PITT-CHAR_NX_Application_Guideline_9-30-2020-1

INFORMATION SHEET April 12, 2019
PPG PITT-CHAR® NX PFP COATING SYSTEM

APPLICATION GUIDELINES
CONTENT
1 INTRODUCTION 3
1.1 Scope 3
1.2 Definitions 3
1.3 Acronyms and Abbreviations 4
1.4 Health & Safety 4
1.5 Environmental 5
1.6 Field Technical Support 5
2 MATERIAL HANDLING AND STORAGE 6
2.1 Pack Sizes 6

2.2 Storage Environment 6
3 SUBSTRATES AND SURFACE PREPARATION 8
3.1 Surface Preparation 8

3.2 Substrate Types 8
3.3 Environmental Conditions 8
3.4 Surface Defect Repair 8
3.5 Degreasing and Cleaning 9
3.6 Residual Chloride Salt Contamination 10
3.7 Zinc Salts Formation on Surface 10
4 PRIMER SELECTION 11
4.1 Purpose 11
4.2 Primer Condition 11
4.3 Primer Types 11
4.4 Primer Thickness 12
4.5 Reduction of Excessive Primer Thickness 12
4.6 Thermally Sprayed Aluminum (TSA) 12
5 MESH REINFORCEMENT 13
5.1 General Description 13

5.2 Mesh Reinforcement Arrangements 14
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CONTENT
6 PPG PITT-CHAR NX PFP COATING SYSTEM APPLICATION 17
6.1 Application Methods 17

6.2 Protection of Adjacent Surfaces 17
6.3 Application Tools and Equipment 17
6.4 Heated Plural Feed Airless Spray (preferred method) 17
6.5 Hand Trowel Application 20
6.6 Single Leg Airless Spray 22
6.7 Application Quality of PPG PITT-CHAR NX PFP Coating System 23
6.8 Final PFP Thickness Measurement 24
6.9 Heat Bridging & Coat-backs 26
6.10 Field Joints 27
6.11 Terminations 27
7 TOP COATING 28
7.1 Qualified Topcoats 28
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1 INTRODUCTION
1.1 Scope
The purpose of these application guidelines is to provide information regarding how to consistently and correctly apply the
PPG PITT-CHAR® NX Passive Fire Protection (PFP) coating system, including the reinforcement mesh requirements. These
guidelines are not intended as a source for the determination of the PPG PITT-CHAR NX PFP coating system loadings or other
specification criteria.
For the safe handling and use of the PPG PITT-CHAR NX PFP coating system, reference must also be made to both the Product Data
Sheets (PDS) and the Safety Data Sheets (SDS) available on-line. https://www.ppgpmc.com/Products/P656/PPG-PITT-CHAR-NX.aspx
These guidelines are subject to the following:

1. Compliance with all applicable standards, regulations and legislation of governmental bodies
2. All equipment used is fully serviced and suitable for use with the PPG PITT-CHAR NX PFP coating system and all health &
safety recommendations of the equipment manufacturer followed
3. All applicators are trained, competent and qualified in the application of the PPG PITT-CHAR NX PFP coating system for the
type of application being undertaken
The information contained in these guidelines is based upon independent test data, research and field experience, and is
believed by PPG to be accurate at the time of publication. However, the contents are not to be construed as warranties to
performance or results and will be subject to review and revision from time to time due to our policy of continuously improving
our products, processes and service.
The information provided in these application guidelines is not intended to be exhaustive; any person applying the product, by any
method, or in any circumstance other than that specifically recommended in these application guidelines, should first obtain PPG’s
written confirmation as to the suitability of the proposed method. Additionally, there are many factors that can affect the application
of the PPG PITT-CHAR NX PFP coating system, which PPG cannot control or account for in these guidelines, such as the quality
or condition of the substrate. Accordingly, the applicator is responsible for ensuring that the PPG PITT-CHAR NX PFP coating
system is correctly applied given the specific factors affecting the applicator’s use of the PPG PITT-CHAR NX PFP coating system.
These guidelines are a minimum set of requirements and additional and/or higher level requirements may be set in clients’
specifications or project specifications; in which case the additional and/or higher level requirements should be adopted.
In the event of any doubt or lack of understanding, PPG Technical Support should be consulted for clarification.
1.2 Definitions
The following definitions are used throughout this document:
Word Definition
Must or Shall Indicates a mandatory requirement
Should A preferred course of action
May Indicates one acceptable course of action
Minimum Indicates a mandatory requirement
International standards (ISO) and metric units (SI Units) are used generally throughout these guidelines; where other standards
and units are used these are for guidance purposes only and typically the nearest convenient unit will be used e.g. 1 meter as a
measure of length may be approximated to 3 feet where such use is appropriate.
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1.3 Acronyms and Abbreviations

The following Acronyms and Abbreviations are used throughout these guidelines:
Acronym or Abbreviation Meaning
DFT Dry Film Thickness
FTS Field Technical Service
Mil One thousandth of an inch
PDS Product Data Sheet
PF Plural Feed
PFP Passive Fire Protection
PPE Personal Protective Equipment
QA/QC Quality Assurance/Quality Control
SDS Safety Data Sheet
Thou One thousandth of an inch
WFT Wet Film Thickness
1.4 Health & Safety

The PPG PITT-CHAR NX PFP coating system requires due care when handling. Warnings presented on PPG product labels,
SDS’s and in this manual must be heeded. This manual is intended to serve as a supplement to SDS and label information.
Refer and become familiar with all precautionary information prior to use of these products. Always follow manufacturer’s
recommendations with respect to spray equipment and any other equipment used.
This system is solvent-free as supplied and is very viscous and non-volatile. Upon repeated and/or prolonged contact with the
skin, the material may be irritating and cause dermatitis. Additionally, susceptible individuals may experience an allergic-type
reaction known as “sensitization” from very small amounts of material contacting the skin. Caution should be exercised when
mixing the two components because they can be irritating and/or corrosive to the eyes.
Although the product is normally applied solvent free using heated plural feed spray equipment, for smaller area and repairs,
single feed airless spray or trowel application methods may be used and in these methods a small amount of solvent may be
used for thinning. Solvents are also used for rolling and finishing and cleaning of tools and equipment. Due consideration must
be made with regards to health and safety.
1.4.1 Personal Protective Equipment (PPE)

The tasks and worksite must be evaluated with a risk assessment to determine what hazards are present, or likely to be present,
based on the product handling, use and application conditions. All identified hazards should be removed where possible with
the use of personal protective equipment (PPE) being a last resort to mitigate the remaining risks. Appropriate PPE, suitable
for the work to be performed, should then be selected based on the hazards or potential hazards identified. Employees should
be trained on the proper use and limitations of PPE used. Refer to the SDS for a selection of appropriate PPE for all materials
used. Use of eye protection, gloves, respiratory protection and protective clothing must be considered for your particular use
conditions when using the PPG PITT-CHAR NX PFP coating system.
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1.4.2 First Aid

Skin and eye contact with PPG PITT-CHAR NX PFP coating system material should be addressed by flushing the affected
area(s) with large quantities of clean water as soon as possible. Proper eye wash facilities should be immediately accessible to
employees. The location and proper operation of the nearest eyewash and safety shower should be established before any job
is started. Soapy warm water may also be used on the skin if necessary.
1.5 Environmental
It is important that PPG products be stored and used safely. However, we are especially concerned with the issue of disposal
of waste from the use of our products. We believe that all paint-related waste materials should be disposed of properly in a way
that poses minimal risks to people and our environment. For this reason, only those quantities necessary for application should
be used on the job site. For the disposal of PPG PITT-CHAR NX PFP coating system material refer to applicable laws and
regulations and/or seek the advice of specialist waste disposal providers. PPG recommends that unmixed materials are mixed
prior to disposal.
1.6 Field Technical Support

PPG has a global Field Technical Service (FTS) network available to assist with any queries and provide project specific
technical advice to aid with the application of the PPG PITT-CHAR NX PFP coating system, however FTS are not accountable
as project inspectors and all application work, quality control and inspection remains the responsibility of the applicator. Please
consult the regional PPG FTS in the first instance for technical support.
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2 MATERIAL HANDLING AND STORAGE
2.1 Pack Sizes

The PPG PITT-CHAR NX PFP coating system is available in the following standard pack sizes:
(Note: the PPG PITT-CHAR NX PFP coating system is sold and measured by weight not volume)
PPG PITT CHAR NX Kit Details
Plural Feed (PF) Kit • Supplied in bulk filled containers suitable for machine filling of
a heated plural feed spray machine
• Consists of 2 pails of base and 1 pail of hardener = Kits size 60 kg
(132.3 lbs)
Single Feed (SF) Kit • Supplied in partial filled containers to allow mixing within the pail
for application by single feed airless spray pump with follower plate
or trowel application
• Consists of 1 pails of base and 1 pail of hardener = Kits size 20 kg
(44.1lbs)
2.2 Storage Environment

PPG PITT-CHAR NX PFP coating system materials should be stored indoors and out of direct sunlight, the following storage
temperature ranges should be maintained:
• General Storage: minimum 0°C (32°F) and maximum 35°C (95°F)

• Preconditioning of material before application is recommended. Please refer to the relevant application method in Section 6
of this document for more details.
NOTE: Where storage conditions deviate from these limits advice should be sought from PPG’s FTS
In order to achieve the correct temperatures listed above it may be necessary to use heated or cooled storage units, especially
in cold or hot temperate climates. It is recommended that where the material has been stored at low temperatures, i.e. less than
5°C (41°F), that the temperature should be raised gradually to application temperature over a period of 48 hours.
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Such storage units are typically built from standard site storage containers. The container will generally be lined with thermal
insulation and should be suitably ventilated.
Accelerated methods of heating PPG PITT-CHAR NX PFP coating system pails prior to use, such as electrical heaters in direct
contact with the pail or hot water baths are not permitted. Such methods can cause overheating of the outer layers of material in
the pail, which may produce undesirable changes to its properties (including a shorter pot life).
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3 SUBSTRATES AND SURFACE PREPARATION
3.1 Surface Preparation

All surfaces to be protected by the PPG PITT-CHAR NX PFP coating system must be correctly prepared and primed.
Surface preparation and coating should be carried out in line with ‘best industry practice’ as indicated in many publications by
organizations such as ISO, NACE, SSPC, ICORR, FROSI, etc.
The standards of surface preparation contained herein are to be considered minimum requirements. Where other client or
project specifications demand a higher level, then the higher level should be adopted.
3.2 Substrate Types

The PPG PITT-CHAR NX PFP coating system is suitable for the protection of, and application on, the following substrates:
• Carbon (Mild) Steel

• Galvanized Steel
• Stainless Steel and Duplex
Please contact PPG regarding other substrates.
3.3 Environmental Conditions

In addition to other specified environmental parameters, coating should only take place in the following conditions:
• Substrate temperature: Minimum 10°C (50°F) and at least 3°C (37.4°F) above dew point during application and curing
• Relative humidity: Maximum 85%
• Environment temperature: During application and curing should be above 10°C (50°F)
Environmental conditions must be monitored through the working shift as weather conditions can vary greatly. Where these
environmental conditions cannot be met or maintained advice must be sought from PPG.
Curing time will be significantly extended below 10°C (50°F) and will effectively cease below 0°C (32°F); however curing will
recommence when temperature rises again. Conversely, curing time will be reduced at temperatures above 10°C (50°F).
Please refer to PDS for curing times.
3.4 Surface Defect Repair

Before the application of any paint or PFP to the surface, it shall be inspected for any defects in accordance with ISO 8501-3.
All surface defects, including weld spatter, cracks, surface delamination and deep pitting which are likely to be detrimental to the
protective paint system must be removed.
All fins at saw cuts, burrs and sharp edges shall be removed by grinding to a minimum radius of 2 mm (0.08 in).
Welds must be inspected for their condition, as these are often a source of corrosion. Undercut welds, blow holes, discontinuous
seams and other defects must be rectified. As uneven welds are likely to be the source of corrosion they will need to be ground
smooth, it is not necessary to grind flush.
Due to the criticality of PFP it is recommended that level P3 (Very Through Preparation) is achieved; any deviation from this
should be in agreement with the client and PPG.
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3.5 Degreasing and Cleaning

All surfaces to be coated must be clean, dry and free of all oil, grease, dirt, dust and other contaminants; this should be carried
out as per SSPC SP1 guidelines.
3.5.1 Abrasive Blast Cleaning

Abrasive blast cleaning is the preferred method of surface preparation prior to the application of the PPG PITT-CHAR NX
PFP coating system. All used grit blast material and other dust and debris must be removed from the steelwork prior to the
application of coating.
3.5.2 Carbon Steel Substrates

Abrasive blast cleaning should be carried out in accordance ISO 8501-1 to a visual standard Sa 2.5 (SSPC SP10 / NACE 2)
near white metal blast cleaning. The blast profile should be in the range of 50 – 75 μm (2.0 – 3.0 mils) with a sharp angular
profile.
3.5.3 Galvanized steel, stainless steel, and duplex steels.

Sweep blasting is recommended for preparation of these substrates in accordance with SSPC SP16. The blast profile should
be a minimum of 50 μm (2 mils) using non-metallic grit of a fine or medium size with a sharp angular profile. (Note: Blast profile
should be confirmed using portable stylus instrument in accordance with ASTM D-7127, since measurements using composite
plastic tapes to ASTM D-4417 methods have produced false positives on galvanized surfaces).
Galvanized substrates are particularly problematic for the application of thick film epoxy intumescent coatings due to great
variance in the quality and thickness of galvanizing. Steel that is to be fire protected with PFP should be blasted prior to
galvanizing and the galvanizer informed of the intent to apply PFP coating so they make appropriate adjustments to ensure
galvanized coating on reactive structural steel (due to silicon content) will not result in brittle, fragile or susceptibility to
mechanical damage resulting from subsequent abrasive blast cleaning.
As the PPG PITT-CHAR NX PFP coating system provides a full barrier anti-corrosion protection system, the use of galvanizing
with it is not regarded as necessary; however it is normally not possible to differentiate the areas that require PFP early enough
so typically all the steel is galvanized up front. Generally it is considered preferable to blast off the majority of the galvanizing
coating leaving only the thin layer of alloyed, tightly adhered, zinc remaining. After blasting of the galvanizing an epoxy tie-coat
should be applied immediately (industry guidance recommends within 1 hour) to prevent the formation of zinc salts.
3.5.4 Wet blasting (Vapor blasting)

This is a technique of wet abrasive blasting using a relatively low volume of water, grit and air pressure. The technique is very
controllable with little interference to ‘other trades’, not producing sparks and therefore can be used in zoned environments (e.g.
offshore or on a live petrochemical plant) and provides a blast profile similar to that obtained with dry grit blasting. Where wet
blasting is used for surface preparation a suitable wet blast/surface tolerant primer from the PITT-CHAR NX PFP coating system
primer list must be used.
3.5.5 Hydro blasting (UHP water jetting)

This method of surface preparation uses water at pressures typically in excess of 2,400 bar (35,000 psi). As it cannot
produce a blast profile, it is not suitable for new, previously un-blasted steel. This method is commonly used in maintenance
situations to remove old paint or PFP coatings prior to the application of the PPG PITT-CHAR NX PFP coating system, in
such circumstances the surface profile should be inspected after removal of the old coating and if necessary a sweep blast
undertaken to achieve the required surface profile. Where hydro blasting is used for surface preparation a suitable wet blast/
surface tolerant primer from the PPG PITT-CHAR NX PFP coating system primer list must be used.
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3.5.6 Dry ice blasting

Dry ice blasting is an alternative to hydro-blasting and likewise does not produce a blast profile and has the same requirements
as Section 3.5.5 above.
3.5.7 Power tool cleaning

Power tool cleaning is suitable for small areas of repair/touch-up where blast cleaning is not possible. It is recommended that
power tool cleaning is carried out in accordance with ISO 8501-1 to a visual standard ST3 (SSPC SP11) to achieve a surface
profile of a minimum of 25 μm (1 mil). Where power tool cleaning is used for surface preparation a suitable surface tolerant
primer from the PPG PITT-CHAR NX PFP coating system primer list must be used.
Suitable power tools should be used but wire brushes are not recommended as they can cause surface polishing.
3.6 Residual Chloride Salt Contamination

The chloride salt level shall be assessed in accordance with ISO 8502-6 and ISO 8502-9. The maximum total allowable residual
soluble salts level on the surface should be determined from the project specification. Where no specific level is provided, PPG
recommends that the following maximum values should be used:
Substrate New Construction Maintenance
Carbon Steel 25 mg/m² 50 mg/m²
Stainless Steels 20 mg/m² 20 mg/m²
3.7 Zinc Salts Formation on Surface

The formation of zinc salts may be detrimental to adhesion of the PPG PITT-CHAR NX PFP coating system to the substrate;
these may occur if epoxy zinc primers or inorganic zinc silicate primers are exposed to humid or outdoor conditions prior to
application of the PPG PITT-CHAR NX PFP coating system. These will need to be removed prior to application of the PPG
PITT-CHAR NX PFP coating system. Typically this is achieved by high pressure water-washing at a minimum of 170 bar (2500
psi). If stubborn salts persist then brushing or other abrasive methods will need to be included with the water-washing.
Where zinc rich primers are used, best industry practice recommends the use of an epoxy tie-coat to prevent salts forming.
Please refer to the PPG PITT-CHAR NX PFP coating system primer list for details.
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4 PRIMER SELECTION
4.1 Purpose
The selection of suitable primer system for use with the PPG PITT-CHAR NX PFP coating system is critical for both the fire
performance and the long-term life and corrosion protection of the system. The choice of which primer system to use will
be dependent on many factors including: substrate material and condition, preparation techniques employed, environmental
conditions, application conditions, local regulations, project specification and individual client preferences.
The compatibility of the PPG PITT-CHAR NX PFP coating system with the primer must be verified; for this reason only primer
and coating systems satisfactorily tested and qualified by PPG shall be used under the PITT-CHAR NX PFP coating system.
Ideally, the PPG PITT-CHAR NX PFP coating system should be used in conjunction with PPG primers as compatibility of primer
and performance are readily verified. Please contact PPG for qualified primers that are compatible with the PPG PITT-CHAR
NX PFP coating system.
4.2 Primer Condition

It is the applicator’s responsibility to ensure that the primed surface and the primer itself are in an acceptable condition for over-
coating with the PPG PITT-CHAR NX PFP coating system. Factors such as ageing of the primer (degradation and surface
chalking), contamination, zinc salt formation, rust, bloom, etc. shall be considered when determining a surface’s suitability before
over-coating with the PPG PITT-CHAR NX PFP coating system.
In all situations the surface of the primer must be clean, dry and free of all contaminants immediately prior to over-coating with
the PPG PITT-CHAR NX PFP coating system. Care should be taken to ensure that primer systems have reached sufficient
levels of cure prior to over-coating with the PPG PITT-CHAR NX PFP coating system, please refer to primer PDS for specific
details. Consult the relevant primer PDS for minimum and maximum over-coating times.
4.3 Primer Types
4.3.1 Zinc Rich Epoxy Primers

Zinc rich epoxy primers are commonly specified for use with epoxy intumescent PFP systems for carbon steel and is the
recommended system in accordance with the NORSOK M-501 standard.
Zinc salts may occur if epoxy zinc primers are exposed to humid or outdoor conditions prior to application of PPG PITT-CHAR
NX PFP coating system. These will need to be removed prior to application of the PPG PITT-CHAR NX PFP coating system.
Typically this is achieved by high pressure water-washing at a minimum of 170 bar (2500 psi). If stubborn salts persist then
brushing or another abrasive method will need to be included with the water washing. Industry best practice recommends that
zinc epoxy primers should be sealed with a tie-coat to prevent the formation of zinc salts that are detrimental to adhesion of the
PPG PITT-CHAR NX PFP coating system.
4.3.2 Epoxy Primers

Two-component epoxy-based primers are frequently used with PPG PITT-CHAR NX PFP coating system. Over galvanized and
non-ferrous substrates, such as stainless and duplex steels, a suitable epoxy primer shall be used.
With certain epoxy based coating systems, especially when applied under low-temperature and/or high humidity conditions, the
formation of amine bloom or blushing may occur; this can be detrimental to inter-coat adhesion and should be checked for and
removed prior to over-coating. Amine bloom formation on the primer surface can be removed by high pressure water-washing
at a minimum of 170 bar (2500 psi) combined with the use of abrasive pads.
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4.3.3 Zinc Phosphate Epoxy Primers

Epoxy zinc phosphate primers are commonly specified in corrosion protection systems and suitably qualified zinc phosphate
primers are compatible with PPG PITT-CHAR NX PFP coating system.
4.3.4 Inorganic Zinc Silicate Primers

Inorganic zinc silicate primers can be used with PPG PITT-CHAR NX PFP coating system; however, increased care should be
taken on the surface condition, thickness and curing conditions. An epoxy tie-coat shall be used in conjunction with inorganic zinc
silicate primers to prevent formation of zinc salts. Please consult PPG for further advice before the use of zinc silicate primers.
4.4 Primer Thickness

Prior to over-coating the applied primer with PPG PITT-CHAR NX PFP coating system, the Dry Film Thickness (DFT) should
be checked to ensure that the required thickness has been achieved and the maximum allowable DFT has not been exceeded.
The maximum primer thickness is dependent on the specific primer system used and reference should be made to the PITT-
CHAR NX PFP coating system primer list. The thicknesses in the PPG PITT-CHAR NX PFP coating system primer list take
precedence over the thickness on the primer PDS and careful monitoring and measurement of primer thickness is required.
DFT measurement should be carried out in accordance with a recognized standard such as ISO 2808, SSPC PA2 or ASTM
D1186. The method, frequency of measurement and number of measurements per spot should be agreed between applicator
and client and confirmed prior to commencement of the contract. Optimal bonding is achieved when the primer’s DFT is
sufficient to just cover the peaks of the blast profile and maintain a rust free condition prior to application the PPG PITT-CHAR
NX PFP coating system.
4.5 Reduction of Excessive Primer Thickness

Excessive primer thickness should be reduced to within that allowable DFT range in accordance with the PPG PITT-CHAR NX
PFP coating system primer list. The preferred method to be used is abrasive sweep blasting followed by thorough vacuuming to
remove contaminants from the surface. Sanding with P80-P100 grade aluminum oxide abrasive paper or proprietary abrasive
pads may be suitable for small areas. Care should be taken to prevent polishing of the surface which would lead to inadequate
adhesion of the PPG PITT-CHAR NX PFP coating system; frequent changes of the abrasive should be made.
After primer reduction, surfaces should be cleaned of dust and contaminants in accordance with SSPC- SP1, and shall be
washed with potable water and thoroughly dried, prior to the application of PPG PITT-CHAR NX PFP coating systems.
The primer manufacturer’s application instructions should be followed where third part primers are used.
4.6 Thermally Sprayed Aluminum (TSA)

The use of thick film coatings such as epoxies has been shown to be problematic when applied over TSA and the PPG
PITT-CHAR NX PFP coating system is not recommended for use over TSA. PPG must be contacted for technical advice with
regards to the application of PPG PITT-CHAR NX PFP coating systems on TSA and all interfaces with TSA.
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5 MESH REINFORCEMENT
5.1 General description

Mesh reinforcement is used to help long term integrity, improve crack resistance and to strengthen the insulating char that is
formed when the PPG PITT-CHAR NX PFP coating system reacts in a fire.
The PPG PITT-CHAR NX PFP coating system uses a specific type of carbon fiber mesh known as PPG PITT-CHAR® CF Mesh;
only this mesh, as supplied by PPG, is approved for use with the PPG PITT-CHAR NX PFP coating system.
Figure 1: PPG PITT-CHAR CF mesh
In all circumstances, the mesh should be encapsulated into the film. This is done by installing the mesh within approximately the
middle 1/3rd depth of the final DFT of the PPG PITT-CHAR NX PFP coating system as shown in Figure 2 below.
Figure 2: Mesh reinforcement location within PFP coating
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General rules for meshing:
1. Prepare mesh by measuring and cutting to the required sizes before starting PPG PITT-CHAR NX PFP coating system application.
2. Apply mesh on to wet PPG PITT-CHAR NX PFP coating system at approximately half of the Wet Film Thickness (WFT).
3. Embed the mesh thoroughly into the wet PPG PITT-CHAR NX PFP coating system with trowels, spreader or short nap rollers
(lightly dampened with the minimum solvent required).
4. Overlap adjacent pieces of mesh by a minimum of 50 mm (2”) for pool fire applications. For jet fire applications,
overlap by a minimum of 150 mm (6”) and the mesh shall cover all surfaces with 100% coverage.
5. After installing mesh application of PPG PITT-CHAR NX coatings can continue to be built up the final required WFT.
6. At low PFP thicknesses the mesh profile may still be visible in the final coat; this is acceptable from a fire and film integrity
performance perspective provided that mesh is fully encapsulated.
7. At permanent terminations (i.e. not field joints, connection joints or block-outs where PFP will be added later) the mesh must
be fully encapsulated within the PPG PITT-CHAR NX PFP coating system. The mesh should be terminated as close as practical to
the edge,typically around 10 mm (0.4”) and not exceeding 25 mm (1”) from the edge of the finished PPG PITT-CHAR NX PFP
coating system.
5.2 Mesh Reinforcement Arrangements

The reinforcing mesh arrangement depends on fire type and certification and project specific requirements. In general, the
mesh reinforcements are as shown below, however project specific requirements or industry guidance such as NORSOK M501
may take precedence.
The following figures show the normal mesh reinforcement arrangements for typical structural sections being protected with the PPG
PITT-CHAR NX PFP coating system and PPG PITT-CHAR CF Mesh. If in doubt, please contact PPG for specific mesh details.
Key:
1 = Substrate
2 = CF Mesh
5.2.1 Hydrocarbon Pool Fire Certification
Beams & Columns (I, H or W Sections) Angles
T Section Channel Section
Notes:
For hydrocarbon pool fires, mesh overlaps should be a minimum of 50 mm (2”)
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5.2.2 Jet Fire Certification:
Beams & Columns (I, H or W Sections) Angles
T Section Channel Section
Notes:
For jet fires mesh overlaps should be a minimum of 150 mm (6”)
5.2.3 Pipes & Circular Hollow Sections (CHS)
Solid lines indicate mesh overlaps (Note: the seams are staggered)
Notes:
For jet fires, mesh overlaps should be a minimum of 150 mm (6”)
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5.2.4 Square & Rectangular Hollow Sections (SHS/RHS)
Solid lines indicate mesh overlaps (Note: the seams are staggered)
Notes:
For jet fires, mesh overlaps should be a minimum of 150 mm (6”)
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6 PPG PITT CHAR NX APPLICATION
6.1 Application Methods

PPG PITT-CHAR NX PFP coating system can be applied in a number of ways including:
• Heated plural feed airless spray (preferred)

• Single leg airless spray
• Hand application by trowel
Note: It is not possible to apply PPG PITT-CHAR NX PFP coating system by brush or roller.
This section of the guidelines explains these three methods of application in detail.
6.2 Protection of Adjacent Surfaces

Adjacent surfaces that do not require PFP coating, and areas around field joint connections (block-outs) and other design details
to be protected by hand application at a later date, should be completely masked off and covered using masking tape and/or
paper or plastic sheeting in preparation for application. Once this has been complete application may begin.
6.3 Application Tools and Equipment

Hand application tools will be required regardless of whether the PPG PITT-CHAR NX PFP coating system is applied by heated
plural feed airless spray, single feed airless spray or by hand. See below for an example of the minimum application tool
requirements to correctly apply PPG PITT-CHAR NX PFP coating system, which should be regularly cleaned in order to avoid
contamination or substandard quality application to the final surface finish of the coating.
Minimum Tools Required:
• Solvent resistant short nap rollers (9” and 4”)

• Solvent spray bottle to lightly dampen rollers
• Round nose pointing trowel
• Plasterer’s finishing trowel
• Scissors for mesh cutting
• Bridging gauges (scraper with cut away notch) for measuring WTF
• Hydracone depth gauge (optional)
6.4 Heated Plural Feed Airless Spray (preferred method)
6.4.1 Plural feed equipment

The PPG PITT-CHAR NX PFP coating system is a two-component epoxy intumescent coating, therefore the most efficient
application method of the coating is with heated plural airless spray equipment, which offers the advantage of not requiring any
premixing of the two components, while eliminating any need for introducing solvents and negates pot-life issues.
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The equipment used must be purposely designed to spray thick film epoxy coatings such as PPG PITT-CHAR NX PFP coating
system and must be capable of delivering the required ratios, pressures, temperatures and flow rates to correctly apply the
product. The equipment should also have a reliable track record of operating in a wide range of environmental conditions
often for long periods without any issues that cause interruptions. Equipment that meets this criteria is supplied by a number
of manufacturers. They will provide their own instructions on machine operation, maintenance and set up required to achieve a
high quality application. The information contained within these application guidelines is given for advice only and the contractor
is responsible for determining the suitability of specific pieces of equipment and maintenance of the equipment in good working
order according to the manufacturer’s recommendations. PPG’s advice may be sought on suitable equipment and suppliers
where necessary.
6.4.2 Preconditioning of material

Prior to application of PPG PITT-CHAR NX coatings using heated plural feed airless spray equipment it is strongly
recommended that both base and hardener are stored in a heated storage unit at 30 to 35°C (86 to 95°F) for 24 hours prior to
use. Storage at these temperatures will reduce the viscosity of the product, assisting machine filling and reducing start up time.
Base and hardener may be stored for up to 4 days in closed containers under these conditions. The material should be used
after this period and not be re-heated again.
6.4.3 Machine Operating Parameters

The operating parameters for PPG PITT-CHAR NX PFP coating systems depend on a number of factors including the equipment
type and environmental conditions. The below general parameters are provided for guidance purposes; however, applicators
must ensure the accuracy of parameters based on the factors influencing their application prior to use of PPG PITT-CHAR NX
PFP coating systems.
Operating Parameter Value
Storage Tank Temperatures Base: 50 to 55 °C (122 to 131°F )

Hardener: 55 to 60 °C (131 to 140°F )
In-line Heater Temperatures Base: 50 to 55 °C (122 to 131°F )

Hardener: 55 to 60 °C (131 to 140°F )
Hose Heater Temperatures 65 to 70°C (149 to 158°F )
Gun exit temperature 52 to 60°C (125 to 140°F )
Storage tank pressures Base: 5 bar (70 psi)

Hardener: 4 bar (60 psi)
Tank stirrer speed Base: 20 rpm minimum

Hardener: 15 rpm minimum
Displacement Pump Pressure 175 to 240 bar (2500 to 3500 psi)
Dispense components from the drums into the relevant holding tanks, ideally using ram-assisted shovel feed pumps.
The components should be circulated through the metering cylinders (and in-line heaters) until the base has reached a minimum
temperature of 50°C (122°F) and hardener has reached a minimum temperature of 55°C (131°F).
Switch on the main pump for approximately 10 minutes at an input pressure of 1.4 bar (20 p.s.i.).
Empty a minimum of 20 liters (5 US gallons) of base and 10 liters (2.5 US gallons) of hardener through the sampling valves. If
the equipment does not have sampling valves then the hoses before the mixing block should be disconnected. Material should
be kept clean and unmixed so that it can be re-used.
It is important to preheat the lines of the pump to get hot material at the end of the hose when application begins.
Page 18/29

6.4.4 Spray tips and operating pressure

Typically spray tips of 0.84 to 1.09 mm (33 to 43 thou) internal diameter are recommended for application. Where a narrow
spray fan pattern is required, such as smaller structural steel sections, a 20 to 30 degree angle tip should be used. If a wider
spray fan pattern is required on larger structures and fire divisions, a 40 to 60 degree angle tip should be used. An operating
pressure of 240 to 310 bar (3,500 to 4,500 p.s.i.) is typically recommended for application. The applicator should confirm the
correct spray tips and operating pressure before applying PPG PITT-CHAR NX PFP coating systems.
6.4.5 Ratio checks

No weight ratio checks are required for plural feed spray equipment which monitors ratio in “real time” as application is carried
out, and where shut off mechanisms are in place if the equipment deviates outside of the ratio tolerances (±10% variance on the
ratio required for PPG PITT-CHAR NX PFP coating systems). Weight ratio checks should be carried out a minimum of twice a
day; once at the start of the shift and a second midway through shift; additional ratio checks may be required whenever there
has been a significant break in spraying.
The weight ratios shall not deviate more than 10% from the target weight ratio of 3.24 : 1.
Weight Ratio Range Target Ratio Allowed Range
PPG PITT-CHAR NX PFP coating system 3.24 : 1 2.92 : 1 to 3.56 : 1
In addition to the weight ratio checks, the displacement pump pressure gauges should be checked constantly for pressure
variations by the machine operator and the color of the mixed PPG PITT-CHAR NX PFP coating systems should be observed by
the sprayer. Any color change would indicate the machine has gone off ratio and application should cease immediately and a
ratio check performed again.
Spray application should not be started until the correct weight ratio has been achieved. Results of all ratio checks should be
recorded in a daily Qualtiy Assurance / Quality Control (QA/QC) log.
Use the following procedure for ratio checks by weight:
1. Weigh clean empty pails for Base and Hardener and record the respective tare weights of the pails
2. Fix nozzles (35 thousandths of an inch orifice size) to the Base and Hardener dump valves on the mixing block.
This is particularly important to maintain the pressure in the system and gain accurate ratio checks
3. Place the weighed empty pails under the ratio check valves located on the mixing block and open both material valves at
exactly the same time and open the flow valve on the pump (take out of circulation)
4. Close the both material valves at the same time when the base material pail is at least half full and close the pump flow valve
(put pump into circulation)
5. Weigh each pail including dispersed material and record the total weight.
6. Find the net weight of each material dispensed by subtracting the tare weight of the pail from the total weight
7. Calculate the ratio of Base to Hardener
Example Calculation:
Component Empty Container Weight (kg) Filled Container Weight (kg) Nett Weight (kg) Calculation of ratio Ratio
Base 1.800 8.928 7.128

7.128 ÷ 2.200 3.24
Hardener 1.200 3.400 2.200
Page 19/29

6.4.6 Spraying
It is possible to apply the PPG PITT-CHAR NX PFP coating system with a coat thickness between 1 mm (40 mils) and typically
up to a thickness of 8 mm (312 mils) depending on temperature, equipment and operator skill. It is recommended that typically
4-7 mm per coat is applied; once the material has gelled sufficiently, subsequent coats can be applied directly without waiting
for PITT-CHAR NX PFP coating system directly. The coating can be applied with a normal spray pattern, but it may still be
necessary to roller to obtain a smooth finish.
The first coat should be applied to approximately ½ to ⅔ of the target DFT (where final DFT permits) and then the mesh is to be
immediately installed. For example where the target DFT is 8mm the initial coat should be 5mm.
As the work progresses the first coat will become tacky as it cures and then when the first coat is sufficiently cured the second
coat of PPG PITT-CHAR NX material can be applied.
Once the first coat has become tacky the second coat of the PPG PITT-CHAR NX PFP coating system can be sprayed to the
final DFT (wet on tacky). In the above example this would be 3mm of PPG PITT-CHAR NX PFP coating system to reach the
target DFT of 8mm.
6.4.7 Flushing of equipment

Hot water can be used very effectively for flushing out lines and equipment, but care should be taken, as water will not
dissolve epoxy resin-based materials. If a true solvent is required for equipment maintenance, the use of THINNER 91-92 is
recommended, but this should be done with care with hot equipment.
Particular attention should be paid to the mixing block and worm, as material and fibers will congest here. These areas should
be thoroughly cleaned and checked to avoid future blockages.
6.5 Hand Trowel Application

It is also possible to apply the PPG PITT-CHAR NX PFP coating system by trowel, plaster trowel or other similar tools, and then
smoothed off using a roller. Hand application is recommended for small areas such as block-outs.

It is recommended that both base and hardener are stored at between 25 to 35°C (77 to 95°F) for at least 24 hours prior to use
to ease mixing and application. Storage above this temperature will reduce the pot life when mixed. Base and hardener may be
stored at these temperatures for the duration of the shelf life quoted on the PDS.
6.5.2 Thinning
To assist the application at low temperatures, a small amount of thinners (up to 2%) may be added. We recommend the use of
PPG THINNER 91-92. Only thinners and solvents approved by PPG can be used.
2% equates to 20 ml (⅔ rd fl. oz.) of thinner per 1 kg (2.2 lbs) of PFP
6.5.3 Mixing Ratio

The single feed kits of PITT-CHAR NX PFP coating systems come in specific size containers to allow the mixing of a full kit
within the base container. It is recommended that only full kits be mixed to ensure correct mixing ratio, however smaller portions
of material can be mixed if care is taken that the correct ratio is achieved by accurate weighing of the base and hardener before
mixing. The mixing ratio should be 3.24:1 by weight and must not deviate from this by more than 10%. Hand mixing by volume
must never be attempted.
Page 20/29

6.5.4 Mixing
Due to the high viscosity of PPG PITT-CHAR NX PFP coating systems a high powered mixer is required; standard paint mixers
or drills are not suitable and must not be used as they may lead to improperly mixed material and excessive time taken to mix
with resultant shortening of working pot-life.
The mixer should preferably be a cart mixer specifically designed for mixing of thick film epoxy intumescent, as shown in Figure
3, to secure the pail and reduce the risk of accidents. Alternatively a high torque, variable speed, paddle mixer of minimum 5
HP air motor or 1000 W / 110 V electric motor equipped with 250 mm (10”) diameter paddle or twin paddles may be used (an
example is shown in Figure 4). The mixing should begin slowly and speed built up gradually.
As mentioned above, a small amount of PPG thinner may be added to reduce viscosity for mixing and application. The amount
required varies with initial material temperature but up to a maximum of 2% may be added. The solvent, if used, may be added
to the base and mixed in until it has reached a smooth consistency, the hardener is then poured into the base pail, scraping
the sides of the hardener pail to empty it completely. Mix carefully until a smooth texture and uniform color is achieved, which
should take less than 5 minutes. Consideration should always be given to the relevant pot life and kits should not be mixed until
they are ready to be used. For trowel application it may be beneficial to spread the material out on a flat board to dissipate heat
and expend the workability.
Figure 3: Epoxy PFP Cart Mixer Figure 4: High powered hand-held mixer
Page 21/29

6.6 Single Leg Airless Spray

For areas where application using plural-feed spray equipment is not possible or desirable, the PPG PITT-CHAR NX PFP
coating system may be spray applied using a single leg airless spray pump. It is recommended that a purpose designed epoxy
PFP pump is used, this will normally have a minimum ratio of 70:1 and will be fitted with a ram feed plate and wiper to fit the size
of pale.
After spraying, trowel and roller finishing should be carried out as would be normal practice with plural feed application of the
PPG PITT-CHAR NX PFP coating system. Mesh reinforcement should be incorporated as per the requirements in Section 5 of
these application guidelines.

It is recommended that both base and hardener are stored at between 25 to 35°C (77 to 95°F) for at least 24 hours prior to use
to ease mixing and application. Storage above this temperature will reduce the pot life when mixed. Base and hardener may be
stored at these temperatures for the duration of the shelf life quoted on the PDS.
6.6.2 Thinning
Thinning may be required to achieve satisfactory single leg airless spraying. The minimum amount of solvent required should
be used which is normally in the range from 5% to 7%; the addition of thinner must not exceed 10%. Note over coating and cure
times will differ when thinners are used. We recommend the use of THINNER 91-92. Only thinners and solvents approved by
PPG can be used.
6.6.3 Mixing Ratio

The single feed kits of PPG PITT-CHAR NX PFP coating systems come in specific size containers to allow the mixing of a full kit
within the base container. Only full kits shall be mixed, smaller portions of material must not be used in any circumstances for
single leg spraying. This ensures the correct ratio of base and hardener is mixed together.
6.6.4 Spray tips & Operating Pressure

Nozzle size: 0.69 to 0.89 mm (27 to 35 thou)
Fan angle: 20 to 40 degrees
Operating pressure: 350 bar (5,077 psi)
The above temperatures, pressures and sizes are given as a guide only and may be adjusted to provide optimum application
characteristics. As for the guidance given in Section 6.4, the fan angle should be determined depending on the size of the
structure being sprayed.
Page 22/29

6.7 Application Quality of PPG PITT-CHAR NX PFP coating system
6.7.1 Methods of Measurement for Wet Film Thickness

Wet film thickness should be measured regularly during application using a pre-cut bridge gauge, typically made from a scraper,
gauge widths of between 40 to 100mm (1.5 to 4.0 inches) have been found to be most appropriate. The gauge is placed into
the wet material pressing down to the steel substrate or previous cured layer of PFP and when a line is left in the surface of
the wet material the required depth has been achieved. We do not recommend the use of notch or pin gauges as they limit the
measurement to one point.
6.7.2 Final Surface Finish Appearance

Following spray application of the PPG PITT-CHAR NX PFP coating system, a trowel should be used to eliminate any voids
and then followed by a roller to attain a smooth, uniform finish. The optimum time will depend on the temperature, but for most
projects it should be done within approximately 20 to 30 minutes after spraying; once the material has cured beyond the point it
can no longer be worked, it is not possible to reverse this reaction and addition of solvent must not be used to try and achieve
“re-activation”.
For rolling, a short nap, simulated sheepskin roller has been found to give good results, but other short or medium-naps solvent
resistant, synthetic rollers may be suitable. It is recommended that the suitability of roller be established on a small area prior to
use. Solvent should be used to lightly dampen the roller (it is recommend that a small spray mist bottle is used for this purpose)
to prevent material pick-up on the roller as per normal site practice for application of epoxy PFP, but one must ensure that the
roller is suitable for use with strong solvents. It is recommended that PPG THINNER 91-92 is used, and the quantity used
should be kept to a minimum.
Care must be taken to ensure that all residual solvent has evaporated from the film before applying a subsequent layer of the
PPG PITT-CHAR NX PFP coating system or a topcoat.
As an alternative to a smooth finish some clients prefer a sprayed stipple finish, this should be applied after the required DFT
has been obtained. The appearance of these finish types are shown in Figure 5. The quality and type of surface finish should
be agreed by all parties at the beginning of the project by means of a reference area. It should be noted that PPG PITT-CHAR NX
PFP coating system is generally considered an “industrial finish” rather than an “aesthetic finish” and achieving a high degree of
evenness is generally considered impractical, however poor workmanship, such as runs and sags, should be avoided.
Figure 5: Example of high quality finish appearance
Page 23/29

6.8 Final PFP thickness measurement

One of the most important aspects of quality control in the use of the PPG PITT-CHAR NX PFP coating system is the attainment of
the correct final DFT to meet the required fire resistance rating. It is imperative that the PPG PITT-CHAR NX PFP coating system
is applied to the DFT stated in the project specification documentation/drawings and in accordance with certification issued by the
independent classification societies, such as DNV-GL, Lloyd’s Register, UL, etc. for the design fire scenario identified.
The summary given below is believed by PPG to be accurate; however, it is qualified in its entirety by the certification criteria of
the applicable independent classification societies. Additionally, project specific requirements might exceed these requirements
and must be met.
6.8.1 Required DFT for a given fire rating

The thickness PFP on fire certification is the minimum average thickness required to achieve the fire rating against which the
product was tested. Each test standard differs in the method of testing and assessment and the limits on acceptable variance
in thickness differ by standard as well. Application of PFP will always result in variation in thickness, typically with a normal
distribution about an average thickness; it is essential that this variation is tightly controlled to ensure the fire performance.
The concept of a minimum average thickness recognizes that variation exists and that local low thicknesses are acceptable as
long as there are compensation areas of higher thickness. It should be noted that the thickness stated in fire certification is the
thickness of the PFP coating excluding any primer or topcoat.
6.8.2 Limits on Deviation from Minimum Average

There are two principal methods used to control thickness during fire testing and these limits should be applied to site
measurement appropriately:
1. Requirements for UL1709 certification

The requirements for testing to UL1709 is that the thickness should be within ±20% of the required minimum average
thickness. The method requires any areas below 80% of the mean to be made-up with additional material until they comply.
Where the thickness is more than 120% of the mean, these are acceptable on a project as long as the total thickness does
not exceed the maximum allowable thickness; however the thickness used to calculate the mean is the 120% figure (i.e. local
high areas cannot be used to over compensate for low areas). The maximum allowable thickness should <24 mm.
2. Requirements for ISO, EN, BS and other standards

For standards other than UL1709, PPG applies a statistical control; this method aligns easily with modern electronic thickness
measurement gauges. The thickness measurements should fall within the limits:
• 68% of readings are within 15% of the mean
6.8.3 Industry Guidance on Thickness Measurement

There is no industry specific guidance for the measurement of epoxy intumescent PFP in the hydrocarbon industry; guidance
from the construction industry for thin-film intumescent coatings is sometimes used, this includes:
• AWCI Technical Manual 12-B Standard Practice for the testing and Inspection of Field Applied Thin Film Intumescent Fire
Resistive Materials (this method aligns to the UL1709 approach of thickness control).
• ASFP Technical Guidance Document – TGD 11 Code of Practice for the specification & on-site installation of intumescent
coatings for fire protection of structural steelwork.
It is recommended that an inspection method is agreed upon before the commencement of a project.
6.8.4 Methods of measurement for dry film thickness

For high film thickness epoxy PFP, two types of method for DFT measurement are typically employed:
• Non-destructive – the electromagnetic gauge
• Destructive – the drill and pin depth gauge method
Preference should be given to non-destructive methods to minimize the risk of damage to the system.
Page 24/29

Figure 6: Electromagnetic depth gauge Figure 7: Pin depth gauge
6.8.5 Non-destructive Method

The use of magnetic induction or eddy current gauges for the measurement of the paint DFT has been common for many years.
These gauges use interchangeable probes, which measure different ranges of thickness. Probes that will measure up to 50 mm
(2 in) thickness of coating on ferrous or non-ferrous substrates are available.
Ensure the correct probe is used for the DFT applied so that an accurate measurement is achieved. In all cases, the
manufacturer’s instructions should be used to determine the correct method for use and calibration. Where electromagnetic
gauges are concerned, particular note should be taken regarding their limited accuracy at edges and corners.
6.8.6 Destructive Method

Drilling of small diameter holes (typically less than 3mm (1/8”)) and the use of a pin depth gauge to measure thickness at that
point is acceptable. Care must be taken not to damage the substrate. All holes should be filled with the PPG PITT-CHAR NX
PFP coating system as soon as possible (preferably in same shift) after measurements have been taken.
6.8.7 Frequency of measurements

The following information is given for guidance only and does not seek to override any project specific requirement for DFT
measurement. Reference should always be made to the client’s project specifications or recognized standards such as NACE,
SSPC, BS, ISO, etc.
Open Sections (I Sections, Tees, Channels, etc.)

• Webs: Two readings per metre (3 ft) length on each face of web
• Flanges: Two readings per metre (3 ft) length on the outer face of each flange and one reading per metre length on the inner
face of each flange.
Square and Rectangular Hollow Sections and Angles:

• Two readings per metre (3 ft) length on each face.
Pipes & Circular Hollow Sections:

• Eight readings per metre (3 ft) length evenly spread around the section.
Where members are less than 3 m (10 ft) in length, three sets of readings shall be taken, one at each end and another at the
center of the member. Each set shall comprise of the number of readings on each face given above, as appropriate.
Flat Plate (e.g. decks bulkheads) and Large Vessels

On flat plate and large diameter vessels, two or three thickness readings should be taken every 1 m² (10 ft²). If deck and bulkheads
are stiffened, readings should be taken at no more than 1 m (3 ft) intervals along the length of the flat area between the stiffeners.
The stiffeners themselves should be measured as per the open sections or angles, as appropriate, as described above.
Page 25/29

6.9 Heat Bridging & Coat-backs

Secondary and tertiary steelwork and steel plate (e.g. decks or walls), that do not require PFP but are attached to protected
primary structural steel, are potential heat bridges that could conduct heat into the protected member causing premature failure
and may need to be protected with PFP as a coat-back.
There is no agreed standard for the determination of coat-back lengths, however, commonly adopted industry guidance, detailed
in FABIG Technical Note 13, is to coat-back for a distance of 450 mm (18 in) at the same coating thickness of the primary
member being protected.
There are a number of published calculation methodologies available that can be used to support reduced coat-back distances,
typically in the range of 150 mm (6”) to 250 mm (10”) but in certain instance no coat-back may be required; please contact PPG
for further information. Note: Coat-back requirements must be agreed up front on a project-by-project basis.
Figure 8: Typical Coat-back Details per FABIG TN13
Page 26/29

6.10 Field Joints

There are two types of field joint that should be used, the Butt Joint and the Lap Joint (also known as Step-Joint). Butt joints are
used in pool fire designs (where no jet fire scenario is present), and a lap joint must be used where a jet fire scenario is called for
and a 150mm (6” inch) overlap is required.
6.11 Terminations
At permanent terminations (i.e. not field joints, connection joints or block-outs where PFP will be added later) the mesh must be
fully encapsulated within the PPG PITT-CHAR NX PFP coating system. The mesh should be terminated as close as practical
to the edge, typically around 10 mm (½”) and not exceeding 25 mm (1”) from the edge of the finished PPG PITT-CHAR NX PFP
coating system.
Page 27/29

7 TOP COATING
7.1 Qualified Topcoats

The PPG PITT-CHAR NX PFP coating system has been extensively tested to industry recognized standards including NORSOK
M501 and UL2431 to demonstrate its ability to withstand weather and environmental exposure without topcoats and as such, the
use of a top-coat is generally considered optional and for aesthetic purposes only. However, when a topcoat is to be applied on
the PPG PITT-CHAR NX PFP coating system, only qualified topcoats should be used.
The PPG PITT-CHAR NX PFP coating system can be top coated when it is sufficiently cured (see PDS for over-coating
intervals) ensuring the surfaces are clean and dry and free from surface contamination including dust, grease, amine bloom, etc.
Recommended minimum over coating intervals differ depending on topcoat therefore refer to PDS for relevant data.
Normally a polyurethane top-coat with a nominal DFT of 60 µm is recommended, although alternative top-coats such as
isocyanate-free epoxy acrylics and poly-siloxanes can also be used. Ideally, the PPG PITT-CHAR NX PFP coating system
should be used in conjunction with PPG top-coats as compatibility and performance are readily verified. Where non-PPG top-
coats are used the top-coat manufacture must ensure their product is compatible for use with the PPG PITT-CHAR NX PFP
coating system. Please contact PPG for details of PPG’s qualified topcoats.
Page 28/29

LIMITATION OF LIABILITY
IN NO EVENT WILL PPG BE LIABLE UNDER ANY THEORY OF RECOVERY (WHETHER BASED ON NEGLIGENCE OF ANY KIND, STRICT LIABILITY OR TORT) FOR ANY INDIRECT,
SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES IN ANY WAY RELATED TO, ARISING FROM, OR RESULTING FROM ANY USE MADE OF THE PRODUCT. The information
in this sheet is intended for guidance only and is based upon laboratory tests that PPG believes to be reliable. PPG may modify the information contained herein at any time as a result of
practical experience and continuous product development. All recommendations or suggestions relating to the use of the PPG product, whether in technical documentation, or in response to
a specific inquiry, or otherwise, are based on data, which to the best of PPG’s knowledge, is reliable. The product and related information is designed for users having the requisite knowledge
and industrial skills in the industry and it is the end-user’s responsibility to determine the suitability of the product for its own particular use and it shall be deemed that Buyer has done so, as its
sole discretion and risk. PPG has no control over either the quality or condition of the substrate, or the many factors affecting the use and application of the product. Therefore, PPG does not
accept any liability arising from any loss, injury or damage resulting from such use or the contents of this information (unless there are written agreements stating otherwise). Variations in the
application environment, changes in procedures of use, or extrapolation of data may cause unsatisfactory results. This sheet supersedes all previous versions and it is the Buyer’s responsibility
to ensure that this information is current prior to using the product. Current sheets for all PPG Protective & Marine Coatings Products are maintained at www.ppgpmc.com. The English text of
this sheet shall prevail over any translation thereof.
The PPG logo is a registered trademark and Bringing innovation to the surface and all other trademarks herein are property of the PPG group of companies.
Page 29/29

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INFORMATION SHEET April 12, 2019

PPG PITT-CHAR® NX PFP COATING SYSTEM

2 MATERIAL HANDLING AND STORAGE 6

2.1 Pack Sizes 6

3 SUBSTRATES AND SURFACE PREPARATION 8

3.1 Surface Preparation 8

5.1 General Description 13

PPG PITT-CHAR® NX PFP COATING SYSTEM

6 PPG PITT-CHAR NX PFP COATING SYSTEM APPLICATION 17

6.1 Application Methods 17

7.1 Qualified Topcoats 28

PPG PITT-CHAR® NX PFP COATING SYSTEM

These guidelines are subject to the following:

Must or Shall Indicates a mandatory requirement

Should A preferred course of action

May Indicates one acceptable course of action

Minimum Indicates a mandatory requirement

PPG PITT-CHAR® NX PFP COATING SYSTEM

1.3 Acronyms and Abbreviations

Acronym or Abbreviation Meaning

DFT Dry Film Thickness

FTS Field Technical Service

Mil One thousandth of an inch

PDS Product Data Sheet

PFP Passive Fire Protection

PPE Personal Protective Equipment

QA/QC Quality Assurance/Quality Control

SDS Safety Data Sheet

Thou One thousandth of an inch

WFT Wet Film Thickness

1.4 Health & Safety

1.4.1 Personal Protective Equipment (PPE)

PPG PITT-CHAR® NX PFP COATING SYSTEM

1.4.2 First Aid

1.6 Field Technical Support

PPG PITT-CHAR® NX PFP COATING SYSTEM

2 MATERIAL HANDLING AND STORAGE

2.1 Pack Sizes

PPG PITT CHAR NX Kit Details

2.2 Storage Environment

• General Storage: minimum 0°C (32°F) and maximum 35°C (95°F)

PPG PITT-CHAR® NX PFP COATING SYSTEM

PPG PITT-CHAR® NX PFP COATING SYSTEM

3 SUBSTRATES AND SURFACE PREPARATION

3.1 Surface Preparation

3.2 Substrate Types

• Carbon (Mild) Steel

Please contact PPG regarding other substrates.

3.3 Environmental Conditions

3.4 Surface Defect Repair

PPG PITT-CHAR® NX PFP COATING SYSTEM

3.5 Degreasing and Cleaning

3.5.1 Abrasive Blast Cleaning

3.5.2 Carbon Steel Substrates

3.5.3 Galvanized steel, stainless steel, and duplex steels.

3.5.4 Wet blasting (Vapor blasting)

3.5.5 Hydro blasting (UHP water jetting)

PPG PITT-CHAR® NX PFP COATING SYSTEM

3.5.6 Dry ice blasting

3.5.7 Power tool cleaning