2009 Jagwire OEM Catalog
2009 Jagwire OEM Catalog
2009 Jagwire OEM Catalog
CONTROL SYSTEMS
ACCESSORIES
16 Housing Parts
28 Tube Tops
29 Bicycle Frame Parts
33 Cable Parts
38 Shifting Parts
BICYCLE HYDRAULIC
DISC BRAKE PARTS
ACCESSORIES
48 Bicycle Hydraulic
Disc Brake Parts
BRAKE PADS
ACCESSORIES
54 Brake Parts
Tr a d e m a r k s L i m i t a t i o n s o f Wa r r a n t y
All trademarks, service marks and trade names • This warranty does not apply to products that
of Jagwire and Chia Cherne used herein are have not been correctly installed and/or adjusted or
trademarks or registered trademarks of the maintained according to the respective Chia Cherne/
Chia Cherne Industry Company, Ltd. Use of any Jagwire technical installation manual.
trademarks or other intellectual property of Chia
Cherne, without the express written consent of Chia • This warranty does not apply to damage to the
Cherne, is prohibited. product caused by a crash, impact, abuse of
the product, noncompliance with manufacturers
Copyright specifications of usage or any other circumstances
(c) 2008-2009 Chia Cherne Industry Company, Ltd. in which the product has been subjected to forces or
C h i a C h e r n e I n d u s t r y C o m p a n y , L t d Wa r r a n t y P o l i c y loads beyond its design.
• This warranty does not apply when the product has
E x t e n t o f L i m i t e d Wa r r a n t y been modified.
Chia Cherne/Jagwire warrants its products to be • This warranty does not apply to normal wear and
free from defects in materials or workmanship for t e a r. C h i a C h e r n e / J a g w i r e d o e s n o t c o n s i d e r u s e
a period of two years after original purchase. This in racing and competition to be normal wear and
warranty only applies to the original owner and is t e a r. We a r a n d t e a r p a r t s a r e s u b j e c t t o d a m a g e a s
not transferable. Claims under this warranty must be a result of normal use, failure to install and service
made through the retailer where the bicycle or the parts according to recommendations and/or riding or
Jagwire product was purchased. Original proof of installation in conditions or applications other than
purchase is required. r e c o m m e n d e d . We a r a n d t e a r p a r t s a r e i d e n t i f i e d a s :
feedback and actively listen to comments and group, we develop improved business
Limitations of Liability • This warranty shall not cover damages caused by strategies and tactics to reduce lead times,
suggestions from our OEM customers to our
To t h e e x t e n t a l l o w e d b y l o c a l l a w , e x c e p t f o r t h e the use of parts that are not compatible, suitable and/ improve product quality, and improve worker
sponsored professional athletes to the local bike
obligations specifically set forth in this warranty or authorized by Chia Cherne/Jagwire for use with safety and satisfaction and to cut defects
shop mechanic all the way to the occasional
statement, in no event shall Chia Cherne/Jagwire or components other than those for they are designed to and waste.
w e e k e n d r i d e r.
its third party supplies be liable for direct, indirect, be compatible with.
special, incidental, or consequential damages. Environment and Community
Jagwire Goes Pro
Effective Date: January 1, 2007 Recognizing our vital role as responsible
Tr a d i t i o n a l l y , m a n y o f o u r a f t e r - m a r k e t c o n t r o l
system products were released under respected global citizens, we strive to produce products
private label brands. During the past three years that meet the exacting requirements of
we have invested heavily in developing a new government agencies for per formance, safety
class of control system products. Now, our latest and environmental impact. Our primary
call these products “Pro,” short for proprietary. the European Union and passes California’
our experienced engineering and product from our factories and we print our after-
management staff are always looking for ways market product packaging using natural Soy
09
Standard Series Braided Series
Brake Brake
grease coiled shell silver mesh CGX™
coiled shell layer CEX™
▲ Low compression ▲ High carbon content steel and rigid structural design creates
CEX ▲ Low-friction polymer liner super-low compression ratio for maximum braking responsiveness
▲ Super-durable plastic layer, cold weather resistant liner ▲ Hi-tech metallic look
liner L3 specified ▲ L3 Liner specified
▲ OD. 4, 5, 6, 7mm available
▲ L3 Liner optional
Derailleur
coiled shell layer CGX™
BICYCLE CABL E
grease linear shell silver mesh LEX™
▲ High carbon content steel and rigid structural design creates
CGX super-low compression ratio for maximum braking responsiveness ▲ Compressionless shell for precise shifting
▲ Super light weight
▲ OD. 4, 5, 6, 7mm available
liner ▲ Hi-tech metallic look
▲ L3 Liner optional
L3 optional ▲ O.D. 4.5mm arailable
liner ▲ L3 Liner
L3 specified
L3 Liner
grease grease ▲ Lubricant is specifically designed for long-life and is highly water
Derailleur resistant
▲ Exceptional adhesive properties ensures the grease will stay in the liner
▲ L3 liner is standard on braided housing and is optional on all standard
liner
coiled shell layer CGX™ housings
L3 specified
▲ High carbon content steel and rigid structural design creates
CGX super-low compression ratio for precise shifting
▲ Shimano TOURNEY® derailleur system compatible
liner
L3 optional ▲ OD. 4 & 5mm available
▲ L3 Liner optional Available color options
Reinforced Series
grease liner Kevlar® reinforcement layer KEB™
▲ Kevlar® brand fiber reinforced with comperssionless housing for
superb braking & precise shifting performance
Available color options ※Translucent & Holographic series are available with coiled type housing only. ▲ Ideal for cable-actuated disc brakes
▲ Super light weight (30% less than standard coiled brake housing)
liner linear shell L3 specified ▲ Compatible with brake & derailleur systems
# 01 White # 07 Black # 08 Blue # 56 Red ▲ Hi-tech look
▲ Super-low friction POM liner.
INNER CABLE CABLE ENDS
Bicycle
10 Bicycle
The tables below illustrate the structure, materials, diameters and main features of Jagwire cables. The leading Jagwire Weld Cutting & Cable Stopper
TEC cable uniquely combines a low-friction, pre-stretched SLICK cable with a special Teflon® coating for an The photos compare the new method [left] with weld-cut ends punched stopper
ultra-durable, virtually frictionless cable. As Teflon® coating withstands temperatures from absolute zero to 288˚C, the previous [right]. The machine weld-cuts
it retains its strength, lubrication (non-stick) and water repellent properties in extreme conditions. the cable with an electric current, causing the
welded stopper
punch-cut ends
strands to fuse together, ensuring easy insertion
TEFLON® ORIGINAL TRADEMARK of cables into housing. The machine then forms
DuPont has licensed the use of the Teflon® trademark to Jagwire. a temporary stopper (or flower) at nipple ends,
ready for the die-casting mold. Weld cutting
also prevents rust, as no acid treatment is required. Previously, after punch cutting, some strands tended to
come loose, and removal of the tin coating with acid, prior to galvanizing, allowed rust to develop.
BICYCLE CABL E
GAR™ / STR™
Cable Nipple Options
REGULAR CABLE SYSTEM Nipples are die-cast onto cable ends for durability and strength, adding to rider safety and confidence. All
nipple types are compatible with any required cable specifications.
GAR (galvanized steel)
STR (stainless steel)
Cable Cable
Nipple Description Nipple Description
diameter diameter
Derailleur
4.9
D03
2
D01
S h i m a n o
4.4
GAR™ / STS™ Shimano shift system 1.1 - 1.2mm 1.0mm
4.4 internal 3-Speed
compatible
6.2
36.5
compatible
2.5
4
4
10 SACHS internal 3-
GAS (SLICK-galvanized) Campagnolo shift 1.1 - 1.2mm 1.0 - 1.2mm
speed & Sturmey
STS (SLICK-stainless) system compatible
acher compatible
▲ Smooth surface & low friction
▲ Pre-stretching reduces elongation for high braking
responsiveness & precise shifting performance Brake
B05
B01 11.6
3.4 6.6
Campagnolo Road
7
MTB brake system 1.5 - 1.6mm 1.5mm
brake system
5.5
7
compatible
compatible
6
TEC-ST (Teflon® coated, stainless)
▲ Teflon® coating: friction-free, low-maintenance (easy B03
clean) & eco-friendly for all-weather performance Road bike brake 1.5 - 1.6mm
6
w/ “loaf” holder
6
6
11 B04
Shimano comp. 1.5 - 1.6mm
Road
10 11
INSTALLATION GUIDE
Road Bicycle
13 INSTALLATION GUIDE
MTB Bicycle
INS TALLATION GU I D E
CC238A CCG017-BJ, CCG025-BJ CME013B
Threaded Index Cable Boss Tube Tops Stick-on Guide
CM136B CC312
Index Adjuster
Threaded Bolt
CM017-2
Adjustable Cable Grip
12 13
Accessories
17
ACCESSORIES
Housing Parts
Part No. Description Material / Finish Part No. Description Material / Finish
Nosed ferrule,
ø5.7
12.5
ø2.6
ø1.5
Cable raincoat, fits 4mm housing, Alloy ferrule / Anodized /
ø1
fits 4mm CGX, LEX, inserts through
CC115-4C CM014ASJ
ø5.7
Plastic / Black prevents water and dust from Silver
ø5.7 cable stops to prevent abrasion of
15 31.5 5 23
entering the housing Silicon gel raincoat / Silver
ø4.25
63
49.5 coated cables and reduce friction
120˚x3
Nosed ferrule, fits 4mmCGX, LEX
ø1.5
ø5.7
ø6
ø2.6
ø1.5
15
ø5.7
20
6.9
10.5
32 reduce friction 18
33
ø5.7
120˚x3
ø2.6
ø1.5
ACCESSORIES
CC115-4J ø1.
5 Sealed
Plastic / Black CC115-4FS ø5.7
5
Open ferrule, fits 4mm CGX, LEX Plastic / Silver
ø1.5
15 6 15
ø5.7
75
2
24 18
.
ø5
18
Cable raincoat, fits 4mm housing,
ø4.4
1.5
ø1
5.7
entering the housing Taiwan
13.1 40
Patent: 144092
12.6
12.5
Cable raincoat, fits 4mm housing, Alloy ferrule / Anodized / ø1
ø4.25
.7
ø1
ø5.7
.5 ø5 Open ferrule (CNC), fits 4mm CEX, Brass / Zinc plated /
CM014AB-J CC115-4I
ø5.7
1.5
23
ø4.25
ø1.5
12.5
Cable raincoat, fits 4mm housing, Alloy ferrule / Anodized / .05 Shift lever adapter, fits 4mm
°”0
ø1
ø4.3
CM014AOJ CC191
ø3
prevents water and dust from entering Gold housings, SACHS 3-Speed cable set
23 Satin silver
ø4.25
18
ø5.7
15
ø1.5
12.5 Cable raincoat, fits 4mm housing, Alloy ferrule / Anodized /
ø1
CM014ARJ prevents water and dust from entering Red CC192-2B Open ferrule (Shifting), fits 4mm LEX Alloy / Anodized / Black
ø5.7
23
the housing Silicon gel raincoat / Black
ø4.25
63
16 17
ACCESSORIES
19
Housing Parts
Part No. Description Material / Finish Part No. Description Material / Finish
18
ø5.7
ø1
15 Cable raincoat, fits 4.5mm housing, Alloy ferrule / Anodized /
ø1.5
ø5.7
CC192-2BJ Open ferrule (Shifting), fits 4mm LEX Alloy / Anodized / Black CM062BJ 12.5 prevents water and dust from entering Black
ø4.7
ACCESSORIES
23
63 the housing Slicon gel raincoat / Black
ø1
Cable raincoat, fits 4.5mm housing, Alloy ferrule / Anodized /
ø5.7
ø5.7
Sealed ferrule, fits 4mm
CM057J Alloy / Anodized / Black CM062OJ 12.5 prevents water and dust from entering Gold
ø4.7
LEX-Sealed
ø1.5
23
12.6 63 the housing Silicon gel raincoat / Black
18
ø5.7
ø1
Cable raincoat, fits 4.5mm housing,
ø5.7
Sealed ferrule, fits 4mm Alloy ferrule / Anodized / Red
CM057OJ Alloy / Anodized / Gold CM062RJ 12.5 prevents water and dust from entering
ø4.7
LEX-Sealed Silicon gel raincoat / Black
ø1.5
23
12.6 63 the housing
18
ø5.7
ø5.7
ø1.5
LEX-Sealed 12.6
ø1.5
12.6
18
18
ø5.7
ø5.7
ø1.5
LEX-Sealed
ø1.5
12.6
12.6
18
18
ø4.2
ø4.9
ø5.7
Ferrule adaptor, converts 5mm Brass / Electrodeposition
CC192-6 ferrules to fit 4mm housing
Polymer / Black CM115-4L Open ferrule (CNC), fits 4.5mm LEX
Coating / Black
ø1.5
10
ø1
.5
12.4
12
18 19
ACCESSORIES
Housing Parts
21
Fits 5mm Housing Fits 5mm Housing
Part No. Description Material / Finish Part No. Description Material / Finish
ø1
inserts through cable stops to prevent Alloy / Anodized / Plastic ferrule / Black
ø5.2
CM010B CM015 entering the housing
ø2
ø5.1
ø2.1
ø6
12.5 9.2 abrasion of coated cables and Black Silicon gel raincoat / Black
ø2.7
5.6
23 16 40
54 reduces friction
Taiwan Patent: 144092
ACCESSORIES
prevents water and dust from Alloy ferrule / Anodized /
inserts through cable stops to prevent
CM010B-J Alloy / Anodized / Black CM015AB-J entering the housing Black
ø2
ø5.1
ø2.1
ø6
ø1
12.5 9.2 abrasion of coated cables and
ø2.7
5.6
23
ø5.1
Silicon gel raincoat / Black
ø6
23 63
54 reduces friction
Taiwan Patent: 144092
ø2.45
ø4.9
ø5.8
ø7.3
Nosed ferrule, fits 5mm housing,
ø5
inserts through cable stops to prevent R0
CM010SJ1 Alloy / Anodized / Silver CC193 .2 Open ferrule, fits 5mm housings Plastic / Black
ø2
0.5
ø2.1
ø6
12.5 9.2
ø2.7
5.6
23 4
54 reduces friction 16.5
19.5
13
12.5
Nosed ferrule, fits 5mm housings,
ø2.1
ø2.8
ø6
inserts through cable stops to prevent
ø6
CM061BJ CC193-1
120˚
Nosed ferrule, fits 5mm housing Alloy / Anodized / Black Plastic / Black
ø7 abrasion of coated cables and
ø2.7
23 .4
ø2
8.7 11.7
54 24.4 reduces friction
ø5.9
12.5
ø2.7
Nosed ferrule, fits 5mm housings,
inserts through cable stops to prevent
ø7.35
ø6
CM061SJ1 Nosed ferrule, fits 5mm housing Alloy / Anodized / Silver CC193-3 31
47
16
23
ø2
ø2.6
ø2.1
54 reduces friction
ø5
1
13 6.5
12.5
ø5.75
ø2.5
ø5.7
Brass / Nickel plated /
CM061OJ CC115-2
ø6
Nosed ferrule, fits 5mm housing Alloy / Anodized / Gold Open ferrule, fits 5mm CEX, CGX
Satin silver
ø2.7
23
ø2
54
12
20 21
ACCESSORIES
Housing Parts
23
Fits 5mm Housing Fits 5mm Housing
Part No. Description Material / Finish Part No. Description Material / Finish
18
Non-crimping ferrule,
1.5
fits 5mm CEX, CGX Brass / Nickel plated / Open ferrule(Shifting),
CC115-2D CC192-1B
ø5.7
ø5.1
ø2.6
ø5.7
Brass / Argon plated / Black
Satin silver fits 5mm LEX, KEB
.8
12
15
18
1.5
ø5.7
ø5.1
CC115-2DE Brass / Nickel plated / Black CC192-1N Open ferrule(Shifting), fits 5mm LEX, KEB
ø5.7
CGX Satin silver
.8
ø4
12
15
ø5.75
.7
12.5
ø5
.5 ø2 .7
ø2 ø4
Brass / Electrodeposition Open ferrule, fits 4.5mm housing, Brass / Nickel plated /
ACCESSORIES
CC115-2E CC372
ø5.7
18
ø5.7
1.5
Open ferrule (CNC), fits 5mm CEX, Brass / Nickel plated / Brass /
CC115-3 CM054 Sealed ferrule, fits 5mm LEX-Sealed
ø2.1
ø5.7
10 CGX, LEX Satin silver Argon plated / Black
12 12.6
18
2.1
ø5.7
Open ferrule (CNC), fits 5mm CEX, Brass / Electrodeposition Open ferrule(Brake), fits 5mm CEX,
CC115-3E CC192-B Alloy / Anodized / Black
ø6
ø2.1
12 10
.7 18
ø5
2.1
Cable stop adapter, Brass / Nickel plated / Open ferrule(Brake), fits 5mm CEX,
CC115-6 CC192-BJ
ø4
Alloy/Anodized/Black
ø6
fits 5mm LEX , 4.0mm end Satin silver CGX, KEB
ø2
16.6
10
ø1.5
21.2
ø4.1
ø5
ø5.1
ø6
Satin silver CGX, KEB
6.4 3-Speed cable set compatible
ø1.7
ø4
9.6 12.5 7.4
13.5
22 23
ACCESSORIES
Housing Parts
25
Fits 5mm Housing Fits 5mm Housing
Part No. Description Material / Finish Part No. Description Material / Finish
ø6
ø9
12.5
ø2.1
ø5.1
9.2 reduces friction
ø6
23
ø1.9
1.27
5.6
13.7
ø1.9
1
Open ferrule, fits 6mm housing, 7.3mm reinforced compressionless brake
CC307-A Alloy / Anodized / Black CM029B2 Alloy / Anodized / Black
ø5
end housing to work with a standard
ø7.3
ø6.5
ø6
ø3
ø2.1
ø5.1
8.5
ø6
13.7 23
smaller inner diameter
ACCESSORIES
Fits 5mm housing, designed
Lined ferrule, fits 5mm housings, specially for Kevlar® reinforced
ø1.9
built-in polymer tip, prevents Alloy / Anodized / compressionless brake housing to
CM009B 12.5 CM029BJ Alloy / Anodized / Black
ø5
ø2.1
ø5.1
9.2 abrasion of coated cables and Black work with a standard guide pipes
ø6
23
reduces friction and adjusters with a smaller inner
ø1.9
12.5
5.6
ø2.1
ø5.1
8.5
ø6
23
diameter
12.5
Lined ferrule, fits 5mm housings, Lined ferrule, fits 5mm housings,
built-in polymer tip, prevents built-in polymer tip, prevents
CM009B-J Alloy / Anodized / Black CM060B Alloy / Anodized / Black
ø6
abrasion of coated cables and abrasion of coated cables and
12.5
ø2.1
9.2
ø6
23
23
ø1.9
5.6
12.5
Lined ferrule, fits 5mm housings, Lined ferrule, fits 5mm housings,
built-in polymer tip, prevents built-in polymer tip, prevents
CM009OJ CM060BJ
ø6
12.5
Alloy / Anodized / Gold Alloy / Anodized / Black
abrasion of coated cables and abrasion of coated cables and
ø2.1
ø5.1
9.2
ø6
5.6
24 25
ACCESSORIES
Housing Parts
Other
26
Part No. Description Material / Finish
ø3.2
ø2.5
ø1.0
.5
ø4
2.2
11.4
S housing holder, fits 5mm housings Plastic / Black
15.8
12.5
ACCESSORIES
built-in polymer tip, prevents
CM060SJ1 Alloy / Anodized / Silver
ø6
ø2.9
reduces friction
ø5.7
23
ø1
CC231B
3.5
40 Water-proof boot Silicon gel / Black
ø4.8
ø3.8
30 Lube ferrule, fits 5mm housing,
install fresh lubricant onto cables Alloy ferrule / Anodized /
ø2.4
ø2.9
CM071-BJ using the Lube Tube injection port Black
ø6
ø5.7
Taiwan Patent: 199465 Germany Polymer tube / Black
ø1
3.5
11.5
Patent: 202 12878.4 CC231S 40 Water-proof boot Silicon gel / Silver
ø4.8
ø3.8
Lube ferrule, fits 5mm housing, 75
30
install fresh lubricant onto cables Alloy ferrule / Anodized /
6.21
.51
CM071-SJ ø3 1.
ø2.4
2.7
13.8
10
ø3.8
ø4
ø6
ø5
12.5
Water-Proof boot, fits 4 & 5mm
25 nosed ferrule
CM117 CCG004QBG Polymer / Black
ø2.7
ø2.1
Lined, fits 5mm housing Carbon / Black
ø7
ø6
ø1.2
23
13.3
Cable Raincoat, fits 4mm nosed
ferrule (CM056, CM056-1)
12.5
CCG014R Silicon gel / Red
ø6
ø5
ø2
ø0.7
ø5
.7
Taiwan Patent: 144092
CM118 Nosed, fits 5mm housing Carbon / Black
ø7
23
52
26 27
ACCESSORIES ACCESSORIES
Tu b e To p s Bicycle Frame Parts
28 Part No.
CC182
11.5
Description
ø2.3
ø7
ø6
Part No. Description Material / Finish
M5xP0.8
5.5
M5 threaded index cable
CC238A ø1
18
boss, down tube location Alloy #7005
ACCESSORIES
1
recommended
Tube Tops III™ frame protection, fits Heat-shrink rubber /
CCG006-JTP 50
ø5.2
4 & 5mm housings, heat-shrink type Black
13
12
ø5.8
14.5
ø5 boss, down tube location Alloy #7005
.6 .2
8.5
ø4 Tube Tops™ frame protection, recommended
Polymer /
CCG007-BJ
R
3 5.8
Ø 1
Ø1
8
M5 threaded index cable
CC238A-2
1 4 .5
ø5
M5 ×P0.8 boss, down tube location Alloy #7005
8 .5
.6 .2
ø4 Tube Tops™ frame protection, recommended
Polymer /
CCG007-RJ 5
R
5.5
4
ø1
1
M5 threaded index cable
CC238C boss, down tube location Alloy #7005
ø8
ø5
12.8
.6
ø4.2
Tube Tops II™ frame protection, recommended
R
Silicon gel /
CCG008-BJ fits 4 & 5mm housings, slide type,
Translucent black
13 7.88
10
ø1
1
M5 threaded index cable
CC238D-1
ø8
boss, down tube location Alloy #7005
14.8
6.3
ø8
M5xP0.8
recommended
Tube Tops 3G™, fits 4 & 5mm cable
CCG017-BJ housing
Polymer / Black 13 8.87
ø4
2
42
5.5
ø1
1
M5 threaded index cable
ø8
CC238D-2
14.8
boss, down tube location Alloy #7005
41
M5xP0.8
recommended
Tube Tops 3G™, fits 5.5mm
CCG025-BJ Polymer / Black 13
8.87
ø9
cable housing
28 29
ACCESSORIES
Bicycle Frame Parts
31
Part No. Description Material / Finish Part No. Description Material / Finish
11
ø1
1
M5 threaded index cable
5.5
CC238D7 boss, down tube location Alloy #7005 CC362 Internal cable stop
M4*P0.7
Satin silver
ø8.25
ø5.9
M5xP0.8
ø6
recommended
13 7.98
11
16.6 1.4
Steel /
CC270-1 Housing/hose guide for frame loops Plastic / Black CC362-B Internal cable stop
M4*P0.7
ACCESSORIES
ø8.3
ø8.25
ø9
1
ø5.9
ø6
3.1
ø6
9.5 11
2
.6
ø4
M8xP1.25
Steel /
ø10.2
Ø8.25
Nickel plated / Black
Ø5.9
Ø7.1
4 12.8
ø9.
ø6
5 .1
ø5 Open ferrule, Alloy / Anodized /
ø12
CC295-1 CC380
ø5
ø7.0
fits 5mm housing Satin black
ø1
5 14.5
.9
13.5
17.5
18.2
9.0
ø8.5
ø9.
Housing/hose guide for frame loops 5 Open ferrule, Alloy / Anodized /
CC359 CC380-1
.5
Plastic / Black
ø5
ø7.3
5.5mm fits 5mm housing Satin black
1.5
2
14.5
20
18.2
8.3 7
ø8.5
Housing/hose guide for frame loops M5 threaded index cable boss, down
ø6.7
CC359-1 CC667
6.6
.0
6.4
Plastic / Black Alloy #6061
ø5
19.4
5.0mm tude location recommended
ø1
6
1.5
2
.5
16.4
20
8.3 7
18.2
ø8.5
Housing/hose guide for frame loops M5 threaded index cable boss, down
ø6.7
6.6
CC359-2 CC667-1
6.4
.5
19.4
4.5mm tude location recommended
ø1
6
1.5
.5
2
16.4
30 31
ACCESSORIES ACCESSORIES
Bicycle Frame Parts Cable Parts
32
Part No. Description Material / Finish Part No. Description Material / Finish
ø1.6
Cable grip, adjustable clamps, Stainless steel / Cable Crimps, fit 1.0~1.2mm
CM017-2 CC117-A Alloy / Anodized / Silver
ø2.5
4.5~6.0mm brake line compatible Satin silver cables, open type
10
ø1.6
18.5
Cable grip, 5.0~5.5mm brake line Cable Crimps, fit 1.0~1.2mm cables,
CM017B Alloy / Black CC117-AO Alloy / Anodized / Gold
ACCESSORIES
ø2.5
compatible open type
10
18
27.5 10
18.5
ø2.1
Cable grip, 5.0~5.5mm brake line Cable Crimps, fit 1.5~1.8mm
ø4.1
ø3
CM017S compatible
Alloy / Silver CC117-B cables, open type
Alloy / Anodized / Silver
10
ø1.2
18 10.8
27.5
ø3
EZ-bend super-flexible housing segment
Brake Lever End
ø2
ø4
150 reinforced compressionless housings on cables, open type
road bike handlebars
12
ø3
Stick-on cable guide, 3M adhesive Cable Crimps, fit 1.5~1.8mm cables,
CME011 Plastic / Black CC117-CO Alloy / Anodized / Gold
ø2
ø4
attached open type
12
20
ø3
7.54
10.9
2.1
3.5
Alloy stick-on guide, 3M adhesive Cable Crimps, fit 1.5~1.8mm
20
CME013B CC117-C06
10
5.4
Alloy / Black Alloy / Anodized / Red
ø2
ø4
6.1
10
11.5 attached cables, open type
5.85
4
12
20
ø3
7.54
10.9
2.1
3.5
Alloy stick-on guide, 3M adhesive Cable Crimps, fit 1.5~1.8mm
20
CME013S CC117-C07
10
5.4
Alloy / Silver Alloy / Anodized / Black
ø2
ø4
6.1
10
11.5 attached cables, open type
5.85
4
12
32 33
34
ACCESSORIES
Cable Parts
Part No. Description Material / Finish Part No. Description Material / Finish
0.9
ø3
Cable Crimps, fit 1.5~1.8mm Cable Dounts, fit 1.1~1.2mm
ø5.8
CC117-C08 CC170-CO
ø2
Alloy / Anodized / Blue Polymer / Translucent
ø4
9.5
3.4 2.7
ø3
Cable Crimps, fit 1.5~1.8mm Cable Dounts, fit 1.5~1.8mm
CC117-C61 ø2 Alloy / Anodized / Green CC171-B Polymer / Black
ø4
1.4
6
12
6
9.5
3.4 2.7
ø3
1.4
6
ACCESSORIES
12
6
1
15
ø3.5
ø5.8
ø1.5
CC117-D Alloy / Anodized / Silver CC171-BO Polymer / Black
ø2.7
ø2
C0.4
12 9
1
o1.6
ø5.8
.0
CC117-PG CC171-CO
1.4
ø1.5
ø5 Plastic / Gray Polymer / Translucent
1
18.7
9
9.5 3.5 10
3.4 2.7
3.4
5.2
1.0
1.7
6
ø2
9.5
3.4 2.7
13
M4x0.7
1.0
ø2.3
ø6.8
3.9
M4x0.7
6 8 2.6
9 10.6
0.9
2.7
9
34 35
ACCESSORIES
Brake Parts 37
Part No. Description Material / Finish Part No. Description Material / Finish
2
1.1
ø6.
9 Stainless steel tube
Lever adapter, fits city bike caliper Steel / Nickel plated / CC221A Guide pipe 90˚
CC112
ø5.7
w/ alloy ferrule
brakes Satin silver
10
ø4.2
ø2.5
Stainless steel tube
8
CC221T
.
ø7
Guide pipe 90˚
w/ stainless end tips
ø5.5
ø9.
CC114 8 Lever adapter, universal type Alloy / Anodized / Silver
12.5
ACCESSORIES
Guide pipe 110˚
w/ stainless end tips
M5x0.8
ø9.8
ø5.3
ø7.2
compatible
11
4.3 9.6 2.1
13.7
Stainless steel tube
CC223A Guide pipe 135˚
w/ alloy ferrule
14.4±0.2 11
10.8
1.1
M6x1.0
4.2
M6 cable crimps, side-pull
5.8
ø10
(9.8)
ø6.1
CC401-2 92
Guide pipe, 0~180˚ flexible Stainless / Wothout finish
8
3.2
4
9.08
6.2
11
CC128-07 Cable hanger Aluminum alloy / Black POP guide pipe 90˚, alloy end tips
26.2
29
11
44.7
ø6.5
ø3.8
36 37
ACCESSORIES
Shifting Parts
38 ø7
.3
ACCESSORIES
M5 threaded bolt,
ø8.25
CC122-8 8.3x6.0mm head
Steel / Argon plated / Silver
1.4 7.6 18
25
M6*P1.0
7 M6 threaded bolt, 8.5x6.2mm
CC122T head, built-in liner to prevent Steel / Argon plated / Silver
M6x1.0
ø8.5
abrasion and reduces friction
8
Part No. Description Material / Finish 3
2.3
ø1
8 10
M3.5 threaded cable
.2
ø2 5.9
0
M7x1.0
ø5
ø6.1
CC142
5.5
M5*P0.8•k§˙
3
ø5
M7x1.0
Archer shifting cable set Silver 5.0
compatible
ø5
26
4.2
10.5 25
ø2.8
M7x1.0
6.8
.5 4.6 2.5
ø11
M7x1.0
CC142-1 M7 lever adjuster Alloy / Anodized / Silver
ø8.6
ø1
26.5 5
ø9.8
M6 threaded bolt, 12.5
CC122 8.5x6.2mm head
Steel / Argon plated / Silver
28 ø16.3
2.3 5.5±0.5 2.6
Alloy / Anodized /
ø6
CC159
4. M10x1.0
M10 lever adjuster
M10*1.0
ø6.3
ø9 Silver bolt w/ black nut
.9
7
20
ø1
ø11.8
M6 threaded bolt,
CC122-10 Steel / Argon plated / Silver
M6x1.0
ø8.5
8.5x6.2mm head
ø5.7
ø3
3
35
38 39
ACCESSORIES
Shifting Parts
41
Part No. Description Material / Finish Part No. Description Material / Finish
M6*1.0
ø5.7
ø3
0
ø1
M6 threaded olt, 10.0x5.8mm
CC217B In-line adjuster Alloy / Anodized / Black CC611 head, free-style rotors compatible
Steel / Argon / Silver
ø10
3.8 9.9
22.6
35
ø5.7
ø3
Silver
Taiwan Patent: 168957
35
ACCESSORIES
adjustment at cable stops silver
Silver
Taiwan Patent: 168957
CC304 M5 threaded bolt, 9.0x6.0mm head Alloy / Anodized / Silver CM116-A boss compatible
Steel bolt / Galvanized /
M5xP0.8
Silver
21.5
25
M5×P0.8
compatible
25.4
ø4.14
ø1.7
9.5
ø4.3
In-line adjusting barrel kit, STI shifting
CC314 M5 threaded bolt, 8.5x5.9mm head Alloy / Anodized / Black CM067 Alloy / Gray
4 4 3
12.2
lever recommended
ø8.5
15.3
43.8
50
ø4.14
ø1.7
ø4.3
ø5.1
4 4 3
0.6mm spring, fits M5 threaded In-line adjusting barrel kit, STI shifting
CC316 CM067S
12.2
40 41
ACCESSORIES
Shifting Parts
42
Part No. Description Material / Finish Part No. Description Material / Finish
In-line adjusting barrel kit, STI shifting Shimano STI road shift levers. Adds Alloy bolt / Carbon cap /
CM067B CM128BJ
ø4.3
Alloy / Black
lever recommended index adjustments at the lever. Black
4 4 3
12.2
15.3
43.8
50 Features rubber coated knob
ACCESSORIES
ø6.3
Rocket II adjuster for Shimano
ø8
Steel bolt / Argon plated /
ø7.5
ø6.2
25
ø2.5
ø12.5
ø5.7
CM081 CM157BJ
ø10±
0.1 M5 adjuster Alloy / Anodized / Black Black
adjustments at the lever. Features
M5*0.8
15
Rubber cap / Black
rubber coated knob
ø5.7
31.8
Downtube braze-on mount road Stainless steel / Satin silver Mini in-line adjuster with rubberized Alloy / Rubberized coating
CM131 adjuster Plastic cap / Black
CM160B coating / Black
ø12
31.8
42 43
Bicycle Hydraulic
Disc Brake Parts
Polyester
liner polyester layer Part No. Description
TP05 5.5 x 2.5
TP16 5.0 x 2.0
Kevlar
liner kevlar® reinforcement layer Part No. Description
TB05 5.5 x 2.5
TB16 5.0 x 2.0
# B4 Titanium
ACCESSORIES
Bicycle Hydraulic Disc Brake Parts
46
Part No. Description Material / Finish Part No. Description Material / Finish
3
12
ø2
M6xP1.0
ø4
ø5.2
ø10.8
ø8.3
CCB010 10
ø1
0.
2
Banjo bolt Steel / Nickel plated / Black CCG005 Protection Polymer / Black
ø2
ø4.1
22.5
5
10.
ø5
CCC003 Seal washer Alloy / without finish CCG034 Protection Polymer / Black
ø6.9
ø6 19
28
1.1
6.5
. 24
ø7
4.8
10.5
R5
ø5
.3
Brass / Nickel plated / Satin Compression nut
CCC007 CCB024
1.8
ø6
7
silver ø1 (internal thread)
1.5
4
ø5
.6
6
2 2 6
2.8
5.6
Steel / Electrodeposition
3.44
CCC010 CCB025IA
1.4
ø6.9
ø5.87
7
9.42 10 6.1 Coating / Black
12
ø5 27.15
.3
21.65
ø8.24
2
1
M8*P0.75
9.24
ø1.8
CCZ002 CCA057T9
ø4.94
Needle (insert) Brass / without finish Compression nut (external) Satinless steel / Satin silver
8
18.8
ø2.4
ø2.7
ø5.6
1 9
ø8.24
ø1.4
ø4.6
ø2.6
M8*P0.75
ø2
9.24
CCZ018 Needle (insert) Brass / without finish CCA058IA Compression nut (external) Steel / Black
8
18.8
1 3.7 2
ø5.6
13.2
ø1
0
7.8
8
ø6.2
CC396 Disc brake shims Satinless steel / without finish CCG033 Protection Polymer / Black
5
.2
10
ø5.1
10
6.1 22
46 47
Brake Pad Compounds
Brake Pads
• All-around rubber compound • Excellent modulation and feel • HeatShield ® technology resists
• Long-wearing heat build-up and brake fade
• Excellent wet weather
performance
ACCESSORIES
Brake Parts 51
Part No. Description Color / Material Part No. Description Color / Material
2.5 21.7 M6*1
1.3
8.1
FRONT
14
7.5
7.5 17
6.5
54 3
71 51.5
69.5
P90XRXR P451A Comp road brake Black / AW, Length: 40mm
4.5
Comp v-brake pad insert Red / RZ, Length: 70mm
14.2
15
7.5
2
47.2
3.75
4
49 11.6
12.5
22.55
2
2 20 21.5
6.25
3
67 6.
2.5
23.9
1.3
8.1
13.2
9.4
7.5
7.5
6.5
54 3
71 54
2.6
69.5
Comp v-brake pad insert. Shimano Comp road brake. Shimano
P90XR compatible
Black / BS, length: 70mm P453A 19°”0.2
HS88∞±4∞ 1.3 compatible
Black / AW, Length: 50mm
22.6
7.5
2
13.8
3.75
FRONT
1
12.5
0.9
3.3
10.8
2
2 20 21.5
6.25
53.5
67
M6
ø6.8
6.5 10.5
1.1
(10.8) (10.8)
13.8
17.4
9.2
5.8
3.2
42.4 5.1 5.3
12.7 Comp road brake pad insert. Shimano
P199N Comp caliper brake bolt-on Black / AW, Length: 40mm P453R compatible
Black / BS, Length: 50mm
2.4
20.2
7.3
9.6
49.6
51.6
3.
5
40 53.6
M6
8.5
6.5 10.5
1.1
13.8
(10.8) (10.8)
16.8
5.2
9.2
42.4
3.2
5.1 5.3
12.7 Comp road brake pad insert. Shimano
P203N Comp caliper brake bolt-on Black / AW, Length: 40mm P453RXR compatible
Red / RZ, Length: 50mm
7.3
9.6
49.6
11.3
40 51.6
53.6
BRAKE PARTS
12
M6xP1.0 ø6.6
16
13
12
22.2
14
30
6
43
4
P900H
4.3
P207N Comp caliper brake bolt-on Black / AW, Length: 40mm Comp canti brake Black / BS, Length: 70mm
4.7
12.2
1.5
15.7
19.2 2.1
4.25
17
58.8
11
60
41
50 51
ACCESSORIES
Brake Parts
52
Part No. Description Color / Material Part No. Description Color / Material
68
34
10.3
16.5
8
X
R
29 4x
2
.5
12.3
72.8
4
9.9
ø1
M6x1.0
24.5°”0.3
9.1
P908C P909T
2 20∞ 19∞
Comp v-brake Black / BS, Length: 70mm
24
4
FRONT
R8
4.9
14.5 3.8x3
4.7
1.7
3
25∞ 25∞
71 65
(21.3) (20.3) (21.3)
67
16.1 16.1
29.44 ø10.5
71.67 53
ø6.7
2.5
P908H Comp canti brake Black / AW, Length: 70mm
30
5.1
0.2
11
3
2.6 9.7 10.5
11.6
13
71.28 51
55 10
17
2.7
15.4
17
12.27
63.24
R
RIM
68
34
29.44
8
16.5
4
7
71.67
10.3
5
4.
ø1
M6xP1
24.5
M6*1
24.5°”0.3
有效牙8mm以上 Black,Yellow / BS,
P908T Comp v-brake Black / BS, Length: 70mm P947T Comp v-brake
7
10
4.7
11.6 3.8
14.5 65
BRAKE PARTS
12.27 12.27 12.27
16.1 16.1
63.24
68
34
8
10.3
16.5
ø6.7
27.83
5
Pitch=3mm
4.
ø1
46.8
29.5
ø6.7
P909H P453VBB
7.6
Comp canti brake Black / AW, Length: 70mm Comp cyclocross canti brake Black / BS, Length: 70mm
35
14.5 3.8x3
4.7
65
7.8
2
3
6.5
FRONT
6
16.1 16.1
52 53
Brake Pads
ACCESSORIES
Brake Parts 57
Part No. Description Color / Material Part No. Description Color / Material
DBL3009-D Hope C2-2 piston Gray / BS, Semi-Metallic DBL3017-D Hope M4 Gray / BS, Semi-Metallic
10.9 17.34
1.7
ø3.
5
31.2
18.7
ø4
1.6
1
21.3
.2
27.7
13
22.9 1:1 1:1
DBL3010-D Hope XC-4 piston hydraulic Gray / BS, Semi-Metallic DBL3001-D 31.9
Hayes Mag & MX1,9 Gray / BS, Semi-Metallic
2
2.7
1.7
32
11.2
1 1:1
4.0
1:1
DBL3011-D Cannondale Coda Gray / BS, Semi-Metallic DBL3002-D Magura Louise/Clara 2000 Gray / BS, Semi-Metallic
25.5 ø22.6 4
39
1.7
.6
1.7
33.25
17.4
25.5
0.6
R2.1
1:1
4
4
1:1
BRAKE PARTS
DBL3013-D Formula B4 Gray / BS, Semi-Metallic DBL3003-D Shimano Deore XT M755,M755-DH Gray / BS, Semi-Metallic
17.75 37
30.2
1.5
6.2
1.5
1.6
0.5
1.5
[A]24.78
15.4
4
2
56 57
ACCESSORIES
Brake Parts 59
Part No. Description Color / Material Part No. Description Material / Finish
43
21
13
4.1
5
.7
24
3.8
1:1 1:1
15.5
37 24.8
16.4
26.8
26.8
23.2
1.6
46.7
ø2
8.
32.2 1.6
8
46.7
1:1 4 1:1
DBL3007-D Shimano Deore M555, M555-M Gray / BS, Semi-Metallic DBL3019-D Formula ORO Gray / BS, Semi-Metallic
2.4
29
1.2
26.6
4
9
1.7
26.3
20
2
1:1 31 4 1:1
BRAKE PARTS
Shimano Deore M515, M515-M,
M515-LA, M525, M515-LA-M, M465,
DBL3008-D 4 M475, M495, Nexave C501, C601,
Gray / BS, Semi-Metallic DBL3018-D Hayes MX2, MX3 & Sole Gray / BS, Semi-Metallic
1.45
1.0
6.4±0.2
RST D-Power
31.3
30.5
27
ø3
.6
1.7
2
1:1 0.5 25.5
20.5 14.8 4 1:1
58 59
IQC Brake Cable Housing (CEX) IPQC Work Station (One piece flow): IPQC OQC
Incoming Shipping
Cutting Process/ Burr Removal/
Material Process
Derailleur Cable Housing (LEX) Liner Bore/ Ferrule Clamping Finish Process
Head Office