JELRUS Vip Universal Instruction Manual SPANISH

VIP UNIVERSAL
X-PRESS FURNACE
120V, 50/60 Hz Models
and
230V, 50/60 Hz Models
Operator’s Manual
TABLE OF CONTENTS
Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
On-Line Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pressable Ceramic Firing Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Porcelain Firing Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Editing Parameters: Programs #0 to-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Selecting and Starting a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Using Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Special Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Diagnostic Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Muffle Decontamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Temperature Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Power Failure Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Removal of the Deck Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Installation of the Deck Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Removal of Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Installation of Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Muffle Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Thermocouple Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Compressed Air Hose Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
CONGRATULATIONS
Congratulations on your purchase of a Jelrus VIP Universal X-Press Furnace, which hereafter is referred
to in this manual as the VIP Furnace. This premium vacuum furnace is designed for use with all regular
and low fusing porcelain, as well as, pressable ceramic material. The VIP Furnace brings the power of an
Intelligent Memory System to the dental laboratory. It remembers 100 different programs and performs each
accurately at your command. In addition, an LCD Digital Display clearly shows all program information at all times.
Your VIP Furnace contains many advanced features including:
• 100 User-Adjustable Firing Programs - 20 for pressable ceramics and 80 for regular porcelain
• Precision Platinum Thermocouple
• Spiral Quartz Muffle
• Power Failure Recovery
This manual covers the installation, operation and maintenance of the VIP Furnace. Review and follow
the guidelines included in this manual to ensure that your system gives the highest level of service.
3
WARRANTY
This Jelrus equipment is warranted to be free from defects in material and workmanship for a period
of twelve months (24 months for Muffle) from the date of installation by authorized Jelrus Dealer service
personnel.
Any item returned to our factory during the warranty period, through a Jelrus Authorized Dealer, will be
repaired or replaced at our option at no charge provided that our inspection shall indicate it is defective.
Dealer labor, shipping and handling charges are not covered by this warranty.
This warranty does not apply to damage due to shipping, misuse, careless handling or repairs by
non-authorized service personnel. Warranty void if installed or serviced by other than authorized service
personnel. Jelrus is not liable for indirect or consequential damages or loss of any nature in connection with
this equipment.
This warranty is in lieu of all other warranties expressed or implied. No representative or person is
authorized to assume for us any liability in connection with the sale of our equipment.
ON-LINE WARRANTY REGISTRATION

Quickly and easily register your new Jelrus vacuum furnace on-line. Just have your product model
number and serial number available. Then go to the Jelrus website, www.jelrus.com, click the
Warranty Registration link and complete the registration form. This on-line registration ensures a
record for the warranty period and helps Jelrus keep you informed of product updates and other
valuable information.
SAFETY NOTICE
Markings.
The following terms or symbols are used on the equipment or in this manual to denote information of
special importance:
Alerts users to important Operating and Warns users that uninsulated voltage within the unit
Maintenance instructions. Read carefully to may be of sufficient magnitude to cause electric
avoid any problems. shock.
Indicates the presence of a hot surface or

component. Touching this surface could
result in bodily injury..
Indicates the
Furnace is a UL
Indicates that the unit conforms with WEEE LABORATORY Listed product.
EQUIPMENT
Directive 2002/96/EC and must be dis- 60CB
posed of only at the appropriate facilities for E234737
recovery and recycling.
Indicates models so labeled comply with ATTENTION USERS:

the European Council Directives 73/23/EEC Manufacturing date code on serial number
and 89/336/EEC. . label is in the format: MONTH YYYY.
4
SAFETY NOTICE
This equipment has been designed to minimize exposure of personnel to hazards. While the VIP Furnace
is designed for safe operation, certain precautions must be observed. Use of the VIP Furnace not in
conformance with the instructions specified in this manual may result in permanent failure of the unit.
General Safety Information.
K Check with your authorized dealer for packing material requirements if it is necessary to return
the product to the manufacturer. Correct packing guarantees optimal safety of the device during
transport. Should it become necessary to return the device to the manufacturer during the warranty
period, Jelrus will not accept claims for damage arising from using incorrect packing materials.
K When handling the Muffle, do not touch the heating coil with bare fingers. Oil from the skin
on the fused quartz tubing causes overheating and rapid blowout.
K Before every use, the operator must check the functional safety and the condition of the device.
K The operator must be knowledgeable in the operation of the device.
K This device is not to be used in any areas where the atmosphere could cause fire or explosion.
Electrical Safety Notes.
K The line cord is the main power disconnect device.
K Use only the line cord provided with the unit.
K Use only grounded electrical connections.
K To avoid risk of electric shock, fire, short-circuit or dangerous emissions, never insert any
flammable object into the equipment.
K Only use connection cable(s) delivered with the device.
K Check the device cables for possible damage before switching on. Damaged cables, plugs and
sockets must be replaced before use.
K Do not locate unit where it could be sprayed with water, or in a damp environment.
Knowledge of Warnings and Cautions.
Users must exercise every precaution to ensure personnel safety, and be familiar with the warnings and
cautions presented throughout this manual and summarized below.
In this manual, the following definitions apply for all WARNINGS and CAUTION Statements:
WARNINGS: Any operation, procedure or practice, which, if not strictly observed, may result in injury or
long-term health hazards to personnel.
CAUTIONS: Any operation, procedure or practice, which, if not strictly observed, may result in destruction of
equipment or loss of effectiveness or damage to equipment.
CAUTION
Maintain a minimum clearance of 10 inches (25 cm) in all directions around the VIP Furnace.
Ensure that the line cord is accessible for emergency removal of operating power.
To ensure safe operation of the VIP Furnace, MUFFLE CONDITIONING program number 400 must
be run two times after storing or shipping.
The VIP Furnace is designed for indoor use only.
The VIP Furnace is designed for installation in overvoltage category II environments.
5
IMPORTANT INFORMATION
General Notes.
K All instructions in this manual form an integral part of the unit. They must be kept close to the unit
and in readiness whenever required. Precise observance of these instructions is a pre-condition for
use of the unit for the intended purpose and for its correct operation. This manual should be
passed on to any future purchaser or operator.
K Safety of the operator as well as trouble-free operation of the unit are only ensured if use is made
of original equipment parts. Moreover, use may only be made of those accessories that are
specified in the technical documentation or that have been expressly approved and released by
Jelrus for the intended purpose. Jelrus cannot warranty for the safety or proper functioning of this
unit in the case where parts or accessories are used that are not supplied by Jelrus.
K There is no guarantee against damage arising where parts or accessories are used that are not
supplied by Jelrus.
K Observe the usage and storage conditions.
K Appliances which accumulate condensation or become wet through a change of temperature
may only be operated after they are fully dry again.
K Jelrus regard themselves as being responsible for the equipment with regard to safety, reliability
and proper functioning only if assembly, resetting, changes or modifications and repairs have
been carried out by an authorized dealer and if the equipment is used in conformity with the
instructions contained in this manual.
K The device conforms to the relevant safety standards valid at this time.
K Any reprinting of the technical documentation, in whole or in part, is subject to prior written approval
by Jelrus.
Note: Two different Firing Blocks are shipped with the VIP Universal X-Press Furnace:
A Firing Block with an universal ring insert used for pressing programs (shown).
A Firing Block without a ring insert used for porcelain programs.
INCLUDED ITEMS
The following items are packed with each furnace:
1. Line cord (Varies by model. See below.) PRESS
2. Press firing block with universal ring insert PRESSURE GAUGE
3. Porcelain firing block
4. Compressed air hose, 10 feet
5. Compressed air fitting, 1/4 NPT x 1/4 Push-in MUFFLE
6. Quick Start Guide HEATING CHAMBER
7. Operator’s Manual (this manual)
UNIVERSAL RING INSERT
Model No. Description Line cord
DOOR INSULATOR
A4200 120V, 50/60Hz (US line cord) (firing block)
A4301 230V, 50/60Hz (UK line cord)
FURNACE DOOR
A4302 230V, 50/60Hz (European line cord)
A4303 230V, 50/60Hz (Italian line cord)
COOLING TRAY
ACCESSORIES AND REPLACEMENT PARTS
Description Part No. DISPLAY AND KEYPAD
Pur-I-Fire Decontaminant 7102 CONTROL PANEL
Porcelain Firing Block Kit A4151
Press Firing Block Kit A4152
Press Ring Insert Kit A4153
Muffle Replacement Kit, 120V A4012
Muffle Replacement Kit, 230V A4013
Thermocouple Replacement Kit A4014
Figure 1. VIP Universal X-Press Furnace
6
TECHNICAL DATA
Electrical and Mechanical
Temperature Sensor: Type-S thermocouple
AC Power: 120VAC, 13.7A, 1644W, 50/60Hz (US version)
230VAC, 7.8A, 1794W, 50/60Hz (Euro version)
(with 400W maximum vacuum pump)
Overall Furnace Dimensions: Width Depth Height
15.0 in. 16.0 in. 27.5 in.
(38.10 cm) (40.64 cm) (69.85 cm)
Weight: 50 lbs. (22.68 kg)
Muffle Dimensions:
Diameter 3.95 in. (10.03 cm)
Height 3.25 in. (8.26 cm)
Environmental
Operating Temperature: 50 to 104° F (10 to 40° C )
Relative Humidity: 10 to 90%, non-condensing
Altitude: Up to 6562 feet (2000 meters)
Intended use Indoor use only
Pollution Degree 2 (Per UL 61010)
Installation Category II (Per UL 61010)
Rear Panel Connections
IEC Power Connector: AC power cord input
(15A for 120V or 10A for 230V)
IEC Power Socket: AC vacuum pump power output
(3.33A for 120V or 1.74A for 230V)
DB25 Female: Parallel printer port output
Vacuum Port: Vacuum pump hose inlet,
Manual vacuum release valve provided
Compressed Air Port: Press cylinder compressed air hose inlet.
Filter/regulator with 0 to100 PSI (0 to 7 Bars)
pressure adjustment valve provided
Technical Features
Runs Regular Porcelain and Pressable Ceramic Programs
Spiral Quartz Muffle accommodating three 5gm Pressable Ceramic Ingots
English or Metric Display Units
Nite Mode (ie: Power Save)
Adjustable Idle Temperature
Program Edit/Review Before and During Program Run
Selectable Quick Pre-Cooling and Quick Cooling
Three Underfire/Overfire Temperature Adjustment Ranges
Built-In Muffle Conditioning and Decontamination Programs
Print Current Program
Diagnostic Tests
Power Failure Recovery
7
INSTALLATION
Notes: A user-supplied vacuum pump must be connected to the VIP Furnace in order for the furnace to
run all pressing programs and porcelain programs requiring vacuum. Use a vacuum pump that
can acheive 26.5 in-Hg (67.3 cm-Hg) in 50 seconds or less.
A user-supplied compressor must be connected to the VIP Furnace in order for the furnace to run
all pressing programs. For optimum press performance, use a compressor that acheives 40 PSI
(2.8 bars) to 90 PSI (6.2 bars). It is also recommended that the compressor be used when
running porcelain programs with vacuum so there is sufficient air pressure to prevent the vacuum
from pulling the Press Plunger into the Muffle Heating Chamber.
Unpack and Setup. Perform the following procedures to unpack and setup your VIP Furnace for
operation.
1. Remove all packing material from around the VIP Furnace.
2. Position the VIP Furnace in an area that permits comfortable operation. Make sure it is at least 10
inches (25cm) from any combustible surface.
3. Unpack and set up the user-supplied vacuum pump per the pump manufacturer’s instructions.
Note: VACUUM CALIBRATION - The VIP Furnace uses an absolute vacuum sensor, which is calibrated
at the factory using computerized digital equipment and does not require additional calibration. An
absolute vacuum sensor does not require reprogramming vacuum levels at high altitudes.
4. Connect the vacuum pump hose from the user-supplied vacuum pump to the Vacuum Port on the
rear of the VIP Furnace.
5. Plug the vacuum pump line cord into the Vacuum Pump Power socket on the rear of the VIP
Furnace. The current rating of the pump must be less than 3.33A for 120V models and 1.74A for
230V models.
6. If necessary, unpack and set up the user-supplied compressor per the compressor manufacturer’s
instructions.
Note: Make sure that the compressor air hose is routed away from the Muffle Heating Chamber so there
will be no danger of exposure to high temperatures when the furnace door is opened.
7. Connect the supplied air hose from the user-supplied compressor to the compressed air port on the
rear of the VIP Furnace.
WARNING: Connect the VIP Furnace to an individual branch circuit. The overall circuit power rating must
be 15 amps minimum for the 120-volt model and 10 amps minimum for the 230-volt model. No
other devices shall be connected to the circuit powering the VIP Furnace.
8. Plug one end of the furnace power cord into the IEC receptacle on the rear of the VIP Furnace and
the other end into the wall receptacle.
9. Press POWER key. The VIP Furnace turns on and the door opens automatically.
10. Select the Firing Block for the desired operation. Select the block with the ring insert for pressing
programs and use the block without ring insert for porcelain programs.
11. Place the selected Firing Block onto furnace door.
12. The VIP furnace will heat up to the default idle temperature setting of 1000°F (538°C). If desired,
this setting can be changed using special program #700.
13. Run MUFFLE CONDITIONING program #400 two times. (See page 24.)
14. Your new VIP Furnace has been temperature calibrated. It is not necessary to re-calibrate the
Muffle before use. If over/under fired temperature adjustment is desired, perform Program #300
#310 or #320 as necessary. (See page 23 or 24.)
15. Your VIP Furnace is now ready for operation.
8
INSTALLATION
COOLING TRAY
PRESS REGULATOR
INPUT CONNECTOR
BALL
STUDS
COOLING TRAY
PRESS
REGULATOR
UNIVERSAL RING
INSERT
DOOR INSULATOR
(firing block)
View A
VACUUM PUMP
VACUUM POWER SOCKET
PORT
IEC CONNECTOR
PRINTER PORT
WARNING: Connect the VIP Furnace to an individual branch circuit. The overall circuit power
rating must be 15 amps minimum for the 120-volt model and 10 amps minimum for
the 230-volt model. No other devices shall be connected to the circuit powering the
VIP Furnace.
Figure 2. VIP Furnace Installation
9
CONTROLS AND INDICATORS
PRESS
REGULATOR
ADJUSTMENT
CONTROL
PRESS PRESSURE
GAUGE
MANUAL VACUUM
RELEASE VALVE
CIRCUIT
BREAKERS
RATING
15A for 120V
10A for 230V
RATING
10A for 120V
5A for 230V
LCD Digital Display 20-Key Front Panel Keyboard NITE Mode LED
Figure 3. VIP Furnace Controls and Indicators Location
10
CONTROLS AND INDICATORS
Table 1. VIP Furnace Controls and Indicators
Front Panel Indicators Description

Blue characters on white background. Simultaneously displays name,
LCD Digital Display parameter settings and run status of current program. Display contrast
and brightness adjustable via front panel keypad.
NITE Mode LED Red LED lights when furnace is set in Nite Mode.
Tower Indicator (Front) Description
Displays pressing plunger regulated pressure in units of PSI and Bars

Press Gauge
as set by Press Regulator Adjustment Control.
Rear Panel Controls Description
Sets pressing plunger pressure as shown by Press Pressure Gauge.

Press Regulator Adjustment
Turning clockwise increases plunger pressure.
Control
Turning counter-clockwise decreases plunger pressure.
A petcock valve used to release the vacuum from the furnace chamber.
Manual Vacuum Release Valve Turning counter-clockwise opens the valve to release chamber vacuum.
Turning clockwise closes the valve to keep chamber vacuum contained.
Circuit Breakers
Each protects against shorts in the internal furnace wiring.
(15A for 120V 10A for 230V)
Circuit Breaker
Protects against shorts in the user-supplied vacuum pump line cord.
(10A for 120V 5A for 230V)
20-Key Front Panel Keypad Description
Program Select Selects current program number
Edit Allows program information to be entered/modified
Start Starts currently selected program
Door Raises and lowers the door
Used for porcelain programs only. Allows work to be re-entered into hot
Override
Muffle prior to program completion
Quick Cool Activates quick pre-cool and/or quick cool
Cancel Aborts current program
Power Toggles between power on and standby modes
Alpha Numeric Keys Used to enter program name, number and settings
Clear Used to correct a keypad entry or clear an error condition
Down Arrow Reduces LCD display contrast
Up Arrow Increases LCD display contrast
Used to review existing values or enter new values for program
Enter/Review
parameters while in program edit mode
11
PRESSABLE CERAMIC FIRING PROGRAMS
The VIP Furnace allows 20 different user-generated pressable ceramic firing programs (# 0 - 19) to be
stored in its Intelligent Memory System. These programs are created or edited as needed by selecting
program parameters via the 20-Key Front-Panel Keypad. Table 2 lists each available parameter, range
and definition used to create pressable ceramic firing programs. Figure 4 shows a typical front-panel
pressable ceramic program display and Figure 5 provides the VIP Furnace Muffle Temperature Curve for
Pressing Programs.
Table 2. Available Pressable Ceramic Firing Program (# 0 - 19) Variables
PARAMETER RANGE* DEFINITION

Selected amount of time the door completes movement
PRE-DRY TIME 0 to 99 min. 59 sec.
from fully open position to fully closed position.
LOW TEMP 150° to 2150°F (66° to 1176°C) Temperature at which the cycle starts.
Note: FULL or HIGH vacuum is recommended for all programs.
VAC LEVEL Three vacuum setting options available for firing the
work material are as follows:
10 to 29 in Hg Vacuum pump turns on and off as needed to maintain
( 25 to 74 cm Hg ) selected value.
1 FULL= Vacuum pump turns on and off as needed to
maintain 26.5 in-Hg (67.3 cm-Hg).
2 HIGH= Vacuum pump turned on continuously allowing
maximum vacuum available.
Temperature at which vacuum will turn on. If selected
START VAC TEMP LOW TEMP to 2197°F (1203°C) value of START VAC TEMP is equal to LOW TEMP, vacu-
um starts as soon as door is closed.
40° to 250°F/min
HEAT RATE Rate at which Muffle temperature increases with time.
(22° to 139°C/min)
PRESS TEMP START VAC TEMP + 2°F/1°C Temperature at which the pressing is performed.
to 2200°F (1204°C)
Note: If RE-PRESS TIME is used, then make sure that a
long enough HOLD TIME interval is used to
ensure that the ingot material is liquefied prior to
the start of the initial press.
HOLD TIME 0 to 99 min. 59 sec.

Amount of time furnace will hold at press temperature
before pressing begins.
Works in conjuction with RE-PRESS TIME as follows:
If RE-PRESS TIME time is 0, then the PRESS TIME is the
amount of time material is pressed under pressure.
PRESS TIME 1 to 99 min. 59 sec. If RE-PRESS TIME is not 0, then material is pressed under
pressure for the PRESS TIME setting or until plunger
stops moving for 1 minute whichever is shorter. Then the
material is pressed for the RE-PRESS TIME settting.
Works in conjuction with PRESS TIME as follows:
If RE-PRESS TIME time is 0, then no re-pressing is per-
RE-PRESS TIME 0 to 99 min. 59 sec. formed and only the set PRESS TIME is in effect .
If RE-PRESS TIME is not 0, then see the PRESS TIME
description above
Selected amount of time that the door completes movement

COOL TIME 0 to 99 min. 59 sec.
from fully closed position to fully opened position.
*Note: Attempts to enter a value outside of acceptable limits will result in an INVALID ENTRY message on the Display.
12
PRESSABLE CERAMIC FIRING PROGRAMS
Figure 4. VIP Furnace LCD Digital Display Showing

Default Parameter Settings for Pressing Programs #0 to 19
Notes:
1. When running a press program (#0 to 19), the Press Plunger position is displayed in place of IDLE on the
display status line. When program is completed, the message PROGRAM COMPLETE is displayed along
with the maximum plunger position that was achieved during the run cycle.
2. See Table 2 definition for PRESS TIME.
3. See Table 2 definition for RE-PRESS TIME.
(Note 2) (Note 3)
Door opens when LOW TEMPERATURE reached.

Furnace continues when START key is pressed again.
Vacuum Released and
Press Rod Retracts
Program starts when START key is pressed.
Door closes if MUFFLE TEMPERATURE is less than
LOW TEMPERATURE setting to speed the rise to the
LOW TEMPERATURE setting.
Figure 5. VIP Furnace Muffle Temperature Curve for Pressing Programs
13
PORCELAIN FIRING PROGRAMS
The VIP Furnace allows 80 different user-generated porcelain firing programs (# 20 - 99) to be stored
in its Intelligent Memory System. These programs are created or edited as needed by selecting program
parameters via the 20-Key Front-Panel Keypad. Table 3 lists each available parameter, range and
definition used to create porcelain firing programs. Figure 6 shows a typical front-panel program
display and Figure 7 provides the VIP Furnace Muffle Temperature Curve for Porcelain Programs
Table 3. Available Porcelain Firing Program (# 20 - 99) Variables
PARAMETER RANGE* DEFINITION
Selected amount of time door completes movement from fully open
PRE-DRY TIME 0 to 99 min. 59 sec.
position to fully closed position.
Selected amount of time during which door remains closed, and

Muffle is maintained at LOW TEMP. If the START VAC TEMP is higher
than the LOW TEMP, then the DRY TIME will be without vacuum.
After the DRY TIME is completed the temperature will rise to the
DRY TIME 0 to 99 min. 59 sec.
START VAC TEMP and the vacuum pump will turn on. If the START
VAC TEMP is the same as the LOW TEMP then the DRY TIME will
be done with vacuum. After the DRY TIME is completed, the
furnace will heat to the VAC RELEASE TEMP and HIGH TEMP.
150 to 2150°F
LOW TEMP The temperature at which the cycle starts.
(66 to 1176°C )
Note: FULL or HIGH vacuum is recommended for all programs
VAC LEVEL
Vacuum at which work is required to be fired. There are four options:
OFF = Vacuum pump is not used. START VAC TEMP, VAC RELEASE
0
TEMP and HOLD TIME W/VAC are not used.
Vacuum pump turns on and off as needed to maintain selected
10 to 29 in Hg ( 25 to 74 cm Hg )
value.
1
FULL= Vacuum pump turns on and off as needed to maintain 26.5
in-Hg (67.3 cm-Hg).
2 HIGH= Vacuum pump turned on continuously allowing maximum
vacuum available.
This value cannot be less than LOW Temperature at which vacuum will turn on. If selected value of START
START VAC
TEMP and must be less than VAC VAC TEMP is equal to LOW TEMP, vacuum starts as soon as door is
TEMP
RELEASE TEMP. closed.
40 to 250°F/min
HEAT RATE Rate at which Muffle temperature increases with time.
(22 to 139°C/min)
VAC RELEASE TEMP must be greater Vacuum release temperature can be programmed to release vacuum
VAC RELEASE
than START VAC TEMP and not before HIGH TEMP, at HIGH TEMP, or after holding at HIGH TEMP
TEMP
greater than HIGH TEMP for HOLD TIME W/VAC setting.
Must exceed LOW TEMP (vacuum
not used), cannot be less than VAC Maximum temperature to which work must be heated during pro-
HIGH TEMP
RELEASE TEMP (vacuum used) and cessing cycle.
can not exceed 2200° F/1204° C.
HOLD TIME Amount of time vacuum will be held at HIGH TEMP. When this time
0 to 99 min. 59 sec.
W/VAC elapses, vacuum will be released.
HOLD TIME NO Amount of time furnace will maintain HIGH TEMP after vacuum is
0 to 99 min. 59 sec.
VAC released.
Any TEMP equal to or below HIGH Temperature furnace will cool down to with door closed.
COOL TEMP
TEMP min.150° F/66° C Default temperature is HIGH TEMP
Amount of time furnace will maintain COOL TEMP before door
COOL HOLD 0 to 99 min. 59 sec. opens. COOL HOLD is not used when COOL TEMP is set to HIGH
TEMP.
Selected amount of time that the door completes movement from fully
COOL TIME 0 to 99 min. 59 sec.
closed position to fully opened position.
*Note: Attempts to enter a value outside of acceptable limits will result in an INVALID ENTRY message on the Display.
14
PORCELAIN FIRING PROGRAMS
PORC
Figure 6. VIP Furnace LCD Digital Display Showing

Default Parameter Settings for Porcelain Programs #20 to 99
Program Starts. Door opens, if closed, when

heating up to LOW TEMPERATURE setting
to allow work to be placed onto Firing Block.
Figure 7. VIP Furnace Muffle Temperature Curve for Porcelain Programs
15
EDITING PARAMETERS: PROGRAMS #0-99
Note: If an input error occurs when using the keypad, press the CLEAR (M) key and then press the cor-
rect values. Time is expressed in minutes and seconds. For example, one minute is entered as
1:00, which is one minute and zero seconds.
User-generated pressable ceramic firing programs (# 0 - 19) and porcelain firing programs (# 20 - 99)
parameters are edited as needed by selecting program numbers and entering values via the command
and alpha/numeric keys of the 20-Key Front-Panel Keypad. The LCD Digital Display clearly shows
all information at all times for the selected program. As shown by Figure 8, this display is divided into
two sections. The top (larger) section is the
program parameter display section, which shows
the current program parameters. The lower
(smaller) area under the horizontal line is the second
display section. This second section shows the
Program
program status during operation and the value Parameter
being edited while in the EDIT mode. Also when Display
Section
in the EDIT mode, a square status indicator is
next to the individual parameter that can be (or is
being) changed. This status indicator advances to Status
Display Figure 8.
the next parameter after the new desired parameter Section Typical LCD Digital Display Sections
is entered by pressing the ENTER/REVIEW key.
Refer to Table 2 for parameters of pressable ceramic firing programs (# 0 - 19) or Table 3 for
parameters of porcelain firing programs (# 20 - 99) as necessary and edit firing programs (# 0 - 99)
by performing the following procedures.
1. PROGRAM SELECT. Push the PROGRAM SELECT key then enter the program number to be cre-
ated or edited, and finally press the ENTER/REVIEW key. Note that the program number appears on
the lower left-hand portion of the status display.
2. EDIT MODE. Push the EDIT key. Note that the parameter being edited appears on the status
display. When in the EDIT mode any or all information of the selected program can be input or
changed as shown on the status display.
3. FRONT PANEL DISPLAY. The LCD Digital Display continuously shows all current program parameters.
The next parameter in that program to be edited will appear on the status display each time the
ENTER/REVIEW key is pressed. Initially the display reads NAME.
4. NAME PROGRAM. When the message NAME appears on the status display, enter the desired
name by sequentially pressing the appropriate alpha/numeric keys. Press ENTER/REVIEW key on
the keypad after the desired name is entered and observe that the top program parameter display
section shows the new program name.
Enter the name one character at a time by sequentially pressing the appropriate alpha/numeric
key. For example, sequentially pressing the 2 key changes the displayed character on the status
display from D to E to F to 2 and back to D. Changing to a different key automatically shifts to
the next cursor position. If no key is pressed for 2 to 3 seconds the cursor automatically moves to
the next character position. To repeat a character entry (e.g. LL) enter the first character, wait 2
to 3 seconds for the cursor to move to the next position and enter the second character in the
new position. To enter a space press the 0 (L L) key twice. To correct a character input error,
press the CLEAR (M) key and reenter the correct character.
16
5. PRE-DRY TIME. When the message PRE-DRY TIME appears on the status display, enter the value
desired by depressing the proper numbers on the alpha/numeric keypad. After the proper value
is entered, press the ENTER/REVIEW key and observe that the top program parameter display
section shows the new PRE-DRY TIME value.
6. DRY TIME. When the message DRY TIME appears on the status display, enter the desired value
by depressing the proper numbers on the keypad. After the proper value is entered, press the
ENTER/REVIEW key and observe that the top program parameter display section shows the new
DRY TIME value.
If the START VAC temperature is higher than the LOW TEMP then the DRY TIME will be without
vacuum. After the DRY TIME is complete the temperature will rise to the START VAC temperature
and the vacuum pump will then turn on.
If the START VAC temperature is the same as the LOW TEMP, then the DRY TIME will be done with
vacuum. After the DRY TIME is complete, the furnace will heat to the VAC RELEASE temperature
and HIGH TEMP.
7. LOW TEMP. Now enter the desired LOW TEMP. After pressing the ENTER/REVIEW key, the
message VAC LEVEL will appear on the status display.
Note: The FULL or HIGH setting is recommended for all programs requiring vacuum.
8. VAC LEVEL. The VAC LEVEL is displayed on the status display as one of the following:
a. FULL - Vacuum pump turns on and off as needed to maintain 26.5 in-Hg (67.3 cm-Hg).
b. HIGH - Vacuum pump turned on continuously allowing maximum vacuum available..
c. OFF - no vacuum desired.
d. PARTIAL VACUUM - 10 to 29 in Hg (25 - 74 cm. Hg) if a level less than FULL is desired.
To select the desired vacuum level:
For High Vacuum, press 2 on Keypad, then the ENTER/REVIEW key.
For Full Vacuum, press 1 on the Keypad, then the ENTER/REVIEW key.
For No Vacuum, press 0 on the Keypad, then the ENTER/REVIEW key.
For Partial Vacuum, press the digits for the numerical value of the vacuum desired between
10 and 29 in Hg (25 and 74cm Hg), then the ENTER/REVIEW key.
(We suggest you select a vacuum level only if you want less than FULL vacuum).
Note: The VIP Furnace skips the vacuum start temperature parameter (START VAC) setting and goes to
the heat rate parameter (HEAT RATE) if the No Vacuum setting has been selected (run a program
without vacuum).
9. START VAC. When a vacuum setting has been selected (See step 8.), the message START VAC
is displayed on the status display requesting a value for the START VAC temperature. The VIP
Furnace has a feature that enables a program to start without vacuum and then have the vacuum
come on later at a specific temperature.
If the vacuum is desired to start as soon as the door closes at LOW TEMP, enter the same value
for the START VAC temperature as is entered for the LOW TEMP value (step 7).
If it is desired to start the vacuum at a temperature higher than the LOW TEMP, enter this higher
value for START VAC temperature.
When the appropriate temperature value has been entered, press the ENTER/REVIEW key and
observe that the top program parameter display section shows the new START VAC temperature
value. The message HEAT RATE now appears on the status display.
17
10. HEAT RATE. The VIP Furnace can be programmed to operate at any heat rate from 40 to
250°F/min. (22 to 139°C/ min.). Enter the HEAT RATE desired on the keypad. When the chosen
value has been entered, press the ENTER/REVIEW key and observe that the top program
parameter display section shows the new HEAT RATE value. For porcelain programs, the message
VAC RELEASE appears on the status display. The message PRESS TEMP (step 17) appears on the
status display for pressable ceramic programs.
Note: Steps 11 through 16 pertain to porcelain programs only.
Proceed to step 17 when working with pressable ceramic programs.
11. VAC RELEASE. The vacuum can be released below HIGH TEMP, at HIGH TEMP, or after holding
at HIGH TEMP for the HOLD TIME W/VAC setting. Enter the VAC RELEASE desired on the
keypad. When the chosen temperature value has been entered, press the ENTER/REVIEW key and
observe that the top program parameter display section shows the new VAC RELEASE value. The
message HIGH TEMP now appears on the status display.
12. HIGH TEMP. Enter on the keypad any value equal to or greater than the VAC RELEASE temperature
selected in step 11, up to a value of 2200°F (1204°C). Press the ENTER/REVIEW key and observe
that the top program parameter display section shows the new HIGH TEMP value.
13. HOLD W/VAC. When a HIGH TEMP value equal to the VAC RELEASE temperature is selected,
the message HOLD W/VAC appears on the status display after pressing the ENTER/REVIEW
key. Enter the time desired; from 0 to 99 minutes, to have the furnace execute HOLD W/VAC at
HIGH TEMP before releasing vacuum.
14. HOLD NO VAC. If a VAC RELEASE temperature lower than the HIGH TEMP has been selected,
the furnace cannot execute HOLD W/VAC at HIGH TEMP since the vacuum has already been
released. The VIP Furnace Intelligent Memory System knows this and the square status indicator
will skip over this setting right to the HOLD NO VAC (hold time without vacuum). Enter the time
desired; from 0 to 99 minutes, to hold without vacuum at HIGH TEMP.
15. COOL TEMP. Enter the desired COOL TEMP, between 150°F (66°C) and the HIGH TEMP. When
the chosen temperature value has been entered, press the ENTER/REVIEW key and observe that
the top program parameter display section shows the new COOL TEMP value.
Note: COOL HOLD is not used when COOL TEMP is set to HIGH TEMP.
16. COOL HOLD. Enter the desired COOL HOLD time between 0 and 99 minutes. This is the holding
time at COOL TEMP. When the chosen time value has been entered, press the ENTER/REVIEW
key and observe that the top program parameter display section shows the new COOL HOLD value.
17. PRESS TEMP. Enter the desired PRESS TEMP between START VAC + 2°F/1°C and 2200°F
(1204°C). When the chosen value has been entered, press the ENTER/REVIEW key and observe
that the top program parameter display section shows the new PRESS TEMP value. The message
HOLD TIME appears on the status display.
18. HOLD TIME. Enter the time desired; from 0 to 99 minutes. When the value has been entered,
press the ENTER/REVIEW key and observe that the top program parameter display section shows
the new HOLD TIME value. The message PRESS TIME appears on the status display.
19. PRESS TIME. Enter the time desired; from 1 to 99 minutes. When the value has been entered,
the new PRESS TIME value. The message RE-PRESS TIME appears on the status display.
20. RE-PRESS TIME. Enter the time desired; from 0 to 99 minutes. When the value has been entered,
the new RE-PRESS TIME value. The message COOL TIME appears on the status display.
21. COOL TIME. Enter the desired COOL TIME, between 0 and 99 minutes. When the time value
has been entered, press the ENTER/REVIEW key and observe that the top program parameter
display section shows the new COOL TIME value. The message NAME now appears on the
status display. You have now completed entering the information into this program. Press EDIT to
go out of the EDIT mode and return to IDLE mode.
18
SELECTING AND STARTING A PROGRAM
EDITING WHILE PROGRAM IS RUNNING

K After a program has started, all programmed information (except NAME and LOW TEMP) may
be edited only if the parameter to be edited has not yet been reached in the program. After
pressing the EDIT key, if no other key is pressed, the EDIT mode will turn off in 5 seconds.
K When changing vacuum parameters during PRE DRY TIME, the START VAC temperature will be
initially set to LOW TEMP.
K HEAT RATE may not be changed after the DRY TIME mode is completed and heating has begun.
K After the program is completed, the modified parameters return to the original programmed
numbers. The LCD Digital Display continuously shows all programmed parameters.
Note: If an input error occurs when using the keypad, press the CLEAR (M) key
and then press the correct values.
PROGRAM SCROLL FEATURE

To rapidly locate a specific program, the VIP furnace provides a Scroll mode feature that allows the user
to scroll through all firing programs in numerical order. Perform scrolling by pressing the PROGRAM
SELECT key. Once operating in the Program Select mode, pressing the PROGRAM SELECT key again
advances to the next program. This can be repeated to continue advancing through the available
programs. A specific program number may also be entered. Press the ENTER/REVIEW key to select the
currently displayed program and then exit from program select mode.
Note: All programs must run from the beginning.
STARTING A PROGRAM
To change or run a firing program, it is necessary to select the desired program and have it displayed
on the LCD Digital Display.
1. Enter or scroll to the desired program number using the PROGRAM SELECT key as described in
the section above. The selected program number, name and parameters will be displayed on the
LCD Digital display.
2. If desired, edit program parameters using the EDIT key as described in section above.
3. Press the START key to start the program.
When a pressing program is started, the door closes when the Muffle temperature is below the
Low Temp setting to help speed up the rise to Low Temp. The message PRE-PRESS is displayed
while checking that there is adequate compressed air pressure to operate the press plunger.
When the Low Temp setting is reached, the furnace door opens, the message PRESS START AGAIN
is displayed and a continuous beep sounds to indicate the furnace is ready to accept the hot ring
from the burn-out oven. The beeping can be silenced by pressing any key. The START key must
be pressed again to clear the message and to continue with the press firing cycle.
When a regular porcelain is started, the furnace door opens, if closed, to allow placement of the
work onto the firing block. The furnace then heats to the Low Temp setting and closes the door
per the programmed pre-dry time setting.
4. While the program is running, the LCD Digital display shows a solid square indicator next to each
completed program step and a flashing square indicator next to the step currently running.
5. Press the CANCEL key to stop the program while it is in progress.
6. When the program is completed, the furnace displays the message PROGRAM COMPLETE. If a
pressing program was completed, the furnace also displays the maximum plunger position that
was achieved during the run. Press any key to clear this message and return to Idle mode.
7. The program can be re-started from the beginning by pressing the START key again.
19
USING OVERRIDE
Important: The Override feature is only used when running porcelain firing programs (# 20 - 99)
INTRODUCTION
Override is a feature that allows work to be reintroduced into the hot Muffle for rework. It allows the
work material to be re-heated to the programmed HIGH TEMP setting or to a higher setting for one
minute . No Vacuum is used during Override process.
WHEN OVERRIDE CAN BE ACTIVATED
Initially, OVERRIDE can only be activated during COOL TIME of a porcelain firing program, as the door
is coming down. Once the program is completed, Override cannot be activated. If it is desired to
reintroduce the work after this cycle's completion, a new cycle would have to be initiated.
HOW TO ACTIVATE OVERRIDE
Press the OVERRIDE key to initiate an Override cycle. At this point, OVERRIDE is displayed. To increase
HIGH TEMP press the OVERRIDE key again. Every time the OVERRIDE key is pressed, the HIGH TEMP
value increases by one degree. (The original stored value for HIGH TEMP in your program is not affected.)
The work will return into the hot Muffle for one additional minute starting from the moment HIGH TEMP
is reached.
At the end of the one minute Override cycle, the programmed cooling cycle (COOL TEMP, COOL
HOLD, COOL TIME) begins. This process may be repeated as many times as necessary. Each additional
Override cycle begins at the originally programmed HIGH TEMP and last for 1 minute.
HOW TO CANCEL OVERRIDE
The Override cycle can be cancelled at any time by pressing the CANCEL key. When cancelled, the message
PROGRAM CANCELED appears on the status display and the furnace door opens at maximum speed.
USING QUICK PRE-COOL OR QUICK COOL

Note: During Quick Pre-Cooling, the vacuum pump turns on only when the Muffle temperature exceeds
the programmed low temperature setting.
QUICK PRE-COOLING FEATURE
Quick Pre-Cooling turns on the vacuum pump connected to the furnace after a program has been started
to cool the Muffle down to the programmed low temperature setting. This feature can be automatically
or manually activated. Manual activation is done by pressing the QUICK COOL key after the program
has been started. Automatic activation of Quick Pre-Cooling is set when special program #800 is
enabled. After being turned on, the vacuum pump may be manually turned off, when desired, by pressing
the QUICK COOL key.
QUICK COOLING FEATURE
Quick Cooling turns on the vacuum pump connected to the furnace while the door is being opened during
the cool time step of a running program. This helps to cool the Muffle down to the programmed low
temperature setting. Manual activation is done by pressing the QUICK COOL key during the cool time
step. Automatic activation of Quick Pre-Cooling is set when special program #810 is enabled. After
being turned on, the vacuum pump may be manually turned off, when desired, by pressing the QUICK
COOL key.
CONTRAST ADJUSTMENT IN THE IDLE MODE

L) key.
To adjust the contrast of the display in the IDLE mode press the 0 (L
Observe that a contrast graph is displayed as shown at right.
Use the CLEAR (M) key and the 0 (L L) key to adjust the contrast of the
display. When the desired contrast is obtained, press the ENTER/REVIEW
key to save the setting.
20
SPECIAL PROGRAMS
Table 4 provides a summary of the 21 different permanent Special Programs provided with the VIP
Furnace. These programs allow the user to quickly set operational preferences and perform
maintenance. The available Special Programs are listed in the table by program number, program
name, default setting and page number where the particular program is described in this manual.
Table 4. Summary of Available Special Programs
PROGRAM DEFAULT PAGE

PROGRAM NAME
NUMBER SETTING NUMBER
100 Manually Activate Nite Mode Not Applicable 22
Enable Automatic Nite Mode
1XX Not Applicable 22
(for program #XX from 01 to 99)
200 Run Decontamination with Vacuum Not Applicable 22
210 Run Decontamination without Vacuum Not Applicable 22
300 Adjust Low Temp Under/Over Fires 0 23
310 Adjust High Temp Under/Over Fires 0 23
320 Adjust Very High Temp Under/Over Fires 0 24
400 Run Muffle Conditioning Not Applicable 24
Enable Automatic Muffle Conditioning
410 Not Enabled 24
at Power-Up
500 Enable Automatic Door Close Not Enabled 25
600 Print Current Program Not Applicable 25
700 Set Idle Temperature 1000°F (538°C) 25
800 Enable Automatic Quick Pre-Cooling Not Enabled 25
810 Enable Automatic Quick Cooling Not Enabled 26
Enable Automatic Decontamination
830 Not Enabled 26
Reminder Message
910 Adjust Display Backlight Brightness 100% 26
912 Select English Units (ie: °F, in-Hg, inches) English 26
Select Metric Units

913 Not Applicable 27
(ie: °C, cm-Hg, centimeters)
914 Audible Beeps On/Off On 27

915 Display Software/ Hardware Rev Level Not Applicable 27
951 Run Diagnostic Tests Not Applicable 27
21
SPECIAL PROGRAMS
MANUALLY ACTIVATE NITE MODE

Program # 100
This program keeps the furnace door closed and
maintains the Muffle temperature at 250°F (121°C).
Place the furnace in NITE mode by simply pressing the
PROGRAM SELECT key, entering program number
100, and pressing the ENTER/REVIEW key. Observe
that the door closes, the display goes dark and the
NITE mode LED illuminates RED.
Press the CANCEL key to get out of NITE mode.
NITE Mode LED
AUTOMATIC NIGHT MODE

(Upon completion of Programs # 1 - 99)
When 100 is added to the program number, the VIP
Furnace will complete the program, cool down to a
temperature of 250°F (121°C), then close the door
and go into NITE mode automatically.
Example: Program number 2 plus 100 = Program 102.
This program displays 2N and automatically go
into NITE mode upon completion of the program 2N
after the furnace cools down to 250°F (121°C).
RUN DECONTAMINATION WITH VACUUM

Program # 200
This program should be run with Jelrus Pur-I-FireTM
charcoal pellets to remove metallic oxide contaminants
from the Muffle after running a number of porcelain FULL
to-metal-programs.
Simply place Pur-I-FireTM decontamination pellets into
their tray and place onto the firing block. Select the
program by pressing the PROGRAM SELECT key,
entering program number 200, and pressing the
ENTER/REVIEW key. Press the START key and the
program runs automatically. The LCD Digital Display
shows the program parameters while in progress.
RUN DECONTAMINATION WITHOUT VACUUM

Program # 210
Jelrus Pur-I-FireTM charcoal pellets are not needed for
this program, which is used to burn off ceramic ingot
contaminants from the Muffle after running a number
of pressing programs.
Select the program by pressing the PROGRAM
SELECT key, entering program number 210, and
pressing the ENTER/REVIEW key. Press the START key
and the program runs automatically. The LCD Digital
Display shows the program parameters while in
progress.
22
SPECIAL PROGRAMS
Note: The displayed number indicates the number of degrees + (overfired) or - (underfired) from the
factory calibration setting. The horizontal bar is a graphic indication of the adjustment setting.
ADJUST LOW TEMP UNDER/OVER FIRES

Program # 300
This program allows the Muffle temperature to be
adjusted for programs with a HIGH TEMP (porcelain
programs) or a PRESS TEMP (pressing programs)
setting less than or equal to 1500°F (816°C).
Press the PROGRAM SELECT key, enter program
number 300, and press the ENTER/REVIEW key.
Observe that a horizontal temperature bar appears
on the status display section.
Make the following adjustment as necessary.
1. Overfired Temperature Adjustment. When the work looks overfired , press the 0 (L L) key
sequentially to the number of degrees the work material appears to be overfired. Press the
ENTER/REVIEW key and the temperature automatically adjusts by the value entered. Press the
CANCEL key to exit without changing the setting.
2. Underfired Temperature Adjustment. When the work looks underfired, press the CLEAR (M)
key sequentially to the number of degrees the work material appears to be underfired. Press the
Note: The displayed number indicates the number of degrees + (overfired) or - (underfired) from the
factory calibration setting. The horizontal bar is a graphic indication of the adjustment setting.
ADJUST HIGH TEMP UNDER/OVER FIRES

Program # 310
setting above 1500°F (816°C) but less than or equal
to 1800°F (982°C).
2. Underfired Temperature Adjustment. When the work looks underfired, press the CLEAR (M) key
sequentially to the number of degrees the work material appears to be underfired. Press the
23
SPECIAL PROGRAMS
ADJUST VERY HIGH TEMP UNDER/OVER FIRES

Program # 320
setting above 1800°F (982°C).
2. Underfired Temperature Adjustment. When the work looks underfired, press the CLEAR (M)
key sequentially to the number of degrees the work material appears to be underfired. Press the
Note: Equipment cannot be assumed to meet all the safety requirements of UL61010A-1 during the
Muffle conditioning process.
RUN MUFFLE CONDITIONING
Program # 400
pressing the ENTER/REVIEW key. Press the START key
and the program runs automatically. The LCD Digital
Display shows the program parameters while in
progress. Muffle conditioning is required to remove
absorbed moisture from the insulation materials within
the Muffle chamber.
ENABLE AUTOMATIC MUFFLE CONDITIONING AT POWER UP

Program # 410
This program provides an option to automatically run Muffle conditioning program #400 when the
POWER key is pressed to turn the furnace on. When enabled, this feature ensures that the Muffle
temperature has reached thermal equilibrium (and will have better temperature control performance)
before any user firing program is run.
By default, this feature is disabled.
This feature may be enabled or disabled by pressing
the PROGRAM SELECT key, entering program number
410, and pressing the ENTER/REVIEW key. When
AUTO MUFFLE COND displays on the status line,
L) key to select no (disabled) or the 1 key
press the 0 (L
to select yes (enabled) and then press the
ENTER/REVIEW key to save the selected setting.
24
SPECIAL PROGRAMS
Note: The Automatic Door Close Program #500 only functions when the furnace is operating in the Idle
mode and not at the completion of a program (program complete displayed).
Make sure to press any key at the end of a program to place the furnace in the Idle mode.
ENABLE AUTOMATIC DOOR CLOSE

Program # 500
number 500, and press the ENTER/REVIEW key. The
LCD Digital Display shows AUTO DOOR CLOSE NO
on the status line.
Press 0 for NO or 1 through 99 for the time duration
in minutes, then press the ENTER/REVIEW key. The
door will automatically close after the entered number
of minutes of no activity during IDLE mode. Factory
setting is NO.
PRINT CURRENT PROGRAM

Program # 600
Connect a IBM compatible printer to the printer port
on the rear of the VIP Furnace. Press the PROGRAM
SELECT key, enter program 600 and press the
ENTER/REVIEW key. The currently selected program
that was displayed before entering program 600 will
be printed.
SET IDLE TEMPERATURE

Program # 700
This program allows the user to adjust the furnace Idle
temperature from the factory default of 1000°F
(538°C). Adjustments between 250 and 1400°F (121
and 760°C) can be made by pressing the PROGRAM
SELECT key, entering program number 700, entering
the desired setting and pressing the ENTER/REVIEW
key.
Example: Pressing alpha/numeric keys 2, 5 and 0 equals
an adjustment to 250°F (121°C).
ENABLE AUTOMATIC QUICK PRE-COOLING

Program # 800
The program automatically enables a pre-cooling
cycle for all programs by turning on the vacuum pump
prior to the start of a program’s pre-dry time when the
Muffle temperature exceeds the low temperature setting.
pressing the ENTER/REVIEW key. When QUICK
PRE-COOLING is displayed, press the 0 (L L) key to
select no (disabled) or the 1 key to select yes (enabled)
and then press the ENTER/REVIEW key to save the
selected setting.
25
SPECIAL PROGRAMS
ENABLE AUTOMATIC QUICK COOLING

Program # 810
The program automatically enables a quick cooling
cycle for all programs by turning on the vacuum pump
when the furnace door starts to open during the user-set
cool time and stays on until the Muffle temperature
has dropped to the low temperature setting. Select the
program by pressing the PROGRAM SELECT key,
entering program number 810, and pressing the
ENTER/REVIEW key. When QUICK COOLING is
displayed, press the 0 (LL) key to select no (disabled)
or the 1 key to select yes (enabled) and then press the
ENTER/REVIEW key to save the selected setting.
ENABLE AUTOMATIC DECONTAMINATION

REMINDER MESSAGES Program #830
Automatically enables the display of a message
indicating that the furnace must be decontaminated.
The message will be displayed while the furnace is in
Idle mode after completion of 100 user programs
without either program #200 or #210 having run.
When displayed, this message is removed after any
key is pressed but will return after another program is
run unless special program #200 or #210 is run.
Select the program by pressing the PROGRAM SELECT key, entering program number 830 and then
pressing the ENTER/REVIEW key. When AUTO DECON REMINDER is displayed, press the 0 (L L) key
to select NO (disabled) or the 1 key to select yes (enabled) and press the ENTER/REVIEW key to save
the selected setting.
ADJUST BACKLIGHT BRIGHTNESS

Program # 910
number 910 and press the ENTER/REVIEW key.
A horizontal brightness bar is displayed to graphically
show the setting. Use the CLEAR (M) key to reduce the
brightness and the 0 (L L) key to increase the display
brightness. When the desired brightness is obtained,
press the ENTER/REVIEW key to memorize this setting.
SELECT ENGLISH UNITS

Program # 912
number 912 and press the ENTER/REVIEW key. The
LCD Digital Display of the VIP Furnace automatically
switches to English units.
Temperature will now be shown in degrees Fahrenheit.
Vacuum will be in inches of Hg. Press Plunger position
will be displayed in inches while pressing program is
running.
26
SPECIAL PROGRAMS
SELECT METRIC UNITS

Program # 913
number 913 and press the ENTER/REVIEW key. The
LCD Digital Display of the VIP Furnace automatically
switches to Metric units.
Temperature will now be shown in degrees Celsius.
Vacuum will be in centimeters of Hg. Press Plunger
position will be displayed in centimeters while pressing
program is running.
AUDIBLE BEEPS ON/OFF

Program #914
Select the program by pressing the PROGRAM SELECT
key, entering program number 914, and pressing the
ENTER/REVIEW key. The LCD Digital Display shows
BEEP ON status.
Press the 0 key for BEEP OFF or the 1 key for BEEP
ON, then press the ENTER/REVIEW key.
The audible tones will be ON or OFF as selected.
DISPLAY SOFTWARE/HARDWARE REV LEVEL

Program #915
Select the program by pressing the PROGRAM SELECT
key, entering program number 915, and pressing the
ENTER/REVIEW key.
The LCD Digital Display status line shows revision
level of the software and hardware currently in use
with the VIP Furnace. VIP X-PRESS
RUN DIAGNOSTIC TESTS

Program #951
pressing the ENTER/REVIEW key. The LCD Digital
Display shows a menu of the available 12 diagnostic
tests. A specific test can be run by entering the number
(1 – 12) corresponding to that test and then pressing
the ENTER/REVIEW key.
With exception of the Display Test, which ends
automatically, press the CANCEL key to end the test
and to return to the main test selection menu. Press
CANCEL key again when the main test selection menu
is displayed to exit from Diagnostic program #951. A
description of each test is provided on the following
pages.
27
DIAGNOSTIC TESTS
DIAGNOSTIC TEST No. 1

Display Test
Used to check that LCD display is working correctly. When selected, turns the Nite LED on, repeats
the display sequence shown below 3 times, turns the Nite LED off and then returns to the main test
selection menu.
a. The screen displays alphanumeric characters (A – Z, 0 – 9) for 1 second
b. The screen displays a solid black rectangle for 1 second
c. The screen is cleared showing only the white backlit background for 1 second

Keypad Test
Used to check that keypad is working correctly. When selected, displays the name of each key that
is pressed on the status line until the CANCEL or POWER key is pressed. Press the CANCEL key to
exit this test and return to the main test selection menu.

Door Up/Down Test
Used to check that the door drive mechanism is working correctly. When selected, opens the door
if it was closed or closes the door if it was open. Pressing the 3 key during this test toggles the
direction of door motion. Press the CANCEL key to exit this test and return to the main test selection
menu.

Door Sw Adjust Test
Used to adjust the door drive mechanism’s upper and lower limit switches. These switches are
factory adjusted and there is normally no need to re-adjust them in the field. Consult the factory if
there is a door drive problem that requires these switches to be re-adjusted. Press the CANCEL
key to exit this test and return to the main test selection menu.

Vent Sol On/Off Test
Used to check that Muffle vent solenoid is working correctly. When selected, turns vent solenoid on
causing an audible click and displays a VENT SOL ON message. Pressing the 5 key during this test
toggles the vent solenoid off and on. Press the CANCEL key to exit this test and return to the main
test selection menu.

Vac Sol On/Off Test
Used to check that Muffle vacuum solenoid is working correctly. When selected, turns vacuum
solenoid on causing an audible click and displays a VAC SOL ON message. Pressing the 6 key
during this test toggles the vacuum solenoid off and on. Press the CANCEL key to exit this test and
return to the main test selection menu.
28
DIAGNOSTIC TESTS

Vac Pump On/Off Test
Used to check that external vacuum pump is working correctly. When selected, turns vacuum pump
on and displays a VAC PUMP ON message. Pressing the 7 key during this test toggles the vacuum
pump off and on. Press the CANCEL key to exit this test and return to the main test selection menu.

Vac Leak Test
Used to check for vacuum leaks in the door/Muffle seal, the internal and external vacuum hoses and
the external vacuum pump. When selected, closes the door, turns the external vacuum pump on,
displays Muffle vacuum reading on the LCD display and then turns vacuum pump off when the
LCD Digital Display shows a reading of 26.5 in-Hg (67.3 cm-Hg). The vacuum reading should
remain above 25.5 in-Hg (64.8 cm-Hg) for at least 15 minutes. Press the CANCEL key to exit this
test and return to the main test selection menu.

Press Rod Up/Down Test
Used to check that press mechanism is working correctly. When selected, displays the press plunger
position and then fully extends the press plunger. Pressing the 9 key during this test alternately retracts
and then extends the plunger. The plunger position should be 0 in (0 cm) when plunger is fully
retracted and 1.65 in (4.2 cm) when plunger is fully extended. Consult the factory if the message
HOME IS NOT SET is displayed at any time during the test. Press the CANCEL key to exit this test
and return to the main test selection menu.

Press Pos Adjust
Used to adjust the press plunger’s home (ie: fully retracted) position. This position is factory adjusted
and there is normally no need to re-adjust it in the field. Consult the factory if there is a press
mechanism problem that requires the home position to be re-adjusted. Press the CANCEL key to exit
this test and return to the main test selection menu.

Muffle Heat Test
Used to check Muffle heating system. When selected, turns the Muffle heater on for up to 30 sec-
onds, checks that the Muffle heats correctly and then turns the Muffle heater off. Displays the mes-
sage HEATING GOOD when the Muffle heats correctly or the message HEATING FAILED when it
does not. Press the CANCEL key to exit this test and return to the main test selection menu.

PCB Volts Test
Used to check whether the voltages on the furnace main PC board are within acceptable limits. These
voltages are factory checked and there is normally no need to re-check them in the field unless
directed to do so by the factory personnel. Press the CANCEL key to exit this test and return to the
main test selection menu.
29
ERROR MESSAGES
The VIP Furnace has been designed with safety features to protect the operator in case of operational
errors or failures. The VIP Furnace checks for operating errors and will report a malfunction by means
of an error messages shown on the LCD Digital Display status line. Table 5 lists these error messages,
identifies the potential cause of the problem and recommends the corrective action required by the
operator to clear the error.
Table 5. Summary of Error Messages
MESSAGE CAUSE COMMENTS
INVALID ENTRY Number entered is outside of allowable Press the CLEAR (M) key and enter new
limits. number.
OR
Two or more parameters are in conflict. Press the CLEAR (M) key and enter new
parameter
INVALID Program number entered is outside of Displayed for 1 second. Enter new
PROGRAM NO allowable limits. program number after message clears.
CHECK VACUUM Low or no vacuum. Press the CLEAR (M) key.

Check pump, hoses, and connections.
Pump must achieve selected vacuum
within 50 seconds. (programmed partial
vacuum or 26.5 in Hg (67.3 cm Hg) for
FULL or HIGH vacuum).
CHECK DOOR Debris on gasket, obstruction or door When detecting an obstruction the door
sensor difficulty. The closing or opening will automatically reverse and go to the
time is 20% greater than the pro- opposite end of travel. A warning beep
grammed time. will sound. Press the CLEAR (M) key.
POWER FAIL Power Failure. Can occur anytime when a program is

running. Press the CLEAR (M) key.
30
ERROR MESSAGES
Table 5. Summary of Error Messages
MESSAGE CAUSE COMMENTS
OPEN Break in Thermocouple. Check the wires at the Thermocouple

THERMOCOUPLE and at TB1 on the Main Board. If wires
are OK, Thermocouple needs to be
replaced. Press the CLEAR (M) key.
TEMPERATURE Muffle temperature exceeds 2235°F Press the CLEAR (M) key. If problem
PROBLEM (1223°C). Message appears instantly. persists, replace Main Board.
OR Connect leads as follows:
Thermocouple leads reversed. Message RED wire to RED terminal on main
appears 1 minute after POWER key is board, RED wire to RED painted post on
pressed to turn furnace on. the thermocouple.
OR Press the CLEAR (M) key.
Thermocouple leads shorted. Message Remove the shorted condition.

appears 1 minute after POWER key is Press the CLEAR (M) key.
pressed to turn furnace on.
OR
Temperature is less than 100°F (38°C) 1 Check connections. Press the CLEAR
minute after POWER key is pressed to (M) key. Run Diagnostic Test Program
turn furnace on. #951, Test 11.
HEATING GOOD Initiated by Runnning Diagnostic Test

Program #951, Test 11.
HEATING FAILED Faulty heating system. Initiated by Running Diagnostic Test

Program #951, Test 11.
Check connections. Measure Muffle
resistance, which should be approximately
11 ohms for the 120V models and 38
ohms for 230V models. Replace Muffle if
necessary.
PRINTER ERROR Printer cable not connected. Correct problem with printer.
Printer AC not plugged in. Press the CLEAR (M) key.
CHECK PRESS No air pressure. Check compressor connection and

ROD operation. Press the CLEAR (M) key.
31
MUFFLE DECONTAMINATION
It is good practice to decontaminate your furnace at least twice a month. Even if you do not use
silver/palladium alloys, contamination can take place simply from the use of steel tweezers or tongs.
Use of Pur-I-FireTM Decontaminant (Jelrus Order # 7102) when running Muffle decontamination with
vacuum (program #200) is recommended for procelain programs. Muffle decontamination without
vacuum (program #210) is recommended for pressing programs and does not require the use of the
Pur-I-FireTM Decontaminant.
Note: It may be necessary to decontaminate an excessively contaminated Muffle and/or door brick more
than once.
1. If needed, place a single layer of Pur-I-FireTM pellets on the ceramic tray provided. Place the ceramic
tray on the firing block.
2. Select program number 200 or 210.
3. Press the START key. When the LOW TEMP is reached, the door will close and the VIP Furnace will
automatically perform the proper decontamination program. This typically takes about 20 to 25
minutes.
4. When the door opens, remove the tray and discard the used Pur-I-FireTM pellets. Save the tray for
reuse.
TEMPERATURE CALIBRATION
The VIP Furnace has been temperature calibrated at the factory using high precision equipment. It is not
necessary to recalibrate the furnace. The calibrated Muffle temperature may be adjusted to correct for
underfire or overfire conditions without changing the firing program HIGH TEMP or PRESS TEMP settings
by using special programs #300, #310 or #320 as appropriate. Refer to pages 23 and 24.
POWER FAILURE PROTECTION

If power failure occurs while a program is running, you have the following three choices:
1. Do nothing. When the power resumes, the program in progress will automatically restart at the
point where the power failure occurred regardless of the amount of time that has passed.
To indicate that a power failure has occurred, POWER FAILURE will appear on the lower display.
Press the CLEAR (M) key to remove this message and return to normally displayed information.
2. Do nothing. When the power resumes, the program in progress will automatically restart at the
point where the power failure occurred regardless of the amount of time that has passed.
The restarted program may be stopped by pressing the CANCEL key. At this time the door will
open and the work may be removed.
3. If you want to remove your work from the Muffle during the power failure and prior to the power
returning, perform the following steps:
a. Turn knob on the back of the VIP Furnace one-half turn in a counterclockwise direction to
release vacuum. (Be sure to close this knob TIGHTLY after vacuum is released.) See Fig 9.
b. Gently pull down on the lift mechanism and remove work.
MANUAL VACUUM O PEN

RELEASE VALVE PRESS REGULATOR
(reference only)
Figure 9. VIP Furnace Vacuum Release Valve

32
MAINTENANCE
Always make sure that the furnace is cool before

performing any maintenance procedures.
Touching hot surfaces could result in bodily injury.
Always disconnect main power before performing any

maintenance procedures.
Voltage within the unit may be of sufficient magnitude
to cause electric shock.
Maintenance Procedures
The VIP Furnace is designed for many years of trouble-free operation. Maintenance as described
herein is minimal.
Important: Do not spray solvents or liquid directly on the furnace.
Cleaning the VIP Furnace Exterior
Turn off the VIP Furnace and disconnect the line cord from the Mains wall outlet. Allow the VIP Furnace
to cool down before cleaning. Wipe the outside surfaces with a soft paper towel dampened with a
non-abrasive household cleaner. Be careful not to allow liquids TO RUN OR DRIP into the VIP Furnace.
This could cause damage to the VIP Furnace. Allow to air dry before plugging in or turning the VIP
Furnace back on.
Important: The furnace door must be clean of any small particles or debris accumulated during the conduct of
firing procedures. Accumulated debris will adhere to the heating chamber sealing o-ring causing
a vacuum leak between the furnace door and the heating chamber.
Cleaning the VIP Furnace Door
Turn off the VIP Furnace and disconnect the line cord from the Mains wall outlet. Allow the VIP Furnace to
cool down before cleaning. Remove the Door Insulator and wipe the sealing o-ring and furnace door
surface with a soft paper towel dampened with clean water. Be especially careful to remove any debris from
the door area that mates with the sealing o-ring that could cause damage to the furnace vacuum seal.
33
SERVICE
Always disconnect main power when servicing unit.

Voltages within the unit may cause electric shock.
REMOVAL OF THE DECK COVER

Removal of the Deck Cover allows access to the main electronics of the VIP Furnace should
replacement of Main PC board or Front Panel assemblies be necessary. Remove the Deck Cover
by performing the following procedure.
1. Close furnace door.
2. Shut off Power and disconnect the line cord from the Mains wall outlet.
3. If necessary, allow the VIP Furnace to cool down.
4. Remove the top 2 screws securing the Deck Cover to the rear of the unit as shown by Figure 10,
View A
5. Remove the cooling tray by lifting it from the Deck Cover as shown by Figure 10, View B
6. As shown by Figure 10, View C
a. Remove the 2 screws securing the Deck Cover to the top of the chassis.
b. Remove the 2 screws securing the Deck Cover to the left-side of the chassis.
c. Remove the 2 screws securing the Deck Cover to the right-side of the chassis.
7. Carefully lean the VIP Furnace back slightly to access the 2 thumbscrews located at the bottom of
the chassis. Loosen both thumbscrews shown by Figure 10, View D.
8. Return the VIP Furnace flat onto the work table and slide the Front Panel forward away from the
Deck Cover.
9. Lift and carefully remove the Deck Cover.
REMOVE 2 REAR SCREWS COOLING TRAY
DECK
COVER
LIP
BALL
DECK COVER STUDS
View A View B
MOVE FRONT PANEL FORWARD

REMOVE 2 TOP SCREWS REMOVE 2 RIGHT-SIDE
SCREWS
REMOVE 2
LEFT-SIDE
SCREWS
LOOSEN 2 BOTTOM
THUMBSCREWS
View C
View D
Figure 10. VIP Furnace Deck Cover Removal
34
SERVICE
INSTALLATION OF THE DECK COVER

Install the Deck Cover by performing the following procedure.
1. Install the Deck Cover by sliding the cover between the supporting towers and placing the rear
Deck Cover lip over the rear panel. Make sure all screwholes are aligned.
2. As shown by Figure 10, View A, install 2 screws hand tightened into the top 2 screw-
holes of the rear Deck Cover lip installed over the rear panel.
3. Slide the Front Panel back into the Deck Cover.
4. As shown by Figure 10, View C
a. Install 2 screws hand tightened into the 2 top screwholes of the Deck Cover.
b. Install 2 screws hand tightened into the 2 left-side screwholes of the Deck Cover.
c. Install 2 screws hand tightened into the 2 right-side screwholes of the Deck Cover.
5. Tighten all 8 screws to secure the Deck Cover to the furnace chassis.
6. Carefully lean the VIP Furnace back slightly to access the 2 thumbscrews located at the bottom of
the furnace chassis. Tighten both thumbscrews shown by Figure 10, View D.
7. Return the VIP Furnace flat onto the work table and install the cooling tray on the Deck Cover by
snapping the four ball studs into the corresponding clips as shown by Figure 10, View B.
8. Connect the line cord to the Mains wall outlet. The VIP Furnace is now ready for operation.
REMOVAL OF FRONT COVER

Removal of the Front Cover allows access to the Muffle Top Plate of the VIP Furnace should replacement
of the Muffle, Cooling Fan, Solenoid, Thermocouple, Thermostat, or Press Sensor PC board assemblies
be necessary. Remove the Front Cover by performing the following procedure.
1. Open furnace door.
2. Shut off Power and disconnect the line cord from the REMOVE
4 REAR
Mains wall outlet. SCREWS
3. If necessary, allow the the VIP Furnace to cool down.
4. Remove the 4 rear screws securing the rear of the
Front Panel as shown by Figure 11, View A.
FRONT
5. Refer to Figure 11, View A, and carefully lift up cover COVER
enough to clear the Insulating Ceramic Spacers.
6. Tilt cover and remove Front Cover. Figure 11, View B.
INSTALLATION OF FRONT COVER
Install the Front Cover by performing the following
procedure.
View A
1. Facing the front of the furnace, align the 4
slots on the side of the cover (2 each side)
with the 4 Insulating Ceramic Spacers.
2. Carefully slide the Front Cover into the 4
Insulating Ceramic Spacers and allow
cover to rest on spacers.
3. Observe that the rear screwholes are
aligned. Left-side
Exposed Muffle
Insulating
4. Install and tighten the 4 rear screws to Ceramic Top Plate
secure the rear of the Front Panel. Spacers View B
5. Connect the line cord to the Mains wall
outlet. The VIP Furnace is now ready for Figure 11. VIP Furnace Front Cover Removal
operation.
35
SERVICE
MUFFLE REPLACEMENT
Muffle replacement consists of removing the defective Muffle and installing the direct replacement
Muffle. Refer to Figure 12 and replace the Muffle by performing the following removal and installation
procedures.
MUFFLE REMOVAL
Remove the Muffle by performing the following procedure.
2. Set the Press Regulator to zero pressure.
4. Remove the Front Cover by performing the Removal of the Front Cover procedure on page 35.
5. Remove the two thermocouple leads that are attached to the thermocouple terminals. Make sure
to note the position and color coding of the thermocouple leads so they may be reattached the
same way. Tag wires if necessary for correct reconnection.
6. Using a 13/16-inch wrench, loosen the thermocouple nut and remove the thermocouple and
O-ring by carefully pulling up and away from the Muffle Top Plate. (See Figure 12, View B.) Set
removed thermocouple aside.
Important: The lug on each power lead is secured to the power terminal with a hex nut above and below the
lug. DO NOT attempt to loosen the top hex nut without holding the bottom hex nut with a wrench.
7. Remove the two power leads (orange) that are attached to the power terminals on the Muffle Top
Plate. Tag wires if necessary for correct reconnection.
8. Remove the two ground leads (green/yellow stripe) that are attached to the associated terminals
on the Muffle Top Plate. Tag wires if necessary for correct reconnection.
9. Remove the vacuum hose from the barbed fitting on the Muffle Top Plate by pulling the hose.
Important: Make sure that the Press Regulator is set to zero pressure. See step 2 above.
10. Remove the compressed air line from the push-to-connect fitting on the Press Solenoid by pushing the
connector sleeve in while pulling the air line from the connector.
11. Remove the 5 hex head screws securing the Muffle Top Plate to the Vacuum Chamber.
12. Disconnect the wire harness from the 10-pin header on the Press Sensor PC board.
Important: Make sure to securely hold the Muffle/Muffle Top Plate assembly while working to remove the
Muffle to prevent damage to the Cooling Fan, Solenoid, Thermostat, or Press Sensor PC board
assemblies installed on the Muffle Top Plate.
13. Carefully remove the Muffle Top Plate with attached Muffle from the Vacuum Chamber. Turn the
complete assembly over and gently place on any level work table surface on the flat end of the
Press Cylinder with the Muffle side up. This position, shown by View C, is recommended in order
to access the two Muffle power leads still attached between the Muffle and the Muffle Top Plate.
14. Refer to Views D and E and remove the three screws securing the Muffle to the Muffle Top Plate.
Important: The Muffle and the Muffle Top Plate are still attached via the two Muffle power leads attached
between the Muffle and the Muffle Top Plate.
When handling the Muffle, do not touch the heating coil with bare fingers.
Oil from the skin on the fused quartz tubing causes overheating and rapid blowout.
15. Refer to View F and separate the Muffle from the Muffle Top Plate being careful not to topple the
Muffle Top Plate and set the Muffle next to the Muffle Top Plate. Observe the connected power
leads.
16. Refer to View G and remove the two Muffle power leads that are attached to the two power ter-
minals on the exposed (bottom) side of the Muffle Top Plate.
17. Remove the O-ring from the Muffle Top Plate and discard.
36
SERVICE
COMPRESSOR GROUNDING WIRES

AIR LINE CONNECTIONS
10-PIN
ORANGE HEADER
POWER
LEADS
VACUUM THERMOCOUPLE
HOSE SECURING NUT
MUFFLE TOP
PLATE
MOUNTING THERMOCOUPLE
BOLTS ASSEMBLY
(Qty 5)
MUFFLE THERMOCOUPLE
TOP PLATE (See View B)
View B
THERMOSTAT
COOLING
FAN
When handling the Muffle, do

not touch the heating coil
View A. Furnace Top View quartz tubing with bare fingers.
MUFFLE
3 MUFFLE
MOUNTING
SCREWS
MUFFLE
TOP PLATE
O-RING
GROOVE
View C View D. Muffle Bottom View View E
PRESS THERMOCOUPLE MUFFLE POWER

MUFFLE POWER PLUNGER HOLE WIRES
LEADS
VACUUM
PORT
O-RING
MUFFLE TOP
PLATE
(Bottom side)
View F View G
Figure 12. VIP Furnace Muffle Removal
37
SERVICE
NEW MUFFLE INSTALLATION

Refer to Figure 12 and install a replacement Muffle by performing the following procedure.
Important: Make sure to securely hold the Muffle Top Plate assembly while installing the Muffle to prevent
damage to the Cooling Fan, Solenoid, Thermostat, or Press Sensor PC board assemblies
installed on the Muffle Top Plate.
1. Refer to Figure 12, View F, and place the replacement Muffle next to the overturned Muffle Top
Plate removed previously.
2. As shown by View G, install the two Muffle power leads to the two power terminals on the exposed
(bottom) side of the Muffle Top Plate and secure with washer and hex nut previously removed.
3. Refer to View F, and carefully align the replacement Muffle with the vacuum port, press plunger
and thermocouple hole located on the Muffle Top Plate. Slide the replacement Muffle over the
vacuum port shaft.
4. Secure the Muffle to the Muffle Top Plate by installing the three sets of screws and washers as
shown by Views D and E.
5. Clean the O-ring groove on the Muffle Top Plate.
6. Refer to View F, and apply a thin uniform coat of vacuum grease (supplied with the new Muffle)
to the replacement O-ring. Place the O-ring onto the O-ring groove on the Muffle Top Plate.
7. Hold the O-ring in place while placing the complete Muffle/Muffle Top Plate assembly into the
Vacuum Chamber.
8. Rotate the Muffle/Muffle Top Plate assembly so that the Cooling Fan assembly is facing to the
front of the furnace as shown by View A.
9. Reconnect the vacuum hose, being careful not to kink the hose.
10. Align the 5 screwholes of the Vacuum Chamber with the screwholes on the the Muffle Top Plate
and install 5 hex head screws.
11. Apply O-ring lubricant (provided) to O-ring and carefully insert the thermocouple with O-ring, shown
by View B, into the Muffle Top Plate and hand tighten. Tighten using a 13/16-inch wrench.
12. Observing the earlier wire color codes (RED and BLACK), reconnect the thermocouple. Tighten
each connection securely.
13. Being careful not to kink the line, reconnect the compressor air line to the Muffle Top Plate by
carefully pushing onto the push-to-connect fitting.
14. Install the two power leads (orange) to the two power terminals on the top of the Muffle Top Plate
and secure with washer and hex nut previously remove.
15. Install the two ground leads (green/yellow stripe) to the two ground terminals on the top of the
Muffle Top Plate and secure with washer and hex nut previously remove.
16. Reconnect the 10-pin connector to the Press Sensor PC board.
17. Replace the Front Cover by performing Installation of the Front Cover procedures on page 35.
18. Perform the Run Muffle Conditioning Program (#400). This will break in the new Muffle and
eliminate any moisture that may have been absorbed by the Muffle and the firing block. (Moisture
can affect vacuum.) If any moisture collects on the firing platform, repeat Program #400.
38
SERVICE
Always disconnect main power when servicing unit.

Voltages within the unit may cause electric shock.
THERMOCOUPLE REPLACEMENT
Thermocouple replacement consists of removing the defective Thermocouple and installing the direct
replacement Thermocouple. Refer to Figure 12, View B, and replace the Thermocouple by performing
the following removal and installation procedures.
THERMOCOUPLE REMOVAL
Remove the Thermocouple by performing the following procedure.
Note: The thermocouple used in this furnace contains PLATINUM and may be returned for credit against
the purchase of a replacement thermocouple.
3. Remove the Front Cover by performing the Removal of the Front Cover procedure on page 35.
4. Remove the two thermocouple leads that are attached to the thermocouple terminals. Make sure
to note the position and color coding of the thermocouple leads so they may be reattached the
same way. Tag wires if necessary for correct reconnection.
5. Using a 13/16-inch wrench, loosen the thermocouple nut and remove the thermocouple and
associated O-ring by carefully pulling up and away from the Muffle Top Plate.
THERMOCOUPLE INSTALLATION
Install a replacement Thermocouple by performing the following procedure.
1. Apply O-ring lubricant (provided) to O-ring before installing.
2. Carefully insert the thermocouple with O-ring into the Muffle Top Plate and hand tighten. Tighten
using a 13/16-inch wrench.
3. Observing the earlier wire color codes (RED and BLACK), reconnect the thermocouple. Tighten
each connection securely.
Important: Make sure all wires are properly connected before installing Front Cover.
4. Replace Front Cover by performing the Installation of the Front Cover procedures on page 35.
5. Turn the furnace on and verify that the LCD Digital display shows that the muffle heats up to the
programmed Idle temperature setting.
6. After running a program, use special programs 300, 310 or 320 to correct underfire or overfire
conditions as necessary.
Important: Make sure that all all air is purged from the Press Regulator prior to removing the compressed air
hose from the compressed port of the furnace.
COMPRESSED AIR HOSE REMOVAL

Remove the compressed air hose from the furnace by performing the following procedure.
1. Set the Press Regulator Adjustment Control on the Press Regulator to 0 PSI.
2. Shut off the customer-supplied compressed air supply (compressor).
3. Loosen the relief valve at the bottom of the Press Regulator until all the air is purged.
4. Tighten the relief valve on the Press Regulator.
5. Remove the compressed air hose from the compressed port of the furnace.
39
TOLL FREE: 1-800-JELRUS1
www.jelrus.com
Jelrus International, a division of Air Techniques Inc., has been a leading manufacturer of
dental laboratory equipment essential to the fabrication of porcelain caps, crowns and bridges for
over thirty years. Innovative design and superior product performance are proven Jelrus trademarks.
Jelrus International is a Division of:
1-800-AIR-TECH (1-800-247-8324)
www.airtechniques.com
©2006 Air Techniques Inc.

PN A4112, Rev. A

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VIP UNIVERSAL

ON-LINE WARRANTY REGISTRATION

Indicates the presence of a hot surface or

Indicates models so labeled comply with ATTENTION USERS:

Figure 1. VIP Universal X-Press Furnace

Figure 2. VIP Furnace Installation

Figure 3. VIP Furnace Controls and Indicators Location

Table 1. VIP Furnace Controls and Indicators

Front Panel Indicators Description

Tower Indicator (Front) Description

Displays pressing plunger regulated pressure in units of PSI and Bars

Rear Panel Controls Description

Sets pressing plunger pressure as shown by Press Pressure Gauge.

Table 2. Available Pressable Ceramic Firing Program (# 0 - 19) Variables

PARAMETER RANGE* DEFINITION

HOLD TIME 0 to 99 min. 59 sec.

Selected amount of time that the door completes movement

Figure 4. VIP Furnace LCD Digital Display Showing

Door opens when LOW TEMPERATURE reached.

Figure 5. VIP Furnace Muffle Temperature Curve for Pressing Programs

Selected amount of time during which door remains closed, and

Figure 6. VIP Furnace LCD Digital Display Showing

Program Starts. Door opens, if closed, when

Figure 7. VIP Furnace Muffle Temperature Curve for Porcelain Programs

EDITING WHILE PROGRAM IS RUNNING

PROGRAM SCROLL FEATURE

USING QUICK PRE-COOL OR QUICK COOL

CONTRAST ADJUSTMENT IN THE IDLE MODE

Table 4. Summary of Available Special Programs

PROGRAM DEFAULT PAGE

Select Metric Units

914 Audible Beeps On/Off On 27

MANUALLY ACTIVATE NITE MODE

AUTOMATIC NIGHT MODE

after the furnace cools down to 250°F (121°C).

RUN DECONTAMINATION WITH VACUUM

RUN DECONTAMINATION WITHOUT VACUUM

ADJUST LOW TEMP UNDER/OVER FIRES

ADJUST HIGH TEMP UNDER/OVER FIRES

ADJUST VERY HIGH TEMP UNDER/OVER FIRES

ENABLE AUTOMATIC MUFFLE CONDITIONING AT POWER UP

ENABLE AUTOMATIC DOOR CLOSE

PRINT CURRENT PROGRAM

SET IDLE TEMPERATURE

ENABLE AUTOMATIC QUICK PRE-COOLING

ENABLE AUTOMATIC QUICK COOLING

ENABLE AUTOMATIC DECONTAMINATION

ADJUST BACKLIGHT BRIGHTNESS

SELECT ENGLISH UNITS

SELECT METRIC UNITS

AUDIBLE BEEPS ON/OFF

DISPLAY SOFTWARE/HARDWARE REV LEVEL

RUN DIAGNOSTIC TESTS

DIAGNOSTIC TEST No. 1

DIAGNOSTIC TEST No. 2

DIAGNOSTIC TEST No. 3

DIAGNOSTIC TEST No. 4

DIAGNOSTIC TEST No. 5

DIAGNOSTIC TEST No. 6

DIAGNOSTIC TEST No. 7