SSD-02-R0-09.10.2024

Project GIDC ESTATE , SAYKA , DAHEJ , DIST-BHARUCH
Title DESIGN CALCULATION OF REACOR – SSD-02

Rev 00
Document No. Release
IFA
Purpose
Design calculation of Reactor

SSD-02
Issued Checked Approve

Rev. Pages Date Description
By By By
0 Issue for Approval RAVI
Project
Title DESIGN CALCULATION OF REACOR – SSD-02

Rev 00
IFA
Purpose
Contents
1 PV ELITE REPORT : ...............................................................................................................................3

2 AGITATOR DATA …………….:...............................................................................................................75
PV Elite® 2019
Project Data Page:

PV Elite® 2019
PV Elite 2019: printed: 10/09/24 08:47:27 model: REACTOR R-SSD-02

PV Elite® 2019
50
900 mm. x 850 mm. id
20
278 mm. x 45 mm. id
10
PV Elite 2019: printed: 10/09/24 08:47:08 model: REACTOR R-SSD-02

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Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors: 4
Input Echo: 5
XY Coordinate Calculations: 10
Flg Calc [Int P]: FLANGE 11
Flg Calc [Int P]: FLANGE 16
Internal Pressure Calculations: 21
External Pressure Calculations: 25
Element and Detail Weights: 27
Nozzle Flange MAWP: 29
Natural Frequency Calculation: 30
Wind Load Calculation: 31
Earthquake Load Calculation: 33
Wind/Earthquake Shear, Bending: 34
Wind Deflection: 35
Longitudinal Stress Constants: 36
Longitudinal Allowable Stresses: 37
Longitudinal Stresses due to: 38
Stress due to Combined Loads: 40
Center of Gravity Calculation: 44
Sup. Lug Calcs: Ope: 45
Sup. Lug Calcs: Test: 47
Conical Section: BOTTOM CONE 49
Nozzle Summary: 51
Nozzle Calcs.: N9(PAD FLANGE) 52
Nozzle Calcs.: HH(HAND HOLE) 57
Nozzle Calcs.: N2 62
Nozzle Schedule: 67
MDMT Summary: 68
Vessel Design Summary: 69
Problems/Failures Summary: 71
Cover Page PV Elite® 2019
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Reference # : SSD-2
Revision # : 0
Client Name : ANANDIA ENGINEERING
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2017
Analysis Performed by : SPLM Licensed User
Job File : F:\R D INDUSTRIAL DESIGN\RELIABLE INC\REACTOR\SS
Date of Analysis : Oct 9,2024 8:47am
PV Elite 2019, January 2019

Title Page PV Elite® 2019
Design Summary ...
Customer : ANANDIA ENGINEERING by:RAVI DARJI

item : REACTOR date: 10.10.2024
Item No : R-00 S/O:
Design Internal Pressure : Temp. :

Design External Pressure : Temp. :
Head Matl.: Corr. All.: JE :

Shell Matl.: Corr. All.: JE :
Flange Matl.: Corr. All.: JE :
Pipe Matl.: Corr. All.: JE :
Cone Matl.: Corr. All.: JE :
Radiographic Requirements :
Post Weld Heat Treat:
Wind Specification : V : Exp.: Imp :
Seismic : Zone : Cat.:
Results ...
Basic Flange Class: Rating : Ambient:
MAWP ( Corroded ) : limited by :

MAP ( New & Cold): limited by :
Min. Design Metal Tmp: without Impacts
Charpy Impact Reqmnts.:
Stiffening Rings Required :
hydrotest Requirement :
Notes ...
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
Title Page PV Elite® 2019
the user's set of selected units.
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PV Elite 2019 Licensee: SPLM Licensed User
FileName : REACTOR R-SSD-02 Page 4 of 71
Warnings and Errors: Step: 0 8:47am Oct 9,2024
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
Note: Lug supports should be modeled on an element of their own

whose length is just slightly greater than the height of the lug
assembly. The vessel does not have to be constructed with this extra
element, just modeled this way. This is to insure there is proper
mass distribution for these types of models.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

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Input Echo: Step: 1 8:47am Oct 9,2024
PV Elite Vessel Analysis Program: Input Data
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Design Internal Pressure (for Hydrotest) 2.94 bars

Design Internal Temperature 165.0 °C
Type of Hydrotest UG-99(b) Note [36]
Hydrotest Position Vertical
Projection of Nozzle from Vessel Top 0 mm.
Projection of Nozzle from Vessel Bottom 0 mm.
Minimum Design Metal Temperature -5.0 °C
Type of Construction Welded
Special Service Air/Water/Steam
Degree of Radiography RT-2
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code IS-875 2003

Basic Wind Speed for IS-875 44 Km/hr
Wind Zone Number 3
Base Elevation 0 mm.
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0700001
Terrain Category 4
Equipment Class Class A
Topography Factor [k3] 1.0
Importance Factor [k4] 1.0
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code IS-1893-SCM

Importance Factor for IS-1893 1.250
Soil Factor 1.250
Zone Number 1.000
Percent Seismic for Hydrotest 36.000
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Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 Y
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Conical
Description BOTTOM CONE
Distance "FROM" to "TO" 278 mm.
Inside Diameter 45 mm.
Element Thickness 4.5 mm.
Internal Corrosion Allowance 0 mm.
Nominal Thickness 5 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 2.94 bars
Design Temperature Internal Pressure 165 °C
Design External Pressure 0 bars
Design Temperature External Pressure 35 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 316L
Allowable Stress, Ambient 115.1 N./mm^2
Allowable Stress, Operating 85.6 N./mm^2
Allowable Stress, Hydrotest 149.7 N./mm^2
Material Density 0.008027 kg./cm^3
P Number Thickness 0 mm.
Yield Stress, Operating 128 N./mm^2
External Pressure Chart Name HA-4
UNS Number S31603
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Cone Diameter at "To" End 850 mm.
Design Length of Cone 278 mm.
Large knuckle radius 52 mm.
Large knuckle thickness 5 mm.
Small knuckle radius 10 mm.
Small knuckle thickness 5 mm.
Half Apex Angle of Cone 59.19994 degrees
Toriconical (Y/N) Y
Weld is pre-Heated No
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Element To Node 30
Element Type Cylinder
Description SHELL 1
Element Thickness 5 mm.

Detail Type Lug
Detail ID BRACKET SUPPORT
Dist. from "FROM" Node / Offset dist 600 mm.
Number of Lugs 4
Dist. from OD to Lug Cntrline(dlug) 220 mm.
Height of Gusset Plates (hgp) 125 mm.
Force Bearing Width (wfb) 25 mm.
Weight of Lug 13.608 Kgf
Lug Start Angle (degrees) 0.0

Element To Node 40
Element Type Flange
Description SHELL FLANGE
Distance "FROM" to "TO" 59.875 mm.
Flange Inside Diameter 850 mm.
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0 Kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Element To Node 50
Element Type Flange
Description DISH FLANGE
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Distance "FROM" to "TO" 59.875 mm.

Flange Inside Diameter 850 mm.
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0 Kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Element To Node 60
Element Type Elliptical
Description DISH
Element Thickness 4.5 mm.
Elliptical Head Factor 2.0

Detail Type Nozzle
Detail ID N9(PAD FLANGE)
Nozzle Diameter 200 mm
Nozzle Schedule 40S
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 900.07 Kgf
Grade of Attached Flange GR 2.2
Nozzle Matl SA-312 TP316L

Detail Type Nozzle
Detail ID HH(HAND HOLE)
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) Y
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Weight of Nozzle ( Used if > 0 ) 60.359 Kgf


Detail Type Nozzle
Detail ID N2
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 180.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 0 Kgf

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XY Coordinate Calculations: Step: 2 8:47am Oct 9,2024
XY Coordinate Calculations:
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

mm. mm. mm. mm.
BOTTOM CONE ... 278 ... 278

SHELL 1 ... 1178 ... 900
SHELL FLANGE ... 1237.88 ... 59.875
DISH FLANGE ... 1307.27 ... 59.875
DISH ... 1357.27 ... 50

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Flg Calc [Int P]: FLANGE Flng: 3 8:47am Oct 9,2024
Flange Input Data Values Description: FLANGE :
SHELL FLANGE
Description of Flange Geometry (Type) Integral Weld Neck

Design Pressure P 2.94 bars
Design Temperature 165 °C
Internal Corrosion Allowance ci 0.0000 mm.
External Corrosion Allowance ce 0.0000 mm.
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 850.000 mm.
Flange Outside Diameter A 955.675 mm.
Flange Thickness t 58.0000 mm.
Thickness of Hub at Small End go 5.0000 mm.
Thickness of Hub at Large End g1 10.0000 mm.
Length of Hub h 15.8750 mm.
Flange Material SA-240 316L

Flange Material UNS number S31603
Flange Allowable Stress At Temperature Sfo 85.57 N./mm^2
Flange Allowable Stress At Ambient Sfa 115.15 N./mm^2
Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 172.38 N./mm^2
Bolt Allowable Stress At Ambient Sa 172.38 N./mm^2
Diameter of Bolt Circle C 923.925 mm.

Nominal Bolt Diameter a 12.7000 mm.
Type of Threads TEMA Thread Series
Number of Bolts 24
Flange Face Outside Diameter Fod 908.050 mm.

Flange Face Inside Diameter Fid 850.000 mm.
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 908.050 mm.

Gasket Inside Diameter Gi 850.000 mm.
Gasket Factor m 0.0000
Gasket Design Seating Stress y 0.00 N./mm^2
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.1750 mm.
ASME Code, Section VIII Division 1, 2017
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (2.94*(850.0/2+0.0))/(85.57*1.0-0.6*2.94)+Ca
= 1.4633 mm.
Hub Small End Hub MAWP:

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= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (85.57 * 1.0 * 5.0)/(425.0 + 0.6 * 5.0 )
= 9.996 bars
Corroded Flange ID, Bcor = B+2*Fcor 850.000 mm.

Corroded Large Hub, g1Cor = g1-ci 10.000 mm.
Corroded Small Hub, g0Cor = go-ci 5.000 mm.
Code R Dimension, R = (C-B)/2 - g1 26.962 mm.
Gasket Contact Width, N = (Go - Gi) / 2 29.025 mm.

Basic Gasket Width, bo = N / 2 14.512 mm.
Effective Gasket Width, b = Cb sqrt(bo) 9.600 mm.
Gasket Reaction Diameter, G = Go (Self-Energizing) 908.050 mm.
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 908.05² * 2.94
= 19415.711 Kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 9.5997 * 3.1416 * 908.05 * 0.0 * 2.94
= 0.000 Kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.1416 * 850.0² *2.94/4
= 17012.641 Kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 19416 - 17013
= 2403.072 Kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 19416 + 0 + 0, 0 )
= 19415.711 Kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 0.0*9.5997*3.141*908.05+0.0*0.0*0.0
= 0.000 Kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 19416/172, 0/172
= 11.046 cm^2
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 12.7 + 6 * 58.0/(0.0 + 0.5)
= 721.400 mm.
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 923.925 * sin( 3.142/24 )
= 120.596 mm.
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 120.596/( 2 * 12.7 + 58.0 )), 1 )
= 1.2025
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):
Minimum Actual Maximum

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Bolt Area, cm^2 11.046 19.510

Radial Distance between Hub and Bolts: 20.637 26.962
Radial Distance between Bolts and Edge: 15.875 15.875
Circ. Spacing between the Bolts: 31.750 120.596 721.400
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 172.38 * ( 11.0461 + 19.5096 )/2
= 26853.94 Kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 19416 - 19416
= 0.00 Kgf
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 923.925 - 908.05 )/2
= 7.9375 mm.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 26.9625 + 10.0 + 7.9375 )/2
= 22.4500 mm.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 26.9625 + ( 10.0/2.0 )
= 31.9625 mm.
Summary of Moments for Internal Pressure: (Kg-m.)
Loading Force Distance Bolt Corr Moment
End Pressure, Md 17013. 31.9625 1.2025 654.

Face Pressure, Mt 2403. 22.4500 1.2025 65.
Gasket Load, Mg 0. 7.9375 1.2025 0.
Gasket Seating, Matm 26854. 7.9375 1.2025 256.
Total Moment for Operation, Mop 719. Kg-m.

Total Moment for Gasket seating, Matm 256. Kg-m.
Effective Hub Length, ho = sqrt(Bcor*goCor) 65.192 mm.

Hub Ratio, h/h0 = HL / H0 0.244
Thickness Ratio, g1/g0 = (g1Cor/goCor) 2.000
Flange Factors for Integral Flange:

Factor F 0.882
Factor V 0.334
Factor f 2.382
Factors from Figure 2-7.1 K = 1.124
T = 1.868 U = 18.217
Y = 16.578 Z = 8.573
d = 89006.805 mm.³ e = 0.0135 mm.^-1
Stress Factors ALPHA = 1.785
BETA = 2.046 GAMMA = 0.955
DELTA = 2.192 Lamda = 3.147
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (2.3816*719/850.0)/(3.1472*10.0²)
= 62.75 N./mm^2
Longitudinal Hub Stress, Seating [SHa]:
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= ( f * Matm / Bcor ) / ( L * g1² )

= (2.3816*256/850.0)/(3.1472*10.0²)
= 22.38 N./mm^2
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.0461*719/850.0)/(3.1472*58.0²)
= 1.60 N./mm^2
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (2.0461*256/850.0)/(3.1472*58.0²)
= 0.57 N./mm^2
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (16.5778*719/(58.0²*850.0))-8.5728*2
= 27.13 N./mm^2
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (16.5778*256/(58.0²*850.0))-8.5728*0.6
= 9.67 N./mm^2
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (63+max(2,27))/2
= 44.94 N./mm^2
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (22+max(0.6,10))/2
= 16.03 N./mm^2
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 19416/19.5096
= 97.60 N./mm^2
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (0/19.5096)
= 0.00 N./mm^2
Flange Stress Analysis Results: N./mm^2
Operating Gasket Seating

Actual Allowed Actual Allowed
Longitudinal Hub 63. 128. 22. 173.

Radial Flange 2. 86. 1. 115.
Tangential Flange 27. 86. 10. 115.
Maximum Average 45. 86. 16. 115.
Bolting 98. 172. 0. 172.
Minimum Required Flange Thickness 42.520 mm.

Estimated M.A.W.P. ( Operating ) 5.192 bars
Estimated Finished Weight of Flange at given Thk. 72.3 kg.
Estimated Unfinished Weight of Forging at given Thk 88.9 kg.
Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )
= 52.14 * 284.0/1.3325 * 9806.637 * 0.334/( 1.705 * 195129 *
5.0^(2) * 65.192 * 0.3 )
= 0.223 (should be <= 1)
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Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )
= 52.14 * 796.5/1.3325 * 9806.637 * 0.334/( 1.705 * 184966
* 5.0^(2) * 65.192 * 0.3 )
= 0.661 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 256.3/1.2025 * 9806.637 * 0.334/( 3.147 * 195129 *
5.0^(2) * 65.192 * 0.3 )
= 0.121 (should be <= 1)

= 52.14 * 718.8/1.2025 * 9806.637 * 0.334/( 3.147 * 184966
* 5.0^(2) * 65.192 * 0.3 )
= 0.358 (should be <= 1)
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

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Flange Input Data Values Description: FLANGE :
DISH FLANGE
Description of Flange Geometry (Type) Integral Weld Neck

Design Pressure P 2.94 bars
Design Temperature 165 °C
Internal Corrosion Allowance ci 0.0000 mm.
External Corrosion Allowance ce 0.0000 mm.
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 850.000 mm.
Flange Outside Diameter A 955.675 mm.
Flange Thickness t 58.0000 mm.
Thickness of Hub at Small End go 5.0000 mm.
Thickness of Hub at Large End g1 10.0000 mm.
Length of Hub h 15.8750 mm.
Flange Material SA-240 316L

Flange Material UNS number S31603
Flange Allowable Stress At Temperature Sfo 85.57 N./mm^2
Flange Allowable Stress At Ambient Sfa 115.15 N./mm^2

Bolt Allowable Stress At Temperature Sb 172.38 N./mm^2
Bolt Allowable Stress At Ambient Sa 172.38 N./mm^2
Diameter of Bolt Circle C 923.925 mm.

Nominal Bolt Diameter a 12.7000 mm.
Type of Threads TEMA Thread Series
Number of Bolts 24
Flange Face Outside Diameter Fod 908.050 mm.

Flange Face Inside Diameter Fid 850.000 mm.
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 908.050 mm.

Gasket Inside Diameter Gi 850.000 mm.
Gasket Factor m 0.0000
Gasket Design Seating Stress y 0.00 N./mm^2
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.1750 mm.
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (2.94*(850.0/2+0.0))/(85.57*1.0-0.6*2.94)+Ca
= 1.4633 mm.
Hub Small End Hub MAWP:

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= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (85.57 * 1.0 * 5.0)/(425.0 + 0.6 * 5.0 )
= 9.996 bars
Corroded Flange ID, Bcor = B+2*Fcor 850.000 mm.

Corroded Large Hub, g1Cor = g1-ci 10.000 mm.
Corroded Small Hub, g0Cor = go-ci 5.000 mm.
Code R Dimension, R = (C-B)/2 - g1 26.962 mm.
Gasket Contact Width, N = (Go - Gi) / 2 29.025 mm.

Basic Gasket Width, bo = N / 2 14.512 mm.
Effective Gasket Width, b = Cb sqrt(bo) 9.600 mm.
Gasket Reaction Diameter, G = Go (Self-Energizing) 908.050 mm.
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 908.05² * 2.94
= 19415.711 Kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 9.5997 * 3.1416 * 908.05 * 0.0 * 2.94
= 0.000 Kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.1416 * 850.0² *2.94/4
= 17012.641 Kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 19416 - 17013
= 2403.072 Kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 19416 + 0 + 0, 0 )
= 19415.711 Kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 0.0*9.5997*3.141*908.05+0.0*0.0*0.0
= 0.000 Kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 19416/172, 0/172
= 11.046 cm^2
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 12.7 + 6 * 58.0/(0.0 + 0.5)
= 721.400 mm.
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 923.925 * sin( 3.142/24 )
= 120.596 mm.
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 120.596/( 2 * 12.7 + 58.0 )), 1 )
= 1.2025
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):
Minimum Actual Maximum

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Bolt Area, cm^2 11.046 19.510

Radial Distance between Hub and Bolts: 20.637 26.962
Radial Distance between Bolts and Edge: 15.875 15.875
Circ. Spacing between the Bolts: 31.750 120.596 721.400
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 172.38 * ( 11.0461 + 19.5096 )/2
= 26853.94 Kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 19416 - 19416
= 0.00 Kgf
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 923.925 - 908.05 )/2
= 7.9375 mm.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 26.9625 + 10.0 + 7.9375 )/2
= 22.4500 mm.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 26.9625 + ( 10.0/2.0 )
= 31.9625 mm.
Summary of Moments for Internal Pressure: (Kg-m.)
Loading Force Distance Bolt Corr Moment
End Pressure, Md 17013. 31.9625 1.2025 654.

Face Pressure, Mt 2403. 22.4500 1.2025 65.
Gasket Load, Mg 0. 7.9375 1.2025 0.
Gasket Seating, Matm 26854. 7.9375 1.2025 256.
Total Moment for Operation, Mop 719. Kg-m.

Total Moment for Gasket seating, Matm 256. Kg-m.
Effective Hub Length, ho = sqrt(Bcor*goCor) 65.192 mm.

Hub Ratio, h/h0 = HL / H0 0.244
Thickness Ratio, g1/g0 = (g1Cor/goCor) 2.000
Flange Factors for Integral Flange:

Factor F 0.882
Factor V 0.334
Factor f 2.382
Factors from Figure 2-7.1 K = 1.124
T = 1.868 U = 18.217
Y = 16.578 Z = 8.573
d = 89006.805 mm.³ e = 0.0135 mm.^-1
Stress Factors ALPHA = 1.785
BETA = 2.046 GAMMA = 0.955
DELTA = 2.192 Lamda = 3.147
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (2.3816*719/850.0)/(3.1472*10.0²)
= 62.75 N./mm^2
Longitudinal Hub Stress, Seating [SHa]:
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= ( f * Matm / Bcor ) / ( L * g1² )

= (2.3816*256/850.0)/(3.1472*10.0²)
= 22.38 N./mm^2
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.0461*719/850.0)/(3.1472*58.0²)
= 1.60 N./mm^2
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (2.0461*256/850.0)/(3.1472*58.0²)
= 0.57 N./mm^2
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (16.5778*719/(58.0²*850.0))-8.5728*2
= 27.13 N./mm^2
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (16.5778*256/(58.0²*850.0))-8.5728*0.6
= 9.67 N./mm^2
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (63+max(2,27))/2
= 44.94 N./mm^2
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (22+max(0.6,10))/2
= 16.03 N./mm^2
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 19416/19.5096
= 97.60 N./mm^2
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (0/19.5096)
= 0.00 N./mm^2
Flange Stress Analysis Results: N./mm^2
Operating Gasket Seating

Actual Allowed Actual Allowed
Longitudinal Hub 63. 128. 22. 173.

Radial Flange 2. 86. 1. 115.
Tangential Flange 27. 86. 10. 115.
Maximum Average 45. 86. 16. 115.
Bolting 98. 172. 0. 172.
Minimum Required Flange Thickness 42.520 mm.

Estimated M.A.W.P. ( Operating ) 5.192 bars
Estimated Finished Weight of Flange at given Thk. 72.3 kg.
Estimated Unfinished Weight of Forging at given Thk 88.9 kg.
Flange Rigidity Based on Required Thickness [ASME]:

= 52.14 * 284.0/1.3325 * 9806.637 * 0.334/( 1.705 * 195129 *
5.0^(2) * 65.192 * 0.3 )
= 0.223 (should be <= 1)
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= 52.14 * 796.5/1.3325 * 9806.637 * 0.334/( 1.705 * 184966
* 5.0^(2) * 65.192 * 0.3 )
= 0.661 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 256.3/1.2025 * 9806.637 * 0.334/( 3.147 * 195129 *
5.0^(2) * 65.192 * 0.3 )
= 0.121 (should be <= 1)

= 52.14 * 718.8/1.2025 * 9806.637 * 0.334/( 3.147 * 184966
* 5.0^(2) * 65.192 * 0.3 )
= 0.358 (should be <= 1)

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Internal Pressure Calculations: Step: 7 8:47am Oct 9,2024
Element Thickness, Pressure, Diameter and Allowable Stress :
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
bars mm. mm. mm. N./mm^2
BOTTOM CONE 2.94 5 ... 799.25 85.6

SHELL 1 2.94 5 ... 850 85.569
SHELL FLANGE 2.94 58 ... 850 85.569
DISH FLANGE 2.94 58 ... 850 85.569
DISH 2.94 5 ... 850 85.569
Element Required Thickness and MAWP :
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
bars bars bars mm. mm.
BOTTOM CONE 2.94 4.91829 6.61326 4.5 2.68622

SHELL 1 2.94 9.99577 13.4509 5 1.5
SHELL FLANGE 2.94 5.19232 5.19232 58 42.5196
DISH FLANGE 2.94 5.19232 5.19232 58 42.5196
DISH 2.94 9.05011 12.1784 4.5 1.5
Minimum 4.918 5.192
MAWP: 1.395 bars, limited by: Nozzle Reinforcement.
Internal Pressure Calculation Results :
Conical Section From 10 To 20 SA-240 316L at 165 °C
BOTTOM CONE
Material UNS Number: S31603
Required Thickness due to Internal Pressure [tr]:

= (P*D)/(2*cos(a)*(S*E-0.6*P)) per Appendix 1-4 (e)
= (2.94*799.2526)/(2*0.512*(85.6*1.0-0.6*2.94))
= 2.6862 + 0.0000 = 2.6862 mm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*85.6*1.0*4.5*0.512)/(799.253+1.2*4.5*0.512)
= 4.918 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*115.1*1.0*4.5*0.512)/(799.2526+1.2*4.5*0.512)
= 6.613 bars
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(D+1.2*t*cos(a)))/(2*E*t*cos(a))
= (2.94*(799.2526+1.2*4.5*0.512))/(2*1.0*4.5*0.512)
= 51.169 N./mm^2
Results for Large End Knuckle:

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Equivalent Crown Radius for the Cone Large End Knuckle [L]:
= Di/(2(cos(alpha)) + ca per UG-32(h)
= 799.25/(2(cos(59.2)) + 0.0
= 780.453 mm.
Stress Concentration Factor [M]:

= ( 3 + sqrt( L/( r + ca ) )/4
= ( 3 + sqrt( 52.0/( 52.0 + 0.0 ) )/4
= 1.719
Required Knuckle Thickness due to Internal Pressure [Tr_Knuckle]:

= (P(L+ca)M)/(2*S*E-0.2*P) + ca per App. 1-4(d)
= (2.94(780.4534)1.72 )/( 2 * 86 * 1.0 - 0.2 * 2.94 )
= 2.304 mm.
Large End Knuckle Maximum Allowable Working Pressure [Knuckle_MAWP]:

= ( 2 * S * E( t - ca ))/(M( L + ca ) + 0.2( t - ca )) per Appendix 1-4 (d)
= ( 2 * 86 * 1.0( 5.0 - 0.0 ))/( 1.72( 780.4534 + 0.0 ) + 0.2( 5.0 - 0.0 ))
= 6.377 bars
% Elongation per Table UG-79-1 (50*tnom/Rf)*(1-Rf/Ro) 9.130 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.
Note: The Pressure at the Large Diameter is used in the TR calculation.
Cylindrical Shell From 20 To 30 SA-240 316L at 165 °C
SHELL 1

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (2.94*425.0)/(85.57*1.0-0.6*2.94)
= 1.4633 + 0.0000 = 1.4633 mm.
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm. per UG-16 will be used.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (85.57*1.0*5.0)/(425.0+0.6*5.0)
= 9.996 bars

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (115.15*1.0*5.0)/(425.0+0.6*5.0)
= 13.451 bars

= (P*(R+0.6*t))/(E*t)
= (2.94*(425.0+0.6*5.0))/(1.0*5.0)
= 25.168 N./mm^2

Elliptical Head From 50 To 60 SA-240 316L at 165 °C

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DISH

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (2.94*850.0*1.0)/(2*85.57*1.0-0.2*2.94)
= 1.4608 + 0.0000 = 1.4608 mm.
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm. per UG-16 will be used.

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*85.57*1.0*4.5)/(1.0*850.0+0.2*4.5)
= 9.050 bars

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*115.15*1.0*4.5)/(1.0*850.0+0.2*4.5)
= 12.178 bars

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (2.94*(1.0*850.0+0.2*4.5))/(2*1.0*4.5)
= 27.798 N./mm^2
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (2.94*425.0)/(85.57*1.0-0.6*2.94)+0.0
= 1.463 mm.
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (85.57 * 1.0 * 5.0)/(425.0 + 0.6 * 5.0 )
= 9.996 bars

Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 1.845 bars

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 3.889 bars
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 6.718 bars
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 1.562 bars
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 4.204 bars
Pressure per App 27-4 = M.A.W.P. 1.395 bars
UG-99(b) Note 36, Test Pressure Calculation:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 2.94 * 1.018
= 3.889 bars
Vertical Test performed per: UG-99b (Note 36)
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
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Stresses on Elements due to Test Pressure (N./mm^2 & bars):
From To Stress Allowable Ratio Pressure
BOTTOM CONE 69.9 149.7 0.467 4.02

SHELL 1 34.4 149.7 0.230 4.02
DISH 37.0 149.7 0.247 3.92
Stress ratios for Nozzle and Pad Materials (N./mm^2):
Description Pad/Nozzle Ambient Operating Ratio
N9(PAD FLANGE) Nozzle 115.15 113.15 1.018

N9(PAD FLANGE) Pad 115.15 85.57 1.346
HH(HAND HOLE) Nozzle 115.15 113.15 1.018
HH(HAND HOLE) Pad 115.15 85.57 1.346
N2 Nozzle 115.15 113.15 1.018
N2 Pad 115.15 85.57 1.346
Minimum 1.018
Stress ratios for Pressurized Vessel Elements (N./mm^2):
Description Ambient Operating Ratio
BOTTOM CONE 115.10 85.60 1.345

SHELL 1 115.15 85.57 1.346
SHELL FLANGE 115.15 85.57 1.346
DISH FLANGE 115.15 85.57 1.346
DISH 115.15 85.57 1.346
Minimum 1.345
Hoop Stress in Nozzle Wall during Pressure Test (N./mm^2):
Description Ambient Operating Ratio
N9(PAD FLANGE) 5.09 149.69 0.034

HH(HAND HOLE) 4.48 149.69 0.030
N2 3.56 149.69 0.024
Elements Suitable for Internal Pressure.

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External Pressure Calculations: Step: 8 8:47am Oct 9,2024
External Pressure Calculation Results :
External Pressure Calculations:
Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
mm. mm. mm. N./mm^2
10 20 1178 803.373 4.5 0.00038003 36.6842

20 30 1178 860 5 0.00043177 41.6792
30 40 No Calc ... 58 No Calc No Calc
40 50 No Calc ... 58 No Calc No Calc
50 60 No Calc 859 4.5 0.00072759 59.9892
External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
mm. mm. bars bars
10 20 4.5 No Calc ... 2.7396

20 30 5 No Calc ... 3.23076
30 40 58 7.2898 ... No Calc
40 50 58 7.2898 ... No Calc
50 60 4.5 1.5 ... 3.4916
Minimum 2.740
Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
mm. mm. cm**4 cm**4
10 20 1178 No Calc No Calc No Calc

20 30 1178 No Calc No Calc No Calc
30 40 No Calc No Calc No Calc No Calc
Elements Suitable for External Pressure.
Cylindrical Shell From 10 to 20 Ext. Chart: HA-4 at 35 °C
BOTTOM CONE
Elastic Modulus from Chart: HA-4 at 35 °C : 0.193E+09 KPa.
Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
4.500 803.37 1178.00 178.53 1.4663 0.0003800 36.68
EMAP = (4*B)/(3*(D/t)) = (4*36.6842)/(3*178.5273) = 2.7396 bars
Results for Maximum Stiffened Length (Slen):

4.500 803.37 1178.00 178.53 1.4663 0.0003800 36.68
EMAP = (4*B)/(3*(D/t)) = (4*36.6842)/(3*178.5273) = 2.7396 bars
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External Pressure Calculations: Step: 8 8:47am Oct 9,2024
Cylindrical Shell From 20 to 30 Ext. Chart: HA-4 at 35 °C
SHELL 1

5.000 860.00 1178.00 172.00 1.3698 0.0004318 41.68
EMAP = (4*B)/(3*(D/t)) = (4*41.6792)/(3*172.0) = 3.2308 bars
Results for Maximum Stiffened Length (Slen):

5.000 860.00 1178.00 172.00 1.3698 0.0004318 41.68
EMAP = (4*B)/(3*(D/t)) = (4*41.6792)/(3*172.0) = 3.2308 bars
Elliptical Head From 50 to 60 Ext. Chart: HA-4 at 35 °C
DISH

Tca OD D/t Factor A B
4.500 859.00 190.89 0.0007276 59.99
EMAP = B/(K0*D/t) = 59.9892/( 0.9 *190.8889 ) = 3.4916 bars
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*85.57*1.0*4.5)/(1.0*850.0+0.2*4.5))/1.67
= 5.419 bars
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 3.49, 5.4192 )
= 3.492 bars

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Element and Detail Weights: Step: 9 8:47am Oct 9,2024
Element and Detail Weights:
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kg. Cm3 kg. Cm3 kg.
10 20 29.9806 64841.1 29.9806 64841.1 ...

20 30 97.0278 510797 97.0278 510797 ...
30 40 72.3496 41927.9 72.3496 41927.9 ...
40 50 72.3496 41927.9 72.3496 41927.9 ...
50 60 40.5071 108781 40.5071 108781 ...
Total 312 768274.56 312 768274.56 0
Weight of Details:
Weight of X Offset, Y Offset,

From Type Detail Dtl. Cent. Dtl. Cent. Description
kg. mm. mm.
20 Lugs 54.432 ... 662.5 BRACKET SUPPORT

50 Nozl 900.074 ... 262.995 N9(PAD FLANGE)
50 Nozl 60.3594 ... 201.015 HH(HAND HOLE)
50 Nozl 17.8658 ... 222.342 N2
Total Weight of Each Detail Type:
Nozzles 978.3
Lugs 54.4
Sum of the Detail Weights 1032.7 kg.
Weight Summation Results: (kg.)
Fabricated Shop Test Shipping Erected Empty Operating
Main Elements 312.2 312.2 312.2 312.2 312.2 312.2

Nozzles 978.3 978.3 978.3 978.3 978.3 978.3
Lugs 54.4 54.4 54.4 54.4 54.4 54.4
Test Liquid ... 767.8 ... ... ... ...
Totals 1344.9 2112.8 1344.9 1344.9 1344.9 1344.9
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 1344.9 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 2112.8 kg.
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 1344.9 kg.
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 1344.9 kg.
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 1344.9 kg.
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 1344.9 kg.
Field Test Wt. - Empty Weight + Water (Full) 2112.8 kg.
Mass of the Upper 1/3 of the Vertical Vessel 1193.0 kg.
Outside Surface Areas of Elements:
Surface
From To Area
cm^2
10 20 6099.95
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Element and Detail Weights: Step: 9 8:47am Oct 9,2024
20 30 24315.9
30 40 3673.91
40 50 3673.91
50 60 9368.04
Total 47131.727 cm^2
Element and Detail Weights:
To Total Ele. Total. Ele. Total. Ele. Total Dtl. Oper. Wgt.
From To Empty Wgt. Oper. Wgt. Hydro. Wgt. Offset Mom. No Liquid
kg. kg. kg. Kg-m. kg.
10 20 29.9806 29.9806 94.7821 ... 29.9806

20 Lugs 64.6852 64.6852 405.009 ... 64.6852
Lugs 30 32.3426 32.3426 202.504 ... 32.3426
30 40 72.3496 72.3496 114.252 ... 72.3496
40 50 72.3496 72.3496 114.252 ... 72.3496
50 60 1018.81 1018.81 1127.52 ... 1018.81
Cumulative Vessel Weight
Cumulative Ope Cumulative Cumulative

From To Wgt. No Liquid Oper. Wgt. Hydro. Wgt.
kg. kg. kg.
10 20 ... ... ...

20 Lugs -29.9806 -29.9806 -94.7821
Lugs 30 1195.85 1195.85 1558.53
30 40 1163.51 1163.51 1356.02
40 50 1091.16 1091.16 1241.77
50 60 1018.81 1018.81 1127.52
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
Cumulative Cumulative Cumulative

From To Empty Mom. Oper. Mom. Hydro. Mom.
Kg-m. Kg-m. Kg-m.
10 20 ... ... ...

20 Lugs ... ... ...
Lugs 30 ... ... ...
30 40 ... ... ...
40 50 ... ... ...
50 60 ... ... ...

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Nozzle Flange MAWP: Step: 10 8:47am Oct 9,2024
Nozzle Flange MAWP Results:
Nozzle Flange Rating Design Grade/ Equiv. - - - - - - Max Pressure

Description Ope. Ambient Temp Class Group Press PVP 50% DNV
bars bars °C bars
N9(PAD FLANGE) 14.47 19.00 165 150 GR 2.2 ... ... ... ...
HH(HAND HOLE) 14.47 19.00 165 150 GR 2.2 ... ... ... ...
N2 14.47 19.00 165 150 GR 2.2 ... ... ... ...
Min Rating 14.470 19.000 bars [for Core Elements] 0.000 0.000 0.000
Selected Method for Derating ANSI B16.5 Flange MAWP: None Selected
ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

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Natural Frequency Calculation: Step: 11 8:47am Oct 9,2024
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 165.838 Hz.
The Natural Frequency for the Vessel (Ope...) is 165.838 Hz.
The Natural Frequency for the Vessel (Filled) is 154.218 Hz.

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Wind Load Calculation: Step: 12 8:47am Oct 9,2024
Wind Load Calculations per India Std. IS-875 (Part-3) - 1987, Amd. 1&2 (2003):
Input Values:
Wind Design Code IS-875 2003

Basic Wind Speed for IS-875 44 Km/hr
Wind Zone Number 3
Base Elevation 0 mm.
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0700001
Terrain Category 4
Equipment Class Class A
Topography Factor [k3] 1.0
Importance Factor [k4] 1.0
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Use Gust Response Factor (Dynamic Analysis) No
Calculated Values:
Vessel Height to Diameter ratio: 2.043
Checking the requirement for dynamic effect of wind (7.1):
Vessel Operating Natural Frequency: 165.838 Hz
Note: Vessel Natural frequency is >= 1 Hz.
Note: Vessel height to diameter ratio (2.043) is <= 5.
Note: Dynamic wind analysis is not required.
Design Wind Speed [Vz]:

= Basic Wind Speed * k1 * k2 * k3
Element Wind Load (operating condition):

= Wind Area * Cf * pd
= 0.2 * 0.701 * 65.667
= 7.0 N
From Height k1 k2 k3 Vz Cf
mm. m/sec
10 180.67 1.0700 0.8000 1.0000 10.46 0.7014

20 728.00 1.0700 0.8000 1.0000 10.46 0.7014
30 1207.94 1.0700 0.8000 1.0000 10.46 0.7014
40 1277.34 1.0700 0.8000 1.0000 10.46 0.7014
50 1422.81 1.0700 0.8000 1.0000 10.46 0.7014
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf - Correction factor for natural frequency

D - Average internal diameter of vessel mm.
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel mm.
f - Natural frequency of vibration (Hertz)
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PV Elite 2019
Wind Load Calculation: Step: 12 8:47am Oct 9,2024
f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(10^(4))

L - Total height of structure mm.
Lc - Total length of conical section(s) of vessel mm.
tb - Uncorroded plate thickness at bottom of vessel mm.
V30 - Design Wind Speed provided by user Km/hr
Vc - Critical wind velocity Km/hr
Vw - Maximum wind speed at top of structure Km/hr
W - Total corroded weight of structure Kgf
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. Kgf
Z - Maximum amplitude of vibration at top of vessel mm.
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.320E-06 (High); 0.320E-06 < 0.400E-06 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
224.745/1357.275 = 0.166
#2 - ( D / L² ) * 10^(4) < 8.0 (English Units)

- ( 2.53/4.45² ) * 10^(4) = 1274.663 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.400E-06 no chance. [Vp]:

= W / ( L * Dr²)
= 1345/( 1357.27 * 850.0² )
= 0.13715E-05
Since Vp is > 0.400E-06 no further vibration analysis is required !
Wind Load Calculation:
Wind Wind Wind Wind Element

From To Height Diameter Area Pressure Wind Load
mm. mm. cm^2 Kgs/m^2 Kgf
10 20 180.674 547.8 1522.88 6.69899 0.71535

20 30 728 1032 9288 6.69899 4.36286
30 40 1207.94 1020 610.725 6.69899 0.28688
40 50 1277.34 1020 610.725 6.69899 0.28688
50 60 1422.81 1030.8 2272.21 6.69899 1.06733

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PV Elite 2019
Earthquake Load Calculation: Step: 13 8:47am Oct 9,2024
Seismic Analysis Results per IS-1893 (1984), Seismic Coefficient Method.
Soil Factor ß 1.2500

Importance Factor as Entered by User I 1.2500
Zone Number 1
Value of Alpha o per table 2 and Zone 0.0100
Horizontal Seismic Coefficient (Alpha h):

= ß * I * Alpha o
= 1.25 * 1.25 * 0.01
= 0.0156
Earthquake Element Load, for the first Element:

= Earthquake Weight * Alpha h
= 29.98 * 0.0156
= 0.5 Kgf
Earthquake Load Calculation:
Earthquake Earthquake Element Element

From To Height Weight Ope Load Emp Load
mm. Kgf Kgf Kgf
10 20 139 29.9806 0.46845 0.46845

20 Lugs 878 64.6852 1.01071 1.01071
Lugs 30 1028 32.3426 0.50535 0.50535
30 40 1207.94 72.3496 1.13046 1.13046
40 50 1277.34 72.3496 1.13046 1.13046
50 60 1332.28 1018.81 15.9188 15.9188

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PV Elite 2019
Wind/Earthquake Shear, Bending: Step: 14 8:47am Oct 9,2024
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending:
Distance to Cumulative Earthquake Wind Earthquake

From To Support Wind Shear Shear Bending Bending
mm. Kgf Kgf Kg-m. Kg-m.
10 20 739 ... ... ... ...

20 Lugs 300 0.71535 0.46845 0.099435 0.065115
Lugs 30 150 3.81071 19.1536 0.39237 8.92378
30 40 329.937 1.64108 18.1798 0.29839 4.04334
40 50 399.337 1.3542 17.0493 0.19581 2.82625
50 60 544.812 1.06733 15.9188 0.12332 1.83925
Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 1.000.
Note:
Review the Vessel Design Summary for the cumulative shear force
and bending moment on the support.

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PV Elite 2019
Wind Deflection: Step: 15 8:47am Oct 9,2024
Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection:
Cumulative Centroid Elem. End Elem. Ang.

From To Wind Shear Deflection Deflection Rotation
Kgf mm. mm.
10 20 ... 0.50285E-05 0.11123E-04 0.14967E-07

20 Lugs 0.71535 0.81037E-05 ... ...
Lugs 30 3.81071 0.60684E-05 0.22326E-06 0.23316E-07
30 40 1.64108 0.98189E-06 0.21877E-05 0.23272E-07
40 50 1.3542 0.33941E-05 0.46009E-05 0.23243E-07
50 60 1.06733 0.56091E-05 0.66175E-05 0.23221E-07
Critical Wind Velocity for Tower Vibration:
1st Crit. 2nd Crit.

From To Wind Speed Wind Speed
Km/hr Km/hr
10 20 1630.83 10192.7
20 30 3072.31 19202
30 40 3036.59 18978.7
40 50 3036.59 18978.7
50 60 3068.74 19179.6
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)

Allowable deflection : 6.786 Actual deflection : 0.000 mm.

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Longitudinal Stress Constants: Step: 16 8:47am Oct 9,2024
Longitudinal Stress Constants:
Metal Area Metal Area Section Modulus Section Modulus

From To New Corroded New Corroded
cm^2 cm^2 mm.³ mm.³
10 20 7.85398 7.85398 9014.23 9014.23

20 30 134.302 134.302 2854125 2854125
30 40 134.302 134.302 2854125 2854125
40 50 120.802 120.802 2567194 2567194
50 60 120.802 120.802 2567194 2567194

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Longitudinal Allowable Stresses: Step: 17 8:47am Oct 9,2024
Longitudinal Allowable Stresses:
Hydrotest Hydrotest
From To Tensile Tensile Compressive Compressive
N./mm^2 N./mm^2 N./mm^2 N./mm^2
10 20 102.72 179.64 -94.068 -125.888

20 Lugs 102.683 179.629 -63.5229 -84.3285
Lugs 30 102.683 179.629 -63.5229 -84.3285
30 40 102.683 179.629 -63.5229 -84.3285
40 50 102.683 179.629 -62.2248 -82.5186
50 60 102.683 179.629 -62.2248 -82.5186

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PV Elite 2019
Longitudinal Stresses due to: Step: 18 8:47am Oct 9,2024
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Pressure Stresses due to:
Longitudinal Stress Longitudinal Stress Longitudinal Stress

From To Internal Pressure External Pressure Hydrotest Pressure
N./mm^2 N./mm^2 N./mm^2
10 20 1.17712 ... 1.55727

20 30 12.4369 ... 16.4535
30 40 ... ... ...
40 50 ... ... ...
50 60 13.8253 ... 18.2903
Longitudinal Stresses due to Weight Loads for these Conditions:
Wght. Str. Wght. Str. Wght. Str. Wght. Str. Wght. Str.
From To Empty Operating Hydrotest Emp. Mom. Opr. Mom.
N./mm^2 N./mm^2 N./mm^2 N./mm^2 N./mm^2
10 20 ... ... ... ... ...

20 Lugs 0.021892 0.021892 0.06921 ... ...
Lugs 30 -0.87322 -0.87322 -0.87322 ... ...
30 40 -0.8496 -0.8496 -0.8496 ... ...
40 50 -0.88581 -0.88581 -0.88581 ... ...
50 60 -0.82708 -0.82708 -0.82708 ... ...
Longitudinal Stresses due to Weight Loads and Bending for these Conditions:
Wght. Str. Bend. Str. Bend. Str. Bend. Str. Bend. Str.
From To Hyd. Mom. Oper. Wind Oper. Equ. Hyd. Wind Hyd. Equ.
N./mm^2 N./mm^2 N./mm^2 N./mm^2 N./mm^2
10 20 ... ... ... ... ...

20 Lugs ... 0.00034165 0.00022373 0.00011275 0.80544E-04
Lugs 30 ... 0.0013482 0.030662 0.0004449 0.011038
30 40 ... 0.0010252 0.013893 0.00033833 0.0050014
40 50 ... 0.000748 0.010796 0.00024684 0.0038866
50 60 ... 0.00047107 0.0070259 0.00015545 0.0025293
Longitudinal Stresses due to these Conditions:
Vortex Shedding Vortex Shedding Vortex Shedding Earthquake

From To Operating Case Empty Case Test Case Empty Case
N./mm^2 N./mm^2 N./mm^2 N./mm^2
10 20 ... ... ... ...

20 Lugs ... ... ... 0.00022373
Lugs 30 ... ... ... 0.030662
30 40 ... ... ... 0.013893
40 50 ... ... ... 0.010796
50 60 ... ... ... 0.0070259
Longitudinal Stresses due to Applied Axial Forces:

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Longitudinal Stresses due to: Step: 18 8:47am Oct 9,2024
Longitudinal Stress Longitudinal Stress

From To Y Forces Wind Y Forces Seismic
N./mm^2 N./mm^2
10 20 ... ...
20 Lugs ... ...
Lugs 30 ... ...
30 40 ... ...
40 50 ... ...
50 60 ... ...
Longitudinal Stresses due to User Forces and Moments:
Wind For/Mom Earthquake For/Mom Wind For/Mom Earthquake For/Mom

From To Corroded Corroded No Corrosion No Corrosion
N./mm^2 N./mm^2 N./mm^2 N./mm^2
10 20 ... ... ... ...

20 Lugs ... ... ... ...
Lugs 30 ... ... ... ...
30 40 ... ... ... ...
40 50 ... ... ... ...
50 60 ... ... ... ...

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PV Elite 2019
Stress due to Combined Loads: Step: 19 8:47am Oct 9,2024
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal Pressure

EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.00 102.72 0.00 94.07 0.0000 0.0000
20 0.02 102.68 63.52 0.0002
20 102.68 -0.87 63.52 0.0138
50 102.68 -0.83 62.22 0.0133
Analysis of Load Case 2 : NP+EW+EE+FS+BS

10 0.00 102.72 0.00 94.07 0.0000 0.0000
20 0.02 102.68 63.52 0.0002
20 102.68 -0.90 63.52 0.0142
50 102.68 -0.83 62.22 0.0134
Analysis of Load Case 3 : NP+OW+WI+FW+BW

10 0.00 102.72 0.00 94.07 0.0000 0.0000
20 0.02 102.68 63.52 0.0002
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20 102.68 -0.87 63.52 0.0138

50 102.68 -0.83 62.22 0.0133
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

10 0.00 102.72 0.00 94.07 0.0000 0.0000
20 0.02 102.68 63.52 0.0002
20 102.68 -0.90 63.52 0.0142
50 102.68 -0.83 62.22 0.0134
Analysis of Load Case 5 : NP+HW+HI

10 0.00 179.64 0.00 125.89 0.0000 0.0000
20 0.07 179.63 84.33 0.0004
20 179.63 -0.87 84.33 0.0104
50 179.63 -0.83 82.52 0.0100
Analysis of Load Case 6 : NP+HW+HE

10 0.00 179.64 0.00 125.89 0.0000 0.0000
20 0.07 179.63 84.33 0.0004
20 179.63 -0.88 84.33 0.0105
50 179.63 -0.83 82.52 0.0101
Analysis of Load Case 7 : IP+OW+WI+FW+BW

10 1.18 102.72 94.07 0.0115
20 12.46 102.68 63.52 0.1213
20 11.57 102.68 63.52 0.1126
50 13.00 102.68 62.22 0.1266
Analysis of Load Case 8 : IP+OW+EQ+FS+BS

10 1.18 102.72 94.07 0.0115
20 12.46 102.68 63.52 0.1213
20 11.59 102.68 63.52 0.1129
50 13.01 102.68 62.22 0.1267
Analysis of Load Case 9 : EP+OW+WI+FW+BW

10 0.00 102.72 0.00 94.07 0.0000 0.0000
20 0.02 102.68 63.52 0.0002
20 102.68 -0.87 63.52 0.0138
50 102.68 -0.83 62.22 0.0133
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

10 0.00 102.72 0.00 94.07 0.0000 0.0000
20 0.02 102.68 63.52 0.0002
20 102.68 -0.90 63.52 0.0142
50 102.68 -0.83 62.22 0.0134
Analysis of Load Case 11 : HP+HW+HI

10 1.56 179.64 125.89 0.0087
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20 16.52 179.63 84.33 0.0920

20 15.58 179.63 84.33 0.0867
50 17.46 179.63 82.52 0.0972
Analysis of Load Case 12 : HP+HW+HE

10 1.56 179.64 125.89 0.0087
20 16.52 179.63 84.33 0.0920
20 15.59 179.63 84.33 0.0868
50 17.47 179.63 82.52 0.0972
Analysis of Load Case 13 : IP+WE+EW

10 1.18 102.72 94.07 0.0115
20 12.46 102.68 63.52 0.1213
20 11.56 102.68 63.52 0.1126
50 13.00 102.68 62.22 0.1266
Analysis of Load Case 14 : IP+WF+CW

10 1.18 102.72 94.07 0.0115
20 12.46 102.68 63.52 0.1213
20 11.56 102.68 63.52 0.1126
50 13.00 102.68 62.22 0.1266
Analysis of Load Case 15 : IP+VO+OW

10 1.18 102.72 94.07 0.0115
20 12.46 102.68 63.52 0.1213
20 11.56 102.68 63.52 0.1126
50 13.00 102.68 62.22 0.1266
Analysis of Load Case 16 : IP+VE+EW

10 1.18 102.72 94.07 0.0115
20 12.46 102.68 63.52 0.1213
20 11.56 102.68 63.52 0.1126
50 13.00 102.68 62.22 0.1266
Analysis of Load Case 17 : NP+VO+OW

10 0.00 102.72 0.00 94.07 0.0000 0.0000
20 0.02 102.68 63.52 0.0002
20 102.68 -0.87 63.52 0.0137
50 102.68 -0.83 62.22 0.0133
Analysis of Load Case 18 : FS+BS+IP+OW

10 1.18 102.72 94.07 0.0115
20 12.46 102.68 63.52 0.1213
20 11.56 102.68 63.52 0.1126
50 13.00 102.68 62.22 0.1266
Analysis of Load Case 19 : FS+BS+EP+OW

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10 0.00 102.72 0.00 94.07 0.0000 0.0000

20 0.02 102.68 63.52 0.0002
20 102.68 -0.87 63.52 0.0137
50 102.68 -0.83 62.22 0.0133
Absolute Maximum of the all of the Stress Ratio's 0.1267
Governing Element: DISH

Governing Load Case 8 : IP+OW+EQ+FS+BS

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Center of Gravity Calculation: Step: 20 8:47am Oct 9,2024
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Nozzles 1565.704 mm.

Center of Gravity of Lugs 940.500 mm.
Center of Gravity of Bare Shell New and Cold 1007.063 mm.

Center of Gravity of Bare Shell Corroded 1007.063 mm.
Vessel CG in the Operating Condition 1410.718 mm.

Vessel CG in the Fabricated (Shop/Empty) Condition 1410.718 mm.
Vessel CG in the Test Condition 1203.161 mm.

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Sup. Lug Calcs: Ope: Lugs: 2 8:47am Oct 9,2024
Support Lug Calculations: Operating Case
INPUT ECHO OF SUPPORT LUG INPUT
Type of Geometry : Gussets with Top Plate

Number of Support Lugs Nlug 4
Distance from Vessel OD to Lug Contact Point Dlug 220.0000 mm.
Lug Support Force Bearing Width Wfb 25.0000 mm.
Lug Material SA/IS 2062
Lug Yield Stress 210.37 N./mm^2
Radial Width of bottom Support Lug Plate Wpl 200.0000 mm.
Effective Force Bearing Length Lpl 150.0000 mm.
Thickness of bottom Support Lug Plate Tpl 12.0000 mm.
Distance between Gussets Dgp 105.0000 mm.
Mean Width of Gusset Plate Wgp 195.0000 mm.
Height of Gusset Plate Hgp 125.0000 mm.
Thickness of Gusset Plate Tgp 12.0000 mm.
Radial Width of Top Bar Plate Wtp 50.0000 mm.
Thickness of Top Plate Ttp 12.0000 mm.

Bolt Allowable Stress at Design Temperature 172.38 N./mm^2
Thread Series TEMA
Bolt Diameter 22.00 mm.
Results for Support Lugs: Description: BRACKET SUPPORT
Overturning Moment at Support Lug 9. Kg-m.

Weight Load at the top of one Lug 323. Kgf
Force on one Lug, Operating Condition [Flug]:

= ( W/Nlug + Mlug/( Rlug * Nlug/2 ) )
= ( 1291/4 + 9/( 650.0 * 4/2 ))
= 329.49 Kgf
Top Bar Plate Stress per Bednar p.154 [Stpl]:

= 0.75( Flug*Dlug*Lpl )/( Ttp*Wtp²*Hgp )
= 0.75( 329*220.0*150.0 )/( 12.0*50.0²*125.0 )
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Sup. Lug Calcs: Ope: Lugs: 2 8:47am Oct 9,2024
= 21.33 N./mm^2
Required Thickness of Top Plate 1.8248 mm.
Bearing Area [Ba]:

= Lpl * Wfb
= 150.0 * 25.0
= 37.50 cm^2
Bending Stress in bottom Plate (Unif. Load) Per Bednar p.156 [Spl2]:
= Beta1 * Flug/Ba * Wfb² / Tpl² per Roark & Young 5th Ed.
= 2.105 * 329.5/37.5 * 25.0²/12.0²
= 7.87 N./mm^2
Bottom Plate Required Thickness (Uniform Load) 2.8431 mm.
Bottom Plate Required Thickness based on ADM S 3/4 [trAD]:

= 0.71 * Dgp(( Flug / ( Lpl * Wfb ))/Spa )½
= 0.71*105.0((329/(150.0*25.0))/140.246)½
= 5.844 mm.
Note: If using the AD Code recommendations, the force bearing width (Wfb) must
be greater than or equal to 1/3 of the bottom plate radial width (Wpl)
plus the pad thickness (Padthk), if there is a pad.
Bottom Support Plate Allowable Stress [Spa]:

= 2/3 * Ylug
= 2/3 * 210
= 140.25 N./mm^2
Gusset Plate Axial Stress ( Force / Gusset Plate Area ) [Sgp]:

= ( Flug/2 )/( Wgp * Tgp )
= ( 329/2 )/( 195.0*12.0 )
= 0.69 N./mm^2
Required Thickness of Gussets per AISC 1.3210 mm.
Gusset Plate Allowable Stress [Sga]:

= ( 1-(Klr)²/(2*Cc²))*Fy /( 5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 41.67 )²/(2 * 131.74² )) * 210/
( 5/3+3*(41.67)/(8* 131.74)-( 41.67³)/(8*131.74³)
= 112.19 N./mm^2
Maximum Compressive Gusset Plate Stress per Bednar [SgpB]:

= Flug*( 3*Dlug-Wpl )/( Tgp* Wpl² * (sin(Alph_G))² )
= 329*( 3*220.0-200.0 )/( 12.0*200.0²*(sin(85.43))² )
= 3.12 N./mm^2
Gusset Plate Allowable Compressive Stress [SgaB]:

= 18000/(1+(1/18000)*( Hgp/sin(Alph_G)/(0.289*Tgp))² )
= 18000/(1+(1/18000)* (125.0/sin(85.43)/(0.289*12.0))² )
= 115.71 N./mm^2
Note :
There was no uplift. Please choose an appropriate bolt
size for this support design.

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Sup. Lug Calcs: Test: Step: 22 8:47am Oct 9,2024
Support Lug Calculations: Test Case
INPUT ECHO OF SUPPORT LUG INPUT
Type of Geometry : Gussets with Top Plate

Number of Support Lugs Nlug 4
Distance from Vessel OD to Lug Contact Point Dlug 220.0000 mm.
Lug Support Force Bearing Width Wfb 25.0000 mm.
Lug Material SA/IS 2062
Lug Yield Stress 250.29 N./mm^2
Radial Width of bottom Support Lug Plate Wpl 200.0000 mm.
Effective Force Bearing Length Lpl 150.0000 mm.
Thickness of bottom Support Lug Plate Tpl 12.0000 mm.
Distance between Gussets Dgp 105.0000 mm.
Mean Width of Gusset Plate Wgp 195.0000 mm.
Height of Gusset Plate Hgp 125.0000 mm.
Thickness of Gusset Plate Tgp 12.0000 mm.
Radial Width of Top Bar Plate Wtp 50.0000 mm.
Thickness of Top Plate Ttp 12.0000 mm.

Bolt Allowable Stress at Design Temperature 172.38 N./mm^2
Thread Series TEMA
Bolt Diameter 22.00 mm.
Results for Support Lugs: Description: BRACKET SUPPORT
Overturning Moment at Support Lug 3. Kg-m.

Weight Load at the top of one Lug 515. Kgf
Force on one Lug, Test Condition [Flug]:

= ( W/Nlug + Mlug/( Rlug * Nlug/2 ) )
= ( 2058/4 + 3/( 650.0 * 4/2 ))
= 517.05 Kgf
Top Bar Plate Stress per Bednar p.154 [Stpl]:

= 0.75( Flug*Dlug*Lpl )/( Ttp*Wtp²*Hgp )
= 0.75( 517*220.0*150.0 )/( 12.0*50.0²*125.0 )
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Sup. Lug Calcs: Test: Step: 22 8:47am Oct 9,2024
= 33.47 N./mm^2
Required Thickness of Top Plate 2.4068 mm.
Bearing Area [Ba]:

= Lpl * Wfb
= 150.0 * 25.0
= 37.50 cm^2
Bending Stress in bottom Plate (Unif. Load) Per Bednar p.156 [Spl2]:
= Beta1 * Flug/Ba * Wfb² / Tpl² per Roark & Young 5th Ed.
= 2.105 * 517.1/37.5 * 25.0²/12.0²
= 12.35 N./mm^2
Bottom Plate Required Thickness (Uniform Load) 3.2652 mm.
Bottom Plate Required Thickness based on ADM S 3/4 [trAD]:

= 0.71 * Dgp(( Flug / ( Lpl * Wfb ))/Spa )½
= 0.71*105.0((517/(150.0*25.0))/166.859)½
= 6.711 mm.
Note: If using the AD Code recommendations, the force bearing width (Wfb) must
be greater than or equal to 1/3 of the bottom plate radial width (Wpl)
plus the pad thickness (Padthk), if there is a pad.
Bottom Support Plate Allowable Stress [Spa]:

= 2/3 * Ylug
= 2/3 * 250
= 166.86 N./mm^2
Gusset Plate Axial Stress ( Force / Gusset Plate Area ) [Sgp]:

= ( Flug/2 )/( Wgp * Tgp )
= ( 517/2 )/( 195.0*12.0 )
= 1.08 N./mm^2
Required Thickness of Gussets per AISC 1.5044 mm.
Gusset Plate Allowable Stress [Sga]:

= ( 1-(Klr)²/(2*Cc²))*Fy /( 5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 41.67 )²/(2 * 124.05² )) * 250/
( 5/3+3*(41.67)/(8* 124.05)-( 41.67³)/(8*124.05³)
= 132.09 N./mm^2
Maximum Compressive Gusset Plate Stress per Bednar [SgpB]:

= Flug*( 3*Dlug-Wpl )/( Tgp* Wpl² * (sin(Alph_G))² )
= 517*( 3*220.0-200.0 )/( 12.0*200.0²*(sin(85.43))² )
= 4.89 N./mm^2
Gusset Plate Allowable Compressive Stress [SgaB]:

= 18000/(1+(1/18000)*( Hgp/sin(Alph_G)/(0.289*Tgp))² )
= 18000/(1+(1/18000)* (125.0/sin(85.43)/(0.289*12.0))² )
= 115.71 N./mm^2
Note :
There was no uplift. Please choose an appropriate bolt
size for this support design.

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PV Elite 2019
Conical Section: BOTTOM CONE Cone: 4 8:47am Oct 9,2024
Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1
Conical Section From 10 To 20 SA-240 316L
BOTTOM CONE
Elastic Modulus Data from ASME Section II Part D at 35 °C
Elastic Modulus of Cone Material 0.194E+09 KPa. at 35 °C

Elastic Modulus of Small Cylinder Material 0.194E+09 KPa. at 35 °C
Elastic Modulus of Large Cylinder Material 0.194E+09 KPa. at 35 °C
Elastic Modulus Data from ASME Section II Part D at 165 °C
Elastic Modulus of Cone Material 0.185E+09 KPa. at 164 °C

Elastic Modulus of Small Cylinder Material 0.185E+09 KPa. at 164 °C
Elastic Modulus of Large Cylinder Material 0.185E+09 KPa. at 164 °C
Axial Force on Small End of Cone 0.00 Kgf

Axial Force on Large End of Cone -29.98 Kgf
Moment on Small End of Cone 0.00 Kg-m.
Moment on Large End of Cone 0.00 Kg-m.
Note: Neither end of Cone is a Line of Support
Maximum Centroid Reinforcement Distance Large End 11.5920 mm.

Maximum Centroid Reinforcement Distance Small End 2.7557 mm.
Note: No ring was found close enough to the large end to be considered.
Note: No ring was found close enough to the small end to be considered.
Thickness and Maximum Pressure for Large Knuckle:
Large End Knuckle Thickness 5.000 mm.

Large End Knuckle Radius 52.000 mm.
Corrosion Allowance 0.000 mm.
Minimum knuckle radius check per Figure UG-36 [rL]:

= max( 3 * t, 0.12( RL + t ) )
= max( 3 * 1.463, 0.12( 425.0 + 1.463 ) )
= 51.176 mm.
% Elongation per Table UG-79-1 (75*tnom/Rf)*(1-Rf/Ro): 6.881 %
Thickness Due to Internal Pressure [Tr]:

= (P*(L+ca)*M)/(2*S*E-0.2*P) + ca per App. 1-4(d)
= (2.94(780.4534)*1.72)/(2*86*1.0-0.2*2.94)
= max( 2.3042, 0.0000 ) per UG-33(f)
= 2.3042 mm.
Equivalent Crown Radius [L]:

= Di/(2(cos(alpha)) + ca per UG-32(h)
= 799.25/(2(cos(59.2)) + 0.0
= 780.4534 mm.
Stress Concentration Factor [M]:

= ( 3 + sqrt( L/( r + ca ) )/4
= ( 3 + sqrt( 780.45/( 52.0 + 0.0 ) )/4
= 1.7185
Maximum Allowable Working Pressure at Given Thickness:

= ( 2 * S * E( t - ca ))/(M( L + ca ) + 0.2( t - ca )) per Appendix 1-4 (d)
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Conical Section: BOTTOM CONE Cone: 4 8:47am Oct 9,2024
= ( 2 * 86 * 1.0( 5.0 - 0.0 ))/( 1.72( 780.4534 + 0.0 ) + 0.2( 5.0 - 0.0 ))
= 6.3771 bars
Maximum Allowable Pressure Calculations for Cone to Shell Junction:
Pressure Pressure Reason

Case bars for Failure at this Pressure
MAWP 4.918 Thickness due to internal pressure, Cone Large End

MAPnc 6.613 Thickness due to internal pressure, Cone Large End
These pressures were determined by iteration.

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Nozzle Summary: Step: 28 8:47am Oct 9,2024
Nozzle Calculation Summary:
Description MAWP Ext MAPNC UG-45 [tr] Weld Areas or

bars bars mm. Path Stresses
N9(PAD FLANGE) 4.92 ... ... OK 2.50 OK Passed

HH(HAND HOLE) 1.39 ... ... OK 2.50 OK Passed
N2 8.79 ... ... OK 2.50 OK Passed
MAWP Summary:
Minimum MAWP Nozzles : 1.395 Nozzle : HH(HAND HOLE)
Minimum MAWP Shells/Flanges : 4.918 Element : BOTTOM CONE
Minimum MAPnc Shells/Flanges : 5.192 Element : DISH FLANGE
Computed Vessel M.A.W.P. : 1.395 bars
Note: MAWPs (Internal Case) shown above are at the High Point.
Warning: A Nozzle Reinforcement is governing the MAWP of this Vessel.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description Y Coordinate Layout Angle Dia. Limit

mm. deg mm.
50 N9(PAD FLANGE) 0.000 0.000 405.435

50 HH(HAND HOLE) 0.000 0.000 308.102
50 N2 0.000 180.000 204.521
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

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Nozzle Calcs.: N9(PAD FLANGE) Nozl: 4 8:47am Oct 9,2024
Input, Nozzle Desc: N9(PAD FLANGE) From: 50
Pressure for Reinforcement Calculations P 2.940 bars

Temperature for Internal Pressure Temp 165 °C
Shell Material SA-240 316L

Shell Allowable Stress at Temperature Sv 85.57 N./mm^2
Shell Allowable Stress At Ambient Sva 115.15 N./mm^2
Inside Diameter of Elliptical Head D 850.00 mm.

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 4.5000 mm.
Head Internal Corrosion Allowance c 0.0000 mm.
Head External Corrosion Allowance co 0.0000 mm.
Distance from Head Centerline L1 0.0000 mm.
User Entered Minimum Design Metal Temperature -5.00 °C
Type of Element Connected to the Shell : Nozzle
Material SA-312 TP316L

Material UNS Number S31603
Material Specification/Type Smls. & wld. pipe
Allowable Stress at Temperature Sn 113.15 N./mm^2
Allowable Stress At Ambient Sna 115.15 N./mm^2
Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 200.0000 mm
Size and Thickness Basis Nominal

Nominal Thickness tn 40S
Flange Material SA-182 F316

Flange Type Slip on
Corrosion Allowance can 0.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 1.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 4.5000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
Pad Material SA-240 316L

Pad Allowable Stress at Temperature Sp 85.57 N./mm^2
Pad Allowable Stress At Ambient Spa 115.15 N./mm^2
Diameter of Pad along vessel surface Dp 250.0000 mm.
Thickness of Pad te 35.0000 mm.
Weld leg size between Pad and Shell Wp 20.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 35.0000 mm.
Reinforcing Pad Width 15.4625 mm.
Class of attached Flange 150

Grade of attached Flange GR 2.2
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)

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Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: N9(PAD FLANGE)
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 202.717 mm.

Actual Thickness Used in Calculation 8.179 mm.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (2.94*0.9*850.0)/(2 *85.57*1.0-0.2*2.94)
= 1.3147 mm.
Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (2.94*101.36)/(113*1.0-0.6*2.94)
= 0.2638 mm.
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 405.4348 mm.
Parallel to Vessel Wall, opening length d 202.7174 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 11.2500 mm.
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 113.1/85.6 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 113.1/85.6 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 85.6/85.6 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (cm^2)
AREA AVAILABLE, A1 to A5 Design External Mapnc

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Area Required Ar 2.665 NA NA

Area in Shell A1 0.000 NA NA
Area in Nozzle Wall A2 0.158 NA NA
Area in Inward Nozzle A3 0.000 NA NA
Area in Welds A41+A42+A43 4.000 NA NA
Area in Element A5 0.309 NA NA
TOTAL AREA AVAILABLE Atot 4.468 NA NA
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 219.0750 35.0000 mm.
Based on given Pad Diameter: 250.0000 0.0000 mm.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (202.7174*1.3147*1.0+2*8.1788*1.3147*1.0*(1-1.0))
= 2.665 cm^2
The area in the shell has not been calculated by user request.
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * ho ) * ( tn - trn ) * fr2
= ( 2 * 1.0 ) * ( 8.18 - 0.26 ) * 1.0
= 0.158 cm^2
Area Available in Welds [A41 + A42 + A43]:

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Wp²*fr4
= (0.0 ) * 1.0 + (0.0 ) * 1.0 + 508.0² * 1.0
= 4.000 cm^2
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 250.0 - 219.075 ) * 1.0 * 1.0
= 0.309 cm^2
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.2638 mm.
Wall Thickness per UG16(b), tr16b = 2.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 1.4608 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 2.5000 mm.
Wall Thickness per table UG-45 tb3 = 7.1600 mm.
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 7.16, max( 2.5, 2.5 ) ]
= 2.5000 mm.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.2638, 2.5 )
= 2.5000 mm.
Available Nozzle Neck Thickness = 0.875 * 8.179 = 7.156 mm. --> OK
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SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 °C
Note:
The flange pressure ratio is less than 0.35. Impact testing is not
required due to low stress per UHA-51(g).
Design Pressure/Ambient Rating = 2.94/19.00 = 0.155
Weld Size Calculations, Description: N9(PAD FLANGE)
Intermediate Calc. for nozzle/shell Welds Tmin 8.1788 mm.

Intermediate Calc. for pad/shell Welds TminPad 5.0000 mm.
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 5.7252 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm.
Pad Weld 2.5000 = 0.5*TminPad 14.1400 = 0.7 * Wp mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (2.6652 - 0.0 + 2 * 8.1788 * 1.0 *
(1.0 * 4.5 - 1.3147 ) )86)
= 2780.12 Kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.1583 + 0.3093 + 4.0 - 0.0 * 1.0 ) * 86
= 3898.13 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.1583 + 0.0 + 0.19 + ( 0.7361 ) ) * 86
= 946.18 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.1583 + 0.0 + 4.0 + 0.3093 + ( 0.7361 ) ) * 86
= 4540.40 Kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 219.075 * 10.0 * 0.49 * 86
= 14713. Kgf
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 250.0 * 20.0 * 0.49 * 86
= 33579. Kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 105.4481) * ( 8.1788 - 0.0 ) * 0.7 * 113
= 21883. Kgf
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 219.075 * 35.0 * 0.74 * 113
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= 102833. Kgf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 219.075 * ( 4.5 - 0.0 ) * 0.74 * 113
= 13221. Kgf
Strength of Failure Paths:
PATH11 = ( SPEW + SNW ) = ( 33579 + 21883 ) = 55462 Kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 14713 + 102833 + 13221 + 0 ) = 130768 Kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 33579 + 13221 + 0 ) = 46801 Kgf
Summary of Failure Path Calculations:

Path 1-1 = 55461 Kgf, must exceed W = 2780 Kgf or W1 = 3898 Kgf
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 4.923 bars
The Drop for this Nozzle is : 7.8455 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 13.3455 mm.

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Nozzle Calcs.: HH(HAND HOLE) Nozl: 5 8:47am Oct 9,2024
Input, Nozzle Desc: HH(HAND HOLE) From: 50






Nominal Thickness tn 40

Flange Type Slip on





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Reinforcement CALCULATION, Description: HH(HAND HOLE)


= (P*D*K)/(2*Sv*E-0.2*P) Appendix 1-4(c)
= (2.94*850.0*1.0)/( 2*85.57*1.0-0.2*2.94)
= 1.4608 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (2.94*77.03)/(113*1.0-0.6*2.94)
= 0.2005 mm.


= min( 1, Sn/Sv )
= min( 1, 113.1/85.6 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 113.1/85.6 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 85.6/85.6 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

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Note: DL and TLWP restricted the pad selections.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (154.051*1.4608*1.0+2*7.112*1.4608*1.0*(1-1.0))
= 2.250 cm^2

= ( 2 * ho ) * ( tn - trn ) * fr2
= ( 2 * 1.0 ) * ( 7.11 - 0.2 ) * 1.0
= 0.138 cm^2

= (0.0 ) * 1.0 + (0.0 ) * 1.0 + 152.4² * 1.0
= 0.360 cm^2

= ( 225.0 - 168.275 ) * 1.0 * 1.0
= 0.567 cm^2


= min[ 6.22, max( 2.5, 2.5 ) ]
= 2.5000 mm.

= max( ta, tb )
= max( 0.2005, 2.5 )
= 2.5000 mm.
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Note:
Weld Size Calculations, Description: HH(HAND HOLE)


Weld Load [W]:

= max( 0, (2.2504 - 0.0 + 2 * 7.112 * 1.0 *
(1.0 * 4.5 - 1.4608 ) )86)
= 2340.77 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.1382 + 0.5673 + 0.36 - 0.0 * 1.0 ) * 86
= 929.68 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.1382 + 0.0 + 0.09 + ( 0.6401 ) ) * 86
= 757.64 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.1382 + 0.0 + 0.36 + 0.5673 + ( 0.6401 ) ) * 86
= 1488.17 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 168.275 * 5.0 * 0.49 * 86
= 5651. Kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 225.0 * 6.0 * 0.49 * 86
= 9066. Kgf

= (3.1416 * 80.5815) * ( 7.112 - 0.0 ) * 0.7 * 113
= 14541. Kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
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= (3.1416/2 ) * 168.275 * 6.0 * 0.74 * 113

= 13541. Kgf

= ( 3.1416/2.0 ) * 168.275 * ( 4.5 - 0.0 ) * 0.74 * 113
= 10156. Kgf
PATH11 = ( SPEW + SNW ) = ( 9066 + 14541 ) = 23607 Kgf

= ( 5651 + 13541 + 10156 + 0 ) = 29347 Kgf
= ( 9066 + 10156 + 0 ) = 19222 Kgf




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Nozzle Calcs.: N2 Nozl: 6 8:47am Oct 9,2024
Input, Nozzle Desc: N2 From: 50






Nominal Thickness tn 40

Flange Type Slip on





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Reinforcement CALCULATION, Description: N2


= (P*D*K)/(2*Sv*E-0.2*P) Appendix 1-4(c)
= (2.94*850.0*1.0)/( 2*85.57*1.0-0.2*2.94)
= 1.4608 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (2.94*51.13)/(113*1.0-0.6*2.94)
= 0.1331 mm.


= min( 1, Sn/Sv )
= min( 1, 113.1/85.6 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 113.1/85.6 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 85.6/85.6 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

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The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

Based on given Pad Thickness: 114.3000 24.0000 mm.
Based on given Pad Diameter: 150.0000 0.0000 mm.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (102.2604*1.4608*1.0+2*6.0198*1.4608*1.0*(1-1.0))
= 1.494 cm^2

= ( 2 * ho ) * ( tn - trn ) * fr2
= ( 2 * 1.0 ) * ( 6.02 - 0.13 ) * 1.0
= 0.118 cm^2

= (0.0 ) * 1.0 + (0.0 ) * 1.0 + 508.0² * 1.0
= 4.000 cm^2

= ( 150.0 - 114.3 ) * 1.0 * 1.0
= 0.357 cm^2


= min[ 5.258, max( 2.5, 2.5 ) ]
= 2.5000 mm.

= max( ta, tb )
= max( 0.1331, 2.5 )
= 2.5000 mm.
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Note:
Weld Size Calculations, Description: N2


Weld Load [W]:

= max( 0, (1.4938 - 0.0 + 2 * 6.0198 * 1.0 *
(1.0 * 4.5 - 1.4608 ) )86)
= 1622.70 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.1177 + 0.357 + 4.0 - 0.0 * 1.0 ) * 86
= 3904.40 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.1177 + 0.0 + 0.29 + ( 0.5418 ) ) * 86
= 828.49 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.1177 + 0.0 + 4.0 + 0.357 + ( 0.5418 ) ) * 86
= 4377.12 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 114.3 * 15.0 * 0.49 * 86
= 11514. Kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 150.0 * 20.0 * 0.49 * 86
= 20148. Kgf

= (3.1416 * 54.1401) * ( 6.0198 - 0.0 ) * 0.7 * 113
= 8269. Kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 114.3 * 24.0 * 0.74 * 113
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= 36790. Kgf

= ( 3.1416/2.0 ) * 114.3 * ( 4.5 - 0.0 ) * 0.74 * 113
= 6898. Kgf
PATH11 = ( SPEW + SNW ) = ( 20148 + 8269 ) = 28417 Kgf

= ( 11514 + 36790 + 6898 + 0 ) = 55203 Kgf
= ( 20148 + 6898 + 0 ) = 27046 Kgf




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Nozzle Schedule: Step: 27 8:47am Oct 9,2024
Nozzle Schedule:
Nominal or Schd Flg Nozzle Wall Reinforcing Pad Cut Flg

Actual or FVC Type O/Dia Thk Diameter Thk Length Class
Description Size Type mm mm. mm. mm. mm.
N2 100 mm 40 SlipOn 114.3 6.0 150.00 24.00 7 150

HH(HAND HOLE) 150 mm 40 SlipOn 168.3 7.1 225.00 6.00 10 150
N9(PAD FLANGE) 200 mm 40S SlipOn 219.1 8.2 250.00 35.00 13 150
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm.):
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Description Material Weld Weld Weld Weld Weld
N2 SA-312 TP316L 4.500 15.000 20.000 24.000 ...

HH(HAND HOL SA-312 TP316L 4.500 5.000 6.000 6.000 ...
N9(PAD FLAN SA-312 TP316L 4.500 10.000 20.000 35.000 ...
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elev/Distance Layout Proj Proj Installed in

Description From Datum Angle Outside Inside Component
mm. deg mm. mm.
N2 ... 180.0 1.00 0.00 DISH

HH(HAND HOLE) ... 0.0 1.00 0.00 DISH
N9(PAD FLANGE) ... 0.0 1.00 0.00 DISH
Weld Sizes for Slip On/Socket Weld Nozzle Flanges per UW-21:
Nozzle to Flange Fillet Weld Leg dimension [xmin]:

= min( 1.4 * tn, Hub Thickness )
The Nozzle Wall thicknesses shown below are in the corroded condition. Hubs
are considered to be straight.
Nominal or Actual Schd Flg Noz. Wall Hub Throat xmin

Description Size or FVC Type O/Dia Thk Thk Thk Thk
Type mm mm. mm. mm. mm.
N2 100 mm 40 SlipOn 114.3 6.0 9.4 5.9 8.4

HH(HAND HOLE) 150 mm 40 SlipOn 168.3 7.1 10.3 7.0 10.0
N9(PAD FLANGE) 200 mm 40S SlipOn 219.1 8.2 11.9 8.0 11.5

®
R-02
REACTOR -1 SSD-2
PV Elite 2019
MDMT Summary: Step: 29 8:47am Oct 9,2024
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes °C °C °C mm.
SHELL FLANGE [11] -196

DISH FLANGE [11] -196
BOTTOM CONE [16] -196
SHELL 1 [16] -196
DISH [16] -196
N9(PAD FLANGE[15] -196
HH(HAND HOLE)[15] -196
N2 [15] -196
Bolting [21] -48
Warmest MDMT: -48
Required Minimum Design Metal Temperature -5.0 °C

Warmest Computed Minimum Design Metal Temperature -48.0 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Bolting Material
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

®
R-02 PV Elite 2019
REACTOR -1 SSD-2
Vessel Design Summary: Step: 30 8:47am Oct 9,2024
Diameter Spec : 850.000 mm. ID

Vessel Design Length, Tangent to Tangent 1357.27 mm.
Distance of Bottom Tangent above Grade 0.00 mm.

Specified Datum Line Distance 50.00 mm.
Internal Design Temperature 165 °C

Internal Design Pressure 2.940 bars
External Design Temperature 35 °C
Maximum Allowable Working Pressure 1.395 bars

Hydrostatic Test Pressure 3.889 bars
Required Minimum Design Metal Temperature -5.0 °C

Warmest Computed Minimum Design Metal Temperature -48.0 °C
Wind Design Code IS-875

Earthquake Design Code IS-1893 SCM
Materials of Construction:
Component Normal Impact

Type Material Class Thickness UNS # ized Tested
Shell SA-240 316L ... ... S31603 No No

Head SA-240 316L ... ... S31603 No No
Cone SA-240 316L ... ... S31603 No No
Flange SA-240 316L ... ... S31603 No No
Nozzle SA-312 TP316L ... ... S31603 No No
Re-Pad SA-240 316L ... ... S31603 No No
Nozzle Flg SA-182 F316 ... > 5 S31600 No No
Sup. Lugs SA/IS 2062 E250A t <= 3/4 No No
Flg Bolting SA-193 B7 ... <= 2 1/2 G41400 No No
Lug Bolting SA-193 B7 ... <= 2 1/2 G41400 No No
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (bars & mm.):
Design Str. In
Element Description Pressure Ext. Element Corrosion Flg. Creep
or Type + Stat. head Press. M.A.W.P Allowance Gov. Range
BOTTOM CONE 2.940 0.00 4.918 0.0000 N/A ?

SHELL 1 2.940 0.00 9.996 0.0000 N/A ?
SHELL FLANGE 2.940 0.00 5.192 0.0000 N/A ?
DISH FLANGE 2.940 0.00 5.192 0.0000 N/A ?
DISH 2.940 0.00 9.050 0.0000 No ?
Element Types and Properties:
Element "To" Elev Element Nominal Finished Reqd Thk Reqd Thk Long Circ
Length Thickness Thickness Internal External Eff Eff
Type mm. mm. mm. mm. mm. mm.
Conical 228.0 278.0 5.0 4.5 2.7 ... 1.00 1.00

Cylinder 1128.0 900.0 5.0 5.0 1.5 ... 1.00 1.00
®
R-02
REACTOR -1 SSD-2
PV Elite 2019
Vessel Design Summary: Step: 30 8:47am Oct 9,2024
Body Flg 1187.9 59.9 58.0 58.0 42.5 7.3 1.00 1.00
Body Flg 1257.3 59.9 58.0 58.0 42.5 7.3 1.00 1.00
Ellipse 1307.3 50.0 5.0 4.5 1.5 1.5 1.00 1.00
Loads for Foundation/Support Design:
Total Wind Shear on Support 7. Kgf

Total Earthquake Shear on Support 20. Kgf
Wind Moment on Support 0. Kg-m.
Earthquake Moment on Support 9. Kg-m.
Note: The Wind and Seismic loads were not load factored in this analysis.
Note:
Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated - Bare W/O Removable Internals 1344.9 kg.
Shop Test - Fabricated + Water ( Full ) 2112.8 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 1344.9 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 1344.9 kg.
Empty - Fab. + Intls. + Details + Wghts. 1344.9 kg.
Operating - Empty + Operating Liquid (No CA) 1344.9 kg.
Field Test - Empty Weight + Water (Full) 2112.8 kg.

®
R-02
REACTOR -1 SSD-2
PV Elite 2019
Problems/Failures Summary: Step: 31 8:47am Oct 9,2024
Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.
Please review all reports carefully!

Project
Title CALCULATION REPORT OF AGITATOR DESIGN

Rev 00
IFA
Purpose
AGITATOR DESIGN
Input Data
Vessel M.O.C SA 240 GR. 316 L
LIQUIED DENSITY (kg/m3) 1500
VISCOCITY (Cp) 2000
REQUIRED ROTATION (RPM) 130
POWER NUMBER (Np) 0.007 (AS PER GRAPH)

HP CALCULATION
1 Reynolds number for agitated liquids Nre = ( Da² x N x p / µ ) 260
Nre is in between 10 & 10000. Hence fluid is Transition Flow.
2 Impeller Tip speed ts

Peripherial Speed of an impeller = π x Da x N 2.722714 m/s
3 Power Required for Baffled Tank P = Np x p x N^3 x Da^5 1.09361778 watt

0.00109362 kw
0.00146657 HP
4 Power Loss
a) Losses in mechanical seal (assumed) = 0.5 HP
b) Drive Losses
i) Gear box is used = 0.836 HP
ii) Gear box is not used = 0.209 HP
Approximately power loss in the agitation = 1.336 HP

Total Power required for agitation = 1.337467 HP
Hence this power is rounded to the standard electric motor rating i.e 1.5 HP
SHAFT DIA. CALCULATION
YIELD STRESS (Fy) 17.33 kg/mm²

HP 1.5
OUTSPEED RPM 130
FREE LENGTH 1.491 m
SWEEP DIAMETER 0.4 m
SERVICE FACTOR 1.5
CONTINUOUS TORQUE, Tc
Tc = 716.00 2 = 8.261538 kg.m
130
DESIGN TORQUE, Tm
Tm = 8.261538462 x 1.5 = 12.39231 kg.m
MAXIMUM FORCE AT POINT OF JAMMING, Fm

Fm = 12.39 = 82.61538 kgs
0.75 0.2
MAXIMUM BENDING MOMENT, Mm

Mm = 82.61538462 x 1.491 = 123.1795 kg.m
EQUIVALENT BENDING MOMENT, Mem

Mem = 15173.1987 + 0.75 157.56929 15291.38 123.658302 kg.m
ds = 3 32 x 123.6583 x 1000 3957065.665

3.142 x 17.33 54.45086
ds = 41.73074819 mm
ds = 50 mm

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Project GIDC ESTATE , SAYKA , DAHEJ , DIST-BHARUCH

Title DESIGN CALCULATION OF REACOR – SSD-02

Design calculation of Reactor

Issued Checked Approve

Title DESIGN CALCULATION OF REACOR – SSD-02

1 PV ELITE REPORT : ...............................................................................................................................3

Project Data Page:

PV Elite 2019: printed: 10/09/24 08:47:27 model: REACTOR R-SSD-02

900 mm. x 850 mm. id

278 mm. x 45 mm. id

PV Elite 2019: printed: 10/09/24 08:47:08 model: REACTOR R-SSD-02

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2017

Analysis Performed by : SPLM Licensed User

Job File : F:\R D INDUSTRIAL DESIGN\RELIABLE INC\REACTOR\SS

Date of Analysis : Oct 9,2024 8:47am

PV Elite 2019, January 2019

Customer : ANANDIA ENGINEERING by:RAVI DARJI

Design Internal Pressure : Temp. :

Head Matl.: Corr. All.: JE :

Post Weld Heat Treat:

Wind Specification : V : Exp.: Imp :

Seismic : Zone : Cat.:

Basic Flange Class: Rating : Ambient:

MAWP ( Corroded ) : limited by :

Stiffening Rings Required :

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

Note: Lug supports should be modeled on an element of their own

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 2.94 bars

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code IS-875 2003

Seismic Design Code IS-1893-SCM

Design Pressure + Static Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 20

Element From Node 20

Element From Node 30

Element From Node 40

Distance "FROM" to "TO" 59.875 mm.

Element From Node 50

Element From Node 50

Element From Node 50

Weight of Nozzle ( Used if > 0 ) 60.359 Kgf

Element From Node 50

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

BOTTOM CONE ... 278 ... 278

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

Flange Input Data Values Description: FLANGE :

Description of Flange Geometry (Type) Integral Weld Neck

Flange Material SA-240 316L

Bolt Material SA-193 B7

= (SEt)/(R+0.6*t) per UG-27 (c)(1)

= (SEt)/(R+0.6*t) per UG-27 (c)(1)