M4125idn_M4132idn Service Manual Rev.7
M4125idn_M4132idn Service Manual Rev.7
M4125idn_M4132idn Service Manual Rev.7
Cover
ECOSYS M4132idn
ECOSYS M4125idn
PF-470/PF-471
AK-470/DF-470
FAX System 13
SERVICE MANUAL
Published in October 2019
Rev.7
[CONFIDENTIAL]
>
CONFIDENTIAL
FOR AUTHORIZED KYOCERA ENGINEERS ONLY. DO NOT DISTRIBUTE TO NON-AUTHORIZED PARTIES.
CAUTION
It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for
details in your area for proper disposal.
ATTENTION
Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires municipaux
de votre région pour les détails concernant des déchets solides et une mise au rebut appropriée.
1-2
[CONFIDENTIAL]
>
Revision history
Revision history
Revision Date Pages Revised contents
1 2017/09/04 3-10Page Added: Zener PWB
3-11Page
9-15Page
5-1Page Added: OCR Dictionary, Comments when instal the OCR Dictionary
2-35Page
7-4Page Correction: The description of (2-2 to 6) of the 7-1 Image formation problems
to 7-6Page
7-7Page Correction: The description of (2-8) of the 7-1 Image formation problems
7-8Page Correction: The description of (2-11) of the 7-1 Image formation problems
7-9Page Correction: The description of (2-13 to 17) of the 7-1 Image formation
to 7-11Page problems
7-14Page Correction: The description of (3-2) of the 7-1 Image formation problems
7-15Page Correction: The description of (3-4 to 9) of the 7-1 Image formation problems
to 7-17Page
7-18Page Correction: The description of (3-11 to 16) of the 7-1 Image formation
to 7-20Page problems
7-23Page Correction: The description of (4-3) of the 7-1 Image formation problems
7-24Page Correction: The description of (4-6) of the 7-1 Image formation problems
7-26Page Correction: The description of (4-13) of the 7-1 Image formation problems
7-27Page Correction: The description of (4-15) of the 7-1 Image formation problems
7-30Page Correction: The description of (5-2) of the 7-1 Image formation problems
7-31Page Correction: The description of (5-4) of the 7-1 Image formation problems
7-32Page Correction: The description of (5-8 to 15) of the 7-1 Image formation
to 7-35Page problems
1-3
[CONFIDENTIAL]
>
7-73Page Correction: The description of (C0980 to C1030) of the 7-3 Self Diagnostic
to 7-75Page
7-76Page Correction: The description of (C2010 to C2101) of the 7-3 Self Diagnostic
to 7-76Page
7-79Page Correction: The description of (C3200 to C3300) of the 7-3 Self Diagnostic
to 7-80Page
7-82Page Correction: The description of (C5101) of the 7-3 Self Diagnostic
3 2018.03.22 1-7Page Paper weight of PF-470/471 (52 to 163 g/m2 → 60 to 163 g/m2)
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[CONFIDENTIAL]
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
[CONFIDENTIAL]
Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect com-
pliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is
shown inside the symbol.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
indicates that action is required. The specific action required is shown inside the symbol.
General action required. Remove the power plug from the wall outlet.
1. Installation Precautions
WARNING
• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check that
it is adequate for the rated current. .....................................................................................................
• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, light-
ning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper
authorities. ..........................................................................................................................................
CAUTION:
• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .........
• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .................
• Do not install the copier near a radiator, heater, other heat source or near flammable material. This
may cause fire. ...................................................................................................................................
• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............
• Always handle the machine by the correct locations when moving it. .................................................
• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ..............................................................
• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally
ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately.
If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten-
tion. .....................................................................................................................................................
• Advice customers that they must always follow the safety warnings and precautions in the copier’s
instruction handbook. .........................................................................................................................
[CONFIDENTIAL]
WARNING
• Always remove the power plug from the wall outlet before starting machine disassembly. ................
• Always follow the procedures for maintenance described in the service manual and other related
brochures. ..........................................................................................................................................
• Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. ........................................................................................................................
• Always use the thermostat or thermal fuse specified in the service manual or other related brochure
when replacing them. Using a piece of wire, for example, could lead to fire or other serious acci-
dent. ...................................................................................................................................................
• When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ..................................................................
• Always check that the copier is correctly connected to an outlet with a ground connection. ...............
• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. .................................................................
• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...............................................................................................................................
• Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ...............................................................................................................
CAUTION
• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely
secured so they will not be caught in rotating sections. ......................................................................
• Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........
• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ...........................................................................................................
[CONFIDENTIAL]
• Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................
• Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. ........................................................................................................
• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. ................................................................................................
• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........
• Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................
• After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. .......................................................................................................
• Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. .......................................
• Handle greases and solvents with care by following the instructions below: ......................................
· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
· Ventilate the room well while using grease or solvents.
· Allow applied solvents to evaporate completely before refitting the covers or turning the power
switch on.
· Always wash hands afterwards.
• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. ...........................................................................................................................
• Should smoke be seen coming from the copier, remove the power plug from the wall outlet immedi-
ately. ...................................................................................................................................................
3. Miscellaneous
WARNING
• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. ........................................................................................
• Keep the machine away from flammable liquids, gases, and aerosols. A fire or an electric shock
might occur. ........................................................................................................................................
[CONFIDENTIAL]
CONTENTS
CONTENTS
1 Specification .................................................................................................. 1-1
(2) Copy Functions ......................................................................................................................................... 1-3
(3) Printer Functions....................................................................................................................................... 1-4
(4) Scanner Functions .................................................................................................................................... 1-5
(5) Document Processor ................................................................................................................................ 1-6
(6) Option ....................................................................................................................................................... 1-7
(6-1)500 sheets × 1 Paper Feeder (PF-470) ........................................................................................... 1-7
(6-2)500 sheets × 2 Paper Feeder (PF-471) ........................................................................................... 1-7
(6-3)500 sheets Finisher (DF-470) (32ppm model only) .......................................................................... 1-8
(6-4)FAX System (FAX System 13) ......................................................................................................... 1-9
1-2 Part Names ............................................................................................................................................. 1-10
(1) Exterior ................................................................................................................................................... 1-11
(2) Connectors/Interior ................................................................................................................................. 1-13
(3) With Optional Equipments Attached ....................................................................................................... 1-14
(4) FAX System ............................................................................................................................................ 1-15
(5) Operation Panel Keys ............................................................................................................................. 1-16
1-3 Optional Equipment ................................................................................................................................ 1-18
(1) PF-470 <500 sheets × 1 Paper Feeder> ................................................................................................ 1-19
(2) PF-471 <500 sheets X 2 Paper Feeder> ................................................................................................ 1-20
(3) AK-470 <Attachment Kit> (32ppm model only) ...................................................................................... 1-21
(4) DF-470 <500 sheets Finisher> (32ppm model only) .............................................................................. 1-22
(5) Expansion memory ................................................................................................................................. 1-23
(6) SD/SDHC memory card.......................................................................................................................... 1-24
(7) Card Authentication Kit(B) "Card Authentication Kit" .............................................................................. 1-25
(8) HD-6/HD-7 <SSD> ................................................................................................................................. 1-26
(9) IB-50 <Network Interface Kit>................................................................................................................. 1-27
(10) IB-51 <Wireless Network Interface Kit> .................................................................................................. 1-28
(11) IB-36 <Wireless Network Interface Kit> (220 to 240 V only (100/120V: standard))................................ 1-29
(12) FAX System 12 <FAX Kit> ..................................................................................................................... 1-30
(13) Data Security Kit(E) <Data Security Kit> ................................................................................................ 1-31
(14) UG-33 <Thin Print Option> ..................................................................................................................... 1-32
(2-4)Detaching and reattaching the image scanner unit (CIS model) .................................................... 4-61
(3) Drive section ........................................................................................................................................... 4-71
(3-1)Detaching and reattaching the drive unit ........................................................................................ 4-71
(3-2)Detaching and reattaching the main motor .................................................................................... 4-73
(4) Detaching and attaching the other parts. ................................................................................................ 4-74
(4-1)Detaching and attaching the language sheet. ................................................................................ 4-74
(4-2)Detaching and reattaching the exit fan motor ................................................................................ 4-75
(4-3)Detaching and reattaching the controller fan motor ....................................................................... 4-76
(4-4)Detaching and reattaching the conveying fan motor. ..................................................................... 4-79
(4-5)Detaching and reattaching the temperature/humidity fan motor. ................................................... 4-80
(4-6)Fan motor attachment direction ..................................................................................................... 4-81
(5) PWBs ...................................................................................................................................................... 4-82
(5-1)Detaching and reattaching the main PWB ..................................................................................... 4-82
(5-2)Detaching and reattaching the Enginee PWB ................................................................................ 4-85
(5-3)Detaching and reattaching the low voltage PWB ........................................................................... 4-87
(5-4)Detaching and reattaching the high voltage PWB .......................................................................... 4-90
(5-5)Detaching and reattaching the operation panel PWB .................................................................... 4-95
(5-6)Detaching and reattaching the DP PWB ........................................................................................ 4-97
4 - 6 Disassembly & Reassembly (option) ...................................................................................................... 4-99
(1-1)Detaching and reattaching the PF drive unit .................................................................................. 4-99
(1-2)Detaching and reattaching the PF PWB ...................................................................................... 4-100
(2) Finisher (DF-470).................................................................................................................................. 4-101
(2-1)Detaching and reattaching the DF front cover ............................................................................. 4-101
(2-2)Detaching and reattaching the DF rear cover .............................................................................. 4-101
(2-3)Aligning the phase of the upper and lower drive gears of the DF bundle eject belt ..................... 4-101
4 - 7 Periodical maintenance procedure (CH:Check CL:Clean AD:Adjust LU:Lubrication RE:Replace) ...... 4-102
(2) Document Processor ............................................................................................................................ 4-104
(3) Paper Feeder (PF-470/471) (Option).................................................................................................... 4-106
(4) Attachment Kit (AK-470) (Option) ......................................................................................................... 4-107
1 Specification
1 - 1 Specifications
(1)Common function
Item Description
Media type Cassette Plain, Preprinted, Bond, Recycled, Vellum, Rough, Letterhead, Color,
Prepunched, Thick, High Quality, Custom 1 to 8
(Duplex: Same as Simplex, exclude Vellum)
Multi Purpose Plain, Transparency, Preprinted, Labels, Bond, Recycled, Vellum, Rough,
Tray Letterhead, Color, Prepunched, Envelope, Cardstock, Thick, High Quality,
Custom 1 to 8
Paper Size Cassette 1 A3, A4, A5, B4, B5, Ledger, Letter, Legal, Statement, Oficio II, 216×340 mm,
Folio, 8K, 16K
Multi Purpose A3, A4, A5, A6, B4, B5, B6, 216×340 mm, Ledger, Letter, Legal, Statement,
Tray Executive, Oficio II, Folio, 8K, 16K, ISO B5, Envelope #10, Envelope #9,
Envelope #6 3/4, Envelope Monarch, Envelope DL, Envelope C5, Envelope C4,
Hagaki (Cardstock), Oufuku Hagaki (Return postcard), Youkei 4, Youkei 2,
Custom(98 x 148 to 297 x 432 mm)
Printable Area Print margin for top and bottom is 4 mm, both sides is 3 ± 2.5 mm
Scanning method Flat surface scanning by the CCD Flat surface scanning by the CIS
image sensor image sensor
1-1
[CONFIDENTIAL]
Specification >
Item Description
Separation system Small diameter separation and separation needle (Impressing DC voltage)
Fusing system Heat/pressure fusing with fuser heat roller + Fuser pressure roller
Heat source: Halogen heater
Abnormally high temperature protection devices: thermal-cutout
Weight (without toner container) Approx. 52 kg / Approx. 114.6 lbs Approx. 49 kg / Approx. 108.0 lbs
Space Required (W × D) 873 × 590 mm / 34.37" × 23.23" (Using multi purpose tray)
1-2
[CONFIDENTIAL]
Specification >
(2)Copy Functions
Item Description
B5 32 sheets/min 25 sheets/min
Supported Original Types Sheet, Book, 3-dimensional objects (maximum original size: A3/Ledger)
1-3
[CONFIDENTIAL]
Specification >
(3)Printer Functions
Item Description
B5 32 sheets/min 25 sheets/min
Operating System Windows Vista, Windows 7, Windows 8, Windows 8.1, Windows 10, Windows
Server 2008/R2, Windows Server 2012/R2, Windows Server 2016, Mac OS X
v10.5 or later
1-4
[CONFIDENTIAL]
Specification >
(4)Scanner Functions
Item Description
CCD CIS
Resolution 300dpi x 300dpi (Default), 200dpi x 200dpi, 200dpi x 100dpi, 600dpi x 600dpi,
400dpi x 400dpi, 200dpi x 400dpi
File Format TIFF, PDF, XPS, OpenXPS, PDF (high compression), JPEG
Scanning Speed Single sided 300 × 300 dpi: 50ipm 300 × 300 dpi: 50ipm
*1
monochrome 600 × 600 dpi: 36ipm 600 × 600 dpi: 36ipm
(A4, 300 dpi,
Image quality: Single sided 300 × 300 dpi: 50ipm 300 × 300 dpi: 50ipm
Text/Photo color 600 × 600 dpi: 36ipm 600 × 600 dpi: 30ipm
original)
Transmission System SMB, SMTP, SMTPoverSSL, FTP, FTPoverSSL, TWAIN *2, WIA*2, WSD
*1 When using the document processor (except TWAIN and WIA scanning)
*2 Supported Operating Systems: Windows Vista, Windows Server 2008, Windows Server 2008 R2, Windows 7, Win-
dows 8, Windows 8.1, Windows 10, Windows Server 2012, Windows Server 2012 R2, Windows Server 2016
1-5
[CONFIDENTIAL]
Specification >
(5)Document Processor
Item Description
Document Processor system Automatic feed system (pickup pulley system + torque limiter system)
1-6
[CONFIDENTIAL]
Specification >
(6)Option
(6-1)500 sheets × 1 Paper Feeder (PF-470)
Item Description
Paper Supply Method Friction roller feeder
1-7
[CONFIDENTIAL]
Specification >
Number of no stapling A3, B4, Ledger, Legal, OficioII, 216×340mm, 8K: 250 sheets
sheets and size A4, A4R, B5, B5R, Letter, LetterR, ExcutiveR, 16K: 500 sheets
storage limit
Stapling A3, B4, Ledger, Legal, 8K: 22 sets
When stapling 2 A4R, LetterR: 40 sets
to 10 sheets A4, B5, Letter, 16K: 45 sets
Number of sheets staple limit A3, B4, Ledger, Legal, 216×340mm, 8K: 25 sheets
Paper Weight 90 g/m² or less
1-8
[CONFIDENTIAL]
Specification >
Transmission Time Less than 3 seconds (33600 bps, JBIG, ITU-T A4-R #1 chart)
Original Size Max. width: 297 mm/11", Max. length: 1,600 mm/63"
Number of originals to auto feed Max. 50 sheets (When using the document processor)
Resolution Scan:
200 × 100 dpi Normal (8 dot/mm × 3.85 line/mm)
200 × 200 dpi Fine (8 dot/mm × 7.7 line/mm)
200 × 400 dpi Super (Super Fine) (8 dot/mm × 15.4 line/mm)
400 × 400 dpi Ultra (Ultra Fine) (16 dot/mm × 15.4 line/mm)
Print: 600 × 600 dpi
Substitute Memory Reception 700 sheets or more (when using ITU-T A4 #1)
Report Output Send result report, FAX RX result report, Activity report, Status page
Option Handset
Note
Specification subject to change for improvement of performance without notice
1-9
[CONFIDENTIAL]
Specification > Part Names
1 - 2 Part Names
1-10
[CONFIDENTIAL]
Specification > Part Names
(1)Exterior
9 10 11
12 13
13 14
15
8
16
2 6 4 5
2
1-11
[CONFIDENTIAL]
Specification > Part Names
28
21
22
23
24
17
18
19
29 25
20
27
26
1-12
[CONFIDENTIAL]
Specification > Part Names
(2)Connectors/Interior
8
9
4
10
3
11
6
7
5
1-13
[CONFIDENTIAL]
Specification > Part Names
5 4
1-14
[CONFIDENTIAL]
Specification > Part Names
(4)FAX System
Note
Press the power key at the front side of the main unit to turn the power off.
1-15
[CONFIDENTIAL]
Specification > Part Names
18 5 8 12 13
14
1
9
7
10
2
3
11
4
17 16 15
21 20 19
18 5 8 12 13
14
1
9
7
10
2
3
11
4
17 16 15
21 20 19
1-16
[CONFIDENTIAL]
Specification > Part Names
2 Function Key (1) These keys enable various functions and applications to be registered.
3 Function Key (2) These keys enable various functions and applications to be registered.
4 Function Key (3) These keys enable various functions and applications to be registered.
7 [Status / Job Cancel] key / LED Transitions to the screens of copy and print job processing, each transmission
processing status check, stop, and job priority processing (interruption).
8 [System Menu / Counter] key / Displays on the LCD screen the transition to the system menu screen and total counter
LED values (scan, print, etc.) inside the system.
9 [Reset] key Transitions the function setting value to the default and displays the basic screen in
each of the functions.
11 [Start] key / LED Starts copying and scanning operations and processing for setting operations.
13 [Logout] key / LED Authenticates user switching, and exits the operation for the current user
16 Memory, LED Blinks while the machine is accessing the SSD or USB memory (general purpose item).
17 Processing, LED Blinks during print processing, Fax transmission, i-Fax transmission, scan transmission,
Fax reception, i-Fax reception and print data reception.
18 Touch panel Full color 7 inch LCD, Full color 4.3 inch LCD
19 [Enter] key Confirm the numeric key input or on-going function setting. Links to [OK] on the touch
panel.
20 [Quick No. Search] key Direct the registration contents by number such as the address number, user ID, etc.
1-17
[CONFIDENTIAL]
Specification > Optional Equipment
1 - 3 Optional Equipment
(4)DF-470
(6)SD/SDHC
Memory card (2)PF-471 (1)PF-470
Optional Applications
(13)Data Security Kit(E)
(14)UG-33
(12)Fax
System 13 (11)IB-36
1-18
[CONFIDENTIAL]
Specification > Optional Equipment
1-19
[CONFIDENTIAL]
Specification > Optional Equipment
1-20
[CONFIDENTIAL]
Specification > Optional Equipment
1-21
[CONFIDENTIAL]
Specification > Optional Equipment
1-22
[CONFIDENTIAL]
Specification > Optional Equipment
(5)Expansion memory
Expanding memory enables more complex printing and speeds up print job processing. The optional Expansion Memory
provides an additional 2048 MB of memory, allowing expansion up to 3072 MB.
1-23
[CONFIDENTIAL]
Specification > Optional Equipment
1-24
[CONFIDENTIAL]
Specification > Optional Equipment
1-25
[CONFIDENTIAL]
Specification > Optional Equipment
(8)HD-6/HD-7 <SSD>
With SSD installed in the machine, received data can be rasterized and stored on this SSD. This enables high-speed
printing of multiple copies using an electric sort function. Also, the document box function can be used.
1-26
[CONFIDENTIAL]
Specification > Optional Equipment
1-27
[CONFIDENTIAL]
Specification > Optional Equipment
1-28
[CONFIDENTIAL]
Specification > Optional Equipment
(11)IB-36 <Wireless Network Interface Kit> (220 to 240 V only (100/120V: standard))
This is a wireless LAN interface card which supports the wireless LAN specifications IEEE802.11n (max. 65 Mbps) and
11 g/b. In addition, network printing is possible without using the wireless LAN router because Wi-Fi Direct is supported.
1-29
[CONFIDENTIAL]
Specification > Optional Equipment
1-30
[CONFIDENTIAL]
Specification > Optional Equipment
1-31
[CONFIDENTIAL]
Specification > Optional Equipment
1-32
[CONFIDENTIAL]
Installation >
2 Installation
2 - 1 Environment
Installation environment
1. Temperature: 50 to 90.5°F (10 to 32.5°C) (But humidity should be 70% or
less when the temperature is 90.5°F (32.5°C).)
Installation location
The operative environmental conditions are as follows:
Adverse environmental conditions may affect the image quality. It is recommended to use the machine as follows:
Humidity: 36 to 65% Temperature: 60.8 to 80.6°F or less (16 to 27°C).
Avoid the following locations when selecting a site for the machine.
• Avoid locations near a window or with exposure to direct sunlight
• Avoid locations with vibrations
• Avoid locations with rapid temperature fluctuations
• Avoid locations with direct exposure to hot or cold air
• Avoid poorly ventilated locations
If the floor is delicate, when this machine is moved after installation, the floor material may be damaged by the casters.
During operation, some ozone is released, but the amount does not cause any ill effect to one's health.
If, however, the machine is used over a long period of time in a poorly ventilated room or when making an extremely
large number of copies, the smell may become unpleasant. To maintain the appropriate environment for copy work, it is
suggested that the room be properly ventilated.
Installation space
400 mm or more
15 3/4” or more
2-1
[CONFIDENTIAL]
Installation >
START
Loading Paper
Default Setting
Setting the delivery date
(maintenance item U278)
Installing Software
COMPLETION OF
THE MACINE INSTALLATION
2-2
[CONFIDENTIAL]
Installation >
13 12
21
20
15 11
16
19 17
18
25 5
24
7
14
10
4
23
22
8
22
9 1
3 6
22 2 22
1. Bottom case 10. Spacer B 19. Plastic bag
2. Bottom pad R 11. Outer case 20. Job Separator Tray
3. Bottom pad L 12. Upper pad R 21. Plastic bag (400x600)
4. Machine cover (740x700) 13. Upper pad L 22. Hinge
5. Main unit 14. Power cord 23. Inner case F
6. Inner case R 15. Toner container 24. Inner case B
7. Inner case L 16. Plastic bag (400x600) 26. Setup guide
8. Spacer A 17. DVD
9. Plastic bag (630x730) 18. Installation guide, etc.
Caution
2-3
[CONFIDENTIAL]
Installation >
2-4
[CONFIDENTIAL]
Installation >
1 Attach the job separator tray (a) by inserting it while aligning to the right guide (b) and
the left guide (c).
a b
2 Rotate the scanner lock cover (a) (3), then insert the hook (b) of the scanner lock cover (a) into the opening,
and attach it in the direction of the arrow (4).
• In case of omitting to unlock, C3100 occurs.
42
b
3
2-5
[CONFIDENTIAL]
Installation >
(5)Loading Paper
(5-1)Precaution for Loading Paper
Before loading paper in the cassette, fan the paper taken from a new package to separate it in the procedures below.
Fan the paper and align the edges at the flat place.
In addition, note the following points.
• If the paper is curled or folded, straighten it before loading. Such paper may cause a jam.
• If paper is left under high temperature and high humidity after taking it out of the package, it may cause trouble with
paper absorbing moisture. After setting paper in the cassette, seal the rest of the paper in the paper storage bag.
Also, seal the paper remaining on the MP tray in the paper storage bag.
• If paper is left in the cassette for a long period, heat from the cassette heater may discolor it.
• If the machine will not be used for a prolonged period, protect all paper from humidity by removing it from the
cassettes and sealing it in the paper storage bag.
Important
If you reuse paper already used for printing, remove staples or clips. Do not use paper with a staple or clip. This
may cause poor image quality or malfunctions.
2-6
[CONFIDENTIAL]
Installation >
The cassette can hold 550 sheets of plain paper (64g/m2) or 500 sheets of plain paper (80g/m2).
Note
Do not pull out multiple cassettes simultaneously.
1 2
2
1
2-7
[CONFIDENTIAL]
Installation >
4 Load paper.
1 Fan the paper, then tap it on a level surface to align the edges.
Important
• Load the paper with the print side facing up.
• Before loading paper in the cassette, fan the paper taken from a new package to separate it. (See page P. 2-
6)
• Before loading the paper, be sure that it is not curled or folded. Such paper may cause paper jams.
• Make sure that the loaded paper does not exceed the level indicator (see the illustration above).
• If paper is loaded without adjusting the paper length guide and paper width guides to the paper size to use,
the paper may skew or become jammed.
5 Check the paper length guide and paper width guide are securely aligned to the paper.
Re-align the paper length guide or paper width guide if gaps are observed.
2-8
[CONFIDENTIAL]
Installation >
7 Gently insert the cassette all the way into the main unit.
2-9
[CONFIDENTIAL]
Installation >
3 Reattach the cassette heater switch cover (b) in the original position.
c
b
Note
Turn on, only when using the cassette heater.
1 Connect one end of the supplied power cord to the main unit and the other end to a
power outlet.
• Power is supplied when connecting the power cord.
• Only use the power cord that comes with the main unit.
2-10
[CONFIDENTIAL]
Installation >
2-11
[CONFIDENTIAL]
Installation >
2-12
[CONFIDENTIAL]
Installation >
(9)Default Setting
The Machine Setup Wizard is launched when the equipment is turned on for the first time after being installed. Available
of setting the necessary items. Also, it can beset from System Menu as below.
Item Description
Time Zone Set the time difference from GMT. Choose the nearest listed location from the list. If
you select a region that utilizes summer time, configure settings for summer time.
Date/Time Set the date and time for the location where you use the machine. If you perform
Send as E-mail, the date and time set here will be displayed on the header.
Value: Year (2000 to 2037), Month (1 to 12), Day (1 to 31), Hour (00 to 23), Minute
(00 to 59), Second (00 to 59)
Date Format Select the display format of year, month, and date. The year is displayed in Western
notation.
Value:
2-13
[CONFIDENTIAL]
Installation >
1 Select [System Menu/Counter] key > [System/Network] > Enter the Login User Name and the Login Password
> [Wired Network Settings] > [TCP/IP Setting].
Note
The factory default login user name and login password are set as shown below.
• Login User Name/Login Password (25ppm model): 2500 / 2500
• Login User Name/Login Password (32ppm model): 3200 / 3200 (except 100V model)
Important
Restart the network from System Menu, or turn the power off and then on waiting 5 seconds or more.
2-14
[CONFIDENTIAL]
Installation >
(10)Installing Software
Install appropriate software in your PC from the bundled DVD (Product Library) if you want to use the printer
function of this machine or perform TWAIN / WIA transmission or Network FAX transmission from your PC. (See
the Operation Guide supplied with the main unit)
2 Select [Maintenance] and press the [Start] key to output the maintenance report.
2 Select [Execute].
2 Select [Today].
2-15
[CONFIDENTIAL]
Installation >
Important
After turning off the power switch, do not turn on the power switch again immediately. Wait 5 seconds or more,
and then turn on the power switch.
2-16
[CONFIDENTIAL]
Installation > Installing the optional devices
14
15
13
4
13
16 5
12
6 9 3
10
1 11
2
1. Paper Feeder 7. Upper left rear cushioning 13. Plastic bag (70x110)
material
2. Outer case 8. Upper right front cushioning 14. Installation guide
material
3. Inner case 9. Upper right rear cushioning 15. Cursor pin
material
4. Bottom left cushioning 10. Top spacer 16. Paper size plate
material
2-17
[CONFIDENTIAL]
Installation > Installing the optional devices
2-18
[CONFIDENTIAL]
Installation > Installing the optional devices
15 14
13
4
13
16 5
12
6 9 3
10
1 11
2
1. Paper Feeder 7. Upper left rear cushioning 13. Plastic bag (70x110)
material
4. Bottom left cushioning 10. Top spacer 16. Paper size plate
material
2-19
[CONFIDENTIAL]
Installation > Installing the optional devices
10 7
4
1
2-20
[CONFIDENTIAL]
Installation > Installing the optional devices
12
11
8
9
4
10
3
7
5 6
2-21
[CONFIDENTIAL]
Installation > Installing the optional devices
2-22
[CONFIDENTIAL]
Installation > Installing the optional parts
Important
Static electricity that accumulates in your body through clothing or carpets may damage a memory. To protect a
memory, discharge static electricity from your body by touching a water pipe (faucet) or other large metal object.
Wear the anti-static wrist band on the wrist.
Note
The shutdown confirmation screen is displayed. It might take about three minutes to shut down.
2 Release the three hooks (b) in the direction of the arrow and remove the controller box cover (a).
b
a
2-23
[CONFIDENTIAL]
Installation > Installing the optional parts
2 Remove the screw (a) (M3 x 8) and open the memory slot cover (b) in the direction of the
arrow.
2 Carefully press the inserted memory module toward the main unit.
Note
Detaching the expansion memory
To detach the expansion memory, remove the rear left cover from the main unit. Then, carefully push the two
stoppers so that the expansion memory pops up from the socket.
Checking the expansion memory
In order to verify if the expansion memory is installed properly, print out a status page and check its content.
2-24
[CONFIDENTIAL]
Installation > Installing the optional parts
Note
The shutdown confirmation screen is displayed. It might take about three minutes to shut down.
2 Release the three hooks (b) in the direction of the arrow and remove the controller box cover (a).
b
a
2 Release the hook (a) in the direction of the arrow, and then remove the SD card cover
(b).
3 Install an SD/SDHC memory card (a) in the memory card slot (b).
2-25
[CONFIDENTIAL]
Installation > Installing the optional parts
2 By pressing [Λ] [V] key, select [Adjustment/Maintenance] > [Service Settings] > Enter the Login User Name
and the Login Password > [Format SD Card].
Note
The factory default login user name and login password are set as shown below.
• Login User Name/Login Password (25ppm model): 2500 / 2500
• Login User Name/Login Password (32ppm model): 3200 / 3200 (except 100V model)
2-26
[CONFIDENTIAL]
Installation > Installing the optional parts
(3)SSD (HD-6/HD-7)
Note
The shutdown confirmation screen is displayed. It might take about three minutes to shut down.
2 Release the three hooks (b) in the direction of the arrow and remove the controller box cover (a).
b
a
2 Remove two screws (a)(M3x8) and then remove the option slot cover (b).
b
a
2 Attach the PWB unit (a) to the upper slot (Slot 2) with two screws (b) (M3x8) removed.
a
b
c
b
2-27
[CONFIDENTIAL]
Installation > Installing the optional parts
• When installing a new SSD, the guidance to format will be displayed at the first startup.
• The memory LED blinks when forming a preview image in an SSD after restart if data exists in the FAX box.
2 By pressing [Λ] [V] key, select [Adjustment/Maintenance] > [Service Settings] > Enter the Login User Name
and the Login Password > [Format SSD].
Note
The factory default login user name and login password are set as shown below.
• Login User Name/Login Password (25ppm model): 2500 / 2500
• Login User Name/Login Password (32ppm model): 3200 / 3200 (except 100V model)
4 Turn the power switch off then on. Wait more than 5 seconds between the power off and on.
2-28
[CONFIDENTIAL]
Installation > Installing the optional parts
(4)Card reader
Card reader installation requires the following parts (bundled in the main unit).
• Sponge *1 2 pcs
• Hook-and-loop fastener 2 pairs
1 Turn the power switch off and disconnect the power plug.
Note
The shutdown confirmation screen is displayed. It might take about three minutes to shut down.
3 Release two hooks (c) downwards and remove the card reader cover (b) in the direction
of the arrow.
2-29
[CONFIDENTIAL]
Installation > Installing the optional parts
4 Affix the hook-and-loop fastener to the back side of the card reader.
1 Affix the sponge (b) * 1 and a pair of hook-and-loop fasteners (c) to each of the protrusions (a) of the ISU front
cover.
2 Affix the card reader (d) aligning to the position of the affixed hook-and-loop fasteners (c).
b a
d
c
2 Bundle the surplus length of the cable (c) and attach the card reader (a).
b a
6 Reattach the card reader cover (a) in the original position and close the document
processor.
2-30
[CONFIDENTIAL]
Installation > Installing the optional parts
(Bundled parts)
• Handset 1 pc
• Handset holder 1 pc
• Protection cover 1 pc
• Pins 2 pcs
• Telephone wire 1 pc
• Modular cord 1 pc
• Nuts 2 pcs
1 Turn the power switch off and disconnect the power plug.
2 Attach the handset mounting plate (a) to the upper left portion of the main unit (c) with
two pins (b).
• Use the screw at the lower hole of the handset mounting plate.
a
b
2-31
[CONFIDENTIAL]
Installation > Installing the optional parts
3 Connect the connector (c) of the telephone cable (b) to the handset holder (a) and insert
it into the cable guide (d) while extending the telephone cable (b).
a
d
4 Put the pins (b) into the two catches at the back side of the handset holder (a) and slide
it toward you to fix it.
5 Attach the protection cover (a) to the handset mounting plate (b).
2-32
[CONFIDENTIAL]
Installation > Installing the optional parts
a
B
c d B
7 Release the three hooks (b) in the direction of the arrow and remove the controller box
cover (a).
b
a
8 Connect the connector (b) of the modular cord (a) to the TEL terminal (c) of the FAX
PWB and reattach the removed controller box cover.
c
b
2-33
[CONFIDENTIAL]
Installation > Installing the optional parts
9 Connect the other end of the modular cord (a) to the handset holder (b).
a
2-34
[CONFIDENTIAL]
Installation > About Optional Applications
1 Select [System Menu/Counter] key > [System/Network] > Enter the Login User Name and the Login Password
> [Optional Function].
Note
The factory default login user name and login password are set as shown below.
• Login User Name/Login Password (25ppm model): 2500 / 2500
• Login User Name/Login Password (32ppm model): 3200 / 3200 (except 100V model)
License
Trial Counts
Date of Trial
Status
Note
If you started the Security Kit or Thin Print option and entered the license key, turn the power OFF/ON. Icons of
activated application are displayed in the Home screen.
2-35
[CONFIDENTIAL]
Installation > About Optional Applications
2-36
[CONFIDENTIAL]
Installation > Initializing procedures after installing the FAX system
2 Input "10871087" using the numeric keys to enter the maintenance mode.
3 Input "600" using the numeric keys and press the [Start] key.
4 Select [Country Code] and enter a country code using the numeric keys.
• Refer to the following country code list.
5 Select [Execute].
*1 Applied for Sales company competent Singapore, India, Thailand, Hong Kong.
*2 Applied for Sales company competent USA, Canada,Mexico.
*3 Applied for Sales company competent Bolivia, Chile, Peru, Argentina, Brazil.
*4 Applied for Sales company competent Italy,Germany,Spain,U.K.,Netherlands,Sweden,France,Austria,Switzerland,
Belgium,Denmark,Finland,Portugal,Ireland,Norway,Turkey,Russia,Saudi arabia.
*5 Change the country code when selling in New Zealand. The country code to input is 126.
7 After completing installation, execute communication test to check if FAX normally operates.
Important
Note the following points when installing the FAX system in the line via ISDN or PBX.
Check if the line to connect supports the V.34 (Super G3) FAX communication.
Especially, when communicating between extensions in PBX (private line via TDM), only 14400bps or 9600bps
of FAX communication speed is guaranteed and communication errors or TX/RX image failure may occur at
V.34 communication in such a line.
Corrective Measures
Set the following maintenance mode if the communication speed guaranteed on the line is 14400bps.
U633 [Enables or disables the V.34 communication]: Off (See page P. 6-140)
U630 [Setting TX speed and RX speed] (See page P. 6-135)
2-37
[CONFIDENTIAL]
Machine Design >
3 Machine Design
3 - 1 Mechanical Configuration
(1)Cross-section view (CCD model)
15
13
11
10
12
7
6
5
4
14 9 1 8 2
3-1
[CONFIDENTIAL]
Machine Design >
15
13
11
10
12
7
6
5
4
14 9 1 8 2
8. Developer section
3-2
[CONFIDENTIAL]
Machine Design > Extension device construction (option)
2
Paper path (option)
1. Upper paper feed section (Cassette 2) 2 Lower paper feed section (Cassette 3)
3-3
[CONFIDENTIAL]
Machine Design > Extension device construction (option)
3-4
[CONFIDENTIAL]
Machine Design > Electric parts
3 - 3 Electric parts
(1)Wire connection
(1-1)(Machine rear side)
16
15
13 14
2
12
11
1
4
5
3
8
9
10 17
9. Feed clutch
3-5
[CONFIDENTIAL]
Machine Design > Electric parts
(1-2)Machine inside
2
3
4
3-6
[CONFIDENTIAL]
Machine Design > Electric parts
Control the entire software for the interface to the PC and network and image data processing, etc.
(2-2)Enginee PWB
Control the entire hardware to generate the high-voltage and the bias and for the paper conveying system and the fuser
temperature, etc.
Output the main high-voltage, the developer bias and the transfer bias.
3-7
[CONFIDENTIAL]
Machine Design > Electric parts
100-120V 220-240V
Rectify the AC power input to the full-wave, convert it to DC24V by switched mode and output it. Also, control the fuser
heater.
Control the LCD, the LED indicators and the key switches.
(2-6)DP PWB
Control the driver circuit of the motors and clutches, and the electric parts.
3-8
[CONFIDENTIAL]
Machine Design > Electric parts
(3)PWBs
(3-1)Layout
Document processor
Fuser unit
Drum unit
2
20 Main unit 3
24
4
Developer unit 21 23 5
12 6
13
7
14
15 8
16
17
18 9
Laser scanner unit
19 10
22 25
11
1. DP PWB Controlling the driver circuit of the motors and clutches, and the electric
parts.
3-9
[CONFIDENTIAL]
Machine Design > Electric parts
5. Main PWB Controlling the entire software for the interface to the PC and network and
image data processing, etc.
7. Enginee PWB Controlling of the entire hardware to generate the high-voltage and the bias,
and for the paper conveying system and the fuser temperature, etc.
8. High voltage PWB Generating the main charger high-voltage, the developer bias and the
transfer bias
9. Developer relay PWB Configuring the Enginee PWB and the developer unit wiring relay circuit.
10. Toner container relay PWB Configuring the Enginee PWB and the toner container wiring relay circuit.
11. Drum relay PWB Configuring the Enginee PWB and the drum unit wiring relay circuit.
12. Operation panel PWB *3 Controlling the LCD, the LED indicator and the key switches.
13. Operation panel PWB *4 Controlling the LCD, the LED indicator and the key switches.
14. Panel key PWB L *4 Configuring the LED indicator and the key switches.
15. Panel key PWB L *3 Configuring the LED indicator and the key switches.
18. Panel key PWB R Configuring the LED indicator and the key switches.
19. Low voltage PWB Rectifying the AC power input to the full-wave, convert it to DC24V by
switched mode and output it. Controlling the fuser heater.
20. Drum PWB Wiring relay to the electric parts inside drum unit Individual drum information
storage by EEPROM
21. Developer PWB Wiring relay to the electric parts inside developer unit
25. Zener PWB Voltage potential control of fixing heat roller (countermeasure for offset)
*1: CIS model only, *2: CCD model only, *3: 4.3-inch panel model only, *4: 7-inch panel model
No. Name used in service manual Name used in parts list Part. No.
1 DP PWB PARTS PWB DP MAIN ASSY SP 302P194180
(PARTS DP UNIT SP) (302P193100)
2 CIS PWB *1 - -
(PARTS CIS ASSY SP) (302P293010)
3-10
[CONFIDENTIAL]
Machine Design > Electric parts
No. Name used in service manual Name used in parts list Part. No.
6 CCD PWB *2 PARTS ISU SP 302P193120
16 NFC PWB *4 - -
(PARTS OPERATION UNIT SP) (302P194070) *6
(PARTS OPERATION UNIT J SP) (302P294020) *5
17 NFC PWB *3 - -
(PARTS OPERATION UNIT SP) (302P294010)
20 Drum PWB - -
(DK-6115) (302P193010)
21 Developer PWB - -
(DV-6115) (302P193020)
22 APC PWB - -
(LK-6115) (302P193080)
*1: CIS model only, *2: CCD model only, *3: 4.3-inch panel model only, *4: 7-inch panel model only
*5: 25 ppm model only, *6: 32 ppm model only
3-11
[CONFIDENTIAL]
Machine Design > Electric parts
Document processor
1
Fuser unit 2
7 3
4
8 5
40 6
9
41
Drum unit
10
Main unit 11
42 12
13
Developer unit
14
15
23 16
17
18
19
20
21
24 22
35
Laser scanner unit 34 36
25
37 26
38 27
39 28
29
30
31
32
33
1. DP top cover switch Configuring the safety circuit when the top cover open/close, and resetting
the original jam.
3-12
[CONFIDENTIAL]
Machine Design > Electric parts
16. JS paper full sensor Job separator tray paper full detection
19. Right cover switch 24V power supply line shutoff when the right cover is open
28. DU sensor Duplex conveying timing control and paper jam detection
30. Conveying sensor Paper jam detection at the vertical conveying section
35. Temperature/humidity sensor Machine inside temperature and absolute humidity detection
37. Front cover switch 24V power supply line shutoff when the front cover is open
38. Power switch Power supply on/off to the main PWB, Enginee PWB, operation panel PWB,
etc.
42. Waste toner sensor Waste toner detection in the waste toner box
3-13
[CONFIDENTIAL]
Machine Design > Electric parts
No. Name used in service manual Name used in parts list Part. No.
1 DF top cover switch INTER LOCK SWITCH 2FB27160
(PARTS DP UNIT SP) (302P193100)
5 DP original width sensor PARTS PWB PAPER SIZE SENSOR ASSY SP 303R394050
(PARTS TABLE ASSY SP) (302P194020)
(PARTS DP UNIT SP) (302P193100)
3-14
[CONFIDENTIAL]
Machine Design > Electric parts
No. Name used in service manual Name used in parts list Part. No.
23 Cassette heater switch SW.SEESAW 7SC010105+++H01
29 Registration sensor - -
(SENSOR FEED B) (303H327500)
40 Fuser thermistor - -
(FK-6115) (302P193040) *5
(FK-6116) (302P193050) *4
(FK-6117) (302P193060) *3
*1: CIS model only, *2: CCD model only, *3: 120V model only, *4: 100V model only, *5: 220 to 240V model only
3-15
[CONFIDENTIAL]
Machine Design > Electric parts
(5)Motors
(5-1)Layout
Document processor 14
Fuser unit 15
16
Drum unit
Main unit
Developer unit
1
2
11
3
4
12 5
6
Laser scanner unit 7
8
9
13
10
17
Front side: / Inside: / Back side:
3-16
[CONFIDENTIAL]
Machine Design > Electric parts
10. Conveying fan motor Stabilize the paper conveying after transferring.
No. Name used in service manual Name used in parts list Part. No.
1 Scanner motor *2 PARTS MOTOR ISU SP 302NG94211
13 Polygon motor - -
(LK-6115) (302P193080)
3-17
[CONFIDENTIAL]
Machine Design > Electric parts
No. Name used in service manual Name used in parts list Part. No.
16 DP feed-shift motor MOTOR ROTARY 302KY44090
(PARTS DP UNIT SP) (302P193100)
3-18
[CONFIDENTIAL]
Machine Design > Electric parts
(6)Other parts
(6-1)Layout
Document processor
Fuser unit 11
12
10
Drum unit
13
Main unit
Developer unit
7 1
8
9
Front side: / Inside: / Back side:
1. feed-shift solenoid Paper output destination switching by operation of the feed-shift guide.
3-19
[CONFIDENTIAL]
Machine Design > Electric parts
12. Thermal cutout Fuser heater power supply shutoff when the fuser heat roller temperature is
abnormally high.
*1: 4.3-inch panel model only, *2: 7-inch panel model only
No. Name used in service manual Name used in parts list Part. No.
1 feed-shift solenoid SOLENOID ASSY 302F944090
(PARTS EXIT UNIT SP) (302P194030)
(PARTS EXIT UNIT B SP) (302P194290)
4 Duplex clutch - -
(DR-6115) (302P193090)
5 MP solenoid - -
(DR-6115) (302P193090)
6 Feed clutch - -
(DR-6115) (302P193090)
10 Fuser heater - -
(FK-6115) (302P193040) *7
(FK-6116) (302P193050) *6
(FK-6117) (302P193060) *5
3-20
[CONFIDENTIAL]
Machine Design > Electric parts
No. Name used in service manual Name used in parts list Part. No.
12 Thermal cutout - -
(FK-6115) (302P193040) *7
(FK-6116) (302P193050) *6
(FK-6117) (302P193060) *5
13 Eraser - -
(DK-6115) (302P193010)
*1: 4.3-inch panel model only, *2: 7-inch panel model only, *3: 25 ppm model only, *4: 32 ppm model only, *5: 120V model on-
ly,
*6: 100V model only, *7: 220 to 240V model only
3-21
[CONFIDENTIAL]
Machine Design > Electric parts (Optional unit)
1 2 34 6 8 9
5 7
10
11
12
13
1. PF PWB Each electrical parts control in the paper feeder and serial communication
with the main body
3. PF lift sensor 1 Upper limit detection when lifting the lift plate in the cassette 2
6. PF upper paper sensor 1 Detecting the remaining paper level in the cassette2.
7. PF lower paper sensor 1 Detecting the remaining paper level in the cassette2.
11. PF right cover switch Configuring the safety circuit at the right cover open/close.
No. Name used in service manual Name used in parts list Part. No.
1 PF PWB PARTS PWB PF MAIN ASSY SP 303NN94010
3-22
[CONFIDENTIAL]
Machine Design > Electric parts (Optional unit)
No. Name used in service manual Name used in parts list Part. No.
3 PF lift sensor 1 SENSOR OPT. 7NXGP1S173LCH01
10 PF feed clutch 1 - -
(PARTS DRIVE ASSY SP) (303NP94010)
12 PF conveying clutch - -
(PARTS DRIVE ASSY SP) (303NP94010)
1 234 6 8 9
5 7
10
11
12
13
14
18 20
15 16 17 19 21
3-23
[CONFIDENTIAL]
Machine Design > Electric parts (Optional unit)
6. PF upper paper sensor 1 Detecting the remaining paper level in the cassette2.
7. PF lower paper sensor 1 Detecting the remaining paper level in the cassette2.
8. PF lift motor 1 Cassette 2 lift plate operation
9. PF motor Paper feed system drive
10. PF feed clutch 1 Feed roller and pickup roller drive in the cassette 2
11. PF right cover switch Configuring the safety circuit at the right cover open/close.
12. PF conveying clutch Conveying roller drive
13. PF feed clutch 2 Feed roller and pickup roller drive in the cassette 3
14. PF lift motor 2 Cassette 3 lift plate operation
15. PF paper length switch 2 Paper length detection in the cassette 3
16. PF cassette heater Paper dehumidification
17. PF lift sensor 2 Upper limit detection when lifting the lift plate in the cassette 3
18. PF conveying sensor 2 Paper jam detection
19. PF paper width switch 2 Paper width detection in the cassette 3
20. PF lower paper sensor 3 Detecting the remaining paper level in the cassette 3.
21. PF upper paper sensor 3 Detecting the remaining paper level in the cassette 3.
No. Name used in service manual Name used in parts list Part. No.
1 PF paper length switch 1 PUSH SWITCH 03 SN /SW-192 N 5ESP03090001+01
10 PF feed clutch 1 - -
(PARTS DRIVE ASSY SP) (303NP94010)
12 PF conveying clutch - -
(PARTS DRIVE ASSY SP) (303NP94010)
13 PF feed clutch 2 - -
(PARTS DRIVE ASSY SP) (303NP94010)
3-24
[CONFIDENTIAL]
Machine Design > Electric parts (Optional unit)
No. Name used in service manual Name used in parts list Part. No.
19 PF paper width switch 2 SW.PUSH 7SP01000001+H01
1 2 3 4 5
No. Name used in service manual Name used in parts list Part. No.
1 BR cover switch INTER LOCK SWITCH 2FB27160
3-25
[CONFIDENTIAL]
Machine Design > Electric parts (Optional unit)
No. Name used in service manual Name used in parts list Part. No.
4 BR conveying sensor 2 SENSOR OPT. 7NXGP1S173LCH01
9 17 21
22
8
7 5 4
26
18
12 6 19
10 14 23,24 28
15
13 11 25
20
16 27
1
2. DF relay PWB Configuring the Enginee PWB, DF PWB, BR PWB, and DF power source
PWB wiring relay circuit.
3. DF power source PWB Rectifying the AC power input to the full-wave, convert it to DC24V by
switched mode and output it.
12. DF tray upper limit sensor Exit tray upper limit detection
3-26
[CONFIDENTIAL]
Machine Design > Electric parts (Optional unit)
13. DF tray lower limit sensor Exit tray lower limit detection
16. DF staple position sensor Staple unit position detection at the process section
No. Name used in service manual Name used in parts list Part. No.
1 DF PWB PWB:PBA-CONTROL 305JS70260
3-27
[CONFIDENTIAL]
Machine Design > Electric parts (Optional unit)
No. Name used in service manual Name used in parts list Part. No.
18 DF belt solenoid SOL-TDS-F12G-68 305JA71490
20 DF paper solenoid - -
(SOLENOID:ASY-YO-SOL) (305JS70270)
28 DF staple motor - -
(STAPLER EH590) (303JY44010)
3-28
[CONFIDENTIAL]
Machine Design > Drive system
3 - 5 Drive system
(1)Drive configuration
Entire drive
12
13
9
10
E
11
14
D
8
7
C 17
15
5
B
6
16
1 21
2
3
4
20
A 19 18
3-29
[CONFIDENTIAL]
Machine Design > Drive system
13 JS exit roller
5 Developer roller
6 Agitation roller
D Drum section
7 Drum
8 Sweep roller
3-30
[CONFIDENTIAL]
Machine Design > Drive system
Cassette drive
1
B C
2 3
MP drive
1
B
B MP solenoid:
3-31
[CONFIDENTIAL]
Machine Design > Drive system
Drum drive
Developer drive
2
3
B
3-32
[CONFIDENTIAL]
Machine Design > Drive system
Fuser drive
2
Exit/duplex drive
3-33
[CONFIDENTIAL]
Machine Design > Drive system
(2)Drive location
(
1
2
5
6
3-34
[CONFIDENTIAL]
Machine Design > Drive system
(3)Drive unit
3-35
[CONFIDENTIAL]
Machine Design > Mechanical construction
3 - 6 Mechanical construction
(1)Paper feed section
The paper feed section consists of the cassette paper feed section and the MP tray paper feed section.
(1-1)Cassette paper feed section
The cassette can load 550 sheets paper (64g/m2) or 500 sheets paper (80g/m2). The cassette forwards paper by
rotating the pickup roller and conveys it to the paper conveying section by rotating the paper feed roller. Multi-feeding is
also prevented by the effect of the retard roller.
1 3 2 4
6 10
7
8 5
6 11 7 13 1 2 15
11 12 14 3 4 9
3-36
[CONFIDENTIAL]
Machine Design > Mechanical construction
Block diagram
Engine PWB
MAIN_MOT_REM
3 YC24-3
MAIN_MOT_CLK
4 YC24-4
Main moter 5
MAIN_MOT_RDY
MAIN_MOT_DIR
YC24-5
6 YC24-6
P
PAPEMP1
Upper paper sensor YC20-3
P
PAPEMP2
Lower paper sensor YC20-6
FEED_CL_REM
Feed clutch YC18-1
LMPT_REM
Lift motor YC18-10
PAPWSIZE1
Paper width switch YC20-11
RESIST
Registration sensor YC19-5
LIFTFULL
Lift sensor YC19-3
PAPLSIZE3
PAPLSIZE2
YC20-7
Paper length switch YC20-9
PAPLSIZE1
YC20-10
3-37
[CONFIDENTIAL]
Machine Design > Mechanical construction
2 4 3
8 7 2 4 1 3 7 5 6
3-38
[CONFIDENTIAL]
Machine Design > Mechanical construction
Block diagram
Engine PWB
MAIN_MOT_REM
3 YC24-3
MAIN_MOT_CLK
4 YC24-4
Main motor MAIN_MOT_RDY
5 YC24-5
MAIN_MOT_DIR
6 YC24-6
MPF_SOL_REM
MP solenoid YC18-8
MPF_REMAIN
MP paper sensor YC21-11
3-39
[CONFIDENTIAL]
Machine Design > Mechanical construction
(2)Optical section
The optical section consists of the image scanner section for scanning the original and the laser scanner section to write
the image.
(2-1)Image scanner section (CIS model)
The image on the original is exposed by the exposure lamp (LED) and the reflection light is scanned by the CIS to
change the electric signal.
When using the document processor, the image scanner unit (ISU) stops at the original scanning position (slit glass) and
scans the image from the original conveyed in the document processor.
6 5 1 4
3 2
6 5 8 1 11 10 9 12
7 3 2 4
3-40
[CONFIDENTIAL]
Machine Design > Mechanical construction
Block diagram
Engine PWB
HP_SENS
Home position sensor YC15-7
TABLE OPEN
Original size timing sensor YC15-10
ORG_SENS
Original size sensor YC15-12
SCAN_/B
4 SCAN_/A
YC15-1
Scanner motor 3 SCAN_B
YC15-2
2 SCAN_A
YC15-3
1 YC15-4
YC3
YC26
Main PWB
LED_COM2
LED2_B
YC3003-5
LED2_G
YC3003-6
LED2_R
YC3003-7
MODE
YC3003-8
YC3003-9
CIS PWB VREF
YC3003-11
LED_COM1
LED1_B
YC3003-33
LED1_G
YC3003-34
LED1_R
YC3003-35
YC3003-36
3-41
[CONFIDENTIAL]
Machine Design > Mechanical construction
37 2 8 9 1 6 16 5
13 12 11 10
4 14 15
3 2 1
4 10,12,13 8 16 14 15 6
3-42
[CONFIDENTIAL]
Machine Design > Mechanical construction
Block diagram
HP_SENS
Home position sensor YC15-7
TABLE_OPEN
Original size timing sensor YC15-10
ORG_SENS
Original size sensor YC15-12
SCAN_/B
4 SCAN_/A
YC15-1
Scanner 3 SCAN_B
YC15-2
motor 2 SCAN_A
YC15-3
1 YC15-4
Engine PWB
YC3
YC26
Main PWB
CCD_SH
YC1-13 CCDCLK2
YC3002-13
CCD PWB YC1-15
YC1-17
CCD_RS
YC3002-15
CCDCLK1
YC3002-17
YC1-19 YC3002-19
LED_PWM
LED Drive PWB YC1-3
YC1-4
LED_ENA
YC3003-3
YC3003-4
3-43
[CONFIDENTIAL]
Machine Design > Mechanical construction
1 2 3
1 5 2 9 8 7 10 6
13
12
3 4
11
3-44
[CONFIDENTIAL]
Machine Design > Mechanical construction
Block diagram
Main PWB
VDATA1N
YC105-3 YC24-5
VDATA1P
YC105-4 YC24-6
SAMPLE1
YC105-5 YC24-8
APC PWB YC105-6 OUTPEN
VCONT
YC24-9
YC105-7 YC24-10
PDN
YC105-8 YC24-11
YC26
YC3
Engine PWB
POL_REM
3 YC23-3
POL_READY
Plygon motor 2 YC23-4
POL_CLK
1 YC23-5
3-45
[CONFIDENTIAL]
Machine Design > Mechanical construction
(3)Developer section
(3-1)Developer unit
The developer section consists of the magnet roller forming the magnetic brush, the sleeve roller forming the thin layer
by replacing the toner, the developer blade, and the developer screw mixing up the toner. The toner density is adjusted
by impressing the bias to the magnet roller and the sleeve roller. The toner amount inside the developer unit is detected
by the toner sensor.
8 7 4 5 1
3 2 6
7 9 3 11
10 1 4 5 2 6 10
3. Developer screw B 7. Upper developer cover 11. Toner container drive shaft
3-46
[CONFIDENTIAL]
Machine Design > Mechanical construction
Block diagram
Engine PWB
DLP_SDA
YC8-13 DLP_SCL
YC2-4 Developer YC1-1 YC1-2 Developer
YC8-14 DLP_TH
YC2-3 relay PWB YC1-9 YC1-10 PWB
YC8-16 YC2-1 YC1-10 YC1-9
DLP_MOT_REM
YC25-3 DLP_MOT_CLK
3
YC25-4 DLP_MOT_RDY
4 Developer motor
YC25-5 DLP_MOT_DIR
5
YC25-6 6
TNR_EMP
YC9-2 Toner sensor
High voltage
PWB
DLP_CLK
YC10-11 DLP_CNT
CN1-11 Developer Bias
YC10-12 CN1-12
3-47
[CONFIDENTIAL]
Machine Design > Mechanical construction
(4)Drum section
(4-1)Drum unit
In the main charger section, the main charger roller with the electric charge contacts the drum surface and rotates to
charge the drum evenly.
In the cleaning section, toner remaining on the drum surface after transferring is removed by the cleaning blade, and
collected to the waste toner box by the drum screw. The eraser consists of the LED lamp, and it removes the electric
charge remaining on the drum before the main charge.
10 9 5 8 7 6
4 3 2 1
13 6 8 4 5 7 10 3 2
12 11 1
3-48
[CONFIDENTIAL]
Machine Design > Mechanical construction
Block diagram
Engine PWB
MAIN_MOT_REM
3
MAIN_MOT_CLK
YC24-3
Main motor 4
MAIN_MOT_RDY
YC24-4
5
MAIN_MOT_DIR
YC24-5
6 YC24-6
Drum PWB
ERASE1
E1 Drum relay
ERASE2
E2
YC3-2 PWB
Eraser ERASE3
E3
YC3-3 DRUM_SCL
YC3-4 YC2-6 Y
YC2-5 YC1-8 DRUM_SDA
YC8-4
ED
WT_LED
YC2-2 Y
YC2-1 YC1-7 WT_LED
YC8-5
Waste toner sensor NS
WT_SENS
YC1-2 YC2-3 Y
YC2-4 YC1-5 WT_SENS
YC8-7
YC1-3 YC2-1 Y
YC2-2 YC1-4 ERASE
YC8-8
YC2-7 Y
YC2-8 YC1-2 YC8-10
3-49
[CONFIDENTIAL]
Machine Design > Mechanical construction
(5)Conveying/transfer section
In the paper conveying section, fed paper is conveyed to the transfer and separation section.
The transfer section consists of the transfer roller, separation brush, drum separation claws, etc. The high-voltage
output from the high-voltage PWB is impressed to the transfer roller, and transfer charge is applied. Paper after
transferring is separated from the drum by impressing the separator high-voltage output from the high-voltage PWB to
the separation brush.
8 1
2
7 3
6
5
10 11 12
6 4 7 3 2 9
1. drum separation claws 5. Paper dust collecting sponge 9. Separation needle holder
3-50
[CONFIDENTIAL]
Machine Design > Mechanical construction
Block diagram
Engine PWB
MAIN_MOT_REM
3 YC24-3
MAIN_MOT_CLK
4 YC24-4
Main motor MAIN_MOT_RDY
5 YC24-5
MAIN_MOT_DIR
6 YC24-6
FEED_FAN_REM
Conveying fan notor YC21-1
3-51
[CONFIDENTIAL]
Machine Design > Mechanical construction
(6)Fuser section
Paper from the transfer and separation section is pinched between the fuser heat roller and the Fuser pressure roller.
The fuser heat roller is heated by the fuser heater, and is pressed by the Fuser pressure roller with the pressure added
by the fuser pressure spring. So, toner is fused on the paper by that heat and pressure.
The surface temperature of the fuser heat roller is detected by the fuser thermistor and controlled by the Enginee PWB.
If the temperature at the fuser section is extremely high, the power line is shut off by the thermostat operation and the
fuser heater is forced to turn off.
11 10 12
9
5
2 1
3 6
7 13 11 10
14 9 12 4 1 14
1. Fuser heat roller 6. Fuser paper guide 11. Fuser exit pulley
3-52
[CONFIDENTIAL]
Machine Design > Mechanical construction
Block diagram
Low voltage
power source PWB Engine PWB
LIVE
Thermal cutout TB3-1
MH
YC8 YC14
Fuser main heater YC4-1
SH
Fuser sub heater YC4-2
3-53
[CONFIDENTIAL]
Machine Design > Mechanical construction
3
2
6 5
11 1 2 7 8 6 4 3 10 9
12
3-54
[CONFIDENTIAL]
Machine Design > Mechanical construction
Block diagram
Engine PWB
JOB TRAY
JS paper sensor YC16-16
EXIT_FULL_DOWN
Paper full sensor YC16-10
EXIT_FULL_UP
Exit sensor YC16-7
EXIT_/B
4 YC16-1
EXIT_/A
3 YC16-2
Exit motor EXIT_B
2 YC16-3
EXIT_A
1 YC16-4
EJE_SOL_PULL
Reverse solenoid EJE_SOL_RETURN
YC17-1
YC17-3
MAIN_MOT_REM
3 MAIN_MOT_CLK
YC24-3
Main motor 4 MAIN_MOT_RDY
YC24-4
5 MAIN_MOT_DIR
YC24-5
6 YC24-6
3-55
[CONFIDENTIAL]
Machine Design > Mechanical construction
1
2
3
4
2
3
5 2 4 3
3-56
[CONFIDENTIAL]
Machine Design > Mechanical construction
Block diagram
Engine PWB
DU_SW
DU sensor YC21-5
MAIN_MOT_REM
3 YC24-3
MAIN_MOT_CLK
4 YC24-4
Main motor 5 MAIN_MOT_RDY
MAIN_MOT_DIR
YC24-5
6 YC24-6
3-57
[CONFIDENTIAL]
Machine Design > Mechanical construction
(9)Document Processor
(9-1)Original paper feed section
The original feed section consists of the parts in the figure, and conveys the original on the DP original tray to the original
conveying section. The original is fed by rotating the DP pickup and the DP feed roller.
2 3 5 7 1 8
4 6
3-58
[CONFIDENTIAL]
Machine Design > Mechanical construction
Block diagram
DP PWB
LS_SW
DP original length sensor YC6-3
WID2
DP original width sensor YC6-5
SET_SW
DP original sensor YC4-3
FEED_MOT_A
1 YC7-1
FEED_MOT_B
4 YC7-2
DP feed motor FEED_MOT_/A
3 YC7-3
FEED_MOT_/B
6 YC7-4
DP_ORG_SET
YC4-16 YC2-4
DP_OPEN
YC4-15 YC2-5
DP_TMG
YC4-14 YC2-6
DP_RDY
YC4-13 YC2-7
Engin PWB DP_SI
YC4-12 YC2-8
DP_SEL
YC4-11 YC2-9
DP_SO
YC4-10 YC2-10
DP_CLK
YC4-9 YC2-11
3-59
[CONFIDENTIAL]
Machine Design > Mechanical construction
3 2 9 1 8 18
16
17
13
5 4 10 11 6 7 12 15 14
3-60
[CONFIDENTIAL]
Machine Design > Mechanical construction
Block diagram
DP PWB
FEED_SW
DP feed sensor YC4-6
REGIST_SW
DP registration sensor YC4-9
DP CL_REM
registration YC7-13
clutch CONV_MOT_A
1 YC7-5
CONV_MOT_/A
DP conveying 3 YC7-6
CONV_MOT_B
motor 4 YC7-7
CONV_MOT_/B
6 YC7-8
TIMING_SW
DP timing sensor YC4-18
Engin
PWB
HP_SW
DP feedshift sensor YC4-15 YC2-4 DP_ORG_SET
YC18-10
DP_OPEN
YC2-5 YC18-10
DP_TMG
JNC_A YC2-6 YC18-9
1 YC7-9 YC2-7 DP_RDY
YC18-7
JNC_B DP_SI
2 YC7-10 YC2-8 YC18-5
DP feedshift motor JNC_/A DP_SEL
3 YC7-11 YC2-9 YC18-8
JNC_/B DP_SO
4 YC7-12 YC2-10 YC18-6
DP_CLK
YC2-11 YC18-11
3-61
[CONFIDENTIAL]
Machine Design > Mechanical construction
2
3
1
Slit glass: first side scanning
Conveyed to the DP reversing section by the DP reversing feed-shift guide / DP reversing roller.
2
3
1
DP switchback tray
DP switchback roller
2
3
DP switchback roller
The second side of original is scanned at the slit glass (main unit) and the original is conveyed to the DP reversing
section.
2
3
1
DP switchback tray
Ejected to the DP exit tray by the DP reversing, DP feed-shift and DP exit rollers.
3-62
[CONFIDENTIAL]
Machine Design > Mechanical construction
DP registration roller
DP switchback roller
2
3 1
Original exit table
DP exit roller
DP conveying roller
3-63
[CONFIDENTIAL]
Machine Design > Mechanical construction (option)
4
14
2
5 1
10 13
11 12
7
3
8
9
6
3-64
[CONFIDENTIAL]
Machine Design > Mechanical construction (option)
4
21
2
7 1
13 19
14 17
10
3 6
11 5
12
9 22
8 1 2
15 20
16 18
10
3
11
12
9
3-65
[CONFIDENTIAL]
Machine Design > Mechanical construction (option)
Block diagram
PFFS1
YC3-12
REG_CL_REM
YC4-6
REG_CL_REM1
YC4-3
PFLS1 5 conveying sensor 1
PF
YC3-3 PF lift sensor 1
PFPS1(U)
YC3-6 PF upper paper sensor 1 PF feed
PFPS1(L)
clutch 1
YC3-9 PF lower paper sensor 2
LIFT_REM1 PF lift PF conveying
YC4-1 motor 1 clutch
PAPLSIZE1(1),(2),(3) PF
YC5-1,2,4 PF paper length switch 1 motor
PAPWSIZE1
YC5-5 PF paper width switch 1
PF conveying sensor 2
PFPWB PFLS2
YC6-3* PF lift sensor 2
YC6-6* PFPS2(U) PF feed
PF upper paper sensor 2
clutch 2
PFPS2(L)
YC6-9* PF lower paper sensor 2
LIFT_REM2 PF lift
YC7-1*
motor 2
PAPLSIZE2(1),(2),(3)
YC8-1,2,4* PF paper length switch 2
PAPWSIZE2
YC8-5* PF paper width switch 2
MAIN_REM
YC2-4
REG_CL_REM2
YC7-3*
PFFS2
YC6-12*
*: Paper feeder (double cassette) only.
3-66
[CONFIDENTIAL]
Machine Design > Mechanical construction (option)
2 5 2 4 2 3
1 1 1
Block diagram
BR PWB
JAM_SENS3
YN2-3
JAM_SENS2
YN2-6
JAM_SENS1 YN2-9
SMO T A,A_B,B_
YC3-1,2,3,4
BR conveying
BR conveying BR conveying sensor 1
sensor 3 sensor 2
BR
motor
3-67
[CONFIDENTIAL]
Machine Design > Mechanical construction (option)
7 6 59 1 2
8
13 4
10 3
11
18
19
12
14 17
15
16
3-68
[CONFIDENTIAL]
Machine Design > Mechanical construction (option)
Block diagram
CN9-3 PINS
BRS
CN10-3
FMOT_*B,B,A,*A
CN19-1,3,4,6 DF conveying motor
CN11-3 RUDS
DF roller sensor
TMOT_*B,B,A,*A
CN19-7,9,10,12 DF bundle discharge motor DF belt sensor
STPM+,STPM-
CN12-1,2,3,4 DF staple motor
JIS
CN8-3 DF staple position sensor
SLD_HP
CN22-3 DF slide sensor
CN14-1,2,3,4 SLD_*A,A,B,*B
DF slide motor
BR_SOL
CN21-2
3-69
[CONFIDENTIAL]
Machine Design > Mechanical construction (option)
6 5
3
9
1
7
2
8
4
3-70
[CONFIDENTIAL]
Machine Design > Mechanical construction (option)
Block diagram
DF PWB
RHDS1
CN6-3
RHDS2
CN6-6
DF paper sensor 1
T_UL_SEN
CN5-4 DF tray upper limit sensor DF paper sensor 2
TM_+,TM_-
CN15-1,2 DF tray elevation motor
T_LL_SEN
CN5-1 DF tray lower limit sensor
DF paper solenoid
S_SO L
CN17-2
3-71
[CONFIDENTIAL]
Machine Design > Mechanical construction (option)
DF conveying
roller
DF bundle
discharge belt
DF roller motor
When the trailing edge of paper passes through the DF bundle exit belt, the DF bundle exit unit is lifted down and the
paper is fed to the DF adjusting tray by the DF eject roller and the DF bundle exit belt.
The DF adjusting motor 1,2 drive the DF adjusting guides to adjust paper.
DF exit roller
DF bundle
discharge belt
DF adjustment
DF adjustment motor 1,2
tray
3-72
[CONFIDENTIAL]
Machine Design > Mechanical construction (option)
When adjustment of the last sheet of the bundle is completed, the DF exit roller and the DF paddle rotates to exit the
bundle of paper to the DF tray.
DF exit roller DF paddle
3-73
[CONFIDENTIAL]
Maintenance >
4 Maintenance
4 - 1 Precautions for the maintenance
(1)Precautions
Before disassembling the main unit, press the main power switch to turn the power off. Make sure that the power lamp
on the operation panel is off and unplug the power cord from the wall outlet. Then, start the disassembly.
When handling the PWBs (printed wiring boards), do not touch parts with bare hands. Make sure not to damage the
PWB.
If ICs are mounted on the PWB, do not touch them by hand or something charged with electrostatic.
Make sure to release the hook before disconnecting the connector with the hook.
Take care not to pinch up the wire and cable.
Use the original screws when reassembling the parts once disassembled.
If the types and the sizes of screws are not sure, refer to the parts list.
4-1
[CONFIDENTIAL]
Maintenance >
See through the left window See through the right window
( marking) ( marking)
Validation viewer Validation viewer
Brand Brand
protection protection
seal seal
The brand protection seal has an incision as shown below to prohibit reuse.
4-2
[CONFIDENTIAL]
Maintenance > Maintenance parts
4 - 2 Maintenance parts
(1)Maintenance kits
For main unit
Service manual Name used in parts list Qua Part No.
ntity
MK-6115 *1 MK-6115/MAINTENANCE KIT 1702P18NL0
• DLP UNIT 1
• FUSER UNIT 1
• TRANSFER UNIT 1
• FEED UNIT 1
• MP PULLEY FEED 1
*1: 220-240V model, *2: 100V model, *3: 120V model, *4: 240V model120V model
• GUIDE RETARD 1
• ROLLER RETARD 1
4-3
[CONFIDENTIAL]
Maintenance > Maintenance parts
Developer unit
Section Mode Maintenance item
No.
Image U410 Adjusting the halftone automatically
adjustment
Transfer unit
Section Mode Maintenance item
No.
Replacing U127 Clearing the transfer count (Clear)
settings
MC roller
Section Mode Maintenance item
No.
Replacing U930 Clear the main charger roller counts (Clear)
settings
4-4
[CONFIDENTIAL]
Maintenance > Maintenance parts replacement procedures
Replacement of the maintenance kit is required after about 300,000 images. The message [Replace MK.] appears at the
replacement timing.
Execute maintenance mode U251 to reset the count after replacing the maintenance kit in the following procedures.
1 Pull out the cassette (a) from the main unit (b) and remove it in the direction of the
arrow.
b
2 Check or replace the feed unit (b), and then reattach the parts in the original position.
a
p
4-5
[CONFIDENTIAL]
Maintenance > Maintenance parts replacement procedures
2 Release the lock lever (a) and detach the waste toner box (b).
3 Release the lock lever (a) and open the developer cover (b).
a b
4-6
[CONFIDENTIAL]
Maintenance > Maintenance parts replacement procedures
2 Check the sponge of the regist cleaner (a) and clean or replace it.
4-7
[CONFIDENTIAL]
Maintenance > Maintenance parts replacement procedures
2 Check or replace the MP feed roller and then reattach the parts in the original position.
4-8
[CONFIDENTIAL]
Maintenance > Maintenance parts replacement procedures
2 Check or replace the MP separation pad, and then reattach the parts in the original position.
Caution
When replacing the new MP separation pad or MP feed roller, take care not to touch the roller surface.
4-9
[CONFIDENTIAL]
Maintenance > Maintenance parts replacement procedures
(3)Transfer section
(3-1)Detaching and reattaching the transfer unit
2 Check or replace the tranfer unit (b), and then reattach the parts in the original position.
a a
Important
When reattaching the transfer unit, insert it until it clicks.
4-10
[CONFIDENTIAL]
Maintenance > Maintenance parts replacement procedures
(4)Drum section
(4-1)Detaching and reattaching the drum unit
2 Release the lock lever (a) and remove the waste toner box (b).
3 Release the lock lever (a) and open the developer cover (b).
a b
4-11
[CONFIDENTIAL]
Maintenance > Maintenance parts replacement procedures
2 Check or replace the drum unit (b), and then reattach the parts in the original position.
4-12
[CONFIDENTIAL]
Maintenance > Maintenance parts replacement procedures
2 Check or replace the MC roller unit (a), and then reattach the parts in the original position.
b
4-13
[CONFIDENTIAL]
Maintenance > Maintenance parts replacement procedures
(5)Developer section
(5-1)Detaching and reattaching the developer unit
2 Release the lock lever (a) and detach the waste toner box (b).
3 Release the lever (a) and detach the toner container (b).
a
b
4-14
[CONFIDENTIAL]
Maintenance > Maintenance parts replacement procedures
5 Release the lock lever (a) and open the developer cover (b).
a b
2 Check or replace the developer unit (b), and then reattach the parts in the original position.
4-15
[CONFIDENTIAL]
Maintenance > Maintenance parts replacement procedures
(6)Fuser section
(6-1)Detaching and reattaching the fuser unit
2 Release the lock lever (b) and detach the fuser unit (c).
3 Check or replace the fuser unit (c), and then reattach the parts in the original position.
1 a
c 2 b b
Important
Insufficient lock will cause the phenomenon below when installing the fuser unit.
• Rear side lock failure (This will cause the fuser roller rotation failure without drive at the rear side.)
• Front side lock failure (This will cause the image squareness failure due to skew feed.)
4-16
[CONFIDENTIAL]
Maintenance > Maintenance parts replacement procedures
(7)Document Processor
(7-1)Detaching and reattaching the DP pickup pulley and DP feed roller
2 Pull down the DP feed roller (b) toward you and detach it in the direction of the arrow.
3 Check or replace the DP feed roller (b), and then reattach the parts in the original position.
a b
4-17
[CONFIDENTIAL]
Maintenance > Maintenance parts replacement procedures
2 Detach the DP retard roller cover (b) in the direction of the arrow.
3 Check or replace the DP retard roller (b), and then reattach the parts in the original position.
b
c
4-18
[CONFIDENTIAL]
Maintenance > Maintenance parts replacement procedures (option)
1 Pull out the cassette (a) from the paper feeder (b) and pull it out on an angle.
2 Check or replace the feed unit (b), and then reattach the parts in the original position.
Caution
When replacing the new pickup holder or retard holder, take care not to touch the roller surface.
4-19
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
1 Pull out the cassette (a) from the main unit (b) and remove it in the direction of the
arrow.
b
a
b
4-20
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
4 Release the left and right fulcrums and detach the front cover (a).
1 Release the three hooks (b) in the direction of the arrow and remove the controller box
cover (a).
b
a
2 To detach the rear cover, align it upward and release three hooks (c).
b b
a
b
4-21
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
1 Release the lock lever (b) and JS tray (a) in the direction of the arrow.
2 Pull out the cassette (a) from the main unit (b) and remove it in the direction of the
arrow.
b
4-22
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
4 Release the three hooks (b) in the direction of the arrow and remove the controller box
cover (a).
b
a
2 To detach the rear cover, align it upward and release three hooks (c).
b b
a
b
c
6 Remove the left lower cover.
1 Remove five screws (b)(M3×8TP).
2 To detach the left lower cover (b), align it upward and release four hooks (c).
4-23
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
4-24
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
1 Release the lock lever (b) and JS tray (a) in the direction of the arrow.
2 Pull out the cassette (a) from the main unit (b) and remove it in the direction of the
arrow.
b
4-25
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
4 Release the three hooks (b) in the direction of the arrow and remove the controller box
cover (a).
b
a
2 To detach the rear cover, align it upward and release three hooks (c).
b b
a
b
c
6 Remove the left lower cover.
1 Remove five screws (b)(M3×8TP).
2 To detach the left lower cover (b), align it upward and release four hooks (c).
4-26
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Release the two hooks (c) in the direction of the arrow and detach the left top cover (a).
a b
2 Detach the tray left cover (a) while avoiding the tray rear cover (c).
b b
c
a
4-27
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
11 Detach the upper exit cover (a) while holding the tray rear cover (b).
4-28
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Release two fulcrums (b) of front and rear with a flat-blade screwdriver(c).
b b
c c
4-29
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Remove two screws (b)(M3×8TP) and detach two strap (b) from main unit.
2 Also, detach the stop ring (d) and then detach the link R (e).
c e
d
b
4-30
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
3 Rotate the shaft (d), and slide it in the direction of the arrow.
4 Detach right cover 1 (a) while aligning it in the direction of the arrow.
b a
c
4-31
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
a c
2 Detach the DP front cover (a) from the document processor (c).
b
c
4-32
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
a b
4-33
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
a c
2 Detach the DP front cover (a) from the document processor (c).
b
c
3 Remove four screws (b) (M3×8TP) from the document processor (a).
a b
4-34
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
1 Remove the connector (b) from the DP PWB (c) and remove the cables (a) from five wire guides (d) .
2 Raise the DP original tray (e) and detach it in the direction of the arrow.
d e
b c
4-35
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
(2)Optical section
(2-1)Detaching and reattaching the LSU
1 Release the lock lever (b) and JS tray (a) in the direction of the arrow.
2 Pull out the cassette (a) from the main unit (b) and remove it in the direction of the
arrow.
b
4-36
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
4 Release the three hooks (b) in the direction of the arrow and remove the controller box
cover (a).
b
a
2 To detach the rear cover, align it upward and release three hooks (c).
b b
a
b
c
6 Remove the left lower cover.
1 Remove five screws (b)(M3×8TP).
2 To detach the left lower cover (b), align it upward and release four hooks (c).
4-37
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
3 Release two hooks (c) and detach the power source fan motor assy.
c
a
c
a
b
4-38
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Remove four screws (c) and detach the laser scanner unit (a) in the direction of the arrow.
3 Check or replace the laser scanner unit (a), and then reattach the parts in the original position.
3 Set the output test pattern 1 as original, in the back side which the direction of the arrow is, looking down the
side which is printing to the original glass.
• Load about 20 sheets of the blank paper on Test Pattern 1.
4-39
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
1 Input "001" using the numeric keys and press the [Start] key.
• The maintenance mode is exited.
1 Detach the DP connector of the document processor from the main unit.
1 Release the hook with a flat-blade screwdriver from the document processor (a) and detach the angle
regulating plate (b).
2 Release two hooks (c) with a flat-blade screwdriver, detach the DP Connector cover (d).
3 Remove the wire saddles (e) and the DP connector cover (f).
a
f
e
c
d
2 Open the document processor (a) to upright and detach the hinge (b) in the direction of
the arrow.
b
(2-3)Detaching and reattaching the image scanner unit (CCD model)
4-40
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
1 Detach the DP connector of the document processor from the main unit.
1 Release the hook with a flat-blade screwdriver from the document processor (a) and detach the angle
regulating plate (b).
2 Release two hooks (c) with a flat-blade screwdriver, detach the DP Connector cover (d).
3 Remove the wire saddles (e) and the DP connector cover (f).
a
f
e
c
d
2 Open the document processor (a) to upright and detach the hinge (b) in the direction of
the arrow.
3 Remove two screws (b) and then remove the ISU right cover (a).
• Reattach it while aligning it to the contact glass side.
a b
4-41
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
5 Remove four screws (b) and then detach the lens unit cover (a).
b
b
b
b
2 Remove four screws (d) and then detach the lens unit (a).
d
d d
d a
4-42
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
a b
c
Caution
To avoid the damage to the CCD PWB, do not touch the CCD PWB (c) but hold it at the directed part (d).when
disconnecting and connecting the FFC (a) from/to the connector (b).
4-43
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 When replacing it, decide the fixing position of the ISU as follows.
• The right and left of machine: Confirm the number (a) marked and align the ISU line (c) to the positioning line
(b) at the frame with the same number. (Line (c) is at the applicable number marking side from two lines)
• The rear and front of machine: Align the edge (e) of the ISU to the positioning line (d) of the frame.
4 Check or replace the lens unit, and then reattach the parts in the original position.
e
d
b
ISU
a c
4-44
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
1 Detach the DP connector of the document processor from the main unit.
1 Release the hook with a flat-blade screwdriver from the document processor (a) and detach the angle
regulating plate (b).
2 Release two hooks (c) with a flat-blade screwdriver, detach the DP Connector cover (d).
3 Remove the wire saddles (e) and the DP connector cover (f).
a
f
e
c
d
2 Open the document processor (a) to upright and detach the hinge (b) in the direction of
the arrow.
3 Remove two screws (b)(M3×8TP) and then detach the ISU right cover (a).
• Reattach it while aligning it to the contact glass side.
a b
4-45
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
5 Remove two screws (b)(M3×8TP) and then detach the ISU front top cover (a).
b
b
a
6 Remove two screws (b)(M3×8TP) and then detach the ISU rear cover (a).
b
a
4-46
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
7 Detach the two transparent sheets (a) from the ISU frame (b).
a
b
2 Remove three screws (b) and detach the lamp unit (a).
3 Check or replace the lamp unit (a), and then reattach the parts in the original position.
c c
c a
a
b
Important
Use an air blower brush when cleaning the light guide of the lamp unit. Clean not to leave a hair dust.
4-47
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
1 Pull out the cassette (a) from the main unit (b) and remove it in the direction of the
arrow.
b
3 Release the three hooks (b) in the direction of the arrow and remove the controller box
cover (a).
b
a
4-48
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 To detach the rear cover, align it upward and release three hooks (c).
b b
a
b
2 To detach the left lower cover (b), align it upward and release four hooks (c).
4-49
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
6 Detach the DP connector of the document processor from the main unit.
1 Release the hook with a flat-blade screwdriver from the document processor (a) and detach the angle
regulating plate (b).
2 Release two hooks (c) with a flat-blade screwdriver, detach the DP Connector cover (d).
3 Remove the wire saddles (e) and the DP connector cover (f).
a
f
e
c
d
7 Open the document processor (a) to upright and detach the hinge (b) in the direction of
the arrow.
2 Release the two hooks (c) upward and detach the upper left cover (a).
a b
4-50
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
9 Remove two screws (b) and then remove the ISU right cover (a).
• Reattach it while aligning it to the contact glass side.
a b
11 Remove two screws (b)(M3×8TP) and then detach the ISU front top cover (a).
b
b
a
4-51
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
12 Remove two screws (b)(M3×8TP) and then detach the ISU rear cover (a).
b
b
a
2 Detach the IC card reader cover (a) in the direction of the arrow.
2 Detach two clear panels (b) from the operation panel (a) and detach the language sheet (c).
c b
d
b
c
d
a
a
4-52
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
b c
a
2 Remove the connector (c) and remove the wire from two wire saddles (e).
b e
c
a
17 Remove five screws (b)(M3×8TP) and then detach the operation lower cover (a).
b
4-53
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
3 Detach the ISU front cover (a) in the direction of the arrow.
a
c
d
4-54
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Slide the triangle mark (c) on the controller shield plate (a) in the direction of the arrow and detach it.
a
c
YC3003 YC3002
YC15
d b
c
a
23 Remove two screws (b) (M3x8TP) and two header pins (c), and detach the scanner unit
(a) upward.
a
b
b
c
4-55
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
24 Remove two screws (b) and then remove the ISU left cover (a).
b
25 Detach the two transparent sheets (a) from the ISU frame (b).
a
b
4-56
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Remove two screws (b) and detach the lamp unit (a).
c c
c a
a
b
2 Detach the scanner wire (a) and detach the scanner wire springs (b) from the round terminals (black marking)
(d).
a(Black)
c a(Glay)
4-57
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
Important
<Precautions>
When fitting the scanner wires, be sure to use those specified below.
Machine front side (P/N: 302K317150(gray))
Machine rear side(P/N: 302K317140(black))
3 Detach the stop ring (f) and bushing (g) from the front side of the scanner wire drum shaft (e).
4 Detach the scanner wire drum (a) and the bushing (e) from scanner unit (h).
d
e
d
b
c
h
f g a
4-58
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Secure the scanner wires (c) using the scanner wire stoppers (d).
c
Inner 3 turn
a b a
Outer 4 turn
2 Pass the mirror frame fixing parts (b) through the front and rear positioning holes for the scanner unit and fix
the mirror frame B (a).
b
b
4-59
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Hook the round terminals to the catches inside the scanner unit. ..........(2)
3 Wind the inner scanner wires around the grooves in the pulleys at the left of the scanner unit from below to
above...........(3)
4 Wind the scanner wires around the inside grooves in the pulleys of the mirror frame B from below to above.
..........(4)
5 Wind the inner scanner wires around the grooves in the pulleys (f) at the left of the scanner unit ..........(5)
(Front) 5 6 6 5 (Back)
3 Black-marking 3
1 1
4 4
2 Gray Black 2
4-60
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Focusing on the locating ball of the wire drum, align the scanner wires to the inside.
3 Move the mirror frame B from side to side to correctly locate the wires in position.
5 Move the mirror frames A (a) and the mirror frames B (b) to the machine left, and insert two frame securing
tools (c) into the positioning holes at the front and rear of the scanner unit to secure the mirror frame A (a) and
the mirror frame B (b) in position.
6 Attach the front wire holder plate and rear wire holder plate to the mirror frame A with each screw while holding
the wire with the plates.
4-61
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
1 Detach the DP connector of the document processor from the main unit.
1 Release the hook with a flat-blade screwdriver from the document processor (a) and detach the angle
regulating plate (b).
2 Release two hooks (c) with a flat-blade screwdriver, detach the DP Connector cover (d).
3 Remove the wire saddles (e) and the DP connector cover (f).
a
f
e
c
d
2 Open the document processor (a) to upright and detach the hinge (b) in the direction of
the arrow.
3 Remove nine screws (b)(M3x8) and detach the contact glass (a).
b b
4-62
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Detach the drive belt (d) from the fixing part (e) of the scanner carriage.
3 Detach the scanner carriage (a) from ISU lower frame (f).
e
f
b
d
4-63
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
1 Pull out the cassette (a) from the main unit (b) and remove it in the direction of the
arrow.
b
3 Release the three hooks (b) in the direction of the arrow and remove the controller box
cover (a).
b
a
4-64
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 To detach the rear cover, align it upward and release three hooks (c).
b b
a
b
2 To detach the left lower cover (b), align it upward and release four hooks (c).
4-65
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
6 Detach the DP connector of the document processor from the main unit.
1 Release the hook with a flat-blade screwdriver from the document processor (a) and detach the angle
regulating plate (b).
2 Release two hooks (c) with a flat-blade screwdriver, detach the DP Connector cover (d).
3 Remove the wire saddles (e) and the DP connector cover (f).
a
f
e
c
d
7 Open the document processor (a) to upright and detach the hinge (b) in the direction of
the arrow.
2 Release the two hooks (c) upward and detach the upper left cover (a).
a b
4-66
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Detach the IC card reader cover (a) in the direction of the arrow.
2 Detach two clear panels (b) from the operation panel (a) and detach the language sheet (c).
c b
d
b
c
d
a
a
4-67
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
b c
a
2 Remove the connector (c) and remove the wire from two wire saddles (e).
b e
c
a
13 Remove five screws (b)(M3×8TP) and then detach the operation lower cover (a).
b
4-68
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
15 (a).
Release the three hooks (b) in the direction of the arrow and detach the right top cover
16 Release three protrusions (b) upward and detach the ISU front cover.
1 Remove three screws (b)(M3x8TP).
4-69
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Slide the triangle mark (c) on the controller shield plate (a) in the direction of the arrow and detach it.
a
c
YC3001
YC15 b
d
c
a
19 Remove two screws (b) (M3x8TP) and two header pins (c), and detach the scanner unit
(a) upward.
b
4-70
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
(3)Drive section
(3-1)Detaching and reattaching the drive unit
1 Release the three hooks (b) in the direction of the arrow and remove the controller box
cover (a).
b
a
2 To detach the rear cover, align it upward and release three hooks (c).
b b
a
b
4-71
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Remove five screws (e)(M3×12B) and detach the drive unit (a).
3 Check or replace the drive unit (a), and then reattach in the original position the parts which are removed.
b c
d
e
a
b A B
d
OK NG
4-72
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Remove five screws (b)(M3×8B) and detach the drive assy (a).
c
b a
2 Remove six screws (b)(M3x8) and detach three motors from the motor assy (e).
a
b
c
e
Important
When attaching the motor assembly, rotate the motor manually and align the phase of the motor shaft and drive
unit gear.
4-73
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
1 Lift up two points of the leading edge of the operation panel cover (b), slide them in the
direction of the arrow and then detach the operation panel cover from the operation
panel (a).
3 Check or replace the language sheet, and then reattach the parts in the original position.
b
c
b
c
4-74
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
1 Release the three hooks (b) in the direction of the arrow and remove the controller box
cover (a).
b
a
2 To detach the rear cover, align it upward and release three hooks (c).
b b
a
b
c
3 Detach the exit fan motor assy.
1 Remove the connector (c) and remove the wire (d) from hook (e).
2 Remove two screws (b)(M3×8TP) and then detach the exit fan motor assy(a).
c
d
a
e
4-75
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
1 Release the lock lever (b) and JS tray (a) in the direction of the arrow.
2 Pull out the cassette (a) from the main unit (b) and remove it in the direction of the
arrow.
b
4-76
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
4 Release the three hooks (b) in the direction of the arrow and remove the controller box
cover (a).
b
a
2 To detach the rear cover, align it upward and release three hooks (c).
b b
a
b
c
6 Remove the left lower cover.
1 Remove five screws (b)(M3×8TP).
2 To detach the left lower cover (b), align it upward and release four hooks (c).
4-77
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Remove two screws (b)(M3×8B) and then detach the controller fan motor (a).
c a
a
b b
4-78
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Release the front and rear lock levers (b) and close the conveying assembly (a).
b
b
3 Release five hooks (b) and detach the duplex conveying guide (a).
b
b
4-79
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Remove two screws (b)(M3×8B) and then detach the conveying fan motor assy (a).
c
a
(4-5)Detaching and reattaching the temperature/humidity fan motor.
1 Release the three hooks (b) in the direction of the arrow and remove the controller box
cover (a).
b
a
2 To detach the rear cover, align it upward and release three hooks (c).
b b
a
b
4-80
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Remove the two connectors (b) and detach the temperature/humidity fan motor assy.
b c
a
(4-6)Fan motor attachment direction
When reattaching the fan motor, be aware of the attachment direction (intake/exhaust).
• LSU fan motor (a) : intake(rating label side: the inside)
• Power source fan motor (b) : ntake(rating label side: the inside)
• Exit fan motor (c) : exhaust(rating label side: the outside)
• Conveying fan motor (d) : exhaust(rating label side: the outside)
• Temperature/humidity fan motor (e) : intake(rating label side: the inside)
e a
d b
4-81
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
(5)PWBs
Caution
1 Release the three hooks (b) in the direction of the arrow and remove the controller box
cover (a).
b
a
1 Remove one screw (a) (M3x8) and release the hook (b) in the direction of the arrow, and then remove the SD
card cover (c).
2 Detach an SD/SDHC memory card (e) in the memory card slot (d).
d
a
c
e b
4-82
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 To detach the rear cover, align it upward and release three hooks (c).
b b
a
b
2 Slide the triangle mark (c) on the controller shield plate (a) in the direction of the arrow and detach it.
a
c
4-83
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Remove six screws (b)(M3x8B) and detach the main PWB (a).
Important
When replacing the main PWB, make sure to remove the USB ground plate (d) from the USB connector (c)
from the old board and install it in the new board.
a
b c
3 Check or replace the main PWB, and then reattach the parts in the original position.
4-84
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
4 Import the data if it was exported in maintenance mode U917 from the main unit to replace the main PWB.
(Also, available at KM-Net Viewer)
5 Reset the user default setting and FAX default setting from the System Menu or Command Center.
No. Maintenance mode relating to the main No. Maintenance mode relating to the FAX
unit unit
U250 Maintenance counter preset U603 User data 1
U251 Maintenance counter clear U604 User data 2
U253 Switching the double/single counts U610 System 1
U260 Switching the timing for copy counting U611 System 2
U326 Black line cleaning indication U612 System 3
U341 Printer cassette setting U615 System 6
U343 Duplex priority mode U625 Communication Setting
U345 Maintenance timing pre-caution setting U695 FAX function customization
U402 Print margin adjustment
U403 Scanning margin adjustment (table)
U404 Scanning margin adjustment (DP)
U407 Adjusting the writing timing (Duplex/Reversal)
U425 Set Target
U470 Setting the JPEG compression rate
1 Release the three hooks (b) in the direction of the arrow and remove the controller box
cover (a).
b
a
4-85
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 To detach the rear cover, align it upward and release three hooks (c).
b b
a
b
2 Remove four screws (b)(M3x8B) and detach the Enginee PWB (a).
3 Check or replace the Enginee PWB (a), and then reattach the parts in the original position.
b c
Important
When replacing the Enginee PWB (a), make sure to remove the EEPROM (U15) (c) from the old board and
install it in the new board.
4-86
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
1 Release the lock lever (b) and JS tray (a) in the direction of the arrow.
2 Pull out the cassette (a) from the main unit (b) and remove it in the direction of the
arrow.
b
4-87
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
4 Release the three hooks (b) in the direction of the arrow and remove the controller box
cover (a).
b
a
2 To detach the rear cover, align it upward and release three hooks (c).
b b
a
b
c
6 Remove the left lower cover.
1 Remove five screws (b).
2 To detach the left lower cover (b), align it upward and release four hooks (c).
4-88
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
3 Release two hooks (c) and detach the power source fan motor assy.
c
a
c
a
b
4-89
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Remove five screws (b)(M3x8B) and remove the low voltage PWB (a).
3 Check or replace the low voltage PWB (a), and then reattach the parts in the original position.
b
b b
b
b
Caution
Electric charge may reside on the low-voltage PWB after turning the power off and disconnecting the power
cord, and do not touch mounted parts.
1 Release the lock lever (b) and JS tray (a) in the direction of the arrow.
4-90
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Pull out the cassette (a) from the main unit (b) and remove it in the direction of the
arrow.
b
4 Release the three hooks (b) in the direction of the arrow and remove the controller box
cover (a).
b
a
4-91
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 To detach the rear cover, align it upward and release three hooks (c).
b b
a
b
c
6 Remove the left lower cover.
1 Remove five screws (b).
2 To detach the left lower cover (b), align it upward and release four hooks (c).
4-92
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
2 Release the two hooks (c) upward and detach the upper left cover (a).
a b
2 Detach the tray left cover (a) while avoiding the tray rear cover (c).
b b
c
a
4-93
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
11 Detach the upper exit cover (a) while holding the tray rear cover (b).
2 Remove two screws (d)(M3×8TP) and two screws (e)(M3×8B) and detach the high voltage PWB (a).
3 Check or replace the high voltage PWB (a), and then reattach the parts in the original position.
d e
4-94
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
1 Lift up two points of the leading edge of the operation panel cover (b), slide them in the
direction of the arrow and then detach the operation panel cover from the operation
panel (a).
3 Check or replace the language sheet, and then reattach the parts in the original position.
b
c
b
c
4-95
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
b c
a
2 Disconnect two connectors (c) from the operation panel PWB (a).
7-inch panel model
b
c
b b
a
d
c
4-96
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
a
d
c
2 Check or replace the operation panel PWB (c), and then reattach the parts in the original position.
a c a
a
b
(5-6)Detaching and reattaching the DP PWB
a b
4-97
[CONFIDENTIAL]
Maintenance > Disassembly and Reassembly procedures
3 Release the hook A (c), release three hooks (d) in the direction of the arrow and detach the DP PWB (a).
a
b c
d b a
a
Important
When replacing the DP PWB (a), make sure to remove the EEPROM (YS1) (e) from the old board and install it
in the new board.
4-98
[CONFIDENTIAL]
Maintenance > Disassembly & Reassembly (option)
2 Release three hooks (b) and detach PF rear cover (a) in the direction of the arrow.
3 Remove three screws (b) and detach the drive unit (a).
e f
b
c
f
f
b
d
a
4-99
[CONFIDENTIAL]
Maintenance > Disassembly & Reassembly (option)
2 Release three hooks (b) and detach PF rear cover (a) in the direction of the arrow.
b c
a a
4-100
[CONFIDENTIAL]
Maintenance > Disassembly & Reassembly (option)
(2)Finisher (DF-470)
(2-1)Detaching and reattaching the DF front cover
1 Remove two screws (b) and detach the DF front cover (a).
1 Remove two screws (b) and detach the DF rear cover (a).
(2-3)Aligning the phase of the upper and lower drive gears of the DF bundle eject belt
• When attaching the upper and lower drive gear of the DF bundle exit belt, align the phase of the ribs (a) so that they
lie on the same line.
4-101
[CONFIDENTIAL]
Maintenance > Periodical maintenance procedure (CH:Check CL:Clean AD:Adjust LU:Lubrication RE:Replace)
4-102
[CONFIDENTIAL]
Maintenance > Periodical maintenance procedure (CH:Check CL:Clean AD:Adjust LU:Lubrication RE:Replace)
Caution
Please do not use flammable spray for air blower in the list.
4-103
[CONFIDENTIAL]
Maintenance > Periodical maintenance procedure (CH:Check CL:Clean AD:Adjust LU:Lubrication RE:Replace)
(2)Document Processor
Set Up
Maintenance Set Call PM maintenance Point, Note
Parts, Location UP (x1000 counts)
300 600
Test copy, Test print CH CH CH CH -
(Max. copy size) AD AD AD AD
MK-6110 RE RE DP feed roller assy, DP retard roller cover,
DP retard roller
DP other section
Maintenance Set Call PM maintenance Point, Note
Parts, Location UP (x1000 counts)
300 600
Original Cover CL CL CL Alcohol or dry cloth
(303JC04201)
Slit glass CL CL CL Alcohol or dry cloth (CCD section)
(302RH17210)
4-104
[CONFIDENTIAL]
Maintenance > Periodical maintenance procedure (CH:Check CL:Clean AD:Adjust LU:Lubrication RE:Replace)
Caution
Please do not use flammable spray for air blower in the list.
4-105
[CONFIDENTIAL]
Maintenance > Periodical maintenance procedure (CH:Check CL:Clean AD:Adjust LU:Lubrication RE:Replace)
PF feed section
Maintenance Set Call PM maintenance Point, Note
Parts, Location UP (x1000 counts)
300 600
Feed unit CL CH CH Alcohol or dry cloth
(302K394480) RE RE
PF conveying section
Maintenance Set Call PM maintenance Point, Note
Parts, Location UP (x1000 counts)
300 600
PF upper conveying CL CL CL Alcohol or dry cloth
roller
(302MV94310)
PF lower conveying CL CL CL Alcohol or dry cloth
roller
(302MV94320)
Conveying guides CL CL Alcohol or dry cloth
SENSORS CH CH CH Use dry cloth or air blower to the light reception
surface of the photo sensor.
Caution
Please do not use flammable spray for air blower in the list.
4-106
[CONFIDENTIAL]
Maintenance > Periodical maintenance procedure (CH:Check CL:Clean AD:Adjust LU:Lubrication RE:Replace)
Caution
Please do not use flammable spray for air blower in the list.
DF conveying section
Maintenance Set Call PM maintenance Point, Note
Parts, Location UP (x1000 counts)
300 600
Rollers/pulleys CL CL CL Alcohol or dry cloth
Conveying guides CL CL Alcohol or dry cloth
SENSORS CH CH CH Use dry cloth or air blower to the light reception
surface of the photo sensor.
Caution
Please do not use flammable spray for air blower / blower brush in the list.
4-107
[CONFIDENTIAL]
Firmware > Firmware update
5 Firmware
5 - 1 Firmware update
Execute the following to update the firmware below.
* The processing time is reduced with simultaneous processing by group.
[GROUP1 UPDATE]
UPDATE Target Master file name Message
step
1 Controller DL_PKG_CTRL.2P1 (32 ppm model) CPKG
DL_PKG_CTRL.2P2 (25 ppm model)
Important
When installing the OCR dictionary firmware, it is necessary the SSD or the SD card has to be installed.
Also, it is necessary to format the SSD / SD card at the system menu in the main unit.
5-1
[CONFIDENTIAL]
Firmware > Firmware update
[GROUP1 UPDATE]
UPDATE Target Master file name Message
step
1 FAX Board DL_FAX.3R2 FAX
[GROUP3 UPDATE]
UPDATE Target Master file name Message
step
1 Document Processor DL_DPRC.2P1 DP
[GROUP4 UPDATE]
UPDATE Target Master file name Message
step
1 Sub Panel Board DL_SPNL.2P1 SPNL
5-2
[CONFIDENTIAL]
Firmware > Firmware update
5-3
[CONFIDENTIAL]
Firmware > Firmware update
*1: for 7 inch LCD model, *2: for 4.3 inch LCD model
* If the high-speed master file exists, the same version firmware update is skipped.
1 After turning the power switch (a) on and the screen is properly displayed, turn the
power switch (a) off.
2 Insert the USB memory (b) with the firmware into the USB memory slot and turn the
power switch (a) on.
c
b
5-4
[CONFIDENTIAL]
Firmware > Firmware update
[ 7 Inch display ]
5-5
[CONFIDENTIAL]
Firmware > Firmware update
• When an error occurs during the firmware upgrade, the process is immediately interrupted and the error code
and error message are indicated.
0200 Version mismatch of the master file N001 Network connection failed. *2
(There is no upgrade target interrupted)
03xx No Download File (No.xx)
Both certificate and signature files exist but verification is unsuccessful. S000
4 Plug in the power cord and turn the power switch (a) on.
5 Check that the "Home" screen is displayed and then turn the power switch (a) off.
Caution
Never turn the power switch (a) off or disconnect the USB memory (b) during the firmware update.
5-6
[CONFIDENTIAL]
Firmware > Firmware update
Safe-Update
When the firmware update was interrupted by power shut-off or disconnecting the USB memory during the firmware
update, the firmware update is retried at the next power-on.
Turn the main power on again while the USB memory is installed.
* The firmware update that was already completed before power shut-down is skipped.
5-7
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
6 Maintenance mode
6 - 1 Maintenance mode
This model is equipped with the service mode for the main unit maintenance and correction.
(1)Executing the maintenance mode
Start
No
Yes
Run another maintenance
item?
No
Enter 001 using the >ȁ@>9@ keys
or numeric keys Maintenance mode is exited.
and press the start key.
End
6-1
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
U001 Exiting the maintenance mode Exiting from the maintenance mode
U004 Machine Number Display of the machine serial number and setting
U033 Solenoid operation check Drive the paper conveying and toner supply solenoids
U034 Paper timing data adjustment Adjusting the leading edge timing and the center line
U035 Folio size setting Sets the Folio paper length and width.
U051 Registration paper loop amount Adjusts the paper loop amount between the rollers
adjustment
U053 Adjusting the motor speed Sets each motor's speed correction
Optical U063 Shading position adjustment Changes the scanner shading position
U065 Adjusting the magnification for table Adjusting the magnification for table scanning
scanning
U066 Adjusting the table scanning timing Adjusting the leading edge timing for table scanning
U067 Adjusting the table scanning center line Adjusting the center line for table scanning
U068 DP scanning position adjustment Adjusting the starting position for DP scanning
U071 Adjusting the DP leading edge Timing Adjusting the DP scanning timing
U072 Adjusting the DP original center Adjusting the center line for DP scanning
U099 Original size detection setting Sets the original size detection check and detection
threshold
High U100 Main high voltage adjustment Adjust the drum surface potential
voltage
system U101 Primary transfer voltage adjustment Sets high voltage except the main high voltage and outputs
U108 Separation Shift bias adjustment Sets the transfer belt unit cleaning control voltage.
U111 Drum drive time Display the drum drive time that is used for the high-voltage
time correction.
6-2
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Developer U136 Toner level detection setting Sets the number of pages printable at toner near end
system
U139 Temperature, humidity Displays the machine inside and outside humidity
U147 Setting the toner applying mode Sets the overcharge toner removal mode
U150 Toner sensor operation check Displays the on/off status of each switch and sensor for
toner
Fuser U161 Fuser temperature adjustment Sets the fuser control temperature
U198 Fuser phase control setting Switch the stationary phase control
Operation U201 Initializing the touch panel Correct the X and Y axis position of the touch panel
section /
U203 Check DP operation Checking the DP paper conveying operation with the DP
Support
alone
equipment
U207 Operation key check Check the operation panel key operation
U230 Optional device serial number Displays the optional device serial number
U285 Set Service Status Page Setting the print coverage report output
U287 Automatic recovery function Sets whether to automatically recover afer error
U290 Application storage drive setting Set the HyPAS application storage rive.
U326 Black line cleaning display setting Switch the black line cleaning guidance indication
U332 Adjusting the black coverage coefficient Setting the coefficient of the custom size
U341 Printer cassette setting Sets the cassette to printer output only
6-3
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
U346 Selecting Sleep Mode Setting the BAM related sleep mode
Image U402 Print margin adjustment Adjusts the scan image margins
processing
U403 Scanning margin adjustment (table) Adjusts the margin for scanning originals
U404 Scanning margin adjustment (DP) Adjusts the margin for scanning originals
U407 Adjusting the writing timing (Reversal) Adjusting the writing timing in rotated 180 degrees
U410 Adjusting the halftone automatically Acquiring the data for the automatic halftone adjustment
and the ID correction
U425 Target adjustment Inputs the Lab value printed on an adjustment original
U470 Setting the JPEG compression rate Sets the JPEG compression rate
FAX U600 Initialize: All Data Initializes all data and image memory.
U601 Initialize: Keep data Initializing the software switches of other than the machine
data
U603 User data 1 Makes user settings to enable the use as a FAX
U604 User Data 2 Makes user settings to enable the use as a FAX
U610 System setting 1 Set the number of lines to be ignored when receiving a FAX
at 100% magnification and in the auto reduction mode.
U615 System Setting 6 Sets the size to print at FAX reception and received image
size
U620 FAX system Sets the signal detection method for remote switching
U625 Communication Setting Sets the auto redialing interval and the number of times of
auto redialing
U634 Communication control procedures 5 Set the acceptable error when judging the received TCF
signal
U640 Communication time setting 1 Setting the detection time by remote switching mode
U641 Communication time setting 2 Sets the time-out time for the fax communication
6-4
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
U901 Clearing the counters by paper source Displays/clears the counters by paper source
U903 Clearing the jam counter Displays/clears number of occurrence by jam trigger code
U904 Clearing the service call error counter Displays/clears the service call error and system error
counts
U910 Black rate data Clearing the print coverage data and its period
U917 Read/Write Backup Data Reading/writing the backup data to a USB memory
U927 Clearing all the billing/life counters Clearing the billing count and machine life count
U930 Clear the main charger roller counts Displaying/setting the counts
U935 Relay PWB Maintenance Sets the mode when an error occurs
U942 DP loop amount setting Adjust the paper loop amount when using the document
processor
U977 Setting the data capture mode Stores the data sent to the main unit into a USB memory
U985 Developer unit history Displays the developer unit number history
6-5
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Checks the current settings of the maintenance items, paper jam and service call error occurrences.
Before initializing or replacing the backup memory, print the list of the current settings of the maintenance items to reenter
the settings after initialization or replacement.
Method
Fax Sys Conf *1 Prints the list of local telephone number, confidential boxes and firmware
versions.
Fax Act List *1 Prints the list of the error logs and communication lines.
Fax Self Sts *1 Maintenance mode setting, Fax communication setting output
6-6
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
• Reinstall the USB memory for continuous USB out whenever completing output. (For unmounting the USB
memory after output)
Completion
6-7
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Event Log
MFP XXXXXXXXXXXXXXXX
ECOSYS M4132idn (2) 2017/03/19 15:15
(1) Firmware version 2P1_2000.001.133 2017.02.02 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]
(3) (4) (5)
(6 )Machine No.:Z2C5Y00100 (7) Life Count:100000
6-8
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Event Log
MFP XXXXXXXXXXXXXXXX
ECOSYS M4132idn 2017/03/19 15:15
Firmware version 2P1_2000.001.133 2017.02.02 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]
6-9
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Remembers 1 to 16 of The total page count at the time Log code ( 5 types in Date and
occurrence. of a paper jam. hexadecimal) time of
If the past paper jam occurrence (a) Cause of paper jam occurren
is less than 16, all of them are ce
(b) Paper source
indicated. The oldest log is
(c) Paper size
deleted when exceeding 16
events. (d) Paper type
(e) Paper eject
• Refer to "2-2 Paper Misfeed Detection",for the detail of Cause of paper jam. (See page P. 7-42)
00: MP tray
01: Cassette 1
02: Cassette 2 (paper feeder)
03: Cassette 3 (paper feeder)
04 to 09: Reserved
6-10
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
No. Contents
(8) Paper Jam Log
cont
(d) Detail of paper type (Hexadecimal)
.
01: Plain 0A: Color 15: Custom 1
02: Transparency 0B: Prepunched 16: Custom 2
03: Preprinted 0C: Envelope 14: Custom 3
04: Labels 0D: Cardstock 18: Custom 4
05: Bond 0E: Coated 19: Custom 5
06: Recycled 0F: 2nd side 1A: Custom 6
07: Vellum 10: Media 16 1B: Custom 7
08: Rough 11: High quality 1C: Custom 8
09: Letterhead
Remembers 1 to 8 th of The total page count at the time The first two digits (identification) Date and
occurrence of self diagnostics of the self diagnostic error. 01: Service call / System error time of
error. occurren
02: Unit replacement
If the occurrence of the previous ce
self-diagnostic error is 8 or less,
all of the diagnostics errors are Next two digits (Auto reboot
logged. information)
00: Without auto reboot
01: Auto reboot execution
(Example) 01.00.6000
01 indicates Self diagnostic error,
00 without auto beboot and 6000
Self diagnostic error code.
U287 sets the auto reboot
function
6-11
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
No. Contents
(10) Maintenance Log
Remembers 1 to 8 of occurrence Total page count at the time of Maintenance item code (1-byte Date and
of unknown toner detection. If the replacement of the value to indicate 2 items) time of
the occurrence of the previous maintenance item. First byte (Replacing item) occurren
unknown toner detection is less The toner replacement log is ce
02: Maintenance kit
than 8, all of the unknown toner triggered by toner empty. This
detection are logged. Second 1 byte (replacement item
record may contain such a
type)
reference as the toner container
is inserted twice or a used toner 01: MK-6115/6116/6117/6119
container is inserted. 02: MK-6110
Remembers 1 to 32 of The total page count at the time log code Date and
occurrence of unknown toner of the request of toner container First 1byte(Replacing item) time of
detection. If the occurrence of replacement. occurren
01: Genuine product
the previous unknown toner ce
detection is less than 32, all of 02: Non-genuine product
the unknown toner detection are Next 1byte (type of replacement
logged. item)
00: Black
Last 16 digits
Displays the serial number of the
toner container.
(f) Paper jam (g) Self diagnostic error (h) Maintenance replacement
item
Indicates the log counter of Indicates the log counter of self Indicates the log counter Consist
paper jams depending on diagnostics errors depending on depending on the maintenance of three
location. cause. replacing item. log
Refer to Paper Jam Log. counters
of paper
The number of auto reboot is T: Toner container
jams,
• All instances including those also displayed at the service call/ 00: Black self
not having occurred are system error.
M: Maintenance kit diagnosti
displayed. cs errors,
(Example) CF245: 4(2) and
01: MK-6115/6116/6117/6119 maintena
System Error 245 occurred last
02: MK-6110 nce
four times and then executed the
auto reboot twice. replacem
ent
Example: T00: 1
items.
The toner container (Black) has
been replaced once.
6-12
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Controller Information
Memory Status
Standard Size 1.0 GB Default Emulation P1 06
Option Slot 0 MB CR/LF Action P2/P3 1/1
(9) Total Size 1.0 GB AES Mode P4 00
AES Option 1/2 P7 10
Time Command Recognition P9 82
(10) Local Time Zone Default Paper Output R0 01
GMT Greenwich Mean Time: Dublin, Edinburgh, Lisbon, London Default Paper Size R2 00
(11) Date and Time 04/08/2016 01:46 Reserved R3 00
(12) Time Server Default Paper Source R4 01
Override A4/LT S4 01
Installed Options Host Buffer Size Rate S5 01
(13) Paper Feeder Cassette (500 x 2) RAM Disk Size S6 128
(14) SD Card Not Installed RAM Disk Mode S7 01
(15) SSD Not Installed Wide A4 T6 00
(16) Finisher Not Installed Default Line Spacing U0+U1/100 6.00
(17) Card Authentication Kit (B) Not Installed Default Character Spacing U2+U3/100 10.00
(18) Data Security Kit (E) Not Installed Reserved U4 01
(19) UG-33 Not Installed Country Code/Symbol Set U6/U7 41/53
(20) USB Keyboard Not Connected Default Pitch U8+U9/100 10.00
(21) USB Keyboard Type US-English Default Font Height V0*100+V1+V2/100 12.00
Default Font Name V3 Courier
(22) Print Coverage Default KANJI Font Size V4*100+V5+V6/100 10.00
Average (%) / Usage Page(A4/Letter Conversion) Default KANJI Font Name V7 MTHSMINCHO-W3
(23) Total Courier/LetterGothic V9 05
K: 0.00 / 0.00 MP Tray Paper Type X0 01
(24) Copy Cassette 1 Paper Type X1 01
K: 0.00 / 0.00 Cassette 2 Paper Type X2 01
(25) Printer Cassette 3 Paper Type X3 01
K: 0.00 / 0.00 PCL Paper Source X9 00
(26) FAX Auto Error Clear Y0 00
K: 0.00 / 0.00 Error Clear Timer Y1 06
(27) Period ( - 04/08/2016 01:46) Finishing error Y3 127
(28) Last Page (%) 0.00 Special Type Act Mode Y4 00
(29) Last Job (%) 0.00 PDF mode Y5 00
e-MPS error control Y6 03
(30) FRPO Status
Reserved B0 00 RP Code
Default Pattern Switch B8 00 (31) 0008 01E2 3177
Page Orientation C1 00 (32) 0008 027A C873
Default Font Number C5*10000+C2*100+C3 00000 (33) FFFF FFFF FFFF
Reserved C6 00 (34) 0008 01E2 31F5
PCL Font Switch C8 00
Print density D4 03
Reserved D6 03
Host Buffer Size H8 05
FF Time Out H9 06
Reserved I5 01
Reserved I6 00
Zoom J0 00
Text wrap mode J7 00
Horizontal user offset K0+K1/100 0.00
Vertical user offset K2+K3/100 0.00
Default KANJI number K4 00
KANJI code switch K6 00
Reserved K9 00
KIR Mode N0 02
Duplex mode N4 00
Sleep Timer N5 120
EcoPrint Mode N6 00
Reserved N7 00
Print Resolution N8 01
6-13
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
6-14
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
(42)(43) 1/1
(44) 600/600
(45) 0/0/0/0/0/
(46) 0/0/0/0/0/
(47) 0/50/0/50/
(48) 0000000/0000000/0000000/0000000/0000000/0000000/
(49) 0000000//0000000/0000000//0000000/
(50) 0000000/
F00/U00/0/1/1/1/25/25/50/0/0/0/0/00//5/2/0/1/ (51)(52)(53)(54)(55)(56)(57)(58)(59)(60)(61)(62)(63)(64)(65)(66)(67)(68)(69)
(70) 2010/9000/4010/5000/3010/2010/4000/4010/3010/2010/5000/6000/
5010/2010/2010/2010/2010/2010/2010/2010/2010/2010/
(71) 00000000/00000000/00000000000000000000000000000000/00000000000000000000000000000000/0000/00/00
(72)(73) /0/
(74) [3NN_9000.002.001][][]
(75) [2P1_81DK.001.003][2P1_81SE.001.003][2P1_81NO.001.003][2P1_81BR.001.003][2P1_81TR.001.003]
(76) 0258000000/0258000000/0000------/----------/--------00/000000002E/C3694B6---/----------/----------/---0000000/
0---------/----------/----------/----------/---------0/0000000---/----------/----------/----------/---00A00A8/
C00360000-/----------/----------/----------/----------/---0000000/0---------/----------/-----00000/000-------/
---96AF961/43C14-----/---000493E/0--------0/0000000000/249F000024/9F0000249F/000000000-/-------000/0000000000/
0000000000/000000000-/-0202-----/----------/----------/----------/----------/----------/----------/----------/
----------/----------/----------/----------/----------/----------/----------/----------/-------000/00000
(77) 0/
(78)(79) -/-/
(80)(81) 0/5/
(82) 1/
1/0/1/ (83)(84)(85)
(86) EZJ00Z400033/
(87) EZK00Z400016/
6-15
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
(13) Whether the paper feeder is installed or Cassette(500 sheets×1) / Cassette(1500 sheets×2) / Not Installed
not
(22) Page count converted to the A4/Letter size Print Coverage provides a close-matching reference of toner
consumption and will not match the actual toner consumption.
(31) RP code Coding the Enginee firmware version and the date of the previous
update.
(32) RP code Code the main software version and the date of the latest update.
(33) RP code Coding the Enginee firmware version and the date of the previous
update.
6-16
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
(47) L parameters Top margin integer part/Top margin decimal part/Left margin integer
part /Left margin decimal part
(48) Life counter (cassette 1) Machine life/MP tray/Cassette/Paper feeder 1/Paper feeder 2/
Duplex
6-17
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
(55) Black and white printing double count 0: All single counts
mode 1: A3 (Less than 420 mm length), Single counts
2: Legal(Less than 356mm length), Single counts
3: Folio (Less than 330 mm length), Single counts
(67) Job end detection mode 0: Detects as one job, even if contained multiple jobs
1: Detects as individual job, dividing multiple jobs at a break in job
6-18
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
(77) MC correction 1 to 7
(82) Shift regulation for a single original 0: disable (shift regulation off)
1: enable (shift regulation on)
6-19
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Exit the maintenance mode.
Method
Purpose
Executes the machine initial settings when shipping from factory.
Method
2 Select [Mode1(All)].
Items Contents
Mode1(All) Sets the machine initial setting values to the factory default.
Error codes
Codes Contents
0002 Setting information initialization failure
6-20
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Codes Contents
0013 Life counter information initialization failure
• The operation is terminated abnormally and it is necessary to execute it once more after turning the power off.
U004 Machine Number
(Message: Machine No.)
Contents
Sets or displays the machine serial number.
Purpose
Checks the machine serial number
After the main/Enginee PWB replacement, execute if the "C0180 machine number mismatch" occurs.
Caution
Do not execute U004, select [Execute] and press [Start] key if the machine serial number in the Enginee PWB is
different from the main unit serial number. A different machine serial number is overwritten in the main PWB.
Method
Items Contents
Machine No. Displays the machine serial number.
When the machine serial number in the Enginee PWB does not match the one in the main PWB,
Items Contents
Machine No.(Main) Displays the machine serial number in the main PWB.
Machine No.(Eng) Displays the machine serial number in the Enginee PWB.
Setting
Execute if the serial numbers do not match.
1 Select [Execute].
3 Turn the power switch off then on. Wait more than 5 seconds between the power off and on.
Completion
6-21
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Modify maintenance mode ID for service for more security.
Method
Items Contents
Change Change the maintenance mode ID for the field.
Method: Check
6 Select [Execute].
1 Select [Execute].
Items Contents
Execute Initializes the maintenance mode ID for service.
6-22
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Error codes
Codes Contents
0001 Do not include "#" or "*" in the ID.
Purpose
Check the firmware version installed in each PWB
Method
6-23
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Items Contents
Option Language3 Optional language3 firmware
DP DP firmware
DP Boot DP Boot
DF *2 finisher firmware
AK Boot *3
Attachment kit boot
*1
: FAX iinstalled machine only/ *2: DP installed machine only/ *3: AK installed machine only
Completion
6-24
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Initialize the backup data except machine settings to the factory default in the field
Method
2 Select [Execute].
Items Contents
Execute Initialize data according to the destination information.
4 Turn the power switch off then on. Wait more than 5 seconds between the power off and on.
An error code is displayed in case of the initialization error.
When errors occur, turn the power switch off then on, and execute initialization using maintenance mode U021.
Error codes
Items Contents
0002 Setting information initialization failure
6-25
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Items Contents
0017 Device information initialization failure
• The operation is terminated abnormally and it is necessary to execute it once more after turning the power off.
Completion
Supplement
Initiate the firmware upgrade by a service person by executing U025 while a USB memory is inserted
Method
2 Select [Execute].
Items Contents
Execute Updates the firmware
4 After normal completion, turn the power switch off then on. Wait more than 5 seconds between the power off
and on.
Completion
6-26
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check each motor's operation.
Method
Items Contents
Main Operate the main motor
Completion
6-27
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check the conveying switches and sensors are operating correctly.
Method
Tray Full Displays the switching status of the exit full sensor
JobSepa Full Displays the switching status of the job separator full sensor
Completion
6-28
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check each clutch's operation.
Method
Items Contents
Feed1 Operates the paper feed clutch 1
6-29
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check each solenoid's operation.
Method
Items Contents
MPT Operate the MP solenoid
6-30
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Executed if there is a regular error between the leading edges of the copy image and original.
Adjusted if there is a regular error between the center lines of the copy image and original.
Method
Items Contents
LSU Out Top Full Adjust the leading edge timing
Note
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Color/Copies)
MPT Adjust the leading edge timing for the MP tray -70 to 70 0 1 dot
Dup Adjust the leading edge timing for the duplex print -70 to 70 0 1 dot
5 By using the [<] [>] keys or the numeric keys, change the setting value.
For the test pattern 1, increase the value.
For the test pattern 2, decrease the value.
When the setting value is increased, the image moves backward, and it moves forward when the setting value is
decreased.
6-31
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Leading edge
registration
(20 ± 1.5 mm)
Important
Check the copy image after the adjustment. If the image is still incorrect, adjust the following in the maintenance
mode.
U034 > U066(P. 6-41) > U071(P. 6-46)
Note
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Color/Copies)
Cass1 Adjust the center line for cassette 1 feed -70 to 70 0 0.1mm
Cass2 Adjust the center line for cassette 2 feed -70 to 70 0 0.1mm
Cass3 Adjust the center line for cassette 3 feed -70 to 70 0 0.1mm
Dup Adjusting the center line when duplex copying (Back page) -70 to 70 0 0.1mm
5 By using the [<] [>] keys or the numeric keys, change the setting value.
For the test pattern 1, increase the value.
For the test pattern 2, decrease the value.
When the setting value is increased, the image moves to right, and it moves to left when the setting value is decreased.
6-32
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Important
Check the copy image after the adjustment. If the image is still incorrect, adjust the following in the maintenance
mode.
U034 < U067(P. 6-43) < U072(P. 6-48)
Completion
Purpose
Setting the actual size of Folio to use prevents the image dropout at the trailing edge or right/left edges.
Method
3 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Contents Setting range Initial Data
setting variatio
n
Length Sets the Folio paper length. 318 to 356 (mm) 330 1(mm)
Width Sets the Folio paper width. 200 to 220(mm) 210 1(mm)
6-33
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check each fan motor's operation.
Method
Items Contents
All Operate all the fan motors
6-34
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
The leading edge of the image may drop, image position may shift irregularly or paper is folded in a Z-shape.
Use to check/adjust skew feed.
Method
Items Contents
Full Paper loop amount adjustment at full speed
Adjustment: Full/Half
Note
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Color/Copies)
3 Place an original and press the [Start] key to make a test copy.
Cass1 Paper loop amount adjustment for the cassette -30 to 20 0 1mm
1 feed
Dup Paper loop amount adjustment for the duplex -30 to 20 0 1mm
5 By using the [<] [>] keys or the numeric keys, change the setting value.
For the copy example 1, increase the value.
For the copy example 2, decrease the value.
When the setting value is increased, the paper loop amount increase, and it decreases when the setting value is
decreased.
6-35
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
6-36
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
No need to change the basic settings. Change the set value when an image failure occurs.
Method
Items Contents
Full Adjusting the motor speed at full speed
Setting: Full/Half
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Contents Setting Initial Data
range setting variation
Main Sets the main motor -100 to 100 0 0.1%
Note
Test copy of the original is available by pressing the [System Menu/Counter] key as interruption copy mode
when executing this maintenance mode.
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Color/Copies)
Completion
6-37
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute if the vertical white lines appears on the image and they are not improved after cleaning the shading plate, namely
there are scratches or dirt inside the shading plate.
By changing the shading position, shading is available where there is no influence of dirt or scratch of the shading plate.
Setting
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Contents Setting Initial Data
range setting variation
Position Changes the scanner shading position -3 to 18 (32 0 -
sheets) 0 -
-6 to 34 (25
sheets)
If the set value is increased, the shading position moves toward the machine left side and toward the right side if the value
is reduced.
Note
Test copy of the original is available by pressing the [System Menu/Counter] key as interruption copy mode
when executing this maintenance mode.
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
Completion
6-38
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Adjusts the magnification in the main and sub scanning direction of the table scanning if the above incorrect
Important
The magnification adjustment in the main scanning direction could cause black streaks depending on the
content of the original document.
Adjust the magnification of the scanner in the following order.
U065(main scanning direction)(P. 6-39)>U065((sub scanning direction)(P. 6-39)
Method
Note
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
3 Place an original and press the [Start] key to make a test copy.
Sub Scan Adjusts scanner magnification in the sub- -125 to 125 0 0.02%
scanning direction
1 By using the [<] [>] keys or the numeric keys, change the setting value.
• For the copy example 1, increase the value.
• For the copy example 2, decrease the value.
When the setting value is increased, the image widens, and it narrows when the setting value is decreased.
6-39
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
1 By using the [<] [>] keys or the numeric keys, change the setting value.
• For the copy example 1, increase the value.
• For the copy example 2, decrease the value.
When the setting value is increased, the image get longer, and it shortens when the setting value is decreased.
6-40
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Executed if there is a regular error between the leading edges of the copy image and original.
Adjustment
Note
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
3 Place an original and press the [Start] key to make a test copy.
5 By using the [<] [>] keys or the numeric keys, change the setting value.
• For the copy example 1, increase the value.
• For the copy example 2, decrease the value.
When the setting value is increased, the image moves forward, and it moves backward when the setting value is
decreased.
Important
Check the copy image after the adjustment. If the image is still incorrect, adjust the following in the maintenance
mode.
U034(P. 6-31) > U065(P. 6-39) > U066
Completion
6-41
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
6-42
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Adjusted if there is a regular error between the center lines of the copy image and original.
Adjustment
Note
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
3 Place an original and press the [Start] key to make a test copy.
1 By using the [<] [>] keys or the numeric keys, change the setting value.
• For the copy example 1, decrease the value.
• For the copy example 2, increase the value.
When the setting value is increased, the image moves to left, and it moves to right when the setting value is decreased.
Important
Check the copy image after the adjustment. If the image is still incorrect, adjust the following in the maintenance
mode.
U034(P. 6-31) > U065(P. 6-39) > U067
Completion
6-43
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Adjust if the image fogging occurs because the scanning position is not proper when the DP is used
Execute U071 to adjust the timing of the DP leading edge when the scanning position is changed.
Method
Black Line Adjusts the scanning position for the test copy 0 to 3 0 -
originals.
Adjustment: DP Read
2 By using the [<] [>] keys or the numeric keys, change the setting value.
When the setting value is increased, the image moves backward, and it moves forward when the setting value is
decreased.
2 By using the [<] [>] keys or the numeric keys, change the setting value.
4 Set the original (the one of which density is known) in the DP and press the [System Menu/Counter] key .
Note
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
6 Perform the test copy at each scanning position with the setting value from 0 to 3 and check that no black line
appears and the image is normally scanned.
Completion
6-44
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Adjusted if the magnification is incorrect in the auxiliary scanning direction when the DP is used
Adjustment
Note
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
3 Place an original on the DP and press the [Start] key to make a test copy.
Check the duplex scanning by setting [Duplex] when test copying.
Sub Scan (B) Adjusts the 2nd side magnification in the sub -125 to 125 0 0.02%
scanning direction when duplex scanning
6 By using the [<] [>] keys or the numeric keys, change the setting value.
• For the copy example 1, increase the value.
• For the copy example 2, decrease the value.
When the setting value is increased, the image get longer, and it shortens when the setting value is decreased.
6-45
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Adjusted if there is a regular error between the leading or trailing edges of the original and the copy image when the DP is
used
Method
Note
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
3 Place an original on the DP and press the [Start] key to make a test copy.
• Check the duplex scanning by setting [Duplex] when test copying.
1 By using the [<] [>] keys or the numeric keys, change the setting value.
For the copy example 1, increase the value.
For the copy example 2, decrease the value.
When the setting value is increased, the image moves forward, and it moves backward when the setting value is
decreased.
6-46
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Important
Check the 2nd side after adjusting the 1st side. Adjust if necessary. Check the copy image after the adjustment.
If the image is still incorrect, adjust the following in the maintenance mode.
U034(P. 6-31) > U071
1 By using the [<] [>] keys or the numeric keys, change the setting value. For the copy example 1, increase the
value. For the copy example 2, decrease the value.
When the setting value is increased, the image get longer, and it shortens when the setting value is decreased.
6-47
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Adjusted if there is a regular error between the center lines of the original and the copy image when the DP is used
Adjustment
Note
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
3 Place an original on the DP and press the [Start] key to make a test copy.
Check the duplex scanning by setting [Duplex] when test copying.
6 By using the [<] [>] keys or the numeric keys, change the setting value. For the copy example 1, decrease the
value. For the copy example 2, increase the value.
When the setting value is increased, the image moves to left, and it moves to right when the setting value is decreased.
Important
Check the 2nd side after adjusting the 1st side. Adjust if necessary.
Check the copy image after the adjustment.
If the image is still incorrect, adjust the following in the maintenance mode.
U034(P. 6-31) > U065(P. 6-39) > U067(P. 6-43) > U072
Completion
6-48
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
When adjusting the image scanning items, execute to check the machine status except the scanner section using the MIP-
PG pattern output without image scanning process.
Test pages printed from the maintenance mode are not counted for the print coverage and page count displayed on the
service status page.
Method
6-49
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Items Contents
256Gradation PG for the grayscale level check (256 grayscale PG1)
Sample Set Outputs the following output patterns for the long life unit warranty application
PG for the developer status and Enginee ID check, for drum quality check
(Gray scale, Mono4)
Caution
Note
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Copies)
6-50
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Changes the detection threshold if the original size is often mis-detected with entirely dark originals (high density) or
originals dark at edges only
Setting
Items Contents
Data1 Display of the original width of OriginalArea color
Data2 Display of the original copies width of OriginalArea color (when the document
processor is installed)
Execution: Data1/Data2
1 Place an original copy on the table and close the document processor.
2 The light source is turned on and the CCD sensor detects the original width. The original size sensor detects
the original lengthwise. (Detected twice)
Items Contents
Original Area(dot) Detected number of pixels (dot) in the original width
Size SW L Indicating ON/OFF of the original length sensor (0: Off/1: On)
6-51
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Original1 Sets the threshold to judge the original 0 to 255 50 -
Light Source Sets the threshold to judge the light source 0 to 255 49 -
Lowering the setting value improves the sensor's sensitivity and high density originals can be detected but the original mat
may be detected as an original.
If differentiating each setting value, mis-detection may appear depending on the condition of placing the original.
6-52
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Change the set value to adjust the image when an image failure (background image) occurs.
Method
Items Description
Adj AC Bias Adjust the main charge AC bias
1 Displays the current setting. (Enginee firmware displays the environmental correction result)
2 By using the [<] [>] keys or the numeric keys, change the setting value.
When the setting value is increased, the image get thinner, and it gets thicker when the setting value is decreased.
Set value is variable depending on the environment.
Initial setting: On
6-53
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
1 Displays the current setting. (Enginee firmware displays the environmental correction result)
Items Description Setting Initial Data
range setting variation
DC1(K) Black main charge DC bias value (Full speed) 225 to 675 450 1V
2 By using the [<] [>] keys or the numeric keys, change the setting value.
When the setting value is increased, the image get thinner, and it gets thicker when the setting value is decreased.
2 By using the [<] [>] keys or the numeric keys, change the setting value.
When the setting value is increased, the image get thicker, and it gets thinner when the setting value is decreased.
Note
Test copy of the original is available by pressing the [System Menu/Counter] key as interruption copy mode
when executing this maintenance mode.
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
Completion
6-54
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Change setting if a failure such as faint image, etc. occurs.
Setting
3 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
On Timing On timing setting -1000 to 1000 0 1ms
Bias Half(L) Half-speed bias setting (L) 300 to 2400 423 0.1μA
Bias Half(M) Half-speed bias setting (M) 300 to 2400 483 0.1μA
Bias Half(S) Half-speed bias setting (S) 300 to 2400 643 0.1μA
Note
Test copy of the original is available by pressing the [System Menu/Counter] key as interruption copy mode
when executing this maintenance mode.
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
Completion
6-55
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute when paper separation failure occurs. (Paper rolled up by the drum is held down)
Method
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Mode Mode setting 1 to 8 1 -
Note
Test copy of the original is available by pressing the [System Menu/Counter] key as interruption copy mode
when executing this maintenance mode.
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
Completion
Purpose
Execute to check the drum usage status.
Method
Items Contents
K Displays the drum counter
Completion
6-56
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check the drum usage status.
Method
Items Contents
K Displays the drum drive time.
Completion
Purpose
Execute to check the drum number.
Method
Items Contents
K Displays the black drum number
Completion
6-57
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check the machine serial number and drum counter values.
Method
Items Contents
K Displays the black drum history
Displays the machine serial number and 3 items of the drum counter history.
Items Contents
Machine History1 to 3 Machine serial number history
Completion
Purpose
Drum control counter that is used instead of the conventional drum drive counter.
Method
Items Contents
K Displays the black drum drive distance counter
Completion
6-58
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Verify the transfer unit count after replacement. Also, clear the transfer counts after replacement.
Method
Items Contents
Cnt Displays the transfer counts
Method: Clear
1 Select [Clear].
6-59
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Change the timing of detecting toner near end earlier than the current setting if the interval between toner near end and
toner empty is too short.
Setting
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
K Setting the black toner level 0 to 9 3 -
If the set value is increased, the time interval from the toner near end to the toner empty becomes longer.
If the set value is reduced, the time interval from toner near end to toner empty becomes shorter.
0: no toner near end detection
Note
The setting change done during the toner low indication is not reflected.
Turn the main switch off and on to execute the setting change during the toner low indication.
Completion
6-60
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Check the machine inside and outside temperature and machine outside humidity.
Method
Items Contents
Ext Temp Machine outside temperature (°C)
Completion
6-61
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check/change the developer bias set values.
Method
3 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Bias Bias setting 120 to 220 170 10
6-62
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Change the setting to reduce the toner applying amount.
Density is lowered if overcharged toner stays in the developer unit.
Method
Purpose
Change the setting if the drum refresh is frequently operated.
Setting
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Mode Sets Auto drum refresh 0: Off
1: Short 0 -
2: Standard
3: Long
6-63
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check each switch and sensor are operating correctly.
Method
Items Contents
Container Set Toner container switch
Completion
Purpose
Execute to check the developer drive time since replacing the developer unit.
Method
Items Contents
K Displays the Black developer unit drive time.
Completion
6-64
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check the developer unit usage status.
Method
Items Contents
K Displays the black developer counter.
Completion
6-65
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Normally no need to change. However, change the setting as corrective measures for paper curl, creases and fusing failure
on thick paper.
Method
Items Contents
Warm Up Control temperature setting except at printing
Setting: Warm Up
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
1st Feed(C) Print start temperature (center): T23 50 to 185 150 *2 1°C
140 *1 1°C
6-66
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Mode1 Granular image reduction mode (Low) (Standby temperature: -10°C, Control
temperature: -5°C)
Mode2 Granular image reduction mode (High) (Standby temperature: -20°C, Control
temperature: -5°C)
Mode1 Full-speed drive for 500ms at every 10 minutes at Standby (Ready, Low Power)
Mode2 Full-speed drive for 500ms at every 3 minutes at Standby (Ready, Low Power)
6-67
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check or change the counter value after replacing the fuser unit.
Method
Items Contents
Cnt Displays the fuser count
2 By using the [<] [>] keys or the numeric keys, change the setting value.
1 Select [Clear].
Completion
6-68
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Used to switch to fixed phase control.
Method
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Mode Fuser phase control type setting 0 to 2 0 -
Purpose
Execute to check the fuser temperature.
Method
Items Contents
Heat Edge1 Displays the fuser heat roller edge temperature (°C)
Heat Center Displays the fuser heat roller center temperature (°C)
Completion
6-69
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Correct and confirm the touch panel detecting positions, when the panel PWB or the operation panel is replaced or if the
detecting positions are not aligned.
When unable to press the software numeric keys due to the touch screen press position error and unable to enter the
maintenance mode, press and old [Home], [Stop] and [Reset] keys 3 seconds to start up U201.
Method
Maintenance Mode
Maintenance Mode Active U201
Initialize Touch Panel
Initialize
Check
Items Contents
Initialize Automatically corrects the touch panel display position
Method: Initialize
6-70
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
1 Press the center of indicated three "+", and then check the display position.
If out of the specified value, select [Initialize] and press the [Start] key to return to Step.1.
Completion
6-71
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Check the DP operation
Method
Items Contents
Normal Speed Normal scanning (600dpi)
6-72
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Check the operation of all the keys and LEDs on the operation panel.
Method
2 [Count 0] appears and the LED at the most left column in the operation panel is turned on.
3 Pressing the keys in order from the top at the row where the LED is lit, count increases one by one. When
pressing all the keys at the row and there is an LED at the next right side row, the LED is lit.
Completion
6-73
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Change the type of ID card
Setting
6-74
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Specify the production lot from the serial number to make it help of investigation at problem occurrence.
Method
Items Contents
PF1 Displays the paper feeder 1 serial number.
Completion
6-75
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Check the operation of the motor or solenoid of the document processor.
Method
Completion
6-76
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check the operation of switches and sensors of the document processor.
Method
Items Contents
Feed Check DP feed sensor.
Completion
6-77
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Change the timing to display the message for maintenance and automatic grayscale adjustment
Setting
3 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
M.Cnt A Changes the maintenance counter (Kit A) 0 to 9999999 300000 -
6-78
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check the maintenance count
Also, clear the count at the maintenance.
Setting
3 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
M.Cnt A Maintenance cycle counter (Kit A) 0 to 9999999 0 -
Clearing
1 Select [Clear].
6-79
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
U252 Destination
(Message: Set Dest)
Contents
Switch the operations and screens of the main unit according to the destination.
Purpose
Execute after initializing the backup RAM, in order to return the setting to the value before replacement or initialization
Method
Inch *2 Inch
*2
Europe Metric Europe Metric
Australia *2 Australia
China *2 China
Korea *2 Korea
4 Turn the power switch off then on. Wait more than 5 seconds between the power off and on.
6-80
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Select, according to user's request (copy service provider), if the maximum size paper is to be counted as one sheet (single
count) or two sheets (double count)
Setting
2 Select [B/W].
Items Contents
B/W Switch the counter for B/W mode (Single/Double Count)
6-81
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Change the count timing according to the user's request
Setting
6-82
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute when replacing the main PWB, etc.
Setting
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Contents
No. Displays the OEM code
4 Turn the power switch off then on. Wait more than 5 seconds between the power off and on.
Completion
6-83
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute when installing the machine. Execute to check the delivery date of the machine.
Method
2 Select [Today].
Clearing
1 Select [Clear].
Completion
6-84
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Change the setting according to the user's request
Setting
Initial setting: On
6-85
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Sets whether to enable the automatic recovery function after the service call error or system error
Setting
C1XXX Sets whether to enable the automatic recovery function after On/Off Off
the C1xxx code service call error
C2XXX Sets whether to enable the automatic recovery function after On/Off Off
the C2xxx code service call error
C3XXX Sets whether to enable the automatic recovery function after On/Off Off
the C3xxx code service call error
C4XXX Sets whether to enable the automatic recovery function after On/Off Off
the C4xxx code service call error
C5XXX Sets whether to enable the automatic recovery function after On/Off Off
the C5xxx code service call error
C6XXX Sets whether to enable the automatic recovery function after On/Off Off
the C6xxx code service call error
C7XXX Sets whether to enable the automatic recovery function after On/Off Off
the C7xxx code service call error
C8XXX Sets whether to enable the automatic recovery function after On/Off Off
the C8xxx code service call error
C9XXX Sets whether to enable the automatic recovery function after On/Off Off
the C9xxx code service call error
CFXXX Sets whether to enable the automatic recovery function after On/Off On
the CF code service call error
6-86
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Set to save in the SD card or optional SSD.
Setting
4 Turn the power switch off then on. Wait more than 5 seconds between the power off and on.
Completion
6-87
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Displays the cleaning guidance to reduce the service call with the black lines by dust on the contact glass when scanning
from the document processor.
Method
Items Contents
Black Line Mode Sets On/Off of the black line cleaning guidance indication
Initial setting: On
6-88
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Set the coefficient for converting the black ratio for custom sizes in relation to the A4/Letter size
Setting
3 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Rate Set the coefficient for converting the black ratio for 0.1 to 3.0 1.0 -
custom sizes in relation to the A4/Letter size. -
6-89
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute it when securing a cassette for printer. The cassette set to on is for printer only and it cannot be used for copy.
Setting
Items Contents
Cass1 Setting cassette 1 to the printer paper source
6-90
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Set the frequently used settings depending on the user’s usage.
Setting
Items Contents
On Duplex print priority is enabled
6-91
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Change the time for maintenance precaution display.
Setting
3 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Cnt Setting the maintenance time precaution display 0 to 9999 0 -
(Remaining number of prints that can be made
before the current maintenance cycle reaches)
6-92
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Changes the sleep mode settings.
Method
Items Contents
Timer/Sleep Level BAM conformity country setting
3 Turn the power switch off then on. Wait more than 5 seconds between the power off and on.
Setting: Auto sleep
Initial setting: On
If it is set to Off, sleep shift operation will not be performed even if sleep mode is set in the system menu.
Peel off the energy saver label when setting it to off
6-93
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Make the adjustment if margins are incorrect
If the leading edge margin is less than the specified value, it may cause jam at the fuser.
If there is no bottom margin, when continuously printing, it may cause an image smudge on the second page.
Adjustment
Note
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Color/Copies)
Trail Printer trailing edge margin 0.0 to 10.0 3.9 0.1 (mm)
6 By using the [<] [>] keys or the numeric keys, change the setting value.
When the setting value is increased, the margin widens, and it narrows when the setting value is decreased.
Leading edge margin(4.0 +1.5/-0 mm)
A
Left margin Right margin
(4.0 mm or less) (4.0 mm or less)
Important
Appropriate margins are not obtained after this adjustment, execute the following maintenance mode.
U034(P. 6-31) > U402
Completion
6-94
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
6-95
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Make the adjustment if margins are incorrect
Adjustment
Note
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
3 Place an original and press the [Start] key to make a test copy.
B Margin Adjusts the scanner leading edge margin. 0.0 to 10.0 2.0 0.5(mm)
C Margin Adjusts the scanner right margin 0.0 to 10.0 2.0 0.5(mm)
D Margin Adjusts the scanner trailing edge margin 0.0 to 10.0 2.0 0.5(mm)
6 By using the [<] [>] keys or the numeric keys, change the setting value.
When the setting value is increased, the margin widens, and it narrows when the setting value is decreased.
Leading edge margin(4.0 +1.5/-0 mm)
A
Left margin Right margin
(4.0 mm or less) (4.0 mm or less)
Important
Check the copy image after the adjustment. If the image is still incorrect, adjust the following in the maintenance
mode.
U034(P. 6-31) > U402(P. 6-94) > U403
Completion
6-96
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
6-97
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Make the adjustment if margins are incorrect
Adjustment
Note
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
3 Place an original on the DP and press the [Start] key to make a test copy.
B Margin Adjusts the DP leading edge margin 0.0 to 10.0 2.5 0.5(mm)
D Margin Adjusts the DP trailing edge margin 0.0 to 10.0 4.0 0.5(mm)
6 By using the [<] [>] keys or the numeric keys, change the setting value.
When the setting value is increased, the margin widens, and it narrows when the setting value is decreased.
Leading edge margin(4.0 +1.5/-0 mm)
A
Left margin Right margin
(4.0 mm or less) (4.0 mm or less)
Important
Check the copy image after the adjustment. If the image is still incorrect, adjust the following in the maintenance
mode.
U034(P. 6-31) > U402(P. 6-94) > U403(P. 6-96) > U404
Completion
6-98
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
6-99
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Adjusted when the page image of copying is printed in rotated 180 degrees from the scanner reading image (image on the
memory)
Important
Adjust this after finishing the following maintenance modes.
U034(P. 6-31)> U402(P. 6-94)> U066(P. 6-41)> U403(P. 6-96)> U071(P. 6-46)> U404(P. 6-98)> U407
Adjustment
Note
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
3 Place an original on the DP and press the [Start] key to make a test copy.
6 By using the [<] [>] keys or the numeric keys, change the setting value.
• For the copy example 1, increase the value.
• For the copy example 2, decrease the value.
When the setting value is increased, the image moves forward, and it moves backward when the setting value is
decreased.
6-100
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
6-101
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute when the quality of reproduced halftones has dropped
Adjustment
2 Set the output test pattern as original, in the back side which the direction of the arrow is, looking down the
side which is printing to the original glass.
Load about 20 sheets of the blank paper on Test Pattern 1.
6-102
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Completion
6-103
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Automatically adjusts the scanner and the DP scanning sections.
and Enginee
CHART A4
No.302K 357010
6-104
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
3 Select [Target].
4 Select [Auto].
6 Select [Table(ChartA)].
7 Press the [Start] key to read the barcode of the original chart and to start the automatic adjustment.
1 Enter the target values which are shown on the lower part of the front page of the adjustment original (P/N:
7505000005) by executing the maintenance mode U425.
4 Select [Target].
5 Select [U425].
7 Select [Table(ChartA)].
Method: DP FU (Chart A)
Automatic input of the target value
6-105
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
3 Select [Target].
4 Select [Auto].
7 Press the [Start] key to read the barcode of the original chart and to start the automatic adjustment.
1 Enter the target values which are shown on the lower part of the front page of the adjustment original (P/N:
7505000005) by executing the maintenance mode U425.
4 Select [Target].
5 Select [U425].
6-106
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Error codes
Codes Contents Corrective action
00 Automatic adjustment success -
01 Black band detection error Set the original correctly and execute the adjustment
(Table scanning leading edge skew in the sub- again.
scanning direction) Check lighting of the lamp or replace it.
08 Black band is not detected (DP far end in the main Check the attachment position of DP.
scanning direction) Check lighting of the lamp or replace it.
09 Black band is not detected (DP near end in the Check the back and front of the adjustment original.
main scanning direction)
0e DMA time out Turn the power switch off then on, and execute
again.
0f Magnification error in the sub-scanning direction Turn the power switch off then on, and execute
again.
10 Leading edge error in the sub-scanning direction
Adjust manually.
11 Trailing edge error in the sub-scanning direction (U065 to U067, U070 to U072)
13 Maintenance request error Turn the power switch off then on, and execute
again.
14 Center line error in the main scanning direction Turn the power off and on, and execute again.
Adjust manually.
15 DP skew error in the main scanning direction
(U065 to U067, U070 to U072)
16 Magnification error in the main scanning direction
6-107
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
18 DP paper jam error Set the original correctly and execute again.
1b Input gamma adjustment original error Set the original correctly and execute again.
1e Lab value detection error Check the following and execute again.
Is the bar code dirty?
Is the original position correct?
Is the bar code position correct?
1f Lab value comparison error Check the following and execute again.
Is the acquired bar code the same?
Is the original position correct?
Is the bar code position correct?
20 Input gamma correction coefficient error Set the original correctly and execute again.
6-108
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
50 White reference plate correction ratio error. Set the original correctly and execute again.
If not cleared, it is the failure with an input data
error.
99 Completed to obtain the test RAW -
Completion
6-109
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Enter data in order to correct for differences in originals during the automatic adjustment
Method
Method: ChartA
Setting: White
2 By using [Left/Right cursor] keys or the numeric keys, enter the values which are shown on the back page of
the adjustment original.
Items Description Setting Initial Data
range setting variation
L L parameter setting 0.0 to 100 93.6 -
6-110
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
2 By using [Left/Right cursor] keys or the numeric keys, enter the values which are shown on the back page of
the adjustment original.
Items Description Setting Initial Data
range setting variation
L L parameter setting 0.0 to 100 10.6 -
2 By using [Left/Right cursor] keys or the numeric keys, enter the values which are shown on the back page of
the adjustment original.
Items Description Setting Initial Data
range setting variation
L L parameter setting 0.0 to 100 76.2 -
2 By using [Left/Right cursor] keys or the numeric keys, enter the values which are shown on the back page of
the adjustment original.
Items Description Setting Initial Data
range setting variation
L L parameter setting 0.0 to 100 25.2 -
2 By using [Left/Right cursor] keys or the numeric keys, enter the values which are shown on the back page of
the adjustment original.
Items Description Setting Initial Data
range setting variation
L L parameter setting 0.0 to 100 51.3 -
6-111
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
2 By using [Left/Right cursor] keys or the numeric keys, enter the values which are shown on the back page of
the adjustment original.
Items Description Setting Initial Data
range setting variation
L L parameter setting 0.0 to 100 72.6 -
2 By using [Left/Right cursor] keys or the numeric keys, enter the values which are shown on the back page of
the adjustment original.
Items Description Setting Initial Data
range setting variation
L L parameter setting 0.0 to 100 48.1 -
2 By using [Left/Right cursor] keys or the numeric keys, enter the values which are shown on the back page of
the adjustment original.
Items Description Setting Initial Data
range setting variation
L L parameter setting 0.0 to 100 86.2 -
6-112
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
2 By using [Left/Right cursor] keys or the numeric keys, enter the values which are shown on the back page of
the adjustment original.
Items Description Setting Initial Data
range setting variation
L L parameter setting 0.0 to 100 46.7 -
2 By using [Left/Right cursor] keys or the numeric keys, enter the values which are shown on the back page of
the adjustment original.
Items Description Setting Initial Data
range setting variation
L L parameter setting 0.0 to 100 67.8 -
2 By using [Left/Right cursor] keys or the numeric keys, enter the values which are shown on the back page of
the adjustment original.
Items Description Setting Initial Data
range setting variation
L L parameter setting 0.0 to 100 38.8 -
Main Scan Sets the adjustment value of the left edge. 9.0 to 11.0 10.0 0.1mm
Sub Scan Set the adjustment value of the trailing edge. 189.0 to 191.0 190.0 0.1mm
1 Measure the distances "A", "B" and "C" from the upper edge of black belt 1 to the lower edge of black belt 3 of
the adjustment original.
6-113
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Measurement procedure
• Measure the distance "A", "B" and "C" between two points as follows. (A: 30mm from the left edge, B: 105mm
from the left edge, C: 180mm from the left edge) Measure the distance from the leading edge to the top edge
of black belt 1.
• Apply the following formula for the values obtained: ((A+B+C)/3)
2 Enter the value solved in "Lead" using the the [+] [-] keys keys.
4 Measure the distance "F" from the left edge to the right edge of black belt 2 on the adjustment original.
Measurement procedure
• Measure the distance "F" from the left edge at 21mm from the top edge of black belt 1to the right edge of black
belt 2.
5 Enter the values measured in "Main Scan" using the the [+] [-] keys keys.
7 Measure the distance "D" and "E" from the top edge of black belt 1 to the bottom edge of black belt 3 on the
adjustment original at two positions.
Measurement procedure
• Measure the distance "D" and "E" between two points as follows. (D: Measure the distance from the leading
edge to the trailing edge of black belt 3 on the adjustment original at 30mm of the left edge and deduct A. E:
Measure the distance from the leading edge to the trailing edge of black belt 3 on the adjustment original at
180mm of the left edge and deduct C.)
• Apply the following formula for the values obtained: (D/2+E/2)
8 Enter the value solved in "Sub Scan" using the the [+] [-] keys keys.
Black belt 2
D E
Left edge
[Dist1] = (A+B+C)/3
[Dist2] = F
[Dist3] = D/2+E/2
COL OR SCANN ER
CHART A4
No.302K 357010
Black belt 3
Original for adjustment (P/N: 7505000005)
6-114
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Setting: DP(ChartB)
This setting is usually unnecessary.
Main Scan Sets the adjustment value of the left edge. 14.0 to 16.0 15.0 0.1mm
Sub Scan Set the adjustment value of the trailing edge. 388.0 to 392.0 390.0 0.1mm
1 Measure the distance "A" from the leading edge to the black belt (inside) on the adjustment original.
2 Enter the value measured in "Lead" using the the [+] [-] keys keys.
3 Measure the distance "B" from the left edge to the black belt (inside) on the adjustment original.
4 Enter the values measured in "Main Scan" using the the [+] [-] keys keys.
5 Measure the distance "C" from the leading black belt (inside) to the trailing black belt (inside) on the
adjustment original.
6 Enter the values measured in "Sub Scan" using the the [+] [-] keys keys.
Completion
6-115
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Change the setting depending on the image desired by the user. Lower the set value to reduce the image roughness by
changing the compression rate in case of 200% or more of the enlarged copy . If the set value is reduced, compression is
high and image quality is lowered. If the set value is increased, image quality is improved but processing speed is slower.
Method
Items Contents
Copy Compression rate of the copy
Method: Copy
Items Contents
Photo Compression rate of the photo mode
Setting: Photo
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Luminance Compression rate of the brightness 4 to 10 10 1%
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Luminance Compression rate of the brightness 4 to 10 10 1%
6-116
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Items Contents
Photo Compression rate of the photo mode
HC-PDF(Char) Set the compression rate for High compression PDF (text color).
HC-PDF(File Size) Set the compression rate for High compression PDF (compression priority).
Setting: Photo
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Y1 Compression rate of the brightness 1 to 100 30 1%
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Y1 Compression rate of the brightness 1 to 100 30 1%
6-117
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Y1 Compression rate of the brightness 1 to 100 15 1%
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Y1 Compression rate of the brightness 1 to 100 15 1%
6-118
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Y1 Compression rate of the brightness 1 to 100 15 1%
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Y Compression rate of the brightness 4 to 10 10 1%
Note
Test copy of the original is available by pressing the [System Menu/Counter] key as interruption copy mode
when executing this maintenance mode.
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
Completion
6-119
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check/set the TDRS
Method
5 Turn the power switch off then on. Wait more than 5 seconds between the power off and on.
Completion
6-120
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Initialize the FAX PWB
Method
3 By using the [<] [>] keys or the numeric keys, change the setting value.
Refer to the following country code list.
No need to change the default value of [OEM Code].
Items Contents
Country Code Setting Country code
4 Select [Execute].
Kind of error
Unknown Country (When Country Code is unknown)
6-121
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
*1 Applied for Sales company competent Singapore, India, Thailand, Hong Kong.
*2 Applied for Sales company competent USA, Canada,Mexico.
*3 Applied for Sales company competent Bolivia, Chile, Peru, Argentina, Brazil.
*4 Applied for Sales company competent Italy,Germany,Spain,U.K.,Netherlands,Sweden,France,Austria,Switzerland,
Belgium,Denmark,Finland,Portugal,Ireland,Norway,Turkey,Russia,Saudi arabia.
*5 Change the country code when selling in New Zealand. The country code to input is 126.
Completion
6-122
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Initialize the FAX PWB without changing the user registration data and the factory defaults
Method
3 By using the [<] [>] keys or the numeric keys, change the setting value.
Refer to the country code list. (See page 6-121)
No need to change the default value of [OEM Code].
Items Contents
Country Code Setting Country code
4 Select [Execute].
6 The firmware version is displayed after the data initialization. The firmware version of 3 types of application,
boot and IPL is displayed.
When initialization is successful, "Completed" is displayed for one second.
Completion
6-123
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute as required
Method
10PPS 10PPS
20PPS 20PPS
Completion
6-124
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Adjust the number of rings to longer or shorter at the automaric FAX/telephoe switching
Method
2 Select [Rings(F/T)].
3 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Rings (F/T) Number of fax/telephone rings 0 to 15 - -
If the default is set to "0", the main unit will start FAX reception without any ringing.
Completion
6-125
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Clear the communication history
Method
Completion
6-126
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Method
Cut Line: 100% Set the number of lines to be ignored when receiving a fax at 100%
magnification.
Cut Line: Auto Number of lines to be ignored when receiving in the auto reduction mode.
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial Data
range setting variatio
n
Number of lines to be ignored when receiving in the A4R auto 0 to 22 0 -
reduction mode.
Increase the setting value if a page received in the reduction mode is reduced too much with the trailing edge margin.
Decrease the value if there is dropout in received image.
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial Data
range setting variatio
n
Set the number of lines to be ignored when receiving a fax at 0 to 22 3 -
100% magnification.
Increase the setting value if a blank second page is output in the full magnification reception. Decrease the value if there is
dropout in received image.
6-127
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial Data
range setting variatio
n
Number of lines to be ignored when receiving in the auto reduction 0 to 22 0 -
mode.
Increase the setting value if a page received in the reduction mode is reduced too much with the trailing edge margin.
Decrease the value if there is dropout in received image.
6-128
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Sets the number of adjustment lines for automatic reduction.
Method
ADJ LINES(A4) Number of adjustment lines for automatic reduction when A4 paper is set.
ADJ LINES(LT) Number of adjustment lines for automatic reduction when letter size paper is
set.
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial Data
range setting variatio
n
Number of adjustment lines for automatic reduction. 0 to 22 7 -
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial Data
range setting variatio
n
Number of adjustment lines for automatic reduction when A4 0 to 22 22 -
paper is set.
6-129
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial Data
range setting variatio
n
Number of adjustment lines for automatic reduction when letter 0 to 22 26 -
size paper is set.
Completion
6-130
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Method
Items Contents
Auto reduct Selects auto reduction in the sub-scanning direction
Initial setting: On
Completion
6-131
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Method
Items Contents
RX WIDTH FOR 11"
6-132
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Sets the remote switching conditions according to the user's telephone type, preference, etc.
Setting
6-133
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
FAX transmission may not be available if redialing interval is short. If long, it takes much time to complete transmission.
Changes the setting to prevent the following problems.
Method
Setting: Interval
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial Data
range setting variatio
n
Sets the redialing interval 1 to 9 minutes 3 -
minutes
Setting: Times
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial Data
range setting variatio
n
Sets the number of times of redialing 0 to 15 times 3 times -
Completion
6-134
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Sets the following to correspond to field claims
Reducing the transmission time to improve the accuracy of reception when using a low quality line
Improving the accuracy of communication during the international communication
Method
Items Contents
TX Speed Sets the communication starting speed.
TX Echo Sets the waiting period to prevent echo problems at the sender.
Setting: TX Speed
Sets the transmission speed of the sender. When the destination unit has the V.34 capability, V.34 is selected for
transmission regardless of this setting.
6-135
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Setting: RX Speed
Sets the reception capacity to advise the transmitter by the DIS/NSF signal. When the destination unit has the V.34
capability, V.34 is selected for transmission regardless of this setting.
4800bps V.27ter
Setting: TX Echo
Sets the time to send the DCS signal after the DIS signal is received. Execute when an error occurs with echo at the
transmitter side.
Setting: RX Echo
Sets the time to send the NSF, CSI or DIS signal after the CED signal is received. Execute when an error occurs with echo
at the receiver side.
75 Sends the NSF, CSI or DIS 75ms after receiving the CED.
Initial setting: 75
Completion
6-136
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Sets the transmission and reception of ECM
Sets the CED frequency
Method
Items Contents
ECM TX Sets ECM transmission.
Setting: ECM TX
Set to OFF when the reduction of transmission costs is of higher priority than image quality.
Do not set it to Off when connecting to the IP telephone line.
Initial setting: On
Setting: ECM RX
Set to OFF when the reduction of transmission costs is of higher priority than image quality.
Do not set it to OFF when connecting to the IP (Internet Protocol) telephone line.
Initial setting: On
6-137
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
1100 1100Hz
Completion
6-138
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Reducing the error communication when using a low quality line
Corresponds to field claims when automatic FAX/telephone switching
Method
Items Contents
DIS 4Byte Sets the DIS signal to 4 bytes.
Num OF CNG(F/T) Sets the number of the CNG detection in the automatic FAX/telephone
switching mode.
Off Bit 33 and later bits of the DIS/DTC signal are sent.
Completion
6-139
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Reducing the error communication when using a low quality line
Method
Items Contents
V.34 Enables or disables the V.34 communication.
RTN Check Sets the reference for the RTN signal output.
Setting: V.34
Sets whether to enable/disable the V.34 communication individually for transmission and reception.
Initial setting: On
Setting: V.34-3429Hz
Sets if the V.34 symbol speed 3429 Hz is used.
Initial setting: On
6-140
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Completion
6-141
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Relax the communication conditions
Setting
3 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Contents Setting range Initial
setting
TCF Check Sets the allowed error bytes when detecting the 1 to 255 0
TCF signal
Completion
6-142
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Sets the remote switching conditions according to the user's telephone type, preference, etc.
Method
3 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Contents Setting Initial
range setting
Time(One) Sets the one-shot detection time for remote 0 to 255 7
switching. 1 (New Zealand)
Completion
6-143
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Mainly, executed to improve the accuracy of communication for international communication
Method
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial
range setting
Sets the T0 time-out time. 30 to 90 (s) 56
58 (100V model)
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial
range setting
Sets the T1 time-out time. 30 to 90 (s) 36
38 (100V model)
6-144
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial
range setting
Sets the T2 time-out time. 1 to 255 69
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial
range setting
Sets the Ta time-out time. 1 to 255 s 30
send start
Rings
Tb1 Ta
Tb2
Setting: Tb1 Time Out
Sets the time to start sending the ring back tone after receiving a call as a fax machine in the FAX/telephone automatic
switching mode. Execute when a reception error occurs when in the automatic FAX/telephone switching.
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial
range setting
Sets the Tb1 time-out time. 1 to 255 20
6-145
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial
range setting
Sets the Tb2 time-out time. 1 to 255 80
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial
range setting
Sets the Tc time-out time. 1 to 255 s 60
1 By using the [<] [>] keys or the numeric keys, change the setting value.
Contents Setting Initial
range setting
Sets the Td time-out time. 1 to 255 6
30 (100V model)
9 (120V model)
Completion
6-146
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
U650 Modem 1
(Message: Modem 1)
Contents
Sets the G3 cable equalizer. Sets the modem detection level.
Purpose
Adjusts the equalizer to be compatible with the line characteristics
Set to Improve the accuracy of communication when using a low quality line
Method
Completion
6-147
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
U651 Modem 2
(Message: Modem 2)
Contents
Sets the modem output level.
Purpose
Adjust to make the equalizer compatible with the line characteristics when installing the main unit
Setting
3 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Contents Setting Initial
range setting
Sgl LVL Modem Sets the modem output level -15 to 0 11
10 (100V model)
12 (Australia)
DTMF LEV (Cent) DTMF output level (center value) -15.0 to 0.0 -8
-9 (100V model)
-7 (Australia)
-6 (120V model)
DTMF LEV (Diff) Sets the DTMF output level (level 0 to 5.5 2
difference) 1.5 (Australia)
1 (New Zealand)
Completion
6-148
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute as required
Method
Items Contents
Exchange Setting the PBX/PSTN connection
Setting: Exchange
Selects if the FAX is connected to either a PBX or public switched telephone network.
Initial setting: On
6-149
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Setting: DC Loop
Sets if the loop current is detected before dialing.
Initial setting: On
Completion
6-150
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Check conditions of use, settings and transmission procedures of the FAX.
Method
Action List Prints the list of the error logs and communication lines.
Self Sts Report Prints the list of FAX communication settings only in the maintenance mode
(self-status report).
Completion
6-151
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute as required
Method
A5 Pt Pri Chg Change of print size priority at the time of small size reception.
Initial setting: On
Completion
6-152
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Change the setting when a problem such as split output of received originals occurs
Since the communication performance is largely affected, normally this setting need not be changed.
Method
3 Enter the desired software switch number (3 digits) using the numeric keys and press the [Start] key.
Items Contents
SW No. Specifies the software switch number (2 to 3 digits)
Completion
6-153
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
37 5 33600bps/V34
4 31200bps/V34
3 28800bps/V34
2 26400bps/V34
1 24000bps/V34
0 21600bps/V34
38 7 19200bps/V34
6 16800bps/V34
5 14400bps/V34
4 12000bps/V34
3 9600bps/V34
2 7200bps/V34
1 4800bps/V34
0 2400bps/V34
6-154
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Modem setting
No. bit Contents
89 76543 RX gain adjust
NCU setting
No. bit Contents
121 7654 Dial tone/busy tone detection pattern
126 7654 Ringback tone ON/OFF cycle for the automatic FAX/
telephone switching
149 76543210 Time for transmitting selection signal after closing the DC
circuit
6-155
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Check the maintenance parts replacement timing. Executes to clear counters when replacing the maintenance parts.
Method
Items Contents
MPT Displays/clears the MP tray feed counter
6-156
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check the paper jam status. Executes to clear counters when replacing the maintenance parts.
Method
Method: Cnt
1 Select [Cnt].
Number of occurrence is displayed by jam code.
Code of no occurrence is not indicated.
Completion
6-157
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Executes to check the service call error. Executes to clear counters when replacing the maintenance parts.
Method
Method: Cnt
1 Select [Cnt].
Number of occurrence is displayed by service call error.
Code of no occurrence is not indicated.
Completion
6-158
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check the usage status of the document processor and finisher.
Method
Items Contents
DP Displays the document processor count.
Items Contents
ADP Simplex original count is displayed.
Method: DF
Each counter is displayed.
Items Contents
Sorter The document finisher counter is displayed.
Completion
6-159
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check the usage status of the main unit.
Method
Items Contents
Total Cnt Displays the total count
Completion
Purpose
Clears data as required at the time such as maintenance
Method
2 Select [Execute].
Items Contents
Execute Clears the print coverage data.
6-160
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Displays the counts to confirm when replacing the maintenance parts .
Method
Items Contents
A3 *1 Displays A3 feed counts
*1
B4 Displays B4 feed counts
Statement *2
Displays Statement feed counts
6-161
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Makes a back up of the main unit information, and import or export to restore the main unit information
Method
Items Contents
Import Imports data from the USB memory to the main unit.
Export Retrieving data from the main unit to the USB memory.
6-162
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Fax Forward FAX forward information Job accounting, User, Document Box information
Panel Setting Panel setting information Information of Address book, Job accounting, User
management, Document box, FAX transfer, FAX setting
and Program
Since data are dependent with each other, data other than selected are also retrieved or written.
9 When selecting [Import], turn the power switch off then on, after completing writing. Wait more than 5 seconds
between the power off and on.
Error codes
Codes Contents
e0001 Internal processing error
e0002 File access error (Inability to access the USB memory, etc.)
Completion
6-163
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
6-164
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check the current billing counts
Method
Items Contents
B/W Copy B/W copy count is displayed.
Completion
6-165
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Supplement
The total charge counts and the machine life counts can be cleared only once if all count values are 1000 or less.
Method
2 Select [Execute].
Items Contents
Execute Initializes the billing count and machine life count.
Completion
6-166
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Executed to check the machine life count
Method
Items Contents
Cnt Displays the machine life count
Completion
Purpose
To verify the main charger roller counts after replacing. Also, clear the counts after replacementt
Method
Items Contents
K The main charger roller counts are displayed.
Method: Clear
2 Select [Clear].
6-167
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Set when the relay board is faulty.
Method
2 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Mode Malfunction setting mode 0 (Disabled) 0
1 (Enabled)
6-168
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute when original no-feed jam, skew or creases on the original appears.
Method
3 Place an original on the DP and press the [Start] key to make a test copy.
6 By using the [<] [>] keys or the numeric keys, change the setting value.
Items Description Setting Initial Data
range setting variation
Front Single-side original loop amount -31 to 31 0 0.176mm
When the setting value is increased, the paper loop amount increase, and it decreases when the setting value is
decreased.
Increase the set value if no feed jam or skew feed occurs and reduce the set value if creases appear on the original.
Note
Test copy of the original is available by pressing the [System Menu/Counter] key as interruption copy mode
when executing this maintenance mode.
Press the [System Menu/Counter] key and the setting screen below is displayed for necessary settings.
(Source/Conveying speed/Duplex/Orientation/Color/Copies)
Completion
6-169
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
U964
Contents
Transfer the log files save in the nonvolatile memory to a USB memory.
Transfer the log and screenshot at the log retrieval.
Purpose
Transfer the log file saved in the nonvolatile memory to a USB memory for investigation when a failure occurs.
Method
1 Check the LED display is off and turn the power switch off.
5 Select [Execute].
Items Contents
Execute Transfer the log file.
8 Turn the power switch off then on. Wait more than 5 seconds between the power off and on.
An error code appears when there is an error.
6-170
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Error codes
Codes Contents
No USB Storage The USB memory is not installed
No File No file
File Delete Error Failed to delete existing files in the USB memory
Completion
6-171
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Store the data sent to the main unit into a USB memory to check it.
Method
2 Select [Execute].
Items Contents
Execute Stores data in a USB memory.
Error codes
Items Contents
1 USB memory is broken. USB memory was disconnected during data processing
or is write-protected.
Completion
6-172
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Execute to check the developer unit number.
Method
Items Contents
K Displays the Black developer unit number.
Completion
6-173
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Displays the machine serial number and developer count to check.
Method
2 Select [K].
Items Contents
K Displays the Black developer unit history.
Displays the machine serial number and 3 items of the developer counter history.
Items Contents
Machine History 1 to 3 Machine serial number history
Completion
6-174
[CONFIDENTIAL]
Maintenance mode > Maintenance mode
Purpose
Display the number of scanner operation to check the usage status.
Method
Items Contents
Copy Scan Displays times of copy and scan operations.
Completion
6-175
[CONFIDENTIAL]
Maintenance mode > Service mode
6 - 2 Service mode
The machine is equipped with a maintenance function which can be used to maintain and service the machine.
(1)Service mode execution method
[Message Display]
Ready to copy
System Menu:
.
.
.
.
. 3. Select [Service Setting] using
. WKH>ȁ@>9@NH\V
Adjustment/Maintenance Adjustment/Maintenance:
.
. 4. Select the item to be set.
2. Select [Adjustment/Maintenance]
Service Setting Service Setting:
XVLQJWKH>ȁ@>9@NH\V
Enable Repaired Unit
Developer
FAX Country Code *1
FAX Call Settings *1
SSD Format *2
SD card Format *3
Memory Diagnostics
*1: 'LVSOD\VRQO\ZKHQWKH)$;NLWLVLQVWDOOHG
*2: Displays only when the SSD is installed
*3: Displays only when the SD card is installed
Developer unit Set Toner Install mode when replacing the developer unit. P. 6-178
FAX country code Initializes all data and image memory. P. 6-179
6-176
[CONFIDENTIAL]
Maintenance mode > Service mode
Purpose
Execute when replacing the defect unit.
Method
6-177
[CONFIDENTIAL]
Maintenance mode > Service mode
Developer unit
Contents
Set Toner Install mode when replacing the developer unit.
Purpose
Execute when replacing the developer unit.
Method
1 After execution, power is automatically restarted and Toner Install operation is executed.
6-178
[CONFIDENTIAL]
Maintenance mode > Service mode
Purpose
Initialize the FAX PWB
Method
*1 Applied for Sales company competent Singapore, India, Thailand, Hong Kong.
*2 Applied for Sales company competent USA, Canada,Mexico.
*3 Applied for Sales company competent Bolivia, Chile, Peru, Argentina, Brazil.
*4 Applied for Sales company competent Italy,Germany,Spain,U.K.,Netherlands,Sweden,France,Austria,Switzerland,
Belgium,Denmark,Finland,Portugal,Ireland,Norway,Turkey,Russia,Saudi arabia.
*5 Change the country code when selling in New Zealand. The country code to input is 126.
Completion
6-179
[CONFIDENTIAL]
Maintenance mode > Service mode
Purpose
Execute as required
Method
1 Press [Λ] or [V] key and select [PSTN connection number setting].
6-180
[CONFIDENTIAL]
Maintenance mode > Service mode
Purpose
Initialize the SSD when replacing the SSD in the field.
Important
The following settings are initialized if the SSD is initialized.
System Menu (User Management, Job Accounting, Address Book, One Touch Key, Document Box,
etc.),Shortcut key, Panel program.
If executing full-format, the following installed software is deleted.
Optional language, HyPAS application (FMU, etc.), OCR dictionary software, color table.
Method
4 Turn the power switch off then on. Wait more than 5 seconds between the power off and on.
Completion
6-181
[CONFIDENTIAL]
Maintenance mode > Service mode
Purpose
Executed when starting use of the SD card or when necessary.
Method
6-182
[CONFIDENTIAL]
Maintenance mode > Service mode
Memory diagnostics
Contents
Memory diagnostics is executed at start-up to check if read/write is executed properly.
Purpose
A memory device defect is considered as one of factors of the case where the F-code error, lock-up or abnormal image
occurs and is not cleared.
Check the memory failure
Method
4 Turn the power switch off then on. Wait more than 5 seconds between the power off and on.
Completion
6-183
[CONFIDENTIAL]
Troubleshooting > Image formation problems
7 Troubleshooting
7 - 1 Image formation problems
(1)Isolate the place of image failure
How to isolate the cause
Print MIP-PG pattern at U089 to check an image failure.
Yes: Engine factor
No: Scanner factor
1 Scanner factor: Refer to [Image failure at Copy or Send](See page 7-2 or 7-12).
(LED lamp for originals on the contact glass→CCD]*2 or [CIS]*1 failure at scanning factor)
2 Refer to image failure with Engine factor (See page 7-21 or 7-28).
(Main charge --> Drum --> LSU --> Developer --> Tansfer image formation process failure)
When sending:
7-1
[CONFIDENTIAL]
Troubleshooting > Image formation problems
7-2
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(2-12) Moiré
7-3
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(2-2)Colored background.
(When scanning from the DP)
7-4
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(2-3)Black dots
(When scanning from the DP)
(2-4)Blurred characters
(When scanning from the DP)
7-5
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(2-5)Mismatch between the center of the original and the center of the copy image (Front
side)
(When scanning the front side through DP)
(2-6)Mismatch between the center of the original and the center of the copy image (Back
side)
(When scanning the back side through DP)
7-6
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(2-9)Regular difference of the leading edge on the original image and copy image (Front side)
(When scanning from the DP)
7-7
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(2-10)Regular difference of the leading edge on the original image and copy image (Back
side)
(When scanning from the DP)
(2-12)Moiré
(When scanning from the DP)
7-8
[CONFIDENTIAL]
Troubleshooting > Image formation problems
7-9
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(2-15)Blurred image
(When scanning from the DP)
7-10
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(2-17)Skewed image
(When scanning from the DP)
7-11
[CONFIDENTIAL]
Troubleshooting > Image formation problems
7-12
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(3-10) Moiré
7-13
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(3-2)Colored background
(3-3)Black dots
7-14
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(3-4)Blurred characters
(3-5)Mismatch between the center of the original and the center of the output image
7-15
[CONFIDENTIAL]
Troubleshooting > Image formation problems
7-16
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(3-8)Regular difference of the leading edge on the original and output image
(3-10)Moiré
7-17
[CONFIDENTIAL]
Troubleshooting > Image formation problems
7-18
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(3-13)Blurred image
7-19
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(3-15)Skewed image
7-20
[CONFIDENTIAL]
Troubleshooting > Image formation problems
7-21
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(4-10) Offset
Content of Engine Factors (Paper conveying cause: Transfer, Fuser and Separation)
(4-1)Black dots (toner dirt)
7-22
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(4-3)Blank image
(4-4)Mismatch between the center of the original and the center of the copy image
7-23
[CONFIDENTIAL]
Troubleshooting > Image formation problems
7-24
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(4-8)Irregular errors at the leading edge of the original image and the copy image (variation of
paper leading edge timing)
(4-9)Blurred characters
(4-10)Offset
7-25
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(4-11)Fusing failure
(4-13)Uneven transfer
7-26
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(4-14)Blurred image
7-27
[CONFIDENTIAL]
Troubleshooting > Image formation problems
7-28
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(5-16) Offset
7-29
[CONFIDENTIAL]
Troubleshooting > Image formation problems
7-30
[CONFIDENTIAL]
Troubleshooting > Image formation problems
7-31
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(5-8)Blank image
7-32
[CONFIDENTIAL]
Troubleshooting > Image formation problems
7-33
[CONFIDENTIAL]
Troubleshooting > Image formation problems
7-34
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(5-16)Offset
7-35
[CONFIDENTIAL]
Troubleshooting > Image formation problems
(5-18)Blurred image
(5-19)Trailing image
7-36
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7 - 2 Feeding/Conveying Failures
(1)Prior standard check items
Wear, dirt or foreign matter adhesion of conveyance system rollers, pulleys and gears
No. Contents
(1-1) Paper jam due to the cover-open detection
(1-2) Paper jam from paper factor
(1-3) Paper jam due to the dog-ear, paper skew, paper creases, fusing failure or the paper curl
(1-4) Paper jam due to the guide
(1-5) Paper jam caused by improperly loaded paper in the cassette
(1-6) Paper jam due to the inferior paper
(1-7) Paper jam from the factor of conveying roller, motor or clutch
(1-8) Paper jam due to the sensor
(1-9) Paper jam due to the setting / detection failure
(1-10) Paper jam due to the static electricity
(1-11) Paper jam caused by the installation environment (Papers inside the cassette are always damp.)
7-37
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
(1-3)Paper jam due to the dog-ear, paper skew, paper creases, fusing failure or the paper curl
7-38
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-39
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
(1-11)Paper jam caused by the installation environment (Papers inside the cassette are
always damp.)
7-40
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
10:10 9
Paper jam.
4
Clear the paper jammed in 7 7 8 2 2
Cassette 1.
5
4
6
7-41
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7
1 7
1 8
1 8
1
J I
7
1 O N M 2
1
Q P
2
1
H 2
1 1
A 3
1 G
E
B 5
1
F 4
1
C 6
1
7-42
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-43
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
(3)Jam Codes
Error code Contents note
J0000 Power ON jam
J0100/J0101/J0104/ Jam from firmware factor
J0105/J0106/J0107
J0110/J0111/J0114 Cover open detection J0110: Right cover open detection, J0111: Front cover open
detection, J0114: Bridge cover open detection
J0120/J0121 Firmware triggered jam at duplex
J0210 PF right cover open detection Object: 500-sheet paper feeder, 500-sheetx2 paper feeder
J0501/J0502/J0503 Cassette no feed
J0501/J0502/J0503 Cassette no feed J0501: Registration sensor does not turn on
J0502: PF conveying sensor 1 does not turn on
J0503: PF conveying sensor 2 does not turn on
J0508 Duplex no feed
J0509 No paper feed from the MP tray
J0511 Multi-feeding from cassette
J0512/J0513 Multi feed jam Object: Paper feeder
J0518 Multi-feeding from the duplex
section
J0519 Multi-feeding from the MP tray
J1403 PF conveying sensor 1 non-
arrival jam
J1413 PF conveying sensor 1 stay jam
J4002/J4003 Registration sensor non-arrival
jam
J4012/J4013 Registration sensor stay jam
J4201/J4202/J4203/ Eject sensor non-arrival jam
J4208/J4209
J4211/J4212/J4213/J4218/ Eject sensor stay jam
J4219
J4301/J4302/J4303/J4309 DU sensor non-arrival jam
J4311/4312/4313/4319 DU sensor stay jam
J4901/4902/4903/4908/ BR conveying sensor 2 non-
4909 arrival jam
J4911/4912/4913/4918/ BR conveying sensor 2 stay jam
4919
J5001/5002/5003/5008/ BR conveying sensor 3 non-
5009 arrival jam
J5011/5012/5013/5018/ BR conveying sensor 3 stay jam
5019
J6023 DF staple cover open jam
J6043 DF top cover open jam
J6103 DF conveying sensor jam
J6113 DF conveying stay jam
J6123 DF conveying sensor stay jam
J6413 DF exit sensor stay jam
J6423 DF exit sensor stay jam
J6803 Front adjustor plate operation on
error
J6813 Front adjustor plate operation off
error
7-44
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-45
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-46
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-47
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-48
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-49
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-50
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-51
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-52
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-53
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-54
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-55
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-56
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-57
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-58
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-59
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-60
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-61
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-62
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-63
[CONFIDENTIAL]
Troubleshooting > Feeding/Conveying Failures
7-64
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7 - 3 Self Diagnostic
If the part causing the problem was not supplied, use the unit including the part for replacement.
Caution
Before attempting to check the fuser unit and the low voltage power supply PWB, be sure to turn the power
switch off and unplug the machine from power.
Even if the power switch of the main unit is turned off and the power cord is unplugged, the electric charge may
remain in the capacitors on the low voltage PWB, so that please be careful not to touch the mounted parts to
protect you from electric shock.
7-65
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-66
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-67
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-68
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-69
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-70
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-71
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-72
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-73
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-74
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-75
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-76
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-77
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-78
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
C3200: CISerror
Object: CIS model
• The white reference data retrieved by lighting the lamp at the initial operation is lower than the specified value.
• The white reference data retrieved by lighting the lamp at the auto table adjustment is lower than the specified value.
7-79
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-80
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-81
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-82
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-83
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-84
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-85
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-86
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-87
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-88
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-89
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-90
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-91
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
2. Communication error occurs while installation of the relay conveying unit is detected
7-92
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-93
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
F020: System memory error (RAM reading/writing error or CPU memory error)
The error appears during the reading/writing check of the RAM for the CPU when the main unit starts up.
7-94
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
F040: Communication error between the main unit CPU (Communication error between the
controller and Engine)
There is an error in the communication between the main PWB and the Engine PWB.
7-95
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
7-96
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
Important
• Please initially check the following when the error (Fxxx) is indicated.
- Check the DIMM (DDR memory) and neighboring parts: Check the contact on the control PWB by
releasing and reinserting the DIMM.
If the error repeats after that, replace the DIMM.
• Power is partially supplied to this machine when the power is turned off.
Unplug the power plug and check if the F-code error is not released when passing one minute or more after
turning the power off and then on.
F000 CF000 will be displayed if (1) Check the harness of * (between Main board <=>SSD),
* notes progress is and the connection state of a connector between
carried out for a definite Panel<=>Main boards, and perform an operation check.
period of time with a (2) Check contact of a DDR memory (extracting) and
Welcome screen.The perform an operation check. If exchangeable, it will
communication fault exchange and will perform an operation check.
between Panel-Main
(3) Initialize SSD and perform an operation check. *
boards.Communication
fault between Panel Core- (4) U021 Controller backup initialization is carried out and an
Main Core Notes 2 operation check is performed.
(5) Exchange a Main board and perform an operation check.
(6) Exchange a PanelMain board and perform an operation
check.
(7) It will get, if USBLOG is obtainable, and contact service
headquarters.
* : only SSD standard model
* Note 2 : Only Dual Core CPU model
7-97
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
F14X Abnormality detecting in a (1) Check the harness between FAX<=>Main boards, and [Confirmation of KUIO
FAX control part the connection state of a connector, and perform an connector connection]
operation check. Is fax board in the lower slot?
(2) Initialize SSD and perform an operation check. * Is the orientation of the fax
(3) U021 Controller backup initialization is carried out and an board correct?
operation check is performed.
(4) Perform a deed operation check for DIMM Clear by
U671. * Notes(Since it disappears when received data
remain, cautions are required.)
(5) Exchange FAX_DIMM and perform an operation check. *
Notes
(6) Exchange a FAX board and perform an operation check.
(7) Exchange a Main board and perform an operation check.
(8) Get USBLOG and contact service headquarters.
* Only SSD standard model
* Note Only model which has Flash for FAX data in a Main
board
F15X Abnormality detecting in (1) Check the harness between authentication device Authentication device: Card
an authentication device <=>Main boards, and the connection situation of a reader etc.
control section connector, and perform an operation check.
(2) Initialize SSD and perform an operation check. *
(3) Carry out U021 Main backup initialization and perform an
operation check.
(4) Exchange a Main board and perform an operation check.
(5) Exchange SSD and perform an operation check. *
(6) Get USBLOG and contact service headquarters.
* Only SSD standard model
F17X Abnormality detecting in a (1) Initialize SSD and perform an operation check. *
printer data control part (2) Carry out U021 Main backup initialization and perform an
operation check.
(3) Exchange a Main board and perform an operation check.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
7-98
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
F1DX Abnormality detecting of (1) Initialize SSD and perform an operation check. * * Poor arrangement of
the image memory (2) Carry out U021 Main backup initialization and perform an F1D4:Random Access
Management Department operation check. Memory(1) Confirmation of
U340(2) Initialization of a set
(3) Exchange a Main board and perform an operation check.
point (U021)
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
F21X Abnormality detecting in (1) Check contact of a DDR memory and perform an
an image-processing part operation check.
F22X
(2) Initialize SSD and perform an operation check. *
F23X (3) Carry out U021 Main backup initialization and perform an
operation check.
(4) Exchange a Main board and perform an operation check.
(5) Exchange SSD and perform an operation check. *
(6) Get USBLOG and contact service headquarters.
* Only SSD standard model
F24X Abnormality detecting in (1) Check contact of a DDR memory and perform an * F248 is the abnormalities of
the system Management operation check. a printer process.In recurring
Department (2) Initialize SSD and perform an operation check. * by specific printer data,
please give me cooperation
(3) Carry out U021 Main backup initialization and perform an
at acquisition of capture data
operation check.
and USBLOG.
(4) Exchange a Main board and perform an operation check.
(5) Exchange SSD and perform an operation check.*
(6) Get USBLOG and contact service headquarters.
* Only SSD standard model
F25X Abnormality detecting in a (1) Initialize SSD and perform an operation check. * [Main body to External
network management (2) Carry out U021 Main backup initialization and perform an network]
department operation check. Ethernet connector
(3) Exchange a Main board and perform an operation check.
(4) Get USBLOG and packet capture and contact service * It may occur according to a
headquarters. visitor's networkenvironment.
* Only SSD standard model
F26X Abnormality detecting in (1) Initialize SSD and perform an operation check. *
the system Management (2) Carry out U021 Main backup initialization and perform an
F27X Department operation check.
F28X (3) Exchange a Main board and perform an operation check.
F29X (4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
F2AX
* Only SSD standard model
7-99
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
F31X
F32X
F33X Abnormality detecting in (1) Check the harness between Scan/DP<=>Main boards,
the Scan Management and the connection state of a connector, and perform an
Department operation check.
(2) Initialize SSD and perform an operation check. *
(3) U021 Controller backup initialization is carried out and an
operation check is performed.
(4) Exchange a Scan/DP board and perform an operation
check.
(5) Exchange a Main board and perform an operation check.
(6) Get USBLOG and contact service headquarters.
* Only SSD standard model
F34X Abnormality detecting in (1) Check the harness between Panel<=>Main boards, and
the Panel Management the connection state of a connector, and perform an
Department operation check. * Notes
(2) Initialize SSD and perform an operation check. *
(3) U021 Controller backup initialization is carried out and an
operation check is performed.
(4) Exchange a Panel board and perform an operation
check. * Notes
(5) Exchange a Main board and perform an operation check.
(6) Get USBLOG and contact service headquarters.
* Only SSD standard model
* Note : A Dual Core CPU model and HyPAS model
F35X Abnormality detecting in (1) Initialize SSD and perform an operation check. *
the printing controlling (2) Carry out U021 Main backup initialization and perform an
Management Department operation check.
(3) Exchange a Main board and perform an operation check.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
7-100
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
F38X Abnormality detecting in (1) Initialize SSD and perform an operation check. *
the authentication (2) Carry out U021 Main backup initialization and perform an
authorized Management operation check.
Department
(3) Exchange a Main board and perform an operation check.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
F3AX Abnormality detecting in (1) Initialize SSD and perform an operation check. *
the Entity Management (2) Carry out U021 Main backup initialization and perform an
F3BX Department operation check.
F3CX (3) Exchange a Main board and perform an operation check.
F3DX (4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
F3EX
* Only SSD standard model
F3FX
F40X
F41X
F42X
F43X
F44X
F45X
F46X Abnormality detecting of a (1) Exchange boards and perform an operation check. * F46F is the abnormalities of
printer rendering part (2) the acquisition wish of USBLOG -- carry out(Depending a printer process.In recurring
on the (2) case, it is print capture data acquisition) by specific printer data,
please give me cooperation
* Only SSD standard model
at acquisition of capture data
and USBLOG.
F47X Abnormality detecting of (1) Initialize SSD and perform an operation check. *
an image editing (2) Carry out U021 Main backup initialization and perform an
processing part operation check.
(3) Exchange a Main board and perform an operation check.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
7-101
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
F50X Abnormality detecting in (1) Initialize SSD and perform an operation check. * Since the USB log
the FAX Management (2) Carry out U021 Main backup initialization and perform an immediately after occurrence
Department operation check. is needed for analysis, please
give me cooperation of
(3) Exchange a Main board and perform an operation check.
acquisition.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
F52X Abnormality detecting in a (1) Initialize SSD and perform an operation check. * Since the USB log
JOB execution part (2) Carry out U021 Main backup initialization and perform an immediately after occurrence
F53X is needed for analysis, please
operation check.
give me cooperation of
F55X (3) Exchange a Main board and perform an operation check.
acquisition.
F56X (4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
F57X
* Only SSD standard model
F60X Abnormality detecting in (1) Initialize HDD and perform an operation check. In case of F60A:
the maintenance mode/ (FULL of U024) * 60A is occurred when device
Remote Service (2) Carry out U021 Main backup initialization and perform an registered
Management Department operation check. Remote Service detects off-
(3) Exchange a Main board and perform an operation check. line status with external
system.
(4) Exchange HDD and perform an operation check. *
Please check device Network
(5) Get USBLOG and contact service headquarters.
Settings and Network
* Only HDD standard model environment which device is
used
(include Disconnection rule/
status in night time and on
weekends.)
F63X Abnormality detecting in a (1) Initialize SSD and perform an operation check. *
device control section (2) Carry out U021 Main backup initialization and perform an
operation check.
(3) Exchange a Main board and perform an operation check.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
F68X Abnormality detecting in a (1) Initialize SSD and perform an operation check. * * F684 is the overwrite error
storage device control (2) Carry out U021 Main backup initialization and perform an at the time of an SSD security
section operation check. kit.
(3) Exchange a Main board and perform an operation check.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
7-102
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
F93X Abnormality detecting in (1) Initialize SSD and perform an operation check. * Since the USB log
the extension application (2) Carry out U021 Main backup initialization and perform an immediately after occurrence
management part operation check. is needed for analysis, please
give me cooperation of
(3) Exchange a Main board and perform an operation check.
acquisition.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
F9FX Abnormality detecting in (1) Initialize SSD and perform an operation check. * Since the USB log
the extension application (2) Carry out U021 Main backup initialization and perform an immediately after occurrence
various service part operation check. is needed for analysis, please
give me cooperation of
(3) Exchange a Main board and perform an operation check.
acquisition.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
FC0X Abnormality detecting in (1) Initialize SSD and perform an operation check. * Since the USB log
system application (2) Carry out U021 Main backup initialization and perform an immediately after occurrence
operation check. is needed for analysis, please
give me cooperation of
(3) Exchange a Main board and perform an operation check.
acquisition.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
FC5X Abnormality detecting in (1) Initialize SSD and perform an operation check. * Since the USB log
Copy application (2) Carry out U021 Main backup initialization and perform an immediately after occurrence
operation check. is needed for analysis, please
give me cooperation of
(3) Exchange a Main board and perform an operation check.
acquisition.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
FCAX Abnormality detecting in (1) Initialize SSD and perform an operation check. * Since the USB log
Print application (2) Carry out U021 Main backup initialization and perform an immediately after occurrence
operation check. is needed for analysis, please
give me cooperation of
(3) Exchange a Main board and perform an operation check.
acquisition.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
7-103
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
FD4X Abnormality detecting in (1) Initialize SSD and perform an operation check. * Since the USB log
Box application (2) Carry out U021 Main backup initialization and perform an immediately after occurrence
operation check. is needed for analysis, please
give me cooperation of
(3) Exchange a Main board and perform an operation check.
acquisition.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
FD9X Abnormality detecting in (1) Initialize SSD and perform an operation check. * Since the USB log
FAX application (2) Carry out U021 Main backup initialization and perform an immediately after occurrence
operation check. is needed for analysis, please
give me cooperation of
(3) Exchange a Main board and perform an operation check.
acquisition.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
FDEX Abnormality detecting in (1) Initialize SSD and perform an operation check. * Since the USB log
maintenance application (2) Carry out U021 Main backup initialization and perform an immediately after occurrence
operation check. is needed for analysis, please
give me cooperation of
(3) Exchange a Main board and perform an operation check.
acquisition.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
FF7X Abnormality detecting in a (1) Initialize SSD and perform an operation check. * Since the USB log
report creation part (2) Carry out U021 Main backup initialization and perform an immediately after occurrence
operation check. is needed for analysis, please
give me cooperation of
(3) Exchange a Main board and perform an operation check.
acquisition.
(4) Exchange SSD and perform an operation check. *
[Controller problem]
(5) Get USBLOG and contact service headquarters.
Resolution is only power off /
* Only SSD standard model On.
F80X Abnormality detecting in (1) Initialize SSD and perform an operation check. * Since the USB log
the Data Access Platform (2) Carry out U021 Main backup initialization and perform an immediately after occurrence
Service operation check. is needed for analysis, please
give me cooperation of
(3) Exchange a Main board and perform an operation check.
acquisition.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
7-104
[CONFIDENTIAL]
Troubleshooting > Self Diagnostic
FF5X Abnormality detecting in (1) Initialize SSD and perform an operation check. * Since the USB log
the Application Entity (2) Carry out U021 Main backup initialization and perform an immediately after occurrence
Management Department operation check. is needed for analysis, please
give me cooperation of
(3) Exchange a Main board and perform an operation check.
acquisition.
(4) Exchange SSD and perform an operation check. *
(5) Get USBLOG and contact service headquarters.
* Only SSD standard model
7-105
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
7-106
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
7-107
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
(1-8)When the data of the A3 or B4 size originals is transmitted, all of it is transmitted as the
A4 size data
7-108
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
(2)Communication Errors
Error codes are listed on the communication reports, activity report, etc. The codes consist of an error code indication U
followed by a 5-digit number. (The V.34 error is indicated with E of the error code and 5-digit number)
Regarding the 5-digit number, upper 3 digits indicate error and large classification of cause, lower 2 digits small
classification of cause. The lower 2 digits are 00 for the item not requiring the category.
Error code
EXXXXX
UXXXXX
Error code
Error code Contents
U00000/E00000 No response or busy after the set number of redials.
U00100/E00100 Transmission was interrupted by a press of the stop/clear key.
U00200/E00200 Reception was interrupted by a press of the [Stop] key.
U00300/E00300 Recording paper on the destination unit has run out during transmission.
U00430/E00430 Polling request was received but interrupted because of a mismatch in permitted number. Or, sub address-
based bulletin board transmission request was received but interrupted because of a mismatch in permitted ID
in the transmitting unit.
U00431/E00431 An sub address bulletin board transmission was interrupted because the specified sub address password was
not registered.
U00432/E00432 A sub address bulletin board transmission was interrupted because the sub address password did not match.
U00433/E00433 A sub address bulletin board transmission request was received but data was not present in the sub address
box.
U00440/E00440 Sub address confidential reception was interrupted because the specified sub address password was not
registered.
U00450/E00450 The reception was interrupted because the permitted ID and FAX number did not match in the restricted
transmission (password check transmission) in the destination unit.
U00460/E00460 The encryption reception was interrupted because the specified encryption box number was not registered.
U00462/E00462 Encrypted reception was interrupted because the encryption key for the specified encryption box was not
registered.
U00601/E00601 Document jam or the document length exceeds the maximum.
U00613/E00613 The optical section is faulty
U00656/E00656 The data was not transmitted due to an error in the modem.
U00690/E00690 System error
U00800/E00800 A page transmission error occurred because of the reception of an RTN or PIN signal.
U00811/E00811 A page reception error remained after retry of transmission in the ECM mode.
U00900/E00900 An RTN or PIN signal was transmitted because of a page reception error.
U00910/E00910 Some pages cannot be received after retry of transmission in the ECM mode
7-109
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
7-110
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U00100/E00100
Step Check description Assumed cause Measures Reference
1 Resending Transmission was interrupted Resend.
by a press of the stop/clear
key.
7-111
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U00200/E00200
Step Check description Assumed cause Measures Reference
1 Request for resending Reception was interrupted by Suspend resending from the destination unit
a press of the [Stop] key. or request the destination unit to resend the
data.
U00300/E00300
Step Check description Assumed cause Measures Reference
1 Request to the destination unit Recording paper on the Request the destination unit to set the
destination unit has run out recording papers.
during transmission.
U00430/E00430
Step Check description Assumed cause Measures Reference
1 Checking the permitted Polling or sub address bulletin Register a valid permitted number
number board transmission were
requested, but the
communication was
interrupted because the
permitted ID did not match. (It
occurs in the transmitting unit.)
U00431/E00431
Step Check description Assumed cause Measures Reference
1 Request to the destination unit An sub address bulletin board Register the sub address password in the
transmission was interrupted destination unit.
because the specified sub
address password was not
registered.
U00432/E00432
Step Check description Assumed cause Measures Reference
1 Checking the sub address A sub address bulletin board Send by using correct the sub address
password transmission was interrupted password.
because the sub address
password did not match.
U00433/E00433
Step Check description Assumed cause Measures Reference
1 Checking the sub address box A sub address bulletin board Set data in the sub address box.
transmission request was
received but data was not
present in the sub address
box.
7-112
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U00440/E00440
Step Check description Assumed cause Measures Reference
1 Checking the sub address Sub address confidential Register the sub address password.
password reception was interrupted
because the specified sub
address password was not
registered.
U00450/E00450
Step Check description Assumed cause Measures Reference
1 Checking the permitted The reception was interrupted Register the permitted number to be
number because the permitted ID and consistent at own machine side.
FAX number did not match in
the restricted transmission
(password check
transmission) in the
destination unit.
U00460/E00460
Step Check description Assumed cause Measures Reference
1 Checking the encryption key The encryption reception was Register an encrypted box number.
interrupted because the
specified encryption box
number was not registered.
U00462/E00462
Step Check description Assumed cause Measures Reference
1 Checking the encryption key Encrypted reception was Register an encryption key.
interrupted because the
encryption key for the
specified encryption box was
not registered.
U00601/E00601
Step Check description Assumed cause Measures Reference
1 Checking the original Original jam Clear original feed jam and resend.
2 Checking the original The original length exceeds Check if the original length does not exceed
the maximum allowed. 1.6 meter and resend.
U00613/E00613
Step Check description Assumed cause Measures Reference
1 Checking the service call error The optical section is faulty Check the service call error record and
record perform the corrective actions.
7-113
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U00656/E00656
Step Check description Assumed cause Measures Reference
1 Resending Transmission was interrupted Resend.
because there was an error in
the modem.
2 Resetting the main power Transmission was interrupted Turn off the power switch and pull out the
because there was an error in power plug. After passing 5s, reattach the
the modem. FAX PWB and reinsert the power plug. Then,
turn on the power switch.
3 Firmware upgrade The firmware is not the latest Upgrade the fax firmware to the latest
version. version.
4 Initializing the fax The FAX initial value was Execute U600 to initialize the FAX.
changed.
5 Replacing the FAX PWB The FAX PWB is faulty. Replace the FAX PWB.
U00690/E00690
Step Check description Assumed cause Measures Reference
1 Resetting the main power System error Turn off the power switch and pull out the
power plug. After passing 5s, reinsert the
power plug and turn on the power switch.
2 Measures for the system error System error in the main unit Perform the corrective actions for the system
error in the main unit.
U00800/E00800
Step Check description Assumed cause Measures Reference
1 Checking the transmit start A page transmission error In case pages are not properly sent and
speed occurred because of reception resending does not solve it, reduce transmit
of a RTN or PIN signal. start speed and resend the data.
U00811/E00811
Step Check description Assumed cause Measures Reference
1 Resending A page reception error In case pages are not properly sent and
remained after retry of resending does not solve it, reduce transmit
transmission in the ECM start speed and resend the data.
mode.
U00900/E00900
Step Check description Assumed cause Measures Reference
1 Re-reception An RTN or PIN signal was Resend the page if there is a page not
transmitted because of a page transmitted properly.
reception error.
U00910/E00910
Step Check description Assumed cause Measures Reference
1 Re-reception Some pages cannot be Resend the page if there is a page not
received after retry of transmitted properly.
transmission in the ECM mode
7-114
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U01000/E01000
Step Check description Assumed cause Measures Reference
1 Resending An FTT signal was received Resend.
for a set number of times after
TCF signal transmission at
2400 bps. Or, an RTN signal
was received in response to a
Q signal (excluding EOP) after
transmission at 2400 bps.
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
U01001/E01001
Step Check description Assumed cause Measures Reference
1 Resending Function as indicated by DIS Resend.
signal is not consistent with
the one of own machine.
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
U01016/E01016
Step Check description Assumed cause Measures Reference
1 Resending T1 timeout occurs since MBF Resend.
signal is received but DIS
signal is not after sending
EOM signal.
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
U01019/E01019
Step Check description Assumed cause Measures Reference
1 Resending Command send retrial times Resend.
exceeds since significant
signal is not received after
sending CNC signal. (between
own machines)
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
7-115
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U01020/E01020
Step Check description Assumed cause Measures Reference
1 Resending Command send retrial times Resend.
exceeds since significant
signal is not received after
sending CTC signal. (ECM)
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
U01021/E01021
Step Check description Assumed cause Measures Reference
1 Resending Command send retrial times Resend.
exceeds since significant
signal is not received after
sending EOR•Q signal. (ECM)
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
U01022/E01022
Step Check description Assumed cause Measures Reference
1 Resending Command send retrial times Resend.
exceeds since significant
signal is not received after
sending RR signal. (ECM)
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
U01028/E01028
Step Check description Assumed cause Measures Reference
1 Resending T5 timeout is detected when Resend.
sending in ECM (ECM)
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
U01052/E01052
Step Check description Assumed cause Measures Reference
1 Resending DCN signal is received after Resend.
sending RR signal (ECM)
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
7-116
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Troubleshooting > FAX Related Errors
U01080/E01080
Step Check description Assumed cause Measures Reference
1 Resending PIP signal is received after Resend.
sending PPS and NULL
signals.
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
U01092/E01092
Step Check description Assumed cause Measures Reference
1 Resending Communication is stopped Resend.
since there are impossible
combination of symbol speed
and communication speed at
V.34 sending.
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
U01093/E01093
Step Check description Assumed cause Measures Reference
1 Checking the settings The modem is not detected Set the modem detection level at U650 [RX
since the received signal is Mm Level]. (Initial setting: -43dBm)
attenuated with its frequency
response.
2 Checking the settings The modem is not detected Set the G3 reception cable equalizer in U650
since the received signal is [Rag G3 RX Ear]. (Initial setting: 0dBm)
attenuated with its frequency
response.
U01094/E01094
Step Check description Assumed cause Measures Reference
1 Resending DCS/NSS signal send retrial Resend.
time is exceeded at phase B
during transmission.
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
7-117
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U01095/E01095
Step Check description Assumed cause Measures Reference
1 Resending Command send retry time is Resend.
exceeded since the significant
signal is not received after
sending (PPS) Q signal at
phase D during transmission.
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
U01096/E01096
Step Check description Assumed cause Measures Reference
1 Resending DCN signal or invalid Resend.
command is received at phase
D during transmission.
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
U01097/E01097
Step Check description Assumed cause Measures Reference
1 Resending The preset number of Resend.
command retransfers was
exceeded after transmission of
an RR signal or no response.
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
U01100/E01100
Step Check description Assumed cause Measures Reference
1 Request for resending Function indicated by DCS Request the destination unit to resend the
signal is not consistent with data.
the one of own machine.
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
U01101/E01101
Step Check description Assumed cause Measures Reference
1 Request for resending Function indicated by NSS Request the destination unit to resend the
signal except communication data.
type is not consistent with the
one of own machine.
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
7-118
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U01102/E01102
Step Check description Assumed cause Measures Reference
1 Request for resending DTC (NSC) signal is received Request the destination unit to resend the
while own machine has no data.
transmission data.
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
U01110/E01110
Step Check description Assumed cause Measures Reference
1 Request for resending No response is received after Request the destination unit to resend the
sending DIS signal. data.
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
U01111/E01111
Step Check description Assumed cause Measures Reference
1 Request for resending No response is received after Request the destination unit to resend the
sending DTC (NSC) signal. data.
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
U01113/E01113
Step Check description Assumed cause Measures Reference
1 Checking the settings The modem is not detected Set the modem detection level at U650 [RX
since the received signal is Mm Level]. (Initial setting: -43dBm)
attenuated with its frequency
response.
2 Checking the settings The modem is not detected Set the G3 reception cable equalizer in U650
since the received signal is [Rag G3 RX Ear]. (Initial setting: 0dBm)
attenuated with its frequency
response.
U01125/E01125
Step Check description Assumed cause Measures Reference
1 Request for resending No response after transmitting Request the destination unit to resend the
a CNS signal. (Between the data.
units of our make)
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
U01129/E01129
Step Check description Assumed cause Measures Reference
1 Request for resending No response after transmitting Request the destination unit to resend the
an SPA signal. (Short data.
protocol)
7-119
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U01141/E01141
Step Check description Assumed cause Measures Reference
1 Request for resending DCN signal is received after Request the destination unit to resend the
sending DTC signal. data.
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
U01143/E01143
Step Check description Assumed cause Measures Reference
1 Checking the settings DCN signal is received after Set the G3 reception cable equalizer in U650
sending FTT signal. [Rag G3 RX Ear]. (Initial setting: 0dBm)
U01155/E01155
Step Check description Assumed cause Measures Reference
1 Request for resending DCN signal is received after Request the destination unit to resend the
sending SPA signal. data.
(simplified protocol)
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
U01160/E01160
Step Check description Assumed cause Measures Reference
1 Request for resending Maximum transmission time Request the destination unit to resend the
per line is exceeded while data.
receiving message.
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
U01162/E01162
Step Check description Assumed cause Measures Reference
1 Request for resending Maximum transmission time Request the destination unit to resend the
per line is exceeded while data.
receiving message.
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
U01191/E01191
Step Check description Assumed cause Measures Reference
1 Request for resending Communication is stopped Request the destination unit to resend the
with error during image data data.
receipt sequence at V.34.
7-120
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U01193/E01193
Step Check description Assumed cause Measures Reference
1 Checking the settings No response, DCN signal or Extend T2 time-out time in U641 [T2 TIME
invalid command is received OUT]. (Change from the initial setting 69 to
at phase C/D during reception. 150.)
2 Checking the settings Line condition is poor. Set the corrective measures for echoes at
the reception in U630 [RX Echo]. (Initial
setting: 75)
3 Changing the transmit start Line condition is poor. Change the reception starting speed to
timing "9600bps" or less.
U01194/E01194
Step Check description Assumed cause Measures Reference
1 Request for resending DCN signal is received at Request the destination unit to resend the
phase B during reception. data.
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
U01195/E01195
Step Check description Assumed cause Measures Reference
1 Checking the settings No message is received at Extend T2 time-out time in U641 [T2 TIME
phase C during reception. OUT]. (Change from the initial setting 69 to
150.)
2 Checking the settings Line condition is poor. Set the corrective measures for echoes at
the reception in U630 [RX Echo]. (Initial
setting: 75)
3 Changing the transmit start Line condition is poor. Change the reception starting speed to
timing "9600bps" or less.
U01196/E01196
Step Check description Assumed cause Measures Reference
1 Resending Error line control overflow and Resend.
decoding error occurred in
messages during reception.
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
U01400/E01400
Step Check description Assumed cause Measures Reference
1 Checking the telephone "#" exists in advance of "x" on Delete "#" from the registered numbers if "#"
number the phone numbers of the exists in advance of "x" on the phone
destination unit, so it is numbers of the destination unit.
processed as the invalid dial
line.
7-121
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U01500/E01500
Step Check description Assumed cause Measures Reference
1 Checking the transmit start The communication line is the Execute U630 [TX Speed] to reduce the
speed poor condition. transmit start speed. Then, resend the data.
2 Checking the transmit start The communication line Change the default value of the transmit start
speed condition is poor and an error speed by executing U630 [TX Speed].
frequently occurs.
U01600/E01600
Step Check description Assumed cause Measures Reference
1 Request to the destination unit The communication line is the Request the destination unit to resend the
poor condition. data after reducing the transmit start speed.
2 Changing the transmit start The communication line Request the destination unit to resend the
timing condition is poor and an error data after lowering the reception start speed.
frequently occurs.
U01700/E01700
Step Check description Assumed cause Measures Reference
1 Resending A communication error Resend.
occurred in phase 2 (line
probing).
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
U01720/E01720
Step Check description Assumed cause Measures Reference
1 Resending The communication error Resend.
appears at phase 4 (replacing
the modem parameter).
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
U01721/E01721
Step Check description Assumed cause Measures Reference
1 Resending The communication was Resend.
interrupted because there is
no communication speed
commonly used with the
destination unit.
2 Checking the transmit start Line condition is poor. Execute U630 [TX Speed] to reduce the
speed (Destination unit) transmit start speed. Then, resend the data.
3 Changing the initial value Line condition is poor. (Own Change the default value of the transmit start
machine) speed by executing U630 [TX Speed].
7-122
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U01800/E01800
Step Check description Assumed cause Measures Reference
1 Request for resending A communication error Request the destination unit to resend the
occurred in phase 2 (line data after reducing the transmit start speed.
probing).
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
U01810/E01810
Step Check description Assumed cause Measures Reference
1 Request for resending A communication error Request the destination unit to resend the
occurred in phase 3 (primary data after reducing the transmit start speed.
channel equivalent device
training).
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
U01820/E01820
Step Check description Assumed cause Measures Reference
1 Request for resending A communication error Request the destination unit to resend the
occurred in phase 3 (primary data after reducing the transmit start speed.
channel equivalent device
training).
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
U01821/E01821
Step Check description Assumed cause Measures Reference
1 Request for resending The communication was Request the destination unit to resend the
interrupted because there is data after reducing the transmit start speed.
no communication speed
commonly used with the
destination unit.
2 Changing the initial value Line condition is poor. (Own Change the reception speed by executing
machine) U630 [RX Speed].
U03000/E03000
Step Check description Assumed cause Measures Reference
1 Request to the destination unit No document was present in Request the destination unit to set the
the destination unit when originals.
polling reception started.
7-123
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U03200/E03200
Step Check description Assumed cause Measures Reference
1 Request to the destination unit There is no data in the sub Request the destination unit to store the
address box in the main unit original data in the sub address box.
that are specified from the
destination unit.
U03300/E03300
Step Check description Assumed cause Measures Reference
1 Request to the destination unit The permitted ID and FAX Request the destination unit to register the
number registered in the own ID and the own FAX number as the
destination unit are incorrect. permitted ID and the permitted FAX number.
U03400/E03400
Step Check description Assumed cause Measures Reference
1 Checking the destination unit In polling reception, the Revise it so that the password input at the
operation was interrupted destination machine is consistent with the
because the password input in receiversownFAXIDtoreceiveagain.'
the destination unit and the
own FAX number in the
receiver did not match.
U03500/E03500
Step Check description Assumed cause Measures Reference
1 Checking the destination unit In polling reception, the Revise it so that the password input at the
operation was interrupted destination machine is consistent with the
because the password input in receiversownFAXIDtoreceiveagain.'
the destination unit and the
own FAX number in the
receiver did not match.
U03600/E03600
Step Check description Assumed cause Measures Reference
1 Resending Sub address bulletin board Resend the data after inputting the sub
reception was interrupted address password registered in the
because the specified sub destination unit.
address password did not
match.
U03700/E03700
Step Check description Assumed cause Measures Reference
1 Checking the destination unit Destination machine has no Check if the destination unit has a sub
sub address bulletin board address bulletin board communication
communication function or no function. If available, request the destination
originals are stored in any unit to save the original data in the sub
original delivery box (sub address box.
address box).
7-124
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U04000/E04000
Step Check description Assumed cause Measures Reference
1 Request to the destination unit The original was transmitted to Register the sub address password in the
the sub address box, but the destination unit.
specified box was not
registered in the destination
unit that is our own model.
2 Checking the sub address of The original was transmitted to Match the sub address in the FAX forward
the FAX transmission the sub address box in the condition
condition destination unit that is our own
model, but the sub address of
the transmission condition did
not match.
U04100/E04100
Step Check description Assumed cause Measures Reference
1 Resending The destination unit had no Transmit the data according to the reception
sub address reception function in the destination unit.
capability while the sub
address transmission was
executed.
U04200/E04200
Step Check description Assumed cause Measures Reference
1 Request to the destination unit In encrypted transmission, the Request the destination unit to register the
specified encryption box was encrypted box.
not registered in the
destination unit.
U04300/E04300
Step Check description Assumed cause Measures Reference
1 Resending The encryption transmission Transmit the data according to the reception
was carried out, but there is no function in the destination unit.
encryption function at the
other machine.
U04400/E04400
Step Check description Assumed cause Measures Reference
1 Checking the encryption key Encrypted transmission was Request resending after checking the
interrupted because encryption key registered in the receiving
encryption keys did not agree. and sending machines.
U04500/E04500
Step Check description Assumed cause Measures Reference
1 Checking the encryption key Encrypted transmission was Request resending after checking the
interrupted because encryption key registered in the receiving
encryption keys did not agree. and sending machines.
7-125
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U05100/E05100
Step Check description Assumed cause Measures Reference
1 Checking the permitted The transmission was Resend after confirming the authorization
number interrupted because the number that has been registered.
permitted ID and FAX number
did not match in the restricted
transmission (password check
transmission).
U05200/E05200
Step Check description Assumed cause Measures Reference
1 Checking the settings The number does not match a Change the restricted reception settings.
permitted FAX number / ID, or
it matches a rejected FAX
number.
2 Request to the destination unit The own telephone number is Request the destination unit to register the
not informed from the own telephone number.
destination unit.
U05300/E05300
Step Check description Assumed cause Measures Reference
1 Request to the destination unit The number does not match a Ask the destination unit to change the
permitted FAX number / ID, or restricted reception settings.
it matches a rejected FAX
number.
2 Request to the destination unit The main unit did not Request the destination unit to register the
acknowledge its phone own telephone number.
number in question .
U14000/E14000
Step Check description Assumed cause Measures Reference
1 Checking the memory The reception to the FAX box Print documents stored in memory and make
was interrupted due to room in memory. Or stop receiving in the
memory overflow in its unit. FAX box.
U14100/E14100
Step Check description Assumed cause Measures Reference
1 Request to the destination unit Transmission was interrupted Request the destination unit to release
due to the memory overflow in memory.
the destination unit when
transmitting into the sub
address box.
U19000/E19000
Step Check description Assumed cause Measures Reference
1 Checking the memory The reception was interrupted Release memory by printing originals stored
due to the memory overflow in in memory.
the main unit during memory
reception.
7-126
[CONFIDENTIAL]
Troubleshooting > FAX Related Errors
U19100/E19100
Step Check description Assumed cause Measures Reference
1 Resending The transmission was Resend.
interrupted because there is
an error in the data during
transmission.
2 Resetting the main power The transmission was Turn off the power switch and pull out the
interrupted because there is power plug. After passing 5s, reattach the
an error in the data during FAX PWB and reinsert the power plug. Then,
transmission. turn on the power switch.
U19300/E19300
Step Check description Assumed cause Measures Reference
1 Resending The transmission was Resend.
interrupted because there is
an error in the data during
transmission.
2 Resetting the main power The transmission was Turn off the power switch and pull out the
interrupted because there is power plug. After passing 5s, reattach the
an error in the data during FAX PWB and reinsert the power plug. Then,
transmission. turn on the power switch.
3 Firmware upgrade The firmware is not the latest Upgrade the fax firmware to the latest
version. version.
4 Initializing the fax The FAX initial value was Execute U600 to initialize the FAX.
changed.
5 Replacing the FAX PWB The FAX PWB is faulty. Replace the FAX PWB.
7-127
[CONFIDENTIAL]
Troubleshooting > Send Related Errors
7-128
[CONFIDENTIAL]
Troubleshooting > Send Related Errors
7-129
[CONFIDENTIAL]
Troubleshooting > Send Related Errors
7-130
[CONFIDENTIAL]
Troubleshooting > Send Related Errors
7-131
[CONFIDENTIAL]
Troubleshooting > Send Related Errors
7-132
[CONFIDENTIAL]
Troubleshooting > Send Related Errors
7-133
[CONFIDENTIAL]
Troubleshooting > Send Related Errors
7-134
[CONFIDENTIAL]
Troubleshooting > Send Related Errors
7-135
[CONFIDENTIAL]
Troubleshooting > Send Related Errors
7-136
[CONFIDENTIAL]
Troubleshooting > Send Related Errors
7-137
[CONFIDENTIAL]
Troubleshooting > Print Errors
7 - 6 Print Errors
No. Contents Condition
(1) The paper loading message appears
(2) The paper direction is incorrect
(3) Paper is fed from the MP tray The main unit MP tray setting is wrong
(4) Garbled characters The printer driver was not properly installed.
(5) Paper is not fed from the MP tray The media types of each paper source defined in the printer driver
and the main unit are mismatched.
(6) The same data is repeatedly printed out A PC (spooler) does not properly operate.
(7) PC window shows [Print job error], [Standby] or The main unit is not ready to print.
[Printer unavailable] is indicated on the printer
properties
(8) Attention lamp is lit while the printer standby message The main unit locks up.
is indicated.
(9) Print is not available in sleep mode due to the main The main unit locks up.
unit startup error. Attention lamp is turned on.
(10) Print stops after printing several pages and locks up. The image processing fails due to the insufficient memory, so the
Attention lamp on operation panel lights. main unit locks up.
(11) Print output is unavailable due to the network factor The network has some troubles or the network setting is incorrect.
(1)
(12) Print output is unavailable due to the network factor The cable between the main unit and the PC is not properly
(2) connected.
(13) Print output is unavailable due to the network factor The access point (router or HUB) in the network does not operate
(3) properly.
(14) Print output is unavailable due to the network factor The router is faulty, or the router settings are incorrect.
(4)
(15) Print output is unavailable due to the network factor "Offline" appears and the print function is unavailable.
(5)
(16) Print output is unavailable due to the network factor Only 1 PC can't print out of all PCs installed. There is no error
(6) indication and print job will be held if print instruction is requested.
(17) Print output is unavailable due to the network factor The main unit IP address is changed.
(7)
(18) Data is not printed out due to the printer driver setting [Not connected] is displayed on PC and print job can't be
(1) performed due to the error. (Can't print)
(19) Data is not printed out due to the printer driver setting [Preparing the printer] is displayed on the operation panel. The
(2) printing document is not output and the job is held.
(20) Data is not printed out due to the printer driver setting A PC does not recognize the main unit.
(3)
(21) Data is not printed out due to the printer driver setting PC operation does not stabilize.
(4)
(22) Data is not printed out due to the printer driver setting Check if the issue occurs when printing the data from all PCs in
(5) the network or from a certain PC. Then, print out the data from
another PC if it occurs at a certain PC.
(23) Data is not printed out due to the printer driver setting The incorrect printer driver was selected.
(6)
(24) Data is not printed out due to the printer driver setting Installed printer driver shows "Deleting" and it remains when
(7) reinstalling it
(25) The printed image is partly missing The image data processing with a certain application (Excel, PDF)
is faulty.
(26) "Paper Mismatch Error" appears The paper size is not detected properly.
7-138
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Troubleshooting > Print Errors
7-139
[CONFIDENTIAL]
Troubleshooting > Print Errors
(4)Garbled characters
The printer driver was not properly installed.
7-140
[CONFIDENTIAL]
Troubleshooting > Print Errors
(7)PC window shows [Print job error], [Standby] or [Printer unavailable] is indicated on the
printer properties
The main unit is not ready to print.
(9)Print is not available in sleep mode due to the main unit startup error. Attention lamp is
turned on.
The main unit locks up.
(10)Print stops after printing several pages and locks up. Attention lamp on operation panel
lights.
The image processing fails due to the insufficient memory, so the main unit locks up.
7-141
[CONFIDENTIAL]
Troubleshooting > Print Errors
7-142
[CONFIDENTIAL]
Troubleshooting > Print Errors
7-143
[CONFIDENTIAL]
Troubleshooting > Print Errors
7-144
[CONFIDENTIAL]
Troubleshooting > Print Errors
(18)Data is not printed out due to the printer driver setting (1)
Condition:
PC OS: Windows 7
Print file: Test page
Connecting method: Wireless LAN
[Not connected] is displayed on PC and print job can't be performed due to the error. (Can't print)
(19)Data is not printed out due to the printer driver setting (2)
Condition:
PC OS: Windows 7
Print file: Test page
Connecting method: Wireless LAN
[Preparing the printer] is displayed on the operation panel. The printing document is not output and the job is held.
(20)Data is not printed out due to the printer driver setting (3)
A PC does not recognize the main unit.
(21)Data is not printed out due to the printer driver setting (4)
PC operation does not stabilize.
7-145
[CONFIDENTIAL]
Troubleshooting > Print Errors
(22)Data is not printed out due to the printer driver setting (5)
Check if the issue occurs when printing the data from all PCs in the network or from a certain PC. Then, print out the
data from another PC if it occurs at a certain PC.
(23)Data is not printed out due to the printer driver setting (6)
The incorrect printer driver was selected.
(24)Data is not printed out due to the printer driver setting (7)
Installed printer driver shows "Deleting" and it remains when reinstalling it
7-146
[CONFIDENTIAL]
Troubleshooting > Print Errors
7-147
[CONFIDENTIAL]
Troubleshooting > Error Messages
7 - 7 Error Messages
No. Contents
(1) "Check the document processor" appears
(2) [Error occurred in cassette X] is displayed (Cassette 1) even after removing/inserting the cassette and checking/removing
paper remaining in the main unit
(3) [Error occurred in cassette X] is displayed (Cassette 2, 3) even after removing/inserting the cassette and checking/
removing paper remaining in the main unit
(4) The cover open message appears after closing the front cover
(5) The cover open message remains after closing the front cover
(6) The add paper message appears while the paper is loaded on the MP tray
(7) When DP is used, [Remove the original from document processor] is wrongly displayed
7-148
[CONFIDENTIAL]
Troubleshooting > Error Messages
(4)The cover open message appears after closing the front cover
Step Check description Assumed cause Measures Reference
1 Reattaching the front cover The front cover does not turn Reattach the front cover.
the front cover sensor on due
to the fitting failure.
2 Checking the connection The connector is not Clean the terminal of the following wire
connected properly, or the connectors and reconnect the connectors. If
wire is faulty. there is no continuity, replace the wire.
• Front cover switch - Low-voltage PWB
3 Replacing the front cover The front cover switch is faulty. Replace the front cover switch.
switch
(5)The cover open message remains after closing the front cover
Step Check description Assumed cause Measures Reference
1 Checking the right cover The covers are not fitted. The right cover switch does not turn on when
switch closing the right cover. If turning on when
directly pressing it, check the cover. If the
cover does not match, reattach it.
2 Checking the connection The connector is not Clean the terminal of the following wire
connected properly, or the connectors and reconnect the connectors. If
wire is faulty. there is no continuity, replace the wire.
• Right cover switch - Engine PWB
3 Replacing the right cover The right cover switch is faulty. Replace the right cover switch.
switch
7-149
[CONFIDENTIAL]
Troubleshooting > Error Messages
(6)The add paper message appears while the paper is loaded on the MP tray
Step Check description Assumed cause Measures Reference
1 Checking the connection The connector is not Clean the terminal of the following wire
connected properly, or the connectors and reconnect the connectors. If
wire is faulty. there is no continuity, replace the wire.
• MP paper sensor - Relay connector
• Relay connector - Engine PWB
2 Replacing the actuator The actuator is deformed. Replace the actuator for the MP paper
sensor.
3 Checking the MP paper The MP paper sensor is not Reattach the MP paper sensor, and replace
sensor properly attached or it is faulty. it if it is not fixed.
4 Replacing the Engine PWB The Engine PWB is faulty. Replace the Engine PWB.
(7)When DP is used, [Remove the original from document processor] is wrongly displayed
Step Check description Assumed cause Measures Reference
1 Checking the connection The DP original sensor wire is Check the DP original sensor wire. If it is
faulty constantly on due to short-circuit, replace the
wire.
• DP original sensor - DP PWB
2 Checking the actuator The actuator is deformed. Replace the actuator for the DP original
sensor
3 Checking the DP original The DP original sensor is not Reattach the DP original sensor. If not
sensor attached properly or faulty. repaired, replace it.
4 Replacing the DP PWB The DP PWB is faulty. Replace the DP PWB.
7-150
[CONFIDENTIAL]
Troubleshooting > Abnormal Noise
7 - 8 Abnormal Noise
No. Contents Condition
(1) Abnormal noise (Basic support)
(2) Abnormal sounds from the paper conveying section Frictional wear, smudges / foreign objects adhesion on the
conveying rollers, pulleys and the gears
(3) Abnormal sound from the developer section Caused by the developer unit.
(4) Abnormal sound from the document processor The frictional wear, affixing the smudges or the foreign objects,
improperly attaching of the part
(5) Abnormal sound from the exit section Smudges / foreign objects adhesion in the exit section
(6) Fan rotating sounds are noisy Fan motor is dirty or faulty.
(7) Abnormal sound from the paper feed section Wear, dirtiness, foreign material adhesion or attachment failure at
the paper feed section
(8) Abnormal sound from the MP feed section Wear, dirtiness, foreign objects adhesion or attachment failure at
the MP feed section
(9) Abnormal sound from the fuser exit section The fuser exit roller bushing and pulley are dirty and foreign
objects adhere to them
(10) Abnormal sound from the fuser section Smudges / foreign objects adhesion or the interference between
the parts in the fuser section
(11) Abnormal sound from inside the machine Toner container drive failure, toner supply shutter opening/closing
failure or toner aggregation
(12) Abnormal sound from inside the machine Smudges / foreign objects adhesion or the toner condensation in
the developer section
(13) Abnormal sound from inside the machine Frictional wear, smudges / foreign objects adhesion, or the waste
toner clogging in the drum section
(14) Abnormal sound from rear side of the main unit
7-151
[CONFIDENTIAL]
Troubleshooting > Abnormal Noise
7-152
[CONFIDENTIAL]
Troubleshooting > Abnormal Noise
7-153
[CONFIDENTIAL]
Troubleshooting > Abnormal Noise
7-154
[CONFIDENTIAL]
Troubleshooting > Abnormal Noise
7-155
[CONFIDENTIAL]
Troubleshooting > Malfunction
7 - 9 Malfunction
No. Contents Condition
(1) The size of paper set in the cassette is misdetected or
not displayed
(2) The main unit malfunctions even if turning on the
power switch
(3) No display in the operation panel (Image on the operation panel is faulty or becomes pure white)
(4) The operation panel remains displaying "WELCOME" Communicate between the main PWB and the operation panel
and does not change main PWB can't be done.
(5) The login fails with other than the ID card
Content of Malfunction
(1)The size of paper set in the cassette is misdetected or not displayed
Object: Main unit, Paper feeder
Step Check description Assumed cause Measures Reference
1 Checking the paper length The paper length switch or Reattach the paper length switch or fan-
switch and fan-shape arm fan-shape arm does not shape arm
operate properly
2 Checking the connection The connector is not Clean the terminal of the following wire
connected properly, or the connectors and reconnect the connectors. If
wire is faulty. there is no continuity, replace the wire.
• Paper length switch - Engine PWB
• Paper width switch - Engine PWB
3 Replacing the paper length The paper length switch is Replace the paper length switch
switch faulty
4 Replacing the paper width The paper width switch is Replace the paper width switch
switch faulty
5 Replacing the Engine PWB The Engine PWB is faulty. Replace the Engine PWB.
7-156
[CONFIDENTIAL]
Troubleshooting > Malfunction
(4)The operation panel remains displaying "WELCOME" and does not change
Communicate between the main PWB and the operation panel main PWB can't be done.
7-157
[CONFIDENTIAL]
PWBs > Description for PWB
8 PWBs
8 - 1 Description for PWB
(1)Main PWB
(1-1)PWB photograph
CCD model
CIS model
(1-2)Connector position
30 36
1 YC3001 *1 10
YC12 1
YC6 YC13
5 5 1 YC3003 *2 YC3
1 7
1 1
YC3002 *2 20
1 5 1 25
1 YC5
YC26 YC2
10
38 12
YC25 1 4
9
10
YC4
5
1
2 3
P1 L4
YC27
YS1
YC9
33
1 P10 L1
YC24
12
8-1
[CONFIDENTIAL]
PWBs > Description for PWB
(1-3)Connector lists
Destination
• YC2: SD card
• YC3: Wi-Fi PWB
• YC4: USB device
• YC5: USB host (Front)
• YC6: USB host (Side)
• YC9: Ethernet
• YC12: Operation panel PWB, Power switch
• YC13: Operation panel PWB
• YC24: APC PWB
• YC25: Low voltage PWB
• YC26: Enginee PWB
• YC27: eKUIO PWB
• YC3001: CIS *1
• YC3002: CCD PWB *2
• YC3003: LED drive PWB *2
8-2
[CONFIDENTIAL]
PWBs > Description for PWB
8-3
[CONFIDENTIAL]
PWBs > Description for PWB
8-4
[CONFIDENTIAL]
PWBs > Description for PWB
8-5
[CONFIDENTIAL]
PWBs > Description for PWB
8-6
[CONFIDENTIAL]
PWBs > Description for PWB
8-7
[CONFIDENTIAL]
PWBs > Description for PWB
8-8
[CONFIDENTIAL]
PWBs > Description for PWB
(2)Enginee PWB
(2-1)PWB photograph
(2-2)Connector position
YC28 14 1
1 13
YC17 YC10
1 2
YC15 YC3
3
38
1 YC4
18 1 18
YC16
1 YC9
1
10 1
1
YC13
YC23
1 5
4 1
YC7
1 4
13 YC12 YC14 YC8
1 1
U15
YC21
16
6 7
1
5
1
YC27 YC19 YC20
2 6 1 12 1 YC26
12 YC24 1
1
YC25
6 1 YC18 YC6 YC5
12 1 12 1 10 1
8-9
[CONFIDENTIAL]
PWBs > Description for PWB
(2-3)Connector lists
Destination
• YC3: Main PWB
• YC4: Document Processor
• YC5: Finisher (option)
• YC6: Paper feeder (option)
• YC7: Bridge detection switch
• YC8: Developer relay PWB, Drum relay PWB, Container relay PWB
• YC9: Toner sensor, Toner container lock sensor, Toner container switch, Temperature sensor, LSU fan motor
• YC10: High voltage PWB
• YC12: Power source fan motor
• YC13: Thermopile, Fuser thermistor, Fuser pressure release sensor
• YC14: Low voltage PWB
• YC15: Scanner motor, Home position sensor, Original sensor, Original size sensor
• YC16: Exit motor, Exit sensor, Exit full sensor, Exit sensor, JS exit sensor, Exit fan motor
• YC17: feed-shift solenoid
• YC18: Paper feed clutch, Registration clutch, Duplex clutch, MP solenoid, Lift motor, Developer clutch
• YC19: Lift sensor, Registration sensor
• YC20: Paper sensor 1, Paper sensor 2, Paper length switch, Paper width switch
• YC21: Conveying fan motor, DU sensor, Conveying sensor, MP paper sensor
• YC23: Polygon motor
• YC24: Main motor, Fuser motor
• YC25: Developer motor
• YC26: Low voltage PWB
• YC27: Right cover switch
• YC28: Paper fan motor
8-10
[CONFIDENTIAL]
PWBs > Description for PWB
8-11
[CONFIDENTIAL]
PWBs > Description for PWB
8-12
[CONFIDENTIAL]
PWBs > Description for PWB
8-13
[CONFIDENTIAL]
PWBs > Description for PWB
8-14
[CONFIDENTIAL]
PWBs > Description for PWB
8-15
[CONFIDENTIAL]
PWBs > Description for PWB
8-16
[CONFIDENTIAL]
PWBs > Description for PWB
(3-2)Connector position
14 CN1 1
8-17
[CONFIDENTIAL]
PWBs > Description for PWB
(3-3)Connector lists
Destination
• CN1: Enginee PWB
8-18
[CONFIDENTIAL]
PWBs > Description for PWB
100-120V
220-240V
(4-2)Connector position
YC8
1 7
TB3
1
3
YC5
YC4
1 4
YC6
1
5
YC3
1
6
1 YC7
YC2
3 TB1 TB2 9
YC1
3 1
8-19
[CONFIDENTIAL]
PWBs > Description for PWB
(4-3)Connector lists
Destination
• TB1/TB2: Inlet
• TB3: Thermal cutout
• YC1: Outlet *1
• YC2: Cassette heater switch
• YC3: Paper feeder (option), Cassette heater
• YC4: Fuser heater
• YC5: Front cover switch
• YC6: Enginee PWB
• YC7: Main PWB
• YC8: Enginee PWB
8-20
[CONFIDENTIAL]
PWBs > Description for PWB
8-21
[CONFIDENTIAL]
PWBs > Description for PWB
(5)Operation PWB
(5-1)PWB photograph
7-inch panel model
8-22
[CONFIDENTIAL]
PWBs > Description for PWB
(5-2)Connector position
7-inch panel model
YC9 YC8
YC3 1
50 1 4
YC5
1 5 19
1
YC4
12
1
5 YC2 1
5 YC1 1
2
YC10 A15 A1
1
7 1 YC6
YC7
B1 B15
YC8
4 1 YC20 YC3
YC5
40 1 1 5 19
1
YC4
12
1
5 YC2 1
5 YC1 1
2
YC10 A15 A1
1
7 1 YC6
YC7
B1 B15
8-23
[CONFIDENTIAL]
PWBs > Description for PWB
(5-3)Connector lists
Destination
• YC3: NFC PWB
• YC4: Panel key PWB R
• YC5: Panel key PWB L
• YC6: Speaker
• YC7: Main PWB
• YC8: Touch panel
• YC9: CCD PWB *2
• YC10: Main PWB
• YC20: CCD PWB *1
8-24
[CONFIDENTIAL]
PWBs > Description for PWB
8-25
[CONFIDENTIAL]
PWBs > Description for PWB
8-26
[CONFIDENTIAL]
PWBs > Description for PWB
8-27
[CONFIDENTIAL]
PWBs > Description for PWB
(6)DP PWB
(6-1)PWB photograph
(6-2)Connector position
6 18
1 YC6 1 YC4
1 YS1
19
YC2
YC3 YC7
1 3 14 1
8-28
[CONFIDENTIAL]
PWBs > Description for PWB
(6-3)Connector lists
Destination
• YC2: Enginee PWB
• YC3: DP cover open/close switch
• YC4: DP original sensor, DP feed sensor, DP registration sensor, DP open/close switch, DP feed-shift sensor, DP
timing sensor
• YC6: Original length sensor, Original width sensor
• YC7: DP feed motor, DP conveying motor, DP feed-shift motor, DP registration clutch
8-29
[CONFIDENTIAL]
PWBs > Description for PWB
8-30
[CONFIDENTIAL]
PWBs > Description for PWB (OPTION)
U4
6
12
YC6 YC4
6 8 U1
1
1
YC5
14 YC3
12 U2 U3
1 1
YC8
1 6
(1-2)Connector lists
Destination
• YC1: Enginee PWB
• YC2: PF drive motor
• YC3: PF lift sensor 1, PF paper sensor 1(U), PF paper sensor 1(L), PF conveying sensor 1
• YC4: PF lift motor 1, PF feed clutch 1, PF conveying clutch
• YC5: PF lift sensor 2, PF paper sensor 2(U), PF paper sensor 2(L), PF conveying sensor 2
• YC6: PF lift motor 2, PF feed clutch 2
• YC7: PF paper length switch 1, PF paper width switch 1, Right cover switch 3
• YC8: PF paper length switch 2, PF paper width switch 2
8-31
[CONFIDENTIAL]
PWBs > Description for PWB (OPTION)
8-32
[CONFIDENTIAL]
PWBs > Description for PWB (OPTION)
8-33
[CONFIDENTIAL]
PWBs > Description for PWB (OPTION)
YC4 YC5
3 1 12 1
YC3
1
2 1
9 1
YC2 YC6
(2-2)Connector lists
Destination
• YC2: BR conveying sensor 1, 2 and 3
• YC3: BR motor
• YC4: BR cover switch
• YC5: DP relay PWB
• YC6: BR fan motor
8-34
[CONFIDENTIAL]
PWBs > Description for PWB (OPTION)
8-35
[CONFIDENTIAL]
PWBs > Description for PWB (OPTION)
CN7
6
1
1
6
4
CN14 CN6
1
CN5
1
CN15 PTH2
F2
1 5
2 CN8
1
F1
CN13
CN12 CN22
CN11 CN1
1 9 1 2 1 6 1 3 1 12
(3-2)Connector lists
Destination
• CN1: DF relay PWB
• CN5: Tray upper limit sensor, Tray lower limit sensor
• CN6: Paper detection sensor 1, Paper detection sensor 2
• CN7: Exit paper sensor, Adjustment sensor 1, 2
• CN8: Staple position sensor
• CN9: Conveying sensor
• CN10: Belt sensor
• CN11: Roller sensor, DF top cover sensor
• CN12: Drive motor in the staple unit, Home position sensor, Self-priming sensor, Staple sensor
• CN13: Staple cover switch
• CN14: Slide motor
• CN15: Tray motor
• CN16: Paddle solenoid
• CN17: Paper detection solenoid
• CN18: Adjustment motor 1, 2
• CN19: Conveying motor, Bundle exit motor
• CN20: Roller motor
• CN21: Belt solenoid
• CN22: Slide sensor
8-36
[CONFIDENTIAL]
PWBs > Description for PWB (OPTION)
8-37
[CONFIDENTIAL]
PWBs > Description for PWB (OPTION)
8-38
[CONFIDENTIAL]
PWBs > Description for PWB (OPTION)
8-39
[CONFIDENTIAL]
Appendixes > Repetitive defects gauge
9Appendixes
9 - 1 Repetitive defects gauge
9-1
[CONFIDENTIAL]
Appendixes > Firmware environment commands
9-2
[CONFIDENTIAL]
Appendixes > Firmware environment commands
KIR N0 0: OFF 2
2: ON
Resolution N8 0: 300dpi 1
1: 600dpi
3: 1200dpi
Default emulation mode P1 6: PCL6 (except PCL XL) 6
9: KPDL 9(KDA)
9-3
[CONFIDENTIAL]
Appendixes > Firmware environment commands
AES option 1-After AES is started, the P7 After AES is started, the data neither applicable to KPDL nor 10
data neither applicable to KPDL nor auto auto switching (alternate) emulation is processed in KPDL. 11(120V model)
switching (alternate) emulation is 0: AES activated by all the page exit commands.
processed in KPDL (When the optional
1: None
KPDL3 upgrade kit is installed).
2: AES activated by all the page exit commands and
Prescribe EXIT command.
3: AES activated by Prescribe EXIT command only.
4: AES activated by ^L command only.
6: AES activated by Prescribe EXIT command and ^L
command.
After AES is started, the data neither applicable to KPDL nor
auto switching (alternate) emulation is processed in KPDL.
10: AES activated by all the page exit commands and
Prescribe EXIT command.
9-4
[CONFIDENTIAL]
Appendixes > Firmware environment commands
9-5
[CONFIDENTIAL]
Appendixes > Firmware environment commands
U9 0 to 99 0
ANK outline font size at start-up* V0 Integer value of ANK outline font size at power-up 0
Upper 2-digit/valid value: 00 to 09
V1 Integer value of ANK outline font size at power-up 12
Lower 2-digit/valid value: 00 to 99
V2 Decimal value of ANK outline font size at power-up 0
Valid value: 00, 25, 50, 75
9-6
[CONFIDENTIAL]
Appendixes > Firmware environment commands
Initial Kanji outline font size (100 V model V4 Upper 2-digit integer value of Kanji outline font size at start- 0
only)*, *1 up
Valid value range: 00 to 09
9-7
[CONFIDENTIAL]
Appendixes > Firmware environment commands
9-8
[CONFIDENTIAL]
Appendixes > Firmware environment commands
9-9
[CONFIDENTIAL]
> Chart of image adjustment procedures
9-10
[CONFIDENTIAL]
> Chart of image adjustment procedures
9-11
[CONFIDENTIAL]
> Chart of image adjustment procedures
(original: Test copy) *Back adjustment selects [Back] at the time of duplex
3 Press the System Menu key.
mode.
4 Place an original and press the Start key. 3 Press the [Stop] key. *When the setting value is increased, the image
(Test copy output) moves rightward.
(original: Test copy) 4 Press the System Menu key. *Back adjustment selects [Back Head] at the time of
duplex mode.
5 Select the adjustment content. 3 Press the [Stop] key.
*When the setting value is increased, the image
U066: [Front] moves forward.
9-12
[CONFIDENTIAL]
> Chart of image adjustment procedures
Image quality
When maintenance item U411 (Automatic adjustment in the scanner) is run using the specified original (P/N 7505000005), the
following adjustments are automatically made: Items Specifications
100% magnification Printer: ±0.8%
• LED light intensity
Copy: ±1.5%
• Scan timing Using DP: ±2.0%
• White reference correction factor Magnification Copy: ±2.0%
• Chromatic aberration correction filter in the main scanning direction *1 Using DP: ±2.5%
Lateral squareness Copy: ±2.0mm/200mm
• Color gamma input correction factor
Using DP: ±2.5mm/200mm
• Color correction matrix factor Leading edge timing Print: 2.0 mm or less
Copy: 2.0mm or less
*1: CCD model only
Using DP: 2.5mm or less
Skewed paper feed Print: 1.0mm /100mm or less
When maintenance item U411 (Automatic adjustment in the scanner) is run using the specified original (P/N 302AC68243), (left-right difference) Copy: 1.0mm /100mm or less (table)
the following adjustments are automatically made:
When running this test chart, you first must clean the feed rollers with alcohol and ensure the DP width guides are correctly positioned 1.5mm/100 mm or less (DP)
against the original. Lateral image shifting Print: ±2.0mm or less (cassette)
±3.0mm or less (MP tray)
• Adjusting the DP sub scanning magnification (U070) Copy: ±2.0mm or less (cassette)
±3.0mm or less (MP tray)
• Adjusting the DP leading edge registration (U071)
Using DP: ±2.0mm or less (cassette)
• Adjusting the DP center line (U072) ±3.0mm or less (MP tray)
• Adjusting the DP trailing edge registration (U071)
When maintenance item U411 (Automatic adjustment in the scanner) is run using the specified original, the following
adjustments are automatically made:
• Adjusting the DP sub scanning magnification (U070)
• Adjusting the DP leading edge registration (U071)
• Adjusting the DP center line (U072)
• Adjusting the DP trailing edge registration (U071)
9-13
[CONFIDENTIAL]
> Wiring diagram
9 - 4 Wiring diagram
(1) Engine
YC1 YC1
TH 2 1 TH YC2 YC8 YC18
N.C. 1 2 N.C. DLP_TH 1 1 16 16 DLP_TH
FEED_CL_REM 1 1 3 3 REM
N.C. 4 3 N.C. 3.3V2_E 2 2 15 15 3.3V2_E Feed clutch
24V2 2 2 1 1 24V
3.3V2_E 3 4 3.3V2_E DLP_SCL 3 3 14 14 DLP_SCL
N.C. 6 5 N.C. DLP_SDA 4 4 13 13 DLP_SDA
REG_CL_REM 3 3 3 3 REM
N.C. 5 6 N.C. GND 5 5 12 12 GND Registration clutch
24V2 4 4 1 1 24V
N.C. 8 7 N.C.
GND 7 8 GND
DU_CL_REM 5 5 3 3 REM
DLP_SDA 10 9 DLP_SDA Duplex clutch
EEPROM 24V2 6 6 1 1 24V
DLP_SCL 9 10 DLP_SCL
24V2 7 7 2 1 24V
Developer PWB Developer relay PWB Drum PWB Drum relay PWB MPF_SOL_REM 8 8 1
Relay 2 REM
MP solenoid
YC3 YC2 YC2
4 4 4 ERASE3 DRUM_SDA 2 1 DRUM_SDA YC1 GND 9 9 2 2 REM
Lift motor
3 3 3 ERASE2 WT_SENS 1 2 WT_SENS 24V2 1 1 11 11 24V2 LMOT_REM 10 10 1 1 24V
Eraser 2 2 2 ERASE1 3.3V2_E 4 3 3.3V2_E ERASE 2 2 10 10 ERASE
1 1 1 24V2 WT_LED 3 4 WT_LED DLP_CL_REM 11 11 3 3 REM
Developer clutch
DRUM_SCL 6 5 DRUM_SCL 3.3V2_LED 3 3 9 9 3.3V2_LED 24V2 12 12 1 1 24V
EEPROM 3.3V2_LED 5 6 3.3V2_LED WT_SENS 4 4 8 8 WT_SENS
NC 8 7 NC WT_LED 5 5 7 7 WT_LED YC17
YC1 ERASE_REM 7 8 ERASE_REM GND 6 6 6 6 GND EJE_SOL_PULL 1 1 PULL
4 4 3.3V2_LED GND 10 9 GND 24V2 2 2 24V Feed-shift solenoid
3 3 WT_SENS 24V2 9 10 24V2 DRUM_SCL 7 7 5 5 DRUM_SCL EJE_SOL_RETURN 3 3 RETURN
Waste toner sensor
2 2 WT_LED DRUM_SDA 8 8 4 4 DRUM_SDA
1 1 3.3V2_E 3.3V2_E 9 9 3 3 3.3V2_E YC16
EXIT_/B 1 1 4 4 /B
EXIT_/A 2 2 3 3 /A
EXIT_B 3 3 2 2 B Exit motor
EXIT_A 4 4 1 1 A
3.3V2_LED 8 8 3 3 3.3V
YC9 GND 9 9 2 2 GND Paper full sensor
3.3V2_E 3 3 1 1 3.3V2_E EXIT_FULL_DOWN 10 10 1 1 Vout
Toner sensor Vout 2 Relay 2 2 2 TNR_EMP
GND 1 1 3 3 GND FUSER_SW 11 11 3 3 1 1 Vout
GND 12 12 2 Relay 2 2 2 GND Exit sensor
3.3V2_LED 13 13 1 1 3 3 3.3V
Vout 1 1 5 1 4 4 CON_LOCK 3.3V2_LED 14 14 3 3 3.3V
Container lock sensor GND 2 2 4 2 5 5 GND GND 15 15 2 2 GND JS paper sensor
3.3V 3 3 3 3 6 6 3.3V2_LED JOB_TRAY 16 16 1 1 Vout
Relay
YC28
THERM 4 1 4 4 9 9 THERM FUM_FAN_REM 1 1 2 2 REM
GND 3 2 3 3 10 10 GND Relay HUM FAN
Temp/Humid sensor Relay 24V2 2 2 1 1 24V
HUM_OUT 2 3 2 2 11 11 HUM_OUT
HUM_CLK 1 4 1 1 12 12 HUM_CLK
YC24
24V 1 2 13 13 24V 24V2_IL 1 1 1 1 24V
LSU fan motor REM 2 Relay 1 14 14 LSU_FAN_REM GND 2 2 2 2 GND
MAIN_MOT_REM 3 3 3 3 MAIN_MOT_REM
Main motor
MAIN_MOT_CLK 4 4 4 4 MAIN_MOT_CLK
YC4 YC14 MAIN_MOT_RDY 5 5 5 5 MAIN_MOT_RDY
ZCROSS 7 7 1 1 ZCROSS MAIN_MOT_DIR 6 6 6 6 MAIN_MOT_DIR
RELAYREM 6 6 2 2 RELAYREM
MHREM 5 5 3 3 MHREM 24V2_IL 7 7 1 1 24V
SHREM 4 4 4 4 SHREM GND 8 8 2 2 GND
ILVCC 3 3 5 5 ILVCC FSR_MOT_REM 9 9 3 3 FSR_MOT_REM
Fuser motor
GND 2 2 6 6 GND FSR_MOT_CLK 10 10 4 4 FSR_MOT_CLK
24V2_IL 1 1 7 7 24V2_IL FSR_MOT_RDY 11 11 5 5 FSR_MOT_RDY
FSR_MOT_DIR 12 12 6 6 FSR_MOT_DIR
YC2 YC26
24V2_IL1 1 1 1 1 24V2_IL1 YC25
GND 2 2 2 2 GND 24V2_IL 1 1 1 1 24V
GND 3 3 3 3 GND GND 2 2 2 2 GND
24V2 4 4 4 4 24V2 DLP_MOT_REM 3 3 3 3 DLP_MOT_REM
DLP_MOT_CLK 4 4 4 4 DLP_MOT_CLK Developer motor
24V2 5 5 5 5 24V2
DLP_MOT_RDY 5 5 5 5 DLP_MOT_RDY
Low voltage DLP_MOT_DIR 6 6 6 6 DLP_MOT_DIR
power source PWB (1/2) YC2 YC25 YC27
24V2 1 1 1 1 GND 24V2_IL1 1 1
Right cover switch
GND 2 2 2 2 24V2 24V2_IL2 2 2
5V0 3 3 3 3 5V0 YC21
5V0 4 4 4 4 5V0
5V0 5 5 5 5 5V0 FEED_FAN_REM 1 1 5 1 2 2 REM
Relay Conveying fan motor
GND 6 6 6 6 SLEEP 24V2_IL 2 2 4 2 1 1 24V
GND 7 7 7 7 GND Engine PWB Relay
GND 8 8 8 8 GND 3.3V2_LED 3 3 3 3 3 3 3,.3V
SLEEP 9 9 9 9 GND GND 4 4 2 4 2 2 GND DU sensor
10 10 AC_DOWN DU_SW 5 5 1 5 1 1 Vout
3.3V2_LED 6 6 3 3 3.3V
YC3 Main PWB GND 7 7 2 2 GND Conveying sensor
24VIL1 4 4 1 1 FEED_SW 8 8 1 1 Vout
N.C. 3 3
24V2 2 2 2 3 Front cover switch 3.3V3_LED 9 9 3 1 3 3 3.3V
ILVCC 1 1 3 2 GND 10 10 2 Relay 2 2 2 GND MP paper sensor
MPF_REMAIN 11 11 1 3 1 1 Vout
YC19
3.3V 3 3 1 6 1 1 3.3V2_LED GND 12 12 1 3 REM
Lift sensor GND 2 2 2 5 2 2 GND FSR_PRESS_MOT_REM 13 13 2 2 Fuser pressure release motor
Vout 1 1 3 4 3 3 LIFTFULL 3 1 24V
Relay YC12
5V 3 3 4 3 4 4 5V2_E
Registration sensor Vout 2 2 5 2 5 5 RESIST 1
GND 1 1 6 1 6 6 GND 2
3
4
24V2 5 3 1 1 24V
YC20 6 2 2 Relay 2 REM Power source fan motor
LVU_FAN_REM
3.3V 3 3 1 1 3.3V2_LED
Upper paper sensor GND 2 2 2 2 GND
Vout 1 1 3 3 PAPEMP1 YC23
24V2 1 1 5 1 5 5 24V2
3.3V 3 3 4 4 3.3V2_LED GND 2 2 4 2 4 4 GND
Lower paper sensor GND 2 2 5 5 GND POL_REM 3 3 3 Relay 3 3 3 S/S Polygon motor
Vout 1 1 6 6 PAPEMP2 POL_READY 4 4 2 4 2 2 READY
POL_CLK 5 5 1 5 1 1 CLK
CN-3 4 4 7 7 PAPLSIZE3
Paper length switch GND 3 3 8 8 GND
CN-2 2 2 9 9 PAPLSIZE2
CN-1 1 1 10 10 PAPLSIZE1
9-14
[CONFIDENTIAL]
> Wiring diagram
YC15
SCAN_/B 1 1 4 4 B/
SCAN_/A 2 2 2 2 A
SCAN_B 3 3 3 3 B Scanner motor
SCAN_A 4 4 1 1 A/
3.3V2_LED 5 5 3 3 3.3V
GND 6 6 2 2 GND Home position sensor
HP_SENS 7 7 1 1 Vout
(CIS model)
YC4 3.3V2_LED 8 8 3 3 3.3V
GND 19 19 1 19 1 1 GND GND 9 9 2 2 GND Origial size timing sensor
GND 18 18 2 18 2 2 GND TABLE_OPEN 10 10 1 1 Vout
GND 17 17 3 17 3 3 GND
GND 16 16 4 16 4 4 GND GND 11 11 3 3 GND
24V2 15 15 5 15 5 5 24V2 ORG_SENS 12 12 2 2 Vout Original size sensor
24V2 14 14 6 14 6 6 24V2 5V2_E 13 13 1 1 5V
3.3V2_E 13 13 7 13 7 7 3.3V2_E
3.3V2_E 12 12 8 12 8 8 3.3V2_E
DP_CLK 11 11 9 11 9 9 DP_CLK
DP unit DP_SO 10 10 10 Relay 10 10 10 DP_SO
DP_SEL 9 9 11 9 11 11 DP_SEL
DP_SI 8 8 12 8 12 12 DP_SI YC15
DP_RDY 7 7 13 7 13 13 DP_RDY SCAN_/B 1 1 4 4 B/
DP_TMG 6 6 14 6 14 14 DP_TMG SCAN_/A 2 2 3 3 A/
SCAN_B 3 3 2 2 B Scanner motor
DP_OPEN 5 5 15 5 15 15 DP_OPEN
DP_ORG_SET 4 4 16 4 16 16 DP_ORG_SET SCAN_A 4 4 1 1 A
3.3V3 3 3 17 3 17 17 3.3V3
GND 2 2 18 2 18 18 GND 3.3V2_LED 5 5 3 3 3.3V
1 1 19 1 GND 6 6 2 2 GND Home position sensor
HP_SENS 7 7 1 1 Vout
(CCD model)
3.3V2_LED 8 8 3 3 3.3V
YC5 GND 9 9 2 2 GND Origial size timing sensor
EH_CLK 2 1 1 EH_CLK TABLE_OPEN 10 10 1 1 Vout
EH_SI 4 2 2 EH_SI
EH_SO 3 3 3 EH_SO GND 11 11 3 3 GND
BR_SEL 1 4 4 BR_SEL ORG_SENS 12 12 2 2 Vout Original size sensor
DF_SEL 15 5 5 DF_SEL 5V2_E 13 13 1 1 5V
EH_RDY 5 6 6 DF_RDY
N.C. 6
DF (option) 3.3V2_E 12 7 7 3.3V2_E
3.3V_DFSLEEP 13 8 8 3.3V2_E
GND 8 9 9 GND YC10 CN1
GND 10 10 10 GND 24V2_IL 1 1 1 1 24V2_IL
N.C. 7 24V2_IL 2 2 2 2 24V2_IL
N.C. 9 MC_CLK 3 3 3 3 MC_CLK
N.C. 11 MC_ACCNT 4 4 4 4 MC_ACCNT
KEY 14 MC_DCCNT 5 5 5 5 MC_DCCNT
MC_ISENS 6 6 6 6 MC_ISENS
Engine PWB DC_REM 7 7 7 7 DC_REM
TRA_CNT 8 8 FFC 8 8 TRA_CNT High volltage PWB
32 ppm model only SEP_REM 9 9 9 9 SEP_REM
NC 10 10 10 10 NC
DLP_CLK 11 11 11 11 DLP_CLK
DLP_CNT 12 12 12 12 DLP_CNT
GND 13 13 13 13 GND
GND 14 14 14 14 GND
YC7
BR_SET 1 1 2 2 SW
GND 2 2 1 1 GND BR switch (32 ppm model)
LVU_SEL 3 3 (Not connected for E)
GND 4 4
YC6
7 1 1 EH_CLK YC7
6 2 2 EH_SI
5 3 3 EH_SO BR_SET 1 1
GND 2 2 (25 ppm model)
4 4 4 PF_SEL (Not connected for E)
3 5 5 PF_RDY LVU_SEL 3 3
2 6 6 PF_SET GND 4 4
1 7 7 PF_PAUSE
YC13
5 8 8 24V2
4 9 9 3.3V3 FSR_TOBJ 1 1 7 7 FSR_TOBJ
3 10 10 3.3V2_E GND 2 2 6 6 GND
2 11 11 GND 3.3V2_E 3 3 5 5 3.3V2_E
1 12 12 GND FSR_TAMB 4 4 4 4 FSR_TAMB Thermopile
THP_SDA 5 5 3 3 THP_SDA
THP_SCL 6 6 2 2 THP_SCL
1 1 WP
PF (option)
2 1 GND
GND 7 7 5 1 Relay Fuser thermistor
FSR_EDGE 8 8 4 2 1 2 TH1
3.3V2_LED 9 9 3 3
4 GND 10 10 2 4 3 3 3.3V
FSR_PRESS 11 11 1 5 2 2 GND Fuser pressure release sensor
1 1 Vout
PF connection switch
BLACK YC5 TB4 Thermal cutout Thermal cutout
1 AC_LIVE AC_LIVE 1 1 Cassette_H_LIVE LIVE 1 1 1 1 #250 #250 #250 #250
YC6
AC_LIVE 1 1 CH_SW Low voltage
Cassette heater switch 2 N.C power source PWB (2/2)
AC_LIVE 3 3 CH_COM
9-15
[CONFIDENTIAL]
> Wiring diagram
YC13 YC10
GND 1 1 1 1 GND
LCD_OFF 2 2 2 2 LCD_OFF LCD PWB
LOCKN 3 3 3 3 LOCKN YC9
GND 4 4 4 4 GND VLED+ 50 50 50 LED+
TX0N 5 5 5 5 RX0N VLED+ 49 49 49 LED+
TX0P 6 6 6 6 RX0P VLED- 48 48 48 LED-
GND 7 7 7 7 GND VLED- 47 47 47 LED-
GND 46 46 46 GND
VCOM 45 45 45 VCOM
DVDD 44 44 44 DVDD
Main PWB Operation panel PWB MODE 43 43 43 MODE
DE 42 42 42 DE
VSD 41 41 41 VS
HSD 40 40 40 HS
YC12 YC7 B7 39 39 39 B7
5V1 29 29 A1 A1 5V1 B6 38 38 38 B6
5V1 27 27 A2 A2 5V1 B5 37 37 37 B5
5V1 25 25 A3 A3 5V1 B4 36 36 36 B4
5V1 23 23 A4 A4 5V1 B3 35 35 35 B3
GND 21 21 A5 A5 GND B2 34 34 34 B2
INT_ANYKEY 19 19 A6 A6 INT_ANYKEY B1 33 33 33 B1
DISPLAY_POWERON 17 17 A7 A7 DISPLAY_POWERON B0 32 32 32 B0
C2P_SCK 15 15 A8 A8 C2P_SCK G7 31 31 31 G7
P2C_SBSY 13 13 A9 A9 P2C_SBSY G6 30 30 30 G6
P2C_SDIR 11 11 A10 A10 P2C_SDIR G5 29 29 29 G5 (7 inch model)
C2P_SDAT 9 9 A11 A11 C2P_SDAT G4 28 28 28 G4
P2C_SDAT 7 7 A12 A12 P2C_SDAT G3 27 27 27 G3
FPRST 5 5 A13 A13 FPRST G2 26 26 26 G2
3.3V2_NFC 3 3 A14 A14 3.3V2_NFC G1 25 25 FPC 25 G1
I2C_SCL_NFC 1 1 A15 A15 I2C_SCL_NFC G0 24 24 24 G0
R7 23 23 23 R7
R6 22 22 22 R6
R5 21 21 21 R5
R4 20 20 20 R4
I2C_SDA_NFC 2 2 B1 B1 I2C_SDA_NFC R3 19 19 19 R3
NIRQ 4 4 B2 B2 NIRQ R2 18 18 18 R2
INT_ENERGYSAVERKEY 6 6 B3 B3 INT_ENERGYSAVERKEY_N R1 17 17 17 R1
PNL_WKUP_REQ 8 8 B4 B4 PNL_WKUP_REQ R0 16 16 16 R0
AUDIO 10 10 B5 B5 AUDIO GND 15 15 15 GND
NC 12 12 B6 B6 NC DCLK 14 14 14 DCLK
LED_ATTENTION 14 14 B7 B7 LED_ATTENTION GND 13 13 13 GND
LED_MEMORY 16 16 B8 B8 LED_MEMORY SHLR 12 12 12 L/R
BEEP_POWERON 18 18 B9 B9 BEEP_POWERON UPDN 11 11 11 U/D
GND 20 20 B10 B10 GND VDDG 10 10 10 VGH
GND 22 22 B11 B11 GND VEEG 9 9 9 VGL
GND 24 24 B12 B12 GND AVDD 8 8 8 AVDD
JOB_LED 26 26 B13 B13 JOB_LED RSTB 7 7 7 RESET
B14 B14 GND NC 6 6 6 ID1
GND 28 28 2 Relay 1 RED B15 B15 NC VCOM 5 5 5 VCOM
POWER_SW 30 30 1 2 BLACK DITH 4 4 4 DITHB
GND 3 3 3 GND
Power switch NC 2 2 2 ID2
NC 1 1 1 ID3
YC1 YC5
GND 12 12 1 1 GND
SCAN0 11 11 2 2 SCAN0
KEY0 10 10 3 3 KEY0
NC 9 9 4 4 NC
KEY1 8 8 5 5 KEY1
NC 7 7 6 6 NC
Panelkey-L PWB SCAN1 6 6 FFC 7 7 SCAN1
SCAN2 5 5 8 8 SCAN2 LCD PWB
NC 4 4 9 9 NC YC20
NC 3 3 10 10 NC VLED- 40 40 40 LEDK
LED0 2 2 11 11 LED0 VLED+ 39 39 39 LEDA
JOB_LED 1 1 12 12 JOB_LED NC 38 38 38 GND
DVDD 37 37 37 VCC
R0 36 36 36 R0
R1 35 35 35 R1
R2 34 34 34 R2
R3 33 33 33 R3
YC1 YC4 R4 32 32 32 R4
SCAN7 1 1 19 19 SCAN7 R5 31 31 31 R5
SCAN6 2 2 18 18 SCAN6 R6 30 30 30 R6
SCAN5 3 3 17 17 SCAN5 R7 29 29 29 R7
SCAN4 4 4 16 16 SCAN4 G0 28 28 28 G0
SCAN3 5 5 15 15 SCAN3 G1 27 27 27 G1
SCAN2 6 6 14 14 SCAN2 G2 26 26 26 G2
KEY3 7 7 13 13 KEY3 G3 25 25 25 G3
KEY2 8 8 12 12 KEY2 G4 24 24 24 G4
KEY1 9 9 11 11 KEY1 G5 23 23 23 G5
Panelkey R PWB KEY0 10 10 FFC 10 10 KEY0 G6 22 22 22 G6 (4.3 inch model)
ENERGYSAVER KEY 11 11 9 9 ENERGYSAVER KEY G7 21 21 21 G7
ENERGYSAVER LED 12 12 8 8 ENERGYSAVER LED B0 20 20 FPC 20 B0
PROCESSING 13 13 7 7 PROCESSING B1 19 19 19 B1
MEMORY 14 14 6 6 MEMORY B2 18 18 18 B2
ATTENTION 15 15 5 5 ATTENTION B3 17 17 17 B3
GND 16 16 4 4 GND B4 16 16 16 B4
LED2 17 17 3 3 LED2 B5 15 15 15 B5
LED1 18 18 2 2 LED1 B6 14 14 14 B6
5V1 19 19 1 1 5V1 B7 13 13 13 B7
GND 12 12 12 GND
CLK 11 11 11 CLK
RESET 10 10 10 DISP
HSYNC 9 9 9 HSYNC
VSYNC 8 8 8 VSYNC
YC6 DEN 7 7 7 DEN
- 1 1 SPEAKER_P NC 6 6 6 NC
Speaker + 2 2 SPEAKER_N GND 5 5 5 GND
NC 4 4 4 ID1
YC8 NC 3 3 3 ID2
XR 1 1 1 XR NC 2 2 2 ID3
YB 2 2 2 YB NC 1 1 1 ID4
Touch panel XL 3 FPC 3 3 XL
YT 4 4 4 YT
YC1 YC3
3.3V2 5 5 1 1 3.3V2_NFC
GND 4 4 2 2 GND
NFC PWB NFC_SWCLK 3 3 3 3 NFC_SWCLK
NFC_SWDA 2 2 4 4 NFC_SWDA
NIRQ 1 1 5 5 NIRQ
9-16
[CONFIDENTIAL]
> Wiring diagram
YC3
SD_D3 1 1 1 1 SD_D3 YC6
Engine PWB Main PWB SD_D2 2 2 2 2 SD_D2 VBUS 1 1
SD_CMD 3 3 3 3 SD_CMD DATA- 2 2
GND 4 4 4 4 GND DATA+ 3 3 USB host (Side)
SD_CLK 5 5 5 5 SD_CLK ID 4 4
GND 6 6 6 6 GND SHEELD-G 5 5
YC3 YC26 SD_D1 7 7 7 7 SD_D1 LockPin(1) LP-1
OVSYNCMON 38 38 1 1 OVSYNCMON SD_D0 8 8 8 8 SD_D0 LockPin(2) LP-2
PAGEST 37 37 2 2 PAGEST GND 9 9 9 9 GND
SCAN_E2C_SCK 36 36 3 3 SCAN_E2C_SCK VIO 10 10 FFC 10 10 VIO Wi-Fi PWB YC5
SCAN_C2E_SDAT 35 35 4 4 SCAN_C2E_SDAT VBAT 11 11 11 11 VBAT VBUS 1 1
SCAN_E2C_SDAT 34 34 5 5 SCAN_E2C_SDAT GND 12 12 12 12 GND (100/120V: Standard) DATA- 2 2
SCAN_E2C_SEL 33 33 6 6 SCAN_E2C_SEL PAVDD 13 13 13 13 PAVDD (Other: Option) DATA+ 3 3 USB host (Front)
SCAN_C2E_RDY 32 32 7 7 SCAN_C2E_RDY GND 14 14 14 14 GND ID 4 4
C2E_SCK 31 31 8 8 C2E_SCK HOSTWAKE 15 15 15 15 HOSTWAKE SHEELD-G 5 5
C2E_SDAT 30 30 9 9 C2E_SDAT GND 16 16 16 16 GND LockPin(1) LP-1
E2C_SDAT 29 29 10 10 E2C_SDAT RESET 17 17 17 17 NC LockPin(2) LP-2
E2C_SDIR 28 28 11 11 E2C_SDIR GND 18 18 18 18 GND
E2C_IR 27 27 12 12 E2C_IR USB_+ 19 19 19 19 USB_+
E2C_SBSY 26 26 13 13 E2C_SBSY USB_- 20 20 20 20 USB_-
GND 25 25 14 14 GND
EG_SCL 24 24 15 15 EG_SCL CCD PWB
GND 23 23 16 16 GND YC3002 YC1
EG_SDA 22 22 17 17 EG_SDA +12V3_C 25 1 +12V3_C
GND 21 21 18 18 GND YC1 +12V3_C 24 2 +12V3_C
PVSYNC 20 20 19 19 PVSYNC YC27 YC3 5V1 1 1 5V1 NC 23 3 NC
FFC
5V4_IL 19 19 20 20 5V4_IL VBUS1 1 1 1 1 VBUS1 GND 2 2 GND 5V5 22 4 5V5
C2E_QUICK_START 18 18 21 21 C2E_QUICK_START USB_DN1 2 2 2 2 USB_DN1 RESETN 3 3 RESETN 5V5 21 5 5V5
E2C_WKUP_BGD_N 17 17 22 22 E2C_WKUP_BGD_N USB_DP1 3 3 3 3 USB_DP1 5V2 4 4 5V2 NC 20 6 NC
ENGHLD 16 16 23 23 ENGHLD AUDIO1 4 4 4 4 AUDIO1 GND 5 5 GND CCDCLK1 19 7 CCDCLK1
SCANHLD 15 15 24 24 SCANHLD WAKEUP1 5 5 5 5 WAKEUP1 WAKEUP 6 6 WAKEUP GND 18 8 GND
DUTY_COTROL 14 14 25 25 DUTY_COTROL RESET1 6 6 6 6 RESET1 AUDIO 7 7 AUDIO CCD_RS 17 9 CCD_RS
E2C_WKUP_RDY_N 13 13 26 26 E2C_WKUP_RDY_N GND 7 7 7 7 GND RESERVE 8 8 NC GND 16 10 GND
5V2_E 12 12 27 27 5V2_E GND 8 8 8 8 GND RESERVE 9 9 NC CCDCLK2 15 11 CCDCLK2
C2E_STBY_ASIC 11 11 28 28 C2E_STBY_ASIC GND 9 9 9 9 GND RESERVE 10 10 NC eKUIO PWB GND 14 12 GND
3.3V2_E 10 10 29 29 3.3V2_E GND 10 10 10 10 GND GND 11 11 GND (option) CCD_SH 13 13 CCD_SH
3.3V2_E 9 9 30 30 3.3V2_E GND 11 11 11 11 NC RESERVE 12 12 NC GND 12 FFC 14 GND
3.3V2_E 8 8 31 31 3.3V2_E NC 12 12 12 12 5V1 RESERVE 13 13 NC OS1_BO 11 15 OS1_BO
3.3V1 7 7 32 32 3.3V1 5V1 13 13 13 13 5V1 GND 14 14 GND GND 10 16 GND
NC 6 6 33 33 NC 5V1 14 14 14 14 5V1 RESERVE 15 15 NC OS2_BE 9 17 OS2_BE
NC 5 5 34 34 NC 5V1 15 15 15 15 5V2 RESERVE 16 16 NC GND 8 18 GND
GND 4 4 35 35 GND 5V2 16 16 16 16 5V2 GND 17 17 GND OS4_GE 7 19 OS4_GE
GND 3 3 36 36 GND 5V2 17 17 FFC 17 17 5V2 USB_DP 18 18 USB_DP GND 6 20 GND
GND 2 2 37 37 GND 5V2 18 18 18 18 5V2 USB_DN 19 19 USB_DN OS3_GO 5 21 OS3_GO
JOB_LED 1 1 38 38 JOB_LED 5V2 19 19 19 19 5V2 VBUS 20 20 VBUS GND 4 22 GND
5V2 20 20 20 20 5V2 LockPin1 LP-1 OS5_RO 3 23 OS5_RO
5V2 21 21 21 21 5V2 LockPin2 LP-2 GND 2 24 GND
5V2 22 22 22 22 NC OS6_RE 1 25 OS6_RE
NC 23 23 23 23 GND YC2
GND 24 24 24 24 GND 5V1 1 1 VDD5
GND 25 25 25 25 GND GND 2 2 GND
YC2 GND 26 26 26 26 GND RESETN 3 3 RESETN
1 CD/DAT3 GND 27 27 27 27 GND 5V2 4 4 VDD5_CUT
2 CMD VBUS0 28 28 28 28 VBUS0 GND 5 5 GND
3 VSS USB_DN0 29 29 29 29 USB_DN0 WAKEUP 6 6 WAKEUP
4 VDD USB_DP0 30 30 30 30 USB_DP0 AUDIO 7 7 AUDIO
LED drive PWB LED F PWB
5 CLK AUDIO0 31 31 31 31 AUDIO0 RESERVE 8 8 NC YC3003 YC1 YC2 YC1
6 VSS WAKEUP0 32 32 32 32 WAKEUP0 RESERVE 9 9 NC +12V3_C 1 1 +12V3_C LED F_C 2 2 1 1 LED F_C
7 DAT0 RESET0 33 33 33 33 RESET0 RESERVE 10 10 NC eKUIO PWB +12V3_C 2 2 +12V3_C
SDCard LED F_A 1 1 2 2 LED F_A
(option) 8 DAT1 LockPin(1) LP-1 LP-1 LockPin(1) GND 11 11 GND (option) LED_PWM 3 3 LED_PWM
9 DAT2 LockPin(2) LP-2 LP-2 LockPin(2) RESERVE 12 12 NC LED_ENA 4 FFC 4 LED_ENA
10 CD LockPin(3) LP-3 LP-3 LockPin(3) RESERVE 13 13 NC GND 5 5 GND
11 COMMON GND 14 14 GND GND 6 6 GND YC3 YC1
12 WP RESERVE 15 15 NC LED R_C 2 2 1 1 LED F_C
LP-1 LockPin(1) RESERVE 16 16 NC LED R_A 1 1 2 2 LED F_A
LP-2 LockPin(2) GND 17 17 GND
LP-3 LockPin(3) USB_DP 18 18 USB_DP
LP-3 LockPin(4) USB_DN 19 19 USB_DN LED R PWB
VBUS 20 20 VBUS
LockPin1 LP-1 YC3001
YC4 LockPin2 LP-2 LED1_R 36 36 LED1_R
1 VBUS LED1_G 35 35 LED1_G
2 D- LED1_B 34 34 LED1_B
3 D+ LED_COM1 33 33 LED_COM1
USB Device 4 GND GND 32 32 GND
5 STDB_SSTX- OS9 31 31 OS9
6 STDB_SSTX+ GND 30 30 GND
7 GND OS8 29 29 OS8
8 STDB_SSRX- GND 28 28 GND
9 STDB_SSRX+ YC24 YC105 OS7 27 27 OS7
LP-1 LockPin(1) 3.3V4 12 12 1 12 1 9 3.3V4 GND 26 26 GND
LP-2 LockPin(2) PDN 11 11 2 11 2 8 PDN OS6 25 25 OS6
VCONT 10 10 3 10 3 7 VCONT GND 24 24 GND
OUTPEN 9 9 4 9 4 6 OUTPEN OS5 23 23 OS5
YC9 SAMPLE1 8 8 5 8 5 5 SAMPLE1 GND 22 22 GND
R1 TD1+ 7 7 6 7 OS4 21 21 OS4
R2 TD1- VDATA1P 6 6 7 Relay 6 6 4 VDATA1P APC PWB GND 20 20 GND
R3 TD2+ VDATA1N 5 5 8 5 7 3 VDATA1N OS3 19 19 OS3
R4 TD2- 4 4 9 4 GND 18 18 GND
R5 CT1 3 3 10 3 OS2 17 17 OS2
CIS PWB
FFC
R6 CT2 GND 2 2 11 2 8 2 GND GND 16 16 GND
Ethernet R7 TD3+ 5V4_IL 1 1 12 1 9 1 5V4_IL OS1 15 15 OS1
R8 TD3- GND 14 14 GND
R9 TD4+ CLK 13 13 CLK
R10 TD4- GND 12 12 GND
L1 GRLED_A VREF 11 11 VREF
L2 GRLED_K SP 10 10 SP
L3 GRLED_A_OGLED_K MODE 9 9 MODE
L4 GRLED_K_OGLED_A LED2_R 8 8 LED2_R
LP-1 LockPin(1) LED2_G 7 7 LED2_G
LP-2 LockPin(2) LED2_B 6 6 LED2_B
LED_COM2 5 5 LED_COM2
PullDown 4 4 PullDown
3.3V5 3 3 3.3V5
3.3V5 2 2 3.3V5
3.3V5 1 1 3.3V5
9-17
[CONFIDENTIAL]
> Wiring diagram
YC4
3.3V3 1 1 3 3 3.3V3
*1' 2 2 2 2 *1' '3RULJLQDOVHQVRU
SET_SW 3 3 1 1 SET_SW
3.3V2_E 4 4 3 3 3.3V2
*1' 5 5 2 2 *1' '3IHHGVHQVRU
)(('B6: 6 6 1 1 )(('B6:
3.3V2_E 7 7 3 1 3 3 3.3V2
*1' 8 8 2 5HOD\ 2 2 2 *1' '3UHJLVWUDWLRQVHQVRU
REGIST_SW 9 9 1 3 1 1 REGIST_SW
3.3V3 10 10 3 3 3.3V3
*1' 11 11 2 2 *1' '3RSHQFORVHVZLWFK
'3B23(1B6: 12 12 1 1 '3B23(1B6:
3.3V2_E 13 13 3 3 3.3V2
*1' 14 14 2 2 *1' '3IHHGVKLIWVHQVRU
+3B6: 15 15 1 1 +3B6:
3.3V2_E 16 16 3 3 3.3V2
*1' 17 17 2 2 *1' '3WLPLQJVHQVRU
TIMING_SW 18 18 1 1 TIMING_SW
YC7
)(('B027B$ 1 1 1 1 )(('B027B$
)(('B027B% 2 2 4 4 )(('B027B%
'3IHHGPRWRU
)(('B027B$ 3 3 3 3 )(('B027B$
)(('B027B% 4 4 6 6 )(('B027B%
CONV_MOT_A 5 5 1 1 CONV_MOT_A
CONV_MOT_/A 6 6 3 3 CONV_MOT_/A
'3FRQYH\LQJPRWRU
CONV_MOT_B 7 7 4 4 CONV_MOT_B
CONV_MOT_/B 8 8 6 6 CONV_MOT_/B
JNC_MOT_A 9 9 1 1 JNC_MOT_A
JNC_MOT_B 10 10 2 2 JNC_MOT_B
'3IHHGVKLIWPRWRU
JNC_MOT_/A 11 11 3 3 JNC_MOT_/A
JNC_MOT_/B 12 12 4 4 JNC_MOT_/B
CL_REM 13 13 1 1 CL_REM
2 2 NC '3UHJLVWUDWLRQFOXWFK
9,/B'3 14 14 3 3 9,/B'3
YC6
3.3V2_E 1 1 3 3 3.3V2
*1' 2 2 2 2 *1' '3RULJLQDOOHQJWKVHQVRU
LS_SW 3 3 1 1 LS_SW
3.3V2_E 4 4 3 3 3.3V2
WSIZE 5 5 2 2 WSIZE '3RULJLQDOZLGWKVHQVRU
*1' 6 6 1 1 *1'
YC3
24V2 1 1 1 1 24V2
NC 2 2 '3WRSFRYHUVZLWFK
9,/B'3 3 3 2 2 9,/B'3
YC1
3.3V2_E 1 1
02'( 2 2
5;' 3 3
7;' 4 4
NC 5 5
RSTN 6 6
*1' 7 7
YC5
9,/B'3 1 1
FAN_REM 2 2
9-18
[CONFIDENTIAL]
> Wiring diagram (Options)
REG_CL_REM1 3 3 3 3
3 3 NC 4 4 2 2 PF feed clutch 1
24V4 5 5 1 1
PF low voltage
4 4 REG_CL_REM 6 6 3 3
power source PWB NC 7 7 2 2 PF conveying clutch
24V4 8 8 1 1
Cassette_H_LIVE 1 1 1 1
Cassette_H_NEUTRAL 5 5 2 2 YC7
NC 3 PA P L S I Z E 1 ( 3 ) 1 1 4 4
NC 4 PA P L S I Z E 1 ( 2 ) 2 2 3 3
Cassette_H_LIVE
PF paper length sensor 1
2 2 GND 3 3 2 2
Cassette_H_NEUTRAL 6 6 PA P L S I Z E 1 ( 1 ) 4 4 1 1
PA P W S I Z E 1 5 5 2 2
PF paper width sensor 1
GND 6 6 1 1
1 1
COVEROPEN 7 7 2 2
2 2 PF right cover switch
GND 8 8 1 1
AC_LIVE
PF casstte heater
AC_NEUTRAL
YC5
3.3V4 1 1 3 1 3 3
YC2 GND 2 2 2 2 2 2 PF lift sensor 2
6 6 1 1 MAIN_DIR PFLS2 3 3 1 3 1 1
5 5 2 2 MAIN_READY
4 4 3 3 MAIN_CLK 3.3V4 4 4 3 3
PF motor GND 5 5 2 2 PF upper paper sensor 2
3 3 4 4 MAIN_REM
2 2 5 5 GND PFPS2(U) 6 6 1 1
1 1 6 6 24V4
3.3V4 7 7 3 3
GND 8 8 2 2 PF lower paper sensor 2
PFPS2(L) 9 9 1 1
3.3V4 10 10 3 1 3 3
G N D 11 11 2 2 2 2 PF conveying sensor 2
PFFS2 12 12 1 3 1 1
NC 13 13
GND 14 14
YC6
LIFT_REM2 1 1 2 2
PF lift motor 2
24V4 2 2 1 1
REG_CL_REM2 3 3 3 3
NC 4 4 2 2 PF feed clutch 2
24V4 5 5 1 1
YC8
PA P L S I Z E 2 ( 3 ) 1 1 4 4
PA P L S I Z E 2 ( 2 ) 2 2 3 3
PF paper length sensor 2
GND 3 3 2 2
PA P L S I Z E 2 ( 1 ) 4 4 1 1
PA P W S I Z E 2 5 5 2 2
PF paper width sensor 2
GND 6 6 1 1
9-19
[CONFIDENTIAL]
> Wiring diagram (Options)
YC3
CN1 13 13 NC
1 1 12 12 12 1 12 12 DF_CLK
DF PWB DF_CLK
DF_SI 2 2 11 11 11 2 11 11 DF_SI
DF_SO 3 3 10 10 10 3 10 10 DF_SO
DF_SEL 4 4 9 9 9 4 9 9 DF_SEL
DF_RDY 5 5 8 8 8 5 8 8 DF_RDY
DF_SET 6 6 7 7 7 6 7 7 DF_SET
24V2 7 7 6 6 6 7 6 6 24V_DF
24V2 8 8 5 5 5 8 5 5 24V_DF
24V2 9 9 4 4 4 9 4 4 24V_DF
GND 10 10 3 3 3 10 3 3 GND
GND 11 11 2 2 2 11 2 2 GND
GND 12 12 1 1 1 12 1 1 GND
9-20
[CONFIDENTIAL]
> Wiring diagram (Options)
EMPS 1
GY CN21 BE
GY CN7 +24V 1
DF exit sensor SGND 2
GY GY BR_SOL 2
BE DF belt solenoid
+5V 3 1 +5V
GY
2 SGND
GY
BK BK
3 EMPS CN16 BE
FJ_HPS 1 4 +5V +24V 1
DF adjustment sensor 1 SGND 2
BK BK
5 SGND P_SOL 2
BE DF paddle solenoid
BK BK
+5V 3 6 FJ_HPS NC 3
BK
7 +5V NC 4
BK BK
8 SGND
RJ_HPS 1
BK BK
9 RJ_HPS
CN17 RD
BK +24V 1
DF adjustment sensor 2 SGND 2
BK S_SOL 2
RD DF paper solenoid
+5V 3
NC 3
BK
CN9
BK
PINS 1 1 +5V
BK BK
DF conveying sensor SGND 2
BK BK
2 SGND
CN12 VT
+5V 3 3 PINS VT 1 STPM+
STPM+ 1 VT
VT 2 STPM+
GY GY
CN10 STPM+ 2
VT
VT
3 STPM- DF staple motor
1 +5V STPM- 3 VT
BRS 1 VT 4 STPM-
GY GY STPM- 4
DF belt sensor SGND
+5V
2
3
GY GY
2
3
SGND
BRS +5V 5
BE
BE
STPL_HP 6 BE
4 NC
SELF_P 7
BE 1 SGND STHPS STSPS STES
BE BE LS
BK 2
RUDS 1 BK
CN11 LS 8
BE BE
3 SELF_P
BK 1 +5V SGND 9 BE
SGND 2
DF roller sensor +5V 3
BK BK
2 SGND BE
4 STPL_HP
BK 5 +5V
BK
3 RUDS CN8 BE
4 +5V +5V 1
BK BK BE
JAMCVR_S 1 5 SGND SGND 2
BK BK BE
DF top cover sensor SGND 2 6 JAMCVR_S JIS 3 BE
BK 1 JIS
+5V 3 NC 4 BE
2 SGND DF staple position sensor
NC 5 VT BE
3 +5V
CN22
BK BK
SLD_HP 1 1 +5V VT
BK BK
DF slide sensor SGND 2
BK BK
2 SGND Staple unit
+5V 3 3 SLD_HP
BK
1 T_UL_SEN
BK
BK
2 SGND DF tray upper limit sensor
3 +5V
CN5 BK BK
1 +5V 1
BK BK BK
T_LL_SEN 1 2 SGND 2
BK BK BK
SGND 2 3 T_UL_SEN 3 BK
BK BK BK 1 T_LL_SEN
+5V 3 +5V BK
T_UL_SEN 4
BK BK
4
5 SGND
4
5
BK
BK
2 SGND DF tray lower limit sensor
BK BK BK 3 +5V
SGND 5 6 T_LL_SEN 6
BK BK BK
+5V 6 7 TM_- 7
BK BK
NC 7 8 TM_+ 8
BK
BK
1 TM_+ DF tray motor
CN15 2 TM_-
BK
TM_+ 1
BK
TM_- 2
NC 3
Tray unit
9-21
[CONFIDENTIAL]
> Installation guide
9 - 6 Installation guide
(1) IB-50
IB-50
(Network interface)
INSTALLATION
GUIDE
[CONFIDENTIAL]
IB-50
2 3 4
OPT2/
NETWORK
5 6 7
8 9 10
2017.7
305JV5671003
9-23
[CONFIDENTIAL]
> Installation guide
(2) IB-51
IB-51
(Wireless Interface)
INSTALLATION
GUIDE
[CONFIDENTIAL]
IB-51
2 3 4
OPT2/
NETWORK
5 6 7
8 9 10
2017.7
305J55672001
9-25
[CONFIDENTIAL]
> Installation guide
(3) IB-36
IB-36
(Wireless Interface)
INSTALLATION
GUIDE
[CONFIDENTIAL]
IB-36
2 3 4
5 6 7
2017.7
303S55671001
9-27
[CONFIDENTIAL]
> Installation guide
(4) PF-470/PF-471
PF-470/471
(500 sheet×1 Paper feeder)
(500 sheet×2 Paper feeder)
INSTALLATION
GUIDE
[CONFIDENTIAL]
2 PF-470 PF-471
3 4 5-1
5-2 6 7
2
1
2017.7
303NN5671002
9-29
[CONFIDENTIAL]
8 9 10
11 12
13 14
9-30
[CONFIDENTIAL]
> Installation guide
(5) AK-470/DF-470
AK-470/DF-470
(Conveying Unit)
(500 sheet Finisher)
INSTALLATION
GUIDE
[CONFIDENTIAL]
B
F
D G
2 3
2
1
Color MFP 30
Color MFP 20/25
A B
2017.7
305JS5671003
9-32
[CONFIDENTIAL]
5 C 6
D
8
8 9 F
10 G
9-33
[CONFIDENTIAL]
> Installation guide
Fax System 13
INSTALLATION
GUIDE
[CONFIDENTIAL]
FAX System 13
................................................. 1
(100V .................................. 0 )
AU JP US
................................................. 1
2 3 4
OPT/FAX
5 6 7
1 LINE connector Connect the modular cord for the telephone line to this connector.
8 2 TEL connector When using a commercially available telephone set, connect the
modular cord to this connector. 9
1 Connecteur LINE Brancher le cordon pour la ligne téléphonique sur cette prise.
2 Connecteur TEL Lors de l'utilisation d'un téléphone standard, brancher le cordon
téléphonique à cette prise.
1 LINE
2 TEL
2017.7
303S45611001
9-35
[CONFIDENTIAL]
10
FAX Setup Wizard
9-36
[CONFIDENTIAL]