Ducted Water Cooled R410A Product Review

Packaged Air Conditioners HWP-K Series

Nominal Cooling Capacity

3.5 – 44.5 kW

FEBRUARY 2012
HWP-K SERIES – DUCTED WATER COOLED PACKAGED AIR CONDITIONERS
GENERAL high efficiency inner grooved copper central water supply. Lockout protection
The temperzone HWP-K Series tubes. will also reset when the thermostat
represents a range of ducted, water switches, or is switched to the dead zone.
cooled, packaged air conditioners Water Coil
Copper tube in tube type with Each compressor has internal overload
designed to provide year round comfort
refrigerant flow in the annular space protection.
to room occupiers.
and water counter flow in the inside The HWP reverse cycle version has a
The HWP-K units are ideal for multi- tube. Tested to a maximum water low refrigerant temperature limit switch
unit installations such as high-rise pressure of 2760 kPa (400 psi). and a reverse cycle valve.
office or hotel buildings, where the
flexibility of individual zone control is Fans Any faults detected are displayed
required. Forward curved double inlet fans in on the optional SAT-2 Wall plaque.
involute scrolls and fitted directly to A non-specific fault output signal is
Compact and reliable, these units can also included on SAT-2 Controllers
be installed above ceilings, or in other a resiliently mounted motor. Speed
tappings allow airflow selection to for remote fault indication to building
concealed spaces, saving valuable management systems.
floor space and providing conditioned match external duct pressure.
air direct to necessary locations. Construction HWP models supplied with electric heat
HWP-K Series units are designed to be Galvanised steel construction, closed include both auto (90°C) and manual
used with simple duct layouts. To take cell foam lined compressor and fan (120°C) high temp. safety thermostats.
maximum advantage of this feature, compartments, with an insulated and
units should be located as close to the powder coated drain tray for complete Electric Heating
space to be air conditioned as acoustic moisture protection. The drain tray (Factory Fitted Option)
criteria allows. Multiple small units, is easily removed for inspection and Electric element/s have spirally wound
utilizing minimal duct lengths, prove cleaning. stainless steel fins to give increased
more economical than a single large area and low surface temperature.
central ducted unit. Air Filter They are totally enclosed within the unit
An optional filter integrated return and are supplied with safety cutouts
Designed also to suit different climates, air spigot is available on all models required to meet AS/NZS 3350.2.40
the HWP-K units are available in four up to HWP 225. HWP 290–445 are 1997. An optional fan run-on timer for
versions: supplied with r/a spigot as standard; rapid heat dissipation is available.
1. Cooling Only with protection board filter optional. The filter is a washable
2. Cooling Only with SAT-2 thermostat polypropylene net media. Care should
3. Reverse Cycle with protection board Handing
be taken, when locating each unit, that The standard unit is right handed,
4. Reverse Cycle with SAT-2 thermostat. enough space is provided to enable the i.e. when facing the discharge side of
Electric Heat is optional on Cooling one-piece filter to be withdrawn to its the unit, the water connections are on
Only versions. full length from either side of the unit. the right hand side of the unit.
In office buildings, an HWP unit system
Compressor
can provide the ideal off-peak system ACCESSORIES
These units use hermetically
for occupied areas when the main
sealed high efficiency compressors. Flexible Hoses
system is not running, e.g. night time,
Models HWP 35 – 117 have rotary HWP 35–225 are supplied with two
weekends, holidays.
compressors, HWP 139 – 445 have 600 mm long high pressure hoses for
HWP unit systems can be designed to scroll compressors. water connections; these are optional
provide owner occupiers with individual on HWP 290–445. The hoses have
control, thus avoiding large central Insulation
female pipe threaded nut fittings at
plant room areas, e.g. in apartment HWP units are well insulated to
both ends. Maximum water pressure
buildings. minimise condensation and attenuate
for each hose is 1720 kPa (250 psi).
noise.
Multiple HWP units are typically
Spring Mounting Kit
part of an overall hydronic system Unit Protection The HWP Series Spring Mounting
that incorporates some form of heat Units are fitted with a high pressure System, supplied with each unit, has
rejection equipment – usually a cooling lockout protection. These protect the been designed to minimise the transfer
tower or dry air cooler (radiator). unit in the event of either water flow of vibration from the HWP unit into the
Complementing the HWP Series is the failure in cooling mode or fan failure in building structure. Recommended for
temperzone ACW Series radiators heating mode. Sensors protect against use in all installations.
– a range of closed circuit water low air coil temperature and loss of
coolers which serve as the central refrigerant. Units include an anti-rapid Condensate Lift-Pump
plant for rejecting heat collected by cycle timer for compressor on/off The HWP Series Condensate Lift-
the HWP units. Refer to your nearest protection. Pump has been designed to remove
temperzone representative for further HWP reverse cycle units also have a condensate from the unit in tight
information on the ACW Series. low refrigerant temp. safety thermostat installations where a well sloped drain
to protect against icing up of the water line (minimum 1 in 50 gradient) is not
FEATURES within the unit's condenser on heating immediately feasible.
Refrigerant mode and a pump flow verification
PERFORMANCE DATA
Each unit is factory charged with relay to protect individual units from a
Refer to the following table for an
refrigerant R410A, which is deemed to loss of water flow.
overview of the HWP product range
have zero ozone depletion potential Convenient lockout contactor resetting specifications. A detailed Data
is simply achieved by turning the Sheet for each unit is available on
Air Coil power to the unit off and then on again,
Die formed plate type epoxy coated request from your local temperzone
avoiding the need to gain access representative.
aluminium fins mechanically bonded to to each unit if the cause is failure of
 WATER SOURCED PACKAGED SYSTEMS
Specifications Overview

Power Supply *1 Single Phase (220–240 V, 50 Hz) Three Phase (400–415 V, 50 Hz)

Model HWP 35 HWP 47 HWP 58 HWP 77 HWP 96 HWP 117 HWP 139 HWP 170 HWP 190 HWP 225 HWP 290 HWP 370 HWP 445

Cooling Capacity *2 kW 3.5 4.7 5.9 7.7 9.9 11.8 13.9 17.2 18.9 23.1 28.7 36.6 44.5

Electrical Input (cooling) kW 0.97 1.29 1.62 2.11 2.73 3.08 3.55 4.50 4.95 5.87 7.6 9.35 12.4

Efficiency (cooling) E.E.R. (cooling) 3.53 3.50 3.52 3.55 3.50 3.69 3.78 3.66 3.69 3.83 3.62 3.71 3.41

Heating Capacity * 3
kW 3.11 4.78 5.50 6.72 8.60 11.2 13.3 16.3 18.5 21 28.6 34.9 42.2

l/s 175 225 300 420 555 600 760 1 015 1 060 1 180 1 500 1 900 2 300
Supply Air Flow (nominal)
cfm 373 472 635 890 1 176 1 271 1 610 2 152 2 246 2 500 3 178 4 026 4 874

Sound Pressure Level * 4

dB(A) 33 43 43 46 49 48 51 58 50 58 62 63 64

Running Amps (Total) at rating conditions A/Ph. 4.4 5.6 7.5 9.0 12.3 7.0 / 4.9 / 5.5 7.7 / 5.8 / 5.6 9.7 / 8 / 8 11.1 / 8.3 / 8.3 13.3 / 10.5 / 10.3 12 / 17 / 17 14 / 19 / 19 24 / 24 / 24

Recom’d External Fuse Size (HWP✳R) A 15 15 25 25 25 20 25 25 32 32 40 40 50

l/s 0.17 0.27 0.35 0.45 0.60 0.65 0.74 1.0 1.15 1.1 1.5 2.0 2.25
Minimum Water Flow (nominal)
US g/m 2.69 4.28 5.55 7.13 9.57 10.30 11.73 15.85 18.23 17.44 23.78 31.70 35.66

kPa 34.5 38.0 55.0 55.2 48.0 62 27.6 41.2 44.9 34.54 46.2 48.3 34.5
Water Coil Pressure Drop *5
psi 5.0 5.5 8.0 8.0 7.0 9 4 6 6.5 5 6.7 7.0 5.0

Electric Heat Option kW 2 2 3 4 4 9 9 9 12 12 18 18 24

Width mm 845 845 1 110 1 155 1 155 1 160 1 300 1 505 1 670 1 820 1 935 2 050 2 280

Dimensions Height mm 355 355 355 416 416 440 506 506 526 526 655 655 673

Depth mm 685 685 685 670 670 670 700 700 700 700 875 875 875

Water Connections (BSP male) (x2) mm 13 ( /2“)

1
13 ( /2“)
1
13 ( /2“)
1
19 ( /4“)
3
19 ( /4“)
3
19 ( /4“)
3
25 (1”) 25 (1”) 25 (1”) 25 (1”) 32 (1 /4”)
1
32 (1 /4”)
1
32 (1 1/4”)

Weight (excluding water) kg 57 58 75 92 102 109 141 160 172 186 270 290 385

Shipping Weight kg 63 63 85 97 109 116 155 177 194 198 330 351 425

Standard Features * 6
H, S, W H, S, W H, S, W H, S H, S H, S H, S H, S H, S H, S S, V S, V S, V
Optional *
6
G, E, J, F G, E, J, F G, E, J, F G, E, J, F G, E, J, F G, E, J, F G, E, J, F G, E, J, F G, E, J, F G, E, J, F H, G, E, J, F H, G, E, J, F H, G, E, J, F

Notes:
*1 Voltage fluctuation limits: Single Phase models 200–252 V a.c.; Three Phase models 342–436 V a.c.
*2 Nominal Cooling Capacity at AS/NZS 3823.1.3 conditions:
Entering Water Temperature 30°C;
Entering Air Temperature 27°C D.B., 19°C W.B.
*3 Heating Capacity (HWP✳R version only) at AS/NZS 3823.1.3 conditions:
Entering Water Temperature 21°C;
Entering Air Temperature 21°C D.B.
*4 SPL measured to JIS 8616 (1 m from source in an anechoic chamber) at nominal supply air flow, with 1 m insulated duct.
*5 Pressure Drops based on following water flows: Nominal / Nominal +15%.
*6 Key to Features & Options:
W – Fan blows air through coil (For all other models fan draws air through coil)
E – Electric heat (factory fitted)
G – Condensate Lift-Pump kit
H – High pressure hoses c/w fitting, 600 mm long
F – Filter box (nb HWP 290–445: spigot is standard, filter optional).
J – Fan run-on timer (factory fitted)
S – Spring mounting kit included
V – 24 volt control circuit
Materials and specifications subject to change without notice due to the manufacturer’s ongoing research and development programme.
Application Considerations
Acoustics Circuit Balancing Water Supply & Return
Shorter duct applications will require It is recommended that a circuit Each HWP unit alone (excluding
greater attention to acoustic criteria balancing valve be fitted to both hoses) will withstand a maximum
(refer below). HWP✳C and HWP✳R versions to water pressure of 2760 kPa (400 psi).
maintain water flow at a constant rate. Poor quality water supply must be
Mounting
The nominal (minimum) water flow pre-filtered. It is essential to maintain
It is recommended that HWP units be
rates are given in the specifications adequate water treatment, particularly
mounted using the spring mounting
table. where open cooling towers are used.
system supplied. This system
minimises transfer of vibration into the Water Regulating Valve Note: The water supply system must
building structure. be fitted with a water flow switch and
(HWP✳C versions only)
Positioning A head pressure controlled water water pump safety interlock. These
When determining installation location regulating valve may be used items prevent HWP units in the same
consideration should be given to each instead of a circuit balancing valve water circuit from going into fail safe
unit to facilitate future servicing and – however a Schraeder tee joint lockout status due to a loss of water
maintenance, e.g. room for removal adaptor (available from temperzone) flow. Failure to install the above items
of filter. is required to accommodate both the would require the resetting of each
valve and the HWP unit's HP switch. HWP unit in the system - either by
Condensate Drain breaking the power supply to each
The condensate drain should have unit or by breaking the thermostat
a slope of at least 1 in 50 and must control circuit.
The manufacturer operates a quality
not be piped to a level above the unit
management system that conforms HWP✳R units require a minimum
drain tray.
to AS/NZS ISO 9001:2008. water supply temperature of 17°C.
Condensate drain traps are
required on the larger models,
i.e. HWP 77–445.
An optional condensate lift-pump
is available to remove condensate
from the unit in tight installations Nomenclature
Nomenclature
where a well sloped drain line is not
immediately feasible.
Air Filters
e.g. HWP 3 5 CK S D
Ideally, air filters should be located in Series Size Type

the ceiling return air grille/s and not

H - Hideaway Divide by 10 C - Cooling only
on the unit, thereby reducing resist- W - Water Sourced to get approx. CE - Cooling only with electric heat
ance and improving access. The total P - Packaged nominal R - Reverse cycle
filter area should be twice the cross Capacity in K - Refrigerant R410A
kilowatts S - Single phase power supply
sectional area of the HWP return air
T - Three phase power supply
spigot. D - Integrated Thermostat
N - Protection board

Recommendations for Noise Isolation

- particularly for high static (HWP 96–445) installations: FLEXIBLE
CONNECTION FLEXIBLE CONNECTION
1. Avoid installing units, with non-ducted return air, directly
above spaces where noise is critical. RETURN
AIR DUCT
2. Use flexible connections between unit and rigid ducting. SUPPLY UNIT
(PLAN VIEW)
3. Use generously sized acoustically lined ducts. AIR DUCT
4. If generous duct size is not possible, use turning vanes on
bends to reduce air turbulence (regenerated noise). TURNING
VANES
5. Use 90° bends in ducting to significantly assist in noise
MINIMUM OF 1 m
reduction. 25 mm INSULATED DUCT

FLEXIBLE CONNECTION

LINE SUPPLY DUCT WITH SPRING DO NOT ATTACH CEILING WIRES

ACCOUSTIC INSULATION MOUNTING TO OR THROUGH DUCT
FOR NOISE CONTROL SYSTEM
ALTERNATIVE
RETURN AIR BOOT
FOR SAME EFFECT
INSTALL INSULATED
NOISE ISOLATION
BOOT & FILTER WHERE
SOUND IS CRITICAL
SUPPLY AIR DUCT UNIT
DOUBLE LAYER OF
PLASTER BOARD

SUSPENDED CEILING
SUPPLY AIR RETURN AIR GRILLE LOCATED ALTERNATIVE FILTER LOCATION
GRILLE AWAY FROM UNIT TO MINIMISE WITH SWING OPENING GRILLE
NOISE TRANSMISSION FOR EASY SERVICING
 AUCKLAND SYDNEY
temperzone Ltd temperzone australia pty ltd
38 Tidal Road, 14 Carnagie Place,
Mangere South, Auckland 2022. Blacktown, NSW 2148
Private Bag 93303, Otahuhu, PO Box 8064,
Auckland 1640, New Zealand. Seven Hills West, NSW 2147
Phone 0-9-279 5250 Australia.
Fax 0-9-275 5637 Phone (02) 8822 - 5700
Email sales@temperzone.co.nz Fax (02) 8822 - 5711
Email sales@temperzone.com.au
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Fax (08) 8340 - 2118

PERTH
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02/12 Pamphlet No. 3764 © temperzone limited 2012 Soar