The

Ambient Oxygen
Monitor
With Zirconia Sensor
User Instruction Manual

Part Number: 05-679

F/W Issue Number: V233P

Issue Date: 01/10/2018

Rev 1.3
1 Introduction .......................................................................................................................1
1.1 Gasenz ........................................................................................................................1
1.2 Operation ....................................................................................................................2
1.3 %Vol Sensor ..............................................................................................................3
1.4 Specification ..............................................................................................................4
1.5 Status lndicator.........................................................................................................5
2 Physical data .....................................................................................................................6
2.1 Mounting and Dimensions .....................................................................................6
2.1.1 Field Connections ...............................................................................................7
2.1.2 Field Connections -DC Supply-Option. Fig.3 .................................................8
2.1.3 Field Connections -AC Supply-Option. Fig.4..................................................9
2.1.4 Mounting Locations...........................................................................................1o
2.1.5 Location conditions ...........................................................................................11
2.1.6 Analogue Output ...............................................................................................12
3 Software Features ..........................................................................................................13
3.1.1 Password ...........................................................................................................13
Menu Structure .................................................................................................................15
3.1.2 Menu 1 - Calibrate sensor...............................................................................16
3.1.3 Menu 2 - Analogue output FSD......................................................................17
3.1.4 Menu 3 - Set 4 mA output ...............................................................................17
3.1.5 Menu 4 - Set 20 mA output .............................................................................18
3.1.6 Menu 5 - Analogue Output Simulation ..........................................................18
3.1.7 Menu 6 - Factory Restore ...............................................................................19
3.1.8 Menu 8 - Diagnostics........................................................................................2o
3.1.9 Menu 17 - Relay
...............................................................................................21
3.1.10 Menu 18 - Alarm levels....................................................................................22
3.1.11 Menu 19 - Alarm hysteresis ............................................................................23
3.1.12 Menu 20 .............................................................................................................23
4 Routine Maintenance & Servicing ..............................................................................25
Routine lnspection and Maintenance ............................................................................25
 Revision history:

First Issue: Rev. 1.0 11/01/2018

Menu 14 note removed: Rev.1.1 30/03/2018

New product labelling: Rev.1.2 10/05/2018`

Menu access text correction Rev.1.3 01/10/2018

1 INTRODUCTION

1.1 Gasenz

The Gasenz is a wall or surface mounting device has for the monitoring of %
Oxygen volume levels in an Ambient environment.

Key design features are:

• Sturdy compact enclosure
• Status indication by means of a two-lamp beacon and sounder
unit.
• Simple keypad calibration facility (utilising onboard LCD display).
• 4-20mA current source output for gas level indication (10-bit
resolution).
• Input voltage range, 85-264VAC. PCB mounted screw terminals
for all connections. Option of 24VDC only.

Issue: V233P Rev. 1.3 Page 1

1.2 Operation

When power is first applied to the Gasenz an initialisation procedure is

performed as follows:
• All the display segments are displayed
• The software version number is displayed
• The company name is displayed
• The sensor type is displayed
• The display then shows the gas level.

The Gasenz is now operational

Note: The Gasenz Oxygen Monitor is based around the Microx series of Oxygen
Analyser controllers and contains some Menu programming options which are
not relevant to the Gasenz product and its mode of operation.
Such menu's and information are highlighted in this user manual as 'Customer
Access Not Permitted' and other various warnings against adjustment of such
menu options. Please observe these prohibitions to ensure correct operation
of the Gasenz Oxygen Monitor.
The Gasenz Oxygen Monitor is supplied factory configured and calibrated for
correct operation, and apart from sensor replacement and periodic calibration,
should require no further user intervention.

Issue: V233P Rev. 1.3 Page 2

Issue: V233P Rev. 1.3 Page 3
1.3 %Vol Sensor

A % Volume sensor is an integral part of the Gasenz Monitor.

The % Volume measurement range of the Gasenz Monitor/sensor
combination is factory set at O to 25%, with calibration at 2O.9% 02.
(Ambient).
The sensor utilises Zirconia technology which gives a long operational life,
typically 3 to 5 years depending on application.

Note that the sensor comprises a heating element. Close contact such as
grasping the body of the sensor must be avoided. Exposure to the element is
only possible if the sensor is removed. Do not disassemble the sensor.
Avoid exposing the Gasenz gas analyzer such as H2S and hydrocarbons as
this may shorten the life of the sensor and also lead to inaccurate
measurements.

Issue: V233P Rev. 1.3 Page 4

1.4 Specification

Supply
Input Voltage 85-264VAC. Option of 24 VDC Only.
Options:
140 mA at 24VDC nominal , all relays energised,
Supply current: 20 mA drawn on current loop.
+30mA for integral Sounder Beacon
Outputs
Analogue Output: 4-20mA analogue output (10-bit resolution)
Sensor Input
No of Channels: 1
Sensor %Vol oxygen 0-25% Zirconia.
(Replacement 02-444)

Relays
#1 or 2 (For Single pole change over.
user connection) Rating 6 Amps 250 v AC
Fuses
500mA anti-surge on board fuse for circuit
Fuse protection.
Additional Features
Display: 4 Digit, 7 Segment Display.
Keypad: 4-Button Keypad

Status Indicator Two-Lamp Light Tower with Sounder

Red Lamp LED-Alarm (+ Sounder 80db@0.3Mtr)
Green Lamp LED-Normal/Ready

Issue: V233P Rev. 1.3 Page 4

1.5 Status Indicator
A Two- Lamp High Intensity LED Light Tower provides indication of Normal
0perational/Ready status or condition (Green) and Alarm condition(Red).
The Alarm condition is triggered by a pre-settable gas measurement level
being reached. At the same time as the Red lamp is illuminated, the Sounder
also operates providing the user with both audible and visual indication of the
alarm condition.
(For setting alarm levels-see page 24)

The Light Tower can be pre-wired for High and Low 02 indication or for Low
02 indication only.

Typical 0perational Settings:

High 02=23% rising alarm.
Low 02= 19% falling alarm.

# If High and Low level alarm functionality is required then only 0ne user
interface relay is available for external connection by the user.
If Low level alarm functionality only is required, then Two user interface relays
remain available for the user to connect to.

Note: The Gasenz will be supplied configured with standard alarm level
settings unless otherwise requested by the user.
For details of standard settings and other options please see the alarm and
Relay configuration section within this manual.

Issue: V233P Rev. 1.3 Page 5

 2 PHYSICAL DATA

2.1 Mounting and Dimensions

Fig.1 shows the overall dimensions of the Gasenz.

Overall dimensions
323mm 323mm(H) x 110mm(W) x 93mm(D).

Fig.1

Cable Entry
Glands (16mm)
Mounting lugs-one per
corner

Control Module and

internal Wiring
Sensor and
Fig.2 internal wiring

85-264VAC supply Connection Terminal Strip. (This is for

24V on DC only models)

Issue: V233P Rev. 1.3 Page 6

2.1.1 Field Connections
All connections to the module are provided in the form of screw terminals.
Access is gained by opening the Gasenz enclosure to reveal the terminal
connector strips on the rear of the control module.
NOTE: Confirm the Voltage supply option of the Gasenz before connecting
power.(24VDC or 85-264VAC)

Take care with Mains Voltage when

Connecting and operating the
Monitor. The Door should always be in the
Closed position when operating.

See Fig's 3 and 4 on the following pages for user field connection wiring.

The User is to make all field connections in suitable cable to local

regulation codes and taking into account the power requirements of the
Gasenz as detailed in section 2 (Specification) of this manual.

Issue: V233P Rev. 1.3 Page 7

2.1.2 Field Connections -DC Supply-Option. Fig.3

For customer use See 2.1.1 page 5

No Connection
Power
Relay 3 Relay 2 Relay 1 Out
24VDC
N/C

N/0
C

_
Internal Wiring to
Internal Wiring to Light
Light Tower
Tower
(+/-24VDC) and 24VDC
- power to Sensor

+
Rx
Ground

Ground

Ground
0V

+
Tx

-
+
-

RS232 4-20mA No Sig. 24VDC

Output Connection Internal wiring
to Sensor
(%)

Issue: V233P Rev. 1.3 Page 8

2.1.3 Field Connections -AC Supply-Option. Fig.4

See 2.1.1 page 5

No Connection
Relay 3 Relay 2 Relay 1

+ Power out
- 24vdc
N/C

N/0
C

Internal Wiring to
Power E Light Tower Internal Wiring to
In Light Tower
85-264VAC N (+/-24VDC) and
47-63Hz 24VDC power to
L Sensor
Ground
Tx

Ground

+
-

-
Rx
Ground

+
0V

RS232 4-20mA No Sig. 24VDC

Output Connection Internal wiring to
Sensor
(%)

Issue: V233P Rev. 1.3 Page 9

2.1.4 Mounting Locations

The Gasenz is a fixed gas detection system and should be installed so as to

provide effective monitoring of a plant area where a low Oxygen level could
occur. It is a 'Safe Area' device and is not suitable for locating in an area
which requires an Ex rated device.
The Gasenz instrument should be located so as to be capable of giving an
early warning of both the presence and location of an Oxygen deficient
atmosphere.

The Alarm indication thus rendered by the Gasenz should be able to initiate
the following actions as required:

Safe Evacuation of location or Premises,

Shut Down of process or plant.
Ventilation Control.
Appropriate Fire Fighting Procedures

In general, fixed systems should be installed so that maintenance of failure of

one of the monitoring units does not compromise the safety of the location or
premises being monitored. Duplication of Gasenz units may therefore be
appropriate to maintain an adequate safety level.

Factors to take into consideration when choosing a location to mount the

Gasenz are:

Dimensions of location to be monitored

Potential leak source
Nature of gas to be detected
Possibility of pressurized gas release/evapouration/Liquid leaks
Confined spaces
Air movements, ventilation, topography of location, temperature.
Number of personnel in location.

The efficiacy of the installed monitor is the customer's responsibility.

Issue: V233P Rev. 1.3 Page 10

2.1.5 Location conditions

Ambient temperature range -20 to +40 degrees C

Background gases to avoid: Halogens, F, Cl, Br, SOx, H2S, vapours of Silicon
sealing compounds, adhesives.
The Gasenz instrument has an IP65 environmental rating and is designed for
indoor use only and is not top be exposed to weather elements.
The Gasenz instrument should be mounted on a vertical surface or wall with
the senor pointing downwards.The densities of gases with respect to air is
given in European standard EN 617791:2000. It should be noted that high
pressure gas leaks can result in a drop in gas temperature and subsequent
temporary increase in gas density. In general, Gas monitors should be
installed close to any potential leak source but not so close that they respond
to equipment which may produce inconsequential leakage.

A well designed ventilation system should result in a number of air changes

per hour and thus limit the potential for a gas build up or depleted Oxygen
environment from developing.

A gas monitor, as a general rule, can cover an area of around 50M2. All
applications are different and require careful consideration before determining
the number and location of gas monitors.
The 50M2 rule equates to approximately a radius of 5M around the gas
monitor. If the gas monitor is mounted on a wall, the operational area is
effectively halved. (See illustrations below)

Issue: V233P Rev. 1.3 Page 11

2.1.6 Analogue Output

The analogue output provides a means of indicating to external equipment

(e.g. data loggers, remote displays) the gas levels currently being detected by
the system. The output is that of a Current Source (4-20mA), where 4mA
represents zero gas and 20mA represents gas at the sensor FSD.

Issue: V233P Rev. 1.3 Page 12

3 SOFTWARE FEATURES

The menu system featured within the Gasenz allows all calibration and
configuration activities to be performed.

20.9

A B c D
The keypad has the following functionality:
Button Function Alternate Function
A Menu Open/Close
B Enter Numerical value of 1
C Next (Increment) Numerical value of 2
D Previous (Decrement) Numerical value of 3

3.1.1 Password

The Gasenz Analyser uses a password system to restrict the end user from
carrying out certain changes that may compromise the use of the equipment.
The Password feature may be Enabled or disabled.
Menu access is organised in three levels, 1, 2 and 3.
Each of the three menu levels allows access to specific menu options within
the menu system.
When a particular menu level is accessed, the user has 10 seconds to enter a
specific menu within that level otherwise the menu level is automatically
exited. Once a menu is entered, the user then has a duration of 10 minutes
within that menu to make adjustments. When the adjustment is made, the
menu is exited to save the adjusted setting to the analyser memory.
The menu structure and Password system is explained on the following
pages.
.

Issue: V233P Rev. 1.3 Page 13

 Menu options

Menu option Function

E:1 Calibrate Sensor
E:2 Analogue output FSD
E:3 Set 4 mA
E:4 Set 20 mA
E:5 Analogue Output Simulation
E:6 Factory Restore
E:8 Diagnostics
E:9* Sensor type. (Factory Only)
E:11** PPM Sensor Gain
E:12** % Vol Sensor Gain
E:13** Sensor Damping
E:14*** New Sensor Data
E:15** Electronic Zero
E:16** Noise Rejection
E:17 Relay
E:18 Alarm Levels
E:19 Alarm Hysteresis
E:20 Password Enable/Disable

*This Menu is protected by an additional factory Password and is not for use
by the end user.
** These menus should not be accessed or changed by the user. Note:
there is no Menu 10.
*** User access to this menu not necessary for Zirconia Sensors.

To access the Menus, first press the MENU button on the Analyser keypad.
The Analyser display will flash with the word PASS. Enter the Password depending on
the menu access required. The numerical Passwords are to be entered by using the
keypad buttons as identified on the previous page.
(e.g. for numerical password 1331, press button ‘B’ then button ‘D’ twice, then button ‘B’
again.) Note that for access to the Level 1 menus, no password entry is required. Next,
press the MENU button again and press the UP arrow button to advance through the
menu levels.

Issue: V233P Rev. 1.3 Page 14

 Menu Structure
MENU MENU MENU

PASS PASS PASS

MENU 1331 12231

MENU MENU

Level 1 Level 2 Level 3

Password Password Password
None 1331 12231
Menu Menu Menu
E:1
E:2
E:3 E:3
E:4 E:4
E:5 E:5 E:5

E:8 E:8 E:6

E:8
E:9*
E:11
E:12
E:13
E:14
E:15
E:17 E:17 E:16
E:18 E:18
E:19 E:19 E:17
E:18
*E:9-Password protected, Factory only; 'Greyed out' menus should not be accessed.

Issue: V233P Rev. 1.3 Page 15

1.1.2 Menu 1 - calibrate sensor

For Zirconia sensor instruments, a calibration is not normally required as the

sensor technology is of the non-consumptive type and operation is very
stable. The user may wish to perform a periodic check of the accuracy of the
Gasenz display reading by checking the environment being measured with a
calibrated portable instrument and comparing this to the Gasenz reading.
If it is determined that a calibration is required then this can be performed in
ambient atmosphere after verification that said atmosphere is @20.9%
Oxygen.
• Press the MENU button to open the menu system.
• Using the NEXT and PREVIOUS buttons select menu option:
E:1
• Press ENTER.
• Allow time for sensor to respond/stabilise.
• Using the INC and DEC buttons set the reading to that of the
calibration gas level.
• Press ENTER to span the sensor, '- - - -'will be displayed to
confirm the sensor span has been performed.
Note: Pressing the MENU button rather than the ENTER
button exits the span feature without performing the
calibration.
Wait until the reading is stable, if not press the ENTER
button to span the sensor.
• Press the MENU button to close the menu system.
Note: The sensor span setting will be displayed ( as a
percentage value) on exit while the MENU key is pressed.
Note that this value is a percentage of the initial calibration
value set via "New Sensor Data" in menu E:14. See note
below.

Issue: V233P Rev. 1.3 Page 16

1.1.1 Menu 2 - Analogue output FSD

• Press the MENU button to open the menu system.

• Using the NEXT and PREVIOUS buttons select menu option:
E:2
• Press ENTER.
• Using the INCREASE and DECREASE buttons adjust the FSD
to the required level.
• Press ENTER.
Note: Pressing the MENU button rather than the ENTER
button exits the sensor FSD feature without any change.
• Press the MENU button to close the menu system.
Note: The Sensor FSD will be displayed on exit while the
MENU key is pressed.

1.1.4 Menu 1 - Set 4 mA output

• Monitor the current sourced from the analogue output of the
OEM module using a multimeter set to read milliamps.
• Press the MENU button to open the menu system.
• Using the NEXT and PREVIOUS buttons select menu option:
E:1
• Press ENTER.
• Using the INCREASE and DECREASE buttons adjust the
output to 4mA .
• Press ENTER.
Note: Pressing the MENU button rather than the ENTER
button exits the 4 mA feature without performing the
calibration.
• Press the MENU button to close the menu system.
Note: The 4 mA factor will be displayed on exit.

Issue: V233P Rev. 1.3 Page 17

1.1.5 Menu 4 - Set 20 mA output

• Monitor the current sourced from the analogue output of the

OEM module using a multimeter set to read milliamps.
• Press the MENU button to open the menu system.
• Using the NEXT and PREVIOUS buttons select menu option:
E:4
• Press ENTER.
• Using the INCREASE and DECREASE buttons adjust the
output to 20 mA.
• Press ENTER.
• Press the MENU button to close the menu system.
Note: The 20 mA factor will be displayed on exit.

1.1.6 Menu 5 - Analogue Output Simulation

The Gasnz analogue output can be tested for functionality via menu 5.
This option allows the user to simulate the analogue output.

• Press the MENU button to open the menu system.

• Using the NEXT and PREVIOUS buttons select menu option:
E:5.
• Use the UP and DOWN button to increase or decrease the
analogue output. The value displayed on the Microx display will
be equivalent to the analogue output.
• Press the MENU button to close the menu system.
Note: The module will return to the conditions on entry.

Issue: V233P Rev. 1.3 Page 18

1.1.7 Menu 6 - Factory Restore

This option allows the user to restore the configuration data to the factory
default values.
Warning
A restore will overwrite all previous calibration data for the selected
sensor excluding those set at the factory.

• Press the MENU button to open the menu system.

• Using the NEXT and PREVIOUS buttons select menu option:
E:6
• Press ENTER button. Hold for 5 or 6 seconds.
• When - - - - is displayed, release the ENTER button.
Note: Pressing the MENU button rather than the ENTER
button exits the restore feature without performing any
change.
• Press the MENU button to close the menu system.

Issue: V233P Rev. 1.3 Page 19

1.1.8 Menu 8 • Diagnostics

This feature is a view-only feature. No configuration changes are possible

from within this menu.

• Press the MENU button to open the menu system.

• Using the NEXT and PREVIOUS buttons select menu option:
E:8
• Press ENTER.
• The display will alternate between the current value and
diagnostic code E:8x: where x is:
O Sensor signal, A to D counts low ppm range. N/A
1 Sensor signal, A to D counts high ppm range.N/A
2 Sensor signal, A to D counts %vol range.
3 Firmware version.

• The diagnostic code can be selected by pressing the UP button.

• Press MENU to return the instrument to its standard mode of
operation.

• Press MENU to close the menu system.

Note: The signal gain setting will be displayed on exit while
the MENU key is pressed.

Issue: V233P Rev. 1.2 Page 2O

1.1.9 Menu 17 - Relay

Note: Changing these settings (and those in Menu 18) will alter the
operating point of the Indicator unit and Relays and as such may
affect the capability of the unit to announce a dangerous Oxygen
Level to the user. Be sure you understand the intended effects of your
intervention into these Menus.

Relay 1 or 1 and 2 are configured and wired for operation of the Light Tower indication
unit and when so used, are not available for use by the user. Relays not used to operate
the Light Tower are available for user connection. Relay 3 (and Relay 2 if available) are
volt free contacts, 6A @ 250VAC rated.

The unit is fitted with three relays that are operated in conjunction with one of
three alarm levels.
Relay 1 is associated with alarm level 1.
Relay 2 is associated with alarm level 2.
Relay 3 is associated with alarm level 3.

The user can select if the relay is normally Energized, E' or normally de-
energised, 'd' when the unit is not in an alarm condition. The relay can also be
set to act on rising, 'r' or falling 'F' gas levels.

This option allows the user to configure the operation of the relays.

• Press MENU to open the menu system.

• Using the NEXT and PREVIOUS buttons, select menu option:
E:17
• Press ENTER. The display displays r:1
• Use the UP I DOWN keys to select the desired relay.
• The display will show the following:
E:r Normally energized, rising alarm
d:r Normally de-energized, rising alarm
E:F Normally energized, falling alarm
d:F Normally de-energized, falling alarm
• The mode of operation can be changed by pressing the UP
button.
• Press ENTER to store the new data in the memory.
Note: Pressing the MENU button rather than the ENTER button exits
without any change.
• Press MENU to close the menu system.

Issue: V233P Rev. 1.2 Page 21

1.1.10 Menu 18 - Alarm levels
Relay's 1 and 2 alarm levels are factory configured for 19% Vol. 02 falling (relay
1) and 21% Vol. 02 Rising (relay 2). Relay 1 is set at 25% rising by default.

19.5% is the 0HSHA recognised US lower Alarm level for 02 depletion. Some
users may wish to follow this regulatory body in the application of this and other
alarm level settings.

This option allows the user to set the operation of the alarm levels. There are
three alarms levels associated with 3 relays.
Alarm level 1 is associated with relay 1.
Alarm level 2 is associated with relay 2.
Alarm level 3 is associated with relay 3.

• Press MENU to open the menu system.

• Using the NEXT and PREVIOUS buttons, select menu option:
E:18
• Press ENTER. The display displays A:1
• Use the UP I DOWN keys to select the desired alarm level.
• Press ENTER. The display shows the alarm level.
• Use the UP I DOWN keys to set the desired alarm level.
• Press ENTER to store the new value in the memory.
Note: Pressing the MENU button rather than the ENTER button
exits without any change.
• Press MENU to close the menu system.

Issue: V233P Rev. 1.2 Page 22

1.1.11 Menu 19 - Alarm hysteresis

The unit has a hysteresis value associated with the alarm levels to
avoid relay chattering as the unit goes in and out of alarm conditions.

The hysteresis value is expressed as a percentage of the alarm set

point and takes a value of between O and 1O. Warning Note:
Setting to •1 disables the Relays.

• Press MENU to open the menu system.

• Using the NEXT and PREVIOUS buttons, select menu option:
E:19
• Press ENTER. The display shows the hysteresis level.
• Use the UP I DOWN keys to set the desired level.
• Press ENTER to store the new value in the memory.
Note: Pressing the MENU button rather than the ENTER button
exits without any change.
• Press MENU to close the menu system.

1.1.12 Menu 20

The Password function can be enabled or disabled in this Menu.

• Press MENU to open the menu system.

• Using the NEXT and PREVIOUS buttons, select menu option:
E:20
• Press ENTER. The display shows the current status On or Off
• Use the UP I DOWN keys to set the desired status On or Off.
• Press ENTER to store the new value in the memory.
Note: Pressing the MENU button rather than the ENTER button
exits without any change.
• Press MENU to close the menu system.

Issue: V233P Rev. 1.2 Page 23

Issue: V233P Rev. 1.2 Page 24
4 ROUTINE MAINTENANcE & SERVIcING
The Gasenz will provide reliable and fault free service for many years if cared
for correctly.

Routine Inspection and Maintenance

It is advisable to periodically inspect the Gasenz installation:

Clean gas detector head using a clean DAMP cloth.

Inspect the sensor and ensure it is sound and the sensor-housing

aperture is not obstructed (where applicable).

The maximum time interval between routine inspections should be assessed

by the calibrating personnel and will depend upon the environment in which
the equipment is installed.

Warnings
The Sensor is heated internally as part of its operation.
The Sensor can be damaged if moisture is allowed to condense onto the
sensor element when the Gasenz is not powered. On powering up, the
evaporation of the moisture has a rapid cooling effect on the sensor element
which can irreversibly damage the sensor. When powered up, condensation
of moisture will not occur but wetting of the sensor by water or other liquid can
likewise damage the sensor.

Replacement of Sensor

The stated life of the Oxygen sensor is between 3 to 5 years depending on

application conditions. When the Gasenz cannot be calibrated, this may
indicate that there is a problem with the sensor or that the sensor life has
expired, The Analyser should be returned to Ntron for Sensor replacement.

Issue: V233P Rev. 1.2 Page 25

User Notes:

Issue: V233P Rev. 1.2 Page 26

 contact Ntron at:

Mullaghboy Industrial Park,

Navan, county Meath,
Ireland.

Pn.: 00151(0)46 9071111

Fx.: 00151(0)46 9071111
E•mail: lnfo@ntron.com
Web.: www.ntron.com

lssue: V233P Rev. 1.2 Page 27