PROJECT REPORT FOR

CONSENT
FOR ESTABLISHMENT (CFE)
For A

SEGREGATION, BUNDLING, BAILING, SHREDDING,

GRINDING, EXTRUDING UNIT.
(NO WASHING)

“M/s. YASH PLASTICS”

Reg. Land SY.No 472/A1/A1/C, HDBRTS Road
Near Unkal Lake, Bairidevarakoppa-Hubballi
Taluk: Hubballi & District: Dharwad
State: Karnataka-580025.

SUBMITTED TO
Karnataka State Pollution Control Board
(KSPCB).
 “M/s. YASH PLASTICS”
PROJECT DESCRIPTION

INTRODUCTION:
The proposed Project “M/s. YASH PLASTICS”, is located at its site Bearing on
Reg.Land Survey No 472/A1/A1/C, HDBRTS Road, Near Unkal Lake,
Bairidevarkoppa-Hubballi, Taluk: Hubballi and District: Dharwad. State:
Karnataka.Pincode-580025.

The industry to be established is in to Plastics separation unit & it is UDYAM Registration

No UDYAM-KK-13-0046547 and GSTIN 29AASFN1731D1Z7.

The latitude and longitude of the proposed project unit site is 15.384359°North
[15°23'3.69"N] and 75.107617°East [75° 6'27.42"E] Respectively.

PROJECT PROPONENTS AND THEIR BACKGROUND:

Shri: Sharifkhan Khan and Smt: Shakhiradhisha Khan are the promoters of this
unit,the promoters are Businessman, and have rich experience in the collection,
Segregation, Bundling, Bailing, Shredding, Grinding& Extruding.
The Unit is involved in Bundling, and Hand bailing of corrugated carton and waste paper.
Bundling of packing wood / Wood scrap. Bailing of Rubber Scrap. Bailing of Vinyl Mat
Scrap, Glass Scrap, packing to gunny bags. Bundling Cloth Scrap, Bundling Cotton Scrap.
Bailing of Plastic Scrap, Plastic Garbage, and Extrusion of Plastic materials, (No Water
Wash).

PROJECT AND ITS IMPORTANCE:

 Waste segregation at source is mandatory. Households are required to separate
waste into three streams – Organic or Biodegradable waste, Dry waste (such as
plastic, paper, metal, and wood), and Domestic Hazardous waste (diapers, napkins,
mosquito repellents, cleaning agents). Further, bulk waste generators such as hotels
and hospitals are expected to treat organic waste either onsite or by collaborating
with the urban local body.
 Municipalities and urban local bodies have been directed to include informal waste
pickers and rag pickers into their waste management process. This is the first time
that national policy has acknowledged and included the informal sector into the waste
management process. India has over 1.5 million subsistence informal waste pickers
and including them into the formal waste management system represents an
opportunity for urban local bodies to streamline their operations, while provide the
waste pickers with better income opportunities.
 Manufacturers of fast-moving consumer goods FMCG that use non-biodegradable
packaging are required to put in place a system to collect the packaging
waste generated due to their production.
 Urban local bodies have been given a provision to charge bulk generators a user fee
to collect and process their waste. Additionally, spot fines may be levied on people
burning garbage or discarding it in public places.
 No non-recyclable waste having a calorific value of 1,500 Kcal/kg or more is permitted
in landfills. These wastes should either be utilized for generating energy or for
preparing refuse derived fuel. It may also be used for co-processing in cement or
thermal power plants.

Waste management market in India:

By 2025, the waste management market size in India is projected to be worth ~USD 15
Billion, with annual growth around 7 percent.
A growing economy, soaring urban population, rising living standards and increasing
consumption levels are common trends in emerging economies across the globe.
Similarly, in India, an increase in the purchasing power parity has led to more
affordability, accessibility to resource use and a rapid surge in the waste volumes as
well. Considering the current trend toward urbanization in India, the MSW quantum is
expected to double the existing volumes within ten years. At approximately 80-85 MTs
by 2030, presenting a business opportunity estimated at US$20 Billion.

City-based initiatives:
In 2014 India inaugurated the Swachh Bharat Mission, a five-year nationwide cleanup
effort. Before this national consolidated effort for systematic and total waste
management came into common consciousness, many cities and towns in India had
already launched individual efforts directed at municipal waste collection of segregated
waste, either based on citizen activism and/or municipal efforts to set up sustainable
systems.
Some examples are Swachh based in Pune (formed in 1993), Clean Cities Championship
in Warangal, Nirmal Bhavanam, Nirmal Nagaram or Clean Homes, Clean City in
Alappuzha, Engage 14 campaign in Gangtok, Zero Waste in Bobbili, Andhra
Pradesh, Waste Management in Mysore and Solid Waste Management Round Table,
Bangalore (formed in 2009). Bangalore's Bruhat Bangalore Mahanagara Palike was
directed by the High Court of Karnataka to implement mandatory segregation of
municipal waste at the household level before collection – a first for the country. [17] It is a
representation of citizen-based activism at a local level, and the litigation was led by
notable activists such as Almitra Patel and Nalini Shekar. Following this High Court ruling,
other cities in India have followed suit to make segregation of municipal waste
mandatory at the generator level, Mumbai,[18] in typical. As per the Swachh Survekshan
2020 (Clean Survey, released in August, 2020) of the Govt. of India, the order of top 20
cleanest cities, with name of the respective state in parenthesis, in India are as follows:
1. Indore (Madhya Pradesh) for the fourth consecutive year, 2. Surat (Gujarat), 3. Navi
Mumbai (Maharashtra), 4. Ambikapur (Chhattisgarh), 5. Mysuru (Karnataka), 6.
Vijayawada (Andhra Pradesh), 7. Ahmedabad (Gujarat), 8. New Delhi (Delhi), 9.
Chandrapur (Maharashtra), 10. Khargone (Madhya Pradesh), 11. Rajkot (Gujarat), 12.
Tirupati (Andhra Pradesh), 13. Jamshedpur (Jharkhand), 14. Bhopal (Madhya Pradesh),
15. Gandhinagar (Gujarat), 16. Chandigarh (Union Territory), 17. Bilaspur (Chhattisgarh),
18. Ujjain (Madhya Pradesh), 19. Nashik (Maharashtra) and 20. Raigarh (Chhattisgarh).

State City Initiative Name[20] Implementing Agency

Ladakh (UT) Leh Project Tsangda Rural Development Department
Chhattisgarh Durg - Municipal Corporation
Chhattisgarh Ambikapur - Municipal Corporation
Karnataka Mysuru - City Corporation
Maharashtra Navi Mumbai - Navi Mumbai Municipal Corporation
Andhra Visakhapatn
- Municipal Corporation
Pradesh am
Bruhat Bengaluru Mahanagara
Karnataka Bengaluru -
Palike
Madhya
Indore - Indore Municipal Corporation
Pradesh
Maharashtra Pune - Pune Municipal Corporation
Karnataka Bengaluru Bettahalasur Project TAICT
Tamil Nadu Madurai T Kallupatti Town panchayat[22]
Kolkata Solid Waste
Kolkata Metropolitan Development
West Bengal Kolkata Management
Authority[23][24]
Improvement Project

Public-private partnership initiatives:

Public-private partnerships (PPP) have been promoted by the Government of India for
improving waste management services, yet, have remained problematic. The challenges
of improving solid waste management services in India are caused by lack of financial
resources, lack of appropriate skills and technological competencies with the public
sector. Governments have started to explore PPPs as an alternative. The progress and
improvement achieved remained low. Research on this has suggested recommendations
in accordance with some issues uncovered. For example, PPP in MSW is considered
immature, yet, high pre-qualification requirements were established. The urban local
bodies (ULBs) found difficulties in defining an appropriate scope for some PPP
projects. The specific issue encounters include a dire need of services are the primary
reason behind opting for PPP mode; the perception that PPP gives greater benefit to the
public; third and interconnected: PPPs avoid financial stress on the public sector; and
fourth, PPPs are thought to constrain transaction costs and give value for the money
invested. The research also revealed some serious negative issues that have crept-in
while using PPP mode. They are often procured in an incompetent manner, and as
opposed to the expectation, they have resulted in high transaction costs and ineffective
projects. The private sector appeared to be exploiting the sector without any beneficial
projects. Numerous facets are yet to be understood while using PPP in the waste
management sector.

PROJECT PROFILE &LOCATION OF PROJECT SITE:

The proposed Project “M/s. YASH PLASTICS”, is located at its site Bearing on
Reg.Land Survey No 472/A1/A1/C, HDBRTS Road, Near Unkal Lake,
Bairidevarkoppa-Hubballi, Taluk: Hubballi and District: Dharwad. State:
Karnataka.Pincode-580025.
The details of Environmental settings around the site are as given in the Table:
Table: Details of Environmental setting
1 Name Of the Unit M/s. YASH PLASTICS
2 Constitution “PARTNERSHIP”
3 Name Of the Promoters 1: Sharifkhan Khan
2:Shakhiradhisha Khan
4 Capital Investment Rs.63,74,630=00
1: Bailed corrugated carton and waste paper: 200T /
Month
5 Products Produced 2: Bailed wood /Wood scrap: 100 T / Month
Segregated, Bundled and 3: Bailed Rubber Scrap: 100 T / Month
Hand Baled) 4: Bailed Vinyl Mat Scrap: 100 T / Month
5:Bailed Cloth Scrap & Cotton Scrap: 100 T / Month
6: Pet Natural Plastic / Pet Green Bottle Plastic /
LLDPE /HDP /PP/other plastics Granules: 500T /
Month
6 Plant site latitude 15.384359°North [15°23'3.69"N]
7 Plant site longitude 75.107617°East [75° 6'27.42"E]
8 Plant Site Elevation 656 m above MSL
.9 Max. Temp:29.6 º - 38 º C
Min. Temp: 130 C – 18 º
Annual Avg. rainfall: 711 mm
Climatic Conditions Max Wind Speed-21 Km/Hr
Min Wind Speed – 09 Km/Hr
Wind Direction
Nov – Mar shall be from North or North East
Apr – Oct shall be from West or South – West
 10 Nature and extent of land Industrial Land 481,00 Sq. Mtrs
11 Nearest Highway NH-67 (Panaji – Gooti National Highway Road)
NH-48 (Pune-Bengaluru National Highway Road )
NH-52 (Ankola-Sollapur National Highway Road )
12 Nearest Railway Station Unkal (5.00 Km) & Hubballi SWR
13 Nearest Airport Hubballi Airport ( 15 Km )
14 Nearest village Bairidevarkoppa (1.5 Km )
15 Nearest major City Dharwad (District Head Quarters) 18 km
Hubballi (Taluk & Commercial Head Quarters) 10 KM
16 Nearest water Bodies Unkal Lake
17 Critically polluted areas as Nil (Within 10Km Radius)
per CPCB Notification
18 Seismic Zone Zone II
19 Type of Soil Red Soil

PROPOSED LAYOUT LAND DETAILS:

Sl.No Plot No / SY. No Extent in Sq. M KMZ File

01 472/A1/A1/C 481.00 Sq. M

PROJECT SITE OTHER PROERTY BOUNDED /CHECK BANDI DETAILS:

Sl.No Direction Boundary surrounding check Banda

01 Towards East Private Building
02 Towards West 9.0 M wide Road
03 Towards North Jain Plastic Building
04 Towards South Shiva Agro Tech Building

NEAREST SURFACE WATER BODIES SOURCE @ 5 KM RADIUS:

Sl.No Name of Surface Location &

Distance
water Direction

01 Unkal Lake Towards South 293.0 M

 02 Tolana kere Towards South 2.7 KM

PROJECT SITE LAND USE AREA DETAILS:

Total land area of the proposed plant project site 481.00 Sq.mt. The Land Utilization
details of the unit given in Table

Sl.No Particulars Area In Sq. M % Age Area

01 Total Built up Area 178.12 37.03 %

02 Vehicle Parking Area 053.12 11.04 %

03 Green Belt Area 158.73 33.00 %

04 Other Utility Land 091.03 18.92 %

Total Land Extent area covered in 481.00 Sq. M 100.00 %

SQ.M

PROJECT SITE LAND BOUNDARIES POINT WITH SORROUNDING CHECK BANDA

DETAILS:

Sl.No Towards Boundary

Latitude Longitude
Direction Points

01 Towards East B-01 15.384414°N 75.107758°E

02 Towards south B-02 15.384242°N 75.107718°E

03 Towards West B-03 15.384296°N 75.107498°E

04 Towards North B-04 15.384462°N 75.107529°E

Fig: 1.1 Shows Google Earth Map the Project Site Location.
Fig: 1.2 Shows Google Earth Map the Project Site Boundary.
Fig: 1.3 Shows Google Earth Map the Project Site Boundary co-ordinates Point.
Fig: 1.4 Shows Google Earth Map the Project Site 200 M Radius.
Fig: 1.5 Shows Google Earth Map the Project Site nearest Water Bodies Map.
PROPOSED COST OF THE PROJECT:

The Total Projected Cost of proposed, Segregation, Bundling, Bailing, Shredding,

Grinding, Extruding Unit.(NO WASHING)would be around, Rs.63,74,630=00And the
Cost breakup of the project is as below:
PROJECT COST:

Sl No Particulars Amount in Lakhs

01 Land 00,79,630=00
02 Building 10,00,000=00
03 Machinery 52,95,000=00
Total Amount in lakhs : 63,74,630=00

LIST OF MANUFACTURING EQUIPMENTS:

Sl No Particulars Amount in Lakhs

01 Pet Bottle Label Removing Machine 06,00,000=00
02 Tool Room 03,00,000=00
03 Extruder 12,00,000=00
04 Grinder 3 Nos 15,00,000=00
05 Agglomeration Machine 03,50,000=00
06 Mixer 01,50,000=00
07 Thermal Drier 00,80,000=00
08 Plastic Recycling Crusher 03,50,000=00
09 Crusher/ Shearing Blade Sharpening 00,50,000=00
Machine
10 Big Plastic Article Table Cutter 00,50,000=00
11 Pet Bottle Bailing Machine 05,50,000=00
12 Hand Bailing Machine for corrugated carton 00,25,000=00
and waste paper
13 Hand Bailing Machine wooden frames /scrap 00,50,000=00
14 Hand Bailing Machine Rubber Scrap 00,15,000=00
15 Hand Bailing Machine Vinyl Mat Scrap 00,15,000=00
16 Hand Bailing Machine Cloth Scrap & Cotton 00,10,000=00
Scrap
Total Amount in Lakhs : 52,95,000=00
Raw Materials and Consumption/Month:

Sl No Particulars Quantity in T/Month

01 Loose corrugated carton and waste paper 200 T/Month
02 Loose wood /Wood scrap 100T/Month
03 Loose Rubber Scrap 100T/Month
04 Loose Vinyl Mat Scrap 100T/Month
05 Loose Cloth Scrap & Cotton Scrap 100T/Month
06 Loose Pet Natural Plastic/Pet Green Bottle 500 T/Month
Plastic/LLDPE /HDP /PP/other plastics

Finished Products /Month:

Sl.No Particulars Quantity inT/Month

01 Bailed corrugated carton and waste 200 T/Month
paper
02 Bailed wooden frames /Wood scrap 100T/Month
03 Bailed Rubber Scrap 100T/Month
04 Bailed Vinyl Mat Scrap 100T/Month
05 Bailed Cloth Scrap & Cotton Scrap 100T/Month
06 Pet Natural Plastic / Pet Green Bottle / 500 T/Month
LLDPE /HDP /PP /other plastic Granules

Method of manufacturing:

Sl No Product Name Process

01 Bailed corrugated carton and Hand Segregation, Manually Bundled, & Hand
waste paper Bailed.
02 Bailed wooden frames / Wood Hand Segregation, Manually Bundled, & Hand
scrap Bailed.
03 Bailed Rubber Scrap Hand Segregation, Manually Bundled, & Hand
Bailed.
04 Bailed Vinyl Mat Scrap Hand Segregation, Manually Bundled, & Hand
Bailed.
05 Bailed Cloth Scrap & Cotton Hand Segregation, Manually Bundled, Hand
Scrap Bailed.
06 Pet Natural Plastic / Pet Green Hand Segregation, Machine Bailed, Stored,
 Bottle Plastic /LLDPE /HDP Shredded, Ground, Flakes, Extruded.
/PP/other plastic Granules

Production Process for Carton and waste paper, wooden frames/ Wood scrap,
Rubber Scrap, Vinyl Mat Scrap, Cloth Scrap & Cotton Scrap:

Raw Material - Procurement

Hand Segregation

Hand Bundling

Hand Baling

Sold to Vendors

Production Process Plastic Granules:

Granule Process:

Waste – Different Sorting of Different The Stored material

Grades Plastic Mixed Grade plastics by is Sheared / ground
Like, Pet bottles, Grade, Quality and to plastics flakes as
HDPE/ PP/ LDPE, Colors & further Its per Grade, Quality.
and other plastics Bailed and Stored
received from Scrap
Supplier.

Flakes ofdifferent
color, grade and
Quality Pet
Bottles,LLDPE Extrusion Process Plastic Granules
/HDP /PP, produced
in house.
Note: After sorting the plastic material for different color, grade and Quality, its Bailed
on a bailing Machine to reduce the storage volume, and stored. This Bailed material is
further taken up to produce plastic granules.

The process does not generate any Trade effluents. All the processes mentioned above
are dry process.

The processes do not need Diesel generators or water. The process doesn’t produce any
kind of waste for disposal or land fill. All finished goods are sent for further recycling
process.

WATER REQUIREMENT:

The quality of water available at the site is suitable for Drinking, Domestic purposes.
Total water requirement is 450LPD which will be met from KIADB supply.

Domestic water requirement is pegged at 450 LPD. Wastewater generated will be 360
LPD which will be treated in a Septic Tank &Soak Pit.

WATER BALANCE.

Type of Total Water Total Waste water

Sl. No.
Activity Requirement, In LPD Generation, KLD

1 Domestic 450 LPD 360 LPD

Total : 450 LPD 360 LPD

The Domestic waste water of 216LPD will be treated through Septic tank & Soak Pit.

WATER BALANCE FLOW CHART DIAGRAM:

Domestic Water
Raw Water 450 LPD

Soak Pit

360 LPD
POWER REQUIREMENT:

The power supply for the project is from HESCOM.

The electrical line has been so design to be Flame proof. The power supply is used, for
illumination, the power required will be 65 KW (HESCOM).

MAN POWER REQUIREMENT:

The total man power requirement will be 10 inclusive of security. Available Local people
in & around Belur / Dharwad will be employed.

Table: Man power Requirement.

Sl.No Description No of Persons

01 No of Direct workers 05
02 No of In Direct workers 05
Total 10

GREENBELT DEVELOPMENT:

Unit will have a well-developed greenbelt area in 158.73 Sq. M Within the plant
premises. Suitable plant species of local varieties will planted with adequate spacing and
density for their fast growth & survival.
1; Mitigation of impacts due to fugitive emissions caused by vehicles.
2: Attenuation of noise levels.
3: Ecological restoration.
4: Creation of aesthetic environment.

RAIN WATER HARVESTING:

Rain Water harvesting is proposed to conserve the storm water, Rain Water harvesting
structures along the boundary of thy project has been proposed. This will result in saving
water.
Rainwater harvesting is proposed in the project to conserve the storm water. Adequate
core has been taken while making efficient planning for percolation of rainwater into the
sub-surface without directly draining it
Outside the Project and conserving maximum extent of rain water within the facility.
In order to allow percolation of rainwater into the ground, rainwater harvesting
structures along the boundary of the project has been proposed. These will enhance the
ground water potential while raising the water Tables in the area.
Run off from the proposed project site is calculated using rational formula:
Q= C x I X A

Q = Run-off in m’/hour
A = Catchment Area (no)
B = Coefficient of Run-off
I = intensity of Rainfall in mm/hour.

Table 1.11: Annual Runoff:

Land use Area (m2) Coefficient Rainfall(m Quantity of Rain

T Runoff ) water(m3)
y
p
e

Roof top area 178.12 0.80 711 101.31

Harvested water will be collected in underground tanks .The stored water shall be used
for gardening and green belt area development. In green area development excess
water will be drained to existing green belt area.

POLLUTION CONTROL MEASURES:

Air Pollution control Measures: There will be No Air Pollution as the process involves
only Segregation, Bundling, Hand Bailing and Extruding.

Noise Control Measures: PPEs like ear plugs will be provided to workers.

Water Pollution Control Measures: Suitable Soak Pit will be provided.

Safety and Health:

 Adequate space will be provided for workers.
 Unit will take care of supply of potable water.
 Proper Hygiene and masks will be provided to all Workers. Spots will be maintained
clean, provided with optimum lighting and enough ventilation.
 A comprehensive Occupational Health and Safety management plan will be put in
place to address any sort of eventuality.
 Regular health checkups for the workers will be organized.
Fig: 1.6 Shows Plant Layout map of the project site.