Solutions for

Logistics &
Industrial cranes
Logistics

MARKETS &
APPLICATIONS
 Logistics & Industrial cranes 3

Logistics & Industrial cranes

The broadest range of solutions for

Bonfiglioli also provides
Logistics & Industrial cranes solutions for:
Bonfiglioli has been providing its solutions for several applications in the Industrial
cranes sector all around the world. Overhead, gantry, vessel handling cranes, ACCESS & AERIAL
jib cranes are the main pillars of the logistics chain and heavy-duty industrial PLATFORMS
processes such as loading and transportation of containers.

Bonfiglioli’s range of products perfectly meets requirements for cranes thanks to WAREHOUSE &
MATERIAL HANDLING
the extensive experience in the sector for gearmotors and frequency inverters
ensuring reliable solutions for both indoor and outdoor installations.

Our dedicated frequency inverters provide the flexibility and high-level

performance to support our customers in their daily challenge of moving
workloads quickly and safely. Bonfiglioli offers complete drive solutions for
hoist, trolley and travel drives that can improve operations safety and increase
productivity.

Thanks to our long partnership with global leading manufacturers in lifting

equipment, we have developed a deep expertise in the sector, which allows us to
offer optimal solutions responding to a wide range of requirements in this sector.

www.bonfiglioli.com
Products for all types of industrial and logistics cranes:
• Gantry Cranes • Boom Cranes
• Overhead Cranes • Jib Cranes
• Ship Loader/Unloaders • Vessel handling cranes
4

Logistics & Industrial cranes

Gantry cranes
Page 6 1
 Logistics & Industrial cranes 5

5 Vessel handling cranes

Page 10

4 Ship loader/unloader
Page 9

Jib cranes
Page 7 2
Overhead cranes
Page 8 3 www.bonfiglioli.com
6

Logistics & Industrial cranes

Hoist drive Long travel drive

HDP Series A Series
Heavy duty geared motor Helical bevel geared motor
(Helical-Parallel)
Benefits Benefits
• Robustness • Space effective solution & ground clearance
• Wide range of temperature and working condition • Easy Installation
• Space effective U-shape E-Motor-Reducer-Hoist Drum Arrangement • Reliable operation for vertical mounting E-motor
• Safety brake easy Inspection & maintenance
Features
Features • Shrink disk shaft coupling
• Double Input • Brakemotor with microswitch monitoring system
• Electro-mechanical negative brake system • Up to IP 56 Protection & Rain Canopy
• Servo Fan

Gearboxes & geared motors options for logistic & industrial crane applications:
Quality documentations and certifications; Energy certified motors compliant with all MEPS (Minimum Efficiency Performance Standards);
Fluoroelastomer, Taconite and double lip seals; Oil heaters and motor anti-condensation heaters; Protection Degree up to IP 56; Paintings up to
C5MH & Marine according to ISO 12944-2; Quick Connector Terminal Box; Tropicalised motor winding.
 Logistics & Industrial cranes 7

Industrial cranes 1
Gantry cranes
The high reliability and robustness of Bonfiglioli’s products ensure safety in vessel handling cranes. We can provide a
complete solution for all the drives in these machines. Through our experience, we have developed gearmotors and
frequency inverters with dedicated crane features that simplify machine systems’ integration and design.

Cross travel drive

Frequency inverters
F Series Active Cube & AEC Series
Shaft mounted gearbox
Premium frequency inverters and
BSR Series Regenerative units
Synchronous reluctance motor Benefits
• Drive control highly customizable
Benefits
• Great operational safety
• High energy efficiency of the drive system up to IES2
• Higher productivity
• Motor efficiency class up to IE4
• Increased service life of the crane
• High accurate sensorless control
• Easy installation
• Reliability and robustness
• Lower Total Cost of Ownership
• High performance solution
• Retrofit solution thanks to IEC design Features
• Space Saving • Power Range: 0.37...1200 kW
• Optimized characterization for the whole package • Open & closed loop field oriented control
• Master/slave control and Communication protocols
Features
• PLC with integrated functionalities
• Power Range: up to 18,5 kW
• Coated boards
• Two packages available: high Efficiency and High Output
• STO Functional Safety
• Thermal protection: KTY, PTC, PT1000
• Multi drive synchronisation and torque control
• Forced ventilation
• Advanced brake control
• Low rotor inertia
• Brake chopper
• Double extended shaft
• DC link connection for energy sharing
• External mechanical protection
• Energy recovery braking (Recovered electricity can be sent back
• Rotor balancing grade B
to the grid)
• Compact Gearmotor
• Energy consumption optimization (AEC/B)
• Small units sealed for life
• Mains unit (AEC/S)
8

Logistics & Industrial cranes

Slew drive
300M Series
Planetary geared motor
Benefits
• Hydraulic or electric motor input solution
• Integration with negative brake
• High overload capacity
• Torque control
• Easy installation

Features
• Reinforced bearing output shaft
• Eccentric mounting flange option for pinion /girth gear adjustment
• Shock load up to 2,000,000 Nm
• Encoder and integrated load cell
• Base frame, coupling, brake, motor
• Oil expansion tank & oil level switch

Gearboxes & geared motors options for logistic & industrial crane applications:
Quality documentations and certifications; Energy certified motors compliant with all MEPS (Minimum Efficiency Performance Standards);
Fluoroelastomer, Taconite and double lip seals; Oil heaters and motor anti-condensation heaters; Protection Degree up to IP 56; Paintings up to
C5MH & Marine according to ISO 12944-2; Quick Connector Terminal Box; Tropicalised motor winding.
 Logistics & Industrial cranes 9

Horizontal & Low handlings 2

Jib cranes
Bonfiglioli solutions for horizontal and low handling applications are cost-effective, compact and reliable.
Our products are designed to meet and exceed the demanding requirements placed on these cranes: from the high
radial loads of the slew drive to the precision necessary in the hoisting speed control and finally to the dynamics of
the cross travel drive.

Hoist drive
Frequency inverters
BX Series Agile
Asynchronous IE3 Three Phase Motor
Standard frequency inverters
Benefits
• Motor efficiency class up to IE3 Benefits
• Reliable, balanced and robust • Higher productivity
• Complete solution (Gear unit + Motor) • High control flexibility
• Energy saving solution • Increased service life of the machine
• Compliant with the most of the efficiency standards • Energy efficient and costs effective

Features Features
• Power Range: up to 355 kW • Power Range: 0.25...15 kW
• Built in brakes available for all power/sizes • V/F and Vector sensorless control for asynchronous and
• Thermal protection: KTY, PTC, bimetal switches brushless motors
• Forced ventilation • Maintenance service messages
• Anti-condensate heaters • Coated boards
• Rotor balancing • Energy efficiency functions
• Second shaft extension • Software VPLC with integrated functionalities
• Anti corrosive paintings up to C5M
• Tropicalization
• Degree of protection up to IP56
10

Logistics & Industrial cranes

Hoist drive Long travel drive

HDP Series A Series
Heavy duty geared motor Helical bevel geared motor
(Helical-Parallel)
Benefits Benefits
• Robustness • Space effective solution & ground clearance
• Wide range of temperature and working condition • Easy Installation
• Space effective U-shape E-Motor-Reducer-Hoist Drum Arrangement • Reliable operation for vertical mounting E-motor
• Safety brake easy Inspection & maintenance
Features
Features • Shrink disk shaft coupling
• Double Input • Brakemotor with microswitch monitoring system
• Electro-mechanical negative brake system • Up to IP 56 Protection & Rain Canopy
• Servo Fan

Gearboxes & geared motors options for logistic & industrial crane applications:
Quality documentations and certifications; Energy certified motors compliant with all MEPS (Minimum Efficiency Performance Standards);
Fluoroelastomer, Taconite and double lip seals; Oil heaters and motor anti-condensation heaters; Protection Degree up to IP 56; Paintings up to
C5MH & Marine according to ISO 12944-2; Quick Connector Terminal Box; Tropicalised motor winding.
 Logistics & Industrial cranes 11

Warehouse lift & low process 3

Overhead cranes
Components in overhead indoor cranes have stringent requirements for space-optimization.
Thanks to our products’ mounting flexibility and compactness, our customers will always find the solution that
optimally meets their space requirements. To further increase efficiency, Bonfiglioli can also provide regenerative
units to save the energy generated when lowering loads.

Cross travel drive

Frequency inverters
F Series Active Cube & AEC Series
Shaft mounted gearbox
Premium frequency inverters and
BSR Series Regenerative units
Synchronous reluctance motor Benefits
• Drive control highly customizable
Benefits
• Great operational safety
• High energy efficiency of the drive system up to IES2
• Higher productivity
• Motor efficiency class up to IE4
• Increased service life of the crane
• High accurate sensorless control
• Easy installation
• Reliability and robustness
• Lower Total Cost of Ownership
• High performance solution
• Retrofit solution thanks to IEC design Features
• Space Saving • Power Range: 0.37...1200 kW
• Optimized characterization for the whole package • Open & closed loop field oriented control
• Master/slave control and Communication protocols
Features
• PLC with integrated functionalities
• Power Range: up to 18,5 kW
• Coated boards
• Two packages available: high Efficiency and High Output
• STO Functional Safety
• Thermal protection: KTY, PTC, PT1000
• Multi drive synchronisation and torque control
• Forced ventilation
• Advanced brake control
• Low rotor inertia
• Brake chopper
• Double extended shaft
• DC link connection for energy sharing
• External mechanical protection
• Energy recovery braking (Recovered electricity can be sent back
• Rotor balancing grade B
to the grid)
• Compact Gearmotor
• Energy consumption optimization (AEC/B)
• Small units sealed for life
• Mains unit (AEC/S)
12

Logistics & Industrial cranes

Slew drive Boom conveyor drive

300M Series HDO Series
Planetary geared motor Heavy duty geared motor (Bevel-Helical)
Benefits Benefits
• Hydraulic or electric motor input solution • One-stop-shop for a complete drive solution
• Integration with negative brake • E-motor alignment free solution & free base frame
• High overload capacity • Reliable, free maintenance and integrated cooling system
• Torque control • Extended lifetime & reliability
• Easy installation • Highly transmissible power
• Backlash control • Reliable operation during boom tilting

Features Features
• Reinforced bearing output shaft • Extended bearing lifetime
• Eccentric mounting flange option for pinion /girth gear adjustment • Torque range up to 210,000 Nm
• Shock load up to 2,000,000 Nm • Strengthened E-motor input flange with integrated fan and coupling
• Encoder and integrated load cell • Wide range of options
• Base frame, coupling, brake, motor • Integrated forced oil lubrication option
• Oil expansion tank & oil level switch • Torque arm, coupling, brake, motor
• Plug-in pinion
• Wide Torque & Ratio Range

Gearboxes & geared motors options for logistic & industrial crane applications:
Quality documentations and certifications; Energy certified motors compliant with all MEPS (Minimum Efficiency Performance Standards);
Fluoroelastomer, Taconite and double lip seals; Oil heaters and motor anti-condensation heaters; Protection Degree up to IP 56; Paintings up to
C5MH & Marine according to ISO 12944-2; Quick Connector Terminal Box; Tropicalised motor winding.
 Logistics & Industrial cranes 13

Loading/unloading material 4
Ship loader/unloader
Ship loaders/unloaders need to operate in the most demanding and corrosive environments and under all weather
conditions.
Our solutions are specifically developed to ensure long resistance and safe operation in every environment
conditions.

Long travel drive

Frequency inverters
A Series Active Cube & AEC Series
Helical bevel geared motor
Premium frequency inverters and
Regenerative units
Benefits
• Space effective solution & ground clearance Benefits
• Drive control highly customizable
• Easy Installation
• Great operational safety
• Reliable operation for vertical mounting E-motor
• Higher productivity
Features • Increased service life of the crane
• Shrink disk shaft coupling • Easy installation
• Brakemotor with microswitch monitoring system • Lower Total Cost of Ownership
• Up to IP 56 Protection & Rain Canopy Features
• Power Range: 0.37...1200 kW
• Open & closed loop field oriented control
• Master/slave control and Communication protocols
• PLC with integrated functionalities
• Coated boards
• STO Functional Safety
• Multi drive synchronisation and torque control
• Advanced brake control
• Brake chopper
• DC link connection for energy sharing
• Energy recovery braking (Recovered electricity can be sent back
to the grid)
• Energy consumption optimization (AEC/B)
• Mains unit (AEC/S)
14

Logistics & Industrial cranes

Hoist & Luffing drive Travel drives

HDP Series 700C Series F Series
Heavy duty geared Geared motor Geared motor
motor (Helical-Parallel) Output torque Output torque
• 1 ... 625 kNm • 620 ... 2,916 kNm
Benefits
• Robustness Gear ratios Gear ratios
• Wide range of temperature and • 5.3 ... 492 • 249 ... 989
working condition
Benefits Benefits
• Space effective U-shape E-Motor
• Power shift capability • Power shift capability
Reducer-Hoist Drum Arrangement
• Compact solution • Compact solution
• Safety brake easy Inspection & maintenance
• High performance • High performance
Features
Features Features
• Double Input
• Two gear shifting transmission • Two gear shifting transmission
• Electro-mechanical negative brake system
• Hydraulic controlled shifting • Hydraulic controlled shifting
• Servo Fan
• Integrated parking & emergenc brake • Integrated parking & emergency brake
• Optional cooling flow to input • Optional cooling flow to input
stage and clutch unit stage and clutch unit
• Wide variety of ratio combinations • Wide variety of ratio combinations

Gearboxes & geared motors options for logistic & industrial crane applications:
Quality documentations and certifications; Energy certified motors compliant with all MEPS (Minimum Efficiency Performance Standards);
Fluoroelastomer, Taconite and double lip seals; Oil heaters and motor anti-condensation heaters; Protection Degree up to IP 56; Paintings up to
C5MH & Marine according to ISO 12944-2; Quick Connector Terminal Box; Tropicalised motor winding.
 Logistics & Industrial cranes 15

Ship to shore handlings 5

Vessel handling cranes
Bonfiglioli provides vessel handling crane with high torque and robustness that allow smooth and easy handling
from shore to ship under the most demanding conditions.

Slew drives
Frequency inverters
700T Series S Series Active Cube & AEC Series
Geared motor Geared motor
Premium frequency inverters and
Output torque
• 1 ... 80 kNm
Output torque
• 5.5 ... 130 kNm
Regenerative units
Gear ratios Gear ratios Benefits
• Drive control highly customizable
• 3.4 ... 2,000 • 23 ... 67
• Great operational safety
Benefits Benefits • Higher productivity
• Compact structure • Compact structure • Increased service life of the crane
• Suitable for various hydraulic • Suitable for various hydraulic • Easy installation
motors motors • Lower Total Cost of Ownership
• High performance • High performance Features
• Power Range: 0.37...1200 kW
Features Features
• Open & closed loop field oriented control
• Notch-less ground tooth root • Notch-less ground tooth root
• Master/slave control and Communication protocols
• Integrated disc-brake • Integrated disc-brake
• PLC with integrated functionalities
• Ready availability with highest • Ready availability with highest • Coated boards
teeth and production quality teeth and production quality • STO Functional Safety
• Multi drive synchronisation and torque control
• Advanced brake control
• Brake chopper
• DC link connection for energy sharing
• Energy recovery braking (Recovered electricity can be sent back
to the grid)
• Energy consumption optimization (AEC/B)
• Mains unit (AEC/S)
16

Specific functions for Logistics & Industrial cranes

Mechatronic tailor made Connectivity

solutions for cranes, open standards
made easy Fieldbus connectivity like CANopen,
EtherCAT, PROFINET, Ethernet IP,
For different application purposes the
PROFIBUS links the frequency inverter to
Bonfiglioli frequency inverters offer fitting
the preferred PLC system.
software functions:
• Anti-sway, which enables precise The Ethernet based systems EtherCAT &
regulation through an encoder and PROFINET allow also simultaneous access
without additional sensors. for the diagnosis (and also parameter
• Load detection, to minimize mechanical setup) via VPlus on the PC.
efforts detecting the right weight of
the load and applying only the Field bus
necessary torque.
CANopen
• Synchronism for Gantry axis.
• Broken cable detection, to identify Profibus DP V1
breakage or partial loss of the lifting RS-232
cable. RS-485 Modbus
• Anti-rollback to ensure the correct
DeviceNet
movement of the load in the direction
of rotation. EtherCAT
• Anti-crossover, to ensure for example Profinet
on a gantry on wheels, the ideal wheel
Ethernet IP
alignment is constantly maintained for
easy movement. Modbus/TCP
• Heavy duty work, designed to work VABus/TCP
according to the highest requirements
of the Industry.
• Brake control for a total control during
the breaking with different options.
• Floating load to allow suspended loads IIoT solutions Energy efficiency
to stay in position even with the brake
open. With our remote diagnostic & For a responsible resource usage, energy
• Sling mode to provide several speed troubleshooting services, we are able efficiency is a major task today for every
options before lifting a load on the to remotely monitor the state of our production machine to reduce the
ground. customers’ equipment, allowing the ecological impact and saving operation
• Overload and overspeed control to anticipation of possible problems or costs at the same time.
maintain the maximum operating breakdowns before they become critical,
The following approaches help to
speed and load values within the and plan activities to avoid them.
increase the energy efficiency of the
optimal working ranges.
In addition, we offer tailor-made IIoT drives and therefore for the whole
• Levelling control to assure a balanced
solutions to maximize the productivity machine:
load during synchronization of hoists
and efficiency of our customers’ • Smart energy usage
axis.
machines. From application engineering • Converting energy with high efficiency
• Over travel management to manage a
to condition monitoring and data • Using kinetic energy during braking
stopping behavior at a defined position
collection, our team of experts provides • Reducing energy consumption through
of the trolley.
supports with the aim of making data energy saving functions in the
valuable and speeding up development. frequency inverter

The full Bonfiglioli axis (inverter + gearbox

+ motor) offers a complete package
of highly dynamic drive systems for
increasing production efficiency.
Logistics & Industrial cranes 17
18

Global Presence

Bonfiglioli is a market force with a presence spanning 22

countries on 5 continents. Our organization makes the most
of geographic proximity to offer complete solutions combining
efficiency and competence.

3804 20 13 550 80
EMPLOYEES BRANCHES PLANTS DISTRIBUTORS COUNTRIES

We Are a Global Company

Thanks to an international network of sales branches and closely interconnecting production plants, we can guarantee
the same high standards of Bonfiglioli quality anywhere at any given time. Aware that our direct presence in local
markets is the key to long-lasting success, our family includes 20 sales branches, 13 production plants and more than
500 distributors around the world.

Our organization is always close by, offering complete and efficient solutions and supporting our customers
with dedicated services, such as co-engineering or after-sales assistance.
BR_CAT_CRANE_STD_ENG_R04_1
Bonfiglioli Worldwide Locations
Australia India Singapore
Bonfiglioli Transmission (Aust.) Pty Ltd Bonfiglioli Transmission Pvt. Ltd. Bonfiglioli South East Asia Pte Ltd
2, Cox Place Glendenning NSW 2761 Mobility & Wind Industries 8 Boon Lay Way, #04-09,
Locked Bag 1000 Plumpton NSW 2761 AC 7 - AC 11 Sidco Industrial Estate 8@ Tadehub 21, Singapore 609964
Tel. +61 2 8811 8000 Thirumudivakkam Chennai - 600 044 Tel. +65 6268 9869
Tel. +91 844 844 8649

Brazil Discrete Manufacturing & Slovakia

Bonfiglioli Redutores do Brasil Ltda Process Industries - Motion & Robotics Bonfiglioli Slovakia s.r.o.
Travessa Cláudio Armando 171 - Bloco 3 Survey No. 528/1 Robotnícka 2129
CEP 09861-730 - Bairro Assunção Perambakkam High Road Mannur Village, Považská Bystrica, 01701 Slovakia
São Bernardo do Campo - São Paulo Sriperumbudur Taluk Chennai - 602 105 Tel. +421 42 430 75 64
Tel. +55 11 4344 2322 Tel. +91 844 844 8649

South Africa
China Discrete Manufacturing & Bonfiglioli South Africa Pty Ltd.
Bonfiglioli Drives (Shanghai) Co. Ltd. Process Industries 55 Galaxy Avenue, Linbro Business Park,
#68, Hui-Lian Road, QingPu District, Plot No.A-9/5, Phase IV MIDC Chakan, Sandton, Johannesburg
201707 Shanghai Village Nighoje Pune - 410 501 2090 South Africa
Tel. +86 21 6700 2000 Tel. +91 844 844 8649 Tel. +27 11 608 2030

France Italy Spain

Bonfiglioli Transmission s.a. Bonfiglioli Riduttori S.p.A. Tecnotrans Bonfiglioli S.A
14 Rue Eugène Pottier Discrete Manufacturing & Pol. Ind. Zona Franca, Sector C,
Zone Industrielle de Moimont II Process Industries Calle F, nº 6 - 08040 Barcelona
95670 Marly la Ville Via Cav. Clementino Bonfiglioli, 1 Tel. +34 93 447 84 00
Tel. +33 1 34474510 40012 Calderara di Reno
Tel. +39 051 6473111

Turkey
Germany Mobility & Wind Industries Bonfiglioli Turkey Jsc
Bonfiglioli Deutschland GmbH Via Enrico Mattei, 12 Z.I. Villa Selva Atatürk Organize Sanayi Bölgesi,
Sperberweg 12 - 41468 Neuss 47100 Forlì 10007 Sk. No. 30
Tel. +49 0 2131 2988 0 Tel. +39 0543 789111 Atatürk Organize Sanayi Bölgesi,
35620 Çiğli - Izmir
Tel. +90 0 232 328 22 77
Bonfiglioli Vectron GmbH Discrete Manufacturing &
Europark Fichtenhain B6 - 47807 Krefeld Process Industries
Tel. +49 0 2151 8396 0 Via Sandro Pertini lotto 7b
United Kingdom
20080 Carpiano
Bonfiglioli UK Ltd.
Tel. +39 02985081
Unit 1 Calver Quay, Calver Road, Winwick
O&K Antriebstechnik GmbH
Warrington, Cheshire - WA2 8UD
Ruhrallee 8-12 - 45525 Hattingen
Tel. +44 1925 852667
Tel. +49 0 2324 2050 1 Motion & Robotics
Via Unione 49 - 38068 Rovereto
Tel. +39 0464 443435/36
USA
Bonfiglioli USA Inc.
3541 Hargrave Drive
New Zealand Hebron, Kentucky 41048
Bonfiglioli Transmission (Aust.) Pty Ltd Tel. +1 859 334 3333
88 Hastie Avenue, Mangere Bridge,
2022 Auckland
PO Box 11795, Ellerslie
Tel. +64 09 634 6441 Vietnam
PRODUCTION Bonfiglioli Vietnam Ltd.
Lot C-9D-CN My Phuoc Industrial Park 3
ASSEMBLY Ben Cat - Binh Duong Province
Tel. +84 650 3577411
SALES

SERVICE
 Agriculture & Forestry 1

We have a relentless commitment to excellence,

innovation & sustainability. Our team creates, distributes and
services world-class power transmission & drive solutions to
keep the world in motion.

HEADQUARTERS
Bonfiglioli S.p.A
Registered office: Via Cav. Clementino Bonfiglioli, 1
40012 Calderara di Reno - Bologna (Italy)
Tel. +39 051 6473111
Head office: Via Isonzo, 65/67/69
40033 Casalecchio di Reno - Bologna (Italy)