IT AL

IEC 60439-2

IR

MENTAL MAN ON

ISO 9001 14001

ME 04

www.eae.com.tr
Catalogue 07-Eng. / 02 1.000 pcs. 19/02/2011 ATA MATBAACILIK / A.C.E./ 612 40 66

Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul-Turkey Tel: +90 (212) 866 20 00 Faks: +90 (212) 886 24 20

EAE has full right to make any revisions or chances on this catalogue without any prior notice.

E AG

Y A N D EN V

MENT SYSTE
M

QU

Multi-conductor Lighting Busbar System 25-32-40 A

www.eae.com.tr

CONTENTS

Introduction Order Code System Technical Characteristics Standard Components Special Straight Length Feeder Boxes Tap-Off Plugs Tap-Off Boxes Support Systems DL Joint Installation DL Tap-Off Plug Installation EC Certificate of Conformity Product Overview Project Design Form

2-3 4 5 6-7 8 9-10 11-12 13 14-15 16 17 18 19 20

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General Characteristics
E L E K T R K

E-Line DL Busbar Trunking Systems are used in buildings with an energy requirement between 25A-40A. They are designed to feed lighting fittings due to the characteristics of the 10A-25A tap-off plugs. EAE Busbar Systems are manufactured using the latest production technologies available worldwide according to ISO 9001 standards with certified Quality Assurance systems. The products are designed and tested in accordance with IEC 60439-2.

Full Isolation The busbar conductors are coated in flameproof insulation material. T otal security regarding human safety is provided even when the body is severely damaged due to external heavy impacts that may occur.

E L E K T R K

T ap-off Plugs Arrangement of E-Line DL Busbar systems are designed with different contacts to prevent incorrect assembly.

Safety Earth contacts of the tap-off plugs make first during assembly, and the contact breaks last during disassembly.

Colour Coded Covers Indicate The Phases The covers of the single phase, 10 Amp, wired tap-off plugs of the EAE DL Lighting busbar systems are designed with different colours to indicate which phase the light fittings are fed.

Fast, Easy and Secure Assembly Provided with single action by driving the mechanical and electrical joint silver coated springed contacts towards each other. You only need to tighten one bolt to fix the joint.

Tin Coated Conductors Formation of Copper Oxide is prevented by coating the electrolytic copper conductors with full size tin. By this feature, the contact resistances are minimised. The contacts of the tap-off plugs compress the conductor within the busbar from two surfaces.

8 Plug-in Points are provided on a Standard 3 m Length A total of 8 plug-ins on both sides of the busbar is provided as standard.
3000
330 420 750 750 750 750 750 750 420 330

Silver Coated Joint Contacts The contacts at the joining points of the busbar and the contacts of all tap-off units are silver coated. The silver coating minimises the contact impedances, thus preventing the over-heating of the contacts in case of possible over-loads.

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Order Code System

BUSBAR TYPE BUSBAR CURRENT RATING 1 CONDUCTOR CONFIGURATION BUSBAR CURRENT RATING 2 COMPONENT REFERENCES UNPAINTED / PAINTED COMPONENT

E L E K T R K

DL

Busbar T ype

25 A 32 A 40 A

2 3 4

Busbar Current Rating 1

2 Conductors 3 Conductors 4 Conductors 5 Conductors

2 3 4 5

1st Conductor Configuration

Standard Length Special Length Feeder Box End Feeder Box Underfloor Feeder

STD X B1 B2 B1

Underfloor End Feeder B2 Busbar Current Rating 2

25 A 32 A 40 A

2 3 4

2 Conductors 3 Conductors 4 Conductors 5 Conductors

2 3 4 5

2nd Conductor Configuration

UNPAINTED PAINTED

Paint

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Technical Characteristics
E L E K T R K

DL 2424
Rated Current Standards Rated Insulation Voltage Rated Frequency Protection Degree Short-Circuit (1 sec) Short-Circuit (Peak) Short Circuit(Peak)Tested 1 msec. Resistance Reactance Impedance Joule Losses At In L1, L2, L3, N (Cross Section) PE (Housing) PE (Conductor) Weight (4 Conductors) Weight (5 Conductors) R 20 X1 Z IR In Ui f IP 55 Icw Ip kA rms kA kA mW / m mW / m mW / m W/m mm mm mm kg/m kg/m 2.50 4.00 21 5.42 2.02 5.61 3.85 3.20 18.30 3.20 1.40 1.50 A V Hz 50/60 25 1000 IEC 60439 1-2

DL 3434
32 1000

DL 4444
40 1000

3.00 5.00 21 4.46 1.62 4.47 5.24 4.00 18.30 4.00 1.43 1.55

4.00 6.50 21 2.90 1.27 3.17 5.65 6.00 18.30 6.00 1.60 1.72

The maximum permitted load for the support of light fittings of the system is 15 kg. concentrated or 20 kg. distributed for a recommended support span of every 2 meters without any deformation of the housing. Voltage Drop Calculation
Voltage drop of a busbar system can be calculated with the following formula taking into account the a load distribution constant. For single phase;

D U= a. I.2L (R.cos j +X.sinj).10

-3

D U = Voltage Drop I = Rated Current L = Length of Line

V A mt

For three phase ;

a = Load Distribution Constant

-3

D U= a. 3.I.L (R.cosj +X.sinj).10

R = Resistance m W m X = Reactance mWm

Load Distribution Constant

Load concentrated at the end of line. Line fed from one end of the line. Distributed load. Line fed from one end of the line. Distributed load. Line fed from both ends of the line.

a
1.00

D
D

D
D D D D D D D

0.50

D
D

0.25

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Standard Elements
E L E K T R K

3000
330 420 750 750 750 750 750 750 420 330

CPE

CPE

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Standard Elements
E L E K T R K

Current (A)
25 32 40
PE (PE Housing)

Description
DL 2424 2x25 A Busbar DL 3434 2x32 A Busbar DL 4444 2x40 A Busbar

Conductor Conf.
4+4 4+4 4+4

Order Code
84165 84167 84169

Current (A)
25 32 40
PE (PE Housing)

Description
DL 2422 2x25 A Busbar DL 3432 2x32 A Busbar DL 4442 2x40 A Busbar

Conductor Conf.
4+2 4+2 4+2

Order Code
84177 84179 84181

Current (A)
25 32 40
PE (PE Housing)

Description
DL 2222 2x25 A Busbar DL 3232 2x32 A Busbar DL 4242 2x40 A Busbar

Conductor Conf.
2+2 2+2 2+2

Order Code
84189 84191 84193

Current (A)
25 32
CPE conductor is separate. It is not connected the regular housing earth. PE (PE Housing)

Description
DL 2525 2x25 A Busbar DL 3535 2x32 A Busbar DL 4545 2x40 A Busbar

Conductor Conf.
5+5 5+5 5+5

Order Code
84201 84203 84205

40

Current (A)
25 32
CPE conductor is separate. It is not connected the regular housing earth. PE (PE Housing)

Description
DL 2523 2x25 A Busbar DL 3533 2x32 A Busbar DL 4543 2x40 A Busbar

Conductor Conf.
5+3 5+3 5+3

Order Code
84213 84215 84217

40

Current (A)
25 32
CPE conductor is separate. It is not connected the regular housing earth. PE (PE Housing)

Description
DL 2323 2x25 A Busbar DL 3333 2x32 A Busbar DL 4343 2x40 A Busbar

Conductor Conf.
3+3 3+3 3+3

Order Code
84225 84227 84229

40

The body is manufactured from 0,50 mm galvanised sheet metal as standard.

For non-standard product, please contact our technical office.

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Special Straight Length Busbars
E L E K T R K

Current (A)
25 32 40
PE (PE Housing)

Description
DL 2424 2x25 A Special Length DL 3434 2x32 A Special Length DL 4444 2x40 A Special Length

Conductor Conf.
4+4 4+4 4+4

Order Code
84237 84239 84277

Current (A)
25 32 40
PE (PE Housing)

Description
DL 2422 2x25 A Special Length DL 3432 2x32 A Special Length DL 4442 2x40 A Special Length

Conductor Conf.
4+2 4+2 4+2

Order Code
84249 84251 84253

Current (A)
25 32 40
PE (PE Housing)

Description
DL 2222 2x25 A Special Length DL 3232 2x32 A Special Length DL 4242 2x40 A Special Length

Conductor Conf.
2+2 2+2 2+2

Order Code
84261 84263 84265

Current (A)
25 32
CPE conductor is separate. It is not connected the regular housing earth. PE (PE Housing)

Description
DL 2525 2x25 A Special Length DL 3535 2x32 A Special Length DL 4545 2x40 A Special Length

Conductor Conf.
5+5 5+5 5+5

Order Code
84273 84275 84277

40

Current (A)
25 32
CPE conductor is separate. It is not connected the regular housing earth. PE (PE Housing)

Description
DL 2523 2x25 A Special Length DL 3533 2x32 A Special Length DL 4543 2x40 A Special Length

Conductor Conf.
5+3 5+3 5+3

Order Code
84285 84287 84289

40

Current (A)
25 32
CPE conductor is separate. It is not connected the regular housing earth. PE (PE Housing)

Description
DL 2323 2x25 A Special Length DL 3333 2x32 A Special Length DL 4343 2x40 A Special Length

Conductor Conf.
3+3 3+3 3+3

Order Code
84297 84299 84301

40

The body is manufactured from 0,50 mm galvanised sheet metal as standard.

For non-standard product, please contact our technical office.

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Standard Elements
E L E K T R K

Feeder Box
Current (A) D e s c r i p t i o n
25 DL 2525 - B1 Feeder Box

Busbars
DL 2525-DL 2523 DL 2323-DL 2424 DL 2422-DL 2222
DL 3535-DL 3533 DL 3333-DL 3434 DL 3432-DL 3232 DL 4545-DL 4543 DL 4343-DL 4444 DL 4442-DL 4242

Order Code
84345

CPE conductor is separate. It is not connected the regular housing earth. PE (PE Housing)

32

DL 3535 - B1 Feeder Box

84347

40

DL 4545 - B1 Feeder Box

84349

158

38

164

75

Feeder Box

* With PE Conductor and M25 Gland as standard. End Closer is supplied together with the feeder unit.

End Feeder Box

Current (A) D e s c r i p t i o n
25

Busbars
DL 2525-DL 2523

Order Code
84417

DL 2525 - B2 End Feeder Box DL 2323-DL 2424

DL 2422-DL 2222
DL 3535-DL 3533 DL 3333-DL 3434 DL 3432-DL 3232 DL 4545-DL 4543 DL 4343-DL 4444 DL 4442-DL 4242

CPE conductor is separate. It is not connected the regular housing earth. PE (PE Housing)

32

DL 3535 - B2 End Feeder Box

84419

40

DL 4545 - B2 End Feeder Box

84421

158

38

164

* With PE Conductor and M25 Gland as standard.

End Feeder Box

Flexible Elbow
Current (A) D e s c r i p t i o n
25 DL 2525 - FD Flexible Elbow

Busbars
DL 2525-DL 2523 DL 2323-DL 2424 DL 2422-DL 2222
DL 3535-DL 3533 DL 3333-DL 3434 DL 3432-DL 3232 DL 4545-DL 4543 DL 4343-DL 4444 DL 4442-DL 4242

Order Code
84853

32

DL 3535 - FD Flexible Elbow

84877

40

DL 4545 - FD Flexible Elbow

84887

Flexible Elbow

Max diameter of feeder cable is 11 mm.

The body is manufactured from 0,50 mm galvanised sheet metal as standard.

For non-standard product, please contact our technical office.

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Standard Elements
E L E K T R K

Underfloor Feeder Box (Movable Neck)

Current (A) Description Busbars
DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL 2525 2523 2323 2424 2422 2222 3535 3533 3333 3434 3432 3232 4545 4543 4343 4444 4442 4242

Order Code

25

DL 2525 - B1 Underfloor Feeder Unit

65000

71

32
158 71 164 75

DL 3535 - B1 Underfloor Feeder Unit

65004

40
CPE conductor is separate. It is not connected the regular housing earth.
PE (PE Housing)

DL 4545 - B1 Underfloor Feeder Unit

65008

Feeder Box

* With PE Conductor and M25 Gland as standard. End Closer is supplied together with the feeder unit.

Underfloor End Feeder Box (Movable Neck)

Current (A) Description Busbars
DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL 2525 2523 2323 2424 2422 2222 3535 3533 3333 3434 3432 3232 4545 4543 4343 4444 4442 4242

Order Code

25
71

DL 2525 - B2 Underfloor End Feeder Unit

65009

32
158 71 164

DL 3535 - B2 Underfloor End Feeder Unit

65013

40
CPE conductor is separate. It is not connected the regular housing earth.
PE (PE Housing)

DL 4545 - B2 Underfloor End Feeder Unit

65017

* With PE Conductor and M25 Gland as standard.

End Feeder Box

Max diameter of feeder cable is 11 mm. The body is manufactured from 0,50 mm galvanised sheet metal as standard. For non-standard product, please contact our technical office.

10

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T Off Plugs ap
E L E K T R K

Current (A)
10

Description
DL 10 - B Tap Off Plug L1* DL 10 - B Tap Off Plug L2* DL 10 - B Tap Off Plug L3*

Cable Length
1 m. TTR Cable 1 m. TTR Cable 1 m. TTR Cable

Phase
L1, N, PE L2, N, PE L3, N, PE

Properties
With Black Cover With Yellow Cover With Blue Cover

Order Code
84453 84455 84457

* Plugs with different length cable available upon request.

105

66,5

69,5

DL 10 B

Current (A)

Description
DL 16 - FS Tap Off Plug L1 DL 16 - FS Tap Off Plug L2 DL 16 - FS Tap Off Plug L3 DL 16 - FS Tap Off Plug L123 DL 16 - K Tap Off Plug L1 Tap Off Plug L2 Tap Off Plug L3 Tap Off Plug L123

Cable Length
-

Phase
L1, N, PE L2, N, PE L3, N, PE L1, L2, L3, N, PE

Properties
With 5 x 20 fuse holders. Max diameter of feeder cable is 11 mm. Without Fuses. Max diameter of feeder cable is 11 mm.

Order Code
84465 84467 84469 84479 75013 75011 75003 75001

16

L1, N, PE L2, N, PE L3, N, PE L1, L2, L3, N, PE

16

DL 16 - K DL 16 - K DL 16 - K

105

66,5

69,5

DL 16 FS DL 16 K

11

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Tap off Plugs (Clean Earth)
E L E K T R K

Tap off Plugs (CPE)

Current (A)
10

Description
DL 10 - B - CPE Tap Off Plug L1* DL 10 - B - CPE Tap Off Plug L2* DL 10 - B - CPE Tap Off Plug L3*

Cable Length
1 m. TTR Cable 1 m. TTR Cable 1 m. TTR Cable

Phase
L1, N, CPE L2, N, CPE L3, N, CPE

Properties
With Black Cover With Yellow Cover With Blue Cover

Order Code
80002 80010 80024

* Plugs with different length cable available upon request.

105

66,5

69,5

DL 10 - B - CPE

Plug with Fuse Holder / Plug with Clips (CPE)

Current (A) Description
DL 16 - FS - CPE Tap Off Plug L1 16 DL 16 - FS - CPE Tap Off Plug L2 DL 16 - FS - CPE Tap Off Plug L3 DL 16 - FS - CPE Tap Off Plug L123 DL 16 - K - CPE Tap Off Plug L1 16 DL 16 - K - CPE Tap Off Plug L2 DL 16 - K - CPE Tap Off Plug L3 DL 16 - K - CPE Tap Off Plug L123

Cable Length
-

Phase
L1, N, CPE L2, N, CPE L3, N, CPE L1, L2, L3, N, CPE L1, N, CPE L2, N, CPE L3, N, CPE L1, L2, L3, N, CPE

Properties
With 5 x 20 fuse holders. Max diameter of feeder cable is 11 mm. Without Fuses. Max diameter of feeder cable is 11 mm.

Order Code
84493 83459 83457 83447 67352 67351 67350 67349

DL 16 - FS -CPE DL 16 - K - CPE

105

66,5
69,5

12

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Top Off Boxes
E L E K T R K

T Off Box ap
Current (A)
25

Description
DL 25 - S Empty Tap Off Box (CPE)* DL 25 - S Empty Tap Off Box (PE) DL 25 - S Empty Tap Off Box (2N)

Phase
L1, L2, L3, N, CPE L1, L2, L3, N, PE L1, L2, L3, 2N

Properties
5 x 38 fuse holders. Max diameter of feeder cable is 20 mm.

Order Code
60026 60027 60028

* T off box can be fitted with MCBs of different ratings and brands. ap

228

125

90

DL 25 - S

113

13

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Fixing
E L E K T R K

Description
KA - TPU Fixing unit U type

Order Code
98699
7 ,5

55

Description
DL Fixing Unit

20

Order Code
72535

92

40

DL-TP

56

19

14

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Fixing
E L E K T R K

Description
KA - TP Lighting fixture fixing unit

Order Code
98698

95

Description
KA-TPL Fixing unit L type

40

Order Code
98525

80

7, 5

37

30

35

12

15

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Busbar Joint Installation
E L E K T R K

1a

Detach the protective plastic from both ends of the channel. (1a)

Remove the plastic protective covers from the system as shown in the figure.

CLIC

3a Connect the male side of the channel with the female side of the other channel. Make sure that you hear the locking sound for correct connection. (3a) Complete the joint assembly by tightening the joint bolt. (4a)

16

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DL T Off Plug Fixing ap
E L E K T R K

Turn the locking button on the busbar to OPEN ( ) position (Figure 1).

Turn the locking knob to OPEN ( ) position. Clips are open now. Insert the plug while aligning contacts correctly to the busbar (Figure 2 & 3).
2a

After fixing the plug to the busbar properly, turn the locking knob to LOCK ( ) position as shown on (Figure 4).

4a

4b

17

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Directive
E L E K T R K

EC DECLARATION OF CONFORMITY
According to EC - Directive

2006/95/EEC Low - Voltage - Directive

Product Group Manufacturer E-Line DL Busbar Energy Distribution System

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S. Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul

This is to attest, under our sole responsibility, that the aforementioned products conforms with the regulations and guidelines of the following standards.

Standard :

IEC 60439-1 IEC 60439-2

Type Tests 1- Temperature Rise 2- Dielectric Characteristics 3- Short Circuit Resistance 4- Continuity of the Protective Circuit 5- Creepage Distances 6- Mechanical Operation 7- Protection Class 8- Electrical Characteristics 9- Structural Strength 10- Crush Strength 11- Insulation Material Thermal Strength

E L E K T R K

Date 09 January 2008

EAE Elektrik A.S.

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.

Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul-Turkey Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 http://www.eae.com.tr

18

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Product Overview
E L E K T R K

25-32-40A PLUG-IN BUSBAR SYSTEMS PRODUCT SPECIFICATION (E-Line DL)

1- The manufacturer of the busbar systems shall have ISO 9001 and ISO 14001 certification and busbar systems shall be type tested and certified according to IEC 60439-2 by international laboratories. 2- The rated insulation voltage of the system shall be 1000V. 3- The busbar sytem shall have rated current levels between 25A and 40A and shall have tin plated copper conductors 4- The conductors in the housing shall be continuously insulated and only peeled off at the plug-in points to create contact area. 5- The busbar system shall conform to the following phase configuration. a) 2 Conductors : L1 / N / Housing (Earthing) b) 3 Conductors : L1 / N / CPE +Housing (PE conductor and housing are not connected) c) 4 Conductors : L1 / L2 / L3 / N / Housing (Earthing) d) 5 Conductors : L1 / L2 / L3 / N / CPE + Housing (PE conductor and housing are not connected) Housing shall be used as earth conductor. 6- A total of 8 plug-in points on the standard 3 m length of the busbar system. It shall be possible to increase the number of windows on request. Protective covers shall be provided on plug-in windows. 7- There shall be insulator supports at the plug-in points 8- The conductors shall be of electrolytic copper and continuously tin plated 9- Joint of the busbar shall slide into each other; joint contacts shall be silver plated. To ensure a safe joint contact there shall be springs on both sides of joint contacts. 10- IP Protection degree of the busbars shall be 55

11- The housing of the busbar shall be manufactured of 0,50 mm thick galvanised sheet metal. It shall be possible for the manufacturer to produce in Ral 7038 coloured electrostatic oven-dried paint finish when requested. 12- Contacts in the tap offs shall be of the jawed construction, which contact the conductors on both sides. The contacts shall also have steel springs. 13- Standard support fittings and fixing components suitable for the external structure of the busbar system shall be provided and shall be produced by the manufacturer.

E L E K T R K

19

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Component List
Item

ELINEDL

Project Design Form

Quantity

Component

Company Project Project No

: : : Name : Date : Signature :

E L E K T R K

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