User Guide H 4140 GeoGauge
User Guide H 4140 GeoGauge
User Guide H 4140 GeoGauge
USER GUIDE
Model H-4140
Table of Contents
Page
1.0 1.1 1.2 1.3 2.0 3.0 4.0 5.0 6.0 7.0
Introduction GeoGauge Benefits How The GeoGauge Works GeoGauge Applications Button (Keypad) Functions Technical Specification Display Messages Get Acquainted With The GeoGauge GeoGauge Seating Sequence Of Operations For A GeoGauge Stiffness/Modulus Measurement 8.0 Transit - Carrying Case 9.0 Replacing Batteries 10.0 Clock / Date Adjustment Appendix 1: Stiffness Based Compaction QC Method Appendix 2: Stiffness Based QC On A Stabilized Base Appendix 3: Stiffness Based QC On A Stabilized Subgrade Appendix 4: GeoGauge Verifier Mass Guide Appendix 5: GeoGauge Data Download Guide
3 3 4 5 6 7 8 10 11 12 14 14 15
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
GeoGauge produces soil stress and strain levels common for pavement, bedding and foundation applications (27.58 kPa or ~ 4 psi). Young's and shear modulus can be determined from GeoGauge measurements if a Poisson's ratio is assumed (Fig. 4). GeoGauge measurements intentionally mimic Resilient Modulus measurements as much as typical site conditions will allow. This allows GeoGauge measurements to be related to Resilient Modulus.
This is based on the findings of the Transportation Research Boards National Cooperative Research Program Project 10-65. The GeoGauge can be used in the QC of compacted subgrades and bases. The QC method utilizes a control strip and initially established target stiffness values that are related to conventional relative compaction. Ultimately, target stiffness values are related to design values and expected values based on experience (e.g., Resilient Modulus). Appendix 1 is a case study of such a QC method. The GeoGauge can be used in the QC of stabilized materials. The QC method can determine how soon a material can bear construction loads, determine the ultimate strength from measurements at the time of installation or assure structural uniformity of the material. Appendix 2 is a case study of such a QC method on a cement treated bases. Appendix 3 is a case study of use on a lime treated subgrade. The GeoGauge can be used in-place to estimate CBR and Resilient Modulus or estimate the results of plate load tests, laboratory R-Value, FWD or DCP with more speed and simplicity and at a much lower cost2, 3 & 4.
2 Development Of Models to Estimate The Subgrade And Subbase Layers Resilient Modulus From In-Situ Devices Test Results For Construction Control, 2005, Louay Mohammad, Ananda Herath and Ravindra Gudishala, Louisiana Transportation Research Center, Baton Rouge, LA 70808, FHWA/LA.05/406 3 Assessment Of In-Situ Test Technology For Construction Control Of Base Courses And Embankments, 2004, Murad Y. Abu-Farsakh, Ph.D., P.E., Khalid Alshibli, Ph.D., P.E, Munir Nazzal, and Ekrem Seyman, Louisiana Transportation Research Center, Baton Rouge, LA 70808, FHWA/LA.04/385 4 Field R-Value Correlation Method Development, 2006, Lary R . Lenke, Evan M. C. Kias, Richard Jenkins, Christopher Grgich, University of New Mexico Department of Civil Engineering, Albuquerque, NM 87131, NM04MSC-02.1
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
OFF SHIFT
ERASE SAVE
PRINT MODE
MEAS
START
STOP TEST
UNITS
INCR DECR
With START scrolls through saved measurement data in order of increasing value, see START above. With START scrolls through saved measurement data in order of decreasing value, see START above.
Measurement Precision (typ., Coefficient of Variation) Depth of Measurement (from surface) Calibration Accuracy (% of actual mass) Electrical Power Source Battery Life Mechanical External Materials Vibration Level re Vertical Operating Temperature Storage Temperature Humidity Gauge Dimension Weight
(6) D size disposable cells Sufficient for 500 to 1,500 measurements Aluminum case & foot, rubber isolators & seal <1.27 x 10-6 m (<0.0005 in.) @ 125 Hz 5 0C to 38C (ambient) -20C to 50C 98%, without condensation 280 mm (11") Diameter, 255 mm (10") Height (without handle) Net: 10 kg (22 lbs), Shipping: with case, 17.7 kg (39 lbs)
Standard Accessories Transit Case, 6 D Batteries, User Guide Optional Accessories * Infrared (IR) serial interface adapter cable with software template (3.5 floppy, PC only) * Verifier Mass
ALL TECHNICAL, PERFORMANCE AND OTHER SPECIFICATIONS ARE SUBJECT TO CHANGE.
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
5d
noiS
dAtA
Snr
5I or Eg
ALrE StorEd
OVFLO
0.00
db - on
Indicates that the View Memory data base mode has been entered. It is displayed momentarily in the STIFFNESS window. After this appears, pressing the INCR or DECR buttons will scroll through the stored data. Ordered pairs of measurement ID numbers and the measured values of stiffness will be displayed sequentially, in the order they were measured, in the ID/TARGET and STIFFNESS windows respectively. Indicated that the View Memory data base mode has been exited. It is displayed momentarily in the STIFFNESS window. Announces that the current measurement has been stored (displayed in STIFFNESS window). The assigned measurement ID number is displayed simultaneously in the ID/TARGET window. Announces the value of the combined voltage of the six (6) D-batteries (displayed in ID/TARGET window). The voltage is displayed simultaneously in the STIFFNESS window. Indicates that the GeoGauge is going through a self test of its electronics. The word "SELF" is displayed in the ID/TARGET window and the word "TEST" is displayed in the STIFFNESS window. Indicates that the results of the self test is within specified limits (displayed in ID/TARGET window). Indicates the Poissons Ratio value being displayed. Scrollable from 0.20 to 0.70 in increments of 0.05. Pressing the save button after setting the Poissons Ratio value will retain that value in memory for subsequent Youngs modulus measurements. Stiffness in SI value, MN/m. (Mega Newton per meter) Youngs modulus in SI value, MPa. (Mega Pascals) Stiffness in English value, klbf/in. (kilo pounds force per inch) Youngs modulus in English value, ksi or kpsi. (kips per square inch)
db - off StorEd
bAtt
SELF TEST
nO ErrOrS POI5
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
10
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
11
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
12
Enter Data Enter target stiffness from pre-defined, scrolled list via display, if necessary. Verify GeoGauge Operation (daily) Perform a check of GeoGauge operation per the GeoGauge Verifier Mass Guide (see Appendix 4). The GeoGauge is operating properly if the mean stiffness is within approximately 8.6 MN/m and -9.8 MN/m. Establish GeoGauge Precision (daily) Locate some compacted material that is representative of what is to be measured that test day. Make a minimum of 3 measurements at the same test location. GeoGauge precision is sufficient if the coefficient of variation of the measurements is less than 10%. Seating Of The Foot How to properly seat the foot will be determined by on-site trial per the recommendations above (see GeoGauge Seating). Take The Measurement (press Meas button) 1) GeoGauge will measure noise as a function of frequency. 2) GeoGauge will measure stiffness as a function of frequency. 3) GeoGauge will display, in sequence: Signal to Noise ratio (SNR) in dB [The stiffer the material, the closer this value will be to 10, indicating that more than usual attention should be paid to seating.]
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
13
The standard deviation (5d) of all 25 frequency dependent stiffness measurements relative to the displayed (average) value of stiffness {This number will be small for soft materials ( ~ 1 MN/m) and larger for hard materials (~ 5 MN/m). A large change in this number between test locations for a given material may indicate improper seating (e.g., from 1.5 to 3 MN/m). A measurement should be repeated at such a location to assure proper seating. If the measurement does not change, then it is a true representation of the material.] Stiffness or Youngs modulus or fraction of stiffness Target Ready for next measurement (last measurement value still displayed)
Remove The GeoGauge From The Test Location 1) Examine the spot and ensure good foot contact (see GeoGauge Seating). 2) Clean any soil off of the foot that may have been caked on in the course of testing. Store Data (press SAVE button) The measurement ID will be assigned to the stored data. The GeoGauge will store data for 500 measurements as displayed (Operational Mode). Only the first 20 measurements stored will also include the complex, frequency dependent components of displayed data (Research Mode). Turn The GeoGauge Off (press OFF button) When done for the day, turn off to save battery power. Transfer Data (via optional Infrared interface) Download data to a PC per GeoGauge Data Download Guide (see Appendix 5).
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
14
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
15
Note: The gauge exterior is not water proof or dust proof. Attempts were made to make the gauge as tight as reasonable. Do not expose the gauge to precipitation. Should the gauge get wet, exposed to high humidity or suspected of containing moisture or condensation, immediately dry out the gauge by removing and gently setting aside upside down, without disconnecting the wires, the display panel and battery caps and batteries. Allow to air dry in a dry enough room overnight. Carefully re-assemble before using or packing back in case.
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
Rev. 1/15/06
Traditional subgrade compaction QC test methods do not evaluate in-place material strength or the structural uniformity of each lift as placed. Evaluating these two factors is essential if cost is to be held to a minimum while assuring the performance needed for the roadways intended function and projected life. This type of evaluation is essential if the industrys trend towards modulus based mechanistic design and performance specifications for roadways are to be supported. Also, traditional methods do not provide contractors with sufficient real-time feedback so as to optimize the balance of quality and cost. Accordingly, a simple and precise modulus or stiffness based QC test method for subgrades was needed by the Minnesota Department of Transportation (MnDOT), District2, Thief River Falls Construction Office that would evaluate the required factors as compaction occurs. At the same time this method needed to provide an index of percent compaction so as to fit within the framework of traditional specifications. Finally, the method needed to provide an index of resilient modulus to support the future use of mechanistic design and performance specifications. District 2 selected an in-place QC test method developed under FHWA Study 2(212) that did not interfere with or delay the construction process. Without penetrating the ground, the method used the Humboldt GeoGauge to measure the stiffness of each lift and thereby evaluate percent compaction. Using a test section or strip of subgrade material, lift stiffness at controlled moisture content was measured and spatially averaged as a function of compactive effort. Initially this data was compared to density as a function of effort to confirm the findings of FHWA 2(212) that maximum stiffness occurs at optimum compaction as constrained by site conditions. The resulting empirical relationship was used to establish QC stiffness targets for the subgrade that corresponded to the traditionally specified levels of percent compaction. The Humboldt GeoGauge is a 10 diameter, 11 tall, 22 lb. electro-mechanical instrument that when placed on the surface of the ground evaluates the stiffness of the top 9 to 12 of material. It vibrates the ground over a range of discrete frequencies, applies force, measures the resulting deflection and displays the results in about a minute. It was chosen by MnDOT District 2 because measurements could be made at a rate greater than the rate of compaction, it has no licensing or safety requirements and its performance (reliability, precision & bias) had been proven by FHWA Study 2(212) & TRB NCHRP Project 10-65. In the summer of 2004, District 2 chose road TH200 in Ada, MN for its initial use of this QC test method. The method was contractually specified. This was the only way District 2 thought that sufficient data could be collected for a comprehensive evaluation of the method. The subgrade was an AASHTO A-1-b material, placed in two 12 lifts over two miles of 2-lane roadway. Stiffness was measure approximately every 100 ft. on each lane for each compacted lift, one 1,000 ft. section at a time. Based on test strip measurements
STIIFFNESS BASED COMPACTIION QC ST FFNESS BASED COMPACT ON QC OF A GRANULAR SUBGRADE OF A GRANULAR SUBGRADE
MIINNESOTA DOT M NNESOTA DOT DIISTRIICT 2 D STR CT 2 423 WEST ZEH ST. 423 WEST ZEH ST. THIIEF RIIVER FALLS, MN 56721 TH EF R VER FALLS, MN 56721
TH200 Ada, MN
Significance In Use
In-Place Evaluation Of:
Percent Compaction Strength & Uniformity Resilient Modulus
Humboldt GeoGauge
Humboldt Mfg. Co. 7300 West Agatite Ave., Norridge, IL 60706 U.S.A. 708/456-6300 (voice), hmc@humboldtmfg.com (email)
at the start of the project, a stiffness value of 23 klb/in was assigned as a target corresponding to the specified 90% compaction. Moisture was measured approximately every 500 ft. by either time-domainreflectometry or field oven. Density was measured randomly as a check on the method and took precedence in judging quality if there was a conflict with stiffness. The over 1,000 stiffness QC tests made on the TH200 project indicated that the level of compaction was from 87% to 97% (18.2 klb/in to 32.2 klb/in for 95% of the data). This was better than the best quality traditionally possible for the material in District 2s experience. Moisture content was typically 3.5% below optimum, varying from about 6% to 12%. This was consistent with the best quality traditionally possible. The level of material compliance with the specification and small variability in the quality of compaction was unprecedented in the experience of MnDOT District 2. The real-time nature of the stiffness QC tests forced the continuous attention of the contractor to compaction quality as was evident by the section-bysection adjustments in roller patterns and watering. This real-time attention to quality also resulted in a significant reduction in the contractor time and effort traditionally needed to accomplish this kind of job. The material strength achieved and its uniformity, as evident from the stiffness tests, was consistent with supporting a 20-year roadway life. According to FHWA guidelines, A coefficient of variation (COV) of less than or equal to 20% in subgrade strength will support a 20year life. The COV achieved for TH200 was less than 14%. District 2 found that the material and construction uniformity enabled by this test method was sufficient to require stiffness testing intervals of no smaller than every 500 ft. Since the completion of the TH200 job, the stiffness measurements made as part of the test method has been shown to have a strong relationship to resilient modulus and so are useable as an in-place index 1. District2, Thief River Falls Construction Office, of the Minnesota Department of Transportation has deemed the success of this first use of stiffness based compaction QC testing sufficient to warrant continuing and broadening use of it on subgrades and bases in the 2005 and 2006 construction seasons. For more information contact: Melvin Main, Humboldt Mfg. Co. 717-650-6537, melmain@humboldtmfg.com or J. T. Anderson Resident Engineer, MnDOT District 2 216-681-0927 J.T.Anderson@dot.state.mn.us
1
QC Test Data
Development Of Resilient Modulus Prediction Models For Base And Subgrade Pavement Layers From In Situ Devices Test Results, 2004, Ravindra Gudishala, Louisiana State University, Baton Rouge, LA 70808 Humboldt Mfg. Co. 7300 West Agatite Ave., Norridge, IL 60706 U.S.A. 708/456-6300 (voice), hmc@humboldtmfg.com (email)
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
Rev. 1/15/06
For decades, cement-amending a roadway base has been a way of employing economical local materials in place of imported, high cost aggregate. These bases have the strength and low water permeability to potentially out perform flexible aggregate bases. Unfortunately, cement-amended bases are prone to significant shrinkage cracking that concentrate and reflect traffic stress resulting in premature pavement cracking sufficient to warrant repair or rehabilitation. Consequently, cement-amended bases have seen limited use over the last twenty years. A simple and economical construction method has been developed in Europe and implemented in the United States that minimizes shrinkage cracking in these bases. Dr. Tom Scullion of Texas A&M University accomplished the implementation in response to a request from the City of College Station, Texas1. The method included aspects that have been under investigation for many years such as controlling the amount of cement used (3% to 9% by weight), the water content, the quality of the subgrade and the type & time of final surfacing. What was new in the method was the controlled induction of micro-cracks into the base. The microcracks prevent the development of the larger shrinkage cracks without significantly impacting stiffness of the base. The performance of the mix was first verified through a series of unconfined compressive strength tests in the laboratory. A strength of 300 psi to 500 psi was required with around 300 psi considered optimal. During the first two days of life, the stiffness of the base was evaluated to assure sufficient ultimate strength. The 6 to 12 lifts addressed by the method had to achieve a stiffness of about 50 to 60 Mega Newtons per meter (MN/m) during this period. At the end of this period, limited vibratory rolling (1 to 4 passes) using a 12-ton, steel wheel roller was conducted to lower base stiffness by about 40% and thereby induce a network of micro-cracks. Stiffness was directly measured in real-time without penetrating the base using the Humboldt GeoGauge. The Humboldt GeoGauge is a 10 diameter, 11 tall, 22 lb. electro-mechanical instrument that when placed on the surface of the ground evaluates the stiffness of the top 9 to 12 of material. It vibrates the ground over a range of discrete frequencies, applies force, measures the resulting deflection and displays the results in about a minute. It was chosen by Texas A&M because measurements could be made quickly, it has no licensing or safety requirements and its performance (reliability, precision & bias) had been proven by FHWA Study 2(212). Four sections of Salzburg Ct. Von Trapp Ct., Newburg Ct. and Sophia Lane in College Station, Texas were constructed during October of 2000. The construction consisted of 6 of lime-stabilized subgrade, 6 of soil1
MIICRO-CRACKIING M CRO-CRACK NG A CEMENT TREATED ROADWAY BASE A CEMENT TREATED ROADWAY BASE TO MIINIIMIIZE SHRIINKAGE CRACKS TO M N M ZE SHR NKAGE CRACKS
TEXAS A&M UNIIIVERSIIITY TEXAS A&M UN VERS TY EXAS N VER S T Y THE CIIITIIIES OF BRYAN & COLLEGE STATIIION, TX THE C T ES OF BRYAN & COLLEGE STAT ON , TX HE T ES OF RYAN OLLEGE TAT ON THE CIIITIIIES OF LA QUIIINTA & SANTA ROSA, CA THE C T ES OF LA QU NTA & SANTA ROSA , CA H E T ES O F A U NT A ANTA OSA CEMEX CEMEX
Significance In Use
Minimizing Pavement Reflective Cracking
Humboldt GeoGauge
Field Investigation: Pre-Cracking of Soil-Cement Bases to Reduce Reflection Cracking, 2001, Tom Scullion, Texas A&M University, College Station, TX 77843 Humboldt Mfg. Co. 7300Agatite Ave., Norridge, IL 60706 U.S.A. 708/456-6300 (voice), hmc@humboldtmfg.com (email)
cement and a 2 HMA surfacing. The Salzburg Ct. Von Trapp Ct. and Newburg Ct. Sections received the stiffness control and the micro-cracking. The Sophia Lane section did not. Site conditions were generally wet during construction. Bob Mosley, City Engineer for College Station, supervised the work. Young Brothers, Inc. accomplished the construction. The micro-cracks were observed to greatly inhibit base shrinkage cracking. Laboratory testing of core samples indicated that the base reached its design strength. Apparently the micro-cracks were induced early enough in its life so as not to significantly inhibit strength gain. In more than 18 months of observations, the roadway sections constructed with the micro-cracking method exhibited at least 50% fewer reflection cracks in comparison to the section that did not. A corresponding reduction in roadway maintenance cost was also observed. Texas A&Ms results prompted the City of Bryan, Texas to specify the construction method in 20012. As shown in the figure to the right, the QC test data followed the results achieved in the Texas A&M study. The City of Bryan has successfully used the method through the 2005 season. The City of College Station, Texas followed suit shortly after College Station, adopting the City of Bryans specification for continuous use. During 2004, CEMEX, the second largest supplier of cement products in North America, began to promote the use of the micro-cracking construction method in southern California. This prompted the adoption and successful use of the Bryan, Texas specification by the Cities of La Quinta and Santa Rosa, California in 2005. As shown in the figures to the right, the QC test data is very similar to that achieved in Texas 3 years earlier. The construction method apparently affords consistent results job-to-job even with the expected variabilities in materials and construction. CEMEX has also secured commitments from several other southern California cities to use the method. In 2006, CEMEX will expand its promotion of this construction method to include all of the southwestern United States and Mexico. During 2005, the Montana Department of Transportation judged the benefits sufficient to adopt the Bryan, Texas specification for use during the 2006 construction season.
For more information contact: Melvin Main, Humboldt Mfg. Co. 717-650-6537, melmain@humboldtmfg.com or Dr. Tom Scullion, Texas A&M University, 979-845-9913, t-scullion@tamu.edu Rick Conlin, CME Testing & Engineering, College Station, TX, 979-778-2810, rconlin@txcyber.com Steve Speer, City Engineer, City of La Quinta, CA, 760-777-7043, sspeer@la-quinta.org Jeff Wykoff, Manager of Business Development, CEMEX, 909-238-8350, jefferyp.wykoff@cemexusa.com
2 Outline Specifications For Section 100 - Portland Cement Treated Base (Plant Mix), City of Bryan, TX, Rick Conlin, CME Testing & Engineering, College Station, TX 77840 Humboldt Mfg. Co. 7300Agatite Ave., Norridge, IL 60706 U.S.A. 708/456-6300 (voice), hmc@humboldtmfg.com (email)
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
PREPARED BY:
7300 WEST AGATITE AVE., NORRIDGE, IL 60706 U.S.A. 708/456-6300 (VOICE), HMC@HUMBOLDTMFG.COM (EMAIL)
The following represents a effort by Koch Performance Roads to quantify the performance of approximately 50 miles of lime stabilized, silty clay, ~ 12 thick subgrade which was part to the Koch managed reconstruction of Virginia (VA) Route 288. As with similar jobs managed by Koch (e.g., NM 44), the traditional 7 day waiting period between subgrade installation and resumption of construction was inconsistent with Kochs aggressive construction schedule. To reduce the waiting period, Koch needed at QC method that could quantitatively estimate when the subgrade was strong enough to support construction and estimate subgrade ultimate strength. The method would have to determine these factors from measurements made within the first few days after installation. Limited measurements made on a similar lime stabilized subgrade of New Mexico 44 in 2000 indicated that evaluating a material modulus vs. time might provide the needed method. This was accomplished by calculating a modulus from measurements of lift stiffness made using the Humboldt GeoGauge. To confirm this, a comprehensive evaluation of subgrade lift stiffness was conducted on VA 288. The construction specification used on NM 44 was also used on VA 288. The NM 44 data established that a modulus calculated from lift stiffness could be used as the estimate of strength. If the VA 288 subgrade performance was consistent with the subgrade of NM 44, then stiffness based QC of the lime stabilized subgrade is indeed viable if not a practical and form the basis for a specification. From the sum of the data provided by Koch, it appears that the effective modulus of the lime stabilized subgrade increases with time at a logarithmic rate to a good degree of correlation (see Figure 1). This data also shows that of the approximately 1,000 measurements made on the subgrade, approximately 95% fall within +/- 36% of the average modulus. Based on FHWA, Office of Pavement Design guidelines, this variability in subgrade modulus could support a 15+ year pavement life. The modulus and rate of change of modulus with time for the NM 44 lime stabilized subgrade from over two years prior falls within the data range for VA 288. Also, core testing by Koch was consistent with the modulus data. Where modulus data fell with in +/- 36% of the average, the corresponding strength data was acceptable. The modulus cure rates for the individual sections generally follow that of the average (see Figure 2). The correlation coefficients are not as good, but do they need to be for QC/QA purposes? All data provided was used for the analysis with the exception of the following: tsg01_VA288, 10/24 to 10/29 (discarded for poor measurement quality (precision)) Main Line_ NBL_2 to 196+57, 7/18 to 7/25, Day 8 (questionable data quality (missing information))
Humboldt Mfg. Co. 7300 West Agatite Ave., Norridge, IL 60706 U.S.A. 708/456-6300 (voice), hmc@humboldtmfg.com (email)
Additionally, the data from loop D_ Sec E _Interchange, 7/18 to 7/22 was used because of good measurement quality, but the data indicates that changes in the site conditions may have influenced the cure rate in an unexpected way. Figure 3 shows the number of data points used in the analysis by day in the cure cycle, almost 1,000 points. This is many more that the 84 data points used to determine the NM 44 cure rate. The fact that the correlation coefficients for the 11 sets of cure rate data are typically not as good as that for the one data set from NM 44 leads me to believe that the cure rates in the VA288 data may be masked by changing site conditions (e.g., temperature, moisture, traffic, material differences, installation practice, ). Based on first hand observations, these types of conditions changed very little on NM 44. I suggest that minimizing the effect of these variables should influence future section and test date selection. Tables 1 and 2 contain the summary data used in the figures. In my opinion, Figure 1 embodies the basis for a trial specification. Effective modulus should be within +/- 2 of the target modulus (average) 95% of the time on any given day after installation. This specification may be specific to the general materials and construction methods used. Also, such a specification should include a practical spatial sample for QC testing (e.g, every 500 ft.). Figure 1 also suggests that such a specification may be largely independent of site conditions or even job site.
Humboldt Mfg. Co. 7300 West Agatite Ave., Norridge, IL 60706 U.S.A. 708/456-6300 (voice), hmc@humboldtmfg.com (email)
Figure 1
VA 288 Lime Stabilized Subgrade Charterization of Modulus vs. Time
35 30 25 20 15 10 5 0 1 2 3 4
y = 2.8357Ln(x) + 23.19
+2 ! (+36% re Avg.) R2 = 0.693 y = 2.4666Ln(x) + 16.502 R2 = 0.8674 y = 2.0976Ln(x) + 9.8142 R2 = 0.3743 Average Modulus Average Modulus +2 Sigma -2 Sigma NM 44, 9/00 -2 ! (-36% re Avg.) Log. (Average Modulus) Log. (+2 Sigma) Log. (-2 Sigma)
10
11
12
13
14
15
16
Humboldt Mfg. Co. 7300 West Agatite Ave., Norridge, IL 60706 U.S.A. 708/456-6300 (voice), hmc@humboldtmfg.com (email)
Figure 2
35 30
Effective Modulus, kpsi
25 20 15 10 5 0 0 2 4 6
Day # After Installation
10
12
Ramp A_ Sec D MTD_GeoGauge Main Line_ SBL_0 to 141+31 Main Line_ NBL_8 to 135+57 Main Line_ NBL_4 to 149+71 Main Line_ NBL_8 to 135+90 Main Line_ NBL_2 to 196+57 Main Line_ NBL_2 to 193+51 Main Line_ NBL_2 to 131+44 Main Line_ SBL_8 to 133+97 loop D_ Sec E _Interchange Log. (Ramp A_ Sec D) Log. (MTD_GeoGauge) Log. (Main Line_ SBL_0 to 141+31) Log. (Main Line_ NBL_8 to 135+57) Log. (Main Line_ NBL_4 to 149+71) Log. (Main Line_ NBL_8 to 135+90) Log. (Main Line_ NBL_2 to 196+57) Log. (Main Line_ NBL_2 to 193+51) Log. (Main Line_ NBL_2 to 131+44) Log. (Main Line_ SBL_8 to 133+97) Log. (loop D_ Sec E _Interchange)
Humboldt Mfg. Co. 7300 West Agatite Ave., Norridge, IL 60706 U.S.A. 708/456-6300 (voice), hmc@humboldtmfg.com (email)
Figure 3
Humboldt Mfg. Co. 7300 West Agatite Ave., Norridge, IL 60706 U.S.A. 708/456-6300 (voice), hmc@humboldtmfg.com (email)
Table 1
Day # Number of Data Points Average Modulus, kpsi Standard Deviation, kpsi COV, % AVERAGE+2!, kpsi AVERAGE-2!, kpsi NM 44, Avg. Modulus, kpsi 1 108 16.5 2.5 15.4 21.6 11.4 16.9 2 72 18.3 3.4 18.5 25.1 11.6 19.6 3 111 18.8 5.2 27.4 29.2 8.5 4 123 20.2 2.9 14.4 26.1 14.4 5 171 19.3 4.5 23.5 28.4 10.2 6 147 21.6 3.9 17.9 29.3 13.9 7 84 21.4 4.0 18.9 29.5 13.3 8 72 22.4 3.3 14.9 29.1 15.7 9 45 22.6 2.9 12.8 28.4 16.9 11 51 21.2 3.6 16.8 28.3 14.1 28.3 14
Table 2
Location/Station 10+16 to 17+70 NM 44 10+97 to 15+30 186+45 to 189+67 134+50 to 141+31 132+98 to 135+57 144+24 to 149+71 135+90 to 141+74 200+42 to 196+57 195+32 to 193+51 129+62 to 131+44 130+00 to 133+97 11 +27 to 13+20 Source/File tsg01_VA288 NM44 Ramp A_ Sec D MTD_GeoGauge Main Line_ SBL_0 to 141+31.xls Main Line_ NBL_8 to 135+57.xls Main Line_ NBL_4 to 149+71.xls Main Line_ NBL_8 to 135+90.xls Main Line_ NBL_2 to 196+57.xls Main Line_ NBL_2 to 193+51.xls Main Line_ NBL_2 to 131+44.xls Main Line_ SBL_8 to 133+97.xls loop D_ Sec E _Interchange.xls Date 10/24 to 10/29 7/25 to 7/30 5/20 to 5/28 8/16 to 8/14 8/6 to 8/14 8/2 to 8/6 8/7 to 8/15 7/18 to 7/25 7/29 to 8/1 8/9 to 8/15 8/14 to 8/15 7/18 to 7/22 Avg. Temp, F 43.8 76.0 76.3 86.7 70.4 76.3 91.3 87.6 70.6 88.1 90.6 1 16.9 16.9 2 20.1 19.6 3 4 Average Modulus (ksi) 5 6 7 30.8 23.7 18.3 21.0 19.6 21.1 19.5 20.3 21.1 20.5 15.1 19.6 21.4 22.8 16.8 19.7 20.8 22.6 24.4 22.9 22.7 22.0 21.7 8 9 10 11
19.5 17.3
15.5 19.2
23.5
16.8
20.2
Humboldt Mfg. Co. 7300 West Agatite Ave., Norridge, IL 60706 U.S.A. 708/456-6300 (voice), hmc@humboldtmfg.com (email)
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
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For use with C series Humboldt GeoGauge Purpose To verify or check the operation of the C series Humboldt H-4140 GeoGauge by running a measurement on top of the Verifier Mass. It is not intended to calibrate the GeoGauge. Equipment Required H-4140.20 Verifier Mass Assembly (10 kg with installed rubber isolation mounts) Operation 1. Place the Verifier Mass Assembly on a relative flat and rigid surface. The surface at this location should be approximately level. A concrete floor that is generally crackfree and well supported is ideal. 2. Wipe clean the ring foot at the bottom of the GeoGauge. Clean the v-groove around the seal between the foot and gauge body. Inspect the ring foot surface for deep gouges, nicks, protrusions or raised nicks. The ring foot should be relatively flat. Remove excessive protrusions or raised nicks by setting the GeoGauge on a flat abrasion sheet placed on a flat steel plate. Rotate the GeoGauge via its handle 2 3 times until the protrusions are approximately flat with the ring foot surface. Wipe off the abrasion dust from the ring foot. 3. Turn on GeoGauge. Set the GeoGauge to display stiffness in S.I. (metric) units. 4. Smear a small amount of any lubricating oil on the shoulder of the Verifier Mass. 5. Gently set the GeoGauges ring foot in position over the shoulder of the Verifier Mass. 6. Rotate the gauge on the mass a random amount. 7. Firmly press the MEAS button to make a measurement of the Verifier Mass stiffness. 8. After 75 seconds the measured stiffness will be displayed. Record the stiffness. 9. Remove the GeoGauge from the Verifier Mass. Reset it back onto the Verifier Mass. When repeating measurements, it is important to remove the GeoGauge from the Verifier Mass between measurements to account for placement and operator bias. Place the GeoGauge on the Verifier at different rotational orientation each time. 10. Normally, five (5) measurements will be sufficient. Average the measurements for a
Copyright 1999-2006 Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A .
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result. Record all measurements and save the records for long term monitoring of GeoGauge operation. The values from each verifier measurement will oscillate up and down a small percentage and the average stiffness should be used to compare with the expected stiffness. It is not necessary to verify daily. Weekly or once a month or when questions about the validity of the stiffness/modulus measurements occur, then the use of the Verifier Mass is justified. 11. An average stiffness of roughly -8.6 to -9.8 MN/m is expected on the Verifier Mass. If this is not achieved, contact Humboldt for assistance. The GeoGauge is built to withstand normal field instrument handling. The gauge can still be damaged from mishandling and abuse. It cannot be over-emphasized that proper care and maintenance will give the owner long life and reliability from the instrument. Contact: Mahir_Al_Nadaf Humboldt Scientific, Inc., 551D Pylon Dr., Raleigh, NC 27606 U.S.A. Voice: 919.832.6509, Fax: 919.833.5283, Email: mahir@ehumboldt.com
Copyright 1999-2006 Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A .
Copyright 1999, 2000 & 2007, Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A.
Page 1 of 1
For use with C series Humboldt GeoGauge Purpose To download data from the C series Humboldt H-4140 GeoGauge to a PC. Equipment Required H-4140.12 Infrared Interface to serial port cable USB to serial port adapter (optional) Any PC running any version of Windows with HyperTerminal Operation Initial Setup 1. Attach the GeoGauge Infrared Interface Cable to a 9 pin serial port on the personal computer (PC) or to a USB port via an appropriate adapter (Figures 1, 2 & 3). 2. Attach the GeoGauge Infrared Interface Cable reader head to the slotted retainer on the top of the GeoGauge. Be sure that the two infrared windows line up (Figure 4). 3. Turn on GeoGauge and PC. 4. On the PC monitor, click Start, highlight Accessories, click Communications, and click HyperTerminal. HyperTerminal is the Windows terminal emulation program. 5. Enter a district file name for the GeoGauge download settings. For example. GeoGaugeDownload. Select an appropriate icon. Click OK. It is through this new connection setting that all download data can be entered repeatedly without having to re-enter the settings every time. 6. In the Connect To window, select connect using. Highlight the COM port to which the Infrared Interface Cable is connected. Click OK. 7. In the COM Properties dialog box under the Port Settings tab, show. Bits per second: 4800 (for GeoGauge serial numbers less than 326) or 1200 (for GeoGauge serial numbers greater than or equal to 327) Data bits: 8 Parity: none Stop bits: 1 Flow control: Hardware Click OK; click File and then click Save.
Copyright 1999-2007 Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A .
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Data Downloading 1. Repeat operations 1, 2 and 3 above. 2. Double click on the HyperTerminal icon selected earlier. 3. In the window that opens, Click Transfer. Click Transfer Text. Create a file for the data to be saved in. A new file name will have to be entered for each new download. A unique reference number and date are suggested. The file name must end with .csv. 4. Press the Shift key and then the Print key on the GeoGauge. Data should be seen streaming onto the screen immediately. The data should look like the example in Figure 4. 5. When the data stops streaming, click Transfer, highlight Capture Text and click Stop. Click Call. Click Disconnect. Click File. Click Save. 7. Confirm that the data was saved by opening the .csv file in Microsoft Excel. Close HyperTerminal. Figure 5 is an example of what a typical .csv file show look like. 8. Press the Shift key and then the Erase key on the GeoGauge. This will permanently erase the data just downloaded. 9. Repeat 2 through 8 each time data is downloaded The .csv files can be cut & pasted into an Excel spreadsheet. Humboldt supplies Excel templates for various uses with these files. Contact Humboldt for further information or for help in developing a custom spreadsheet. Contact: Mahir_Al_Nadaf Humboldt Scientific, Inc., 551D Pylon Dr., Raleigh, NC 27606 U.S.A. Voice: 919.832.6509, Fax: 919.833.5283, Email: mahir@ehumboldt.com
Copyright 1999-2007 Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A .
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Copyright 1999-2007 Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A .
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Sequential Run Number Assigned By GeoGauge When Data Is Saved Average Stiffness As Displayed By The GeoGauge Date Stamp Assigned By GeoGauge When Data Is Saved Time Stamp Assigned By GeoGauge When Data Is Saved
Run# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 Meas: 100 104 108 112 116 120 124 128 132 136 140 144 148 152 156 160 164 168 172 176 180 184 188 192 196 2047 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 -9.19 CalFac: 2048 2048 2048 2048 2048 2048 2048 2048 2049 2048 2049 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2049 2048 2048 2048 2048 2048 2048 2048 2048 2048 2049 2048 2048 2048 2048 2048 2049 2048 2049 2048 2048 2048 2048 2048 2048 4.3564 Date: 2048 2048 2048 2049 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2062 2141 2212 2276 2332 2380 2417 2449 2472 2482 2490 2492 2488 2479 2468 2453 2434 2414 2406 2381 2360 2335 2312 2290 2269 7/01/04 Time: 2085 2167 2255 2348 2440 2534 2627 2716 2797 2863 2929 2987 3036 3076 3107 3131 3151 3170 3087 3101 3079 3049 3018 3002 2947 8:14 2633 2620 2597 2565 2526 2482 2436 2389 2335 2287 2238 2191 2148 2107 2069 2035 2004 1984 1952 1927 1908 1893 1880 1870 1861 2598 2633 2655 2665 2662 2647 2620 2579 2523 2469 2402 2328 2248 2164 2076 1986 1890 1755 1702 1627 1533 1474 1383 1340 1269 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 55.3 29.1 29.0 28.9 28.8 28.6 28.4 28.3 28.1 27.8 27.5 27.2 53.1 26.6 26.3 26.0 25.7 51.4 25.3 24.9 50.7 50.3 23.8 23.4 23.1 28.7 29.4 30.0 56.7 57.2 57.7 32.1 32.5 32.8 33.1 33.4 33.7 33.9 34.2 34.4 34.6 34.8 35.2 34.7 35.0 35.1 35.1 35.3 35.4 35.4
Data Used To Calculate The Real & Imaginary Portions Of Force & Deflection At Each Frequency (contact Humboldt for further details) Frequency Number, 100 to 196 Hz in 4 Hz Increments
Figure 5 Typical .csv File First 20 Runs (Records) Will Have All The Data Shown Run 21 & Higher Will Have Only The First Row In Each Record
Copyright 1999-2007 Humboldt Mfg. Co., Norridge, IL. 60706, U.S.A. All rights reserved. Printed in U.S.A .