**Study of Feeler Gauge, Thread Gauge, Inside-Outside Gauge, Try Square, Go/No-Go Gauge, Dial

Indicator, and Dial Bore Gauge**

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**Abstract:**

This lab report focuses on enhancing practical knowledge of precision measurement techniques by
utilizing several measurement tools: the feeler gauge, thread gauge, inside-outside gauge, try square,
Go/No-Go gauge, dial indicator, and dial bore gauge. Various mechanical components were measured
using these instruments to assess dimensional accuracy, clearances, surface profiles, and overall
geometrical properties. The results included determining the gap thickness of 0.12 mm with a feeler
gauge, measuring a thread pitch of 1.25 mm with a thread gauge, and evaluating surface flatness to
within 0.1 mm using a dial indicator. The experiment offered hands-on experience in tool selection and
result interpretation, thereby solidifying essential skills in mechanical measurement.

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**Introduction:**

The use of precision measurement tools is fundamental to ensuring the accuracy and functionality of
mechanical components. This experiment highlights several such tools, each suited to different types of
measurements in the mechanical and engineering fields. These tools include the feeler gauge, thread
gauge, inside and outside calipers, try square, Go/No-Go gauge, dial indicator, and dial bore gauge.

**Feeler Gauge:**

A feeler gauge consists of a set of thin, calibrated blades that are used to measure small gaps or
clearances between surfaces. It is commonly used in automotive, machining, and general mechanical
work to ensure components fit within tolerance specifications.

**Thread Gauge:**
Thread gauges are essential for measuring the pitch and diameter of screw threads. These gauges are
widely used in manufacturing and repair to check the accuracy of threads, ensuring they meet the
required specifications.

**Inside and Outside Calipers:**

These calipers are designed to measure internal and external dimensions. Inside calipers measure the
internal diameter of a component, while outside calipers measure the external diameter, ensuring
precise tolerances in mechanical parts.

**Try Square:**

A try square is used to check the squareness of edges, typically in woodworking or metalworking. It
ensures that a part or joint is square, providing accurate measurement for right angles.

**Go/No-Go Gauge:**

The Go/No-Go gauge is used to verify whether a part fits within a specified tolerance range. The Go
gauge confirms that the part is not too large, while the No-Go gauge ensures it is not too small.

**Dial Indicator and Dial Bore Gauge:**

Dial indicators measure small displacements, deviations, or irregularities in surfaces, often used to
measure flatness or alignment. The dial bore gauge is specifically designed to measure internal
diameters of holes, providing accuracy at different depths.

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**Equipment Required:**

- Feeler gauge

- Thread gauge

- Inside and outside calipers

- Try square

- Go/No-Go gauge

- Dial indicator

- Dial bore gauge

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**Procedure:**

1. **Feeler Gauge:**

- Ensure the experiment is performed at 20°C to minimize temperature-related errors.

- Select and insert the smallest feeler gauge into the gap between two surfaces, gradually increasing
the blade size until it fits without forcing. The correct gap size corresponds to the blade's thickness.

- Record the measurement and, if necessary, combine multiple blades for intermediate values.

2. **Thread Gauge:**

- Perform the measurement in a controlled environment (20°C).

- Press the serrated edge of the gauge against the thread of the component.

- Gradually adjust the gauge until the serrated edge matches the threads, then read the stamped pitch
measurement.

3. **Inside and Outside Calipers:**

- Measure the internal or external dimension of the component by adjusting the calipers and carefully
reading the distance between the tips using a Vernier caliper or ruler.

4. **Try Square:**

- Place the try square against the edge of the workpiece.

 - Ensure that the blade of the try square is perpendicular to the reference surface. If the tool fits
perfectly, the edges are square.

5. **Go/No-Go Gauge:**

- Use the Go gauge to check if the part fits within the permissible limits. Then use the No-Go gauge to
ensure the part does not exceed the maximum allowable size.

6. **Dial Indicator:**

- Attach the dial indicator to the surface being measured.

- Move the surface under the indicator, noting any deflections. Record the maximum deviation to
assess the flatness or alignment of the component.

7. **Dial Bore Gauge:**

- Set the dial bore gauge on the inner surface of the hole, adjusting the plunger and zeroing the dial.

- Move the gauge along the circumference at multiple depths to assess the diameter, recording any
deviation from the standard diameter.

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**Observations and Calculations:**

| **Sr. #** | **Apparatus/Tool** | **Specimen** | **Reading (mm)** | **Tolerance (mm)** |

|-----------|------------------------|---------------------|------------------|--------------------|

|1 | Feeler Gauge | Spark Plug | 0.1 | ---- |

|2 | Feeler Gauge | Cylinder | ---- | 0.8 |

|3 | Thread Gauge | Spark Plug | 1.25 (pitch) | ---- |

|4 | Dial Indicator | Flatness of Gear | ---- | 0.12 |

|5 | Outside Caliper | Cylinder | 34.65 | ---- |

|6 | Inside Caliper | Cylinder | 26.5 | ---- |

|7 | Dial Bore Gauge | Rod | 37.5 | 0.17 |

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**Discussion:**

The measurements obtained in this experiment were consistent with the expected tolerances for each
component. The feeler gauge confirmed the gap thickness of 0.1 mm between the spark plug and
cylinder head. The thread gauge accurately measured the thread pitch of the spark plug as 1.25 mm,
while the dial indicator recorded a flatness deviation of 0.12 mm in the gear surface, which was within
acceptable limits. The external and internal diameters of the cylinder were measured using outside and
inside calipers, yielding dimensions of 34.65 mm and 26.5 mm, respectively. Lastly, the dial bore gauge
confirmed the hole diameter of the rod to be 37.5 mm with a tolerance of 0.17 mm.

These measurements were compared with standard engineering specifications, ensuring that the
components met the required tolerances for functional performance. Sources of potential error, such as
tool calibration, human error, and environmental factors (e.g., temperature), were considered, and the
appropriate methods were used to minimize their impact.
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**Conclusion:**

This experiment successfully demonstrated the application of various precision measurement tools
including the feeler gauge, thread gauge, inside-outside calipers, try square, Go/No-Go gauge, dial
indicator, and dial bore gauge. By accurately measuring dimensions, clearances, and surface profiles, the
experiment reinforced the importance of selecting the appropriate tool for specific tasks, proper
calibration, and understanding how to interpret results. These essential skills in mechanical
measurement ensure the accuracy and reliability of mechanical components in engineering and
manufacturing applications.