HZBB-10A

Transformer Turns Ratio Tester

Huazheng Electric Manufacturing (Baoding) Co., Ltd

Dear us er:

Thank you for choosing HZ BB - 10A Tr ansfor mer Tur ns Rat io Tester.

We hope that this inst rum ent can mak e your work eas ier and more

enjoyable, so that you can get the feeling of off ice aut omat ion in the test

and analysis work.

Bef ore using the inst rument , please read this manual, and oper at e and

maint ain the inst rum ent ac cording to the manual to pr olong its service lif e.

"Just a light pr ess, the test will be completed aut omat ically" is the

oper at ing charact erist ics of this inst rument .

If you ar e sat isfied with this inst rum ent, please tell your colleagues;

if you ar e not sat isfied with this inst rum ent, please call (0312) 6775656 to

tell you to serve you at all times- Baoding Huazheng Elect ric Manufact ur ing

Co. , Lt d. , our company will def initely make you satisf ied !
 Contents

I.Preface.............................................................................................................................................1

II. Functions And Characters.......................................................................................................... 1

III. Technical Index............................................................................................................................2

IV. Operating Panel Instructions.................................................................................................... 2

V. Operating Instructions...............................................................................错误！未定义书签。

VI. Connecting Method....................................................................................................................3

VII. Notice.......................................................................................................................................... 9

VIII: Instrument Common Problems And Inspection Methods............................................... 10

VIII.After-sale Service.................................................................................................................... 11

IX.Packing List................................................................................................................................ 11
 I.Preface
During the processing of the semi-finished products and the finished products in

transformer production, the transformer newly installation before using, or according to

IEC and national standard, the turns ratio or voltage ratio should be tested in the circle

rate. Traditional bridge method is complicated, and can’t read the data directly, and you

have to make conversion, the testing results are data of one phase. Turns ratio tester of

HZBB-10A overcomes the shortcomings of traditional bridge method. The monitor adopts

big screen with lattice liquid crystal, which has the function of indicating by menu,

operating easily and directly. It finishes test of three-phase voltage ratio or turns ratio once,

fast testing and high precise.

II. Functions And Characters

1. The three-phase precision inverter power supply is used inside the instrument, which

eliminates the influence of harmonics of the mains voltage during measurement, and the

measurement is more accurate. When the working power source is a generator, there is no

impact.

2. Three-phase output voltage is adopted to improve the test speed. The angle between

phases can be measured, and the wiring group 0-11 can be automatically identified. For

low-voltage rectifier transformers with multiple windings, the low-voltage side does not

need to be disconnected to measure the transformation ratio and 7.5° Angle deviation.

3. It is suitable for a wide variety of transformers, especially suitable for the measurement

of Z-type transformers, rectifier transformers, grounding transformers, electric furnace

transformers, phase shifting transformers, balance transformers, etc.

4. It has high and low voltage reverse connection protection, transformer turn short circuit

protection, tap switch failure protection, output full short circuit protection, and increased

instrument stability.

5. After inputting the rated parameter, it can automatically measure the transformer ratio

value, error value and on-load tap-changer position.

6. Adopt 7-inch high-definition color touch-screen LCD, modular display, clear display even

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under strong light.

7. The device can be equipped with both print output, USB port and RS232 port, which is

convenient for paperless office.

8. The use of cold and heat resistant, sealed, waterproof, anti shock and multi-function

engineering plastic box, easy field test.

III. Technical Index

1.Rating: Variable Ratio - 0.9～10000 Angle - 0-360°

2.Angle measurement: 0-360°

3..Accuracy: ±0.1%(below500) 0.2%(501-2000) 0.5%(2001-10000)

4.Output voltage: automatically adjusted according to load

5.Resolution: Minimum is 0.0001，Angle - 0.01°

6.Working power supply: AC 220V±10% 50Hz

7. Applied temperature: -10℃～40℃

8. Relative humidity: ≤85%, non-condensing

9. Dimension；tester：360*290*170(mm) Wire box：360*290*170(mm)

10.Weight：tester 5.9KG Wire box：5.65KG

IV. Operating Panel Instructions

1. Screen: HD color array LCD, digital adjustment backlight, display operation menu and

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 test results.

2. High voltage side: Connect with instrument terminal. The yellow, green, red and black

on the other end that correspond with A, B, C, O three bushings.

3. Low voltage side: Connect with instrument terminal. The yellow, green, red and black

on the other end that correspond with a, b, c,o three bushings.

4. AC 220V: the whole power input, then AC 220V frequency power supply.

5. : Protective grounding column

6. Communication: serial communication

7. USB: U disk storage

8. Printer: Print the testing results after tested.

V.Instructions
（一）Menu description

Figure 1

After starting up the instrument, the startup interface is shown as figure 3. There are six

functional options in the startup interface, including: [three-phase measurement],

[single-phase measurement], [z-type transformer], [Scott transformer], [file recording] and

[system setting]. Click any function button to enter the setting.

（二）Three-phase test interface：

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 Figure 2

1.Press the text box to pop up the input keyboard, you can enter a special value, the

standard value can be changed by pressing the button on the right ;

Single-phase measurement, z-type transformer, Scott transformer setting method are

basically the same, no longer repeat；

Test completion interface as shown below：

Figure 3 (test completion interface)

2.After the test is completed, press the “Back” button to return to the boot interface, press

“Test” to re-test, press the “Save” button to store the data in the instrument and U disk, and
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press “Print” to print the data;

Turns ratio test: In Figure 3 of the completed test interface, click [Transformation Ratio] to

freely switch to [Turns Ratio], and the turns ratio data will be updated immediately, as

shown in Figure 4

Figure 4

Click [Time Setting] to enter the time setting interface as shown in Figure 5:

Figure 5

Click [Year] [Month] [Day] [Hour] [Minute] [Second], and the keyboard will pop up to set

the time. After entering the value, click "Del" (you can delete the entered value), and click

"Esc" (do not save) Enter the value and exit the keyboard), click "OK" (save the entered

value and exit the keyboard), and then click [Modify] to update the modification time. As

shown in Figure 6,

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 Figure 6

Click [Data Query] to enter the query interface as shown in Figure 7:

Figure 7

[Transformation ratio] Click the transformation ratio button to switch to turns ratio data

[Previous][Next]You can view and print historical data;

[Dump] is to store the current data to the U disk;

[Print]Print current measurement data

1、[System Settings] interface as shown below:

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 Figure 8

图六

Figure 9

The system settings are shown in Figure 8:

Memory management: Click "Memory Management" to display "Empty Data" and

"Cancel".

Factory setting: The internal parameter setting of the instrument requires password input,

and the user does not need to modify it.

Bluetooth: Click "Bluetooth" to pop up the QR code (as shown in Figure 9), scan the QR

code with the corresponding software downloaded in the mobile phone to realize the full

control of the instrument by the mobile phone.

VI. Connecting Method

1.Three-phase transformer Y-d-11, 525/√3±4×2.50%/20, Transformer and High Voltage
connecting is according to the Diagram 1 as follows:

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 A B C The Tester
Yellow
Green
Idle
Red
Black High
Voltage
Testing
Object Red
Low
Green
Voltage
Yellow

a b c
Idle Black

2. 525/√3±4×2.50%/20, Single Phase Transformer and High Voltage connecting is

according to the Diagram 2 as follows:

A Idle Green O The Tester

Yellow
Green
Black High
Idle Red Voltage
Testing
Object Black
Low
Voltage
Yellow

a b O
Idle Red
Idle Green

Diagram 2

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3、Z type transformer wiring

VII. Notice
1.For having a plurality of contact points of the transformer, so then, tap type, rated high

and low voltage input, in order to make the test results can automatically calculate the

error, and , once rated input data, the test can automatically calculate the error of the

point and the point is which one tap each tap point (i.e. tap a few), do not have to

change the data.

2. Equal division, there is also called the division of distance, voltage combination is

110±8×1.25%/10.0 of the transformer, the 1.25% is equal to the sub level.

3. Rated tapping, the voltage combination of 110±8×1.25%/10.0 transformers, the rated

tapping is 8+1, means 9. Enter the rated bit. This gives an accurate measurement of the

tapping position of the transformer whose rated tapping position is not at the

intermediate point.

4. Turn ratio tester,Applied to three-phase power samples, measured by the ratio

between the high and low voltage, turn ratio is the ratio between high and low voltage

winding circle number.For high pressure is the star (whether or not having a neutral

point), Low voltage transformer delta connection,Variable ratio is the ratio of root turn 3

times. For the low pressure is the star (whether or not having a neutral point), high

voltage transformer is delta connection, turn ratio is 3 times the root variable ratio.

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5. For the transformer with neutral point, such as YN-d-11 transformer, according to

YN-d-11 measurement and Y-d-11 measurement, the results have deviation, theoretical

analysis by Y-d-11 better.

6.On load tap changer 19 files of the transformer, if 9, 10, 11 is the same value, the

instrument input and sub type should be input 9.

7.The tap changer is in the low voltage side of the transformer,which display split position

and actual position inversion.

8.Low voltage level of the transformer, when the input voltage value is not enough, the

high and low voltage can be multiplied by 10 or 100, and so on.

9.To test the Single phase transformer,Simply select the measurement option "Single".

VIII: Instrument Common Problems And Inspection

Methods
When the test is abnormal, the following methods can be used for self-test, and the wiring

is shown in the figure below:

After connecting the wire, select y-y-0 or d-d-0 as the connection mode, and press ok to

start the measurement. The measurement value is 1.0000. The above display indicates
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that the instrument is normal; otherwise, there is something wrong with the instrument.

If there is no short connection, the yellow, green, red and black connecting pliers on the

high-voltage side of the test line can also be connected together with the yellow, green,

red and black connecting pliers on the low-voltage side.

VIII.After-sale Service
The product can be repaired free of charge or changed by a new one if it has

quality problem for one year from sale. We can provide reparation and technical services

for the whole life of the products. Please contact with us if there is any trouble and

abnormal situation so that we can arrange the best solution for you.

IX.Packing List
No. Item Qty

1 Main engine 1

2 Power line 1

3 Red test line 1

4 Black test line 1

5 Fuse pipe 2

6 Print paper 1

7 Ground lead 1

8 Serial port line 1

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