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STRICTLY CONFIDENTIAL

Product Brochure

HWAR – LHH
Single Effect
Hot Water Driven
Absorption Chiller
105 ~ 4571 kW (30 ~ 1300 usRT)

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HWAR-LHH, Hot water driven Absorption absorption chiller eliminates demand charges and high
cost electrical usage.and high cost electrical usage.
Chillers, Provides Heat Recovery water
chilling to CHP System and Heat Application versatility Designed to suit a variety of
applications - From comfort cooling to providing chilled
Recovery Facilities. water for process applications, the HWAR-LHH
absorption chiller offers versatility for almost any job
● No CFC’s ; environmentally safe where hot water is available as the heat source, the
● Quiet, vibration-free operation HWAR-LHH is sure to be the right choice for either new
● High reliability due to few moving parts construction or retrofit applications.

Table of contents Excellent part load performance - HWAR-LHH standard


concentration control system allows stable, part load
Page
operation at cooling water temperatures as low as 17℃
Model Number Nomenclature........................2 without the need for a cooling water bypass. For
maximum efficiency, a variable frequency drive pump
Features/Benefits.......................................2~4
(option) automatically maintains optimum solution flow
Single-effect Absorption Cycle.......................6 between generator and absorber at all operating
condition. This will result in improved part-load efficiency.
Specification Data......................................7~9 The HWAR-LHH has a continuous operating range from
Dimensions & Foundation........................10~11 100% to 10% of rated machine capacity.

Product Specification..............................12~15 Location and installation savings


Controls........................................................16
Ease of installation - HWAR-LHH Absorption chillers are
Communication............................................17 completely fabricated, assembled and wired in the
Start-up & Stop Sequence............................24 factory as single-piece units.

Control Panel & Electrical Data...............20~21 Single-point box electrical connection - Installation
Hot Water Control Valve & Insulation….22~23 costs are further reduced by eliminating field wiring
between machine components. On units shipped as a
Typical Piping & Wiring.................................24 single assembly, all unit-mounted electrical items are
factory-wired to the chiller microprocessor control panel.
Only a single-point electrical connection to the chiller
Model Number Nomenclature from the building’s electrical service is required. Voltage
Coo transformers, mounted in the chiller control panel,
HWAR-L 180 HH
provide secondary, single-phase powers for the HWAR-
Super High Efficiency
LHH control.
Cooling Capacity
Low noise and vibration allows location flexibility -
Hot water driven Single-effect Absorption chiller Low sound and vibration levels are characteristic of
Features/Benefits absorption chillers, primarily due to the fact the only
rotating parts are the refrigerant and solution pumps.
HWAR–LHH Hot water driven Absorption The overall sound level of HWAR-LHH is typically 75dbA.
This allows the machines to be installed near occupies
Chiller provides economical Water chilling spaces or in areas with strict sound requirements. Low
for CHP (Cooling, Heating and Power) vibration levels also make it possible to install the chiller
System. on upper floors without special consideration for
vibration dampening systems.
Heat recovery cooling and Excellent part
load performance

Exhaust-energy water chilling - HWAR-LHH Hot water


driven absorption chiller produces cooling from Exhaust
or Solar energy. Also, the use of hot water driven

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Low maintenance against unauthorized access.

Standard features allow simple maintenance Superior corrosion protection – Absorption chillers
procedures - Every HWAR-LHH machine has must be protected from the possibility of internal
numerous standard design features that provide for corrosion that is always present when lithium bromide
convenient and simple maintenance. Hinged water box solution is in contact with internal machine surfaces. The
cover on the absorber, and condenser facilitate tube and HWAR-LHH absorption chiller incorporates a highly
water box inspection. All moving parts are easily effective corrosion inhibitor to provide an extra margin of
accessible for inspection or replacement, as required. protection against internal corrosion. Other inhibitors
may require the use of exotic tube materials in certain
Leak-proof hermetic pumps cut maintenance costs heat exchangers since they are less effective and
- HWAR-LHH solution and refrigerant pumps/ motors require frequent maintenance and analysis. The
are leak-proof, completely self-contained, and superior corrosion protection of HWAR-LHH’s inhibitor
hermetically sealed. The hermetic design eliminates allows for the use of standard copper tubes throughout
the need for a separate, complicated, and possibly leak- the machine. This results in long machine life and
prone seal water system while providing leak tightness dependable operation.
and longer machine life. Specially designed bearings
absorb both radial and axial thrusts to ensure correct fit Gravitational dropping refrigerant and solution
at all times. There is no possibility of external distribution system (Evaporator, Absorber,
contamination since the fluid being pumped lubricates Generator) – The refrigerant and solution distribution
and cools the pump and motor assemblies. In addition, system in evaporator, absorber and generator is
both the rotor and the stator are separated by a stainless performed based on gravity and siphon phenomenon.
steel liner that protects the windings from the fluid being This gravitational dropping distribution system adopts
pumped. As an additional safety feature, thermal over- stainless steel tray and allows uniform solution spray
load switches are embedded in the stator to protect and continuous heat transfer. Different from nozzle
against high winding temperatures. The pumps are field spray type of distribution system, this system does not
serviceable. Inspection is recommended after 5 years or need external pumps to spray the solutions with nozzles
20,000 hours of operation, whichever comes first. Pump and prevents nozzles from clogging.
isolation valves are included on HWAR-LHH machines
to make field service easy, if required. Rugged machine construction – Every HWAR-LHH
absorption chiller offers numerous standard features
designed to provide reliable, trouble-free operation. The
Reliable operation(Certification : UL, CE, ISO, PED) machine is fabricated to meet stringent manufacturing
and design requirements and is UL-listed to ensure
HWAR-LHH control system features automatic product safety and machine integrity.
microprocessor control center continuously
monitors machine operation, ensuring precise Automatic purge system extends machine life and
control – Each HWAR-LHH absorption chiller includes ensures optimum efficiency and performance – The
a factory mounted and wired microprocessor control purge system of an absorption chiller is critical to
panel that is functionally tested prior to shipment. ensuring efficient operation and long machine life. Even
Continuous monitoring and control of machine operation when machines are vacuum tight or properly inhibited,
are performed automatically. A touch screen type display all absorption chillers generate hydrogen and other non-
on the front of the control panel identifies operational condensable gases in small quantities. Since these
status and fault indication. All control panel components gases are present in sufficient volume to interfere with
and the assembly will meet local codes including UL proper machine operation, they must be removed to
(Underwriters’ Laboratories), and KS where appropriate protect the unit from internal corrosion, lithium bromide
and include a microprocessor CPU (central processing solution crystallization, and/or a reduction in chiller
unit) board, molded case circuit breaker, pump capacity. HWAR-LHH purge system protects the
contactors, ambient compensated 3-phase pump machines from these potential hazards by working
overload protection, control power transformers, and all continuously during machine operation.
other necessary safeties and controls. During operation, non-condensable gas tends to
As part of the start-up sequence, the chiller accumulate in the absorber section, which operates at
microprocessor control panel initiates a self-diagnostic the lowest internal pressure. A slip-stream of lithium
system check to verify that all sensors are in range. bromide solution from the solution pump discharge flows
Other standard features include a remote start/stop through an eductor, creating a suction that draws non-
switch and a key-locked control panel door that protects condensable gas from the absorber. The non-

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condensable gas is then entrained by the solution cannot reenter the machine (even during shutdown).
flowing through the eductor. The eductor discharges These gases must periodically be exhausted (as
the solution and non-condensable gas into a separator required) from the storage tank by a simple procedure
in a purge chamber, where the non-condensable gas are performed while the machine is running. Evacuation can
separated from the solution. The non-condensable gas be performed by a unit-mounted vacuum pump that is
flows to a storage tank, while the solution returns to the connected to the purge evacuation valve.
absorber. The unit-mounted vacuum pump can also be used
As non-condensable gas accumulates in the external during chiller maintenance or service to remove non-
storage tank, they are isolated from the chiller and condensable gas directly from the machine.

HWAR-LHH OUT LINE

<Control Panel Side>


Non-condensable
Gas Storage Tank

Absorbent Plate Heat Control


Pump Exchanger Panel
Purge Pump Purge System

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Generator Cooling Water


Condenser
Outlet Hot Water
Outlet

Hot Water
Inlet
Chilled Water Absorber
Outlet Heat Exchanger
Absorber Heat
Exchanger

Evaporator

Chilled Water
Inlet

Cooling Water
Inlet
Absorber
Absorber

Refrigerant
Pump

<Left Side View> <Right Side View>

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Single-effect Absorption Cycle As this process continuous, the lithium bromide


becomes diluted, reducing its absorption capacity. A
The HWAR-LHH hot water driven absorption chiller solution pump then transfers this weak (diluted) solution
consists of an evaporator, absorber, condenser, to the generator where it is concentrated by hot water.
generator, solution heat exchanger, absorber heat The Refrigerant vapor released in the shell side of the
exchanger, refrigerant/ solution pumps, purge and generator, enters the condenser to be cooled and
controls. Water is used as the refrigerant in vessels returned to a liquid state. The refrigerant water returns
maintained under low absolute pressure (vacuum). to the evaporator to begin a new cycle.
The chiller operates on the principle that under vacuum,
water boils at a low temperature. In this case water boils To remove heat from the machine, relatively cooling
water from a cooling tower or other source is first
at approximately 5.5℃, thereby cooling the chilled water
circulated through the tubes of the absorber to remove
circulating through the evaporator tubes. A refrigerant
the heat of vaporization. The Cooling water is then
pump is used to circulate the refrigerant water over the
circulated through the tubes of the condenser. The
evaporator tubes to improve heat transfer.
strong solution from the generator flows back to the
absorber to begin a new cycle. For efficiency reasons,
To make the cooling process continuous, the refrigerant
the strong solution from the generator is passed through
vapor must be removed as it is produced. For this,
the heat exchanger to preheat the weak solution while
lithium bromide solution (which has a high affinity for
pre-cooling the strong solution.
water) is used to absorb the Refrigerant vapor.

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Specification Data (SI unit)


HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR-
Model unit L30HH L40HH L50HH L60HH L75HH L90HH L110HH L135HH L155HH L180HH
kW 105 141 176 211 264 316 387 475 545 633
Cooling Capacity
usRT 30 40 50 60 75 90 110 135 155 180
Temp. ℃ 13 / 8

Chilled Flow rate m3/h 18.1 24.2 30.2 36.3 45.4 54.4 66.5 81.6 93.7 109
water P. Drop mH2O 4.6 5.2 6.1 6.8 6.7 6.9 4.6 4.9 4.5 4.5
Connection mm 65 80 100 125
Temp. ℃ 31 / 36.5

Cooling Flow rate m3/h 36.6 48.9 61.1 73.3 91.6 110 134 165 189 220
water P. Drop mH2O 4.2 4.2 6.2 6.4 6.2 6.5 8.1 8.8 8.8 8.7
Connection mm 100 125 150
Temp. ℃ 95 / 80
Flow rate ton/h 7.3 9.8 12.2 14.6 18.3 21.9 26.8 32.9 37.8 43.9

Hot Pressure Shell mH2O 2.2 2.8 3.1 4.0 2.0 2.3 4.8 5.4 2.3 2.6
water Drop Control
mH2O 4.0 2.8 4.4 2.4 3.7 2.1 3.2 1.9 2.5 3.4
Valve

Connection mm 50 65 80
Control Valve mm 40 50 65 80
Power source - 3Φ, 400, 50Hz
Abs. Pump kW(A) 1.5 (5.4) 1.8 (6.2)
Ref. Pump kW(A) 0.2 (1.1) 0.3(1.4)
Electric Purge Pump kW(A) 0.4 (1.4)
Control Panel kW(A) 0.2 (0.5)
Total Power kW 2.3 2.7
Total Ampere A 8.4 9.5
Length (L) mm 2,095 2,600 2,658 3,678 3,728
Size Width (W) mm 1,112 1,112 1,250
Height (H) mm 2,091 2,473 2,705
Rigging ton 2.1 2.2 2.6 2.7 3.6 3.7 4.6 4.8 5.5 5.8
Weight
Operation ton 2.3 2.5 2.9 3.1 4.1 4.2 5.2 5.5 6.4 6.8
Clearance, Tube Removal mm 1,900 2,400 3,400

General conditions
1. Available max. working pressure of chilled water/cooling water/hot water : 1.0MPa.
2. Fouling factor 0.000044 m²℃/W for Absorber and Condenser, 0.000018 m²℃/W for Evaporator and Generator.

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Specification Data (SI unit)


HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR-
Model unit L210HH L240HH L270HH L300HH L340HH L375HH L420HH L470HH L525HH
kW 738 844 949 1,055 1,196 1,319 1,477 1,653 1,846
Cooling Capacity
usRT 210 240 270 300 340 375 420 470 525
Temp. ℃ 13 / 8

Chilled Flow rate m3/h 127 145 163 181 206 227 254 284 318
water P. Drop mH2O 9.9 9.7 10.2 10.2 9.2 9.7 4.4 5.9 5.6
Connection mm 125 150 200
Temp. ℃ 31 / 36.5

Cooling Flow rate m3/h 256 293 330 366 415 458 513 574 641
water P. Drop mH2O 7.1 6.8 6.9 7.0 7.1 7.1 6.1 8.2 6.6
Connection mm 200 250 300
Temp. ℃ 95 / 80
Flow rate ton/h 51.2 58.5 65.8 73.1 82.9 91.4 102 115 128

Hot Pressure Shell mH2O 4.1 4.1 3.9 4.1 3.9 4.0 2.7 3.6 3.5
water Drop Control
mH2O 4.6 2.4 3.0 3.7 4.8 2.2 2.8 3.5 4.4
Valve

Connection mm 100 125 150


Control Valve mm 80 100 125
Power source - 3Φ, 400, 50Hz
Abs. Pump kW(A) 1.9 (6.2) 2.4 (7.9) 2.4 (8.0) 2.8 (8.5) 4.5(12.3)
Ref. Pump kW(A) 0.3 (1.4) 0.4 (1.4)
Electric Purge Pump kW(A) 0.4 (1.4)
Control Panel kW(A) 0.2 (0.5)
Total Power kW 2.8 3.3 3.4 3.8 5.5
Total Ampere A 9.5 11.2 11.3. 11.8 15.6
Length (L) mm 4,748 4,854 4,872 5,414 5,912 6,012
Size Width (W) mm 1,250 1,363 1,561 1,583 1,833
Height (H) mm 2,705 2,781 2,947 3,168
Rigging ton 6.8 7.1 8.8 9.2 10.5 10.9 12.3 13.7 17.2
Weight
Operation ton 7.9 8.4 10.4 10.9 12.5 13.1 14.8 16.4 20.8
Clearance, Tube Removal mm 4,600 5,200 5,700

General conditions
1. Available max. working pressure of chilled water/cooling water/hot water : 1.0MPa.
2. Fouling factor 0.000044 m²℃/W for Absorber and Condenser, 0.000018 m²℃/W for Evaporator and Generator.

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Specification Data (SI unit)


HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR-
Model unit L580HH L630HH L750HH L820HH L900HH L975HH L1050HH L1125HH L1300HH

kW 2,039 2,215 2,637 2,883 3,165 3,428 3,692 3,956 4,571


Cooling Capacity
usRT 580 630 750 820 900 975 1050 1125 1300
Temp. ℃ 13 / 8

Chilled Flow rate m3/h 351 381 454 496 544 590 635 680 786
water P. Drop mH2O 7.4 9.2 7.1 9.1 6.9 8.6 5.2 6.4 9.5
Connection mm 200 250 300
Temp. ℃ 31 / 36.5

Cooling Flow rate m3/h 708 769 916 1001 1099 1191 1282 1374 1588
water P. Drop mH2O 8.6 10.8 8.7 11.0 8.3 10.3 7.1 8.7 10.4
Connection mm 300 350 400
Temp. ℃ 95 / 80
Flow rate ton/h 141 154 183 200 219 238 256 274 317

Hot Pressure Shell mH2O 4.5 5.7 1.8 2.3 3.7 4.7 3.6 4.4 2.5
water Drop Control
mH2O 2.4 2.8 4.0 4.7 1.7 2.0 2.3 2.7 3.6
Valve

Connection mm 150 200


Control Valve mm 150 200
Power source - 3Φ, 400, 50Hz
Abs. Pump kW(A) 4.5 (12.3) 4.5 (13.3) 5.0 (15.2) 6.7 (20.0)
Ref. Pump kW(A) 0.4 (1.4) 1.5 (4.0) 1.5(4.3)
Electric Purge Pump kW(A) 0.4 (1.4) 0.75 (2.2)
Control Panel kW(A) 0.2 (0.5)
Total Power kW 5.5 6.6 7.0 7.5 9.2
Total Ampere A 15.6 19.2 20.0 21.9 27.0
Length (L) mm 6,537 7,037 6,639 7,139 6,749 7,249 6,966 7,466 8,466
Size Width (W) mm 1,833 2,272 2,548 2,930
Height (H) mm 3,168 3,474 3,937 4,000
Rigging ton 19.0 20.6 23.9 26.0 28.5 30.8 33.1 35.4 40.0
Weight
Operation ton 22.9 24.9 29.0 31.6 34.6 37.5 40.3 43.2 49.0
Clearance, Tube Removal mm 6,200 6,700 6,200 6,700 6,200 6,700 6,300 6,800 7,800

General conditions
1. Available max. working pressure of chilled water/cooling water/hot water : 1.0MPa.
2. Fouling factor 0.000044 m²℃/W for Absorber and Condenser, 0.000018 m²℃/W for Evaporator and Generator.

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Dimensions

HWAR-LHH Unit : mm

HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR-
L30HH L40HH L50HH L60HH L75HH L90HH L110HH L135HH L155HH L180HH L210HH L240HH L270HH L300HH

A 1,112 1,112 1,250 1,363

B 2,095 2,600 2,658 3,678 3,728 4,748 4,854

C 2,091 2,473 2,705 2,781

D 1,900 2,400 3,400 4,600

HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR- HWAR-
L340HH L375HH L420HH L470HH L525HH L580HH L630HH L750HH L820HH L900HH L975HH L1050HH L1125HH L1300HH

A 1,561 1,583 1,833 2,272 2,548 2,930

B 4,872 5,414 5,912 6,012 6,537 7,037 6,639 7,139 6,749 7,249 6,966 7,466 8,466

C 2,947 3,168 3,474 3,937 4,000

D 4,600 5,200 5,700 6,200 6,700 6,200 6,700 6,200 6,700 6,300 6,800 7,800

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Foundation
unit : mm

Model A B C D
L30HH&L40HH 1,441
L50HH&L60HH 1,941
125 80
L75HH&L90HH 1,941
790
L110HH&l135HH 2,961
L155HH&L180HH 2,936
150
L210HH&L240HH 3,956
L270HH&L300HH 940 3,906
L340HH&L375HH 3,906
200
L420HH 1,110 4,448
L470HH 4,946
L525HH 4,896
L580HH 1,240 250 5,421
105
L630HH 5,921
L750HH 5,371
1,540
L820HH 5,871
L900HH 5,371
1,740
L975HH 300 5,871
L1050HH 5,371
L1125HH 2,290 5,871
L1300HH 6,871

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Product Specification 4) All machine wiring shall undergo an insulation


resistance test. The chiller control center and
HWAR-LHH Hot water driven Absorption all electrical components shall also be
functionally tested to verify continuity and
Chiller proper electrical operation.
Capacity Range: 30 ~ 1300 usRT (105 ~ 4571kW) 5) Final assembly inspection shall consist of
verifying that all valves, controls,
1. SYSTEM DESCRIPTION instrumentation, pumps, purge components,
Electronically controlled, LHH series absorption and all other machine components have been
chiller utilizing hermetic refrigerant and solution properly installed on the machine.
pumps, lithium bromide solution as the absorbent, 6) Each unit shall be checked for overall
and water as the refrigerant. Hot water shall be appearance and dimensional accuracy.
supplied to the generator as the heat source. 7) Final inspection shall be performed on each
unit to check that painting of the unit is as
2. QUALITY ASSURANCE specified, name-plate data is correct, and that
A. Chiller performance shall be rated in accordance all accessories are furnished as required.
with ARI Standard 560 (latest edition).
3. EQUIPMENT
B. Chiller shall be manufactured in accordance with A. General:
ANSI/ASHRAE 15 (latest edition), Safety Code for Absorption chiller shall include evaporator,
Mechanical Refrigeration or KS B 6271 (Korea absorber, condenser, generator, solution heat
Standard), as applicable. exchanger, absorber heat exchanger,
refrigerant/solution pumps, purge system,
C. Chiller shall be designed and constructed to meet piping, wiring, controls and auxiliaries.
applicable requirements and shall bear the UL or Shipment of the machine shall be in one piece.
CE label (if required). Initial charge of lithium bromide can be
included with the chiller for charging at the
D. Each chiller shall undergo a series of standard jobsite.
factory tests to ensure that the unit is leak tight,
that all electrical components operate as intended, B. Heat Exchangers:
and that every aspect of the unit fabrication meets
stringent quality standards in accordance with 1) All heat exchangers shall be of shell and tube
good practice and the manufacturer’s quality construction with shells, tube sheets, tube
assurance requirements. support sheets, and water boxes fabricated of
1) The shell side of each chiller shall be leak carbon steel. All heat exchangers shall
tested by pressurizing to 76 kPa with nitrogen incorporate straight tubes. All tubes for
and then checked by spraying a soap/water generator, absorber, evaporator, condenser
mixture on all welds, tube joints, and/or gasket are expanded into grooved tube sheet.
joints to identify any major leaks. Afterward, a
mass spectrometer test shall be performed by 2) Water boxes.
evacuating the unit to 0.001mmHg absolute, The evaporator, absorber, condenser and
covering the machine with a vinyl tent, and generator water boxes shall be designed for
introducing helium gas under the tent. Any 1034 kPa working pressure. Nozzle-in-head
remaining leaks will allow the helium to be (NIH) type water boxes shall be supplied on
drawn into the shell side of the machine. The the evaporator while the absorber-condenser
acceptable leak rate as measured by the and generator water boxes shall be marine
mass spectrometer test shall not exceed type. All water boxes shall be provided with
0.00001 cc/sec standard air. vent and drain connections. ANSI 150 psig
2) The tube side of the evaporator, absorber, RF flanges shall be furnished on all water box
generator and condenser shall be nozzle connections.
hydrostatically tested at 1.5 times rated
design pressure and held for 30 minutes. * Special coating will be applied inside of the
3) The refrigerant and solution pump/motors water box In case when saluted water is used.
shall undergo standard factory tests to ensure
proper head flow, and motor output 3) Plate heat exchanger.
characteristics. A solution heat exchanger shall be an integral

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part of the machine to increase efficiency by piping for cooling and lubrication shall not be
pre-heating weak solution on the tube side acceptable. Pump/motor assemblies shall be
with strong solution on the shell side. The designed for a minimum of 5 years (or 20,000
plate heat exchanger is made SUS316L to hours) normal operation between inspections.
prevent corrosion. Plate heat exchanger is
built-up by a plate package of corrugated D. Purge System
channel plates surrounded by front and rear An automatic purge system shall be furnished
cover plate packages. The heat plate makes to provide a continuous purging action
channel passing two kinds of fluid. The whenever the chiller is in operation to assure
corrugated shape formed on heat plate long machine life and efficient performance.
makes fluid turbulence and supports plates Non-condensable gas shall be removed from
against pressure difference between two the absorber by a liquid eductor , which shall
fluids. use flow from solution pump to create a suction.
Non-condensable gas shall be stored external
4) Absorber heat exchanger. to the unit and shall be prevented from diffusing
Absorber heat exchanger is newly added in back into the machine when the unit is not
LHH series absorber, so efficiency of LHH operating. Evacuation of the external storage
series is much greater than the previous tank shall be accomplished by the use of a unit-
series. mounted vacuum pump. The vacuum pump
shall be factory mounted on the chiller and
5) Tray and dripper system. wired to the control panel by the chiller
Tray and dripper system for the evaporator, manufacturer.
absorber, and generator shall be of a non-
clogging design, specifically designed for the E. Controls:
intended duty, and shall be fabricated of a 1) General
corrosion-proof material to ensure continuous, The Hot water absorption chiller contains a
high-efficiency operation. microprocessor-based control panel that
Evaporator and absorber of World energy monitors and controls all operations of the
LHH series has double tray and dripper machine. The microprocessor controls
system, chiller capacity is greatly increased system matches the cooling capacity of the
By this system. machine to the cooling load while providing
state of machine protection. The system
6) Material. controls cooling capacity within the set point
Heat exchanger material and minimum wall plus the deadband by sensing the leaving
thickness shall be contingent on the type of chilled water and regulating the hot water
corrosion inhibitor used in the machine. For control valve via a mechanically linked
lithium molybdate systems, the following tube actuator motor.
specifications shall apply to ensure long The control system controls the operation of
machine life and continuous operation: the machine by monitoring all operating
conditions. The microprocessor control
Evaporator…….. copper, Notched floral panel can diagnose a problem and let the
Absorber…….… copper, Floral operator know what the problem is and what
Condenser…..… copper, prime (bare) to check. It promptly positions the hot water
Generator……… copper, Notched floral control valve to maintain leaving chilled
water temperature. It can interface with
* Special tube material like Cupronickel, auxiliary equipment such as pumps and
Titanium can be used as an option, if cooling tower fans. It continually checks all
required. safeties to prevent any unsafe operating
condition.
C. Pump/Motors:
Refrigerant and solution pump/motors shall be 2) Safety Control
self-contained, leakproof, hermetic type, with The Control panel monitors all safety
isolation valves, and internal seal water system control inputs and if required shuts down
to minimize air leakage into the machine. the chiller or stops solution pump to protect
Lubrication and cooling shall be accomplished the chiller from possible damage from any
by the fluid being pumped; auxiliary water of the critical conditions. The controller

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screen displays the messages if the the chiller manufacturer.


controller starts safety controls to stop, the H. Contractor shall supply and install electrical
alarm relay operates and alarm indicator is wiring and devices required to interface the
brink. The alarm is saved in the controller chiller controls with the building control system,
alarm table to correct the problems. if applicable.
3) Remote Start/Stop Control
A remote device, such as a time clock which I. Piping Requirements:
uses a set of contacts, may be used to start 1) Piping and instrumentation for the chilled
and stop the chiller. water, cooling water and hot water shall be
4) Spare Safety Inputs supplied and installed by the contractor /
Normally closed (NC) digital inputs for owner.
additional field-supplied safeties may be 2) Chilled water flow switch shall be factory
wired to the spare protective limits input supplied and factory installed in the
channel in place of the factory-installed evaporator water nozzle. Cooling water flow
jumper. (Wire multiple inputs in series.) The switch shall be field installed or factory
opening of any contact will result in a safety installed if customer requires and supplied by
shutdown and controller display. either the chiller manufacturer or the
5) Tower-Fan Relay contractor/owner.
The tower-fan relay can be controlled when
cooling water inlet temperature is low. The J. Thermal Insulation:
temperature setting point is adjustable in Insulation of cold or hot surfaces shall be field
the range 15 ~ 30℃. supplied and field installed on the machine.
6) Auto Restart After Power Failure Chiller manufacturer shall specify the
If the control power is interrupted during recommended material and surface area to be
operation, the chiller stops immediately insulated.
without the normal shutdown sequence and
dilution. Solution crystallization can occur if K. Sound Level:
the concentration is high (chiller was The overall sound pressure level of the chiller
operating with a relatively large load). The shall not exceed 75 dbA when measured per
machine will start automatically when the ARI Standard 575 (latest edition).
power is back on.
L. Start-up:
F. Machine Safety Devices: 1) Unit manufacturer shall provide a factory-
1) Machine safety and limit devices shall be trained service representative, employed by
included as follows: the chiller manufacturer, to perform and/or
a. Low chilled water temperature supervise chiller pressure test (when
b. Low chilled water flow required), charge chiller with refrigerant
c. Low cooling water flow (optional) (water) and lithium bromide solution, place
d. High Generator temperature unit into operation, and calibrate all controls
e. High motor winding temperature – in accordance with the manufacturer’s written
refrigerant / solution pumps start-up, operating, and maintenance
f. High motor amperage – refrigerant / instructions.
solution pumps 2) After unit start-up has been performed, the
same factory representative shall be
G. Electrical Requirements: available for a period of instruction (not to
1) Power supply to the unit shall be 3-ph, 60Hz exceed 4 hours) to instruct the owner’s
with voltages of 208, 230, 460, 575 / 3-ph, personnel in the proper start-up, operation,
50Hz with 220V, 380V, 400V, 440V as and maintenance procedures.
specified on the equipment schedule. A multi- 3) Manufacturer shall provide the following
tap transformer shall provide 24V single- literature:
phase and 24 DC secondary power for the a. Installation Instructions
control panel b. Start-up, Operating and Maintenance
2) Contractor shall supply and install the Instructions
electrical power line and all auxiliary electrical c. Field Wiring Diagrams
protection devices per local code
requirements and as indicated necessary by

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M. Options and Accessories: 3) Isolation Package:


1) High-Pressure Water boxes: A vibration isolation package consisting of
Water boxes rated for 1724 kPa or 2068 kPa machine soleplates and neoprene isolation
working pressure shall be furnished when pads shall be furnished for field installation
specified on the equipment schedule. when specified on the equipment schedule.
2) Special Tubing: 4) Cooling Water Flow Switch:
Tubing of non-standard materials and/or wall 5) A cooling water flow switch, rated for either
thickness shall be provided when specified 1034 kPa or 2068 kPa shall be field installed
on the equipment schedule. or factory installed if customer requires and
supplied by either the chiller manufacturer or
the contractor/owner.

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Controls

Microprocessor-based Unit Controller is factory mounted,  Solution Pump Motor Overload/High Temperature Alarm
wired and tested to ensure a protection of the Machine  Low Refrigerant Temperature Alarm
and efficient capacity control. The program logic  Low Chilled Water Temperature Alarm
 Low Cooling Water Temperature Alarm
provides proper Start/Stop of the Machine and also
 Low Chilled Water Flow Alarm
enables a communication interface with others.
Overrides
Component Test and Diagnostic Check  Hot Water High Temperature
 Touch Screen Interface for Status Display, Set-point Control,  Generator Solution High Temperature
and System Configuration  High Concentration
 Primary and Secondary Status Messages
 Individual Start/Stop Schedules for Local Mode Temperature Sensor Faults
 Recall of Up to 999 Alarm and Alert Messages with  Leaving Chilled Water Temperature
Diagnostic Help  Cooling Water Temperature Entering Absorber
 Extensive Diagnostic and Service Capabilities  Refrigerant Condensate Temperature from Condenser
 Advanced Crystallization Protection  Refrigerant Evaporating Temperature
 Strong Solution Temperature Leaving Generator
Safety Cutouts  Entering Hot Water Temperature
 Solution Pump Motor Overload/High Temperature
 Refrigerant Pump Motor Overload/High Temperature Capacity Control
 Low Chilled Water Temperature Cutout  Leaving Chilled Water Control
 Low Refrigerant Temperature Cutout  Running Travel Limit (Control Valve Opening Limit)
 Low Cooling Temperature Cutout
 Low Chilled Water Flow Cutout Indications
 Low Cooling Water Flow Cutout (Option)  Chiller Operating Status Message
 Generator High Temperature Cutout  Absorption Cycle State Points
 Hot Water High Temperature Cutout  Dilution Cycle
 Power-On
Protective Limits  Alarm
 Strong Solution Leaving High Temperature Generator Alarm  Safety Shutdown Message
 Hot Water High Temperature Alarm  Run Hours
 Refrigerant Pump Overload/High Temperature Alarm  Control Valve Position

7” color
SIEMENS Controller Touch Screen Display Control Panel

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Communication

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Start-up Sequence

Start No
Request

Yes

Verify All sensors No Sensor Fault/


in range
Pre - start Alerts
In Pre-start safeties

Yes

Start Chilled
Water Pump

Start Water
Verify Timer

No

Verify Chilled No Verify timer Yes


Chilled Water
Water Flow Elapsed Fault

Yes

Start Cooling
Water Pump

Start Water
Verify Timer
Option

No

No Water timer Yes Cooling Water


Verify Cooling
Water Flow Elapsed Fault

Yes

Start Tower
Control
Refr. Pump No
Timer elapsed
Start
Start
Yes
#1 SolutionPump
Solution Pump

Start
Refrigerant Pump
Start202 sec
Start min Start
Refrigerant Pump
Solution Pump #2 Solution
DelayTimer
Delay Timer Pump

Machine Running

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Stop Sequence
Stop
Request

Start 10min
Refrigerant pump
delay timer

Stop
Refrigerant pump

Start 15min
#1 Solution pump
Stop Cooling Delay Timer
Water Pump

Stop Cooling
Tower Fan

Stop
#1 Solution Pump

Start 2min
#2 Solution pump
Delay Timer

Start 3min
Chilled Water pump
Stop Delay Timer
#2 Solution Pump

Stop Chilled
Water pump

Stop

<Operation Graph>

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Control Panel – Outside View (CE)


Unit : mm

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Control Panel - Inside View (CE)

Electric Data
400V - 3P- 50Hz
Pump motor size (kW) RLA (A) LRA (A)
Models
SP1 SP2 RP VP SP1 SP2 RP VP SP1 SP2 RP VP
HWAR-L30HH ~ HWAR-L60HH 1.2 0.3 0.2 0.4 4.0 1.4 1.1 1.4 12.0 4.2 3.3 4.2
HWAR-L75HH ~ HWAR-L135HH 1.2 0.3 0.2 0.4 4.0 1.4 1.1 1.4 12.0 4.2 3.3 4.2
HWAR-L155HH ~ HWAR-L180HH 1.5 0.3 0.3 0.4 4.8 1.4 1.4 1.4 16.8 4.2 4.2 4.2
HWAR-L210HH ~ HWAR-L240HH 1.5 0.4 0.3 0.4 4.8 1.4 1.4 1.4 16.8 2.8 4.2 4.2
HWAR-L270HH ~ HWAR-L300HH 2.0 0.4 0.3 0.4 6.5 1.4 1.4 1.4 26.0 2.8 4.2 4.2
HWAR-L340HH ~ HWAR-L375HH 2.0 0.4 0.4 0.4 6.5 1.5 1.4 1.4 26.0 3.0 4.2 4.2
HWAR-L420HH ~ HWAR-L470HH 2.4 0.4 0.4 0.4 7.0 1.5 1.4 1.4 21.0 3.0 4.2 4.2
HWAR-L525HH ~ HWAR-L630HH 3.0 1.5 0.4 0.4 8.0 4.3 1.4 1.4 24.0 17.2 4.2 4.2
HWAR-L750HH 3.0 1.5 1.5 0.4 9.0 4.3 4.0 1.4 36.0 15.1 16.0 4.2
HWAR-L820HH 3.0 1.5 1.5 0.75 9.0 4.3 4.0 2.2 36.0 15.1 16.0 10.6
HWAR-L900HH ~ HWAR-L975HH 3.0 2.0 1.5 0.75 9.0 6.2 4.0 2.2 36.0 27.9 16.0 10.6
HWAR-L1050HH ~ HWAR-L1300HH 4.5 2.2 1.5 0.75 13.3 6.7 4.3 2.2 79.8 30.2 17.2 10.6

LEGEND : SP1 - Solution Pump1, SP2 – Solution Pump2, RP - Refrigerant Pump, VP - Vacuum Pump
RLA - Rated Load Amps, LRA - Locked Rotor Amps
Notes : RLA = Listed RLA x (listed voltage/actual voltage), LRA = Listed LRA x (listed voltage/actual voltage)

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Hot Water Control Valve

The three-way hot water control valve is


supplied from factory. But, this hot water
control valve is installed in the outlet(or
inlet) line of hot water at jobsite. The valve
has a gray cast iron body with DIN type
flanged end connections. The valve size is
changed 1 to 6 in., depending on the
machine model or the specific job
requirements. The electric actuator of
valve is operated with 24Vac and
controlled with 0 to 10Vdc signal. The
electric power and the control signal are
supplied from the chiller control panel. The
hot water pipes have to be correctly
connected according to the flow direction
marked at the side of valve body, whether
it is used as mixing type or diverting type.

* Use the 3-port valve primarily as a mixing


valve.

Mixing Diverting
VALVE CROSS SECTION from A/B to AB from AB to A/B

Hot Water Control Valve Dimensions ( unit : mm )


DN B D D2 D4 K L1 L2 L3 H1 H2 H P Q R S T
25 16 115 14(x4) 65 85 160 80 80 34 130.5 >534
40 18 150 84 110 200 100 100
39 135.5 >539
50 165 19(x4) 99 125 230 115 115 300 127 105 64 120
20
65 185 118 145 290 145 145
60 156.5 >560
80 22 200 132 160 310 155 155
100 24 220 19(x8) 156 180 350 175 175 93 209.5 >666
125 250 184 210 400 200 200 104 220.5 >677 375 178 137 89 127
26
150 285 23(x8) 211 240 480 240 240 120 236.5 >693

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Thermal Insulation – Surface Area


The cold and hot machine surfaces have to be galvanized steel plate. The motor section of
thermally insulated after the initial operation at jobsite. refrigerant pump is not insulated and the insulations
Thermal insulation drawings will be submitted in on water box sections should be disassembled for the
details. Non-inflammable Polymer sponge usable at repair. The final finish painting is performed after the
120℃ or incombustible Glass wool should be used insulation work. The insulation work and the final
for cold and hot surfaces. When glass wool is used, it finishing paint could be performed as the optional
is wrapped with thin aluminum plate or works after factory testing.

Hot Surface (m²) Cold Surface (m²)


Model
19 mm 10 mm 19 mm 10 mm
HWAR-L30HH 3.7 0.9 3.6 0.4
HWAR-L40HH 3.7 0.9 3.6 0.4
HWAR-L50HH 4.4 0.9 4.2 0.5
HWAR-L60HH 4.4 1.0 4.2 0.5
HWAR-L75HH 4.6 1.1 4.3 0.5
HWAR-L90HH 4.6 1.1 4.3 0.5
HWAR-L110HH 6.2 1.2 5.8 0.5
HWAR-L135HH 6.2 1.3 5.8 0.5
HWAR-L155HH 6.5 1.6 6.6 0.7
HWAR-L180HH 6.5 1.7 6.6 0.9
HWAR-L210HH 8.3 1.8 8.0 0.9
HWAR-L240HH 8.5 1.9 8.2 0.9
HWAR-L270HH 9.8 2.1 8.9 0.9
HWAR-L300HH 9.8 2.1 8.9 0.9
HWAR-L340HH 10.9 2.1 10.6 0.9
HWAR-L375HH 10.9 2.2 10.6 0.9
HWAR-L420HH 12.2 2.6 14.6 1.1
HWAR-L470HH 13.5 2.7 16.2 1.2
HWAR-L525HH 15.0 2.8 17.3 1.2
HWAR-L580HH 20.3 3.4 17.6 2.1
HWAR-L630HH 21.9 3.5 19.3 2.1
HWAR-L750HH 23.7 3.6 21.0 2.1
HWAR-L820HH 24.2 3.8 21.1 2.3
HWAR-L900HH 26.0 3.9 22.9 2.3
HWAR-L975HH 27.6 4.0 27.8 2.3
HWAR-L1050HH 35.8 5.3 12.4 2.6
HWAR-L1125HH 37.5 5.4 13.1 2.6
HWAR-L1300HH 40.6 5.5 14.4 2.6

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Typical Piping & Wiring

1) All external equipment out of dotted line(- - -) in the cooling water line.
shall not be prepared and provided by 8) For the maintenance and the inspection of the
Absorption Machine Manufacturer. Machine, the following equipment shall be
2) For pipe connections and diameters, please installed on each chilled water and cooling
refer to the outline and specification data water inlet/outlet lines as well as stop valve.
sheet • Thermometers and pressure gauges at
3) Driving hot water must be maintained as chilled and cooling water inlet/outlet.
design temperature. • Air relief valves shall be installed on each
4) The stop valves at hot water inlet and outlet chilled and cooling water lines and at the
pipe shall be installed. highest points of each piping.
5) The locations of the chilled water pumps, • Drain valves at the lowest position between
cooling water pumps and expansion tanks shall the stop valves of chilled, cooling water and
be determined in consideration of the the Machine water box and the drain valve
hydrostatic head of pumps and the height of shall be piped to the drain ditch.
building. And the Machine shall not be subject 9) It should be better that a sufficient clearance for
to a pressure larger than the designed access to water box of the absorber,
pressure at any water headers. evaporator, condenser, and generator to
6) For cooling water quality control, it is facilitate inspection and cleaning work.
recommended to install cooling water bleed-off
device on the inlet pipe line of cooling tower
and higher than the water sump level of cooling
tower.

7) About 10 meshes of strainers shall be installed

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< Factory Performance Test >

All contents subject to change without prior notice

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