Adjust Injector 3512B

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3512B Generator Set ZAH00001-UP(SEBP4051 - 23) - Systems & Components Page 1 of 2

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Product: GENERATOR SET


Model: 3512B GENERATOR SET ZAH
Configuration: 3512B Generator Set ZAH00001-UP

Testing and Adjusting


3500B and 3500C Generator Set Engines
Media Number -RENR5058-06 Publication Date -01/02/2013 Date Updated -07/02/2013

i06642707

Crankshaft Position for Fuel Injector Adjustment and Valve


Lash Setting
SMCS - 1202

Note: Do not use the following valve lash setting sequence for serial numbers SLM1-UP, ; TTC1
-UP, ; TTE1-UP, ; TTF1-UP, ; TTG1-UP, ; E3W1-UP, ; E3X1-UP, ; E3Y1-UP, ; F2X1-UP, ;
LLK1-UP, ; NJT1-UP, ; R1T1-UP, ; SCC1-UP, ; R1S1-UP, ; T3P1-UP, ; T3R1-UP, ; T3S1-UP, ;
T3W1-UP, ; T3Y1-UP, ; TKP1-UP, ; LLT1-UP and ; WF51-UP.

Note: The sequence for the injectors in 3508 Engines was last changed in December 2005. The
sequence for the injectors in 3516 Engines was last changed in December 2012. Articles announcing
the changes were published in Engine News and Service Magazine.

Table 1
Counterclockwise Rotation (Standard) from the Flywheel End of the Engine
Cylinders to Check/Adjust
Correct Stroke For No. 1 Piston At
Engine Inlet Valves Exhaust Valves Injectors
Top Center Position(1)
Compression 1-2-6-8 1-2-3-7 2-3-4-7
3508
Exhaust 3-4-5-7 4-5-6-8 1-5-6-8
1-3-6-7-10-
Compression 1-4-5-6-9-12 2-4-5-8-9-11
3512 12
Exhaust 2-4-5-8-9-11 2-3-7-8-10-11 1-3-6-7-10-12
3516 1-2-5-7-8-12- 3-4-5-6-9-10-
Compression 1-2-3-4-5-6-8-9
13-14 15-16
Exhaust

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3512B Generator Set ZAH00001-UP(SEBP4051 - 23) - Systems & Components Page 2 of 2

3-4-6-9-10-11 7-10-11-12-13- 1-2-7-8-11-12-


-15-16 14-15-16 13-14
(1)
Put the No. 1 Piston at the top center (TC) position and identify the correct stroke. Refer to Testing and Adjusting,
"Finding the Top Center Position for the No 1 Piston". Find the top center position for a particular stroke and make the
adjustment for the correct cylinders. Remove the timing bolt . Turn the flywheel by 360 degrees in the direction of
normal engine rotation. Turning the flywheel will put the No. 1 piston at the top center (TC) position on the other
stroke. Install the timing bolt in the flywheel and complete the adjustments for the cylinders that remain.

Table 2
Clockwise Rotation (Reverse) from the Flywheel End of the Engine
Cylinders To Check/Adjust
Correct Stroke For No. 1 Piston At
Engine Inlet Valves Exhaust Valves Injectors
Top Center Position(1)
Compression 1-3-4-8 1-2-7-8 2-6-7-8
3508
Exhaust 2-5-6-7 3-4-5-6 1-3-4-5
Compression 1-3-4-6-7-12 1-4-5-8-9-12 2-5-8-9-10-11
3512
Exhaust 2-5-8-9-10-11 2-3-6-7-10-11 1-3-4-6-7-12
1-2-5-6-7-8-13 1-2-3-4-5-6-9- 3-4-5-9-10-12-
Compression
-14 10 15-16
3516
3-4-9-10-11- 7-8-11-12-13- 1-2-6-7-8-11-
Exhaust
12-15-16 14-15-16 13-14
(1)
Put the No. 1 Piston at the top center (TC) position and identify the correct stroke. Refer to Testing and Adjusting,
"Finding the Top Center Position for the No 1 Piston". Find the top center position for a particular stroke and make the
adjustment for the correct cylinders. Remove the timing bolt . Turn the flywheel by 360 degrees in the direction of
normal engine rotation. Turning the flywheel will put the No. 1 piston at the top center (TC) position on the other
stroke. Install the timing bolt in the flywheel and complete the adjustments for the cylinders that remain.

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