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    1736850004454

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    carleneaustin81
    This document is a Welding Procedure Qualification Record (PQR) that outlines the specifications and results of welding tests conducted in accordance with ASME BPVC Section IX. It includes details on joint design, base metals, filler metals, electrical characteristics, and various tests such as tensile, guided-bend, toughness, and visual examinations. The record certifies that the welding procedures and tests comply with the required standards and provides a summary of the test results and acceptance criteria.

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    1736850004454

    Uploaded by

    carleneaustin81
    5 views2 pages
    This document is a Welding Procedure Qualification Record (PQR) that outlines the specifications and results of welding tests conducted in accordance with ASME BPVC Section IX. It includes details on joint design, base metals, filler metals, electrical characteristics, and various tests such as tensile, guided-bend, toughness, and visual examinations. The record certifies that the welding procedures and tests comply with the required standards and provides a summary of the test results and acceptance criteria.

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    This document is a Welding Procedure Qualification Record (PQR) that outlines the specifications and results of welding tests conducted in accordance with ASME BPVC Section IX. It includes details on joint design, base metals, filler metals, electrical characteristics, and various tests such as tensile, guided-bend, toughness, and visual examinations. The record certifies that the welding procedures and tests comply with the required standards and provides a summary of the test results and acceptance criteria.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    5 views2 pages

    1736850004454

    Uploaded by

    carleneaustin81
    This document is a Welding Procedure Qualification Record (PQR) that outlines the specifications and results of welding tests conducted in accordance with ASME BPVC Section IX. It includes details on joint design, base metals, filler metals, electrical characteristics, and various tests such as tensile, guided-bend, toughness, and visual examinations. The record certifies that the welding procedures and tests comply with the required standards and provides a summary of the test results and acceptance criteria.

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    © All Rights Reserved
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    WELDING PROCEDURE QUALIFICATION RECORD

    (PQR) (QW-483) COMPONY NAME


    COMPONY LOGO
    (PROJECT)
    In accordance with QW-200.2, Section IX, ASME BPVC
    Company Name
    PQR No. Date
    WPS No. Date
    Welding Process Type
    Date of Welding Weld Shop
    JOINTS (QW-402)
    Joint Design
    Root gap / Space
    Root land
    Backing
    Backing Material
    Retainer
    Bevel Angle
    BASE METALS (QW-403) PREHEAT (QW-406)
    Material Specification Preheat temperature
    Grade Interpass temperature
    . Preheat Maintenance
    P.No 0 Gr. No. 1 to P.No 0 Gr. No. 1 POST WELD HEAT TREATMENT (QW-407)
    Thickness of test coupon Temperature
    Diameter of test coupon Time
    Size (l x w x t) (mm) Cooling
    Weld pass thickness Rate of Heating
    Refer MTC enclosed for plates bearing Heat No 2N020 Rate of Cooling
    Plates of 40 mm used for qualification. Loading / Unloading Temperature (max.)

    FILLER METALS (QW-404) GAS (QW-408)


    SFA Specification Flow Rate
    Gas Mixture composition(%)
    AWS Classification (lpm)
    Filler Metal F-No. Shielding Gas
    Weld Metal Analysis A-No. Trailing Gas 0 0
    Filler Metal Product Form Backing Gas 0 0
    Size of Filler metal ELECTRICAL CHARACTERISTICS (QW-409)
    Weld metal thickness Current (AC or DC)
    Refer Test Certificate. Batch No. C10074641 & Polarity
    C05072705 of D&H Heat Input,
    Amps (A) Volts (V)
    kJ/mm.
    POSITION (QW-405) Root Passes
    Position Other Passes
    Tungsten Electrode
    Weld Progression
    size
    . Other Heat Input
    TECHNIQUE (QW-410)
    Travel Speed
    String or Weave Bead
    Initial and interpass cleaning
    Method of back gouging
    Oscillation
    Multiple or single pass (per side)
    Multiple or single layer
    Multiple or single electrode
    Electrode spacing
    Welding Process
    Peening
    Use of thermal process

    Form No: QP-051-R0


    WELDING PROCEDURE QUALIFICATION RECORD
    (PQR) (QW-483) COMPONY NAME
    COMPONY LOGO
    (PROJECT)
    In accordance with QW-200.2, Section IX, ASME BPVC
    TENSILE TEST (QW-150)

    Ultimate total Type of failure


    Specimen No. Width, mm Thickness, mm Area, mm2 Ultimate unit stress, MPa
    load, kN & location

    GUIDED-BEND TESTS (QW-160)

    Specimen Size (l x w x t) (mm) 300 x 40 x 10.0


    Specimen Type and Figure No. Bend Angle Diameter of roller (mm) Result

    TOUGHNESS TESTS (QW-170)

    Specimen Size
    Notch Impact Values, Joules ( for ref only )
    Specimen No. Location / Test Temperature Lateral expansion, mm Remarks
    Orientation 1 2 3 Average

    FILLET-WELD TESTS (QW-180)


    Results
    Penetration into parent metal
    Macro - Results
    OTHER TESTS
    Acceptance Standard /
    Sl. No Type of Examination Results of Examination
    Requirement
    1 Visual Examination QW-302.4
    Liquid Penetrant
    2
    Examination
    Radiographic
    3
    Examination
    Hardness (HV10)
    As per NACE MR0175/
    ISO 15156-2
    Base 248 HV / 237 HB max Average
    4
    Average
    Weld 248 HV / 237 HB max
    (weld top surface)
    HAZ 248 HV / 237 HB max Average

    Shall be free from


    5 Macro Examination
    defects

    Welder's Name Identification No.


    Test Conducted by
    We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
    accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

    Prepared by Reviewed & Approved by

    DOCUMENT NO: STD-QD-040

    Form No: QP-051-R0

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