Manual Apen Group

WARM AIR HEATER SERIES PLUS
PLUS
MODULATION Warm Air Heater
NEW SERIES PL
It is forbidden to totally or partially copy or reproduce this document for disclosure to third parties without written consent by Apen Group S.p.A.
User, Installation, and Maintenance Manual
Pag. 1
code HG0107.11GB ed.A-1105 rev.11
APEN GROUP reserves the right to change products and documents as required.
SUMMARY
SECTION
1.
GENERAL WARNINGS ..................................................... 4
SECTION
2.
2.1 2.2 2.3 2.4 2.5 2.6
SAFETY WARNINGS ........................................................ 4

Fuel ............................................................................................ 4 Gas Leaks .................................................................................. 4 Voltage ....................................................................................... 4 Use ............................................................................................. 5 Maintenance ............................................................................... 5 Transport and Handling ................................................................ 5
SECTION
3.
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8
TECHNICAL FEATURES .................................................. 6

Efficiency .................................................................................... 7 Technical Data ............................................................................ 7 Dimensions ................................................................................. 8 Operating Cycle........................................................................... 10 Operation, Air/Gas Premix, and Setting ........................................ 12 Modulation .................................................................................. 12 Room Compensation ................................................................... 13 Working with Kondensa.net ......................................................... 14
SECTION
4.
4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8
USERS INSTRUCTIONS ................................................ 15

Basic Working Mode (no Accessories) ......................................... 15 Working with a Remote Control (G15100) ..................................... 16 Working with a Chronothermostat ................................................ 17 Running and Setting the Chronothermostat ................................... 18 Antifreeze Protection ................................................................... 21 Room Compensation ................................................................... 21 Summer Ventilation ..................................................................... 21 Working with APEN Remote Control (G15950) ............................. 23
SECTION
5.
APPROVAL CERTIFICATE ............................................... 24
SECTION
6.
6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8
INSTRUCTIONS TO THE INSTALLER ........................... 28

General Installation Rules ............................................................ 28 Installing the Heater ..................................................................... 29 Flue Piping .................................................................................. 32 Terminal Layout ........................................................................... 34 Electrical Wiring .......................................................................... 38 How to Connect an External Gas Valve ........................................ 39 Gas Connections ......................................................................... 40 Wiring the Remote Control to CPU-PLUS Card ............................. 40
Pag. 2
SECTION
7.
7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 7.13 7.14 7.15
INSTRUCTIONS TO SERVICE STAFF ............................ 41

Country Table - Gas Category ...................................................... 41 Gas Setting Data Table ................................................................ 42 First Start-up ............................................................................... 43 Combustion Analysis ................................................................... 44 Conversion to Liquid Propane Gas ................................................ 45 Conversion to G25 - G25.1 Gas.................................................... 46 Conversion to G2.350 Gas ........................................................... 46 Maintenance ............................................................................... 47 Cleaning the Exchanger ............................................................... 48 Demolition ................................................................................... 48 Replacing the Modulation Card ..................................................... 49 Replacing the Gas Valve and Setting the Offset ............................ 50 How to set Chronothermostat Parameters .................................... 51 How to set Remote Control Parameters ........................................ 51 CPU-PLUS Card Parameters ....................................................... 52
SECTION
8.
TROUBLESHOOTING A BASIC UNIT ............................. 54
SECTION
9.
TROUBLESHOOTING A UNIT WITH CHRONOTHERMOSTAT
55
SECTION SECTION SECTION
10. 11. 12.
TROUBLESHOOTING A UNIT WITH REMOTE CONTROL LOCK TROUBLESHOOTING .......................................... 57 WIRING DIAGRAMS ......................................................... 58
56
SECTION
13.
SPARE PART LIST ........................................................... 61
Pag. 3
1.
GENERAL WARNINGS
2.
SAFETY WARNINGS
This manual is an essential component of the product and must always accompany it. If this equipment is sold or transferred to another owner, make sure the manual follows it, to enable the new installer/owner to consult it. The manufacturer disclaims any liability (under contract provisions or otherwise) for damage to persons, animals, or objects resulting from wrong installation or misuse, and/or non compliance with the manufacturers instructions. This unit is intended only and exclusively for the use for which it has been built. Any different, wrong, or unreasonable use is to be considered improper and therefore dangerous. For installing, running and maintaining the unit, the user shall strictly follow the instructions stated in this manual and comply with existing national laws and regulations. Any installation, maintenance or servicing operations shall be performed only by authorised personnel,with specific technical skills in the heating field. First start-up, conversion to another gas type and maintenance must be exclusively carried out by qualified personnel appointed by Apen Group authorised Service Centres, in compliance with National laws and regulations.. Installation operations shall comply with the laws and regulations existing in the Country where the appliance is installed. APEN GROUPs business organization can count on a widespread network of approved Technical Support Centres. For information, contact your local Representative or directly the Manufacturer. The unit is covered by a guarantee whose conditions and validity are specified on the relevant certificate. The manufacturer declares that the unit is workmanlike built in compliance with UNI, UNI-CIG, and EC technical provisions, and according to the relevant laws and to the Directive on Appliances burning gaseous fuels 90/396/EEC.
This section describes the safety rules for operators.
2.1
Fuel
Before starting the heater, check that: - Gas supply specifications match those written on the rating plate - Combustion air inlet pipes (if installed) and flue discharge pipes are exclusively those specified by the manufacturer - The grid of combustion air intake system is free from debris, leaves, etc. - The gas seal of the feeding system has been tested and approved in compliance with the law. - The heaters fuel is the one specified for the unit - The unit is correctly sized to match required flow and includes all safety and control devices required by the law - Gas pipes and air distribution ducts for ducted heaters have been properly cleaned - Fuel capacity is adjusted to match equipment heat rating - Gas feeding pressure matches values on rating plate.
2.2
Gas Leaks
If you smell gas: - Do not operate electrical switches, the telephone or any other object or device that can cause sparks. - Immediately open doors and windows to vent the room. - Close gas valves. - call for qualified personnel.
2.3
Power Supply
The heater shall be correctly wired to an efficient grounding system, complying with existing regulations (CEI 64-8). WARNING: - Check the grounding system or have it checked by qualified personnel, if necessary. - Make sure network wire gauge suits the unit rated input shown on rating plate and in this Manual. - Do not mistake neutral and phase wires. The heater can be plugged into mains using a plug-socket only if the latter prevents any mistake between phase and neutral wires. - The system wire gauge in general, and cable section in particular, must suit the unit rated input shown on equipment rating plate and in this Manual. Do not pull electrical wires and keep them far from heat sources. REMARK: A multipole switch with fuses and contact opening greater than 3 mm should be installed before the supply cable, in a visible and accessible position and within 3 meters from the control board. Have any installation or maintenance operation concerning the electrical system be accomplished by qualified personnel.
Pag. 4
2.4
Use
Children and inexperienced people shall not be allowed to use any electrical appliance. The following precautions shall be adopted: - Do not touch the unit with wet or damp parts of the body and/ or barefoot. - Do not leave the unit exposed to adverse weather conditions (rain, sunshine, etc.) unless the unit has been expressly designed to. - Do not use gas pipes to ground electrical devices. - Do not touch hot surfaces of the heater, such as flue pipes. - Do not wet the unit either with water or other liquids. - Do not put any objects on the unit. - Do not touch moving parts of the heater while it is working.
Materials resulting from unpacking shall be disposed of according to relevant regulations. While unpacking the unit, check its integrity and its compliance to the order. Should damages or missing pieces result, immediately inform the supplier. The manufacturer is not liable for any damages occurred during transport, handling, or unpacking.
2.5
Maintenance
Before running any servicing or cleaning, disconnect power and gas supply by means of main ON/OFF switch and/or by closing appropriate detection devices. In case of failure and/or insufficient running standards, switch off the heater and do not attempt to repair it directly. Contact the authorised Service Centre. Use only original spare parts for repairs. Failure to follow above instructions could compromise the unit safety and shall void the warranty. If the unit is not used for long periods, shut the gas off through gas cocks and disconnect the unit from power supply. If the unit is to be definitively decommissioned, in addition to above suggestions, any potential source of hazard shall have to be made inoffensive. It is mandatory that the inlet of the Venturi tube on the burnerfan assembly is kept free from any debris or obstructions (see figure in this page). In case it is not, a backfire from the pre-mix burner might occur.
2.6
Transport and Handling
30 00 HG
The heater is delivered fastened to a pallet and covered by paperboard. If required, the heater can be delivered packed on a pallet, in a crate or in other forms. Unload the heater from truck and move it to the installation place using a convenient system, suited to the weight of the load. If the unit is stored at the customers premises, make sure a suitable place is chosen, sheltered from rain and excessive humidity. Any lifting and transport operations must be accomplished by skilled personnel, adequately trained on working procedures and safety rules. Once the unit is placed in the right spot, you can start unpacking it using suitable tools and protections, where necessary.
IM 00 1
KEEP FREE AND UNCLOGGED!
Pag. 5
3.
TECHNICAL FEATURES
Modulating air heaters series PLUS have been designed to serve as heating units in industrial and commercial environments. Their electronic card continuously modulates between minimum and maximum output, adapting the output to real heating needs. They take advantage of premixing and modulation technology in order to guarantee top efficiency levels up to 94%. The heater works as a standalone unit. In order to start it up, just connect it to power and gas supply. The units heat output ranges from 11.8 to 92.0 kW. The heat exchanger complies with production requirements
for gas equipment set by EN1020 regulations. The combustion chamber is entirely built in AISI 430 stainless steel while tube bundles are made of AISI 441, in order to assure high resistance to corrosion of wet flue. The leading-edge design and the wide surface of the furnace and tube bundle guarantee optimum efficiency and durability. The burner is entirely built with stainless steel, and it takes advantage of special mechanical solutions to guarantee optimal reliability and performance rates, as well as high thermal and mechanical resistance.
Attencion:before commissioning the heater, open louvers of at least 45
Pag. 6
HG0107.08_C2_001 IT_ed.0609
3.1. Efficiency
The main characteristic of PLUS heaters is modulation, which means that thermal power output, and therefore power input and fuel consumption, vary according to heating request. When less heat is needed, the heater reduces gas consumption and increases efficiency up to 94.5% (efficiency upon Hi) Intrinsic Safety A sophisticated technique of air/gas mixing and the simultaneous adjustment of combustion air and gas flows provide an increase in efficiency at minimum output. This feature increases the units safety, since the air/gas ratio is always the one set by the manufacturer. As opposed to atmospheric burners, in premix units the CO2content does not change throughout the operative range of the heater. If combustion air fails, the gas valve shuts up. If combustion air decreases, the valve automatically reduces gas flow without compromising optimal working parameters. Low Pollution Pre-mix burners equipped with an air/gas valve allow clean combustion with very low polluting emissions.
* For I2S category [Hungary] maximum heat input is 96.0 kw and minimum input is 72.0 kw
3.2
Technical data
PL015 min max PL024 min max PL035 PL043 PL054 PL072 PL092* min max min max min max min max min max C13 - C33 - C53 - C63 - B23 0694BN4077 5 5 5 5 5 5 24,0 34,8 25,5 38,8 34,5 47,5 40,0 58,0 58,0 78,0 75,0 100,0 22,6 31,5 24,0 35,0 32,4 43,5 37,6 53,0 54,5 71,5 70,5 92,0 94,0% 90,5% 94,0% 90,1% 94,0% 91,6% 94,0% 91,4% 94,0% 91,7% 94,0% 92,0% UNI ISO 7/1 - 3/4" M UNI ISO 7/1 - 1" M 80/80 80/80 80/80 80/80 100/100 100/100 90 90 110 120 120 120 230V/50Hz 230V/50Hz 230V/50Hz 230V/50Hz 230V/50Hz 230V/50Hz 260 220 520 440 440 660 3.050 3.800 5.000 6.250 6.800 9.250 21,7 30,2 18,5 27,0 19,0 25,5 17,6 24,8 23,5 30,8 22,3 29,1 1 x 400 (22) 1 x 420 (27) 2 x 400 (22) 2 x 420 (27) 2 x 420 (27) 3 x 420 (27) 1.270 1.350 1.270 1.350 1.350 1.350 max max max max max max 73,5 74,1 76,5 77,1 77,1 80,1 46,9 47,5 49,9 50,5 50,5 53,5 -15,0 60,0 -15,0 60,0 -15,0 60,0 -15,0 60,0 -15,0 60,0 -15,0 60,0 69 75 92 97 150 191 84 90 112 117 175 216 PL032 min max
Models with axial fan

TECHNICAL DATA Type of Appliance CE Approval Nox class Rated heat input Rated heat output Efficiency gas connection of air inlet/exhaust pipes Available flue pressure Pow er supply Pow er absorbed Air flow rate at T=15C Air temperature rise N & of fan Fan speed NOISE LEVEL Sound pressure (Lw ) Sound pressure in free field 6m (Lp) Min/max w orking temperature Net w eight of heater (w ithout packaging) Gross w eight of heater (w ith packaging) U.M. P.I.N. val. kW kW % mm Pa V W m3 /h C g/1' U.M. dB(A) dB(A) C Kg Kg
5 12,5 11,8 94,0% 16,5 15,1 91,8% 20,0 18,8 94,0%
5 26,5 24,4 91,9%
80/80 50 230V/50Hz 140 1.600 21,1 27,0 1 x 350 (25) 1.050 max 69,5 42,9 -15,0 60,0 59 70
80/80 50 230V/50Hz 260 3.050 18,0 23,4 1 x 400 (22) 1.270 max 73,5 46,9 -15,0 60,0 65 80
HG0107.08_ET_001 IT_ed.0609
Models with centrifugal fan

PLC032 PLC035 PLC043 PLC054 m in m ax m in m ax m in m ax m in m ax C13 - C33 - C 53 - C 63 - B23 P.I.N . 0694BM3433 val. 5 5 5 5 5 kW 20,0 26,5 24,0 34,8 25,5 38,8 34,5 47,5 40,0 58,0 kW 18,8 24,4 22,6 31,5 24,0 35,0 32,4 43,5 37,6 53,0 % 94,0% 91,9% 94,0% 90,5% 94,0% 90,1% 94,0% 91,6% 94,0% 91,4% U .M.
UNI ISO 7/1 - 3/4" M
D es cription Type of Appliance C E Approval N ox clas s R ated heat input R ated heat output Efficiency gas connection of air inlet/exhaus t pipes Available flue pres s ure Pow er s upply Pow er abs orbed Air flow rate Available s tatic pres s ure N o. of fans Air tem perature increas e Min/m ax working tem perature Weight
PLC024 m in m ax
mm Pa V W m 3/h Pa C C kg
80/80 50 230V/50H z 245 2.250 120 1 24,0 31,1 -15 60 84
80/80 90 230V/50Hz 500 2.800 120 1 23,1 32,3 -15 60 96
80/80 90 230V/50H z 500 2.800 120 1 24,6 35,8 -15 60 101
80/80 110 230V/50H z 490 4.500 120 2 20,6 27,7 -15 60 134
80/80 120 230V/50Hz 1000 5.600 120 2 19,2 27,1 -15 60 140
Pag. 7
3.3
Dimensions
HG0107.08_C2_002 IT_ed.0609
HEATER
HG0107.08_ET_002 IT_ed.0609
SIZE L 720 900 B H V
LOUVER HB LB 415 IM
BRACKETS IS 116 450 206 ID 174 264 DM
GAS SUPPLY GAS GO GV
MODEL PL015 PL024 PL032 PL035 PL043 PL054 PL072 PL092
640
650 140
530
595
475
3/4"
186
263
1240 1400 1950 750
740 810
620 690
935 1080 1632
780 894 1434
228 243 258
252 283 278 387 1"
183 109
352 296
HG0107.08_ET_004 IT_ed.0609
HEATER
HG0107.08_C2_003 IT_ed.0609
HORIZONTAL FITTINGS (STD) A F AV TV S
80
80
367 204 457
105
100
100
511
130
A F
Combustion Air Inlet Pipe Flue Pipe
HG0107.08_ET_003 IT_ed.0609
HEATER
HG0107.08_C2_004 IT_ed.0609
VERTICAL FITTINGS (OPT.) A F AO TO S
80
80
305
120
105
310 100 100 400 140
100 127
Pag. 8
Dimensions with eased frame
HEATER SIZE 024 032 035 043 054 072
T 1255 1315 1345
DIMENSIONS DM C N 260 200 290 520 580 635 102 90 140
M 155 125 145 200
DELIVERY HM LM 500 550 650 600
SHUTTERS/INTAKE BS HS LS 410 80 460 130 510 510
BF
FILTERS HF LF 400 500 700 100
105 710 1000
950 1050
450 500
HEATER SIZE 024 032 035 043 054 72
IS
BRACKETS IM ID 595 252 277 227 265
52
910 960 1084
Shutters, brackets and filters for heaters with eased frame are considered accessories and are not supplied with the equipment.
Pag. 9
3.4
Operating Cycle
IMPORTANT: You can change card parameters only if a chronothermostat or a remote control is installed. Running the Burner If a chronothermostat or remote control is available, you can use a NCT2 room temperature sensor to set heat request at burner start-up. No matter if electronic controls or the basic version of the heater are available, start-up cycle is launched only if 7-9 terminal of CN6 board is closed on CPU-PLUS card [A]. When launching start-up cycle, the CPU-PLUS card starts burner fan [A] and the furnace is pre-washed for a default period. When pre-washing ends, the CPU-PLUS card enables the ACF flame control device to turn the burner on. Then, it opens the EV1 [B] and EVP [B] solenoid valves that feed pilot burner [B]. Pilot burner start-up cycle is then launched by means of EA ignition electrode. Instead, the ER detection electrode checks the firing of pilot flame. Once the working condition is confirmed, ACF device opens the main EV2 gas valve [C] thus feeding the main burner. Pilot and main burners work simultaneously for a short period, then the modulation card closes the EVP electrical valve [D], thus turning pilot burner off. Flame is monitored also on main burner by ER detection electrode. The start-up cycle turns the burner on at intermediate capacity (about 70% of max. input). Around 30 seconds after start-up, the burner starts modulating and reaches the capacity required. During regular work, the modulation card adjusts burner heat input based on the temperature value measured by the NTC1 modulation sensor, installed on the back of the heater, near intake of room air.
Cooling Fans The modulation card [E] controls cooling fan start up and scheduling. This schedule begins with main burner [C] start up. A delay in fan start-up prevents blowing cold air into the room. The default delay can vary from 0 to 255 seconds [C3 Parameter]. If [C3] parameter is zeroed, the fan and the burner start together.
Flue
Air
EV2
EV1
Gas
EVP
HG0106 C2,034
Turning off the Burner When no more heat is required [F], i.e. room temperature exceeds set point, the modulation card stops the burner [F]. The burner fan keeps venting the furnace for the post-washing period. The length of this period is set by the manufacturer and cannot be changed [G]. The same happens for heater cooling fans, that keep working long enough to cool down the heater [H].
Control device
A BC
D E
GH
Burner assembly EVP
Heating request
Burner fan EV2 EV1
EVP - Pilot flame
EV1 - 1st gas valve

Detection electrode
EV2 - 2nd gas valve
Start-up electrode
Cooling Fan
HG0040 C2 001
HG0106 C2,026
pilot burner
Nozzle
Pag. 10
The default delay can vary from 0 to 255 seconds [C4 Parameter]. REMARK: Do not set C4 parameter below 90 seconds, which is the minimum threshold for furnace cooling period. This is why it is forbidden to power off the unit while burner is running. If post-washing is too short and the exchanger is not correctly cooled down, the following problems may arise: - Shorter life of the heat exchanger and voidance of the guarantee - The safety thermostat triggers and will require manual reset. - Burner fan may break If, during the cooling cycle, a new heat request is issued, the modulation card will wait for the fan to stop, zero any counts, and start a new cycle. Safety Thermostats A safety thermostat with automatical reset and positive safety is installed for each fan on the heating module. If the sensible element breaks, a failure occurs. The thermostat is installed after the exchanger in order to control the temperature of delivered air. W hen the thermostat triggers, the flame detection device locks, turning off the burner. This lock is displayed as F2. Fx locks The modulation card installed on the heater can detect 6 different types of locks: F1 - Device locked due to lack of flame. F2 - Safety thermostat locked. F3 - Lock caused by burner motor. F4 - Lock caused by one of NTC sensors. F6 - CPU-PLUS card locked. F8 - Faulty flame control device. F1 and F2 locks are caused by safety items and are nonvolatile, i.e. they are not removed if you power off and then on again the unit. They require a manual reset. F3, F6, and F8 locks require manual reset or you can power off and then on again the heater. F4 lock automatically disappears when its cause is removed. REMARK: See user section for more information on unlocking after F1 and F2 non-volatile locks. LED On the front of the unit a green LED and a red LED are provided. The green LED is on when the heater is powered while the red LED on indicates that the heater is locked. You can immediately tell which type of lock has triggered from LEDs flashing sequence and speed, i.e.: F1 - Red LED steady on F2 - Two close flashes of red LED F3 - Three close flashes of red LED F4 - Four close flashes of red LED F6 - The green and red LEDs flash alternatively
F8 - Continuous flashes of red LED If a chronothermostat is installed, light is steady. Reset Button A button for manual reset is provided on the back of the heater. If no remote control is available, you can use this button to unlock the unit after a F1, F2, F3, or F8 lock.
Summer/Winter Switch A summer/winter switch is installed on the back of the heater. If no remote control is available, this button allows to switch working mode from winter (burner on) to summer (burner off - ventilation only). REMARK: If no chronothermostat nor remote control are available, we recommend to remotely control reset button and summer/winter switch from M1 terminal board (installed inside burner compartment).
Pag. 11
3.5
Operation, Air/Gas Premix, and Setting
3.6
Modulation
A burner that completely pre-mixes air and gas is mounted on PLUS heaters. Air and gas are mixed inside the blades of the fan motor assembly. Air is taken in through the Venturi pipe where gas is drawn by air vacuum. Air/gas ratio cannot be changed. The air / gas pressure ratio is 1:1 and it can be adjusted by means of the offset screw on the gas valve. The heater comes with a default offset value and the screw is sealed. The burner can also be regulated by adjusting the screw on the Venturi which sets the value of maximum gas flow rate and therefore determines the carbon dioxide content (CO2) in the flue (the offset curve changes). This setting is a factory default but the screw is not sealed in order to allow conversion to another gas. REMARK: To learn how to regulate the offset value an the CO2 content, see the Assistance by the Service Centre section. The modulation card installed on the heater regulates the motors revolution speed (in DC) according to the useful heat required. When motor revolution speed changes, air flow rate changes as well, thus modifying gas flow rate. Values for minimum and maximum rotation speed of the fan are set by the manufacturer and cannot be changed by the user or the installer.
Suspended air heaters series PLUS are modulating units that allow numberless power output levels between a minimum and a maximum value. Maximum output is used to quickly warm the room when the heating equipment is started. On the contrary, flame modulation allows to keep steady the temperature level required as it constantly adjusts heat input to real requirements. This continuous automatic adjustment of heater output to room requirements sensibly reduces the temperature of delivered air. It also has two other advantages: it minimises thermal stratification (heat loss due to convective air), assuring values below 0.5? per meter, and it maximises heater efficiency (working at low thermal outputs, the heater delivers at efficiency levels higher than 94%). These results can only be achieved when weather and environmental conditions are carefully monitored and the heater is run at optimum level. When sizing the heater, particular attention should be paid to the number of air recirculations per hour. It is recommended to choose a heater that, independently from its heat rating, guarantees at least two recirculations per hour. PLUS heaters are equipped with a room temperature feeler (NTC1) installed on the back of the heater where it can control the the temperature of room air drawn-in by fans. When modulating, the value detected by this sensor is used as for comparison to the value set in the microprocessor. Modulation temperature value must be adjusted while the installation is running and it depends on the distance of the heater from the ground and on the room temperature required. The heater is usually installed at a height from 2.5 to 4 meters from the floor. The required temperature must be reached and maintained
Gas Pressure (flow rate)
correct curve
96
28
95 Efficiency 94
T delivered air
26
24 93 22 92
1:1 curve
T delivered air
HG0103 EG 003 IT_ed.0507
A ir P res sure (flo w ra te)

HG0103 EG 002 IT_ed.0507
Efficiency %
91
20
90 65 70 75 80 85 90 95 Heat Input [%]
18 100
Above chart shows the efficiency trend and differences in delivered air temperature when heat input decreases.
Pag. 12
but this result must be obtained with the heater running at minimum modulating temperature. Modulation temperature value is set to 21C by the manufacturer. This value is suitable for an average installation from 3 to 5 meters with room temperature ranging from 17 to 18C (see previous chart). For information on changing modulation parameter [REG
3.7
Room Compensation
IMPORTANT: This function is only available if a chronothermostat or a remote control is installed. The following paragraph describes a specific operating mode of new CPU-PLUS card that assures maximum energy efficiency to the heater. In order to activate room compensation mode, set C1 parameter to 1. The compensation function is particularly useful when you want to rapidly reach a comfortable room temperature and maintain it, while reducing air stratification and, above all, consumption. Compensation uses two reference values: the temperature measured by NTC2 sensor (room temperature) and the temperature detected by NTC1 (modulation sensor). Set A12 parameter to 1 to activate NTC2 sensor. W hile room temperature gets nearer to set point value, modulation temperature changes linearly based on A16 and A24 parameter settings. Therefore, at the beginning, the heater can deliver maximum output to quickly reach the room temperature value set by the user. Then, it can reduce its output and increase its efficiency by heating the room with slightly cooler air. Air stratification in the room is therefore reduced, together with heat loss. Default values set by the manufacturer are the following: Modulation temperature [ST1 or REG DHW] 21C Compensation neutral areaA24 2C Compensation factor A16 2C A24 parameter sets the room temperature range where compensation is active. A16 parameter is a multiplier that
Modulation temperature to be set

HG0103 ET 005 IT_ed.0507
Required room based on heater installation height temperature, at 1.5 meter from Installation clearance (height) the floor
15 16 17 18 19 20
2,5 m 16 17 18 19 20 21
3m 17 18 19 20 21 22
4m 18 19 20 21 22 23
5m 19 20 21 22 23 24
DHW for chronothermostat or ST1 for remote control] and reading modulation temperature [DELIVERY TMP for chronothermostat or NTC1 for remote control], see below in this Manual.
modulation temperature
room temperature
increases the efficiency of temperature reduction on ST1 set point [or REG DHW], as shown in previous chart. When room temperature is reached with standard settings, modulation temperature is the following: ST1=24C-(2Cx2.5)=19C Compensation is independent from the room temperature value that has been set. The following chart shows trends for room temperatures [ST2] and installation clearance from ground [ST1] during the beginning of heating phase.
Pag. 13
HG0105 EG 002 IT
To disable compensation, restore C1 parameter to 0. If you disable compensation, you have to set ST1 [or REG DHW] parameter so as to avoid following conditions: - ST1 value too high Excessive stratification and heat losses from the roof - ST1 value too low It takes longer to reach required room temperature. If compensation is disabled, ST1 > ST2 by a value equal to the difference (in meters) between room sensor and modulation
3.8
Working with KONDENSA.NET
KONDENSA.NET is an interface application that can be used to manage the heater when a CPU-PLUS card is installed. This application allows the user to quickly set up a simple network to manage one or more units. Its user-friendly interface eases any regulations of different room temperatures and allows rapid troubleshooting when failures or locks occur. Please refer to KONDENSA.NET Manual for instructions on wiring, installing and using the application with heaters.
Comp en sated ST1
sensor multiplied by 0.4/0.3C.
For instructions on changing modulation parameter [REG DHV on chronothermostat or ST1 on remote control] and all the other parameters described, see below in this Manual.
Pag. 14
4.
INSTRUCTIONS TO THE USER
Read carefully the General and Safety Warnings section. Users operations on the heater are limited to regulating controls for heater regular running. The following is a short description of how the heater runs using a CPU-PLUS card with or without accessories. Different procedures are required to meet different user requirements.
4.1
Basic Working Mode (no Accessories)
This basic working mode is available on any heater and allows controlling it simply and directly. REMARK: At least one room thermostat is required in order to switch the burner on and off. ON/OFF The heater is turned on and off using the 7-9 terminal of M1 board, installed inside the control unit. REMARK: DO NOT power off the heater while it is running because this would prevent the heat exchanger from being cooled down, thereby reducing its life and jeopardising its efficiency.
- F1 - Flame device lock due to burner start-up failure. Before displaying the lock, the CPU-PLUS modulation card automatically runs a sequence of reset attempts - F2 - Safety thermostat is locked since the thermostat on the front of the heater has triggered If detected temperature is too high, the thermostat triggers and stops the heater. - F3 Faulty flue fan - The combustion air fan is damaged or the signal returned to modulation card does not match the number of revolutions required. - F4 - Faulty or wrongly wired sensor. Sensor readout exceeds measure range. This is valid both for NTC1 (delivery) and NCT2 (room) sensors. - F6 - CPU-PLUS card is locked - This is due to a certain number of unsuccessful attempts to turn the heater on in a given period of time. If this occurs, the LED installed on the electronic card lights up too. For more information on unlock procedure, read the note in Unlocking paragraph. - F8- The modulation card has issued start-up signal to flame control device but has not received start-up confirmation feedback. The flame control device is faulty. F1 and F2 locks are caused by safety items and are therefore non-volatile, i.e. they are not removed if you power off and then on again the unit. They require a manual reset. F3, F6, and F8 locks require manual reset or you can power off and then on again the heater. F4 lock automatically disappears when its cause is removed.
SUMMER/WINTER The heater includes a unipolar switch that toggles between summer and winter mode (ventilation only/heating on). This switch allows the heater to be useful all year long, either for heating or ventilating a room. Turn the switch on the relevant icon: winter in Winter and summer in Summer. This mode is controlled through terminals # 7-8-9 of M1 terminal board in burner compartment. These contacts can also be used when a remote control is installed. For instructions on wirings, see the Instructions to the Installer section. REMARK: The summer/winter switch on the unit must be set to winter position to remotely control this mode. Failure Display Two LEDs (green and red) are installed on the front of the heater. They indicate the heater running mode (green LED) and the lock type (red LED) at a glance. Green LED on means that the heater is powered while different flashing sequences of the red LED identify the following F failures and locks: F1 - Red LED steady on F2 - Two close flashes of red LED F3 - Three close flashes of red LED F4 - Four close flashes of red LED F6 - The green and red LEDs flash alternatively F8 - Red LED flashing continuously If a chronothermostat is installed, light is steady. Failures (locks) detected and reported by the CPU-PLUS modulation card are the following:
Pag. 15
UNLOCKING If the heater is locked, you can unlock it manually using the button available at the back of the heater. Press the button and release it. The red LED turns off and the heater starts a standard operating cycle. You can remotely control reset button by connecting it to 6-9 terminals of M1 board (inside burner compartment). For instructions on wirings, see the Instructions to the Installer section. WARNING: If the heater does not restart after three reset attempts, call your Service Centre. REMARK: When a F6 lock has triggered, the red LED is steady on and the equipment does not work. If you press the reset button, the heater does not start and remains locked. To reset a F6 lock you need to power off and then on the unit or reinitialise the card using LOCK switch on the card itself.
4.2
Working with a Remote Control (G15100)
In order to ease your use of Plus heater, Apen Group offers an optional device by which you can remotely control the main functions of the unit. G15100 remote control allows the user to control ON/OFF [0/ I] command, summer/winter switch and reset button. Please wire this remote control according to the following diagram.
If any maintenance is necessary, please pay attention to M1 board and cable numbering.
HG0107.08_C2_005 IT_ed.0609
COLORS
1 - Brown
2 - Grey 3 - Black 4 - Blue
Pag. 16
HG0107.08_C2_024 IT_ed.0609
4.3
Operation with a Chronothermostat

Failure Display In case of failure, the chronothermostat can display some failure messages and provide diagnostic information whilw the red light will bw permanently lit: Failure The display is completely off. Meaning Backup battery has run out because the chronothermostat was disconnected from mains supply for more than five hours. Power the unit on, wait until the display turns on, and set date, time and room temperature schedule as required. One hour is required to restore backup battery. Note: In case of a power failure longer than 5 hours, parameters saved on the chronothermostat are lost. All required parameters for heater operation are permanently stored in the card installed on the heater. Therefore, only time, date, and schedule information have to be reset. The chronothermostat does not require any specific maintenance. Do not clean it with detergents and avoid using sharp objects on it. Resetting the Unit Should a failure occur, the failure symbol starts flashing and the LCD displays BOILER RESET. To reset, do the following: - If the failure requires the user to reset the unit, the LCD shows a triangle under the K1 (RESET) key. - If you have solved the problem that caused the failure, press K1 to restore standard operating mode. - Press K4 key to access the view of heater and/or remote control failures. - Error # is displayed followed by the number indicating the failure. The failures (locks) detected and logged by the modulation card-chronothermostat assembly are those listed on page 14 and described in the Troubleshooting section. Press KM key (in next page figure) to return to unlock menu. REMARK: Before trying and restarting the heater, wait at least for 20 seconds from turning it off.
Read General and Safety Warnings sections on page 3. Users operations on the heater are limited to regulating chronothermostat options.
The heater operation can be completely automatic. An electronic self-checking device handles any control operations of the burner while an electronic card with built-in microprocessor uses the processor-assisted chronothermostat and a temperature sensor to regulate room temperature. A chronothermostat and an electronic card control every setting and working function, whereas all safety functions are monitored through flame control device and safety thermostats.
Chronothermostat LCD Features of the Chronothermostat Weekly planning 4 different daily temperature levels [T1, T2 , T3 and antifreeze] Default base program Temporary override of set temperature Automatic or manual operation and scheduler Antifreeze protection Self-regulation of heater capacity according to room requirement Display of working condition Display of locks or failures Reset command No batteries required Two-wire connection without polarity A flame displayed on the LCD indicates that the burner is on.
Pag. 17
4.4
Running and Setting the Chronothermostat
Warning: Always use your fingertips to press the keys. Sharp tools, such as pens or pencils, could damage the device. Operating Mode During regular work, the remote control displays: Current date and time Room temperature a radiator icon (CH mode) the scheduler bar (for CH - AUT mode, if enabled) a 4 next to K+ and K- keys. How to Select Menu Pages While the chronothermostat is working in standard mode, press the KM key to open menu pages. Page 1 allows you to choose among the following options: CH DWH INFO >> K1 K2 K3 K4 Press K4 (>>) key to switch to Page 2. The following options are available: PRG SET CLK >> K1 K2 K3 K4 Use K4 (>>) key to toggle between Page 1 and 2. Language setting When you first turn on the chronothermostat, the menu for selecting user language appears.
The LCD shows: ENGLISH OK Press K4 key (OK) to confirm. If you want to choose another language, use K+ or K- to select it, then press K4 (OK) to confirm. Note: Any information in this Manual refer to English. How to change user language If you want to change user language, press KM for about 8-10 seconds until the following string appear: INFO SET ERR >> K1 K2 K3 K4 Press K4 (>>), then K1 (LAN). Use K + and K - to select the required language. Press K4 (OK) to confirm. W ait a few seconds to quit automatically the menu or press KM to quit immediately. How to set day and time Day/Time Setup Mode (CLK) Press KM, then K4 (>>) to open Page 2. Use K3 (CLK) to select setup mode. From the menu, choose one of the following: DAY HRS MIN K1 K2 K3 K4
Heating Scheduler Chart Heating Day [MO-SU] Hour OFF Mode Burner ON Alarm
Measured
K+ Button K- Button
HG0103 C2,026
K1 Button Text Bar
K2 Button K3 Button K4 Button
KM Button
Pag. 18
Day/Time Setup Mode (CLK-DAY). Press K1 (DAY). Use K+ or K to set current weekday. Days flash in turn on the LCD: from - SU Sunday to SA Saturday Day/Time Setup Mode (CLK-HRS). Press K2 (HRS) to switch to current time setup. Use K+ or K keys to set current time. Time display format (24 hours or AM/PM) depends on the setting in SERVICE - SET (HRS TYPE) parameter. Day/Time Setup Mode (CLK-MIN). Press K3 (MIN) button to switch to current minute setting. Use K+ or K keys to set current minutes. The menu automatically closes a few seconds after setting is complete. To exit immediately, press KM. How to set up the weekly schedule for Heating mode (HEAT) Press KM to open Page 1, then press K1 (CH) to select Heating mode menu. Once the menu is open, choose one of the following: AUT ON OFF CLK K1 K2 K3 K4 Note: In this menu, CLK relates to scheduling function and is different from the CLK option previously described. CH - AUT Heating mode Press K1 (AUT) button to automatically operate room thermostat. The heater works in Heating mode following the schedule set in CH scheduler. Se below in this Manual for more details. When AUT heating mode is enabled, the scheduler bar is active on the LCD. When this bar is active, you can force room temperature value using K+ or K- keys. During this operation the set room temperature is displayed (above ROOM T). Choose one of the available values. A hand is displayed to indicate that you are manually changing a parameter. The first time you change the schedule, the CH mode is automatically restored for the remote control. CH - ON Heating mode Press K2 (ON) to set permanent and manual operation of room thermostat. Heater operation in heating mode depends on selected room temperature. The display shows the room temperature value required (ROOM T). When it is flashing, you can change the parameter by pressing K+ or K- keys. You can choose the value within the range of accepted room temperatures. Once parameter selection has timed out, standard operation menu is restored on the LCD. However, you can always force room temperature by choosing a value from the list using K+ or K- buttons. When ON heating mode is enabled, the scheduler bar on the LCD is disabled.
CH - OFF Heating mode If you press the K3 (OFF) key, the heating mode is disabled. No selection is allowed when the heater runs in heating mode. When heating mode is OFF, the radiator icon and the scheduler bar disappear from the LCD. However, even when heating mode is OFF, the antifreeze feature is enabled (+5C/+41F) CH - CLK (scheduler) Heating mode Press K4 (CLK) key to enable scheduler heating mode. This forces the room thermostat to work for a fixed period at a given temperature. The heater works in heating mode based on the selected room temperature and on the period set in the scheduler. Press K1 to access the scheduler setting within its range or K4 to select the required room temperature from the list of available temperatures for the scheduler. You can change both parameters after selecting them using K+ e K- keys. When you select this menu, default timing parameters for scheduling are displayed together with the room temperature level (T1, T2, or T3) that is currently enabled based on CH scheduler schedule. The menu automatically closes at timeout. To exit immediately, press KM. When CLK heating mode is enabled, TIMER is highlighted on the LCD. Once the scheduling has timed out, the heating mode that was active before starting the setup is restored. T1, T2, and T3 values setting (before setting the chronothermostat) In order to ease following programming operations, we suggest setting room temperature as follows: -T1 min. room temperature with antifreeze feature 7C -T2 low room temperature 10 - 17 -T3 comfortable room temperature 18 - 21 Press KM, K4 >>, and K2 (SET) keys to access the setting menu for required room temperature. Menu selection is indicated by the display of the following string: << Room Temp T1 >> K1 K2 K3 K4 T1 value is displayed. Use K+ and K- keys to change this value, then press K4 to switch to T2 and T3. The messages displayed when pressing K4 again do not affect heater operation. Values for T1, T2, and T3 parameters should range from +7C to 35? (44F to 95F).
Pag. 19
How to Program CH scheduler Press KM, then K4 (>>) keys to open Page 2 of the menu. Use the K1 (PRG) key to select Program menu. Once the menu is open, choose one of the following: DAY SET COP PRE K1 K2 K3 K4 There are two ways to create a schedule: - Create a new schedule using DAY, SET and COP keys - Select a default schedule using PRE key. These schedules are not cancelled if a power failure longer than 5 hours occurs. When power is restored, you will only need to set current day and time and choose AUT operating mode. New Schedule Press K1 (THU) button to select the day of the week to set. Press K2 (SET) button to open temperature menu and choose to temperature you want to set for the period of time defined. Use K+ and K- buttons to set the heaters timetable. After pressing K2 button, choose one of the following: T1 T2 T3 K2 K3 K4 T1 Sets corresponding room temperature T2 Sets corresponding room temperature T3 Sets corresponding room temperature Press K2 (T1), K3 (T2), or K4 (T3) keys to select the temperature you want to schedule. After the selection, the initial menu is restored. WARNING: When you start programming, parameters T1, T2, and T3 are displayed as flashing dots under the corresponding reference hour. During and after setup, parameters will be displayed as follows: T1 No graphics T2 One dot T3 Two dots one over the other. Therefore, you can use K+, K-, and K2 keys to set turn on and off times and relevant reference temperatures. At the end of setup, graphic signs (one dot, two dots or no sign) on daily schedule bar identify the operating program you have chosen. REMARK: 30 minutes is the minimum period you can set temperature for (T1,T2,T3). Since Kondensa heaters are generally installed in industrial environments, only two operating temperatures are set: a startup temperature T3 (work hours temperature) and a turn off temperature (either lower T2 temperature or T1 antifreeze temperature). By pressing K3 (COP) key, you can copy the schedule into the following day. Navigate to the day to be copied (MO, for instance), press COP button, then DAY to paste the schedule into next day (TU, in this case). Repeat this step to keep copying the same schedule throughout the week. Obviously, you can change copied schedule using previously described procedure. When finished, restore standard operation by pressing KM. Standard operation is automatically restored 2 minutes after last input.
Default Schedules Press K4 (PRE) to open the menu for selecting default schedules for CH scheduler. The chronothermostat allows you to choose one of five different schedules (see paragraph with manufacturers settings). Once the menu is open, choose one of the following: OK CANCEL Press K+ or K- to select default schedule for CH scheduler. Schedules are named from 1 to 5. Press K1 (OK) to confirm your choice. The main menu is displayed again in CH scheduling mode. Use K2 (CANCEL) to exit without selecting. The main menu is displayed again in CH scheduling mode.
Pag. 20
4.5
Antifreeze Protection
4.7
Summer Ventilation
This function is always enabled, even if the chronothermostat is turned off. The unit starts when room temperature falls below default antifreeze threshold value (+ 5 C/+41F). Contact your Service Centre if you want to disable this protection feature. Backup Power Your chronothermostat is powered directly from the heater but has a backup battery that prevents data losses for as long as 5 hours. If backup power runs out, the LCD goes blank and it will only be restored when power supply is restored. Temperature Display In standard operation, the chronothermostat displays room temperature. Press K+ or K- buttons to read the temperature that was set.
You can run this function either in MANUAL or AUTOMATIC mode. In both cases you have to set TSP A35 parameter (PARAMC 10 on the chronothermostat) to 1. REMARK: In order to change TSP parameter, follow the procedure described for room compensation function. To activate ventilation only, first set DHV parameter to appropriate mode. Please follow the procedure below: Press KM to display Page 1. The following options are available: CH DWH INFO >> K1 K2 K3 K4 Press K4 (>>) key to access Page 2. The following options are available: PRG SET CLK >> K1 K2 K3 K4 Press K2 (SET) key, then K4 (>>) until you reach the following screen: << PROGR DHV >>
4.6 Room Compensation

See paragraph 3.7 for a description of this function. It can be enabled by setting TSP parameters on the chronothermostat. If you want to enable/disable this function, press KM for about 8-10 seconds until the following string is displayed: INFO SET ERR >> K1 K2 K3 K4 Press K4 (>>) to move to the following page. The following strings are displayed: LAN PAR PARC >> K1 K2 K3 K4 Press K3 (PARC) to access TSP parameters. The LCD shows: << PARAMC 1>> K1 K2 K3 K4 in addition to the value set for the parameter. TSP parameters are displayed under PARAMC. Set parameters following the table below: Use K+ and K - keys to set DHV value to either 1 = Manual running 2 = Automatic running according to the mode you want to set. After changing the parameter, wait a few seconds until the figure flashes. This is a confirmation that the parameter has been set. Press KM to quit. MANUAL MODE To manually operate ventilation, follow the procedure below: Press KM until page 1 is displayed. The following options are available: CH DWH INFO >> K1 K2 K3 K4 Press K2 (DHV) to access the following menu: ON OFF CLK K2 K3 K4 Press K2 (ON) or K3 (OFF) to turn on or off the fans. REMARK: When using K3 (OFF) to turn fans off, the heater also runs post-ventilation for the default period.
PARAMC 11 17 18 19
TSP C1 A12 A16 A24
VALUE 1 1 25 10
FIELD 0-1 0-1 1 - 99 1 - 20
Use K1 and K4 buttons to scroll the 21 TSP parameters. Use K+ and K - keys on the chronothermostat to change their values. After parameters have been changed, press KM for 8-10 sec. to exit. REMARK: The chronothermostat automatically restores main LCD screen 20 seconds after last input. REMARK: When reading or setting PARAMC 18, remember that its value must be divided by 10. This allows entering decimals, too (example: if you enter 25, the number actually used is 2.5). REMARK: When reading or setting PARAMC 19, remember that its value must be divided by 5.
Pag. 21
AUTOMATIC MODE A weekly scheduling can be set for running ventilation automatically. The procedure is similar to the one used for setting a heating schedule. To use automatic mode, set to 2 the DHW parameter following the procedure described in the previous page. REMARK: DHW parameter allows the user to set either automatic or manual (ON-OFF) mode. To automatically operate ventilation, follow the procedure below: Press KM to display Page 1. The following options are available: CH DWH INFO >> K1 K2 K3 K4 Press K1 (RIS) key. The following screen will appear: AUT ON OFF CLK K1 K2 K3 K4 Disable heating by pressing K3(OFF). When you release the key, main screen and initial settings are restored. Press again KM to display page 1. The following options are available: CH DWH INFO >> K1 K2 K3 K4 Press K4 (>>) key to access Page 2. The following options are available: PRG SET CLK >> K1 K2 K3 K4 Press K1 (PRG) key. The following screen will appear: CH DWH K1 K2 Press K2 (DHW) key to access selection menu for DHW mode: DAY SET COP PRE K1 K2 K3 K4 This menu allows setting day clock and weekly schedule (DAY). REMARK: The only formats allowed for minutes are .00 and .30. No other formats are accepted (ex: 8.00-10.30 but not 7.43-20.15). You can choose one of the following settings (K2 -(SET)): 1) schedule remains unchanged 2) T1 DHW mode disabled 3) T1 DHW mode enabled If you press K1(-), K2(T1), or K3(T2) keys, the required parameter is selected for time setting. Then the menu screen for DHW mode is automatically restored . Use K+ and K - keys to scroll the schedule following the procedure described for heating. You can also copy the schedule of one day into another using K3(COP) key. Press KM to exit the menu and go back to initial settings. After setting the schedule, go through the following steps to enable automatic summer autoventilation: Press KM until page 1 is displayed.
The following options are available: CH DWH INFO >> K1 K2 K3 K4 Press K2 (DHW) key. The following screen will appear: AUT ON OFF CLK K1 K2 K3 K4 Press K1 (AUT) key. The initial screen is restored and the automatic mode is enabled. To disable it, follow the procedure below: Press KM until page 1 is displayed. The following options are available: CH DWH INFO >> K1 K2 K3 K4 Press K2 (DHW) key. The following screen will appear: AUT ON OFF CLK K1 K2 K3 K4 Disable automatic ventilation by pressing K3(OFF). REMARK: It is not possible to display the scheduling of this function when automatic ventilation is set (heating off). REMARK: Both in manual and automatic running mode, when ventilation only is enabled, a tap icon is displayed on main screen. REMARK: When using K3 (OFF) to turn fans off, the heater also runs post-ventilation for the default period.
Pag. 22
4.8 Working with APEN (G15950)
Remote Control
Read General and Safety Warnings on page 3. Users operations on the heater are limited to regulating remote control options. REMARK:When NTC2 sensor is enabled (parameter A12=1), the LCD displays the room temperature measured by the sensor. Press the Down arrow key to display air temperature on intake (NTC1). If NTC2 is disabled (parameter A12=0), NTC1 value is displayed on LCD. See table on page 46 for a complete list of parameter values. Heater Operation When heating is required and the burner turns on, the red LED lights up. A heating request causes the unit to start when the following conditions are met: - Remote control is ON (green LED on). Use ON/OFF key to switch on or off the remote control. If the green LED is lit, it means that the heater is regularly running. - If NTC2 room sensor is enabled, the temperature it measures must be lower than the value of ST2 less P2 differential. REMARK: Contact for remote control is wired in series to 7-9 contact. Therefore, in any of the two opens, the burner stops. A timer can be wired to jumpers in order to automatically start up or turn off the heaters according to a schedule. Any of the available jumpers can be used to this purpose. When a jumper opens, the antifreeze feature is triggered if parameter C8 is set to 1. The set point changes from ST2 to ST3 and the green LED flashes. If both jumpers open, the burner turns off and the antifreeze feature, though programmed, is not enabled. Antifreeze Feature In order to enable this feature, set parameter C8 to 1 and set ST3 set point. According to room temperature, the burner will be turned on using the default modulation value set for A13 parameter. Temperature Setting In general, the user shall only set the room temperature he requires using ST2 parameter. The following temperatures can also be set: - ST1 - intake air, or heater modulation temperature -ST3 - antifreeze temperature of the system. In order to change set points, do the following:
- press and hold down PRG key for a few seconds - ST1 will be displayed. - press SEL to confirm. ST1 value will be displayed. - change this value by using arrow keys. - press SEL to confirm. - ST1 reappears on the LCD. Press the Up arrow key to move to ST2. - press SEL if you want to change ST2 and repeat previous steps. Repeat same procedure for ST3. Press PRG again to exit change menu. UNLOCKING Possible working failures are displayed on remote control LCD using the relevant coding. The code starts with an F (for fault) followed by the number of fault type. Failures detected and logged by the modulation card and remote control installed in the system are those listed on pages 10 and 14. An additional failure for remote control is reported as ERR En err message on the LCD means that wires 3 and 4 have been mistaken when connecting remote control and modulation card. It can also indicate communication failure between card and control. To unlock the unit, press simultaneously for 3 seconds at least both arrow keys. REMARK: Wait at least 20 seconds after turning the heater off before trying and resetting it. WARNING: Besides storing all possible alarm conditions (F1 to F8), the modulation card runs a further partial count of F1 and F2 errors: after 5 manual reset attempts, the microprocessor itself must be reset in order to continue. To reset the microprocessor you can: use the switch on the card [UNLOCK], or power the card off and then on.
a fault is displayed
press simultaneously to unlock
green light: the unit is on
yellow light: not used red light: the burner is on
Pag. 23
5.
APPROVAL CERTIFICATE
Pag. 24
Pag. 25
Notes
_________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________
Pag. 26
Notes
_________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________
Pag. 27
6.
INSTRUCTIONS TO THE INSTALLER
6.2
Installing the Heater

MINIMUM CLEARANCE
Instructions for installing and setting the heater are intended for authorised personnel only. Read safety rules first.
6.1
General Installation Rules
Venting Openings The room where a gas-fired heater is installed must comply with relevant regulations as to the number and dimensions of venting openings, in order to guarantee optimum combustion and safety. These openings shall comply with existing relevant national and international regulations. -
Codes for available G15200-0N00 G15650-0N00 G15610-0N00 G15615-0N00 G15620-0N00
brackets are the following: Fixed brackets for PL015/092 Revolving brackets for PL015/035 Revolving brackets for PL034/054 Revolving brackets for PL072 Revolving brackets for PL092
FIXED BRACKETS Installation procedure: - Place drilling template on the wall are make sure it is perfectly horizontal. Fix it with tape or nails and mark drilling points. - Assemble the brackets as shown in figure below, using supplied parts. - Use screw anchors with outer M10 screw.
Pag. 28
HG0103 C2,009
HG0103 C2,005
If possible, the heater should be installed directly in the room to be heated. For indoor installation, different laws and regulations apply according to the fuel that is used and the Country where the appliance is installed. The installer shall strictly follow the laws and regulations existing in the Country where the appliance is installed.
The diagram on the right shows installation height and clearance of the heater from walls and floor. Minimum clearance (in mm) indicates the space required to assure proper maintenance. Height (2,500 mm) is the minimum value required by the law for wall-mounted heaters. Two types of brackets are available on demand: fixed and revolving.
REMARK: Make sure screw and anchor size and type are suitable for holding the heater on the specific wall type.
REVOLVING BRACKETS Assembly instructions for revolving brackets are enclosed in the package. Revolving brackets are recommended in the following cases: a) Installation in a corner b) Installation on a pillar c) Perpendicular installation to the wall the heater is hanged on
Note: Make sure screw and anchor size and type suit wall type and can sustain the heater.
- When assembling brackets, insert an elastic locking washer between bracket and locknut. - Place heater on brackets taking care to centre it and centring also panel boring with bracket holes. Bracket ends must not lean out from the heater edge. - Lock the heater using M8 screws supplied and inserting an elastic locking washer between the screw and the bracket.
HG0100 C2,011
HG0103 C2,007
Pag. 29
HG0100 C2 017
HG0100 C2,016
HEATER WITH BIFILAR LOUVERS The available accessory kits have the following codes:
HG0107.08_C2_006 IT_ed.0609
G15101 G15102 G15103 G15104 G15105 G15106
Vertical Vertical Vertical Vertical Vertical Vertical
louvers louvers louvers louvers louvers louvers
for PL015 for PL024PL035 for PL043 for PL054 for PL072 for PL092
Install the louvers using pre-drilled holes in heater upper and lower panel.
WALL-MOUNTED HEATER To install the heater using eye-bolts, a kit is available (code G14444.08).
Fan control thermostat
REMARK: This kit does not include suspension eyebolts. Ask for G14444.08 kit, if required (see above). REMARK: Additional thermostats checking fan operation are installed and connected in series to STB1 and STB2 thermostats (see wiring diagram JG0200.00 on page 57).
AIR FLO WD IRE CTI ON
Pag. 30
HG0107.08_C2_008 IT_ed.0609
VERTICAL HEATER PLUS heaters can be installed with downwards air blow (vertical air flow). This type of heater is not standard as it includes G14437.08 kit and additional thermostats for air fan control. These devices are already assembled in the delivered heater. If the G14437.08 kit is to be installed on the outside, have the installer read the technical sheet included in the kit.
HG0107.08_C2_007 IT_ed.0609
ASSEMBLING EASED FRAME AND ACCESSORIES In order to assemble the heater to eased frame, fan compartment shall be mounted on the heater using supplied screws (see figure). To fasten shutters or filters to eased frame, tighten
Firelock Filter Power connection cable
M8 screws supplied in the kit to the nuts on eased frame. To fasten filters to the shutter, both nuts and M8 screws are needed.
WIRING THE EASED FRAME Inside burner compartment, a relay is already wired to CPU_PLUS card. The wire from eased frame shall be wired to this relay as described in the figure. No problem if brown and grey wires are reversed.
Contact NO 14-5 Wire from eased frame
code X01076 (230V)
Connection from the card to A1- A2 terminals of the relay (already wired)
Gray wire (Neutral) code X01061 Contact 44 -8
Brown wire (Phase)
Yellow-green wire (Ground)
Pag. 31
6.3
Flue Connections
PLUS heaters have sealed combustion circuits, and the fan is installed before the exchanger. The flue system can have different layouts: type C (combustion air taken in from outdoor) or type B (combustion air coming from indoor). RAPID heaters are certified for the following flue types: C13C33-C53-C63-B23. Use approved pipes and terminals for flue systems. Intake and flue piping shall avoid the entry of objects having one dimension larger than or equal to 12 mm. APEN GROUP certifies its own air intake and flue terminals, which shall be delivered with PLUS heaters. The standard version of PLUS heaters is equipped with horizontal fittings for connecting the heater to the chimney and to air intake system. These fittings are on the back of the heater but they can be moved to the top during installation in order to ease exhaust from the roof. For large quantities, a customised version of KONDENSA heaters with fittings on the top can be supplied upon request. Flue piping for non condensation PLUS heaters must be built using the following materials: - Aluminium with minimum thickness of 1.0 mm. - Stainless steel with minimum thickness of 0.4 mm. The carbon content of the steel must not exceed 0.2%. Use gasketed tubes to avoid any flue leaks. The gasket must be suited to flue temperature ranging from 120C to 220C (248F to 428F). WARNING: Plastic components SHALL NOT be used for building flue exhaust because flue temperatures exceed 120C. Condensate Flue system pipes must be insulated in order to prevent condensation. Flue gas temperature at minimum capacity is close to condensation temperature. If flue system is longer than 5 meters (indoor) or 3 meters
(outdoor), condensate is to be drained in the following ways: - By insulating pipes, or - By using collection basin and draining condensate away from the heater exchanger. Apen offers the following kits: - G15825-08-HV 80 condensation drain - G15825-10-HV 100 condensation drain The same kit can be used either on vertical or horizontal pipes. In both cases, install a siphon to collect the condensate without letting flue out. G14303 kit is also available to treat condensations acidity. Condensation can then be disposed of anywhere. Contact your Apen Group Support Centre for more information.
Combined Flue Systems Independent venting system is to be preferred, whenever possible. Since PLUS heater exhausts are pressurized, a wrongly-sized collective venting system would cause problems to the unit. However, if a combined system is required, it will have to be carefully designed and sized, so that chimney always works in depression. This will prevent a unit from venting its flue gas into another unit.
AIR/FLUE SYSTEM - C63 type The following table shows how to calculate flue system components using pipes available on the market. The maximum rate of permitted ricurculation is 20%.
APPLIANCE SET FOR G20 NARURAL GAS Model Flue CO2 Flue rate temperature [C] content [kg/h] 190 8,7 30,1 PL015 200 8,7 47,8 PL024 210 8,7 63,4 PL032 210 8,7 68,8 PL035 195 8,7 85,4 PL043 195 8,7 102,1 PL054 190 8,7 141,7 PL072 165 8,7 177,4 PL092
Model PL015 PL024 PL032 PL035 PL043 PL054 PL072 PL092
APPLIANCE SET FOR G31 [GPL] Flue CO2 Flue rate temperature [C] content [kg/h] 190 9,4 29,0 200 9,4 45,7 210 9,4 59,8 210 9,4 64,2 195 9,4 79,2 195 9,4 100,7 190 9,4 135,8 165 9,4 167,0
Pag. 32
Guidelines to Component Selection The following table lists pressure drops of more commonly used terminals and piping. If the terminal is not directly connected to the heater and a distance is to be covered, check that diameters of terminals, extensions and bends are correct. After defining the layout of the venting system, use the following table to check pressure drop of each component according to the relevant PLUS heater. This value changes according to flue gas flow rate. Sum pressure drops of different components and make sure the result does not exceed available value for the heater to use. If an air intake pipe is used, sum its pressure drop to that of flue outlet. If the result is higher, try using pipes with larger diameter and check again the sum. A pressure drop higher than the pressure available on venting system would reduce heat output of the
heater. Note: The figures in the following pages show examples of venting and air intake piping built using standard kits. The table below shows maximum lengths of layouts that can be built between the unit and the terminal. If elbows are included in the layout, the equivalent length of each elbow must be deducted from the available length. Elbow 80 90 EL 1.7 m Elbow 80 45 EL 0.8 m Elbow 100 90 EL 1.9 m Elbow 100 45 EL 0.9 m *Equivalent length for wide radius elbows.
Heater models PL015 PL024 PL032 PL035 PL043 PL054 PL072 PL092 Available pressure at exhaust 50 50 90 90 110 120 120 120 [Pa] Component Perdita di carico [Pa] Code C13 horizontal separate term inal 80/80 2,9 4,5 6,2 7,3 10,1 13,9 23,1 37 TC13-08-HS3 Separate C13 terminal 80 hor. + adapt.100 3,3 5,7 8,2 9,7 13,7 19,3 32,9 53,2 TC13-08-HS3M Separate C13 terminal 100/100 horizontal 2,4 2,9 3,4 3,8 4,5 5,9 8,4 12,8 TC13-10-HS3 Concentric C13 terminal 80/80 horizontal 5,5 14 23 28 42 62 111 TC13-08-HC3 Concentric C13 terminal 100/100 horizontal 2 5,5 10 13 21,8 34,5 70,3 TC13-10-HC3 Concentric C13 terminal 100/100 horizontal (small size) 2,4 6,7 12 15,4 25,4 39,9 80,1 TC13-10-HC3R Concentric C13 terminal 130/130 horizontal 1 2 2,8 3,5 4,9 7 11,9 18,6 TC13-13-HC3 Concentric C13 terminal 130/130 horizontal (small size) 1,2 2,6 4 4,9 7,1 10,2 17,7 28,2 TC13-13-HC3R Vertical concentric C33 term inal 80/80 5,5 14 23 28 42 62 111 TC33-08-VC1 Vertical concentric C33 term inal 100/100 2 5,5 10 13 21,8 34,5 70,3 TC33-10-VC3 Vertical concentric C33 terminal 100/100 (small size) 2,4 6,7 12 15,4 25,4 39,9 80,1 TC33-10-VC3R Vertical concentric C33 term inal 130/130 1 2 2,8 3,5 4,9 7 11,9 18,6 TC33-13-VC3 Vertical concentric C33 terminal 130/130 (small size) 1,2 2,6 4 4,9 7,1 10,2 17,7 28,2 TC33-13-VC3R B23 terminal 80 horizontal 1,5 2,4 3,4 4 5,6 7,8 13,1 21 TB23-08-HS0 Intake only 80 horizontal 1,4 2,1 2,8 3,3 4,5 6,1 10 16 TC00-08-HS0 B23 terminal 100 horizontal 1,2 1,5 1,8 2 2,4 3,2 4,7 7,2 TB23-10-HS0 Intake only 100 horizontal 1,2 1,4 1,6 1,8 2,1 2,7 3,7 5,6 TC00-10-HS0 B23 terminal 80 vertical 3,4 5,8 8,6 10,1 14,2 20,1 35,2 56,3 TB23-08-VS0 B23 terminal 100 vertical 2,5 3,4 4,3 4,9 6,2 8,4 14 21,4 TB23-10-VS0 Pipe 80 ** 0,5/m 1,4/m 2,4/m 3/m 4,6/m 6,8/m 12,3/m 20,2/m G15820-08-xxx Pipe 100 ** 0,2/m 0,5/m 0,8/m 1/m 1,4/m 2,2/m 3,9/m 6,4/m G15820-10-xxx 90 wide bend 80 0,9 2,4 4,1 5,1 7,6 11,3 20,4 33,6 G15810-08-90 45 wide bend 80 0,5 1,2 2 2,5 3,8 5,7 10,2 16,8 G15810-08-45 90 wide bend 100 0,3 0,9 1,5 1,9 2,8 4,2 7,6 12,5 G15810-10-90 45 wide bend 100 0,2 0,4 0,7 0,9 1,3 2 3,6 5,8 G15810-10-45 Adapter 80 - 80/100 0,2 0,6 1 1,2 1,8 2,7 4,9 8,1 G15815-08-10 Adapter 80 - 100/80 0,2 0,6 1 1,2 1,8 2,7 4,9 8,1 G15815-10-08 Adapter 100/130 0,1 0,3 0,6 0,7 1,1 1,6 2,9 4,8 G15815-10-13 Adapter 130/100 0,1 0,3 0,5 0,6 0,9 1,3 2,4 4 G15815-13-10 Condensation Drain 80 hor. & ver. 0,8 0,8 0,8 0,8 0,8 0,8 1 1 G15825-08-HV Condensation Drain 100 hor. & ver. 0,8 0,8 0,8 0,8 0,8 0,8 1 1 G15825-10-HV Chimney Top 80 2 2 2 2 2 2 2,5 2,5 G15830-08-V Chimney Top 100 1,5 1,5 1,5 1,5 1,5 1,5 2 2 G15830-10-V Chimney Top 130 1 1 1 1 1 1 1,5 1,5 G15830-13-V Grid 80 1 1 1 1 1 1 C04787 Grid 100 0,8 0,8 G14513
** The loss refers to one meter of pipe. When you specify the code, indicate the length in cm instead of xxx.
HG0105 ET 007 IT
Pag. 33
6.4
Terminal Layout
B23 TYPE Open combustion circuit, combustion air intake from indoor, venting outdoor (suitable openings in the walls must be provided, complying with relevant national regulations). REMARK: This layout requires an IP20 protection grid to be installed. The grid [locations 28 and 29] must have a minimum pitch of 8 mm and must prevent the inlet of any object with a diameter greater than 12 mm into air intake.
B23 TYPE vertical
14 15
B23 TYPE horizontal
10 12
HG0103 C2,011
L1
HG0103 C2,010
28 29 28 29
Max L1 of layout, terminal not included Terminal 80 TB23-08-HS0

Pipes & bends 80
Max L1 of layout, te rm inal not included Terminal 80 TB23-08-VS0

Pipes & bends 80
Terminal 100 TB23-10-HS0

Pipes & bends 100
Terminal 100 TB23-10-VS0

Pipes & bends 100
metri 30 30 29 26 22 17 9** 5**
20 15
meters 29 29 26 24 20 15 7** 3**
18 13
** Use M/F adapters 100/80

Terminal includes: -Straight pipe L=900mm with grid -Outer and inner wall plates -Fastening accessories
HG0103 ET 008 IT
** Use M/F adapters 100/80

HG0103 ET 009 IT
Terminal includes: -Rain protection -Male/female extension L=1000mm -Elbow 90

Pag. 34
L1
C13 TYPE, Combustion circuit sealed from the room. Pipes go outdoor through the wall. C13 TYPE independent horizontal
HG0103 C2 012
L1
1 2 3 160
203
500
L2
500
HG0103 ET 010 IT
Max L1+ L2 of la yout term ina l not include d Term. 80/80 TC13-08-HS3 Model PL015 PL024 PL032 PL035 PL043 PL054 PL072 PL092 Term. 80/80 Term. 100/100 TC13-08-HS3M TC13-10-HS3 meters 15 14 14 12,5 10 8 + + + + + + 15 14 14 12,5 10 8 4+ 4 2+ 2 9,5 + 9,5 7+7
Pipes & bends 80 Pipes & bends 80 Pipes & bends 100
Terminals include: TC13-08-HS3 -Intake and flue straight pipes 80/80 with grid -Outer and inner wall plates -Fastening accessories TC13-08-HS3M -Intake and flue straight pipes 80/80 with grid -N.2 100/80 male/female reductions -Outer and inner wall plates -Fastening accessories TC13-10-HS3 Intake and exhaust straight pipes 100/100 with grid -Outer and inner wall plates -Fastening accessories
A vailable equivalent length has been evenly div ided betw een intake and flue. The tw o lengths can als o be dif f erent, provided that their s um does not ex ceed the v alue s how n in the table.
C13 TYPE coaxial horizontal
L1
80/80->125 100/100->150 130/130->200
L2
Term. 80/80 TC13-08-HC3 Model PL015 PL024 PL032 PL035 PL043 PL054 PL072 PL092
4 5 6
HG0103 ET 011 IT
Max L1+L2 of layout, te rm ina l not include d

HG0103 C2,013
Term. 100/100 Term. 130/130 TC13-10-HC3 TC13-13-HC3R meters
Pipes & bends 80 Pipes & bends 100 Pipes & bends100
Terminals include: TC13-08-HC3 -Outer and inner wall plates, 80/80 fittings for the back TC13-10-HC3 -Outer and inner wall plates, 100/100 fittings for the back TC13-13-HC3R -Outer and inner wall plates, 130/130 fittings for the back -N.2 100/130 male/female reductions
10 10 10 9 7 4,5
+ + + + + +
10 10 10 9 7 4,5
9 + 9** 10 + 10** 4+ 4
9,5 + 9,5 7+ 7
A vailable equivalent length has been evenly divided betw een intake and f lue. The tw o lengths can also be dif f erent, provided that their sum does not exceed the value show n in the table.
** using 80/100 male/female adapters and 100 pipes
Pag. 35
C53 TYPE Sealed combustion circuit from the room. Pipe systems are connected one to the roof and the other to the wall.
HG0103 ET 013 IT
Ma x L1+ L2 of la yout te rm ina l not include d

Intake 80 TB23-08-V S0 Flue 100 TB23-10-V S0 Flue 80 TC00-08-HS0 Ripresa 100 TC00-10-HS0
Pipes & bends 80 Pipes & bends 100 m eters 14 + 14 13 + 13 13 + 13 11,5 + 11,5 9+ 9 7+ 7 12,5 + 12,5*** 3 + 3** 8,5 + 8,5 1 + 1** 6+ 6
L1
HG0103 C2,015
14 15
A v ailable equivalent length has been ev enly divided betw een intake and f lue. The tw o lengths can als o be dif f erent, prov ided that their s um does not ex ceed the value s how n in the table.
** using 100/80 male/female adapters ** using 80/100 male/female adapters

Terminals include: TB23-08-VS0 -Rain protection 80 -Extension 80 L=1000mm -elbow 80 90 TC00-08-HS0 -Intake terminal 80 with grid -Outer and inner wall plates -Fastening accessories TB23-10-VS0 -Rain protection 100 -Extension 100 L=1000mm -elbow 100 90 TC00-10-HS0 -Intake terminal 100 with grid -Outer and inner wall plates -Fastening accessories
L2
11 13
Pag. 36
C33 TYPE (ROOF) Combustion circuit is sealed from the room. Piping is connected outdoor using one concentric terminal.
HG0103 ET 014 IT
Max L1+ L2 of layout terminal not included

7 8 9
80/80->125 100/100->150 130/130->200
Term. 80/80 TC33-08-VC1 Modello PL015 PL024 PL032 PL035 PL043 PL054 PL072 PL092
Term. 100/100 TC33-10-VC2
Term. 130/130 TC33-13-VC2R
Tubi e curve 80 Tubi e curve 100 Tubi e curve 100 metri 11 + 11 11 + 11 10 + 10 9+9 7+7 4,5 + 4,5 10 + 10** 4+4 9,5 + 9,5 7+7
L1
L2
Available equivalent length has been evenly divided betw een intake and f lue. The tw o lengths can also be dif f erent, provided that their sum does not exceed the value show n in the table.
** using 80/100 male/female adapters (order separately) Terminals include: TC33-08-VC1 - Complete terminal, 80/80 fittings - Centre distance 120 TC33-10-VC2 - Complete terminal, 100/100 fittings - Centre distance 140 TC33-10-VC3R -Complete terminal, 130/130 fittings - Centre distance 140 -N.2 100/130 male/female reductions
HG0103 C2,016
This layout requires that fittings be moved from the back to the top of the heater. For more details, see instructions below.
A C
Disassembling
To disassemble: 1) Cut A covers from upper panel 2) Pull C flue pipe 3) Disassemble the intake joint D 4) Disassemble the flue joint B 5) Remove internal covers E installed one on burner casing and the other over flue hood
Assembling
HG0107.08_C2_009 IT_ed.0609
How to assemble: 1) Install one E cover (and its seal) on the side hole of the exchanger. 2) Install B flue junction on upper hole of the exchanger 3) Insert intake junction D on burner compartment 4) Cut to length C pipe and install it on D air junction reaching same height as flue outlet 5) Install pre-cut covers A and their seals on the hole for air intake 6) Install E cover without seal on back hole of the flue
Pag. 37
6.5
Electrical Wiring
Plug - socket
CPU-PLUS card wiring - room thermostat The heater must necessarily be wired to a thermostat, a scheduler, a chronothermostat, or a switch for the user to manage turning on and off the unit. On the contrary, the user/the installer can choose to remotely control reset button and summer/winter switch only if they prefer to. The wiring scheme in this page shows how to connect the remote control to the M1 board installed in burner compartment.
CN8 connector
HG0107.08_C2_011 IT_ed.0609
Chronothermostat-Heater Wiring Remove the resistance from two-pole connector [CN8] of electronic card and wire the relevant bipolar connector of the chronothermostat (see figure in this page). It is mandatory to close 7-9 contacts on M1 terminal board inside burner compartment (see wiring diagram). REMARK: Move CR switch to ON (see figure on page 45) REMARK: Do not use a multipole cable including a wire for power supply and one for chronothermostat control. This would interfere with control signals, jeopardizing heater operation.
C P U - P L U S modulation electronic card wiring cable
Power connection wiring cable
NO!
HG0103 C2,021
Power Voltage
YES
Pag. 38
HG0107.08_C2_010 IT_ed.0609
Power Supply The heater shall be properly wired to an efficient grounding system, complying with existing regulations. Single-phase 230 Vac supply with neutral. Do not mistake neutral and phase wires or the flame control device will lock the unit for safety reasons (F1 fault). The heater can be plugged into mains using a plug-socket only if the latter prevents any mistake between phase and neutral wires. The system wire gauge in general, and cable section in particular, must suit the unit rated input (see technical data table). Keep cables far from heat sources. REMARK: A multipolar cutout switch must be installed before the PLUS heater with suitable electric safety. Phase, ground and neutral wire section must be 1.5 mm at least
Summer Ventilation In order to activate fans only (summer ventilation without heating), the following command schemes are available: 1) With chronothermostat - see page 20 point 4.7 2) With remote control - see page 15 point 4.2 3) With on-board switch: turn switch on the position required. To turn off the fans, turn the switch on winter. REMARK: Before stopping fans, the heater executes post-ventilation.
Button - Switch SUMMER/0/WINTER Reset Button
HG0107.08_C2_012 IT_ed.0609
6.6
How to Connect an External Gas Valve External Gas Valve

For equipment burning LPG, laws in some European countries require that a gas valve be installed outside the room where the appliance is located. This valve must open and close exactly when the equipment starts up and turns off. The diagram below shows how to wire the gas valve control. The installation of a relay is recommended since the outlet of the flame control device has a limited voltage.
Flame control device
HG0103 C2,022
VGE
NO NC
R N
Legend: L Line N Neutral R Relay coil VGE External Gas Valve
C
L
How to Connect an External Gas Valve
Connections: 1) Remove jumper between terminals 5, 7, and 9 of flame control device connector, leaving wires long. 2) Use the terminal to reconnect jumper wires adding another wire that will be connected to the relay coil [230 Vac]. 3) Wire the neutral to the relay bobbin and to the gas valve.
4) Wire the line cable to the common terminal on the relay 5) Wire the NO (normally open) contact to the gas valve.
Pag. 39
6.7
Gas connection
To assure proper maintenance, use a gasket and a swivel joint to connect the heater. Do not directly use threaded joints on gas fitting. The law allows a maximum pressure of 40 mbar inside the building or thermal plant. Higher pressure values shall be reduced before the room where the heater is installed. LEGEND 1 Main burner gas solenoid valve 2 Pilot burner gas solenoid valve valve 3 Pressure stabiliser 4 Safety solenoid valve 5 Gas filter (small section) 6 Vibration damping joint 7 Gas filter (large section) 8 Gas cock
For this system, use CE-approved and certified components only. PLUS heaters are supplied with a double gas valve and a gas filter and stabiliser already installed. All components are assembled into the burner compartment. To complete installation in compliance with the law, the installer shall install the following components: - Vibration damping joint - Gas cock We recommend installing a gas filter with a high flow rate and no pressure stabiliser. In fact, the standard filter installed before the gas valve has a limited surface.
Included in PLUS module supply
To be installed by the installer
HG0103 C2,016
6.8
Wiring the Remote Control to CPU-PLUS Card

Remote Control - Heater Wiring Remove two-pole switch and its resistance from CN8 contact on the electronic card. Connect 6-pole connector of Apen remote control to the connector on CN7 card (see figure aside). It is mandatory to close 7-9 contacts on M1 terminal board inside burner compartment (see wiring diagram). REMARK: Keep CR switch on OFF (see figure on page 44) REMARK: In order to enable NTC2 sensor, set A12 parameter on 1. REMARK: In this case, too, it is forbidden to use a multiwire cable to convey both electrical power and remote control. (See note on page 33) use these terminals to wire a timer and remove existing jumper
CN7 connector
C P U - P L U S m o d u l a t io n electronic card Apen remote control
Pag. 40
7.
ASSISTANCE BY SERVICE CENTRE
First start-up must be performed by an APEN GROUP Authorised Service Centre. During first start up, the combustion efficiency must be analysed. This appliance is certified for EC and Extra-EC countries for the gas categories listed below.
7.1 Country Table - Gas Category
Country AT BE <70kW BE >70kW CH DE DK, FI, GR,SE ES, GB, IE, PT IT FR LU NL NO, HR HU CZ CY, MT EE, LT, LV IS SK SI BG, RO, TR PL
Category II2H3B/P I2E(S)B,I3P I2E(R)B,I3P II2H3B/P II2ELL3B/P II2H3B/P II2H3P II2H3B/P II2Esi3P II2E3P II2L3B/P II2H3B/P II2HS3B/P II2H3B/P I3B/P II2H3B/P I3P II2H3B/P II2H3B/P II2H3B/P II2ELwLs3B/P
Gas G20 G20/G25 G20/G25 G20 G20/G25 G20 G20 G20 G20/G25 G20/G25 G25 G20 G20/G25.1 G20 G20 G20 G20 G20 G20/G27/G2.350
Pressure 20 mbar 20/25 mbar 20/25 mbar 20 mbar 20 mbar 20 mbar 20 mbar 20 mbar 20/25 mbar 20 mbar 25 mbar 20 mbar 25 mbar 20 mbar 20 mbar 20 mbar 20 mbar 20 mbar 20/13 mbar
Gas G30/G31 G31 G31 G30/G31 G30/G31 G30/G31 G31 G30/G31 G31 G31 G30/G31 G30/G31 G30/G31 G30/G31 G30/G31 G30/G31 G31 G30/G31 G30/G31 G30/G31 G30/G31
Pressure 50 mbar 37 mbar 37 mbar 50 mbar 50 mbar 30 mbar 37 mbar 30 mbar 37 mbar 37/50 mbar 30 mbar 30 mbar 30 mbar 30 mbar 30 mbar 30 mbar 37 mbar 30 mbar 30 mbar 30 mbar 37 mbar
HG0103 ET014 IT_ed.0507
On the packaging of each heater the following information are clearly marked: destination Country, gas category, and appliance code translated into the language of destination Country. The code shows the factory setting for the unit: Codes without extension: - PL043IT no extension means that the unit has been prepared and tested for [G20] Codes with extension: the fourth letter identifies - PL043FR-xxx0 - PL043MT-xxx1 - PL043NL-xxx2 - PL043HU-xxx3 - PL043PL-xxx4
natural
gas
the gas for which the unit has been set: 0 indicates the unit has been set and tested 1 indicates the unit has been set and tested 2 indicates the unit has been set and tested 3 indicates the unit has been set and tested 4 indicates the unit has been set and tested
for for for for for
natural gas [G20] Liquid Propane [G31] natural gas [G25] natural gas [G25.1] [GZ350] gas
Another label on the unit, placed near fuel supply, clearly states which gas type and supply pressure the unit has been set and tested for.
Pag. 41
7.2
Gas Setting Data Table
T YP E OF GA S G20 H EA T ER M OD EL C A T EGOR Y F E E D IN G P R E S SUR E P ILO T N O Z Z LE C A R B O N D IO X ID E C O 2 G A S C O N S UM P T IO N ( 15 C - 10 13m ba r) * Feeding pressure for Hungary is 25 mbar. T YP E OF GA S G25 H EA T ER M OD EL C A T EGOR Y F E E D IN G P R E S SUR E P ILO T N O Z Z LE C A R B O N D IO X ID E C O 2 G A S C O N S UM P T IO N ( 15 C - 10 13m ba r) * Feeding pressure fo r Germany is 20 mbar. ** 0.65 pilo t no zzle fo r Co untries with catego ry "L" or " LL" (Germany and The Netherlands); 0.60 fo r o ther Co untries with catego ry "E" . T YP E OF GA S G30 H EA T ER M OD EL C A T EGOR Y F E E D IN G P R E S SUR E P ILO T N O Z Z LE C A R B O N D IO X ID E C O 2 G A S C O N S UM P T IO N ( 15 C - 10 13m ba r) [mbar] [mm] [%] [Kg/h] 1,03-1,36 1,65-2,19 1 ,99-2,88 2,1 1-2,50 P L0 15 P L0 24 P L0 32 P L0 35 P L0 43 P L0 54 P L07 2 In funzione del P aese di destinazio ne - vedi tabella 7.1 30 [min 25 - max 35] - 5 0 [min 42,5 - max 57,5] 0 ,5 1 9 ,6 0,2 2,86-3,94 3,31 -4,81 4,81-6,67 6,22-8,29 P L0 9 2 [mbar] [mm] [%] [m 3/h] P L0 15 P L0 24 P L0 32 P L0 35 P L0 43 P L0 54 P L07 2 In funzione del P aese di destinazio ne - vedi tabella 7.1 2 5 [min 20 - max 30] * 0,6 5 ** 8 ,7 0,2 1 - 2,02 2,46 - 3,25 2,95 - 4,28 3,1 - 4,77 4,24 - 5,84 ,53 3 4,92 - 7,1 3 7,13 - 9,59 9,22 - 12,3 P L0 9 2 [mbar] [mm] [%] [m 3/h] 1 -1 ,32 ,74 2,1 - 2,80 1 P L0 15 P L0 24 P L0 32 P L0 35 P L0 43 P L0 54 P L07 2 In funzione del P aese di destinazio ne - vedi tabella 7.1 2 0 [min 1 - max 25] * 7 0 ,6 0 8 ,7 0,2 [cat. H] - 8,9 0,2 [cat. E] 2,53 - 3,68 2,69 - 4,1 3,65 - 5,02 0 4,23 - 6,1 3 6,13 - 8,25 7,93 - 1 0,58 P L0 9 2
T Y P E O F G A S G 31 H EA T ER M OD EL C A T EGOR Y F E E D IN G P R E S SUR E P ILO T N O Z Z LE C A R B O N D IO X ID E C O 2 G A S C O N S UM P T IO N ( 15 C - 10 13m ba r) [mbar] [mm] [%] [Kg/h] 1,02-1,34 1,63-2,16 1 ,96-2,84 1,08-3,17 P L0 15 P L0 24 P L0 32 P L0 35 P L0 43 P L0 54 P L07 2 In funzione del P aese di destinazio ne - vedi tabella 7.1 0 ,5 1 9 ,4 0,2 2,82-3,88 3,27-4,74 4,74-6,37 6,13-8,1 7 P L0 9 2
3 0 [min 25 - max 35] - 3 7 [min 25 - max 45] - 5 0 [min 42,5 - max 57,5]
T Y P E O F G A S G 25 .1 * H EA T ER M OD EL C A T EGOR Y F E E D IN G P R E S SUR E P ILO T N O Z Z LE C A R B O N D IO X ID E C O 2 G A S C O N S UM P T IO N ( 15 C - 10 13m ba r) * Fo r Hungary o nly T Y P E O F G A S G 2.3 50 * H EA T ER M OD EL C A T EGOR Y F E E D IN G P R E S SUR E P ILO T N O Z Z LE C A R B O N D IO X ID E C O 2 G A S C O N S UM P T IO N ( 15 C - 10 13m ba r) * Fo r P oland only ** Fo r P L054 mo del minimum heat input is 40 KW, while maximum heat input is 54 KW. *Fo r P L072 mo del minimum heat input is 50 KW, while maximum heat input is 69 KW. [mbar] [mm] [%] [m 3/h] P L0 15 P L0 24 P L0 32 P L0 35 P L0 43 P L0 54 In funzio ne del P aese di destinazio ne - vedi tabella 7.1 13 0 ,7 0 8 ,7 0,2
HG0105 ET 006 IT
P L0 15 [mbar] [mm] [%] [m 3/h]
P L0 24
P L0 32 P L0 35 P L0 43 P L0 54 P L07 2 In funzione del P aese di destinazio ne - vedi tabella 7.1 2 5 [min 20 - max 30] 0 ,6 5 9 ,5 0,2
P L0 9 2
1 - 2,02 2,45 - 3,25 2,95 - 4,28 3,1 - 4,76 4,24 - 5,84 ,53 3
4,91- 7,12
7,12 - 9,58
9,21- 1 2,28
P L07 2
1 - 2,44 2,96 - 3,92 3,55 - 5,1 3,77 - 5,74 ,85 5
5,1 - 7,04 1
5,93 - 8,00 **
8,59 - 1 0,55 *
Pag. 42
T Y P E O F G A S G 27 * H EA T ER M OD EL P L0 15 P L0 24 P L0 32 P L03 5 P L0 4 3 P L0 5 4 P L0 7 2 P L0 9 2 In funzio ne del P aese di destinazio ne - vedi tabella 7.1 C A T EGOR Y F E E D IN G P R E S SUR E [mbar] 2 0 [min 18 - max 25] P ILO T N O Z Z LE [mm] 0,6 5 C A R B O N D IO X ID E C O 2 [%] 8 ,6 0,2 G A S C O N S UM P T IO N ( 15 C - 10 13m ba r) [m 3/h] 1,61- 2,1 2,58 - 3,42 3,1 - 4,49 3,29 - 5,01 4,45 - 6,13 5,1 - 7,49 7,49 - 1 3 0 6 0,07 9,68 - 11 ** ,88 * Fo r P oland only ** P er il modello P L092 la po rtata termica minima di 75,0 KW, mentre la po rtata termica massima di 92 KW.
7.3
First Start Up
Wire the remote control (see page 35). Enter all settings when remote control LCD lights up (see page 22) To turn the heater on, do the following: 1. Press ON-OFF button on remote control; 2. Check that the green LED on the remote control is on. If heating is required, the red LED should light up, too. 3. If red LED does not light, the temperature set for ST2 could be lower than measured temperature. Use remote control to set the temperature to 30C. When the red light turns on, the heater launches the start-up cycle.
Basic unit (without chronothermostat)

At delivery, the heater is set and tested for using the type of gas as noted on the rating plate. Before starting the heater, go through the following checklist: Make sure the available gas matches the type the heater is set for. Using IN tapping point on the gas valve, verify that the inlet pressure to the valve matches the value required for the type of gas used. Check that electrical wiring complies with requirements shown in this manual or in other diagrams attached to the heater. Wire a thermostat, a scheduler, a chronothermostat or a switch to 7-9 connectors of M1 board, thereby closing the operative circuit. When you plug in the heater, the 7-9 contact closes, the heater launches start-up cycle following the procedure described in paragraph Working Cycle REMARK: Keep the on-board switch on winter position. At this stage, the pilot burner is not likely to start because of air in gas pipes and the heater locks up. Launching start-up cycle automatically unlocks the heater. Keep repeating this operation until the heater lights up.
Unit with Chronothermostat

Bypass 7-9 contact of M1 terminal board. Wire the chronothermostat (see page 33). Enter all settings when chronothermostat LCD lights up (see page 17) To turn the heater on, do the following: 1. Switch the chronothermostat to MANUAL operation mode 2. Check that tap icon is displayed on chronothermostat LCD (running status). 3. Set heat threshold value higher than the temperature measured by room thermostat. A flame appearing on the LCD indicates that the burner has fired.
Working with Apen Remote Control

In addition to the steps required for basic unit, do the following: Bypass 7-9 contact of M1 terminal board.
Pag. 43
7.4
Combustion Analysis
CHIMNEY SWEEP BUTTON - Start the burner, wait for the fan to start, then press for 2/3 seconds the reset button at the back of the heater to take the burner to maximum output. When maximum output is reached, the green LED on the front of the heater flashes once. Check that the inlet pressure to the valve matches the one required by the gas type. If it doesnt, adjust it. Wait a couple of minutes, then connect a flue gas content analyser to the chimney and check CO2 value, comparing it to the one listed in the Gas Setting Data (point 7.2) table referred to the kind of fuel used. - If this value is not included in the required range, regulate CO2 value by adjusting the screw on the Venturi: turn it clockwise to decrease gas flow (thereby decreasing also CO2 value), and counter clockwise to increase it. Press the reset button again for 2/3 seconds to run the burner at minimum output. The green LED flashes twice to indicate minimum output. - Wait until the heater reaches minimum output and make sure CO2 value is the same or slightly lower than CO2 value measured at maximum output (up to -0.3%). If it doesnt, regulate offset screw. To change values, remove the metal cap and turn the screw: unscrew to decrease CO2 value and screw to increase. If offset setting is changed, CO2 value at maximum capacity must be checked again by repeating above steps. When you are done, restore standard heater operation by pressing reset button again for 2/3 seconds. The green LED steady on indicates standard operation. After first start up, train the user on how to use the heater and its controls. REMARK: If standard working mode is not restored, the control card restores it automatically after 20 minutes. The same happens if the heater is powered off and then on.
CO2 REGULATION
CALIBRATED VENTURI
GAS TAPPING POINT TO THE BURNER (OUT)
HG0103 IM 003
GAS INLET TAPPING POINT (IN)
OFFSET SETTING
Pag. 44
7.5
Converting the Heater to use LPG
This conversion is strictly forbidden in Countries such as Belgium, where double category for gas is not allowed. This Kit is not supplied in Countries where conversion is not allowed. The conversion to another type of gas shall be carried out exclusively by an APEN GROUP certified Service Centre. The heater is supplied to use natural gas. The kit for converting it into Liquid Propane is supplied as a standard and includes: - One calibrated diaphragm - One pilot flame nozzle - One sticker Appliance converted to.. Once the conversion and the setting have been made, replace the label Appliance set for Natural Gas with the one Appliance converted to, enclosed in the kit. To convert the heater, do the following: - Disconnect the unit from power supply - Replace the pilot nozzle - Insert the supplied calibrated diaphragm between the gas valve and the Venturi - Power the heater on and make it ready for start up - While the starting electrode sparkles, check that the connection between pilot nozzle and copper tube does not leak When the burner is on and runs at maximum output check that: 1) The inlet pressure to the valve matches the one required for the gas used 2) The CO2 value does not exceed the values corresponding to the used gas. Should the value be different, change it by turning the regulation screw: screw to decrease the value and unscrew to increase it. Check again that gas circuit does not leak.
REMARK: The heater supplied for using LPG is adjusted for G31 gas. In order to use G30, the CO2 value must be checked and adjusted according to table 7.2, if necessary. Kit for Liquid Propane includes
As sembling diaphragm f or models 015-024-032-035-043054 HG0106 C2,027
PL092 model mounts an aluminium unit to adjust the appliance. In case a conversion to LPG is required, install the diaphragm into its slot in the aluminium unit, between the valve and the unit itself.
Diaphragm installation 092 model

HG0107.08_C2_014 IT_ed.0609
Diaphragm installation model 072
HG0106 C2,028
MODELLO UGELLO PILOTA DIAFRAMMA GAS
PL015
mm mm 4,5
TIPO DI GAS G30 - G31 PL024 PL032 PL035

0,51 5,0 5,1 5,1
PL043
6,0
PL054
6,5
PL072
6,5
PL092
8,1
Pag. 45
7.6
Conversion to G25 - G25.1 Gas
Conversion from G20 into G25 is only allowed for Countries in Cat. 2ELL [Germany] and in Cat. 2HS [Hungary]. In Countries in Cat. 2L [Holland], the unit is supplied set and tested for G25. For Cat. 2E Countries [France, Belgium and Luxembourg] where conversion from G20 to G25 is not allowed the appliance is supplied already set to use both G20 and G25 gases. Therefore, conversion is not needed. The conversion to another type of gas shall be carried out exclusively by an APEN GROUP certified Service Centre. Conversion to G25 and/or G25.1 gases, where possible, requires: - (any models) replacement of pilot nozzle. After completing the conversion, turn the burner on and: - Check that the inlet pressure to the gas valve matches the one required for the available gas [see table 7.2]. - Check that CO2 value at max and min heat input does not exceed the accepted range for gas type. If it does, change it by turning the Venturi adjustment screw: turn it clockwise to decrease the value and counter clockwise to increase it. Stick the label Appliance converted into G25 gas over the previous label Appliance set for ... . Note: Pay attention to CO2 value for G25.1 gas. With this gas, minimum and maximum thermal output values of PL092 model are lower then when G20 is used.
7.7
Conversion to G2.350 Gas
Conversion is allowed only for Poland. The conversion to another type of gas shall be carried out exclusively by an APEN GROUP certified Service Centre. Conversion to G2.350 requires: - (any models) replacement of pilot nozzle. - Only for PL043, 054, and 072: mounting a calibrated diaphragm on air intake of Venturi [see drawing] After completing the conversion, turn the burner on and: - Check that the inlet pressure to the gas valve matches the one required for the available gas [see table 7.2]. - Check that CO2 value at max and min heat input does not exceed the accepted range for gas type. If it does, change it by turning the Venturi adjustment screw: turn it clockwise to decrease the value and counter clockwise to increase it. Stick the label Appliance converted into G2,350 gas over the previous label Appliance set for ... . Remark: Minimum and maximum thermal output values of PL054 and PL072 models are lower than when G20 is used. PL092 model is not suitable for G2.350 gas. Air Diaphragm G2.350 for PL043 - i 28 for PL054 - i 28 for PL072 - i 29
Pag. 46
HG0107.08_C2_015 IT_ed.0609
7.8
Maintenance
To keep the unit perfectly efficient and guarantee its durability, we recommend to go through the following checklist at least once a year before restarting the heater: 1) Check start-up, flame detection and pilot flame electrodes 2) Check flue and air intake terminals and ducts 3) Check the Venturi 4) Check the exchanger is clean (every 3/4 years) 5) Check the inlet pressure of the gas valve 6) Check the operation of flame control device and air pressure switch 7) Check the safety thermostat/s 8) Check ionisation current Note: checks in steps 1, 2, 3, and 4 must be carried out after power and gas supplies have been cut off. Checks in steps 5, 6, 7, and 8 must be carried out while the heater is running. 1) Electrodes Remove the pilot burner assembly and clean the steel grid and the nozzle with a compressed air jet. Check the integrity of the
ceramic and use emery paper to remove any oxidation on metal parts of the electrodes. Verify that electrodes are correctly positioned (see picture in this page). The detection electrode must be installed tangent to burner head, not into it. The startup electrode must release on the outer edge of pilot burner at a suitable distance from detection electrode. 2) Flue and Air Inlet Systems Check duct status looking into them or using suitable tools. Remove dust from air intake terminal. 3) The Venturi If necessary, use a brush to remove dust on the Venturi inlet, taking care not to let it drop inside. 4) Check and clean the exchanger (every 3/4 years) Optimal combustion efficiency in PLUS heaters prevents residual combustion products. However, in time, some dirt could settle inside exchanger pipes, due to the fine dust drawn through the combustion air duct. It is not possible to schedule a precise timetable for cleaning the heat exchanger. A sensible decrease in gas flow could indicate there is dirt inside the heat exchanger. 5) Inlet Gas Pressure Check that the inlet pressure to the valve corresponds to the one required for the available gas. This check is to be carried out while the heater is running at maximum capacity. 6) Flame Control Device While the heater is running, close the gas tap and verify that the unit locks and that F1 failure is displayed. Reopen gas tap, reset, and wait for the heater to restart. 7) Safety thermostat/s Run this test while the heater is working. Heat the thermostat bulb using a hot air gun or a gas lighter and check that the F2 lock is displayed. Cool the bulb, then reset: this procedure must be carried out on each thermostat assembled on the unit. 8) Ionisation Current Carry out this operation using a device capable of testing direct current microAmperes. Do the following: - Disconnect the unit from power supply. - Disconnect flame control device cable and connect it to the negative pole of the tester.
HG0106 C2,018
Make sure the start up electrode releases on outer edge of pilot burner.
Keep detection electrode tangent to pilot burner head.
Pag. 47
- Use a wire to connect the positive pole of the tester and the flame control device of the unit. - Power on the device and wait for the burner to start up. - Check ionisation value. This value must not be lower than 2 micro Amperes. Lower values would indicate that the detection electrode is misplaced, oxidised or it is going to break down.
7.9
Cleaning the Exchanger
The following operations must be carried out while the unit is cold and disconnected from power supply and gas cock is closed: Open the heater door. Disconnect gas pipe and power supply. Unscrew self-threading E screws that fasten the exhaust hood cover (A). Use a suitable brush to clean pipes all along their length, pushing dirt towards the outlet to collect it. Reinstall hood cover and make sure it is sealed. W hen finished, reassemble the heater and check all components are tightened.
7.10 Demolition
Detection electrode Should the unit be dismantled or demolished, please take care to: Remove wires and cables; Remove all plastic components. Note: Any recovered material shall be treated and disposed of according to existing regulations and/or rules given in safety technical sheets accompanying chemical products.
DC Micro Ammeter
Flame control device
A
Pag. 48 code HG0107.11GB ed.A-1105 rev.11
HG0107.08_C2_016 IT_ed.0609
7.11 Replacing Modulation Card

REMARK: If no chronothermostat nor remote control is installed, contact Customer Service at Apen Group S.p.A. When replacing the card, some checks have to be carried out and some parameters have to be set. Parameter setting is mandatory and depends on the operating mode you have chosen. A list of default values is included in the technical papers that accompany every heater. This list must be updated with any subsequent change so that any replacement card can be correctly configured. * The following information refer only to PLUS modules. For other equipment using the same modulation card, please refer to relevant manual. - Verifying hardware configuration of the card Control with Chronothermostat You need to build a NTC/VAN jumper on NTC and make sure VAN switch is OFF as shown in figure below [move it towards the inner edge of the card]. This setup is required to use adjustment input with NTC1 sensor. Using Apen Remote Control You need to build a NTC/VAN bridge on NTC and make sure CR switch is OFF as shown in figure below. This setup is required to use adjustment input with NTC1 feeler. - Setting up parameters Parameters whose setting is mandatory are: A1 and A2. They define the heater thermal output and are set to zero (0) on spare card. The following table shows values to be set according to heater type. jumper on NTC CR switch = ON
A1 A2 A3 44 58 83 55 73 83 57 83 70 62 93 80 64 86 75 65 93 70 75 98 70 74 97 70
More parameters: To enable all available functions of the heater, a table in paragraph 7.15 (page 52) lists all CPU-PLUS card parameters, their default value, setting range and meaning.
CR switch = OFF
Pag. 49
7.12 Replacing the Gas Valve and Regulating CO2 Value and Offset
If you replace the gas valve, you need to regulate CO2 value and possibly the offset value: - Start the burner, wait for the fan to start, then press for 2/3 seconds the reset button at the back of the heater to take the burner to maximum output. When maximum output is reached, the green LED on the front of the heater flashes once. Wait a couple of minutes, then connect a flue gas content analyser to the chimney and check CO2 value, comparing it to the one listed in the Gas Setting Data (point 7.2) table referred to the kind of fuel used. - If this value is not included in the required range, regulate CO2 value by adjusting the screw on the Venturi: turn it clockwise to decrease gas flow (thereby decreasing also CO2 value), and counter clockwise to increase it. Press the reset button again for 2/3 seconds to run the burner at minimum output. The green LED flashes twice to indicate minimum output. - Wait until the heater reaches minimum output and make sure CO2 value is the same or slightly lower than CO2 value measured at maximum output (up to -0.3%). If it doesnt, regulate offset screw. To change values, remove the metal cap and turn the screw: unscrew to decrease CO2 value and screw to increase. If offset setting is changed, CO2 value at maximum capacity must be checked again by repeating above steps. When you are done, restore standard heater operation by pressing reset button again for 2/3 seconds. The green LED steady on indicates standard operation. REMARK: If standard working mode is not restored, the control card restores it automatically after 20 minutes. The same happens if the heater is powered off and then on.
HG0103 IM
OFFSET SETTING
CO2 REGULATION
Pag. 50
7.13 How to set Chronothermostat Parameters

PARAMC parameters Press for 8-10 seconds KM key to access PARAMC parameter setting page. The LCD shows: INFO SET ERR >> K1 K2 K3 K4 Press K4 >>. The LCD shows: LAN PAR PARC >> K1 K2 K3 K4 Press K3 (PARC) button. The LCD shows: << PARAM C 1 >> K1 K2 K3 K4 The value of the parameter to set is displayed above K4 key with its forward sign. K3 indicates the number of the paragraph to be changed [PARAMC]. Use K1 (Previous) and K4 (Next) keys to navigate from first to 21st parameter, then change PARAMC parameter values using + and - arrows. Press KM key for about 8/10 seconds to exit setup menu. If no key is pressed for about 20 seconds, the chronothermostat automatically exits from change mode and restores operative mode. REG DHW and DELIVERY TMP parameters REG DHW parameter is modulation set point of the NTC1 sensor installed behind the heater. DELIVERY TMP is the value measured by the sensor. REG DHW setting (sensor on intake) Press KM. The LCD shows: CH DWH INFO >> K1 K2 K3 K4 Press K4 >>. The LCD shows: PRG SET CLK >> K1 K2 K3 K4 Press K2 SET key to open temperature setting page. Press K4 until the LCD shows the following: << REG DHW >> K1 K2 K3 K4 Set point is displayed over the arrows above K4. Use + and keys to set required temperature value (18C - 64F, for instance). The press KM key to go back to starting page. How to read NTC1 sensor value [Parameter DELIVERY TMP] Press KM key to display the temperature detected by the sensor on the heater: CH DWH INFO >> K1 K2 K3 K4 Press K3 (INFO), move forward using K4 (>>) until the display shows: << DELIVERY T >> K1 K2 K3 K4 The value displayed over the arrows above K4 is the value measured by NTC sensor behind the heater. How to Read Output Value Press KM to view the output percentage value the heater is currently delivering. The following string is displayed: CH K1 DWH K2 INFO K3 >> K4
Press K3 (INFO), move forward using K4 (>>) until you display: << K1 BURNER K2 >> K3 K4
The value displayed is the output percentage. Reference values are: burner min 0% - max 100% values do not refer to PWM Failure and Reset Messages If a failure occurs, a triangle starts flashing on the LCD and the following string is displayed: RESET K1 BOILER K3 >> K4
K2
Press K4 to view lock type (from 1 to 6). Then press KM to return to boiler lock view (flashing triangle). Press K1 again to reset (the flashing triangle disappears).
7.14
How to set Remote Control Parameters
To access setup mode, do the following: - Power the unit on - Turn it off using ON/OFF switch (green light off). - Wait until red light, if on, stops flashing (end of the heater shutdown phase). - Press together PRG and SEL keys until 000 appears. - Use arrows to change flashing zero (0). - Press SEL key to confirm. The next digit will automatically start flashing. - Keep using arrow and SEL keys to change and confirm digits to form correct password. - Press PRG. C0 will appear on the display. - Press SEL to select the required parameter, change its value using arrows and press SEL to confirm. - Press arrows to navigate through parameters. Press PRG to exit setup menu. Ask the manufacturer the password.
Pag. 51
7.15 Modulation Card Parameters

The table below reports all accepted values for parameters in CPU-PLUS card for each model of PLUS heaters PL series. Axx, Cxx, and STx values in first column are values displayed with APEN remote control code G15950 and/or with Kondensa.net program. In the second column of the table, the TSP equivalent value is reported. TSP values are displayed when Oper Therm chronothermostat (code G14850) is installed. Greyed parameters are not significant for PLUS heater operation.
CPU-PLUS Card Parameters - Firmware version 3.05

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32 A33 A34 A35 A36 A37 A38 A39 A40 A 41 A42 A43 A44 A45 A46 TSP 1 2 3 4 5 PL015 44 58 83 PL024 55 73 83 PL032 57 83 70 PL035 62 93 80 5 10 1 10 10 10 10 20 20 6 17 90 25 90 25 90 25 90 25 0 70 5 0 0 0 0 2 4 5 0 30 30 30 30 30 30 30 30 20 0 2,0 1 0 2,5 50 50 50 50 5 -1,4 21 2 2 2 2 0 180 10 0 65 45 0 0 0 20 0 0 0 0 1 2 2 2 50 50 50 30 30 30 30 30 30 0 0 0 90 25 90 25 90 25 10 10 10 PL043 64 86 75 PL054 65 93 70 PL072 75 98 70 DESCRIPTION - FUNCTION PL092 FAN modulation minimum value (PWM1) 74 FAN modulation maximum value (PWM2) 97 FAN start-up pow er value (% referred to PWM2) 70 Value of integral factor (KI) Value of proportional factor (KP) Delay of OUT1 enabling 10 Overlapping operation of pilot flame & burner (sec) Duration of low er input signal - extinction (sec) Duration of higher input signal - start-up (sec) 90 Furnace post-w ashing period (after flame extinction) (sec) 25 Flame stabilisation period - FAN speed =A3 (sec) NTC2 sensor setting A12=0 Not installed A12=1 Installed FAN modulation value (% referred to PWM2) in Antifreeze (C8 =1) Max. capacity increase (No of PWM) every 5 seconds Burner fan maximum increase [0=5400 rpm, 1=6300 rpm] 0 Compensation enabling - multiplier of A24 No. of autoresets during start-up phase [F1] C7 hysteresis temperature [burner extinction] if C2=0 NOT VISIBLE - only for Apen control 30 Duration of error on FAN rev number [F3 fault ] (sec) 30 % of error on FAN rev number (for control and/or F3 fault) Max timeout for serial command communication (for F7 fault) (minutes) Operation enabling if serial communication fails [ON w ith ST4] Compensation neutral area in K - Differential on ST2 Extinction limit value. Inlet Volts, burner w ith 0-10V signal Heating enabling burner compartment: 0=OFF; 1=ON Differential for burner start-up w ith 0-10 Vdc signal (Volt) 50 OUT3 trigger value - as % of PWM Hysteresis for OUT 3 - as % of PWM Correction of room sensor value [ off-set ] Divider of HALL signal (feedback from burner fan rotation) 2 Passw ord protection for set points (A32=1 passord enabled) OUT2 output delay on OUT1 (sec) ST1 minimum value (C) Summer function w ith chrono OT - Blow er enabled A35=1 Ki value for PWM Kp value for Pw m Modulation speed enabled by supervisor A38=1 Modulation speed enabled by supervisor from 0 to 100 Operating mode flue T control ( 0=minimum modulation; 1=extinction) Delay for operation at min capacity w ith flue control enabling Delay betw een burner fan and flame control (sec) Antilock circulator operation enabling H20 (0=No; 1=Yes) Fault history reset [=1 reset] Flue temperature control enabling (0=No; 1=Yes) Autoreset F8: 0=NO - 1=YES
20 18 7
19
9 10
22 23 24
Pag. 52
CPU-PLUS Card Parameters - Firmware version 3.05

SERVICE
TSP C0 C1 C2 C3 C4 C5 C6 C7 C8 C9 15 12 13 14 11
Any Models
2 1 1 60 120 0 120 75 0 0
DESCRIPTION - FUNCTION Operative mode - C0=2 modulation on NTC; C0=5 modulation 0/10 VDc Room compensation C1=0 OFF; C1=1 ON Continuous Modulation enabling with C2=1; C2=0 burner ON/OFF with ST1 Fan start-up delay - ON (sec) Fan turn-off delay - OFF (sec) C5=0 for wall-mounted PLs & PCs; C5=1 for AK boiler; Delay between turn-off & start-up (OFF Timer) (sec) Burner OFF temperature (referred to NTC1 ) Antifreeze enabling C8=1 ON, C8=0 OFF Conditioning enabling [summer autoventilation on ST2+P3] C9= OFF, C9=1 On
SET POINT
TSP ST1 ST2 ST3 ST4 P1 P2 P3 P4 16 REG SANIT
Any Models
21 18 5 16 2 0,5 5 1
DESCRIPTION - FUNCTION Modulation set point - Referred to NTC1 Room temperature set point - Referred to NTC2 Antifreeze set point - Referred to NTC1 for boiler, to NTC2 for wall-mounted heaters ON set point in case of communication failure ( A23=1) - Referred to NTC2 ST1 set point hysteresis ST2 & ST3 set point hysteresis Neutral area for conditioning start-up Hysteresis for conditioning start-up [2nd stage]
HG0107 ET 013
Pag. 53
8.
TROUBLESHOOTING OF BASIC UNIT
PLUS HEATER OPERATION
YES
Is burner ON?
NO
Is required room temperature reached?
YES
Is card powered (green LED on)?
NO
NO Is the system locked (red LED on)? YES Is burner running at MAX input?
CHECK: a) The unit is plugged in b) Fuses F1, F2, F3 c) Transformer outlet 24V (CN13)
NO YES Insufficient heat output NO Check failure type and take necessary measures If all checks have been passed, then: - LED is burnt - Card is faulty
YES Is burner running at MIN input? CHECK: a) Flame control device is powered b) Onboard switch set on Winter c) 7-9 contact closed
If all checks have been passed, then the problem could be: - NTC1 sensor has already reached max value of 21C - Sensor nees to be calibrated
If all checks have been passed, then the problem could be: - Faulty card
Decrease installation height of NTC1 sensor
Is burner running at MIN power?
NO
REGULAR OPERATION
YES - Feeler not calibrated - Faulty card
Pag. 54
9.
TROUBLESHOOTING WITH THERMOSTAT
YES
Is burner on (flame on LCD)?
NO Is required room temperature reached? CHECK: a) Power supply b) Just one cable for wiring power supply and chronothermostat c) Electromagnetic interferences d) Reset the chronothermosta using its button e) Faulty chronothermostat
Does LCD display time and temperature?
NO
NO
YES Is burner running at MAX input?
YES
Does the following icon flash on LCD?
YES
Unit is locked
Unlock the unit
!
Insufficient heat output NO NO SEE LOCK REASONS
YES
Check that ST1 value is greater than the value measured by NTC1 feeler.
Does the LCD display the following icon?
YES
The chronothermostat is set to manual turning off
Set the chronothermosta t to ON
NO
Is radiator icon displayed on LCD?
YES
CHECK: a) 7-9 terminal are closed b) A35 parameter is set to 0 c) Summer/winter switch is set to Winter
NO REGULAR OPERATION
SANITARY ICON APPEARS Set to ON (either manual or automatic) the chronothermostat for heating mode
Pag. 55
10.
TROUBLESHOOTING WITH APEN REMOTE CONTROL

YES
IS BURNER ON?
DOES DELIVERED AIR REACH REQUIRED TEMPERATURE?
NO CHECK: a) POWER SUPPLY b) CHRONOTHERMOSTAT WIRE AND POWER SUPPLY CABLE ARE SEPARATE c) IF ERR APPEARS, REVERSE 3-4 WIRES IN REMOTE CONTROL
NO
DOES LCD SHOW TIME AND TEMPERATURE ?
NO
CHECK THAT BURNER IS RUNNING AT 100% INPUT
YES SEE FAILURE REASONS
YES
DOES THE LCD DISPLAY Fxx ?
YES
UNIT IS LOCKED
UNLOCK THE UNIT
INSUFFICIENT HEAT OUTPUT
NO
YES
NO
CHECK THAT ST1 VALUE IS GREATER THAN THE VALUE MEASURED BY NTC1
IS GREEN LED ON?
NO
THE UNIT WAS TURNED OFF MANUALLY. PRESS ON BUTTON
YES
IS RED LED ON?
NO
REGULAR OPERATION
YES - FAULTY CARD - FAULTY REMOTE CONTROL
-CHECK THE FOLLOWING BRIDGES ARE CLOSED - 7-9 ON THE CARD - 1-2 ON REMOTE CONTROL -MAKE SURE ST2 VALUE IS GREATER THAN THE VALUE MEASURED BY NTC2
Pag. 56
11.
TROUBLESHOOTING - LOCKS
F1
BURNER START UP FAILURE
- NO GAS SUPPLY - PHASE AND NEUTRAL HAVE BEEN REVERSED - NO GROUNDING - PHASE-PHASE CONNECTION WITHOUT NEUTRAL - BORKEN OR MISPLACED START UP ELECTRODE - BORKEN OR MISPLACED DETECTION ELECTRODE - DETECTION ELECTRODE IS UNSETTLED OR CAUSES DISPERSION WHEN HOT - PILOT NOZZLE IS DIRTY OR WITH WRONG DIAMETER
F2
SAFETY THERMOSAT
- FAN IS BROKEN - INSUFFICIENT COOLING OF THE EXCHANGER - THERMOSTAT BULB IS BROKEN - THE BULB IS IN CONTACT WITH THE EXCHANGER - BROKEN GASKETS - HOT SMOKE ON THE BULB (inside burner housing) * NOTE: THE BULB IS SENSIBLE ALL ALONG ITS LENGTH, NOT ONLY AT ITS EDGE
F3
FAULTY BURNER FAN
- LOW VOLTAGE CABLE TO BURNER FAN IS FAULTY OF DISCONNECTED - CHECK THAT A1 & A2 VALUES MATCH THOSE LISTED IN THE TABLE ON PARAGRAPH REPLACING THE MODULTAION CARD (with chronothermostat only) - BUNER FAN IS BROKEN
F4
WRONG READER OF NTC1 OR NTC2 FEELER
- CHECK THAT C0 PARAMETER IS SET TO 2 FOR NTC1 FEELER - CHECK BRIDGE ON OT CARD IS CORRECTLY INSTALLED - CHECK NTC1 FEELER - CHECK NTC2 FEELER (remote control only)
F6
LOCK OF CPU-PLUS CARD
- IF MODULATION CARD REPEATEDLY LOCKS, REPLACE IT
F8
FLAME CONTROL DEVICE
- CHECK WIRE CONNECTING FLAME CONTROL DEVICE AND CPU-PLUS CARD - FAULTY FLAME CONTROL DEVICE
ERR (remote control only)
WRONG WIRING OF REMOTE CONTROL
WIRES CONNECTING 3 & 4 TERMINALS OF REMOTE CONTROL TO CPU-PLUS CARD ARE MISPLACED
Pag. 57
Wiring Diagram for PL015/PL072 (cod.JG0200.00)
For connections, see section on Installation.
WIRING DIAGRAMS
Legend ACF B1 EA ER E/I F1 F2
12.
Electrode (only for Kondensa)
TR VA1/2 VAG
Pag. 58
EC Condensate Detection
Flame control device Pilot burner solenoid valve Start up electrode Detection electrode Summer/winter switch 4 AT fuse (delayed) (high voltage side) 2.5 AT fuse (delayed) (low voltage side)
LR LV M1 NTC SB STB
Red LED Green LED Control terminal board NTC temperature sensor Reset button Safety thermostat (manual reset) 230/24V transformer Warm air fan Air/gas fan
Wiring Diagram for PL092 (code.JG0202.00)

for connections, see section on Installation
CABLE COLOUR CABLE COLOUR GREY
Pag. 59
BLACK PHASE 230V BLUE NEUTRAL 230V RED 24V YELLOW/GREEN GROUND
GREEN WHITE
Wiring Diagram for PLC024/054 (cod.JG0204.00)
for connections, see section on Installation
Legend ACF B1 EA ER E/I F1
F2
Pag. 60
Flame control device fiamma Pilot burner solenoid valve pilota Start up electrode Detection electrode Summer/winter switch 4 AT fuse (delayed) (high voltage side) 2.5 AT fuse (delayed) (low voltage side)
LR LV M1 NTC SB STB TR VA1/2 VAG
Red LED Green LED Control terminal board NTC temperature sensor Reset button Safety thermostat (manual reset) 230/24V transformer Warm air fan Air/gas fan
13. SPARE PART LIST

Control Panel Parts
Silicone rubber seal X00784 F1 - 4A FUSE X00519
TOROIDAL TRANSFORMER 230V / 24V G14313
RIVET S GROUNDING X01801
FOR
F2 - 2.5A FUSE X04058
M1 TERMINAL BOARD X01058
CPU-PLUS MODULATION CARD G15920.05
RELAY MINI 10A TO 230VaC - 2 Contacts X01076* BASE X01061* * For PL092 model only
HG0107.08_C2_018 IT_ed.0609
Click-on cap HP-13 Nylon C00023
110C thermostat G16300
HG0107.08_C2_019 IT_ed.0609
Honeywell Chronothermostat G14850 (for IT-GB-ES) G14860 (for FR-DE-NL)
Power supply plug G12064.01 Power supply plug G12063
HG0106 C2,057
PG7 - X00764 nut X00763
PG9 - G02402 nut G02403 Apen remote control G15950
Pag. 61
HG0107.08_C2_017 IT_ed.0609
Burner Group Parts

CEME pilot solenoid valve G14378 Pilot/solenoid valve F. hose G14065.08 (015 to 054) G14408.08 (072/ 092) Pilot-solenoid valve hose G14064.08 (015 to 054) G14409.08 (072/ 092) Flame control device G14073.01
HG0106 C2,040
Gas valve G14067 (015/024/032/035/043/054) G14281 (072) G14456 (092) Gas valve Venturi G14990 (015) G14068 (024/032/035) G14154 (043/054/072/092)
HG0106 C2,041
gasket for burner flange G16332
Air/gas fan G14212 (015 to 043) G14070.01 (054) G14282 (072/092)
Start-up wire G04123.02 (015 to 054) G14062.01 (072/092)
Detection wire G14063 Fan gasket G14086 (015 to 054) G14400(072/092) Start-up electrode G16333 Pilot nozzle G14626 (natural gas) G14779 (LPG) G14780(for The Netherlands only)
Torch gasket G14086 (015 to 054) G14450 (072/092)
Glass G16324 Glass gasket G16329
HG0106 C2,030
Pilot flame group G15030 GAS METANO G15030-0001 GAS GPL G15030-0002 (for The Netherlands only )
Detection electrode G16334
Valve/gas hose gasket C03430

HG0107.08_C2_020 IT_ed.0609
Gas supply pipe G14169.08 (015 to 054) G14474.08 (072) G14394.08 (092)
Panel/gas hose gasket C00520 (015 to 054) X01743 (072/092) Brass locknut 3/4" G (015 to 054) X00630 Brass locknut 1" G (072/092) X03970
Pag. 62
HG0107.08_C2_021 IT_ed.0609
LOUVER code G15213 -S G15313 -S G15333 -S G15353 -S G15413 -S

Exhaust terminal G14161.08 (015/054) G14397.08 (072/092)
model (015) (024/032/035) (043) (054) (072/092)
BUTTON SWITCH
SUMMER/0/WINTER code G12209.01 RESET BUTTON code G13268
LEDS code C09089.01 C09088.01
colour Red Green
Closing handle G14531
Air Intake Terminal G01239 (015/054) G14244 (072/092) Hinge X00536 Temperature sensor G14905
Modell PL015 PL024/32 PL035 PL043 PL054 PL072 PL092
Fan C07188 Elco / C09250 Hidria G01760 Elco / G03270 Hidria G14309 Ebm / G14890 Hidria G01760 Elco / G03270 Hidria G14309 Ebm / G14890 Hidria G14309 Ebm / G14890 Hidria G14309 Ebm / G14890 Hidria
HG0107.08_C2_022 IT_ed.0609
N1 N1 N1 N1 N2 N2 N3
Pag. 63
Notes
_________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________
APEN GROUP s.p.a. Capitale sociale 928.800 interamente versato 20060 Pessano con Bornago - Milano Via Isonzo, 1 - Tel. (02) 9596931 ( 8 linee r.a. ) Telefax (02) 95742758 Internet: http://www.apengroup.com E-mail: apen@apengroup.com Codice Fiscale e P.IVA 08767740155 C.C.I.A. n.1248033
Pag. 64

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WARM AIR HEATER SERIES PLUS

User, Installation, and Maintenance Manual

code HG0107.11GB ed.A-1105 rev.11

WARM AIR HEATER SERIES PLUS

GENERAL WARNINGS ..................................................... 4

SAFETY WARNINGS ........................................................ 4

TECHNICAL FEATURES .................................................. 6

USERS INSTRUCTIONS ................................................ 15

APPROVAL CERTIFICATE ............................................... 24

INSTRUCTIONS TO THE INSTALLER ........................... 28

code HG0107.11GB ed.A-1105 rev.11

WARM AIR HEATER SERIES PLUS

INSTRUCTIONS TO SERVICE STAFF ............................ 41

TROUBLESHOOTING A BASIC UNIT ............................. 54

TROUBLESHOOTING A UNIT WITH CHRONOTHERMOSTAT

SECTION SECTION SECTION

10. 11. 12.

SPARE PART LIST ........................................................... 61

code HG0107.11GB ed.A-1105 rev.11

WARM AIR HEATER SERIES PLUS

This section describes the safety rules for operators.

code HG0107.11GB ed.A-1105 rev.11

WARM AIR HEATER SERIES PLUS

Transport and Handling

KEEP FREE AND UNCLOGGED!

code HG0107.11GB ed.A-1105 rev.11

WARM AIR HEATER SERIES PLUS

Attencion:before commissioning the heater, open louvers of at least 45

code HG0107.11GB ed.A-1105 rev.11

WARM AIR HEATER SERIES PLUS

Models with axial fan

5 12,5 11,8 94,0% 16,5 15,1 91,8% 20,0 18,8 94,0%

5 26,5 24,4 91,9%

Models with centrifugal fan

80/80 50 230V/50H z 245 2.250 120 1 24,0 31,1 -15 60 84

80/80 90 230V/50Hz 500 2.800 120 1 23,1 32,3 -15 60 96

80/80 90 230V/50H z 500 2.800 120 1 24,6 35,8 -15 60 101

code HG0107.11GB ed.A-1105 rev.11

WARM AIR HEATER SERIES PLUS

SIZE L 720 900 B H V

BRACKETS IS 116 450 206 ID 174 264 DM

GAS SUPPLY GAS GO GV

MODEL PL015 PL024 PL032 PL035 PL043 PL054 PL072 PL092

1240 1400 1950 750

935 1080 1632

780 894 1434

228 243 258

252 283 278 387 1"

HORIZONTAL FITTINGS (STD) A F AV TV S

MODEL PL015 PL024 PL032 PL035 PL043 PL054 PL072 PL092

367 204 457

Combustion Air Inlet Pipe Flue Pipe

VERTICAL FITTINGS (OPT.) A F AO TO S

MODEL PL015 PL024 PL032 PL035 PL043 PL054 PL072 PL092

310 100 100 400 140

code HG0107.11GB ed.A-1105 rev.11

WARM AIR HEATER SERIES PLUS

Dimensions with eased frame

HEATER SIZE 024 032 035 043 054 072

T 1255 1315 1345