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University of Dhaka

Institute of Leather Engineering and Technology

Assignment
Course code: LE-201
2nd year 1st Semester B.Sc. Engineering in Leather Engineering

Submitted to
Professor Dr. Sobur Ahmed
University of Dhaka

Submitted by
Name : Nojib Easar Prottoy
Department : Leather Engineering
Class Roll : ZH-192-004
Registration No : 2021812428
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❖ Chromium complexes and their structures

From Werner’s theory, there might be seven types of chromic acid structures. Here
these are stated below:
CrCl3.H2O is a co-ordination complex where six water molecules are added as
secondary valency termed as co-ordination number and 3Cl is primary valency
The co-ordination complex acts as an atom. In Normal [Cr (H2O)6] Cl3 complex 3Cl is
attached to chromium by primary valency and H2O is attached by secondary valency.
This complex is violet in color in the solution. But when heated the solution turned
into a green color solution. The 3Cl atoms can be precipitated by AgNO 3 and
simultaneously the chrome complexes lose one of their positive charges.

Violet Color

When heated, we found two types of complexes: β-chromic chloride and γ-chromic
chloride, respectively.

These 3 complexes are cationic in nature. Another 4 types of complexes are formed in
the presence of NaCl

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The last 3 complexes are anionic in nature. These seven types of complexes can
be represented using SO4 instead of Cl also.

❖ Phenomena of Hydrolysis, Olation, Oxolation, Polymerization of


chrome complexes

Normal salts of Chromium like CrCl3 or Cr2(SO4)3 have no tanning power. These salts can
be made of basic salt by hydrolysis. Hydrolysis of these salts are given below:

CrCl3+ H2O Cr (OH)Cl2 + HCl

Cr2(SO4)3 + H2O Cr (OH)SO4 + H2SO4


As both reactions indicated the chrome liquor will be acidic in nature (presence of HCl
and H2SO4), we can add alkali to accelerate the hydrolysis process. The alkali can be
represented in a following way also:

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• Olation: The attachment of a hydroxy (-OH) group with one chromium atom
with a primary valency and another Chromium atom with a secondary valency
(Cr-OH…. Cr) is called olation. In olation, the water group was eliminated and a
bigger molecular weight compound was produced. The mechanism of olation in
33.33% basic chrome chloride is stated below:

Olation combines two or more molecules of basic chrome compounds with one
another producing a bigger molecule. Olation is affected by heating increase in
basicity or concentration etc.

• Oxolation: The formation of an Oxygen bridge between metal ion Chromium


with acid liberation is termed oxolation. Oxolated compounds can be formed by
continuous heating of olated compounds. The reaction is given below:

Again heat

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• Polymerization: The process in which the chrome compounds simply join up
by forming bigger molecules is called polymerization. The increase in the size of
the molecule of basic chrome compound can be done by both olation and
polymerization. The main difference between olation and polymerization is that
there is no elimination of water in the polymerization compound to the olation
process. The reaction is stated below:

Polymerization

❖ Masking, Principle of masking, effects of masking on chrome


tannage.

• Masking: The modification of metal complexes, by replacing aqua ligands with


other less labile ligands – the purpose is to render the complex less susceptible
to additional complexing reactions, including precipitation.

It has been assumed that the function of masking is to aid chrome penetration
at the start of tanning, by reducing the reactivity of the complexes. Although such
masking can in principle be achieved with any ligand capable of creating a
complex, in the case of chrome tanning the commonest practical masking agent
is formate, usually derived from the pickling formulation, but it may be added
after a sulfuric acid pickle or the masking reaction might be conducted prior to
the tanning reaction.

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The principle of using a masking agent in chromium tanning is to control and
optimize the tanning process by regulating the concentration of chromium ions
in the tanning bath. The primary masking agent used in this process is sodium
formate (HCOONa), although other substances can also serve as masking agents.
The key reactions in chromium tanning with a masking agent involve the
formation of stable and soluble complexes between the masking agent (sodium
formate) and the toxic, hexavalent chromium ions (Cr⁶⁺) in the tanning bath.
These complexes reduce the concentration of toxic chromium in the bath,
making it safer for the tanning process and the environment. Here are the
reactions:
1. Hexavalent Chromium Reduction: In the presence of a reducing agent like sodium
formate, hexavalent chromium (Cr⁶⁺) is reduced to trivalent chromium (Cr³⁺):
2Cr⁶⁺ + 3HCOO⁻ + 3H₂O → 2Cr³⁺ + 6CO₂ + 3OH⁻
2. Formation of Chromium Formate Complex: The trivalent chromium ions (Cr³⁺)
then form stable complexes with formate ions (HCOO⁻): Cr³⁺ + 3HCOO⁻ → Cr
(HCOO)₃

• Effects of masking on chrome tannage


The designation of ‘complexation masking’ indicates that the net effect is to
modify the ability of the complex to react further, i.e., this conforms more to the
conventional view of masking. Comparing the effects of formate and oxalate
masking (Figure 11.20), the notional structures indicate that formate is likely to
be less able to interact with water than an aquo ligand, thereby conferring a
degree of hydrophobicity. In contrast, oxalate has the potential for effective
hydrogen bonding, because it offers only carbonyl groups for interaction with
the solvent, so the net effect is a reduction in the number of available reaction
sites and hence reduced affinity for collagen carboxyl’s, driven by the chelating
mechanism.

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Masking changes any or all the properties of chrome liquor as well as leather.

I. Composition of chrome compound.


II. pH of the chrome liquor.
III. The electrical migration of chrome compound.
IV. The ability of the liquor to resist precipitation when alkali is added
V. Changes the chrome fixation by the collagen
VI. Changes the shrinkage temperature and other quality like feel, fullness of the
leather etc.

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❖ Method Of Chrome Tannage and Mechanism of Chrome Tanning:
The use of chromium (III) salts is currently the most common method of tanning:
perhaps 90% of the world’s output of leather in tanned in this way. The basis of the
chrome tanning reaction is the matching of the reactivity of the chromium (III) salt with
the reactivity of the collagen

Chrome tannage: The hydrophilicity/hydrophobicity of chrome-tanned leather can be


controlled by the way in which the tannage is conducted. In this case the parameters
can be set to obtain the maximum hydrophobic nature, i.e., slowest rate of change of
pH and temperature, within the constraints of the processing time.

Chromium (III) salts are stable in the range pH 2-4, where the basicity changes, but at
higher values, they will precipitate. This can be modeled in the following way, using
empirical formulae:

The processing time for the chrome tanning reaction itself is typically less than 24 hours.
Chrome tanning confers high hydrothermal stability; a shrinkage temperature of 110’C
is easily attainable. Chrome tanning alters the structure of the collagen in only a small
way: the usual chrome content of fully tanned leather is 4% Cr 2O3. Chromium (III) can
act as a mordant (fixing agent for dyes) and its pale color allows bright deep and pastel
shades (even though the base color of the leather is pale blue).

The chrome tanning reaction is the creation of covalent complexes between collagen
carboxyl groups, specifically the ionized carboxylate groups and the chromium (III)
molecular ions. In this way, the reaction is no different from making any other
carboxylate complex, such as acetate or oxalate, although tanners tend to think of the
reaction as the fixation of chrome onto collagen.

The trivalent chromium ions (Cr³⁺) react with the collagen, which is the primary
structural protein in the hide or skin. This reaction forms stable and insoluble complexes
between the chromium ions and the collagen fibers. The reaction can be represented
as follows:

Cr³⁺ + Collagen → Complexed Collagen-Chromium

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The complex collagen-chromium structures create stable cross-links within the collagen
fibers, effectively "tanning" the hide or skin. These cross-links make the leather more
resistant to microbial attack, decay, and enzymatic degradation.

Rechroming: The process begins by rechroming the prepared hides or skins with a
tanning solution containing trivalent chromium. During this step, hexavalent chromium
(Cr⁶⁺) is typically reduced to trivalent chromium (Cr³⁺) through the addition of a
reducing agent, such as sodium bisulfite or sodium metabisulfite.

2Cr⁶⁺ + 3SO₃²⁻ + 3H₂O → 2Cr³⁺ + 3SO₄²⁻ + 6H⁺

➢Principle of single bath chrome tanning process:

The single bath chrome liquor is generally prepared from sodium and potassium
dichromate or chrome alum.

The original process was chrome alum, Cr2(SO4)3•K2SO4.24H20, applied as the acidic
salt, typically giving a pH of almost 2 in solution. Following penetration at that pH, when
the collagen is unreactive, the system is basified to pH 4, with alkalis such as NaOH or
Na2CO3 to fix the chrome to the collagen.

Cr2(SO4)3•K2SO4•24H2O + Na2CO3 = 2Cr (OH)SO4 +Na2S04+ K2SO4+ CO2+ 23H2O

In actual practice, the liquor is made according to the following recipe

•Chrome alum: Hot water = 1:5 is taken in a wooden vat

•Required content of soda ash dissolved in water in a ratio of 1:10

•Then dissolved soda ash was added slowly to the chrome alum solution while stirring
thoroughly.

Chrome alum 100 parts


Soda ash 10.6 parts
Total water 600 parts
The basic chrome sulphate then gets absorbed by the pelt in the liquor and permanently
get fixed when they are tanned. After chrome tanning the tanned leather formed into a
dark blue-green color (pale blue) when being cut. As only one bath is used in this
method, we call it is a single bath method.

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➢Principle of double bath chrome tanning process:

The process was conducted in two steps:

The pelts are saturated by chromic acid in the first bath, then it is removed, usually to
stand overnight. At this time there is no reaction, because Cr (VI) salts do not complex
with protein.

Na2Cr207 + H2SO4 —> Na2SO4 + H2Cr2O7

Next, the pelt is immersed in a second bath, containing a solution of a reducing agent
and enough alkali to ensure the final pH reaches at least 4. The chromic acid gets
reduced by the sulfurous acid and basic chromium compounds are formed inside the
skin which tan later. The tanned skin has a greenish-blue color.

In 1972 stiasny and B. M. Das jointly studied the reactions. According to them, the
following reactions take place:

(a)H2Cr2O7 + 2H2SO4 + 3Na2S2O3 —> 2Cr (OH)SO4 + Na2SO4 + 3S +2H20


(b)4H2Cr2O7 +5H2SO4 +3Na2S2O3 —> 8Cr (OH)SO4 + Na2SO4 +5H20
(c)H2Cr2O7 + 5H2SO4+6Na2S203 —> 2Cr (OH)SO4 + Na2SO4 + 3Na2S5O6 +5H20

References:
Antony D. Covington -Tanning Chemistry: The Science of Leather
Dutta S.S. – An Introduction to the Principle of Leather Manufacture
https://www.scribd.com/document/438859582/Chrome-tanning-LE-1-Compatibility-Mode
https://chat.openai.com

῀ The End ῀

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