RS553_Genius 1051 Service Manual RSID 553 Rev 12

Genius 1051
Service Manual
2024 © PEAK Scientific - RSID 553 Rev 12 - 15/10/2024

Genius 1051 Service Manual
Contents
Change History 6
How to use this Manual 6
Related Manuals 6
Safety Notices 7
Symbols 7
Safety Notice to Users 7
Safely Isolated Condition 8
Safe State After Repair 9
Technical Specification 10
Environment 10
Generator Outlets 10
Electrical Requirements 10
General 10
Principle of Operation 11
On Demand Gas 11
Service Requirements 12
Service Schedule 12
Additional Service Tools 2
Product Overview 13
Electrical Panel Layout 15
Pressure Switch 15
Pressure Settings 16
Procedure to set Pressure Switch 16
Solenoid Valve Relay 17
Compressor Inlet Filter Replacement 18
Duplex Filter Element Replacement 19
RAC Filter Element Replacement 20
Compressor Replacement 21
Compressor Service Counter Reset 22
Compressor Service Counter Reset Method 1 22
Compressor Service Counter Reset Method 2 26
Page 2
Compressor Total Run Hour Reset 29

Generator Alarm Reset 32
PLC Program Update 35
Trouble Shooting 36
Initial Power On Flowchart 38
Compressor On Flow Chart 39
Compressor Off Flow Chart 40
High Duty Flow Chart 41
Service Flow Chart 43
Genius 1051 Pneumatic Schematic 44
Genius 1051 Electrical Schematic 45
Page 3
Technical Bulletin
RS No. Title
4989 TB0349 - DIN Plug changes to resolve carbon build up on relays
TB0346 - Incorrect Orientation of Water Separator and Particulate Filter in
4950 3303661 (Filter Dual Assembly Peak)
4126 TB0296 - Genius 1051 firmware update V4.20
4026 TB0286 - Genius 1051 firmware update V4.10
3666 TB0276 - Genius 1051 & 1053 Change
3585 TB0267 - Genius 1051 & 1053 - Air Dryer Upgrade Improvement
3411 TB0255 - Genius 1051 Service Due Screen Improvements
3217 TB0238 - Service Lamp Reset
TB0205 - Re-routing BPRV output to reduce noise Genius NM32LA (-A), 1022,
2661 105* Series & 1061
2465 TB0189 - Genius Temporary Compressor change
2427 TB0181 - Genius 1050X Series & 1061 Compressor & Air Dryer Changes
1539 TB0123 - Annual service upgrade
1400 TB0117 - Genius NM32LA & 10 Series Design Changes
1261 TB0115 - NM32LA, Genius 1022, Annual Service for Compressors
Page 4
Top 20 Utilized Parts
Top 20 Part no. Description
1 02-4703 Elbow 1/4"M BSPPx6mm Push Fit
2 02-4610 Elbow 1/8"M BSPPx6mm Push Fit
3 06-5529 Compressor Service Kit 2750
4 06-4496 Membrane Dryer
5 06-6172 Membrane Dryer 54mm Dia x 126mm
6 02-1118 Regulator 0-12bar 1/4"F BSPP
7 3300221 Compressor T2755 230V
8 02-5504 Solenoid 2/2 24Vdc 1/8"F BSPP
9 06-6173 Mount Rubber M6 M/M x 38mm
10 02-4618 Y-Piece 6mm Equal Push fit
11 3301373 Membrane Dryer Beko Modified
12 3303493 Wire Loom 2750-2755 Converter Plug
13 02-5473 Valve NRV 1/4"F BSPPx1/4"M BSPP
14 06-8320 Compressor Service Kit K634C.
15 00-1292 Tube Polyolefin 6mmOD 4mmID
16 02-5494 Solenoid 3/2 24V 1/8"F BSPP
17 02-4600 Adaptor 1/4"M BSPPx6mm Push Fit
18 02-4805 Adaptor 1/4"M BSPPxQuick Release
19 00-1302 Tube PTFE 6mmOD 4mmID
20 02-4298 Adaptor 3/8"M BSPTx1/4"F BSPP
21 02-4612 Elbow 6mm Equal Push Fit
22 00-1144 Tie Wrap 145x2.5mm
Page 5
Change History
Rev. Comment Name Date

1 Safe State Information Added Liam Couttie 05/11/2013
2A Capacitor Change Liam Couttie 29/01/2014
2B Weight Correction Liam Couttie 24/11/2014
3A Schematic Update Liam Couttie 22/01/2015
4 Service Kit Update Liam Couttie 13/01/2016
5 Technical Specification Update Liam Couttie 15/08/2016
6 Image Update Liam Couttie 16/03/2017
7 PD Update Liam Couttie 25/06/2019
8 Tech Update David Lai 11/05/2020
9 Update to incorporate CSA feedback Liam Couttie 13/07/2020
10 Technical Updates David Lai 3/08/2020
David Lai /0 /202
12 Page Number Update Cleo Denholm 15/10/2024
How to use this Manual

This manual is intended for Field Service Engineers and technically competent
end users. It has been written as a reference document where you can skip to
the relevant information.
This manual does not cover all information that is included in other manuals.
Please see the Related Manuals section if you require further information.
Users of a hard copy version can refer to the contents page to find the relevant
information. Users of the soft copy version can the hyperlinks from the
contents page as well as the hyperlinks between sections.00
Page 6
!
Safety Notices
Symbols
This manual uses the following symbols to highlight specific areas important to
the safe and proper use of the Generator
A WARNING notice denotes a hazard. It calls attention to an operating procedure,

process or similar, which if not correctly performed or adhered to, could cause personal
injury or in the worst case death. Do not proceed beyond a WARNING notice until the
! indicated conditions are fully understood or met.
A CAUTION notice denotes a hazard. It calls attention to an operating procedure,

process or similar, which if not correctly performed or adhered to, could cause damage
to the Generator or the Application. Do not proceed beyond a CAUTION notice until the
indicated conditions are fully understood or met.
!
Caution, risk of electric shock. Ensure power to the Generator has been removed before
proceeding.
!
Safety Notice to Users

These instructions must be read thoroughly and understood
before installation and operation of your Peak Genius 1051
Generator. Use of the Generator in a manner not specified by
Peak Scientific MAY impair the SAFETY provided by the
equipment.
When handling, operating or carrying out any maintenance,

personnel must employ safe engineering practices and
observe all relevant local health and safety requirements and
regulations. The attention of UK users is drawn to the Health
and Safety at Work Act 1974, and the Institute of Electrical
Engineers regulations.
Page 7
!
Safely Isolated Condition
Definition: The unit is in a Safely Isolated Condition when it is disconnected

from its application, fully de-pressurised and isolated from the Electrical
Supply. Directions for isolating the Generator are shown below.
Failure to place the Generator in a safely isolated condition

when instructed to do so may lead to personal injury or injury
to others and even death.
Isolating the Generator:
a)! Switch off the unit.
b)! Unplug the unit from the mains supply and remove the power cord from
the rear of the unit.
c)! Ensure the output pressure gauge read zero. (If gauge does not fall to
zero, loosen the outlet fitting slightly to allow trapped gas to escape.)
d)! Ensure that tank pressure gauge located on electrical panel reads zero.
(If gauge does not fall to zero, close pressure regulator and loosen the
outlet fitting to allow trapped air to escape.)
e)! Disconnect from the application.
Page 8
!
Safe State After Repair

To guarantee the generator is in a safe state after a repair, please ensure the
following conditions are met;
! All earth leads have been reconnected.

Earth leads should be connected to the earth tabs located on the door panels,
as shown below.
! The electricity cable has been correctly refitted.

The mains cable should be plugged into the IEC power inlet located on the rear
panel of the generator. This unit is classified as SAFETY CLASS 1. THIS UNIT
MUST BE EARTHED.
! The system builds pressure correctly.

Pressure will start to build in the internal storage tanks which can be monitored
by watching the output pressure gauge on the front panel. This will climb to the
factory set pressure as noted in the specifications.
! The compressors cycle and do not run continuously.

Once pressure is reached, the compressors will continue to run until the internal
tank upper pressure limit is reached. The compressors will then rest until the
internal tank lower pressure limits is reached. Once this limit is reached the
compressors will switch back on again. This compressor cycling is normal
operation and will continue throughout the operation of the Generator, the
compressors should not run continuously.
Page 9
Technical Specification
Environment
Minimum operating ambient temperature 5°C (41°F)

Maximum operating ambient temperature 3 °C ( °F)
Maximum relative humidity 80% Non-Condensing
Maximum altitude meters
Minimum storage temperature* -20oC (-4oF)
Maximum storage temperature* 60oC (140oF)
*NOTE – When taken out of storage the Generator should be allowed to

acclimatize at room temperature for a minimum of 3 hours before operation.
Generator Outlets
Maximum Flow 25 L/min (0.88 cfm)*

Maximum Dry Air Flow 25 L/min (0.88 cfm)*
Maximum Pressure 690Kpa (100 psi)
Maximum Dewpoint -50°C (-58°F) N2 / -20°C (-4°F) Dry Air
N2 Purity " 97%
Particles <0.01µm
Phthalates NONE
Suspended liquids NONE
Gas outlets 2 x 6mm Push-Fit
Drain outlet 1 x 6mm Push-Fit
Pressure gauges 2
Hydrocarbon trap Yes
Air shut-off switch Yes
* Refer to Gas Flow Combinations section.
Electrical Requirements
Voltage 220-240 VAC +/- 10%

Frequency 50/60 Hz
Current 7 Amps
Input connection C20 Plug
Power cord (Supplied) C19 socket to local connection (13A minimum)
Pollution degree 2
installation / overvoltage category II
General
Dimensions in cm (inches) W x D x H 60 x 75 x 71.2 (23.6 x 29.5 x 28)

Weight 115 kg (253 lb)
Shipping weight 136 kg (299 lb)
Page 10
Principle of Operation
On Demand Gas
The Generator produces gas on demand. If the application is operating and

requires a gas flow, the Generator will supply this to suit the requirements of
the application. If the applications requirement for gas stops, the Generator will
also stop, once it has reached its upper set limit in the internal storage tanks. If
the demand from the application starts again, the Generator will detect the
demand for gas and will automatically start again to suit the demand.
If the customer requires an AIR supply in conjunction with the N2 supply, this is
activated by rotating the ON/OFF switch on the front fascia. The combination
can be any value so long as the sum is 25l/min in total, e.g. 13 N2/12 Air or 10
N2/15 Air etc.
Page 11
Service Requirements
Service Schedule
Service Interval Component Part No. Qty.

First stage filter element 00-0031 2
Second stage filter element 00-0032 2
12 months
Inlet filter element 02-4640 1
RAC filter element 00-0039 1
5250 hours Compressor assembly 08-8384 2
Alternative to
Compressor re-fit kit 06-8320 2
compressor assembly **
Table 1: Service schedule
** Compressors can be re-fitted as an alternative to replacement up to a

maximum of 3 times, this is a more cost effective solution, however a degree of
%&'()*!
technical expertise is required and can be time consuming. Please contact your
%-)%!
service provider for more information.
As an alternative to purchasing the 12 month service items individually an

Annual Service Kit is available as one part number. This contains all the filters
required for this Generator and offers a costs saving over buying the
components separately.
Purchase Interval Component Part No.

12 months Genius 1051 Annual Service Kit 08-8352
Table 2: Annual Service Kit
Additional Service Tools
Please contact your service provider or Peak Scientific to purchase the

following optional service tools.
06-0004 –Filter Bowl Removal Tool
Page 12
Product Overview
Reheat Coil
Cooling Coils (x2)
Compressor 1
Intake Filter
IEC Power Inlet CMS Columns
Large Receiver
Electrical Panel
Regulator
Assembly
Pressure
Regulator
Output
Panel
Off-Loader
Drain Valves (x2) Valve
Silencer
Page 13
Compressor Mounts
Compressor NRV
Duplex Filter (x2)
!Small Receiver
Page 14
Electrical Panel Layout

Accessing the electrical panel without safely isolating the
Generator should only be carried out by trained service
personnel.
N2 Pressure Switch
N2 Pressure Gauge
Air Pressure Switch

PLC
Output Expansion Module
24V DC Distribution
Power Supply 230VAC – 24VDC
4A Circuit Breaker
6A Circuit Breaker
240v AC Distribution
Compressor Contactor x2
10A Relay
Page 15
!
Pressure Switch

personnel
!
Pressure Settings
Genius 1051 Pressure Settings

Pressure Limit Air (PSI) N2 (PSI)
Upper Refer to QD09 Refer to QD09
Lower Refer to QD09 Refer to QD09
Table 3: Genius 1051 Pressure Settings
Procedure to set Pressure Switch
1.! Set Air upper limit: on rising tank pressure, press and hold EDIT for 2
seconds or until LED starts flashing at desired psi. Compressors will stop
(assuming all timers have elapsed otherwise compressors will continue
to run until they have completed time intervals). Repeat this for the N2
upper limit at desired psi.
2.! Set Air lower pressure limit: as tank pressure falls, press and hold EDIT
for 2 seconds or until LED is lit continuously at desired psi. Compressors
will start to pressurise the tanks. Repeat this for the N2 lower limit at
desired psi.
NOTE: If desired upper pressure limit is higher than that of the current pressure
setting and the compressor stops before desired pressure setting is reached, it
is necessary to ‘force’ the compressor to run. This is done by over-riding the
compressor contactor as described in the .'/0&)11'&!.'*%23%'& section below.
Care should be taken so as to not over pressurise tanks
Page 16
Compressor Contactor

personnel
The compressor contactors can be manually activated by

sliding the switch on the front of the contactor to the left.
Solenoid Valve Relay

personnel
The solenoid valve relays are identified from left to right as:
1. N2 Off-Loader Valve
2. Comp 1 Drain Valve
3. Comp 2 Drain Valve
Manual Activation of Relays
As a means of checking the solenoid valve operation, the relays can be

manually activated in the following :
Page 17
!
Compressor Inlet Filter Replacement
Ensure that Generator is in Safely Isolated Condition
1.! Remove the filter lid by turning it

clockwise and pulling upwards
2.! The filter element is fitted into the

filter lid. Pull it out and clean the
inside of the lid before fitting a
02-4640 replacement filter
element into the lid.
3.! Clean the filter bowl (situated

inside of the unit) and then re-fit
the lid (including attached filter
element) to the filter housing,
turning it anti-clockwise to lock it
in position.
Page 18
!
Duplex Filter Element Replacement
1.! Remove 6mm drain tubing

from push-fit stud situated
on under-side of both of the
bowls.
2.! Remove the filter bowls by

turning the bowl anti-
clockwise
3.! Remove the filter elements

by pulling downwards.
4.! Fit 00-0031 (green) and 00-

0032 (blue) replacement
elements.
5.! Re-fit the filter bowls.
Page 19
RAC Filter Element Replacement
Ensure that Generator is in Safely Isolated Condition.
Open the filter bowl valve to ensure it

is depressurised.
Remove the filter bowl by turning it as

shown to reveal the filter element
For easier access, the filter

assembly can be removed from
the cabinet by removing the 2
Nyloc nuts and disconnecting
the tubing.
Remove and replace the filter element

and re-assemble.
Page 20
!
Compressor Replacement
NOTE: Removal of the RH compressor BEFORE the LH compressor makes it

easier to gain access to the quick release coupling of the LH compressor.
Removing the Compressor
1.! Disconnect the quick release coupling on the compressor hose. Un-clip
safety latch on electrical plug and disconnect electrical power supply
plug.
2.! Disconnect 10mm tubing from compressor intake 10mm push-fit Banjo
fitting.
3.! Remove 10mm compressor mount nut and spring washer from
underside of compressor compartment
4.! The compressor can now be lifted out.
Re-fitting the Compressor
1.! Lift the compressor into position and locate the compressor mount
studs through their respective holes in the compressor compartment.
2.! Replace the 10mm compressor mount spring washers and nuts –
tighten, ensuring mounts are not twisted.
3.! Reconnect the 10mm tubing from compressor intake to the Banjo
fitting.
4.! Reconnect the compressor hose quick release coupling
5.! Reconnect the electrical plug ensuring that the safety latch is clipped
securely back into position
Page 21
!
Compressor Service Counter Reset

An update to the Genius 1051 program resulted in two methods for the
Compressor Service Reset:
For Program Version V1.00: use Compressor Service Counter Reset Method 1
For Program Version V1.01 and above: use Compressor Service Counter Reset
Method 2
Compressor Service Counter Reset Method 1

personnel
Generator must be turned on for this procedure
1.! Open the LH side panel using an 8mm

Hex key to access the control panel.
2.! Locate the PLC and LCD display and

touch pad.
!"#
"#$%$&'()*+%
*,-%./012%(*-
"#$%&'!( )!*+, !
3.! Press the and ! " # $ % &
the keys ' " ( ) #

together which will
access the main * + " # , ( - .
menu as shown in
Figure 2: / 0 1 2 # 3 % 4
! "#$%&'!- )!./&''0!( !
! ! )!./&''0!( !
Page 22
!
4.! Press the key

to move the cursor
to IO Memory as ! " # $ % &
shown in Figure 3:
" ' ( #
) * + " # , ' - .
/ 0 1 2 # 3 % 4
"#$%&'!1)!./&''0!- !
5.! Press to ! " # $ % & '

select the IO
( ) " $
Memory sub-menu
to display the
* + )
following screen as
shown in Figure 4: , $
"#$%&'!2)!./&''0!1 !
6.! Press to ! " # $ % & '

move the cursor
beside “WR” as ( )
shown in Figure 5:
" #
* + )
"#$%&'!3)!./&''0!2 !
7.! Press to
! " " " # !
access sub menu.
Figure 6 will be $ " % # " " " "
displayed.
$ & % # " " " "
$ ' % # " " " "
"#$%&'!4)!./&''0!3 !
Page 23
!
8.! Using the

! " " " # !
key, scroll the
flashing cursor to
$ " % # " " " "
the highlighted box.
Change the value of $ & % # " " " "
this box using the $ ' % # " " " "
and keys to
select the Service function as shown below: "#$%&'!5)!./&''0!4 !
Service: 4
9.! Once the value has ! " # # $ !

been inputted, press
$ # # # # $ # # # #
to display
Figure 8. ! " # # % # # &
' ( (
"#$%&'!6)!./&''0!5 !
4!
10.! Press the key ! " # # $ !

to scroll the cursor
to the highlighted $ # # # # $ # # # #
box A – this
! " # # % # # &
scrolling feature is
closed loop and so ' ( (
will repeat itself
upon passing the
last screen box. "#$%&'!7)!./&''0!6 !
11.! By using the and keys, change box A to the desired reset
function as shown below:
Display Box
System
! ! A
Comp 1 0
Comp 2 1
Page 24
!
12.! Press the key until flashing cursor is over “OFF” as highlighted in
Figure 10.
! " " " # !
# $ $ $ $ # $ $ $ $
! % $ $ & $ ' (
) * *
"#$%&'!(8 )!./&''0!7 !
13.! Press once to set “OFF” to “ON”.
14.! Press once to set or reset the system, depending on function –

observe indicator LED going out.
NOTE: It is essential that the next steps are followed so as to reset the
functional command.
15.! Press once to set “ON” to “OFF”
16.! Press once to finish the sequence
17.! Press four times to return to default screen.
Page 25
!
Compressor Service Counter Reset Method 2

personnel
1.! Open the LH side panel using an 8mm Hex key to access the control
panel.
2.! Locate the PLC
3.! Open Peripheral Door on PLC (door is

hinged on the LHS)
!"#$%&#'(")#'*+%,--'
"#$%&'!(( )!*'&#9:'&;<!=>>&!
4.! Turn DIP switch number 3 “ON” by flicking to the right.
"#$%&'!(- )!=#9!.?#@/:!1!
5.! Open input cover (upper cover) on PLC.
Page 26
6. Locate the 24V Terminal.
!"#$%&'()*+",-&
123&'()*+",- ./0()
"#$%&'!(1 )!-2A!B'&C#0;<!
7. To reset compressor 1 service counter: Jumper the 24V Terminal to

Input 0.04.
Jumper 24V to input Terminal 0.4
"#$%&'!(2 )!D'E'@!,>C9!(!
.'&F#/'!G>%&E!
Jumper 24V to input Terminal 0.0.5

8. To reset compressor 2 service
counter: Jumper the 24V Terminal
to Input 0.05.
"#$%&'!(3 )!D'E' @!,>C9 !- !

.'&F#/' !G>%&E !
Page 27
9. Check that the service hours have been reset

by using the ‘up arrow image’ and ‘down arrow image’ keys to scroll
through the active screens to the appropriate compressor service
screen and ensure that ‘5000 hours to service’ is being shown.
10. On completion of the desired compressor service reset, flick bit switch 3
to the off position.
Page 28
Compressor Total Run Hour Reset

This function is ONLY available in program version V1.01 and above.

personnel
1. Open the LH side panel using an 8mm Hex key to access the control
panel.
2. Locate the PLC
3. Open Peripheral Door on PLC (door is

hinged on the LHS)
!"#$%&#'(")#'*+%,--'
"#$%&'!(4 )!*'&#9:'&;<!=>>&!
4. Turn DIP switch number 3 “ON” by flicking to the right.
"#$%&'!(5 )!=#9!.?#@/:!1!
5. Open input cover (upper cover) on PLC.
Page 29
6. Locate the 24V Terminal.
!"#$%&'()*+",-&
123&'()*+",- ./0()
"#$%&'!(6 )!-2A!B'&C#0;<!
7. To reset compressor 1 total hours, the user must first Jumper the 24V
Terminal to Input 0.04, then, WITHIN 5 SECONDS, jumper the 24V
Terminal to input 0.10. The five second window must be adhered to
closely, else only the service hours will be reset. If the total hours run
reading is not reset, repeat the procedure again, making sure of the 5
second gap.
Jumper 24V to input Terminal 0.04 then 0.10
"#$%&'!(7 )!D'E'@!,>C9!(!
D%0!G>%&E !
8. To reset compressor 2 total hours, Jumper 24V to input Terminal 0.05 then 0.10
the user must first Jumper the
24V Terminal to Input 0.05, then,
WITHIN 5 SECONDS, jumper the
24V Terminal to input 0.10. The
five second window must be
adhered to closely, else only the
service hours will be reset. If the
total hours run reading is not
reset, repeat the procedure again,
making sure of the 5 second gap.
"#$%&'!-8 )!D'E'@!,>C9!-!
D%0!G>%&E !
Page 30
9. Check that the total run hours have been reset by using the up and
down arrow keys to scroll through the active screens to the appropriate
compressor run screen and ensure that ‘0 hours total run’ is being
shown.
10. On completion of the desired compressor service reset, flick bit switch 3
to the off position.
Page 31
Generator Alarm Reset

This function is ONLY available in program version V1.00.

personnel
NOTE: Alarm function operates for both compressors as one, unlike the service
function which operates both compressors at separate units.
1. Open the LH side panel using an 8mm

Hex key to access the control panel.
2. Locate the PLC and LCD display and

touch pad.
!"#
"#$%$&'()*+%
*,-%./012%(*-
"#$%&'!-( )!*+, !
3. Press the and ! " # $ % &
the keys ' " ( ) #

together which will
access the main * + " # , ( - .
menu as shown in
/ 0 1 2 # 3 % 4
Figure 22:
"#$%&'!-- )!./&''0!( !
)!./&''0!(
Page 32
!
4.! Press the key ! " # $ % &

to move the cursor
" ' ( #
to IO Memory as
shown in Figure 23:
) * + " # , ' - .
/ 0 1 2 # 3 % 4
"#$%&'!-1 )!./&''0!- !
5.! Press to ! " # $ % & '

select the IO
Memory sub-menu ( ) " $
to display the
* + )
following screen as
shown in Figure 24:
, $
"#$%&'!-2 )!./&''0!1 !
6.! Press to
move the cursor ! " # $ % & '
beside “WR” as
( )
shown in Figure 25:
" #
* + )
"#$%&'!-3 )!./&''0!2 !
7.! Press to ! " " " # !

access sub menu.
Figure 26 will be $ " % # " " " "
displayed.
$ & % # " " " "
$ ' % # " " " "
"#$%&'!-4 )!./&''0!3 !
Page 33
8. Using the ! " " " # !

key, scroll the
flashing cursor to $ " % # " " " "
the highlighted
$ & % # " " " "
boxes. Change the
value of these $ ' % # " " " "
boxes using the
and keys to select the Alarm

function as shown below: "#$%&'!-5 )!./&''0!4 !
Alarm: 41
9. Once the value has ! " # $ % !

been ,
press % $ $ $ $ % $ $ $ $
to display ! " # $ & $ $ '

Figure 28.
( ) )
"#$%&'!-6 )!./&''0!5 !
10. Press the key

until flashing cursor ! " # $ % !
is over “OFF” as
highlighted in % $ $ $ $ % $ $ $ $
Figure 29.
! " # $ & $ $ '
11. Press the ( ) )

once to set “OFF”
to “ON”. "#$%&'!-7 )!./&''0!6 !
12. Press once to set or reset the system, observe indicator LED
going out.
NOTE: It is essential that the next steps are followed so as to reset the
functional command.
Page 34
13. Press once to set “ON” to “OFF”
14. Press once to finish the sequence
15. Press four times to return to default screen.
PLC Program Update

1. Turn the Generator off.
2. Open left hand side panel with 8mm hex key to access control panel.
3. Open Peripheral Door on PLC (door is hinged on the LHS)
4. Turn DIP switch

number 2 “ON” by
flicking to the right.
"#$%&'!18)!=#9!.?#@/:!-!
+>/;@#>0!
5. Remove the blanking

plug from the memory
slot.
6. Insert the memory

cassette.
"#$%&'!1( )!H<;0I!*<%$!
D'C>F;<!;0J!K'C>&L!
,;EE'@@'!M0E'&@ !
Page 35
7. Turn the Generator on.
8. The backup (BKUP) light

will flash for a few
seconds.
9. Once the backup light

stops flashing turn the
Generator off.
10. Remove the memory

cassette and replace the
blanking plug.
11. Return DIP switch 2 to

the off position and close
the peripheral door.
"#$%&'!1- )!H;/I N%9!+#$:@

!
12. Turn the Generator back on

and ensure that the green
RUN light illuminates.
13. Re-fit the side panel.
"#$%&'!11)!D%0!+#$:@
!
Page 36
Trouble Shooting
Problem Possible Solution
The Generator will not switch on Ensure power cord is plugged into the Generator and that
and the power switch does not the power socket is turned on.
illuminate. Check the fuse in the power cord plug.
Contact your service provider.
Disconnect power cord from the rear of the Generator. Open
The Generator will not switch on the left hand panel are check that both circuit
but the power switch is breakers are turned on (switch in the up
illuminated. position). Reconnect power cord.
Compressors are running but
pressure is not building. Contact your service provider.
The mass spec is reporting low

Check pressure gauges are showing normal pressure.
pressure.
A compressor(s) due for service. Contact your service

Yellow “SERVICE” LED on front
provider.
panel is on constantly.
Refer to Service Indication section of this manual for
further information.
A compressor(s) is overdue for service. Contact your service
Yellow “SERVICE” LED on front
provider urgently.
panel is flashing.
Refer to Service Indication section of this manual for
further information.
A compressor(s) has not cycled for a period of 8 hours.
Yellow “HIGH DUTY” LED on front Refer to the High Duty Indication section of this manual.
panel is on constantly. Ensure ambient temperatures are within the specification.
Ensure there are no leaks between the Generator and the
mass spec.
Page 37
!
Initial Power On Flowchart

!
5)67!
! 8+GEK!+# ! 89 : !; !<=><7!8&)11,&)!9?$%3@!:!<=><!
A1)*B1!$*0,%!1$(*2-C!DEF!+# !
!
89 : !; !D+G7!8&)11,&)!9?$%3@!:!D+G!
! A*'!$*0,%!1$(*2-C!DEF!+HH !
89 : !; !! #+! !
! !
D+G !
!
LE9! !
!
.+I8!+#!
! A9)J,)*3)C !
89 : !; !! #+! !
<=>< !
LE9! !
P/$*1 !
#+! !
E-201)B!
9$*3)!.'/0!
9 Q+8 !
LE9! !
MNO/$*!
#+! !
)-201)B!1$*3)!
3'/0!1%2&%
!
LE9! !
.+I8!+HH!
A9)J,)*3)C !
.+I8 !
.63-) !
Page 38
!
Compressor On Flow Chart

!
9Q4KQ!
P!9)3'*B!
FED4L !
+HH!D'2B)&!
S2-T)!R!
E#EK>=9EF !
M!9)3'*B!
FED4L !
.'/0:! R!+# !
M!9)3'*B!
FED4L !
.'/0M! R!+# !
+HH!D'2B)&!
S2-T)!; !FE R
E#EK>=9EF !
E#F !
Page 39
!
Compressor Off Flow Chart

!
! ! 9Q4KQ!
! !
.'/0&)11'&!
:!U!M!+HH!
+HH!D'2B)&!
S2-T)!R!
E#EK>=9EF !
:V!9)3'*B!F)-26 !
+HH!D'2B)&!
S2-T)!; !FE R
E#EK>=9EF !
F&2$*!S2-T)1!R!
E#EK>=9EF !
M!9)3'*B!F)-26 !
F&2$*!S2-T)1!; !
FE R#EK>=9EF !
E#F !
Page 40
!
High Duty Flow Chart

!
!
9Q4KQ!
.'/0! R!+# !
<=><!FYQL!
.',*%)&!9Q4KQ !
#+! !
=1!.',*%)& !
WMX<&1 !
!!
LE9! !
<=><!FYQL!!!!!!
DEF!!
#+! !
.'/0!Z!8'?)&!
R!+HH!
!!
LE9! !
<=><!FYQL!Q$/)&!
R!KE9EQ!!
<=><!FYQL!
DEF!R!+HH!
E#F !
Page 41
!
Service Flow Chart

!
9Q4KQ!
!
.'/0! R!+# !
9Q4KQ!!!!!!!!
9EKS=.E!.',*%)& !
.+I8!!!!!!!!!!!!!!!
#+! !
+HH!! .',*%)& !
\! 5000Hrs!
!!
9Q+8!!!!!!!!!!!! LE9! !
9EKS=.E!.',*%)& !
9)&T$3)!!!!!!
DEF!+# !
E#F !
.'/0&)11'&! LE9! !
.',*%)& !
KE9EQ[ !
!!
#+! !
#+! ! +SEKFYE!
.',*%)& !
\! 250Hrs!
!!
LE9! !
9)&T$3)!DEF!
R!H-21@$*(
!
#+! ! .'/0!9)&T$3)!
.',*%)&!!!!!!
KE9EQ[ !
!!
LE9! !
Page 43
!
Page 44
28.
14. 14. 27.
AIR
13.
ELECTRICAL PANEL
11. 11. 22.

!!!!!!!!!!!!!!!!!!!!!!!!!
FACIA PANEL
10.
1051
1.
5 LITRE TANK
REGULATOR BRACKET 11. 11.
9. 14.
2. 12.
3. 29.
11.
4. 9.
R
X A 11. 13.
6. P
8. 9.
18.
28. 19.
6.
5. 9.
5.
7.
2.
3. 26.
9. 14.
10 LITRE TANK NITROGEN
4. 9. 17.
16. 24.
15. 25.
21.
CMS COLUMN 2
CMS COLUMN 1
12.
Genius 1051 Pneumatic Schematic
20.
5.
5.
R
X
A
P
18.
23.
DRAIN
!
!
Page 45
SOLENOID VENT VALVE (N/O)
5/3 VALVE
COMPRESSOR 2 N/C SOLENOID DRAIN VALVES
REAR FAN 2 FRONT FAN 2

PRESSURE SWITCH
AIR
PRESSURE SWITCH
NITROGEN
COMP 1 COMP 2
INLINE CONNECTOR
PLC DIN RAIL
B1
B1
B1
B1
B1
B1
M1
M1
M1
M1
M1
M1
T1
T1
T1
T1
T1
T1
COMPRESSOR 1
DC TD5
DC TD1
DC TD2
DC TD3
DC TD4
DC TD6
DC TD1
DC TD2
DC TD3
DC TD5
DC TD4
DC TD6
DC TD1
DC TD2
DC TD3
DC TD4
DC TD5
DC TD6
EQUALISATION
T2
T2
T2
T2
T2
T2
M2
M2
M2
M2
M2
M2
BI-DIRECTIONAL SOLENOID
B2
B2
B2
B2
B2
B2
VOLT METER
VALVE ASSEMBLY
230 AIR SELECTOR SWITCH

AIR SWITCH SOLENOID
INLINE CONNECTOR MASS FLOW SOLENOID VALVE

LED (SERVICE)
Genius 1051 Electrical Schematic
B1
B1
B1
B1
LED (HIGH DUTY)
M1
M1
M1
M1
T1
T1
T1
T1
15
FLOW METER
AC TD1
AC TD2
AC TD3
AC TD4
CONTACTOR & RELAY DIN RAIL
AC TD1
AC TD2
AC TD3
AC TD4
AC TD1
AC TD2
AC TD3
AC TD4
C 4/ 1 D 6/ 1
T2
T2
T2
T2
M2
M2
M2
M2
B2
B2
B2
B2
EARTH STUD EARTH DOOR LHS EARTH STUD EARTH DOOR RHS
REAR CABINET MAINS ROCKER SWITCH
230V MAINS SUPPLY
!
!
Page 46
5/3 VALVE

PRESSURE SWITCH
AIR
PRESSURE SWITCH
NITROGEN
COMP 1 COMP 2
INLINE CONNECTOR
B1
B1
B1
B1
B1
B1
M1
M1
M1
M1
M1
M1
T1
T1
T1
T1
T1
T1
COMPRESSOR 1
PLC DIN RAIL
DC TD5
DC TD1
DC TD2
DC TD3
DC TD4
DC TD6
DC TD1
DC TD2
DC TD3
DC TD4
DC TD5
DC TD6
DC TD1
DC TD2
DC TD3
DC TD4
DC TD5
DC TD6
EQUALISATION
T2
T2
T2
T2
T2
T2
M2
M2
M2
M2
M2
M2
B2
B2
B2
B2
B2
B2
VOLT METER
VALVE ASSEMBLY
INLINE CONNECTOR
LED (SERVICE)
B1
B1
B1
B1
LED (HIGH DUTY)
M1
M1
M1
M1
T1
T1
T1
15 T1
FLOW METER
AC TD1
AC TD2
AC TD3
AC TD4
AC TD1
AC TD2
AC TD3
AC TD4
AC TD1
AC TD2
AC TD3
AC TD4
C 4/ 1 D 6/ 1
T2
T2
T2
T2
M2
M2
M2
M2
B2
B2
B2
B2
AIR SELECTOR VALVE MAINS ROCKER SWITCH
1
MASS FLOW SOLENOID VALVE 2
EARTH STUD EARTH STUD

REAR CABINET
230V MAINS SUPPLY

!
Page 47
5/3 VALVE

PRESSURE SWITCH
AIR
PRESSURE SWITCH
NITROGEN
COMP 1 COMP 2
INLINE CONNECTOR
PLC DIN RAIL
B1
B1
B1
B1
B1
B1
M1
M1
M1
M1
M1
M1
T1
T1
T1
T1
T1
T1
COMPRESSOR 1
DC TD5
DC TD1
DC TD2
DC TD3
DC TD4
DC TD6
DC TD1
DC TD2
DC TD3
DC TD4
DC TD5
DC TD6
DC TD1
DC TD2
DC TD3
DC TD4
DC TD5
DC TD6
EQUALISATION
T2
T2
T2
T2
T2
T2
M2
M2
M2
M2
M2
M2
B2
B2
B2
B2
B2
B2
VOLT METER
VALVE ASSEMBLY

AIR SWITCH SOLENOID
INLINE CONNECTOR MASS FLOW SOLENOID VALVE

LED (SERVICE)
B1
B1
B1
B1
LED (HIGH DUTY)
M1
M1
M1
M1
T1
T1
T1
T1
15
FLOW METER
AC TD1
AC TD2
AC TD3
AC TD4
AC TD1
AC TD2
AC TD3
AC TD4
AC TD1
AC TD2
AC TD3
AC TD4
C 4/ 1 D 6/ 1
T2
T2
T2
T2
M2
M2
M2
M2
B2
B2
B2
B2
EARTH STUD EARTH DOOR LHS EARTH STUD EARTH DOOR RHS
REAR CABINET MAINS ROCKER SWITCH
230V MAINS SUPPLY

!
!
!
Peak Scientific UK Peak Scientific North America Peak Scientific India Peak Scientific Africa
Fountain Crescent 19 Sterling Road 202, Amsri Shamira PO Box 478
Inchinnan Business Park Suite #1 Old Lancer Line Somerset Mall
Inchinnan Billerica, MA 01862 Opp. St. Mary’s Degree College 7137
PA4 9RE S.D. Road Secunderabad
Scotland, UK USA 500 025, India South Africa
Tel: +44 (0)141 812 8100 Tel: +1 866 647 1649 Tel: +91 40 2780 0663 Tel: +27 (0)2185 16542
Fax: +44 (0)141 812 8200 Fax: +1 978 608 9503 Fax: +91 40 2780 0663 Fax: +27 (0)8654 64473
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60528 Frankfurt Lane 2277 Zuchongzhi Road Col. Los Morales Polanco Belmont
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Tel: +49 (0)69 677 33 490 Tel: +86 21 5079 1190 Tel: +1 866 647 1649 Tel: +61 1300 965 352
Fax: +49 (0)69 677 33 200 Fax: +86 21 5079 1191 Fax: +1 978 608 9503
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4F.-6, No.736 Peak Scientific Brasil 2-7-56, 2F Fuji Building 28 3 Science Park Drive
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Fax: +886 2 8226 9499 Fax: +65-6777 1978
2024 © PEAK Scientific - RSID 553 Rev 12 - 15/10/2024

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Genius 1051

2024 © PEAK Scientific - RSID 553 Rev 12 - 15/10/2024

Compressor Total Run Hour Reset 29

Rev. Comment Name Date

How to use this Manual

A WARNING notice denotes a hazard. It calls attention to an operating procedure,

A CAUTION notice denotes a hazard. It calls attention to an operating procedure,

Safety Notice to Users

When handling, operating or carrying out any maintenance,

Safely Isolated Condition

Definition: The unit is in a Safely Isolated Condition when it is disconnected

Failure to place the Generator in a safely isolated condition

Isolating the Generator:

a)! Switch off the unit.

e)! Disconnect from the application.

Safe State After Repair

! All earth leads have been reconnected.

! The electricity cable has been correctly refitted.

! The system builds pressure correctly.

! The compressors cycle and do not run continuously.

Minimum operating ambient temperature 5°C (41°F)

*NOTE – When taken out of storage the Generator should be allowed to

Maximum Flow 25 L/min (0.88 cfm)*

* Refer to Gas Flow Combinations section.

Voltage 220-240 VAC +/- 10%

Dimensions in cm (inches) W x D x H 60 x 75 x 71.2 (23.6 x 29.5 x 28)

The Generator produces gas on demand. If the application is operating and

Service Interval Component Part No. Qty.

Table 1: Service schedule

** Compressors can be re-fitted as an alternative to replacement up to a

As an alternative to purchasing the 12 month service items individually an

Purchase Interval Component Part No.

Table 2: Annual Service Kit

Additional Service Tools

Please contact your service provider or Peak Scientific to purchase the

06-0004 –Filter Bowl Removal Tool

Cooling Coils (x2)

IEC Power Inlet CMS Columns

Duplex Filter (x2)

Electrical Panel Layout

Air Pressure Switch

Accessing the electrical panel without safely isolating the

Genius 1051 Pressure Settings

Table 3: Genius 1051 Pressure Settings

Procedure to set Pressure Switch

Care should be taken so as to not over pressurise tanks

Accessing the electrical panel without safely isolating the

The compressor contactors can be manually activated by

Solenoid Valve Relay

Accessing the electrical panel without safely isolating the

Manual Activation of Relays

As a means of checking the solenoid valve operation, the relays can be

Compressor Inlet Filter Replacement

Ensure that Generator is in Safely Isolated Condition

1.! Remove the filter lid by turning it

2.! The filter element is fitted into the

3.! Clean the filter bowl (situated

Duplex Filter Element Replacement

Ensure that Generator is in Safely Isolated Condition

1.! Remove 6mm drain tubing