S.

NO List of Experiments Date Sign

1 Operation of magnetic field sensor
2 Operation of inductive sensor –
flush head
3 Operation of inductive sensor – non
flush head
4 Operation of inductive analog
sensor – flush head
5 Operation of capacitive sensor –
flush head
6 Operation of optical sensor -diffuse
beam
7 Operation of optical sensor diffuse
beam with background suppression
8 Operation of optical sensor – thru
beam
9 Operation of optical sensor – retro
reflective using reflector
10 Operation of diffuse beam fibre
optic sensor
11 Operation of thru beam optic
sensor
12 Operation of color sensor
13 Operation of ultrasonic sensor
 Experiment-1
Title: Know your Industrial sensor

Aim: Operation of magnetic field sensor.

Objectives:
 To understand how magnetic field sensor work.
 To understand how sensor provide Real-Time Data
 To explore how sensors are used in various fields, such as: Industrial Monitoring,
Scientific Research

Introduction:
Industrial magnetic field sensors operate by detecting the presence, strength, and direction of
magnetic fields in their environment. These sensors typically use a magneto-resistive, Hall
effect, or fluxgate principle to sense magnetic fields. When a magnetic field interacts with the
sensor, it causes a change in the sensor's electrical properties (e.g., resistance or voltage),
which is then measured and processed.

Application:
Magnetic industrial sensors are widely used in various applications to detect and monitor
magnetic fields, positioning, and motion.
1. Position Sensing in Automation Systems: Magnetic sensors are used to detect the position
of components in automation systems, such as robotic arms or conveyors.
2. Speed and RPM Monitoring: In rotating machinery, magnetic sensors are employed to
measure the speed or RPM (revolutions per minute) of motors, pumps, and other equipment.
3. Proximity Detection in Doors and Safety Systems: Magnetic sensors are used for proximity
detection in safety systems, such as in industrial doors, gates, or emergency exit mechanisms.
Part List
Part List
S. No Product Name Product No. QTY
1 Magnetic field sensor -Flush head MP0223 1
2 LM guide unit MP0239 1
3 Workpiece for magnetic sensor MP0259-01 1
4 Electrical push button module MP0059 1
5 Electrical connection set MP0027 1
6 Relay logic unit 4C/O -3 Relay MP0074 1
7 Switch mode power supply JTK-SMPS 1

Schematic Diagram: b Exercise: c

Procedure:
1. Arrange the components and make the electrical connection as per the c) exercise setup and
b) relay ladder diagram.
2. Locate the workspace and sensor head in the same axis and set the observed value in the
horizontal scale as 0.
3. With the vertical scale value as 0, move the workpiece left until the output of the sensor
cutoff. Mark the value and plot it in e) Observation. Repeat the step in the opposite direction
and plot the value in the e) observation
4. Similarly make the observation by increasing the value in vertical scale and also by
switching between metal object as well.
Observations: Actual sensing range

Observations: Done by students

Conclusion: The sensor range is successfully plotted on graph for magnetic sensor.
 Experiment-2
Title: Know your Industrial sensor

Aim: Operation of inductive sensor - flush head.

Objectives:
 To understand how inductive sensor -flush head work.
 To understand how sensor provide Real-Time Data
 To explore how sensors are used in various fields, such as: Industrial Monitoring,
Scientific Research

Introduction:
Inductive sensors with a flush head operate by detecting the presence of metallic objects
within their sensing range using an electromagnetic field. These sensors have a design where
the sensing element is mounted flush with the surrounding surface, making them ideal for
environments where the sensor needs to be installed flat or recessed to avoid damage. When a
metal object enters the sensor's electromagnetic field, it induces changes in the field, which
the sensor detects and converts into an electrical signal.

Application:
Inductive industrial sensors with flush heads are designed to be mounted directly into
machinery or equipment where the sensor’s head is flush with the surface, making them ideal
for environments requiring high durability and easy cleaning.
1. Position and Presence Detection in Automated Machinery: Flush head inductive sensors
are used to detect the position or presence of moving parts, such as in automated assembly
lines.
2. Object Detection in Harsh Environments: These sensors are widely used in manufacturing
plants, especially in environments with dirt, dust, or liquids, like food processing or
packaging industries.
3. Proximity Detection in Robotic Systems: In robotic arms or automated guided vehicles
(AGVs), flush head inductive sensors are used for proximity detection of metal parts or tools.

Part List:
Part List
S. No Product Name Product No. QTY
1 Inductive sensor -Flush head MP0224 1
2 LM guide unit MP0239 1
3 Workpiece for inductive and capacitive sensor MP0259-02 1
4 Electrical push button module MP0059 1
5 Electrical connection set MP0027 1
6 Relay logic unit 4C/O -3 Relay MP0074 1
7 Switch mode power supply JTK-SMPS 1

Schematic Diagram: b Exercise: c

Procedure:
1. Arrange the components and make the electrical connection as per the c) exercise setup and
b) relay ladder diagram.
2. Locate the workspace and sensor head in the same axis and set the observed value in the
horizontal scale as 0.
3. With the vertical scale value as 0, move the workpiece left until the output of the sensor
cutoff. Mark the value and plot it in e) Observation. Repeat the step in the opposite direction
and plot the value in the e) observation
4. Similarly make the observation by increasing the value in vertical scale and also by
switching between metal object as well.
Observations: Actual sensing range

Observations: Done by students

Conclusion: The sensor range is successfully plotted on graph for inductive sensor - flush
head.
 Experiment-3
Title: Know your Industrial sensor

Aim: Operation of inductive sensor - non flush head.

Objectives:
 To understand how inductive sensor -non flush head work.
 To understand how sensor provide Real-Time Data
 To explore how sensors are used in various fields, such as: Industrial Monitoring,
Scientific Research

Introduction:
Inductive sensors with a non-flush head detect the presence of metallic objects using an
electromagnetic field, where the sensor's coil generates a magnetic field that interacts with
metal objects. Unlike flush head sensors, the non-flush design protrudes slightly from the
mounting surface, allowing for a greater sensing range. When a metal object enters this field,
it causes a disruption, which is detected by the sensor and converted into an electrical signal.

Application:
Inductive sensors with non-flush heads are commonly used in industrial applications where
the sensor head protrudes beyond the surface, allowing for higher sensing ranges and greater
detection capabilities.
1. Metal Object Detection in Conveyor Systems: Non-flush inductive sensors are often used
in conveyor systems to detect the presence or absence of metal objects.
2. Speed and RPM Monitoring in Motors and Rotating Equipment: Non-flush head inductive
sensors are used to monitor the speed and RPM of motors or rotating machinery.
3. Position Sensing in Automated Guided Vehicles (AGVs): Non-flush inductive sensors are
ideal for detecting the position of AGVs or other mobile robotic systems that travel along
predetermined paths.
Part List:
Part List
S. No Product Name Product No. QTY
1 Inductive sensor -Non flush head MP0225 1
2 LM guide unit MP0239 1
3 Workpiece for inductive and capacitive sensor MP0259-02 1
4 Electrical push button module MP0059 1
5 Electrical connection set MP0027 1
6 Relay logic unit 4C/O -3 Relay MP0074 1
7 Switch mode power supply JTK-SMPS 1

Schematic Diagram: b Exercise: c

Procedure:
1. Arrange the components and make the electrical connection as per the c) exercise setup and
b) relay ladder diagram.
2. Locate the workspace and sensor head in the same axis and set the observed value in the
horizontal scale as 0.
3. With the vertical scale value as 0, move the workpiece left until the output of the sensor
cutoff. Mark the value and plot it in e) Observation. Repeat the step in the opposite direction
and plot the value in the e) observation
4. Similarly make the observation by increasing the value in vertical scale and also by
switching between metal object as well.
Observations: Actual sensing range

Observations: Done by students

Conclusion: The sensor range is successfully plotted on graph for inductive sensor - non
flush head.
 Experiment-4(conclusion)
Title: Know your Industrial sensor

Aim: Operation of inductive analog sensor - flush head.

Objectives:
 To understand how inductive analog sensor -flush head work.
 To understand how sensor provide Real-Time Data
 To explore how sensors are used in various fields, such as: Industrial Monitoring,
Scientific Research

Introduction:
Inductive analog sensors with a flush head detect the presence and position of metallic
objects by generating an electromagnetic field that changes in response to the proximity of
metal. These sensors provide a continuous output signal, typically in the form of a voltage or
current, which corresponds to the distance between the sensor and the target. The flush head
design allows the sensor to be mounted directly on a surface, making it ideal for applications
where space constraints or environmental conditions require a flat, compact installation.

Application:
Inductive analog sensors provide continuous, real-time data rather than just a simple on/off
signal, making them valuable in a range of applications that require precise, real-time
monitoring of metallic targets or changes in position.
1. Position Sensing in Linear Actuators and Cylinders: Inductive analog sensors are
commonly used to measure the precise position of metal components within linear actuators
or cylinders.
2. Speed and RPM Monitoring in Motors: Inductive analog sensors can measure the
rotational speed (RPM) of motors or other rotating equipment by detecting changes in the
position of metal targets (e.g., gears or shafts).
3. Torque Measurement in Rotating Machinery: Inductive analog sensors are used in
applications where torque needs to be monitored in rotating machinery, such as in gearboxes,
drives, or robotic arms.

Part List:
Part List
S. No Product Name Product No. QTY
1 Inductive Analog sensor -Flush head MP0226 1
2 LM guide unit MP0239 1
3 Workpiece for inductive and capacitive sensor MP0259-02 1
4 Electrical connection set MP0027 1
5 Multimeter MP0260 1
6 Switch mode power supply JTK-SMPS 1

Schematic Diagram: b Exercise: c

Procedure:
1. Arrange the components and make the electrical connection as per the c) excercise setup
and b) relay ladder diagram.
2. Locate the workspace and sensor head in the same axis and set the observed value in the
horizontal scale as 0.
3. With the vertical scale value as 0, move the workpiece left until the mA value in the
multimeter becomes 20. Mark the value and plot it in f) Observation. Repeat the step in the
opposite direction and also in vertical scale.
4. Similarly make the observation by increasing the value in vertical scale and plot the mA
value in the g) characteristics response curve.

Observations: Actual sensing range

Observations: Done by students

Conclusion: The sensor range is successfully plotted on graph for inductive sensor - flush
head.
 Experiment-5
Title: Know your Industrial sensor

Aim: Operation of capacitive sensor - flush head.

Objectives:
 To understand how capacitive sensor -flush head work.
 To understand how sensor provide Real-Time Data
 To explore how sensors are used in various fields, such as: Industrial Monitoring,
Scientific Research

Introduction:
Capacitive sensors with a flush head detect the presence of objects by measuring changes in
the electrical field around the sensor. When a target object, typically non-metallic or
conductive, enters the sensor's detection range, it alters the capacitance between the sensor
and the object. The flush head design allows the sensor to be mounted directly against the
surface, providing a compact, space-saving solution.

Application:
Capacitive sensors with flush heads are widely used in industrial applications where detection
needs to be reliable, and the sensor is mounted flush with the surface to prevent damage,
contamination, or wear. These sensors can detect a wide range of materials, including metals,
plastics, liquids, and granular materials.
1. Object Detection in Packaging Lines: These sensors are often used for detecting the
presence or absence of objects in automated packaging lines.
2. Liquid Level Sensing in Food and Beverage Industries: In food and beverage production,
flush head capacitive sensors are employed to monitor the levels of liquids, such as water,
juices, or syrups, in storage tanks, pipes, and containers.
3. Monitoring Powder or Granular Materials: In industries dealing with powders or granular
materials, flush head capacitive sensors are used to monitor material levels in silos, hoppers,
or conveyors.
Part List:
Part List
S. No Product Name Product No. QTY
1 Capacitive sensor -Flush head MP0227 1
2 LM guide unit MP0239 1
3 Workpiece for inductive and capacitive sensor MP0259-02 1
4 Electrical push button module MP0059 1
5 Electrical connection set MP0027 1
6 Relay logic unit 4C/O -3 Relays MP0074 1
7 Switch mode power supply JTK-SMPS 1

Schematic Diagram: b Exercise: c

Procedure:
1. Arrange the components and make the electrical connection as per the c) exercise setup and
b) relay ladder diagram.
2. Locate the workspace and sensor head in the same axis and set the observed value in the
horizontal scale as 0.
3. With the vertical scale value as 0, move the workpiece left until the output of the sensor
cutoff. Mark the value and plot it in e) Observation. Repeat the step in the opposite direction
and plot the value in the e) observation.
4. Similarly make the observation by increasing the value in vertical scale and also by
switching between both metal and non-metal objects and plot the value f) observation as well
Observations: Actual sensing range

Observations: Done by students

Conclusion: The sensor range is successfully plotted on graph for capacitive sensor - flush
head.
 Experiment-6
Title: Know your Industrial sensor

Aim: Operation of optical sensor - diffuse beam.

Objectives:
 To understand how optical sensor - diffuse beam work.
 To understand how sensor provide Real-Time Data
 To explore how sensors are used in various fields, such as: Industrial Monitoring,
Scientific Research

Introduction:
Optical sensors with a diffuse beam operate by emitting light from the sensor toward the
target object, which then reflects the light back to the sensor. The sensor detects the intensity
of the reflected light to determine the presence or absence of the object. When the object is in
the detection range, it causes a measurable change in the light reflection, triggering a
response from the sensor. Diffuse beam sensors are particularly effective for short-range
detection, where objects are in close proximity to the sensor.

Application:
Industrial optical sensors with diffuse beam technology are designed to detect objects or
changes in the environment by measuring the interruption or reflection of light. These sensors
emit light and detect the reflected signal from the target, making them ideal for a variety of
non-contact applications.
1. Object Detection on Conveyor Belts: Diffuse beam optical sensors are widely used on
conveyor systems to detect the presence of items moving along the belt.
2. Packaging Line Monitoring: In packaging lines, diffuse beam optical sensors are used to
detect the presence or absence of products, boxes, or containers.
3. Position and Presence Sensing in Assembly Lines: These sensors are used to detect the
position of parts or components in assembly lines. By emitting light and analysing the
reflection, the sensor ensures proper alignment or verifies that components are in the correct
position, improving accuracy and reducing defects in automated manufacturing processes.

Part List:
Part List
S. No Product Name Product No. QTY
1 Optical sensor -Diffuse beam MP0233 1
2 LM guide unit MP0239 1
3 Workpiece for optical and ultrasonic sensor MP0259-03 1
4 Electrical push button module MP0059 1
5 Electrical connection set MP0027 1
6 Relay logic unit 4C/O -3 Relays MP0074 1
7 Switch mode power supply JTK-SMPS 1

Schematic Diagram: b

Exercise: c

Procedure:
1. Arrange the components and make the electrical connection as per the c) excercise setup
and b) relay ladder diagram.
2. Set the black object in the workspace and adjust vertically until the light beam from the
sensor touches the workpiece. Obseve the value and move the workpiece in horizontal
direction until the output is cutoff and plot the values in e) observation.
3. Similarly make the observation by switching white object and plot the value f) observation
as well.

Observations: Actual sensing range

Observations: Done by students

Conclusion: The sensor range is successfully plotted on graph for optical sensor - diffuse
beam.
 Experiment-7
Title: Know your Industrial sensor

Aim: Operation of optical sensor - diffuse beam with background suppression.

Objectives:
 To understand how optical sensor - diffuse beam with background suppression work.
 To understand how sensor provide Real-Time Data
 To explore how sensors are used in various fields, such as: Industrial Monitoring,
Scientific Research

Introduction:
Optical sensors with diffuse beam and background suppression operate by emitting light
toward a target, with the sensor designed to focus on light reflected specifically from the
object, while ignoring reflections from the background. The sensor uses advanced filtering
techniques to differentiate between reflections from the target and those from the surrounding
environment. When an object interrupts the beam, it causes a change in the reflected light
intensity, which the sensor detects and processes.

Application:
Industrial optical sensors with diffuse beam and background suppression are designed to
detect objects while ignoring background noise or interference, making them ideal for
environments with varying backgrounds or surfaces. These sensors work by detecting
changes in the light reflected from objects while suppressing the reflection from background
surfaces.
1. Object Detection on Conveyor Belts: Diffuse beam optical sensors with background
suppression are widely used on conveyor belts in automated production lines.
2. Package or Box Detection in Packaging Lines: In packaging industries, these sensors are
used to detect boxes, packages, or containers moving along packaging lines.
3. Quality Control in Manufacturing: These sensors are used for quality control purposes in
manufacturing, such as inspecting the presence of parts or checking for defects.

Part List:
Part List
S. No Product Name Product No. QTY
1 Optical sensor -Diffuse beam with background suppression MP0232 1
2 LM guide unit MP0239 1
3 Workpiece for optical and ultrasonic sensor MP0259-03 1
4 Electrical push button module MP0059 1
5 Electrical connection set MP0027 1
6 Relay logic unit 4C/O -3 Relays MP0074 1
7 Switch mode power supply JTK-SMPS 1

Schematic Diagram: b

Exercise: c
Procedure:
1. Arrange the components and make the electrical connection as per the c) excercise setup
and b) relay ladder diagram.
2. Set the black object in the workspace and adjust vertically until the light beam from the
sensor touches the workpiece. Obseve the value and move the workpiece in horizontal
direction until the output is cutoff and plot the values in e) observation.
3. Similarly make the observation by switching white object and plot the value f) observation
as well.

Observations: Actual sensing range

Observations: Done by students

Conclusion: The sensor range is successfully plotted on graph, optical sensor - diffuse beam
with background suppression.
 Experiment-8
Title: Know your Industrial sensor

Aim: Operation of optical sensor - thru beam.

Objectives:
 To understand how optical sensor - thru beam work.
 To understand how sensor provide Real-Time Data
 To explore how sensors are used in various fields, such as: Industrial Monitoring,
Scientific Research

Introduction:
Optical sensors with thru-beam operation consist of a separate emitter and receiver positioned
on opposite sides of a detection area. The emitter continuously sends a light beam (usually
infrared) across the space, and the receiver is designed to detect the beam. When an object
passes through the beam, it interrupts the light and triggers a response from the sensor. The
sensor then detects the interruption and generates an output signal, indicating the presence of
the object.

Application:
Industrial optical sensors with thru-beam technology work by emitting a beam of light from a
transmitter to a receiver. The sensor detects when the beam is interrupted by an object,
providing precise and reliable detection. These sensors are commonly used for their high
accuracy and ability to detect small or transparent objects.
1. Object Detection in Conveyor Systems: Thru-beam optical sensors are widely used in
conveyor systems to detect the presence of objects, such as products, packages, or containers.
The emitter and receiver are placed on opposite sides of the conveyor, and any interruption in
the light beam indicates the presence of an object, ensuring efficient sorting, counting, and
tracking.
2. Safety Applications (Safety Light Curtains): Thru-beam sensors are used in safety light
curtains for guarding industrial machinery.
3. Counting and Sorting Applications: In automated sorting and packaging systems, thru-
beam optical sensors are used to count items as they pass through the sensor's light beam.

Part List:
Part List
S. No Product Name Product No. QTY
1 Optical sensor -Thru beam MP0235 1
2 LM guide unit MP0239 1
3 Workpiece for optical and ultrasonic sensor MP0259-03 1
4 Electrical push button module MP0059 1
5 Electrical connection set MP0027 1
6 Relay logic unit 4C/O -3 Relays MP0074 1
7 Switch mode power supply JTK-SMPS 1

Schematic Diagram: b

Exercise: c

Procedure:
1. Arrange the components and make the electrical connection as per the c) excercise setup
and b) relay ladder diagram.
2. Move the workpiece in-between the emitter(B1) and receiver(B2) and observe that output
will cutoff.

Conclusion: The optical sensor power was cutoff after its beam of light get interrupt by a
workpiece.
 Experiment-9
Title: Know your Industrial sensor

Aim: Operation of optical sensor - retro reflective using reflector.

Objectives:
 To understand how optical sensor – retro reflective using reflector work.
 To understand how sensor provide Real-Time Data
 To explore how sensors are used in various fields, such as: Industrial Monitoring,
Scientific Research

Introduction:
Optical sensors with retro-reflective operation use a setup where the emitter and receiver are
positioned together, with a reflector placed on the opposite side of the detection area. The
emitter sends out a light beam that travels toward the reflector, which bounces the light back
to the sensor. When an object passes through the light beam, it causes a change in the
reflected light intensity, which the sensor detects. The sensor processes the reflection to
determine the presence or absence of the object.

Application:
Industrial optical sensors with retroreflector technology use a light beam that is reflected back
to the sensor by a retroreflector, allowing for precise detection of objects or changes in the
environment. These sensors are highly effective in applications requiring long detection
ranges and immunity to ambient light interference.
1. Object Detection in Long Conveyor Systems: Retroreflector optical sensors are commonly
used on long conveyor systems to detect the presence or absence of objects, such as packages
or products. The sensor's extended detection range, combined with the retroreflector's ability
to return light to the sensor.
2. Position and Alignment Detection in Automated Systems: These sensors are widely used
for position and alignment detection in automated systems, such as robotic arms or pick-and-
place machines.
3. Safety Light Curtains in Hazardous Areas: Retroreflector-based optical sensors are used in
safety light curtains to protect workers in hazardous zones. The light curtain creates an
invisible barrier, and when the beam is interrupted, it triggers a safety response.

Part List:
Part List
S. No Product Name Product No. QTY
1 Optical sensor -Retro reflective MP0229 1
2 Reflector -Rectangle MP0230 1
3 LM guide unit MP0239 1
4 Workpiece for optical and ultrasonic sensor MP0259-03 1
5 Electrical push button module MP0059 1
5 Electrical connection set MP0027 1
6 Relay logic unit 4C/O -3 Relays MP0074 1
7 Switch mode power supply JTK-SMPS 1

Schematic Diagram: b

Exercise: c
Procedure:
1. Arrange the components and make the electrical connection as per the c) excercise setup
and b) relay ladder diagram.
2. Move the workpiece in-between the emitter(B1) and reflector and observe that output will
cutoff.

Conclusion: The optical sensor power was cutoff after its beam of light get interrupt by a
workpiece.
 Experiment-10

Title: Know your Industrial sensor

Aim: Operation of diffuse beam fibre optic sensor.

Objectives:
 To understand how diffuse beam fibre optic sensor work.
 To understand how sensor provide Real-Time Data
 To explore how sensors are used in various fields, such as: Industrial Monitoring,
Scientific Research

Introduction:
Diffuse beam fibre optic sensors operate by emitting light through a fibre optic cable toward
an object, which reflects the light back to the sensor. The sensor detects the amount of light
that returns after being reflected from the object’s surface. When an object enters the sensor’s
detection range, it alters the intensity of the reflected light, triggering a response. These
sensors are sensitive to changes in the reflection caused by the object’s presence or
movement.

Application:
Industrial diffuse beam fibre optic sensors are widely used in applications where precise, non-
contact detection of objects is required. These sensors use fibre optics to transmit light and
detect changes in light intensity caused by the interruption of a beam. The diffuse beam
technology allows the sensor to detect objects at various distances, even in environments with
varying backgrounds.
1. Object Detection in Conveyor Systems: Diffuse beam fibre optic sensors are commonly
used in conveyor systems to detect objects such as packages, products, or containers.
2. Presence and Position Detection in Automated Assembly Lines: In automated assembly
lines, diffuse beam fibre optic sensors are used to detect the presence or position of parts and
components.
3. Safety and Protective Applications: Diffuse beam fibre optic sensors are used in safety
systems, such as safety light curtains or barriers, to detect the presence of objects or people in
hazardous areas.
Part List:
Part List
S. No Product Name Product No. QTY
1 Fiber optic sensor amplifier unit MP0234 1
2 Fiber optic sensor -Diffuse beam MP0235 1
3 LM guide unit MP0239 1
4 Workpiece for optical and ultrasonic sensor MP0259-03 1
5 Electrical push button module MP0059 1
5 Electrical connection set MP0027 1
6 Relay logic unit 4C/O -3 Relays MP0074 1
7 Switch mode power supply JTK-SMPS 1

Schematic Diagram: b

Exercise: c

Procedure:
1. Arrange the components and make the electrical connection as per the c) excercise setup
and b) relay ladder diagram.
2. Set the black object in the workspace at 0 in horizontal scale. Move the sensor close to the
object until the reading in amplifier unit becomes 0.6. Increase the value in horizontal scale
until the output is present plot the horizontal scale value in e) observation.
3. Repeat the above step for white object in the workpiece and plot the horizontal scale value
in f) observation as well.

Observations: Actual sensing range

Observations: Done by students

Conclusion: The sensor range is successfully plotted on graph, diffuse beam fibre optic
sensor.
 Experiment-11

Title: Know your Industrial sensor

Aim: Operation of thru beam fibre optic sensor.

Objectives:
 To understand how thru beam fibre optic sensor work.
 To understand how sensor provide Real-Time Data
 To explore how sensors are used in various fields, such as: Industrial Monitoring,
Scientific Research

Introduction:
Thru-beam fiber optic sensors consist of two separate components: an emitter and a receiver,
placed on opposite sides of a detection area. The emitter sends a continuous light beam
through the air or space, which is received by the sensor's receiver. When an object passes
through the beam, it interrupts the light path, and the receiver detects this change. The sensor
then triggers an output signal to indicate the presence of the object. Thru-beam fiber optic
sensors are highly effective for long-range detection.

Application:
Industrial diffuse thru-beam fiber optic sensors use fiber optic cables to transmit light
between a transmitter and receiver, and detect when the light beam is interrupted by an
object. These sensors offer reliable and precise detection, especially in environments where
non-contact detection is required.
1. Object Detection in Conveyor Systems: Thru-beam fiber optic sensors are commonly used
in conveyor systems to detect the presence or absence of products, packages, or containers.
2. Position and Alignment Detection in Automated Assembly Lines: These sensors are widely
used in automated assembly lines to verify the position or alignment of parts or components.
3. Counting and Sorting Applications: Thru-beam fiber optic sensors are used to count and
sort objects in high-speed production lines. As items pass through the sensor's light beam, the
interruption is counted and tracked.
Part List:
Part List
S. No Product Name Product No. QTY
1 Fiber optic sensor amplifier unit MP0234 1
2 Fiber optic sensor -Thru beam MP0236 1
3 LM guide unit MP0239 1
4 Workpiece for optical and ultrasonic sensor MP0259-03 1
5 Electrical push button module MP0059 1
6 Electrical connection set MP0027 1
7 Relay logic unit 4C/O -3 Relays MP0074 1
8 Switch mode power supply JTK-SMPS 1

Schematic Diagram: b

Exercise: c
Procedure:
1. Arrange the components and make the electrical connection as per the c) exercise setup and
b) relay ladder diagram.
2. Move the workpiece in-between the emitter and receiver and observe that output will
cutoff.

Conclusion:
 Experiment-12
Title: Know your Industrial sensor

Aim: Operation of color sensor.

Objectives:
 To understand how color sensor work.
 To understand how sensor provide Real-Time Data
 To explore how sensors are used in various fields, such as: Industrial Monitoring,
Scientific Research

Introduction:
Color sensors operate by emitting light onto an object and analyzing the reflected light to
determine the object's color. The sensor typically uses a combination of red, green, and blue
light sources to capture the color spectrum. By comparing the intensity of the reflected light
in these color channels, the sensor calculates the precise color of the object. The sensor then
processes this information and generates an output signal corresponding to the detected color.

Application:
Industrial color sensors are used to detect and differentiate colors in manufacturing and
automation processes. These sensors are highly effective in applications that require precise
color detection for quality control, sorting, and alignment.
1. Quality Control in Packaging Lines: Color sensors are widely used in packaging lines to
ensure products are correctly labeled or packaged. They can detect color variations in labels,
caps, or packaging materials, ensuring that products are correctly identified.
2. Sorting and Inspection of Food Products: In the food processing industry, color sensors are
used to inspect and sort food products based on their color.
3. Plastic and Polymer Sorting: Color sensors are employed in the recycling industry to sort
different types of plastic materials based on their color.

Part List:
Part List
S. No Product Name Product No. QTY
1 Colour sensor MP0237 1
2 LM guide unit MP0239 1
3 Workpiece for colour sensor MP0259-04 1
4 Electrical push button module MP0059 1
5 Electrical connection set MP0027 1
6 Relay logic unit 4C/O -3 Relays MP0074 1
7 Switch mode power supply JTK-SMPS 1

Schematic Diagram: b Exercise: c

Procedure:
1. Arrange the components and make the electrical connection as per the c) excercise setup
and b) relay ladder diagram.
2. Set the black color (sample no. 1) in the workpiece and mark the output status in the
e)observation on respective column. Similarly repeat the steps for other sample color as well.
Observations: Actual sensing range

Observations: Done by students

Conclusion: The sensor cutoff after it sense white color, but before that the sensor detects the
black color.
 Experiment-13
Title: Know your Industrial sensor

Aim: Operation of ultrasonic sensor.

Objectives:
 To understand how ultrasonic sensor work.
 To understand how sensor provide Real-Time Data
 To explore how sensors are used in various fields, such as: Industrial Monitoring,
Scientific Research

Introduction:
Industrial ultrasonic sensors operate by emitting high-frequency sound waves (ultrasound)
from a transmitter. These sound waves travel through the air and reflect back to the sensor
when they encounter an object. The sensor measures the time it takes for the sound waves to
return, calculating the distance to the object based on the time of flight. By continuously
emitting sound pulses and detecting the reflected waves, the sensor can monitor the position,
level, or presence of objects.

Application:
Industrial ultrasonic sensors use high-frequency sound waves to detect objects, measure
distances, or monitor levels in various industrial applications. These sensors are highly
effective in environments where non-contact sensing is required, and they can operate in
challenging conditions such as dust, dirt, or liquids.
1. Distance and Position Measurement: Ultrasonic sensors are used in applications requiring
precise distance measurement, such as measuring the position of objects in automated
systems or determining the spacing between parts on assembly lines.
2. Level Detection in Tanks and Silos: Ultrasonic sensors are frequently used for non-contact
level measurement in tanks, silos, and hoppers. By emitting ultrasonic waves and measuring
the time it takes for the waves to reflect back from the material’s surface.
3. Object Detection and Collision Prevention in Robotic Systems: In automated guided
vehicles (AGVs), robotic arms, and other robotic systems, ultrasonic sensors are used to
detect objects and prevent collisions.

Part List:
Part List
S. No Product Name Product No. QTY
1 Ultrasonic sensor MP0238 1
2 LM guide unit MP0239 1
3 Workpiece for optical and ultrasonic sensor MP0259-03 1
4 Electrical connection set MP0027 1
5 Multimeter MP0260 1
7 Switch mode power supply JTK-SMPS 1

Schematic Diagram: b

Exercise: c

Procedure:
1. Arrange the components and make the electrical connection as per the c) excercise setup
and b) relay ladder diagram.(for sensor teach settings refer h.Ultrasonic tech in procedure for
exercise setup).
2. Align the workpiece and sensor for the lower evaluation limit and set the observed reading
in the horizontal scale as 0. Mark the mA value in the multimeter and plot it in e)observation.
3. Similarly make the observations by increasing the value in horizontal scale and observe
sale and observe the mA value in the multimeter.

Observations: Actual sensing range

Observations: Done by students

Conclusion: The sensor application of ultrasonic sensor has successfully done.