRESSURE-PSI
3/8 1/2 PORTS
1CPB35
2 HOLES 9.0 THRO'
51.2 MAX
VENT (4) 25.4 A/F
11.5
9.0
M20 X 1.5-6g
26.5
3
42.0
PILOT (3)
2 1
42.5
VALVE (2)
60.0
16.0 31.8
CYL (1)
9.0 32.0 63.5
Tightening torque of F adjuster locknut - 20 to 25 Nm Where measurements are critical request certified drawings
ORDERING CODE EXAMPLE 1CPB***

Basic Code 1CPB30 = Cartridge Only 1CPB35 = Cartridge and Body Adjustment Means
F = Screw Adjustment
3W
P
Seals
S = Nitrile (For use with most industrial hydraulic oils) SV = Viton (For high temperature and most special fluid applications) P = Polyurethane/Nitrile (For arduous applications)

Pilot Adjustment Range

2 = 5 - 20 bar. Std setting 10 bar Std setting made at 4.8 litres/min
6-138.B
111.2 MAX
1CPBD SERIES ZERO DIFFERENTIAL OVERCENTRE VALVE

1CPBD30 FULLY BALANCED - PILOT ASSISTED
PILOT (3) VENT (4) VALVE (2)
CYL (1)
APPLICATION
SPECIFICATIONS
Rated Flow Max Working Pressure Cartridge Material Mounting Position
30 litres/min (8 US GPM) 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Unrestricted AXP 20530 45 Nm (33 lbs ft) 1CPBD30 0.15 kg (0.33 lbs)
OPERATION
Cavity Number Torque Cartridge into Cavity Weight Seal Kit Number Recommended Filtration Level Operating Temp Leakage Nominal Viscosity Range
SK1159 (Nitrile) SK1159V (Viton) SK1159P (Polyurethane) BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 0.3 millilitres/min max (5 dpm) 5 to 500 cSt
FEATURES
The cartridge fits a simple cavity allowing quick, easy field service reducing down time. Hardened poppet and seat provide for long leak free performance.


6-139.A
PRESSURE DROP
FLOW-US GPM 0 50 2.5 5 7.5 10 12.5 750
40
600
PRESSURE-BAR
30 FREE FLOW 20
450
300
10 PILOT OPEN
150
0 0 10 20 30 40 50 FLOW-LITRES/MIN
CARTRIDGE ONLY
BASIC CODE: 1CPBD30
5.00 A/F HEX
PRESSURE-PSI
6
17.00 A/F HEX 51.00 MAX 15.00 46.70
25.40 A/F HEX
4 (DRAIN)
3 (PILOT)
M20x1.5 THREAD 42.50
2 (VALVE)
1 (CYL)
ORDERING CODE EXAMPLE 1CPBD**

Basic Code
1CPBD30 = Cartridge Only
P
Seals
Adjustment Means

6-140.B

ALTERNATIVE BODY ARRANGEMENTS for 30 Litres/min Valves COMPLETE VALVE
3/8 PORTS
COMPLETE VALVE
3/8 PORTS
BASIC CODE: 1CE36 / 1CEB36 / 1CER36 / 1CEL36 THROUGH PORTED

Body ONLY part numbers BSP, aluminium 3/8 B13542 BSP, steel 3/8 B13543
2 HOLES 7.0 THRO' 129.6 MAX 76.2 C1 C2
BASIC CODE: 1CBE35 / 1CBEB35 / 1CBER35 / 1CBEL35 BANJO MOUNTED

Sub-assembly part numbers BSP, aluminium 3/8 AXP13617-3W-S
31.8
60.0
11.5
28.0
6.0
V1
V2 50.8
1/4" BSP
114.0 MAX
3 2
64.0
54.0
16.0
C2 V2 V2 26.0
70.0
C2
16.0 59.0 MAX
31.5 63.5
COMPLETE VALVE
3/8 PORTS
COMPLETE VALVE
3/8 PORTS
BASIC CODE: 1CEG35 / 1CEBG35 / 1CERG35 / 1CELG35 GASKET MOUNTED

Sub-assembly part numbers BSP, aluminium 3/8 BXP13621-3W-S
BASIC CODE: 1CEE35 / 1CEEB35 / 1CEER35 / 1CEEL35 DUAL OVERCENTRE (INTERNALLY CROSSED PILOTED)
Sub-assembly part numbers BSP, aluminium 3/8 BXP24147-3W-S C1 C2 SAE, aluminium 3/8 BXP24147-6T-S
50.8
BSP, steel 3/8 BXP24147-3W-S-377

63.5
V1
11.5
V2
8.0
26.3
123.5
26.0
C2 56.0
V1 72.0
128.0 MAX FOR FIXED 'N' ADJUST
C2
45.7
67.0
V1
51.0
V1
C1
26.0
3 1
C1 C1
V2
16.0 2 HOLES 9.0 THRO'
20.0
20.0 30.0
16.0 31.8
15.0
60.0
35.8
2 HOLES 9.0 THRO'
ORDERING CODE EXAMPLE 1C*****

Basic Code
1CE36/1CEB36/ = Cartridge & Body Thro Ported 1CER36/1CEL36 1CBE35/1CBEB35/ = Cartridge & Body Banjo 1CBER35/1CBEL35 1CEG35/1CEBG35/ = Cartridge & Body Gasket 1CERG35/1CELG35 1CEE35/1CEEB35/ = Cartridges & Dual Body 1CEER35/1CEEL35
3W
35
230
50
Counterbalance setting
(1CEL30 based options only) bar in 10 bar increments. High pressure setting (1CEL30 based options only) bar in 10 bar increments.
Pilot Ratio
(omit for 1CEL30 based options) 2 = 2.5:1 4 = 4:1 5 = 5:1 10 = 10:1 (See cartridge details)
Adjustment Means
Port Sizes
3W = 3/8 BSP 6T = 3/8 SAE
Seals

6-141.F
186.8 MAX
76.2
NOTES

1
VALVE (2) PILOT (3)
3 2
CYL (1)
APPLICATION
Overcentre valves give static and dynamic control of loads by regulating the flow into and out of hydraulic actuators. When installed close to or within an actuator, the overcentre valve will stop runaway in the event of hose burst and if open centre directional control valves are used, will allow thermal expansion relief of the hydraulic fluid. The overcentre cartridge is ideal for mounting directly into a cavity machined in the body of the cylinder, motor or rotary actuator. The cartridge can also be mounted directly to the ports via a specifically machined body as part of a Hydraulic Integrated Circuit or single unit, or contained within one of our standard line bodies. Single overcentre valves are normally used when the load is unidirectional, for example an aerial platform or crane and dual overcentre valves are used for controlling loads in both directions for motor applications or for cylinders going over centre.
PILOT RATIOS
4:1 Best suited for applications where the load varies and machine structure can induce instability. Best suited for applications where the load remains relatively constant. Other ratios available upon request.
8:1
SPECIFICATIONS
Rated Flow 90 litres/min (23 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting: 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A12336 (See Section 17) 60 Nm (44 lbs ft) 1CE90 1CE95 1CEE95 0.29 kg (0.63 lbs) 1.35 kg (2.97 lbs) 2.10 kg (4.62 lbs) SK633V (Viton)
Max Setting
Cartridge Material
OPERATION
Body Material Mounting Position Cavity Number Torque Cartridge into Cavity
Weight
Seal Kit Number Recommended Filtration Level Operating Temp
SK633 (Nitrile)
FEATURES


6-151.D
PRESSURE DROP
4:1 VERSION
0 16 14 PRESSURE-BAR 12 FREE FLOW 10 8 6 4 2 PILOTED OPEN 0 75 25 50 FLOW LITRES/MIN 100 150 120 90 60 30 0 FLOW-US GPM 6.5 13 19.5 26 240 210 PRESSURE-PSI 180
CARTRIDGE ONLY
8:1 VERSION
0 40 35 30 PRESSURE-BAR 25 20 15 10 5 PILOTED OPEN 0 75 25 50 FLOW LITRES/MIN 100 0 100 300 PRESSURE-PSI FREE FLOW 400 FLOW-US GPM 6.5 13 19.5 26 600 500
BASIC CODE:
1CE90
62.0 MAX
32.0 A/F
M27 X 1.5-6g PILOT (3) VALVE (2)
200
54.0
CYL (1)
SINGLE VALVE
BASIC CODE:
Body ONLY part numbers BSP, aluminium 1/2 B13625 SAE, aluminium 1/2 B10806
1/2 PORTS
DUAL VALVE
BASIC CODE:
1/2 PORTS
1CEE95
(INTERNALLY CROSS PILOTED)
BSP, steel 1/2 C13628 SAE, steel 1/2 C11561
1CE95
BSP, aluminium 1/2 C13627 C1
SAE, aluminium 1/2 C10807

C2
86.5
V1 V2
40.5
38.1
18.0
132.0 MAX
3 36.0 58.0 2
36.0
V1 58.0
V2
70.0
76.2
C1
C2
19.0 38.1
10.0
56.0 76.2 2 HOLES 11.0 THRO'
19.0 38.1
10.0
107.0 127.0 2 HOLES 11.0 THRO'

Basic Code
1CE90 = Cartridge Only 1CE95 = Cartridge and Body 1CEE95 = Cartridges and Dual Body
4W
35
4
Pilot Ratio
4 = 4:1 8 = 8:1 Other ratios available upon request
Adjustment Means
Seals
S = Nitrile (For use with most industrial hydraulic oils) SV = Viton (For high temperature and most special fluid applications

4W = 1/2 BSP Valve & Cyl Port. 1/4 BSP Pilot Port 8T = 1/2 SAE Valve & Cyl Port. 1/4 SAE Pilot Port

20 = 70-225 bar. Std setting 100 bar 35 = 200-350 bar. Std setting 210 bar Std setting made at 4.8 litres/min
6-152.E
139.0 MAX

POPPET RELIEF
1
PILOT (3) VALVE (2)
CYL (1)
APPLICATION
PILOT RATIOS
4:1 Best suited for applications where the load varies and machine structure can induce instability. Other ratios available upon request.
SPECIFICATIONS
OPERATION
Rated Flow
90 litres/min (23 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting: 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A12336 (See Section 17) 60 Nm (44 lbs ft) 1CER90 1CER95 1CEER95 0.29 kg (0.63 lbs) 1.35 kg (2.97 lbs) 2.10 kg (4.62 lbs) SK633V (Viton)
Max Setting
Cartridge Material
Weight
FEATURES
SK633 (Nitrile)


6-161.C
PRESSURE DROP
FLOW-US GPM 0 16 14 12 PRESSURE-BAR FREE FLOW PRESSURE-PSI 10 8 6 4 2 PILOTED OPEN 0 0 25 50 75 100 150 120 90 60 30 6.5 13 19.5 26 240 210 180
CARTRIDGE ONLY
BASIC CODE: 1CER90
62.0 MAX
32.0 A/F
M27 X 1.5-6g PILOT (3) 54.0 VALVE (2)
CYL (1)
FLOW LITRES/MIN
SINGLE VALVE
BASIC CODE:
1/2 PORTS
DUAL VALVE
BASIC CODE:
1/2 PORTS
1CEER95
1CER95
BSP, aluminium 1/2 C13627

C1

C2
86.5
38.1
V1
V2
40.5
18.0
132.0 MAX
3 36.0 58.0 70.0 2 1
36.0
76.2
58.0
V1 C1 C2
V2
19.0 38.1
10.0
56.0 76.2 2 HOLES 11.0 THRO'
19.0 38.1
10.0
107.0 127.0 2 HOLES 11.0 THRO'

Basic Code
1CER90 = Cartridge Only 1CER95 = Cartridge and Body 1CEER95 = Cartridges and Body
4W
35
4
Pilot Ratio
4 = 4:1 Other ratios available upon request
Adjustment Means
Seals


6-162.D
139.0 MAX

POPPET RELIEF
1
CYL (1)
2 ATMOSPHERIC VENT
APPLICATION
Overcentre valves give static and dynamic control of loads by supplying a counterbalance pressure to the actuator. They will stop runaway in the event of hose burst and hold the load with minimal leakage.
PILOT RATIOS
The pressure balanced overcentre relief setting is unaffected by back pressure, enabling the valve to stay open when the valve port pressure rises. This will allow service line reliefs to work normally and will also allow the control of regenerative or proportional systems. The overcentre valve should be mounted either into, onto or as close to the actuator as possible, using a machined cavity into the actuator or a suitable machined body, either gasket or line mounted. Single overcentre valves are normally used when the load is unidirectional, for example an aerial platform or crane and dual overcentre valves are used for controlling loads in both directions for motor applications or for cylinders going over centre.
SPECIFICATIONS
Rated Flow 90 litres/min (23 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting: 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to210 bar*) Add suffix 377 for steel option Unrestricted A12336 (See Section 17) 60 Nm (44 lbs ft) 1CEB90 1CEB95 1CEEB95 0.29 kg (0.63 lbs) 1.35 kg (2.97 lbs) 2.10 kg (4.62 lbs) SK634V (Viton)
Max Setting
Cartridge Material
OPERATION
Weight
SK634 (Nitrile)
BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 0.3 millilitres/min (5 dpm) 5 to 500 cSt
FEATURES


6-171.D
PRESSURE DROP
FLOW-US GPM 0 16 14 12 PRESSURE-BAR FREE FLOW 10 8 6 4 2 PILOTED OPEN 0 0 25 50 75 100 150 120 90 60 30 6.5 13 19.5 26 240 210 180 PRESSURE-PSI
CARTRIDGE ONLY
BASIC CODE: 1CEB90
62.0 MAX
32.0 A/F VENT M27 X 1.5-6g PILOT (3)
54.0
VALVE (2)
CYL (1)
FLOW LITRES/MIN
SINGLE VALVE
BASIC CODE:
1/2 PORTS
DUAL VALVE
BASIC CODE:
1/2 PORTS
1CEEB95
1CEB95

C1

C2
86.5
V1
38.1
V2
40.5
18.0
3 36.0 58.0 2
132.0 MAX
36.0
V1 58.0
V2
70.0
76.2
C1
C2 107.0 127.0 2 HOLES 11.0 THRO'
19.0 38.1
10.0
56.0 76.2 2 HOLES 11.0 THRO'
19.0 38.1
10.0

Basic Code
1CEB90 1CEB95 1CEEB95 = Cartridge Only = Cartridge and Body = Cartridges and Dual Body
4W
35
4
Pilot Ratio
4 - 4:1 Other ratios available upon request
Seals
Adjustment Means


6-172.D
139.0 MAX
1CEBD SERIES OVERCENTRE VALVE

FULLY BALANCED - PILOT ASSISTED 1CEBD90
POPPET RELIEF
1
VALVE (2) VENT PILOT (3)
CYL (1)
APPLICATION
Overcentre valves give static and dynamic control of loads by supplying a counterbalance pressure to the actuator. They will stop runaway in the event of hose burst and hold the load with minimal leakage.
PILOT RATIOS
The pressure balanced overcentre relief setting is unaffected by back pressure, enabling the valve to stay open when the valve port pressure rises. This will allow service line reliefs to work normally and will also allow the control of regenerative or proportional systems. The overcentre valve should be mounted either into, onto or as close to the actuator as possible, using a machined cavity into the actuator or a suitable machined body, either gasket or line mounted. Single overcentre valves are normally used when the load is unidirectional, for example an aerial platform or crane and dual overcentre valves are used for controlling loads in both directions for motor applications or for cylinders going over centre.
SPECIFICATIONS
Rated Flow 90 litres/min (23 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting: 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A12196 (See Section 17) 60 Nm (44 lbs ft) 1CEBD90 0.29 kg (0.63 lbs)
Max Setting
Cartridge Material
Body Material Mounting Position Cavity Number Torque Cartridge into Cavity Weight Seal Kit Number Recommended Filtration Level Operating Temp Leakage Nominal Viscosity Range
OPERATION
SK634 (Nitrile) SK634V (Viton) SK634P (Polyurethane/Nitrile) BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 0.3 millilitres/min (5 dpm) 5 to 500 cSt
FEATURES
Cartridge is economical and fits simple cavity. Allows quick, easy field service - reduces down time. *For applications above 210 bar please consult our technical department or use the steel body option.


6-173.F
PRESSURE DROP
0 16 14 12
FLOW-US GPM 6.5 13 19.5 26 240 210 180 150 120 90 60 30 PILOTED OPEN 0 0 25 50 75 100 FLOW LITRES/MIN
PRESSURE-BAR
10 8 6 4 2
CARTRIDGE ONLY
BASIC CODE: 1CEBD90
PRESSURE-PSI
FREE FLOW
62.0 MAX
32.0 A/F
VENT M27 X 1.5-6g PILOT (3)
54.0
VALVE (2)
CYL (1)
ORDERING CODE EXAMPLE 1CEBD90

Basic Code
1CEBD90
35
4
Pilot Ratio
4 - 4:1 Other ratios available upon request
Adjustment Means

Seals
6-174.C
1CEL SERIES OVERCENTRE VALVE

POPPET RELIEF
1
VALVE (2) PILOT (3)
CYL (1)
APPLICATION
PILOT RATIOS
The 1CEL series overcentre valve performs all duties of a regular overcentre but maintains a counterbalance pressure to provide dampening to cylinders when there is a rapid loss in stored pressure. Typical applications include extension cylinders on telescopic handlers where it is important to have a smooth operation when retracting from full extension.
SPECIFICATIONS
OPERATION
The check section allows free flow and then locks the load against movement. The pilot assisted relief valve section will give controlled movement when pilot pressure is applied, maintaining a counterbalance pressure to prevent initial pressure loss and therefore instability. The total pressure setting will normally be set 1.3 times the load induced pressure. The counterbalance pressure reduces as the pilot pressure increases.
Rated Flow Max Setting
90 litres/min (23 US GPM) 380 bar (5510 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A12336 (See Section 17) 60 Nm (44 lbs ft) 1CEL90 1CEL95 1CEEL95 0.29 kg (0.63 lbs) 1.35 kg (2.97 lbs) 2.10 kg (4.62 lbs) SK633V (Viton)
Cartridge Material
FEATURES
Weight
SK633 (Nitrile)


6-175.C
PRESSURE DROP
FLOW-US GPM 0 16 14 12 FREE FLOW
PRESSURE-BAR PRESSURE-PSI
CARTRIDGE ONLY
25 240 210 180 150 120 90 60 30
62.0 MAX
10
15
20
BASIC CODE:
1CEL90
32.0 A/F
10 8 6 4 2 PILOTED OPEN
M27 X 1.5-6g PILOT (3) 54.0
VALVE (2)
0 0 20 40 60 80 100 FLOW LITRES/MIN

CYL (1)
SINGLE VALVE
BASIC CODE:
1/2 PORTS
DUAL VALVE
BASIC CODE:
1/2 PORTS
1CEEL95
BSP, steel 1/2 C13628 SAE, steel 1/2 C11561 C2
1CEL95
C1
86.5 38.1 40.5
V1
V2
18.0
132.0 MAX
58.0
3 2
V1 58.0
V2
70.0
76.2
C1
C2
1 19.0 38.1 10.0 56.0 76.2 2 HOLES 11.0 THRO' 19.0 38.1 10.0 107.0 127.0 2 HOLES 11.0 THRO'

Basic Code
1CEL90 1CEL95 1CEEL95 = Cartridge Only = Cartridge and Body = Cartridges and Dual Body
4W
30
220
60
Counterbalance setting bar (10 bar increments). High pressure setting bar (10 bar increments). Seals S = Nitrile (For use with most industrial hydraulic oils) SV = Viton (For high temperature and most special fluid applications) Pressure Range, bar @ 4.8 l/min 20 = 170-350. Std 220 (160/60) 30 = 210-380. Std 280 (220/60) Std setting made at 4.8 litres/min
Adjustment Means F = Screw Adjustment N = Fixed - State pressure setting required For fixed versions add setting in 10 bar increments to end -10% tolerance. of part number. Subject to a + Port Sizes - Bodied Valves Only 4W = 1/2 BSP Valve & Cyl Port. 1/4 BSP Pilot Port 8T = 1/2 SAE Valve & Cyl Port. 1/4 SAE Pilot Port
6-176.D
139.0 MAX
36.0
36.0
1CPBD SERIES ZERO DIFFERENTIAL

OVERCENTRE VALVE 1CPBD90
POPPET RELIEF
VALVE (2) PILOT (3) VENT (4)
FULLY BALANCED - PILOT ASSISTED
1
CYL (1)
APPLICATION
SPECIFICATIONS
Rated Flow Max Working Pressure Cartridge Material Mounting Position Cavity Number 90 litres/min (23 US GPM) 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Unrestricted
OPERATION
A12196 (See Section 17)

60 Nm (44 lbs ft) 1CPBD90 0.29 kg (0.63 lbs)
Torque Cartridge into Cavity Weight Seal Kit Number Recommended Filtration Level Operating Temp Leakage Nominal Viscosity Range
SK634 (Nitrile) SK634V (Viton) SK634P (Polyurethane/Nitrile) BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 0.3 millilitres/min (5 dpm) 5 to 500 cSt
FEATURES


6-177.B
PRESSURE DROP
0 50 5 FLOW-US GPM 10 15 20 25 700 600 40 500
PRESSURE-BAR
30 400 20 FREE FLOW 10 PILOTED OPEN 0 20 60 40 FLOW LITRES/MIN 80 100 100 0 300 200
PRESSURE-PSI
CARTRIDGE ONLY
BASIC CODE: 1CPBD90
62.0 MAX
32.0 A/F
VENT M27 X 1.5-6g PILOT (3) 54.0
VALVE (2)
CYL (1)
ORDERING CODE EXAMPLE 1CPBD**

Basic Code 1CPBD90 = Cartridge Only Adjustment Means
P
Seals

6-178.B

VALVE (2) PILOT (3)
1
CYL (1)
3 2
APPLICATION
PILOT RATIOS
3.5:1 (Standard) Best suited for applications where load varies and machine structure can induce instability. Best suited for applications where load remains relatively constant.
8:1
SPECIFICATIONS
Rated Flow 120 litres/min (32 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A877 (See Section 17) 100 Nm (74 lbs ft) 1CE120 1CE150 1CEE150 0.59 kg ( 1.30 lbs) 1.46 kg (3.20 lbs) 2.58 kg (5.70 lbs) SK417V (Viton)
Max Setting
Cartridge Material
OPERATION
Weight
SK417 (Nitrile)
FEATURES
Allows quick, easy field service - reduces down time. Smooth, sure performance.


6-181.E
PRESSURE DROP
FLOW-US GPM 0 16 14 FREE FLOW 12 PRESSURE-BAR 10 8 6 4 2 PILOTED OPEN 180 150 120 90 60 30 0 0 30 90 60 120 FLOW LITRES/MIN 150 PRESSURE-PSI 8 16 24 32 40 240 210
CARTRIDGE ONLY
BASIC CODE: 1CE120
4.0 A/F 17.0 A/F
63.0 MAX
38.1 A/F
1-5/16-12UN-2A PILOT (3) 59.5
VALVE (2)
CYL (1)
SINGLE VALVE
BASIC CODE:
Body ONLY part numbers BSP, aluminium 3/4 B6898 SAE, aluminium 3/4 B8200 1 B10708
3/4 1 PORTS
DUAL VALVE
BASIC CODE:
3/4 PORTS
1CEE150
1CE150
BSP, steel 3/4 B5544 SAE, steel 1 B11814

C1 C2
V1
V2
51.6
2 HOLES 10.5 THRO' 10.6
8.0 37.0
3 2 164.6 MAX
37.0
V2
V1 50.0
101.6
76.0
112.0
92.0
C2
C1 2 HOLES 9.0 THRO'
25.4 50.8
13.0 44.0 83.0
20.6 76.2 82.6 101.6

Basic Code
1CE120 = Cartridge Only 1CE150 = Cartridge and Body 1CEE150 = Cartridges and Body
6W
35
3
Pilot Ratio
3 = 3.5:1 8 = 8:1
Adjustment Means
Seals

6W = 3/4 BSP Valve & Cyl Port. 1/4 BSP Pilot Port 12T = 3/4 SAE Valve & Cyl Port. 1/4 SAE Pilot Port 16T = 1 SAE Valve & Cyl Port. 1/4 SAE Pilot Port

6-182.G
175.0 MAX

POPPET RELIEF
1
PILOT (3) VALVE (2) VENT
3 2 ATMOSPHERIC VENT
CYL (1)
APPLICATION
PILOT RATIOS
3:1 (Standard) Best suited for applications where load varies and machine structure can induce instability Best suited for applications where load remains relatively constant.
8:1
SPECIFICATIONS
Rated Flow 120 litres/min (32 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A877 (See Section 17) 100 Nm (74 lbs ft) 1CEB120 0.59 kg (1.30 lbs) 1CEB150 1.46 kg (3.20 lbs) 1CEEB150 2.58 kg (5.70 lbs) SK417 (Nitrile) SK417V (Viton)
Max Setting
OPERATION
Cartridge Material
Weight
FEATURES
Cartridge is economical and fits simple dual purpose cavity. Allows quick, easy field service - reduces down time. Overcentre is interchangeable with 120 litres/min pilot check cartridge. See page 7-171.


6-191.E
PRESSURE DROP
FLOW-US GPM 0 16 14 FREE FLOW 12 PRESSURE-BAR 10 8 6 4 2 PILOTED OPEN 180 150 120 90 60 30 0 0 30 90 120 60 FLOW LITRES/MIN 150 PRESSURE-PSI 8 16 24 32 40 240 210
CARTRIDGE ONLY
BASIC CODE: 1CEB120
17.0 A/F VENT 52.5 MAX
38.1 A/F
1-5/16-12 UN-2A PILOT (3) 59.5 VALVE (2)
CYL (1)
SINGLE VALVE
BASIC CODE:
Body ONLY part numbers BSP, aluminium 3/4 B6898 SAE, aluminium 3/4 B8200 1 B10708
3/4 1 PORTS
DUAL VALVE
BASIC CODE:
Body ONLY part numbers BSP, aluminium 3/4 C2543
C1
3/4 PORTS
1CEEB150 (INTERNALLYCROSSPILOTED)
1CEB150
BSP, steel 3/4 B5544 SAE, steel 1 B11814

C2
BSP, steel 3/4 C1200
SAE, steel 3/4 C16434
V1
V2
51.6
2 HOLES 10.5 THRO' 10.6

8.0
154.0 MAX
37.0
V1
V2 50.0
2 76.0
101.6
112.0
92.0
C1
C2 2 HOLES 9.0 THRO'
25.4 50.8
13.0 44.0 83.0

20.6 76.2 82.6 101.6
ORDERING CODE EXAMPLE 1CE*****

Basic Code
1CEB120 1CEB150 1CEEB150 = Cartridge Only = Cartridge and Body = Cartridges and Dual Body
6W
35
3
Pilot Ratio
3 = 3:1 (Standard) 8 = 8:1
Adjustment Means
P = Leakproof Screw Adjustment
Seals

6W = 3/4 BSP Valve & Cyl Port. 1/4 BSP Pilot Port 12T = 3/4 SAE Valve & Cyl Port. 1/4 SAE Pilot Port 16T = 1 SAE Valve & Cyl Port. 1/4 SAE Pilot Port

6-192.F
164.5 MAX
37.0

POPPET RELIEF
1
CYL (1) VALVE (2) PILOT (3) DRAIN (4)
APPLICATION
PILOT RATIOS
3:1 Best suited for applications where load varies and machine structure can induce instability Best suited for applications where the load remains relatively constant. Specifically designed for Boom Lock applications.
8:1 12:1 22:1
SPECIFICATIONS
Rated Flow Max Setting 180 litres/min (47 US GPM) BMax Load Induced Pressure: 270 bar (4000 psi) Relief Setting 400 bar (5800 psi) Working parts hardened and ground steel. External surfaces electroless nickel plated Unrestricted A6726 100 Nm (74 lbs ft) 0.59 kg (1.30 lbs) SK830 (Nitrile) SK830V (Viton) SK830P (Polyurethane/Nitrile) BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 0.3 millilitres/min max (5 dpm) 5 to 500 cSt 65 bar
OPERATION
Cartridge Material Mounting Position Cavity Number Torque Cartridge into Cavity Weight Seal Kit Number Recommended Filtration Level Operating Temp Leakage
FEATURES
Cartridge is economical and fits simple dual purpose cavity. Allows quick, easy field service - reduces down time.
Nominal Viscosity Range Bar per turn


6-193.C
PRESSURE DROP
0 40 8
FLOW-US GPM 24 40 56 72
450 30 PRESSURE-BAR PRESSURE-PSI
300 20
FREE FLOW 10 PILOT OPEN
150
0 0 30 90 150 210 270 FLOW-LITRES/MIN
CARTRIDGE ONLY
BASIC CODE: 1CEBD120
4.0 A/F
6
17.0 A/F
63.0 MAX
38.1 A/F
DRAIN (4)
1-5/16-12UN-2A
59.5
PILOT (3) VALVE (2)
CYL (1)

Basic Code
1CEBD120 = Cartridge Only
35
8
Pilot Ratio
3 = 3:1 8 = 8:1 12 = 12:1 22 = 22:1
Adjustment Means
Seals

35 = (8:1 and 22:1): 70-350 bar. Std setting 350 bar 40 = (12:1): 70-400 bar. Std setting 350 bar Std setting made at 4.8 litres/min
6-194.B

1CPBD120 FULLY BALANCED - PILOT ASSISTED
DRAIN (4) PILOT (3) VALVE (2)
CYL (1)
APPLICATION
SPECIFICATIONS
Rated Flow Max Working Pressure Cartridge Material
180 litres/min (47 US GPM) 400 bar (5800 psi) Working parts hardened and ground steel. External surfaces zinc plated Unrestricted A6726 (See section 17) 100 Nm (74 lbs ft) 0.59 kg (1.30 lbs) SK830 (Nitrile) SK830V (Viton) SK830P (Polyurethane/Nitrile) BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 0.3 millilitres/min max (5 dpm) 5 to 500 cSt 5 bar
Mounting Position
OPERATION
Cavity Number Torque Cartridge into Cavity Weight Seal Kit Number Recommended Filtration Level Operating Temp Leakage Nominal Viscosity Range Bar per turn
FEATURES


6-197.D
PRESSURE DROP
0 40 8
FLOW - US GPM 24 40 56 72
450 30 PRESSURE - BAR PRESSURE - PSI
300 20
FREE FLOW 10
PILOT OPEN
150
0 0 30 90 150 210 270
FLOW - LITRES/MIN
CARTRIDGE ONLY
BASIC CODE: 1CPBD120
4.0 A/F 17.0 A/F
6
38.1 A/F
63.0 MAX
DRAIN (4) 1-5/16-12UN-2A PILOT (3) 59.5
VALVE (2)
CYL (1)
ORDERING CODE EXAMPLE 1CPBD120

Basic Code
P
Seals
Adjustment Means
Pilot Adjust Range

6-198.D

3/4 PORTS
COMPLETE VALVE
Sub-assembly part numbers
3/4 PORTS
BASIC CODE: 1CE156 / 1CEB156 THROUGH PORTED

Body ONLY part numbers BSP, aluminium 3/4 B13629 BSP, steel 3/4 B13630
C1 C2
BASIC CODE: 1CBE150 / 1CBEB150 BANJO MOUNTED

BSP, aluminium 3/4 AXP13565-6W-S
50.0
2 HOLES 9.0 THRO' 82.0 9.6
V1
V2 76.2
C2
80.0 71.0
90.0
17.0
V1
36.5
90.0
V2
1
25.0
36.5 80.0 101.6

25.4 76.0 MAX 38.0 76.2
COMPLETE VALVE
3/4 SAE 6000 PSI FLANGE PORTS
BASIC CODE: 1CEG150 / 1CEBG150 GASKET MOUNTED

17.0
BSP, aluminium 3/4 BXP13634-6W-S
36.5
3 2
101.6
25.8 50.8 4 HOLES 11.0 THRO'
25.4 45.0
25.4
83.0
ORDERING CODE EXAMPLE 1C****

Basic Code
1CE156/1CEB156 = Cartridge & Body Through Ported. 1CBE150/1CBEB150 = Cartridge & Body Banjo Mounted. 1CEG150/1CEBG150 = Cartridge & Body Gasket Mounted
6W
35
3
Pilot Ratio
3 = 3.5:1 - 1CE156/1CBE150/ 1CEG150 3 = 3:1 - 1CEB156/1CBEB150/ 1CEBG150 (Standard) 8 = 8:1 - 1CEB156/1CBEB150/ 1CEBG150
Adjustment Means
P = Leakproof Screw Adjust (1CEB156/1CBEB150/1CEBG150) F = Screw Adjust (1CE156/1CBE150/1CEG150)
11.9
11.9

6W = 3/4 BSP Valve & Cyl Port. 1/4 BSP Pilot Port

6-201.I
76.5
Seals
110.0
NOTES

1
VALVE (2) PILOT (3)
3 2
CYL (1)
APPLICATION
PILOT RATIOS
4:1 Best suited where the load varies and machine structure can induce instability. Best suited for applications where the load remains relatively constant. Other ratios available upon request.
6:1
SPECIFICATIONS
Rated Flow 140 litres/min (37 US GPM) Max Load Induced Pressure: 340 bar (4930 psi) Relief Setting: 420 bar (6090 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A20081 150 Nm (110 lbs ft) 1CE140 1CE145 (aluminium) 1CE145 (steel) 1CEE145 (aluminium) 1CEE145 (steel) SK1108 (Nitrile) 1.2 2.2 4.0 2.9 6.0 kg kg kg kg kg (2.5 lbs) (4.5 lbs) (8.8 lbs) (6.4 lbs) (13.2 lbs)
Max Setting
Cartridge Material
OPERATION
Weight
SK1108V (Viton)
FEATURES


6-205.B
PRESSURE DROP
0 50 10 FLOW-US GPM 20 30 40
CARTRIDGE ONLY
BASIC CODE:
50 725
97.50 MAX 17.00 A/F 38.00 A/F
1CE140
5.00 A/F
40 PRESSURE-BAR
580 PRESSURE-PSI
46.00 A/F
30 PILOT OPEN 20
435
290
M38x2.0 72.40 MAX PILOT (3) VALVE (2)
10 FREE FLOW 0
145
0 40 80 120 160 FLOW LITRES/MIN 200

CYL (1)
SINGLE VALVE
BASIC CODE:
Body ONLY part numbers BSP, aluminium 3/4 B20105 1 B20107 SAE, aluminium 1 B11946
3/4 1 PORTS
DUAL VALVE
BASIC CODE:
1 PORTS
1CEE145
BSP, steel 1 C20287 SAE, steel 1
C1
1CE145
BSP, steel 3/4 B20106 1 B20108 SAE, steel 1 B11947
BSP, aluminium 1 C20285
SAE, aluminium 1 C30105
C30106
C2
198.60 MAX
12.6
V1
V2
70.0 CRS
101.6
101.6
C1
C2
31.8 63.5
77.5 90.0
31.8 45.0 63.5 107.0 127.0 CRS 152.0 2 MOUNTING HOLES 11.0 THROUGH
2 MOUNTING HOLES 11.0 THROUGH

Basic Code
6W
40
4
Pilot Ratio
Seals Adjustment Means

F = Screw Adjustment S = Nitrile (For use with most industrial hydraulic oils) SV = Viton (For high temperature and most special fluid applications)

6W = 3/4 BSP Valve & Cyl Port. 1/4 BSP Pilot Port 8W = 1 BSP Valve & Cyl Port. 1/4 BSP Pilot Port 16T = 1 SAE Valve & Cyl Port. 1/4 SAE Pilot Port

20 = 140-250 bar. Std setting 190 bar 30 = 220-330 bar. Std setting 270 bar 40 = 310-420 bar. Std setting 370 bar Std setting made at 4.8 litres/min
6-206.D
82.6
46.0
V1
V2
46.0
198.6 MAX
22.0

POPPET RELIEF
1
VALVE (2) PILOT (3)
CYL (1)
APPLICATION
PILOT RATIOS
4:1 Best suited where the load varies and machine structure can induce instability. Best suited for applications where the load remains relatively constant. Other ratios available upon request.
6:1
SPECIFICATIONS
OPERATION
Rated Flow
140 litres/min (37 US GPM) Max Load Induced Pressure: 340 bar (4930 psi) Relief Setting: 420 bar (6090 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A20081 150 Nm (110 lbs ft) 1CER140 1CER145 (aluminium) 1CER145 (steel) 1CEER145 (aluminium) 1CEER145 (steel) SK1108 (nitrile) 1.2 2.2 4.0 2.9 6.0 kg kg kg kg kg (2.6 lbs) (4.8 lbs) (8.8 lbs) (6.4 lbs) (13.2 lbs)
Max Setting
Cartridge Material
Weight
FEATURES
Seal Kit Number
SK1108V (Viton)
Recommended Filtration Level Operating Temp Leakage Nominal Viscosity Range


6-211.D
PRESSURE DROP
0 50 10 FLOW-US GPM 20 30 40 50 725
CARTRIDGE ONLY
BASIC CODE: 1CER140
5.00 A/F 17.00 A/F 38.00 A/F
40 PRESSURE-BAR
580 PRESSURE-PSI
97.50
46.00 A/F
30 PILOT OPEN 20
435
290
M38x2.0 72.40 PILOT (3) VALVE (2)
10 FREE FLOW 0
145
0 40 120 160 80 FLOW LITRES/MIN 200

CYL (1)
SINGLE VALVE
BASIC CODE:
Body ONLY part numbers BSP, aluminium 3/4 B20105 1 B20107 SAE, aluminium 3/4 B11952 1 B11946
3/4 1 PORTS
DUAL VALVE
BASIC CODE:
Body ONLY part numbers BSP, aluminium 1 C20285 SAE, aluminium 1 C30105
1 PORTS
1CEER145 (INTERNALLY CROSS PILOTED)
BSP, steel 1 C20287 SAE, steel 1 C30106
1CER145
BSP, steel 3/4 B20106 1 B20108 SAE, steel 3/4 B11953 1 B11947
C1
C2
198.60 MAX
12.6
46.0
70.0 CRS
101.6
101.6
C1
C2
31.8 63.5
77.5 90.0
ORDERING CODE EXAMPLE 1CER***

Basic Code
1CER140 = Cartridge Only 1CER145 = Cartridge and Body 1CEER145 = Cartridges and Body
6W
40
4
Pilot Ratio
Seals
S
Adjustment Means
= Nitrile (For use with most industrial hydraulic oils) SV = Viton (For high temperature and most special fluid applications

6W = 3/4 BSP Valve & Cyl Port. 1/4 BSP Pilot Port 8W = 1 BSP Valve & Cyl Port. 1/4 BSP Pilot Port 16T = 1 SAE Valve & Cyl Port. 1/4 SAE Pilot Port

20 = 140-250 bar. Std setting 190 bar 30 = 220-330 bar. Std setting 270 bar 40 = 310-420 bar. Std setting 370 bar Std setting made at 4.8 litres/min
6-212.F
82.6
V1
V2
46.0
198.6 MAX.
V1
V2
22.0
1CEL SERIES OVERCENTRE VALVE

POPPET RELIEF
1
VALVE (2) PILOT (3)
CYL (1)
APPLICATION
The 1CEL overcentre valve performs all duties of a regular overcentre but maintains a counterbalance pressure to provide dampening to cylinders when there is a rapid loss in stored pressure. This counterbalance pressure reduces as the pilot pressure increases. Typical applications include extension cylinders on telescopic handlers where it is important to have a smooth operation when retracting from full extension.
PILOT RATIOS
SPECIFICATIONS
Rated Flow Max Setting Cartridge Material 140 litres/min (37 US GPM) 380 bar (5510 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A20081 150 Nm (110 lbs ft) 1CEL140 1CEL145 (aluminium) 1CEL145 (steel) 1CEEL145 (aluminium) 1CEEL145 (steel) SK1108 (Nitrile) 1.2 2.2 4.0 2.9 6.0 kg kg kg kg kg (2.6 lbs) (4.8 lbs) (8.8 lbs) (6.4 lbs) (13.2 lbs)
OPERATION
The check section allows free flow and then locks the load against movement. The pilot assisted relief valve section will give controlled movement when pilot pressure is applied, maintaining a counterbalance pressure to prevent initial pressure loss and therefore instability. The total pressure setting will normally be set at 1.3 times the load induced pressure. The counterbalance pressure reduces as the pilot pressure increases.
Weight
FEATURES
SK1108V (Viton)


6-225.C
PRESSURE DROP
0 50 10 FLOW-US GPM 20 30 40 50 725
CARTRIDGE ONLY
BASIC CODE: 1CEL140
5.00 A/F 17.00 A/F 38.00 A/F
40 PRESSURE-BAR
580 PRESSURE-PSI
97.50
46.00 A/F
30 PILOT OPEN 20
435
290
M38x2.0 72.40 PILOT (3) VALVE (2)
10 FREE FLOW 0
145
0 40 120 80 160 FLOW LITRES/MIN 200

CYL (1)
SINGLE VALVE
BASIC CODE:
Body ONLY part numbers BSP, aluminium 3/4 B20105 1 B20107 SAE, aluminium 1 B11946
3/4 1 PORTS
DUAL VALVE
BASIC CODE:
Body ONLY part numbers BSP, aluminium 1 C20285 SAE, aluminium 1 C30105
1 PORTS
1CEEL145 (INTERNALLY CROSS PILOTED)
BSP, steel 1 C20287 SAE, steel 1 C30106
1CEL145
BSP, steel 3/4 B20106 1 B20108 SAE, steel 1 B11947
C1
C2
198.60 MAX
12.6
198.6 MAX
V1
V2
46.0
70.0 CRS
101.6
101.6
C1
C2
31.8 63.5
77.5 90.0
ORDERING CODE EXAMPLE 1CEL***

Basic Code 1CEL140 = Cartridge Only 1CEL145 = Cartridge and Body 1CEEL145 = Cartridges and Body Adjustment Means F = Screw Adjustment Port Sizes - Bodied Valves Only 6W = 3/4 BSP Valve & Cyl Port. 1/4 BSP Pilot Port 8W = 1 BSP Valve & Cyl Port. 1/4 BSP Pilot Port 16T = 1 SAE Valve & Cyl Port. 1/4 SAE Pilot Port
6W
30
220
60
Counterbalance setting bar (10 bar increments). High pressure setting bar (10 bar increments). Seals S = Nitrile (For use with most industrial hydraulic oils) SV = Viton (For high temperature and most special fluid applications) Pressure Range, bar @ 4.8 l/min 20 = 170-320. Std 220 (160/60) 30 = 230-380. Std 280 (220/60) 40 = 310-380. Std 350 (290/60)
6-226.D
82.6
V1
V2
46.0
22.0

PILOT (3) VALVE (2)
1
CYL (1)
3 2
APPLICATION
Overcentre valves give static and dynamic control of loads by regulating the flow into and out of hydraulic actuators. When installed close to or within an actuator, the overcentre valve will stop runaway in the event of hose burst and if open centre directional control valves are used, will allow thermal expansion relief of the hydraulic fluid. The overcentre cartridge is ideal for mounting directly into a cavity machined in the body of the cylinder, motor or rotary actuator. The cartridge can also be mounted directly to the ports via a specifically machined body as part of a Hydraulic Integrated Circuit or single unit, or contained within one of our standard line bodies. Single overcentre valves are normally used when teh load is unidirectional, for example an aerial platform or crane and dual overcentre valves are used for controlling loads in both directions for motor applications or for cylinders going over centre.
PILOT RATIOS
3:1 (Standard) Best suited for applications where load varies and machine structure can induce instability. Best suited for applications where load remains relatively constant.
8:1
SPECIFICATIONS
Rated Flow 300 litres/min (80 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A6935 (See Section 17) 150 Nm (110 lbs ft) 1CE300 1CE350 1CEE350 0.91 kg ( 2.00 lbs) 2.71 kg ( 5.96 lbs) 5.42 kg (11.92 lbs) SK437V (Viton)
Max Setting
Cartridge Material
OPERATION
Weight
SK437 (Nitrile)
BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 4 millilitres/min nominal (60 dpm) 5 to 500 cSt
FEATURES


6-241.F
PRESSURE DROP
0 24 21 18 FREE FLOW PRESSURE-BAR 15 12 150 9 6 PILOT OPEN 3 0 50 100 150 200 250 300 350 400 FLOW LITRES/MIN 100 50 0 FLOW-US GPM 75 25 50 100 350 300 250 200 PRESSURE-PSI
CARTRIDGE ONLY
HEX SOCKET ADJUST
BASIC CODE:
1CE300
5.0 A/F
17.0 A/F
53.0 MAX
46.0 A/F
1-5/8-12 UN-2A
PILOT (3) 75.5
VALVE (2)

CYL (1)
SINGLE VALVE
BASIC CODE:
Body ONLY part numbers BSP, aluminium 1 1/4 B6814 SAE, aluminium 1 1/4 B10630
1 1/4 PORTS
DUAL VALVE
BASIC CODE:
Body ONLY part numbers BSP, aluminium 1 1/4 C8704
1 1/4 PORTS
1CEE350
BSP, steel 1 1/4 C8705
C1
1CE350
BSP, steel 1 1/4 B8610 SAE, steel 1 1/4 B11474
SAE, aluminium 1 1/4 C10811
SAE, steel 1 1/4 C11564

C2
80.0
V1
V2
10.5
11.0
154.5 MAX
3 2 23.5 101.6 80.0 49.0
49.0
V1
V2
80.0
101.6
C1 57.0 97.0 32.0 95.0 127.0
C2
31.8 63.5 2 HOLES 10.5 THRO'
80.0 97.0
8.5

Basic Code
10W
35
3
Pilot Ratio
3 = 3:1 (Standard) 8 = 8:1
Adjustment Means
Seals Port Sizes - Bodied Valves Only

10W = 1 1/4 BSP Valve & Cyl Port. 1/4 BSP Pilot Port 20T = 1 1/4 SAE Valve & Cyl Port. 1/4 SAE Pilot Port S = Nitrile (For use with most industrial hydraulic oils) SV = Viton (For high temperature and most special fluid applications)

6-242.D
154.5 MAX

POPPET RELIEF
1
CYL (1)
3 2 ATMOSPHERIC VENT
APPLICATION
PILOT RATIOS
8:1
SPECIFICATIONS
Rated Flow 300 litres/min (80 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium (up to 210 bar*) Add suffix 377 for steel option Unrestricted A6935 (See Section 17) 150 Nm (110 lbs ft) 1CEB300 0.91 kg ( 2.00 lbs) 1CEB350 2.71 kg ( 5.96 lbs) 1CEEB350 5.42 kg (11.92 lbs) SK686 (Nitrile) SK686V (Viton)
Max Setting
Cartridge Material
OPERATION
Weight
BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 4 millilitres/min max (60 dpm) 5 to 500 cSt
FEATURES


6-251.D
PRESSURE DROP
FLOW-US GPM 25 50 75
CARTRIDGE ONLY
BASIC CODE: 1CEB300
0 24 21
PRESSURE-BAR
100
300 FREE FLOW 200 150

PRESSURE-PSI
63.0 MAX
350
46.0 A/F
18 15 12 9 6 3 0 PILOT OPEN
250
VENT 1-5/8-12 UN-2A PILOT (3)
100 50 0 50 100 150 200 250 300 350 400 FLOW LITRES/MIN
75.5
VALVE (2)

CYL (1)
SINGLE VALVE
BASIC CODE:
Body ONLY part numbers BSP, aluminium 1 1/4 B6814 SAE, aluminium 1 1/4 B10630
1 1/4 PORTS
DUAL VALVE
BASIC CODE:
Body ONLY part numbers BSP, aluminium 1 1/4 C8704 SAE, aluminium 1 1/4 C10811
1 1/4 PORTS
1CEEB350 (INTERNALLYCROSSPILOTED)
BSP, steel 1 1/4 C8705
C1 C2
1CEB350
BSP, steel 1 1/4 B8610 SAE, steel 1 1/4 B11474
SAE, steel 1 1/4 C11564
80.0
8.5
V1
V2
2 HOLES 11.0 THRO'
10.5
164.5 MAX
11.0
49.0
23.5
101.5
1
C1 C2
31.8 63.5 2 HOLES 10.5 THRO'
80.0 97.0
8.5
97.0
57.0
101.6
80.0
80.0
49.0
V1
V2
32.0 95.0 127.0
ORDERING CODE EXAMPLE 1CE*****

Basic Code
1CEB300 = Cartridge Only 1CEB350 = Cartridge and Body 1CEEB350 = Cartridges and Body
10W
35
3
Pilot Ratio
3 = 3:1 (Standard) 8 = 8:1
Adjustment Means
Seals

10W = 1 1/4 BSP Valve & Cyl Port. 1/4 BSP Pilot Port 20T = 1 1/4 SAE Valve & Cyl Port. 1/4 SAE Pilot Port

6-252.D
164.5 MAX

POPPET RELIEF
CYL (1)
APPLICATION
PILOT RATIOS
8:1
SPECIFICATIONS
Rated Flow 300 litres/min (80 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Standard aluminium Add suffix 377 for steel option Unrestricted A13098 (See Section 17) 150 Nm (110 lbs ft) 1CEBD300 0.91 kg (2.00 lbs) SK686 (Nitrile) SK686V (Viton) SK686P (Polyurethane/Nitrile) BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 4 millilitres/min max (60 dpm) 5 to 500 cSt
Max Setting
Cartridge Material
OPERATION
Body Material Mounting Position Cavity Number Torque Cartridge into Cavity Weight Seal Kit Number Recommended Filtration Level Operating Temp Leakage
FEATURES
Nominal Viscosity Range


6-255.A
PRESSURE DROP
0 24 21 18 25 FLOW-US GPM 75 50 100 350 300 FREE FLOW 15 12 150 9 6 PILOT OPEN 3 0 50 100 150 200 250 300 350 400 FLOW LITRES/MIN 100 50 0
PRESSURE-BAR
200
PRESSURE-PSI
250
CARTRIDGE ONLY
BASIC CODE: 1CEBD300
22.0 A/F
63.0 MAX
46.0 A/F
VENT
1-5/8-12 UN-2A PILOT (3)
75.5
VALVE (2)

CYL (1)

Basic Code
1CEBD300 = Cartridge Only
35
8
Pilot Ratio
3 = 3:1 (Standard) 8 = 8:1
Adjustment Means
Seals

6-256.A

1CPBD300
PILOT (3) VALVE (2) DRAIN (4)
FULLY BALANCED - PILOT ASSISTED
CYL (1)
3 4
APPLICATION
SPECIFICATIONS
Rated Flow Max Working Pressure Cartridge Material Mounting Position Cavity Number Torque Cartridge into Cavity Weight Seal Kit Number Recommended Filtration Level Operating Temp Leakage 300 litres/min (80 US GPM) 400 bar (5800 psi) Working parts hardened and ground steel. External surfaces zinc plated Unrestricted A13098 (See section 17)
OPERATION
150 Nm (110 lbs ft) 0.91 kg (2.0 lbs) SK971 (Nitrile) SK971V (Viton) SK971P (Polyurethane/Nitrile) BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 4.0 millilitres/min max (60 dpm) 5 to 500 cSt 5 bar
FEATURES
Nominal Viscosity Range Bar per turn


6-265.C
PRESSURE DROP
FLOW-US GPM 0 24 21 18 FREE FLOW PRESSURE-BAR 200 PRESSURE-PSI 15 12 150 9 100 6 PILOT OPEN 3 0 0 50 100 150 200 250 300 350 400 FLOW LITRES/MIN 50 25 50 75 100 350 300 250
CARTRIDGE ONLY
BASIC CODE: 1CPBD300
63.0 MAX
46 A/F
DRAIN (4) 1-5/8-12UN-2A PILOT (3) 75.5
VALVE (2)
CYL (1)
ORDERING CODE EXAMPLE 1CPBD300

Basic Code
P
Seals
Adjustment Means
Pilot Adjust Range

6-266.E

BASIC CODE: 1CE356 THROUGH PORTED
1 1/4 PORTS
Body ONLY part numbers BSP, aluminium 1 1/4 C13637 BSP, steel 1 1/4 C13638
C1 C1
C2 C2
2 HOLES 11.0 THRO' 107.0 10.0 101.6
V1 V1
V2 V2
V1 V1 105.0
C1 120.0
90.0
C2 V2 30.0 V2
C2
48.75 98.0
6
COMPLETE VALVE
BASIC CODE: 1CEG350 GASKET MOUNTED
127.0
53.0 MAX
1 1/4 PORTS
Sub-assembly part numbers BSP, aluminium 1 1/4 CXP20647-10W-S BSP, steel 1 1/4 CXP20647-10W-S-377
180.0
49.0
3 22.5 1 15.9 33.4 33.4 45.0 75.5 47.2
98.0
47.2
4 HOLES 15.0 THRO'

Basic Code
1CE356 = Catridge and Body Through Ported 1CEG350 = Cartridge and Body Gasket Mounted
10W
35
3
Pilot Ratio
3 = 3:1 8 = 8:1
Adjustment Means
Seals

10W = 1 1/4 BSP Valve & Cyl Port. 1/4 BSP Pilot Port

6-269.D
127.0
15.9
NOTES
1CEESH SERIES DUAL OVERCENTRE VALVE

WITH BRAKE SHUTTLE - PILOT ASSISTED 1CEESH35
C1 C2
V1
V2
APPLICATION
Overcentre Valves give static and dynamic control of loads by regulating the flow into and out of hydraulic actuators. When installed close to or within an actuator, the overcentre valve will stop runaway in the event of hose burst and if open centre directional control valves are used, will allow thermal expansion relief of the hydraulic fluid. These dual overcentre valves also contain a brake release shuttle valve which ensures that pressure is applied to a brake release circuit regardless of whether pressure is applied to ports V1 or V2. These multifunction valves are normally used for the static and dynamic control of systems using motors or semirotary actuators.
FEATURES
These valves have the excellent load control and safety features of the dual overcentre valve with the addition of a port for a brake release line. Smooth, safe performance.
SPECIFICATIONS
Rated Flow
30 litres/min (8 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting: 350 bar (5000 psi)
Max Setting
OPERATION
Cartridge Material Working parts hardened and ground steel. External surfaces electroless nickel plated Steel Line mounted 2.20 kg (4.84 lbs) SK816 (Nitrile) SK816V (Viton)
Body Material Mounting Position Weight Seal Kit Number Recommended Filtration Level Operating Temp Leakage Nominal Viscosity Range
PILOT RATIOS
2.5:1 Best suited for extremely unstable applications such as long booms or flexible frameworks.
5:1 Best suited for applications where load (Standard) varies and machine structure can induce instability. 10:1 Best suited for applications where load remains relatively constant.


6-271.D
PRESSURE DROP
2.5:1 & 5:1 version
0 50 FLOW-US GPM 5 2.5 7.5 10 12.5 750 0
10:1 version
2.5 FLOW-US GPM 5 7.5 10 750
40 PRESSURE-BAR
600 PRESSURE-PSI
600 PRESSURE-PSI
30 20
FREE FLOW
450
450
V-C
300
300 FREE FLOW
10 PILOT OPEN
V-C
150 PILOT OPEN
150
C-V
C-V
50 0 0 10 20 30 40 0
30 40 10 20 FLOW-LITRES/MIN
FLOW-LITRES/MIN
COMPLETE VALVE
BASIC CODE:
47.0 MAX
3/8 PORTS
51.0 2 OVERCENTRE VALVES 1CE30-F-35S*
1CEESH35 (INTERNALLY CROSS PILOTED)
26.5
63.5
53.5 41.5
V1
V2
15.0 50.8
9.0
15.0
C1 31.5 70.0 101.6
C2
35.8
ORDERING CODE EXAMPLE 1CEESH35

Basic Code
1CEESH35 = Cartridges and Body Only
3W
35
377
Body Material
377= Steel
Adjustment Means
26.5
Pilot Ratio
2 = 2.5:1 5 = 5:1 (Standard) 10 = 10:1

3W = 3/8 BSP Valve & Cyl Port. 1/4 BSP Brake Port
Seals

35 = (2.5:1 and 5:1): 100-350 bar. Std setting 210 bar (10:1): 120-350 bar. Std setting 210 bar Std setting made at 4.8 litres/min
6-272.D

WITH BRAKE SHUTTLE - PILOT ASSISTED 1CEESH95
C1 C2
V1
V2
APPLICATION
Overcentre Valves give static and dynamic control of loads by regulating the flow into and out of hydraulic actuators. When installed close to or within an actuator, the overcentre valve will stop runaway in the event of hose burst and if open centre directional control valves are used, will allow thermal expansion relief of the hydraulic fluid. These dual overcentre valves also contain a brake release shuttle valve which ensures that pressure is applied to a brake release circuit regardless of whether pressure is applied to ports V1 or V2. These multifunction valves are normally used for the static and dynamic control of systems using motors or semirotary actuators.
FEATURES
SPECIFICATIONS
Rated Flow 90 litres/min (23 US GPM) Max Load Induced Pressure: 160 270 Relief Setting: 350 225
Max Setting
bar bar bar bar
(2300 (4000 (5000 (3260
psi) psi) psi) psi)
(20) (35) (35) (20)
OPERATION
Cartridge Material Working parts hardened and ground steel. External surfaces electroless nickel plated
Body Material Mounting Position Weight Seal Kit Number
Steel Line mounted 3.50 kg (7.70 lbs) SK817 (Nitrile) SK817V (Viton)
PILOT RATIO
Recommended Filtration Level
BS5540/4 Class 18/13 (25 micron nominal)
Operating Temp Leakage Nominal Viscosity Range
-20C to +90C 0.3 millilitres/min nominal (5 dpm)
8:1
5 to 500 cSt


6-281.D
FLOW-US GPM
PRESSURE DROP
16 14 12 PRESSURE-BAR 10 8 6 4 2
6.5
13
19.5
26 240 210 180 PRESSURE-PSI
FREE FLOW V-C
150 120 90 60 30
PILOTED OPEN C-V 0 25 50 75 100 FLOW LITRES/MIN
COMPLETE VALVE
Sub-assembly part numbers BSP, steel 3/4 BXP17429-6W-S-377
3/4 PORTS
140.00 71.00
BASIC CODE: 1CEESH95 (INTERNALLY CROSS PILOTED)
6
36.50 36.50
36.50
76.20
61.50
V1
V2 CT3 10.00 120.00 2 OFF O11.0 THRO MTG HOLES 95.00 46.00 25.40
25.40 50.80
25.40
C1
C2
ORDERING CODE EXAMPLE 1CEESH95

Basic Code
1CEESH95 = Cartridges and Body
6W
35
377
Body Material
377 = Steel
Adjustment Means
Pilot Ratio
4 8 = 4:1 = 8:1

Seals

6-282.F

WITH BRAKE SHUTTLE - PILOT ASSISTED 1CEESH150/1CEESH350
C1 C2
V1
V2
APPLICATION
Overcentre valves give static and dynamic control of loads by regulating the flow into and out of hydraulic actuators. When installed close to or within an actuator, the overcentre valve will stop runaway in the event of hose burst and if open centre directional control valves are used, will allow thermal expansion relief of the hydraulic fluid. These dual overcentre valves also contain a brake release shuttle valve which ensures that pressure is applied to a brake release circuit regardless of whether pressure is applied to ports V1 or V2. These multifunction valves are normally used for the static and dynamic control of systems using motors or semirotary actuators.
FEATURES
SPECIFICATIONS
Rated Flow 1CEESH150: 1CEESH350: 150 l/min (40 US GPM) 300 l/min (80 US GPM)
Max Setting
Max Load Induced Pressure: 270 bar (4000 psi) relief Setting: 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces electroless nickel plated Steel Line mounted 1CEESH150: 3.50 kg (7.70 lbs) 1CEESH350: 5.42 kg (11.94 lbs) 1CEESH150: SK818 (Nitrile) SK818V (Viton) SK688 (Nitrile) SK688V (Viton)
OPERATION
Cartridge Material
Body Material Mounting Position Weight
Seal Kit Number
1CEESH350:
Recommended Filtration Level Operating Temp
BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 1CEESH150: 0.3 millilitres/min nominal (5 dpm) 1CEESH350: 4 millilitres/min nominal (60 dpm) 5 to 500 cSt
PILOT RATIOS
3:1 3.5:1 8:1 Best suited for applications where load varies and machine structure can induce instability. Best suited for applications where the load remains relatively constant.
Leakage


6-291.F
PRESSURE DROP
1CEESH150
FLOW -US GPM 0 16 14 FREE FLOW 12 PRESSURE-BAR 10 8 6 4 2 PILOTED OPEN 180 PRESSURE-PSI 8 16 24 32 40 240 210
COMPLETE VALVE
Sub-assembly part numbers BSP, steel 1 CXP15933-8W-S-377
1 PORTS
2 OVERCENTRE VALVES 1CE120-F-35S*

74.0
36.5
101.6
71.5 38.0
150 120 90 60 30
B V1
V2
39.5 63.5
15.0
115.0
39.5 2 HOLES 11.0 THRO' 39.5
C1
C2 102.0 145.0
0 0 30 90 120 60 FLOW LITRES/MIN 150
43.0
36.5
PRESSURE DROP
1CEESH350
COMPLETE VALVE
Sub-assembly part numbers BSP, steel 1.1/4 CXP22297-10W-S-377
1 1/4 PORTS
6
11.0
FLOW-US GPM 0 24 21 18 PRESSURE-BAR 15 12 150 9 6 3 PILOT OPEN C-V 100

57.0
25
50
75
100 350
49.0 V1 V2 85.0 154.5 MAX
101.6
PRESSURE-PSI
FREE FLOW V-C
250 200
BR C2 32.0 64.0 95.0 8.5 88.5 2 HOLES 11.0 THRO' C1 C2 2 OVERCENTRE VALVES 1CE300-F-35-*-*
50 0
97.0
50
100 150 200 250 300 350 400 FLOW LITRES/MIN

127.0
ORDERING CODE EXAMPLE 1CEESH***

Basic Code
1CEESH150 = Cartridges and Body 1CEESH350 = Cartridges and Body
10W
35
377
Body Material
377 = Steel
Pilot Ratio
3 3 8 S = 3:1 - 1CEESH350 (Standard) = 3.5:1 - 1CEESH150 = 8:1 - 1CEESH350
Adjustment Means

8W = 1 BSP Valve & Cyl Port. 1/4 BSP Brake Port 10W = 1 1/4 BSP Valve & Cyl Port. 1/4 BSP Brake Port
Seals
= Nitrile (For use with most industrial hydraulic oils) SV = Viton (For high temperature and most special fluid applications)

6-292.E
80.0
300
V2
1CEEC SERIES MOTION CONTROL & LOCK VALVE

PILOT ASSISTED 1CEEC35/1CEEC95
C1 C2
V1
V2
APPLICATION
Motion control and lock valves give static and dynamic control by regulating the flow into and out of hydraulic actuators. When installed close to an actuator, the valve can stop runaway in the event of hose burst. The valves also give dual thermal and overload relief protection. A low pressure tank or charge line may be connected to the T port to provide a make-up flow to either actuator port.
FEATURES
These valves provide complete circuit control and protection in a single valve body, reducing installation time and cost. Smooth, safe performance of dual direction actuators.
SPECIFICATIONS
Rated Flow 1CEEC35: 30 litres/min (8 US GPM) 1CEEC95: 95 litres/min (25 US GPM) Max Load Induced Pressure: 160 270 Relief Setting: 350 225 bar bar bar bar (2300 (4000 (5000 (3260 psi) psi) psi) psi) (20) (35) (35) (20)
OPERATION
The check section allows free flow into the actuator then holds and locks the load against movement. The pilot assisted relief valve section will give controlled movement when pilot pressure is applied. The relief section is normally set to open at a pressure at least 1.3 times the maximum load induced pressure but the pressure required to open the valve and allow movement depends on the pilot ratio of the valve. For optimisation of load control and energy usage, a choice of pilot ratios is available. The pressure required to open the valve and start actuator movement can be calculated as follows: Pilot Pressure = (Relief Setting) - (Load Pressure) Pilot Ratio A system of check valves allows crossline relief for dynamic applications with the optional make up facility to compensate for any change in system volume.
Max Setting
Cartridge Material
Working parts hardened and ground steel. External surfaces electroless nickel plated Steel Line mounted 1CEEC35: 1CEEC95: 1CEEC35: 2.03 kg (4.50 lbs) 3.70 kg (8.20 lbs) SK815 (Nitrile) SK815V (Viton) SK814 (Nitrile) SK814V (Viton)
Seal Kit Number 1CEEC95:
PILOT RATIOS
2.5:1 (1CEEC35) Best suited for extremely unstable applications such as long booms or flexible framework. Best suited for applications where load varies and machine structure can induce instability. Best suited for applications where the load remains relatively constant.
Recommended Filtration Level Operating Temp Leakage Nominal Viscosity Range
5:1 (1CEEC35) (Standard) 4:1 (1CEEC95) 10:1 (1CEEC35) 8:1 (1CEEC95)


6-301.F
PRESSURE DROP
1CEEC35 2: 5 :1 & 5: 1
FLOW-US GPM 0 50 2.5 5 7.5 10 12.5 750
COMPLETE VALVE
9.0 MAX 47.0 MAX 20.0
3/8 PORTS
BASIC CODE: 1CEEC35 (INTERNALLY CROSS PILOTED)
19.0 15.0
51.5
42.0
40
600
PRESSURE-BAR
86.5
FREE FLOW V-C 20 300
V2 C2
101.6
81.6
V1
50.8
30
450
PRESSURE-PSI
C1
2 HOLES 9.0 THRO' 2 OVERCENTRE VALVES 1CE30F-*-*-*
10 PILOT OPEN C-V
150
9.0 MAX 76.2
31.0 86.5 101.6
9.0 MAX
0 0 10 20 30 40 50 FLOW-LITRES/MIN
PRESSURE DROP
1CEEC95
0 16 14 12 PRESSURE-BAR 10 8 6 4 2 PILOTED OPEN C-V 0 25 50 75 100 FREE FLOW V-C FLOW-US GPM 6.5 13 19.5 26 240 210 180 PRESSURE-PSI 150 120 90 60 30 0
COMPLETE VALVE
22.0 62.0 MAX
3/4 PORTS
6
10.0 APPROX 10.0 APPROX

10.0 APPROX 77.0 CRS 40.0
28.5
93.5 63.5 33.5
C1
T C2
V2 48.5 94.0 2 OVERCENTRE VALVES 1CE90F-35-*-* 127.0
101.6
FLOW-LITRES/MIN
3 MOUNTING HOLES 11.0
ORDERING CODE EXAMPLE 1CEEC**

Basic Code
1CEEC35 1CEEC95 = Cartridge and Body = Cartridge and Body
3W
35
377
Body Material
377= Steel
Adjustment Means
Pilot Ratio
2 = 2.5:1 (1CEEC35) 4 = 4:1 (1CEEC95) 5 = 5:1 (1CEEC35 standard) 8 = 8:1 (1CEEC95) 10 = 10:1 (1CEEC35) Other ratios available upon request

3W = 3/8 BSP 6W = 3/4 BSP
Seals
S bar. bar. bar. bar. bar Std setting Std setting Std setting Std setting Std setting 100 100 210 210 210 bar. (1CEEC35) bar. (1CEEC35) bar. (1CEEC35) bar. (1CEEC35) bar. (1CEEC95) = Nitrile (For use with most industrial hydraulic oils) SV = Viton (For high temperature and most special fluid applications)

20 = (2.5:1 and 5:1): 70-210 (10:1): 100-210 35 = (2.5:1 and 5:1): 100-350 (10:1): 120-350 35 = (4:1 and 8:1): 200-350 Std setting made at 4.8 litres/min
6-302.G
53.5 CRS 107.0 CRS 127.0
V1
98.5
10.0
1CEEC SERIES MOTION CONTROL VALVE

MOTOR APPLICATIONS - PILOT ASSISTED POPPET 1CEEC150/1CEEC350
C1 C2
V1
V2
APPLICATION
FEATURES
These valves provide complete circuit control and protection in a single valve body, reducing installation time and cost. Smooth, safe performance of dual direction actuators.
SPECIFICATIONS
Rated Flow 1CEEC150:150 litres/min (40 US GPM) 1CEEC350: 300 litres/min (80 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting: 350 bar (5000 psi) Working parts hardened and ground steel. External surfaces zinc plated Steel Line mounted 1CEEC150: 1CEEC350: 1CEEC150: 3.7 kg (8.20 lbs) 8.2 kg (18.0 lbs) SK813 (Nitrile) SK813V (Viton) SK635 (Nitrile) SK635V (Viton)
OPERATION
Max Setting
Cartridge Material Body Material Mounting Position Weight
Seal Kit Number
1CEEC350:
BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 1CEEC150: 0.3 millilitres/min nominal (5 dpm) 1CEEC350: 4 millilitres/min nominal (60 dpm) 5 to 500 cSt
PILOT RATIOS
3:1 8:1 Best suited applications where load varies and machine structure can induce instability Best suited for applications where the load remains relatively constant.
Leakage


6-311.F
PRESSURE DROP
1CEEC150
FLOW-US GPM 0 16 14 FREE FLOW
28.5
COMPLETE VALVE
1 PORTS

10.0 APPROX 53.5 CRS 107.0 CRS 10.0 10.0 APPROX 10.0 APPROX 127.0
16
24
32
40 240 210
22.0
BSP, steel 1 BXP15687-8W-S-377

63.0 APPROX 77.0 40.0 CRS
93.5 63.5 33.5
12 PRESSURE-BAR 10 8 6 4 2 PILOTED OPEN
180 150 120 90 60 30 0 0 30 90 120 60 FLOW LITRES/MIN 150 PRESSURE-PSI
V1
C1
98.5
V2
T C2
2 OVERCENTRE VALVES 1CE120-F-35-S*
51.5 95.0 127.0
3 MOUNTING HOLES11.0
PRESSURE DROP
1CEEC350
FLOW-US GPM 0 24 21 18 FREE FLOW PRESSURE-BAR 15 200 12 150 9 6 PILOT OPEN 3 50 0 50 100 150 200 250 300 350 400 FLOW-LITRES/MIN 100 25 50 75 100 350
COMPLETE VALVE
Sub-assembly part numbers BSP, steel 1 1/4 DXP16844-10W-S-377
1 1/4 PORTS
2 OVERCENTRE VALVES 1CE300-F-35-S-3 26.5 CHECK VALVE CHECK VALVE
98.0 29.0
300 250 PRESSURE-PSI

152.4
95.4
142.4
V1
V2
C2 29.0 98.0
C1 12.4 55.0 103.5 152.4
T 63.5
127.0 2 MOUNTING HOLES 12.5 THRO'
ORDERING CODE EXAMPLE 1CEEC***

Basic Code
1CEEC150 1CEEC350 = Cartridges and Body = Cartridges and Body
10W
35
377
Body Material
377= Steel
Pilot Ratio
3 3 8 S = 3:1 - 1CEEC350 (Standard) = 3.5:1 - 1CEEC150 = 8:1 - 1CEEC350
Adjustment Means

Seals

6-312.H
1CEECSH SERIES MOTION CONTROL VALVE

WITH BRAKE SHUTTLE - PILOT ASSISTED 1CEECSH35
C1 C2
V1
V2
APPLICATION
FEATURES
This valve provides complete circuit control and protection as with the standard motion control valve but has the addition of a brake release shuttle and brake port contained in a single body.
SPECIFICATIONS
Rated Flow 30 litres/min (8 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting: 350 bar (5000 psi) Working parts hardened and ground steel. Extrnal sufaces electroless nickel plated Steel Line mounted 2.03 kg (4.50 lbs) SK815 (Nitrile) SK815V (Viton)
OPERATION
Max Setting
Cartridge Material
PILOT RATIOS
2.5:1 Best suited for extremely unstable applications such as long booms or flexible frameworks. Best suited for applications where the load and machine structure can induce instability. Best suited for applications where the load remains relatively constant.
5:1 (Standard) 10:1


6-321.F
PRESSURE DROP
2.5:1 & 5:1 versions
50
FLOW-US GPM 0 2.5 5 7.5 10 12.5 750
40 PRESSURE-BAR
600 PRESSURE-PSI
30 FREE FLOW V-C
450
20
300
10 PILOT OPEN C-V
150
0 0 10 20 30 40 50 FLOW-LITRES/MIN
COMPLETE VALVE
3/8 PORTS
BASIC CODE: 1CEECSH35 (INTERNALLY CROSS PILOTED)

BSP, steel 3/8 CXP15947-3W-S -377
19.0 15.0 9.0 MAX 47.0 MAX 20.0 51.6 42.0
6
C1 50.8 81.6 T 2 HOLES 9.0 THRO'
86.5
V1 101.6 V2
C2 2 OVERCENTRE VALVES 1CE30F-*-*-* 9.0 MAX 31.0 71.0 86.5 101.6 9.0 MAX

76.2
ORDERING CODE EXAMPLE 1CEECSH35

Basic Code Adjustment Means
3W
35
377
Body Material 377 = Steel Pilot Ratio
2 = 2.5:1 5 = 5:1(standard) 10 = 10:1

Seals

35 = (2.5:1 and 5:1): 100-350 bar. Std setting 210 bar (10:1): 120-350 bar. Std setting 210 bar Std setting made at 4.8 litres/min
6-322.E

WITH BRAKE SHUTTLE - PILOT ASSISTED 1CEECSH95
C1 C2
V1
V2
APPLICATION
FEATURES
This valve provides complete circuit control and protection as with the standard motion control valve but has the addition of a brake release shuttle and brake port contained in a single body.
SPECIFICATIONS
Rated Flow 95 litres/min (25 US GPM) Max Load Induced Pressure: 160 270 Relief Setting: 350 225
OPERATION
Max Setting bar bar bar bar (2300 (4000 (5000 (3260 psi) psi) psi) psi) (20) (35) (35) (20)
Cartridge Material
Working parts hardened and ground steel. External surfaces electroless nickel plated Steel Line mounted 3.70 kg (8.20 lbs) SK814 (Nitrile) SK814V (Viton)
PILOT RATIO
8:1


6-331.E
PRESSURE DROP
0 16 14 PRESSURE-BAR 12 6.5
FLOW-US GPM 19.5 13
26 240 210 PRESSURE-PSI 180
FREE FLOW 10 8 6 4 2 PILOTED OPEN 0 75 25 50 FLOW LITRES/MIN 100 150 120 90 60 30 0
COMPLETE VALVE
3/4 PORTS
10.0 APPROX

22.0 62.0 MAX 77.0 40.0 CRS
28.5
53.5 CRS
V1
93.5 63.5 33.5
C1
98.5 63.5
V2
C2
48.5 2 OVERCENTRE VALVES 1CE90F-35-*-* 94.0 127.0 10.0 APPROX
3 MOUNTING HOLES 11.0 THRO'

101.6
ORDERING CODE EXAMPLE 1CEECSH95

Basic Code
1CEECSH95
6W
35
377
Body Material
377 = Steel
Adjustment Means
Pilot Ratio
4 8 S = 4:1 (Standard) = 8:1
Seals


6-332.E
10.0 APPROX
127.0
107.0 CRS
10.0

WITH BRAKE SHUTTLE - PILOT ASSISTED 1CEECSH150 / 1CEECSH350
C1 C2
V1
V2
APPLICATION
FEATURES
This valve provides complete circuit control and protection as with the standard motion control valve, but has the addition of a brake release shuttle and brake port contained in a single body.
SPECIFICATIONS
1CEECSH150 150 l/min (40 US GPM) 1CEECSH350: 350 l/min (80 US GPM) Max Load Induced Pressure: 270 bar (4000 psi) Relief Setting: 350 bar (5000 psi) Working parts hardened and ground steel. External sufaces electroless nickel plated Steel Line mounted 1CEECSH150: 3.7 kg (8.2 lbs) 1CEECSH350: 8.2 kg (18.0 lbs) 1CEECSH150: SK813 (Nitrile) SK813V (Viton) 1CEECSH350: SK635 (Nitrile) SK635V (Viton) BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C 1CEECSH150: 0.3 millilitres/min nominal (5 dpm) 1CEECSH350: 4 millilitres/min nominal (60 dpm) 5 to 500 cSt
Rated Flow
OPERATION
The check section allows free flow into the actuator then holds and locks the load against movement. The pilot assisted relief valve section will give controlled movement when pilot pressure is applied. The relief section is normally set to open at a pressure at least 1.3 times the maximum load induced pressure but the pressure required to open the valve and allow movement depends on the pilot ratio of the valve. For optimisation of load control and energy usage, a choice of pilot ratios is available. The pressure required to open the valve and start actuator movement can be calculated as follows. Pilot Pressure = (Relief Setting) - (Load Pressure) Pilot Ratio A system of check valves allows crossline relief for dynamic applications with the optional make up facility to compensate for any change in system volume.
Max Setting
Cartridge Material
Seal Kit Number
PILOT RATIOS
3:1 Best suited for applications where load varies and machine structure can induce instability. Best suited for applications where the load remains relatively constant.
Leakage
8:1


6-341.F
PRESSURE DROP
1CEECSH150
FLOW-US GPM 0 16 14 FREE FLOW PRESSURE-BAR
98.5 63.5
COMPLETE VALVE
Sub-assembly part numbers BSP, steel 1 BXP15930-8W-S -377
240 210
28.5 93.5 63.5 33.5 V1 22.0 63.0 APPROX
1 PORTS

16 24 32 40
10.0 APPROX 10.0 APPROX 3 MOUNTING HOLES 11.0 10.0 APPROX 53.5 CRS 107.0 CRS 10.0 127.0 C2
77.0
40.0 CRS
12 10 8 6 4 2 PILOTED OPEN
180 150 120 90 60 30 0 0 30 90 60 120 FLOW LITRES/MIN 150 PRESSURE-PSI
C1
V2 2 OVERCENTRE VALVES 1CE120-F-35-S* 51.5 95.0 127.0
PRESSURE DROP
Sub-assembly part numbers BSP, steel 1 1/4 DXP22047-10W-S -377
FLOW-US GPM 0 24 21 18 PRESSURE-BAR 15 12 150 9 6 3 PILOT OPEN C-V 100 50 0 0 50 100 150 200 250 300 350 400 FLOW-LITRES/MIN FREE FLOW V-C 25 50 75 100 350 300
COMPLETE VALVE
Sub-assembly part numbers BSP, steel 1 1/4 DXP22047-10W-S-377
CHECK VALVE 100.4
1 1/4 PORTS

2 OVERCENTRE VALVES 1CE300-F-35-S* CHECK VALVE 26.5 98.0 63.5 29.0
B V1
250 PRESSURE-PSI 200
152.4 95.0
C2
C1 T 34.0 93.0 12.4 55.0 103.5 152.4 63.5 127.0 2 MOUNTING HOLES 12.5 THRO' T
ORDERING CODE EXAMPLE 1CEECSH***

Basic Code
1CEECSH150 1CEECSH350 = Cartridges and Body* = Cartridges and Body
10W
35
142.4
V2
377
Body Material
377 = Steel
Pilot Ratio
3 3 8 S = 3:1 - 1CEECSH350 (Standard) = 3.5:1 - 1CEECSH150 = 8:1 - 1CEECSH350
Adjustment Means

Seals

6-342.G
NOTES

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SECTION 6 - MOTION CONTROL VALVES

SELECTION SECTION SERIES APPLICATION RANGE

6-137 6-139 6-177 6-197 6-265

350 bar (5000 psi) 300 litres/min (80 US GPM)

350 bar (5000 psi) 300 litres/min (80 US GPM)

6-271 6-281 6-321 6-341

Integrated Hydraulics Ltd

Integrated Hydraulics Inc

TYPICAL CIRCUIT EXAMPLES

Integrated Hydraulics Ltd

Integrated Hydraulics Inc

Figure 6. 1CPB(D) zero differential overcentre valve

Graph 2. Unstable system

Graph 3. Stable system using counterbalance valve

125 100 75 50 25 10 20 30 Time sec 40 50 60

1CE SERIES OVERCENTRE VALVE

5:1 (Standard) 10:1

BS5540/4 Class 18/13 (25 micron nominal) -20C to +90C

Integrated Hydraulics Ltd

Integrated Hydraulics Inc

HEX SOCKET ADJUST 4.0 A/F

FOR FIXED 'N' ADJUST

30 FREE FLOW 20 FREE FLOW 10 PILOT OPEN 0 10 40 20 30 FLOW-LITRES/MIN 50 0 10 20 PILOT OPEN 30 40

PILOT (3) 42.5 VALVE (2)

Tightening torque of F adjuster locknut - 20 to 25 Nm

3/8 1/2 PORTS

3/8 1/2 PORTS

BASIC CODE: 1CEE34 (INTERNALLY CROSSED PILOTED)

BSP, aluminium 3/8 B6836

SAE, aluminium 3/8 B10805 1/2 B30237

BSP, steel 3/8 B13803

88.0 FOR FIXED 'N' ADJUST

9.0 32.0 63.5

82.0 101.6 2 HOLES 9.0 THRO'

Where measurements are critical request certified drawings

ORDERING CODE EXAMPLE 1CE***

Port Sizes - Bodied Valves Only

Pressure Range @ 4.8 l/min

We reserve the right to change specifications without notice

1CER SERIES OVERCENTRE VALVE

Rated Flow Max Setting

Integrated Hydraulics Ltd

Integrated Hydraulics Inc

HEX SOCKET ADJUST 4.0 A/F

FOR FIXED 'N' ADJUST

Tightening torque of F adjuster locknut - 20 to 25 Nm

3/8 1/2 PORTS

3/8 1/2 PORTS

BASIC CODE: 1CEER34 (INTERNALLY CROSS PILOTED)

88.0 FOR FIXED 'N' ADJUST

9.0 32.0 63.5

82.0 101.6 2 HOLES 9.0 THRO'

Where measurements are critical request certified drawings

ORDERING CODE EXAMPLE 1CE****

Port Sizes - Bodied Valves Only

Pressure Range @ 4.8 l/min

1CEB SERIES OVERCENTRE VALVE

Body Material Mounting Position Cavity Number

Torque Cartridge into Cavity

Integrated Hydraulics Ltd