ATV58 To ATV71 Transition Manuale
ATV58 To ATV71 Transition Manuale
ATV58 To ATV71 Transition Manuale
Transition manual
The purpose of this document is to help you replace an Altivar 58(F) with an Altivar 71 from version V1.1 ie01. Sphere of application:
It can be used to select the Altivar 71 and its various options or accessories according to the hardware configuration that was used on the Altivar 58(F). The Altivar 71 does in fact incorporate additional functions such as the number of I/O, application functions, operating temperature, etc. The document also contains recommendations for installation and wiring. An Altivar 58(F) software configuration can be migrated to an Altivar 71 quickly and easily with the PowerSuite v2.20 software workshop.
Table of Contents
Table of Contents _____________________________________________________________________________________________ 3 Determining catalog numbers____________________________________________________________________________________ 6 Choosing the Altivar 71 catalog number _____________________________________________________________________ 8 Selecting the power circuit options ________________________________________________________________________ 12 Mounting accessories __________________________________________________________________________________ 13 Control circuit options __________________________________________________________________________________ 14 Selecting I/O extension cards (VW3A58201, VW3A58202) _____________________________________________________ 15 Selecting communication channels ________________________________________________________________________ 20 Drive setup _________________________________________________________________________________________________ 22 Installation ___________________________________________________________________________________________ 22 Comparison of dimensions ______________________________________________________________________________ 27 Mounting the RFI filter __________________________________________________________________________________ 29 Kit for flange-mounting in a dust and damp proof enclosure _____________________________________________________ 34 NEMA mounting kits ___________________________________________________________________________________ 35 Separate control card power supply _______________________________________________________________________ 37 Remote display terminal ________________________________________________________________________________ 37 Power wiring _________________________________________________________________________________________ 38 Setup for the Altivar 71 communication option cards _________________________________________________________________ 44 General _____________________________________________________________________________________________ 44 Communication via Modbus network _______________________________________________________________________ 46 Communication via Unitelway/Modbus network and VW3 A3 303 option card _______________________________________ 49 Communication via CANopen network _____________________________________________________________________ 50 Communication via Profibus DP network ___________________________________________________________________ 52 Communication via Fipio network VW3 A3 301 option card ____________________________________________________ 54 Communication via Fipio network VW3 A3 311 option card ____________________________________________________ 56 Communication via Interbus network _______________________________________________________________________ 58 Communication via Modbus Plus network ___________________________________________________________________ 59 Communication via DeviceNet network _____________________________________________________________________ 61 Communication via Ethernet network ______________________________________________________________________ 70 AS-i ________________________________________________________________________________________________ 79 Application-specific option cards __________________________________________________________________________ 82
Migration from ATV 58(F) V ATV 71 b 1 Identifying the existing ATV 58(F)
v Make an inventory of your Altivar 58(F) installation.
b 3 Mounting
v Mount the drive in accordance with the instructions in this document, using the substitution kit v Install any internal and external options
b 4 Wiring
v Connect the motor, ensuring that its connections correspond to the voltage v Connect the control v Connect the speed reference v Connect the line supply, after making sure that the power is off
b 5 Configuration
v Drive v Communication cards
Before selecting the Altivar 71, the Altivar 58 hardware configuration needs to be determined carefully.
1 Measure the line voltage and indicate the type of power supply:
Line voltage:_________V Single phase Three-phase
ATV58HU09M2
Motor Rating : 0.37 kW / 0.5HP
2 Note down the drive catalog number, which appears on the Altivar 58 nameplate:
ATV58______________________
Input V : 200/240V-50/60Hz Output 3 Ph : 200/240V Input phase : 1 Output I : 2.1A Input I : 4.4/3.9A Output I max. transient (1mn) : 3.2A Input fuse : Type CC or J : 6A Max Output frequency : 0.5-320Hz Cu AWG 14 : 60/75 C : 8.9lb in/1.0 Nm
N998
LISTED 170M IND.CONT.EQ
Serial N . 1703001070
Kit VW3A58844 required for UL type 1 rating For 200 V and 208 V power supply, see user's manual WDED397048. Motor Protective Device AIC 2000 A Protection type Classe 20 France - 6W 9720
3 Determine whether the drive is used with high torque (170% Tn) or standard torque (120% Tn), by referring to page 6.
High torque Standard torque
4 Note down the catalog number of any EMC filter installed under the drive:
VW3A584 ___________________
5 Note down the catalog number of any option cards installed in the Altivar 58; this can be found on the label attached to the card:
VW3A58_____________________
7 For ATV-58pU09M2 and U18M2 drives, note whether a braking module is present:
VW3A58701: yes no
8 Note down the catalog number of the NEMA type 1 mounting kit, if used:
VW3A5885___________________
9 Note down the catalog number of the control card fan kit, if used:
VW3A5882___________________
10 Make sure you have the diagrams for the existing installation.
Determining the type of use for the ATV58: high torque or standard torque?
Drives rated less than or equal to 7.5 kW at 200/240 V and 15 kW at 380/500 V are only used for high torque applications (170% Tn). For other power ratings, see below: Operating mode: With the drive operator terminal: Display the REF/Drive Identification Menu Initial power-up Subsequent power-ups
LANGUE
ESC
Identification
MACRO-CONFIG
0.37 kW 200/240 V
SUP
Use in standard torque applications is identified by the "+" sign in front of the power rating. Example 1: Example 2:
+30 kW
rEF
380/500 V
22 kW
rEF
380/500 V
With the PowerSuite software workshop: After opening or uploading the ATV58(F) configuration, go to the "Identification" item.
If the selected nominal power is the highest of the two options, this means that it is a standard torque configuration (120% of Tn); if not, the drive is configured in high torque mode (170% of Tn).
170%
120%
ATV58HU29M2 ATV58HU41M2 ATV58HU54M2 ATV58HU72M2 ATV58HU90M2 ATV58HD12M2 ATV58HD16M2X ATV58HD23M2X ATV58HD28M2X ATV58HD33M2X ATV58HD46M2X
2 3 5 7.5 10 15 20 25 30 40
ATV 71HU15M3 (1) ATV 71HU22M3 (1) ATV 71HU30M3 (1) ATV 71HU40M3 (1) ATV 71HU55M3 (1) ATV 71HU75M3 (1) ATV 71HD11M3X (1) ATV 71HD15M3X (1) ATV 71HD18M3X ATV 71HD22M3X ATV 71HD30M3X
VW3 A9 302 VW3 A9 303 VW3 A9 304 VW3 A9 304 VW3 A9 306 VW3 A9 307 VW3 A9 309 VW3 A9 309 VW3 A9 312 VW3 A9 312 VW3 A9 314
ATV58HU18N4 ATV58HU29N4 ATV58HU41N4 ATV58HU54N4 ATV58HU72N4 ATV58HU90N4 ATV58HD12N4 ATV58HD16N4 ATV58HD23N4 ATV58HD28N4 (X) ATV58HD33N4 (X) ATV58HD46N4 (X) ATV58HD54N4 (X) ATV58HD64N4 (X) ATV58HD79N4 (X)
1 2 3 5 7.5 10 15 20 25 30 40 50 60 75
ATV 71H075N4 (1) ATV 71HU15N4 (1) ATV 71HU22N4 (1) ATV 71HU30N4 (1) ATV 71HU40N4 (1) ATV 71HU55N4 (1) ATV 71HU75N4 (1) ATV 71HD11N4 (1) ATV 71HD15N4 (1) ATV 71HD18N4 (2) ATV 71HD22N4 (2) ATV 71HD30N4 (2) ATV 71HD37N4 (2) ATV 71HD45N4 (2) ATV 71HD55N4 (2)
VW3 A9 302 VW3 A9 302 VW3 A9 302 VW3 A9 304 VW3 A9 304 VW3 A9 305 VW3 A9 306 VW3 A9 307 VW3 A9 308 VW3 A9 309 VW3 A9 310 VW3 A9 310 VW3 A9 312 VW3 A9 312 VW3 A9 312
Substitution kit: This kit consists of a metal support plate that makes it possible to re-use the same fixings as the ATV58. (1) Drive supplied with a graphic display terminal that can be connected remotely. To order a drive without a graphic display terminal, add the letter Z at the end of the catalog number. The drive will then be equipped with the integrated 7-segment display terminal. (2) On ATV58(F) catalog numbers ending with X, the RFI filter is disconnected in the event of use on an IT system (page 38 setup).
Standard torque applications (120% Tn) ATV58(F) catalog number AC supply 200240 V three-phase ATV58HD16M2X ATV58HD23M2X ATV58HD28M2X ATV58HD33M2X ATV58HD46M2X Power kW HP 15 20 18.5 25 22 30 30 40 37 50
ATV 71 catalog number ATV 71HD15M3X (1) ATV 71HD18M3X ATV 71HD22M3X ATV 71HD30M3X ATV 71HD37M3X
Substitution kit VW3 A9 309 VW3 A9 312 VW3 A9 312 VW3 A9 314 VW3 A9 312
ATV58HD28N4 (X) ATV58HD33N4 (X) ATV58HD46N4 (X) ATV58HD54N4 (X) ATV58HD64N4 (X) ATV58HD79N4 (X)
22 30 37 45 55 75
30 40 50 60 75 100
ATV 71HD22N4 (2) ATV 71HD30N4 (2) ATV 71HD37N4 (2) ATV 71HD45N4 (2) ATV 71HD55N4 (2) ATV 71HD75N4 (2)
VW3 A9 310 VW3 A9 310 VW3 A9 312 VW3 A9 312 VW3 A9 312 VW3 A9 312
Substitution kit: This kit consists of a metal support plate that makes it possible to re-use the same fixings as the ATV58.
(1) Drive supplied with a graphic display terminal that can be connected remotely. To order a drive without a graphic display terminal, add the letter Z at the end of the catalog number. The drive will then be equipped with the integrated 7-segment display terminal. (2) On ATV58(F) catalog numbers ending with X, the RFI filter is disconnected in the event of use on an IT system, see page 38.
ATV 71 catalog number ATV 71H075M3 (1) ATV 71HU15M3 (1) ATV 71HU22M3 (1) ATV 71HU30M3 (1) ATV 71HU40M3 (1) ATV 71HU55M3 (1) ATV 71HU75M3 (1)
2 3 5 7.5 10
ATV 71HU15M3 (1) ATV 71HU22M3 (1) ATV 71HU30M3 (1) ATV 71HU40M3 (1) ATV 71HU55M3 (1) ATV 71HU75M3 (1)
VW3 A9 501 VW3 A9 502 VW3 A9 502 VW3 A9 502 VW3 A9 503 VW3 A9 504
1 2 3 5 7.5 10 15 20
ATV 71H075N4 (1) ATV 71HU15N4 (1) ATV 71HU22N4 (1) ATV 71HU30N4 (1) ATV 71HU40N4 (1) ATV 71HU55N4 (1) ATV 71HU75N4 (1) ATV 71HD11N4 (1) ATV 71HD15N4 (1)
VW3 A9 501 VW3 A9 501 VW3 A9 501 VW3 A9 502 VW3 A9 502 VW3 A9 503 VW3 A9 503 VW3 A9 504 VW3 A9 505
Dust and damp proof flange mounting kit: This kit can be used to mount the power part of the drive outside the enclosure (IP54 degree of protection). ATV58(F) kits for mounting in a dust and damp proof wall-mounted enclosure (VW3A58802, VW3A58803, VW3A 8804, VW3A58805) are not compatible. (1) Drive supplied with a graphic display terminal that can be connected remotely. To order a drive without a graphic display terminal, add the letter Z at the end of the catalog number. The drive will then be equipped with the integrated 7-segment display terminal.
10
Substitution kit: This kit consists of a metal support plate that makes it possible to re-use the same fixings as the ATV58. VW3 A3 401: Encoder interface card with RS 422 5V differential outputs compatible with the ATV58F encoder input. (1) Drive supplied with a graphic display terminal that can be connected remotely. To order a drive without a graphic display terminal, add the letter Z at the end of the catalog number. The drive will then be equipped with the integrated 7-segment display terminal.
11
1. 2. 2. Line chokes
VZ1L0xxxMxx, VW3A5850x, VW3A6650x
The line chokes used with the ATV58 can be re-used with the ATV 71 and do not, therefore, need to be replaced.
1. 2. 4. Motor chokes
VW3A6650x
The motor chokes used with the ATV58 can be re-used with the ATV 71 and do not, therefore, need to be replaced.
1. 2. 5. Braking modules
VW3A58701
This braking option is only used on ATV-58xU09M2 and U18M2 drives but is not needed with the Altivar 71, which has an integrated braking transistor as standard. It should, therefore, be removed.
1. 2. 6. Braking resistors
VW3A5870x, VW3A5873x, VW3A6670x
The braking resistors used with the ATV58 can be re-used with the ATV 71 and do not, therefore, need to be replaced.
12
1. 3. Mounting accessories
1. 3. 1. Kit for mounting in a dust and damp proof wall-mounted enclosure (used with ATV58P drives) VW3A58802, VW3A58803, VW3A58804, VW3A58805
These kits are not needed with the ATV 71. See page 10 (if ATV58P).
ATV 71H075N4 ATV 71HU15N4 ATV 71HU22N4 ATV 71HU30N4 ATV 71HU40N4 ATV 71HU55N4 ATV 71HU75N4 ATV 71HD11N4 ATV 71HD15N4 ATV 71HD18N4 ATV 71HD22N4 ATV 71HD30N4 ATV 71HD37N4 ATV 71HD45N4 ATV 71HD55N4 ATV 71HD75N4
VW3 A9 201 VW3 A9 201 VW3 A9 201 VW3 A9 202 VW3 A9 202 VW3 A9 203 VW3 A9 203 VW3 A9 204 VW3 A9 205 VW3 A9 205 VW3 A9 206 VW3 A9 207 VW3 A9 207 VW3 A9 209 VW3 A9 209 VW3 A9 209
13
ATV 71HD22N4 ATV 71HD30N4 ATV 71HD37N4 ATV 71HD45N4 ATV 71HD55N4 ATV 71HD75N4
VW3 A9 406 VW3 A9 406 VW3 A9 406 VW3 A9 407 VW3 A9 407 VW3 A9 407
IP65 version Remote mounting kit : VW3 A1 102 IP65 door : VW3 A1 103 3-meter cable : VW3 A1 104 R30 RJ45 female/female adapter : VW3 A1 105 This should be used in the above two instances.
Note: Order an Altivar 71 with graphic display terminal (without Z at the end of the catalog number). Other connection cable lengths are available: Cable 1 m VW3 A1 104 R10 5 m VW3 A1 104 R50 10 m VW3 A1 104 R100
14
Description Fault relay (R1) Programmable relay (R2) 0-20 mA analog output Analog input common Analog input 010 V 1 to 10 k potentiometer power supply Analog input 010 V 0..4/20 mA 24 V DC run forward logic inputs 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input Logic input power supply 24 V DC programmable logic input 24 V DC programmable logic input
VW3A58201 COM
VW3 A3 202 0V R4A/R4B/ R4C -10 TH2 + TH2 +24 LI 11 LI 12 LI 13 LI 14 LO 3 LO 4 CLO Current AI3 +/AI3 AI4 AO 2 AO 3
Description Common Programmable relay -10 V output PTC probe PTC probe Logic input power supply 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input Logic output Logic output Logic output power supply Programmable analog input Programmable analog input Programmable analog output Programmable analog output +10 V output Pulse input
-10
LO
LO 1 LO 2
LO + AI 3A/AI3 B g
CLO
AO
+10 FP g Review of the various instances of use of the AI3 input on the VW3A58201 card: AI3 assignment PTC Speed reference ATV58(F) AI3 (0..10 V) AI3 (+/- 10 V)
Use LI6 on ATV 71 control card in PTC mode and adjust SW2 (see page xx) Use the TH inputs on the VW3 A3 201 or VW3 A3 202 option cards (see page xx) Two different options ATV 71 AI1 or AI2 if available AI1
15
PI feedback or summed reference: Three different options ATV58(F) AI3 (0..10 V) AI3 (+/- 10 V) ATV 71 AI1 or AI2 if available AI4 on VW3 A3 202 option card AI1
Tachometer: Totally incompatible. Alternative solution: use an incremental encoder. Scenario 2: Replacing an ATV58(F) with or without a VW3A58202 option card: Used: ATV58(F) R1A/R1B/ R1C R2A/R2C AO 1 COM AI 1 +10 Becomes: ATV 71 R1A/R1B/ R1C R2A/R2C AO 1 COM AI 1+ +10 Description Fault relay (R1) Programmable relay (R2) 0-20 mA analog output Analog input common 010 V analog input 1 to 10 k potentiometer power supply 010 V 0..4/20 mA analog input 24 V DC run forward logic inputs 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input Logic input power supply 24 V DC programmable logic input 24 V DC programmable logic input LO VW3A58202 COM A3 201 0V R3A/R3B/ R3C -10 -10 TH1+ TH1+24 LI 5 also on control card LI 6 also on control card +24 VW3... card A3 202 0V R4A/R4B/ R4C -10 TH2 + TH2 +24 A3 407 Description Common Programmable relay -10 V output PTC probe PTC probe Logic input power supply 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input Logic output Logic output Logic output power supply Programmable analog input Programmable analog input Programmable analog output Programmable analog output Pulse input A AB B0V PES Examples: - If only LI5 and LI6 are used on the VW3A58202 card An option card is not needed with the ATV 71 because Li5 and Li6 are features of the standard product. - If only the incremental encoder inputs are used on the VW3A58202 card Use the VW3 A3 407 encoder card. Incremental encoder input Incremental encoder input Incremental encoder input Incremental encoder input Encoder 0 V Encoder 5 V
AI 2 LI 1 LI 2
AI 2 LI 1 LI 2
LI 7 LI 8 LI 9
LI 11 LI 12 LI 13
LI 3 LI 4 +24
LI 3 LI 4 +24 LI 5 LI 6
LI 10 LO 1 LO 2 LO + CLO
AO
AO 2 AO 3 FP
A AB B-
16
AI2
AI 2
LI 7
LI 11
AO1
AO 1
LI 8
LI 12
LI 1
LI 1
LI 9
LI 13
LI 2 LI 3 LI 4 +24
LI 2 LI 3 LI 4 +24 LI 5
LI 6
AO
AO 2 AO 3 FP
+10 A AB B0V 5V Encoder input Encoder input Encoder input Encoder input Encoder 0 V Encoder 5 V A AB B0V PES
17
Review of the various instances of use of the AI3 input on the VW3A58201 card
AI3 assignment PTC Speed reference ATV58(F) AI3 (0..10 V) AI3 (+/- 10 V) Use LI6 on ATV 71 control card in PTC mode and adjust SW2. Use the TH inputs on the VW3 A3 201 or VW3 A3 202 option cards. Two different options ATV 71 AI1 or AI2 if available AI1
Incompatibility occurs: If AI1 and AI3 are used as differential bipolar inputs. PI feedback or summed reference: Three different options ATV58(F) AI3 (0..10 V) AI3 (+/- 10 V) ATV 71 AI1 or AI2 if available AI4 on VW3 A3 202 option card AI1
18
Scenario 4: Replacing an ATV58F with or without a VW3A58202 option card: Used: ATV58(F) R1A/R1B/ R1C R2A/R2C COM AI 1A AI 1B +10 Becomes: ATV 71 R1A/R1B/ R1C R2A/R2C COM AI 1+ AI 1+10
Description Fault relay contacts (R1) Programmable relay contacts (R2) Analog input common 10 V bipolar analog input 10 V bipolar analog input Power supply for 1 to 10 k reference potentiometer 0..20 mA analog input 0-20 mA analog output 24 V DC Run forward logic inputs 24 V DC programmable logic input Logic input power supply 24 V DC programmable logic input Logic input power supply 24 V DC programmable logic input 24 V DC programmable logic input
VW3A58202 COM
VW3 A3 401
Description Common Programmable relay -10 V output PTC probe PTC probe Logic input power supply 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input Logic output Logic output Logic output power supply Programmable analog input Programmable analog input Programmable analog output Programmable analog output Pulse input Encoder input Encoder input Encoder input Encoder input Encoder power supply Encoder power supply
+24
AI2
AI 2
LI 7
LI 11
AO1
AO 1
LI 8
LI 12
LI 1
LI 1
LI 9
LI 13
LI 2 LI 3 LI 4 +24
LI 2 LI 3 LI 4 +24 LI 5
LI 10 LO LO 1 LO 2 LO + CLO
LI 6
AO
AO 2 AO 3 FP
A AB B5V 0V
Encoder input Encoder input Encoder input Encoder input Encoder power supply Encoder power supply
A AB B-
A AB B0V PES
Compatibility - If only LI5 and LI6 are used on the VW3A58202 card An option card is unnecessary with the ATV 71 because LI5 and LI6 are features of the standard product. - If the VW3A58202 card incremental encoder inputs are used as a summed reference: This configuration is not compatible with the ATV 71. Alternative solution: Use the VW3 A3 202 cards RP frequency control input.
19
The integrated Modbus port does not have any pulldown resistors, but depending on the type of subscriber and the master module present on the bus, it may be necessary to match these pulldown resistors (see page 46). 2) The Altivar 58 was connected via the VW3A58303 card to a Unitelway or 4-wire Modbus RTU/Jbus/ASCII network. The Altivar 71s integrated Modbus port does not support these network services and it is, therefore, necessary to use an option card. Card catalog number ATV58(F) VW3A58303 ATV 71 VW3 A3 303
In this example, keep the existing connections. If the VW3A58303 card was used with the 2-wire Modbus RTU protocol, connection on the Altivar 71s RJ45 port is possible, as this is compatible with the presence of the graphic display terminal. Only the diagnostic service (08) is restricted to subcodes 00, 0A, 0C, 0E. Use the connection method described in Point 1.
Installation and connection For the Altivar 71, keep the existing connections.
Installation and connection For the Altivar 71, keep the existing connections.
Installation and connection For the Altivar 71, keep the existing connections.
20
To adapt the wiring, order: - 9-way Sub-D connector (1 per drive): VW3 CAN KCDF 180T - 9-way Sub-D/RJ45 adapter (1 per drive): VW3 CAN A71
21
2. Drive setup
2. 1. Installation
2. 1. 1. Use in High Torque (170% of Tn) for catalog numbers starting with ATV58H or ATV58F
The dimensions given in the following sections can be used to compare those of an Altivar 58(F) equipped with an option card and its operator terminal with an Altivar 71 also equipped with an option card and operator terminal. These tables only include examples where the Altivar 71 takes up more space than the Altivar 58, as well as the proposed solutions.
2. 1. 1. 1. Single phase supply 200240 V for catalog numbers starting with ATV58H.
Single phase drives are used primarily for simple applications. For low power ratings, the ATV 71 dimensions are greater than those of the ATV58. Where installation creates serious difficulties, we recommend substituting the single phase ATV58 with the ATV31H. Fixing centers The substitution kits can use the same fixings as those for the Altivar 58. Comparison of dimensions Width (1) ATV58HU09M2 ATV 71H075M3 ATV58HU18M2 ATV 71HU15M3 ATV58HU29M2 ATV 71HU22M3 ATV58HU41M2 ATV 71HU30M3 ATV58HU72M2 ATV 71HU40M3 ATV58HU12M2 ATV 71HU75M3 113 130 113 130 150 155 150 155 175 155 230 210 Height (2) 206 230 206 230 230 260 230 260 286 260 325 295 Depth (3) 167 195 167 195 184 207 184 207 184 207 210 233
(1) No problem if space is left between 2 drives. Width incompatible if the ATV58(F) drives are mounted side by side. (2) This difference is easily made up by the space required for the drive wiring. (3) The depth of enclosures is usually considerably greater than that of the products. If the enclosure depth poses a problem, it is always possible to order an Altivar 71 with a Z at the end of the catalog number. Your drive will be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 71H075N4Z.
22
2. Drive setup
(1) No problem if space is left between 2 drives. Width incompatible if the ATV58(F) drives are mounted side by side. (2) This difference is easily made up by the space required for the drive wiring. (3) The depth of enclosures is usually considerably greater than that of the products. If the enclosure depth poses a problem, it is always possible to order an Altivar 71 with a Z at the end of the catalog number. Your drive will be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 71H075N4Z.
23
2. Drive setup
2. 1. 1. 3. Three-phase supply 380480 V (for catalog numbers starting with ATV58H and ATV58F) 2. 1. 1. 4. If the enclosure depth poses a problem, it is always possible to order an Altivar 71 with a Z at the end of the catalog number.
Your drive will be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 71H075N4Z. Comparison of dimensions Width (1) ATV58HU18N4 ATV 71H075N4 ATV58HU29N4 ATV 71HU15N4 ATV58HU41N4 ATV 71HU22N4 ATV58HU54N4 ATV 71HU30N4 ATV58HU72N4 ATV 71HU40N4 ATV58HU90N4 ATV 71HU55N4 ATV58HD16N4 ATV 71HD11N4 ATV58HD23N4 ATV 71HD15N4 ATV58HD64N4 (X) ATV 71HD45N4 ATV58HD79N4 (X) ATV 71HD55N4 150 130 150 130 150 130 175 155 175 155 175 175 230 210 230 230 350 320 350 320 Height (2) 226 230 226 230 226 230 285 260 285 260 285 295 325 295 415 400 650 630 650 630 Depth (3) 184 195 184 195 184 195 184 207 184 207 184 207 210 233 210 233 304 313 304 313
(1) No problem if space is left between 2 drives. Width incompatible if the ATV58(F) drives are mounted side by side. (2) This difference is easily made up by the space required for the drive wiring. (3) The depth of enclosures is usually considerably greater than that of the products. If the enclosure depth poses a problem, it is always possible to order an Altivar 71 with a Z at the end of the catalog number. Your drive will be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 71H075N4Z.
24
2. Drive setup
(1) No problem if space is left between 2 drives. Width incompatible if the ATV58(F) drives are mounted side by side. (2) This difference is easily made up by the space required for the drive wiring. (3) The depth of enclosures is usually considerably greater than that of the products. If the enclosure depth poses a problem, it is always possible to order an Altivar 71 with a Z at the end of the catalog number. Your drive will be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 71H075N4Z.
25
2. Drive setup
(1) No problem if space is left between 2 drives. Width incompatible if the ATV58(F) drives are mounted side by side. (2) This difference is easily made up by the space required for the drive wiring. (3) The depth of enclosures is usually considerably greater than that of the products. If the enclosure depth poses a problem, it is always possible to order an Altivar 71 with a Z at the end of the catalog number. Your drive will be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 71H075N4Z.
26
2. Drive setup
2. 2. Comparison of dimensions
2. 2. 1. Dimensions
ATV58(F)Hppp product on heatsink
G a
ATV-58H U09M2, U18M2 U29M2, U41M2, U18N4, U29N4, U41N4 U54M2, U72M2, U54N4, U72N4, U90N4 U90M2, D12M2, D12N4, D16N4 D23N4 D16M2X, D23M2X, D28N4, D46N4 D28N4X, D33N4X, D46N4X D28M2X, D33M2X, D46M2X, D54N4, D64N4, D79N4 D54N4X, D64N4X, D79N4X
ATV 71Hppp y 15 kW without graphic display terminal, with and without option cards
Without option card With 1 option card With 2 option cards
c1
c2
G a
ATV 71H
a mm (in.)
130 (5.12) 155 (6.10) 175 (6.89) 210 (8.27) 230 (9.05)
b mm (in.)
230 (9.05) 260 (10.23) 295 (11.61) 295 (11.61) 400 (15.75)
c mm (in.)
149 (5.87) 161 (6.34) 161 (6.34) 187 (7.36) 187 (7.36)
c1 mm (in.)
172 (6.77) 184 (7.25) 184 (7.25) 210 (8.27) 210 (8.27)
c2 mm (in.)
195 (7.68) 207 (8.15) 207 (8.15) 233 (9.17) 233 (9.17)
G mm (in.)
113.5 (4.47) 138 (5.43) 158 (6.22) 190 (7.48) 210 (8.26)
H mm (in.)
220 (8.66) 249 (9.80) 283 (11.14) 283 (11.14) 386 (15.20)
h mm (in.)
5 (0.20) 4 (0.16) 6 (0.24) 6 (0.24) 8 (0.31)
4x
mm (in.)
5 (0.20) 5 (0.20) 6 (0.24) 6 (0.24) 6 (0.24)
037M3Z, 075M3Z, U15M3Z, 075N4Z, U15N4Z,U22N4Z U22M3Z, U30M3Z, U40M3Z, U30N4Z, U40N4Z U55M3Z, U55N4Z, U75N4Z U75M3Z, D11N4Z D11M3XZ, D15M3XZ, D15N4Z
27
2. Drive setup
ATV 71Hppp y 15 kW with graphic display terminal, with and without option cards
h G a =
Without option card With 1 option card (1) With 2 option cards (1)
4x
c1
c2
ATV 71H
a mm (in.)
130 (5.12) 155 (6.10) 175 (6.89) 210 (8.27) 230 (9.05) 240 (9.45) 240 (9.45) 320 (12.60) 320 (12.60)
b mm (in.)
230 (9.05) 260 (10.23) 295 (11.61) 295 (11.61) 400 (15.75) 420 (16.54) 550 (21.65) 550 (21.65) 630 (24.80)
c mm (in.)
172 (6.77) 184 (7.25) 184 (7.25) 210 (8.27) 210 (8.27) 210 (8.27) 240 (9.45) 240 (9.45) 290 (11.42)
c1 mm (in.)
195 (7.68) 207 (8.15) 207 (8.15) 233 (9.17) 233 (9.17) 243 (9.57) 263 (10.35) 263 (10.35) 315 (12.40)
c2 mm (in.)
218 (8.58) 230 (9.06) 230 (9.06) 256 (10.08) 256 (10.08) 266 (10.47) 286 (11.25) 286 (11.25) 335 (13.19)
G mm (in.)
113.5 (4.47) 138 (5.43) 158 (6.22) 190 (7.48) 210 (8.26) 206 (8.11) 206 (8.11) 280 (11.02) 280 (11.02)
H mm (in.)
220 (8.66) 249 (9.80) 283 (11.14) 283 (11.14) 386 (15.20) 403 (15.87) 531.5 (20.93) 524 (20.93) 604.5 (23.80)
h mm (in.)
5 (0.20) 4 (0.16) 6 (0.24) 6 (0.24) 8 (0.31) 11 (0.45) 11 (0.45) 20 (0.79) 15 (0.59)
mm (in.)
5 (0.20) 5 (0.20) 6 (0.24) 6 (0.24) 6 (0.24) 5.5 (0.22) 5.5 (0.22) 8.6 (0.22) 9 (0.22)
037M3, 075M3, U15M3, 075N4, U15N4,U22N4 U22M3, U30M3, U40M3, U30N4, U40N4 U55M3, U55N4, U75N4 U75M3, D11N4 D11M3X, D15M3X, D15N4, D18N4 D18M3X, D22M3X, D22N4 D30N4, D37N4 D30M3X, D37M3X, D45M3X D45N4, D55N4, D75N4
ATV 71Hppp y 75 kW with graphic display terminal, with and without option cards
h G a =
Without option card With 1 option card (1) With 2 option cards (1)
4x
c1
c2
ATV 71H
a mm (in.)
130 (5.12) 155 (6.10) 175 (6.89) 210 (8.27) 230 (9.05) 240 (9.45) 240 (9.45) 320 (12.60) 320 (12.60)
b mm (in.)
230 (9.05) 260 (10.23) 295 (11.61) 295 (11.61) 400 (15.75) 420 (16.54) 550 (21.65) 550 (21.65) 630 (24.80)
c mm (in.)
172 (6.77) 184 (7.25) 184 (7.25) 210 (8.27) 210 (8.27) 210 (8.27) 240 (9.45) 240 (9.45) 290 (11.42)
c1 mm (in.)
195 (7.68) 207 (8.15) 207 (8.15) 233 (9.17) 233 (9.17) 243 (9.57) 263 (10.35) 263 (10.35) 315 (12.40)
c2 mm (in.)
218 (8.58) 230 (9.06) 230 (9.06) 256 (10.08) 256 (10.08) 266 (10.47) 286 (11.25) 286 (11.25) 335 (13.19)
G mm (in.)
113.5 (4.47) 138 (5.43) 158 (6.22) 190 (7.48) 210 (8.26) 206 (8.11) 206 (8.11) 280 (11.02) 280 (11.02)
H mm (in.)
220 (8.66) 249 (9.80) 283 (11.14) 283 (11.14) 386 (15.20) 403 (15.87) 531.5 (20.93) 524 (20.93) 604.5 (23.80)
h mm (in.)
5 (0.20) 4 (0.16) 6 (0.24) 6 (0.24) 8 (0.31) 11 (0.45) 11 (0.45) 20 (0.79) 15 (0.59)
mm (in.)
5 (0.20) 5 (0.20) 6 (0.24) 6 (0.24) 6 (0.24) 5.5 (0.22) 5.5 (0.22) 8.6 (0.22) 9 (0.22)
037M3, 075M3, U15M3, 075N4, U15N4,U22N4 U22M3, U30M3, U40M3, U30N4, U40N4 U55M3, U55N4, U75N4 U75M3, D11N4 D11M3X, D15M3X, D15N4, D18N4 D18M3X, D22M3X, D22N4 D30N4, D37N4 D30M3X, D37M3X, D45M3X D45N4, D55N4, D75N4
28
2. Drive setup
2. 3. 1. Use in High Torque (170% of Tn) for catalog numbers starting with ATV58H
2. 3. 1. 1. Single or three-phase supply 200240 V for catalog numbers starting with ATV58H.
Drive Filter Width a 113 130 150 130 150 155 350 320 350 320 350 320 350 320 Height b 246 290 276 290 276 324 770 750 770 750 770 750 770 750 Depth c 36 40 60 40 60 50 110 119 110 119 110 119 110 119 Fixing G 94.5 105 133 105 133 130 300 280 300 280 300 280 300 280 H 230 260 260 260 260 309 770 725 770 725 770 725 770 725
ATV58HU09M2 ATV 71H075M3 ATV58HU29M2 ATV 71HU22M3 ATV58HU41M2 ATV 71HU30M3 ATV58HD46M2X ATV 71HD30M3X ATV58HD46M2X ATV 71HD30M3X ATV58HD33M2X ATV 71HD30M3X ATV58HD46M2X ATV 71HD37M3X
VW3A58401 VW3 A4 401 VW3A58402 VW3 A4 401 VW3A58402 VW3 A4 402 VW3A58408 VW3 A4 408 VW3A58408 VW3 A4 408 VW3A58408 VW3 A4 408 VW3A58408 VW3 A4 408
For performance and technological reasons, the Altivar 71 RFI filters are bulkier than those of the Altivar 58. This difference can be compensated for due to the need to leave space for the Altivar 58 wiring. It is also still equally possible to mount the filter on the side of the Altivar 71 (see page 33)
29
2. Drive setup
Drive
Filter
ATV58HU18N4 ATV 71H075N4 ATV58HU29N4 ATV 71HU15N4 ATV58HU41N4 ATV 71HU22N4 ATV58HU90N4 ATV 71HU55N4 ATV58HD23N4 ATV 71HD15N4 ATV58HD64N4(X) ATV 71HD45N4 ATV58HD79N4(X) ATV 71HD55N4 ATV58HD54N4(X) ATV 71HD45N4
VW3A58402 VW3 A4 401 VW3A58402 VW3 A4 401 VW3A58402 VW3 A4 401 VW3A58403 VW3 A4 403 VW3A58405 VW3 A4 405 VW3A58408 VW3 A4 408 VW3A58408 VW3 A4 408 VW3A58408 VW3 A4 408
30
2. Drive setup
2. 3. 2. Use in Standard Torque (120% of Tn) for catalog numbers starting with ATV58H
2. 3. 2. 1. Single or three-phase supply 200240 V for catalog numbers starting with ATV58H.
Drive Filter Width a 350 320 350 320 350 320 350 320 Height b 770 750 770 750 770 750 770 750 Depth c 110 119 110 119 110 119 110 119 Fixing G 300 280 300 280 300 280 300 280 H 770 725 770 725 770 725 770 725
ATV58HD46M2X ATV 71HD30M3X ATV58HD46M2X ATV 71HD30M3X ATV58HD33M2X ATV 71HD30M3X ATV58HD46M2X ATV 71HD37M3X
VW3A58408 VW3 A4 408 VW3A58408 VW3 A4 408 VW3A58408 VW3 A4 408 VW3A58408 VW3 A4 408
31
2. Drive setup
2. 3. 3. Comparison of dimensions
2. 3. 3. 1. RFI filters
H1 G a
G a
c (mm) 40 50 60 60 62 62
J c
G a
c (mm) 79 79 119
J (mm) 40 40 80
32
2. Drive setup
4x
ATV 58
ATV 71
Drive
33
2. Drive setup
ATV58P
Minimum machined area Thermal liner supplied with the drive 4 tapped holes
H b
G (mm) 96 133
(mm) M4 M5
ATV 71 The back of the enclosure must be drilled and cut out for this type of mounting. A9 501 to 505 A9 506
7,5 5,5 H1 H 13 b1 10x3,6(1) H b 600 649 H G1 12x4,5 (1) a = G 280 340 = 316 = 7,5 =
153
a1
18
152,75 152,75
153
34
2. Drive setup
Kit
Product Drive catalog number size ATV58Hppppp 1 U09M2, U18M2 2 3 4 5 U29M2, U41M2, U18N4, U29N4, U41N4 U54M2, U72M2, U54N4, U72N4, U90N4 U90M2, D12M2, D12N4, D16N4 D23N4
Kit
a (in.) 4.45 (113) 5.91 (150) 6.89 (175) 9.06 (230) 9.06 (203)
b (in.) 8.11 (206) 9.06 (230) 11.26 (286) 12.80 (325) 16.35 (415)
c (in.) 6.58 (167) 7.24 (184) 7.24 (184) 8.27 (210) 8.27 (201)
G (in.) 3.78 (96) 5.20 (133) 6.10 (155) 7.9 (200) 7.9 (200)
H (in.) 7.48 (190) 8.27 (210) 10.63 (270) 12.20 (310) 15.75 (400)
(in.) 0.20 (5) 0.20 (5) 0.22 (5.5) 0.22 (5.5) 0.22 (5.5)
d (lb.) 2.62 (66.7) 2.81 (71) 2.94 (75) 2.94 (75) 2.94 (75)
Kit
Kit
Product size 6 7
Drive catalog number ATV58Hppppp D16M2, D23M2, D25N4, D28N4, D33N4, D46N4 D28M2, D33M2, D46M2, D54N4, D64N4, D79N4
K L (in.) (in.) (lb.) 0.39 0.28 3.5 (10) (7) (89) 0.39 0.36 6.75 (10) (9) (171)
35
2. Drive setup
Drive
c b
a b
VW3 A9 101, 201 A9 102, 202 A9 103, 203 A9 104, 204 A9 105, 205
a (in.)
b (in.)
a (in.)
b (in.)
130 (5.12) 113 (4.45) 155 (6.10) 103 (4.06) 175 (6.89) 113 (4.45) 210 (8.27) 113 (4.45) 230 (9.06) 108 (4.25)
240 (9.45) 185 (7.28) 240 (9.45) 180 (7.09) 320 (12.60) 178 (7.01)
G a
VW3
a (in.)
b (in.)
c (in.)
K1
K2
4x
G (in.)
K (in.)
K1 (in.) 65 (2.56)
K2 (in.) 75 (2.95)
A9 109, 209 320 (12.60) 220 (8.66) 377 (14.84) 250 (9.84) 95 (3.74)
36
2. Drive setup
0V
P24
0V +24 V
ATV 71
5 mm (0.2 in)
79,6 mm
52 mm
4x
3,5 mm
36 mm
F1
F2
F3
F4
ESC
STOP RESET
FWD REV
RUN
37
2. Drive setup
2. 8. Power wiring
The layout and type of power terminals have changed: Ring terminals must be used rather than ferrules for the ground terminals, although for the power terminals the ferrules used previously can be retained if they are in good condition (a flattened ferrule will not make a good connection). Table of correspondence for power terminals ATV58(F) L1 L2 L3 + PA PB U V W ATV 71 R/L1 S/L2 T/L3 PO PC/PA/+ PB U/T1 V/T2 W/T3
AC supply
R1A
R1C
R1B
L2
L1
L3
R2A
R2C
R1A
R1B
R1C
R2A
R2C
R / L1
S / L2
T / L3
PWR
W / T3
U / T1
PA / +
V / T2
PA
PB
ATV58pppppp
W1
U1
V1
M 3a
M 3a
W1
U1
V1
PC / -
ATV71HpppM3
PB
P0
t t t
L1 L1 L1
L2 L2 L2
+ L3 L3
PA +
U PB -
V U PA
W V PB
t W U t V W t
ATV-58U09M2 and U18M2 ATV-58U29M2 to D12M2 and ATV-58U18N4 to D23N24 ATV-58HD16M2X to D46M2X, ATV-58HD28N4 to D79N4 and ATV-58HD28N4X to D79N4
38
+24
A1
A1
2. Drive setup
U09M2, U18M2 U29M2, U14M2, U18N4 U29N4, U41N4 U54M2, U72M2, U54N4 U72N4, U90N4 U90M2, D112M2, D12N4 D16N4, D23N4
ATV58H
Terminals
D28N4, D28N4X
D16M2X, D23M2X D23N4, D46N4 D33N4X, D46N4X D28M2X, D33M2X, D46M2X D54N4, D64N4, D79N4 D54N4X, D64N4X, D79N4X
39
2. Drive setup
ATV 71H
PO R/L1
PA/+
PB
037M3, 075M3, U15M3, 075N4, U15N4, U22N4 U22M3, U30M3, U40M3, U30N4, U40N4
S/L2 T/L3
ATV 71H
ATV 71H
ATV 71H
R/L1
S/L2 T/L3
U/T1
V/T2 W/T3
PO
PA/+
PB
PC/-
40
2. Drive setup
SW1 SW2
Ext
COM
R1A R1B
AI2
AO1
VW3 A3 201
P24 0V LI1
RJ45
Source
SW4
Sink
Ext Int
VW3 A3 202
ATV71HpppM3
The PTC probes connected on an ATV 71 correspond to market standards. Please note that the values are slightly different. Check that the trip thresholds are suitable for the temperature levels supported by the motor. ATV58(F) value (kOhms) 0.200 1.5 2 20 ATV 71 value (kOhms) < 0.05 1.8 3 > 100
In PTC mode, Li6 is only taken into account after a Power on.
0V
41
2. Drive setup
TH1+
LO1
CLO
LI7
TH1-
LO2
+24
0V
Motor
COM
TH2+
CLO
AO2
AO3
AI3-
AI3+
LI11
LO3
LO4
AI1 input on the ATV 71 wired as non differential 0-10 V (same as AI1 on the ATV58)
COM AI1+ +10 AI1AI 2 COM Al 1 + 10 AI 2
LI6
0V
SW2 PTC LI
Motor
42
TH2-
+24
RP
AI4
0V
0V
2. Drive setup
Wiring the VW3 A3 401 option card encoder input when replacing an ATV58F
On the Altivar 58F, encoder signals A A- or B B- had to be reversed in order to avoid the motor rotating in the wrong direction. This anomaly has been corrected on the Altivar 71 and, therefore, the wiring conforms to the signal order A A- B B-. ATV58F
0V 5V 0V 0V 5V 5V ABABB-
OR
A-
B-
A-
0V 5V
Encoder
Encoder
0 Vs
Encoder
The encoder cards connector does not have a terminal for connecting the cable shielding. This shielding must, therefore, be connected to the power terminals; use a tag connector or an accessory: D23 FA3.
R/L1
S/L2 T/L3
+ Vs
A-
B-
PO
PA/+
PB
PC/-
U/T1
V/T2 W/T3
43
3. 1. General
Receipt
Check that the card catalog number marked on the label is the same as that on the delivery note corresponding to the purchase order. Remove the option card from its packaging and check that it has not been damaged in transit.
Check that the drive is turned off. Check that there is no voltage on the DC bus: Red LED (POWER) off, wait for 3 minutes after turning off the drive. ATV 71H 037M3 to D15M3X and ATV 71 075N4 to D18N4 ATV 71H D18M3 to D45M3X and ATV 71H D22N4 to D75N4
44
Option card fault The [internal com. link] (ILF-) fault appears when the following serious problems occur:
- Hardware fault on the option card - Dialog fault between the option card and the drive The [Internal link fault 1] (ILF1) diagnostic parameter can be used to obtain more detailed information about the origin of the last [internal com. link] (ILF) fault: This parameter can be accessed on the graphic display terminal only, in the [1.10 DIAGNOSTICS] (DGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 1 2 3 4 5 6 7 Description of parameter values No fault Loss of internal communication with the drive Hardware fault detected Error in the EEPROM checksum Faulty EEPROM Faulty Flash memory Faulty RAM memory Faulty NVRAM memory Value 8 9 10 11 101 102 103 Description of parameter values Faulty analog input Faulty analog output Faulty logic input Faulty logic output Unknown card Exchange problem on the drive internal bus Time out on the drive internal bus (500 ms)
When the External Fault function is used via a communication card, the Altivar 58(F) would display EPF, but the Altivar 71 now displays EPF2. When the Fast Stop function is used via a communication card, the Altivar 58(F) would display RDY, but the Altivar 71 now displays FST. It is essential to follow the Altivar 58(F) internal variables manual when the Altivar 71 is being used in 8 serie mode. If not, migration may not proceed smoothly.
45
5V Rp
Rp 0V
D1 120 1 nF D0 Common
5V 4,7 k 4,7 k 0V
Slave 1
Slave n
Type of trunk cable Maximum length of bus Maximum number of stations (without repeater) Maximum length of tap links Bus polarization
Shielded cable with 1 twisted pair and at least a 3rd conductor 1000 m at 19200 bps Up to 32 stations, i.e., 31 slaves (depending on Rp and the number of 4.7 k resistors) 20 m for a single tap link 40 m divided by the number of tap links on a multiple junction box One pulldown resistor at the 5 V (Rp) One pulldown resistor at the Common (Rp) This polarization can be provided in the master. The value of Rp should be validated (or determined) by calculating the equivalent polarization (Re) according to the polarization of the master and slave stations. The value of Re must be between 162 and 650 (recommended value: 650 ). One 120 0.25 W resistor in series with a 1 nF 10 V capacitor Yes (Common)
To calculate the polarization resistance (Rp), all station polarizations must be deemed to be connected in parallel. Example If the bus Rp polarization is 470 (installed in the master) and 2 slaves have 4700 polarization, the equivalent polarization is: 1/Re = 1/470 + 1/4700 + 1/4700 i.e., Re = 1/ (1/470 + 1/4700 + 1/4700) and, therefore, Re = 390 390 is greater than 162 , and the schematic is correct. For an ideal equivalent polarization (650 ), Rp bus polarization can be installed so that: 1/650 = 1/Rp + 1/4700 + 1/4700, i.e., Rp = 1/(1/650 1/4700 1/4700) and, therefore, Rp = 587 . If the master has 470 polarization, up to 18 slaves with 4.7 k polarization can be connected.
46
0VL 2
0VL 3
D(A) 4
D(B) 5
8........................1
ATV 71 RJ45 connector on TSXSCA62: Use cable VW3 A8 306 (RJ45 to 15-way Sub-D)
1 9
2 10
4 11 12
13 14 15
15 = 0 V 14 = D_A 7 = D_B
8........................1
Scenario 1 Using the built-in port when replacing the VW3A58303 Modbus/Unitelway option card
As the PowerSuite software workshop is not able to anticipate this scenario, the communication, address and protocol-format parameters must be entered manually:
[1] (1) to [247] (247) [4.8 Kbps] (4 8) [9.6 Kbps] (9 6) [19.2 Kbps] (19 2) [38.4 Kbps] (38 4) [8-0-1] (8o1) [8-E-1] (8E1) [8-N-1] (8n1) [8-N-2] (8n2)
8 data bits, odd parity, 1 stop bit 8 data bits, even parity, 1 stop bit 8 data bits, no parity, 1 stop bit 8 data bits, no parity, 2 stop bits
[8 E 1] (8E1)
47
Modification of these parameters will only take effect on the next power-up. After transfer of the drive configuration by the PowerSuite software workshop, the [Channel switching] (CHCF) parameter is automatically assigned to [8 serie] (SE8), thus providing access to memory mapping for the Altivar 58 compatible with the Altivar 71.
Scenario 2 Using the built-in port when replacing the ATV58 terminal port Configuring the drive
This example is implemented in the PowerSuite software workshop and consequently all the settings linked to the configuration parameters (address, baud rate, parity) will be assigned automatically, identical to the Altivar 58.
48
If the chosen communication interface is the VW3 A3 303 option card (Modbus RTU/Jbus/Ascii, Unitelway) both the address and the protocol format must be configured manually.
Address 11 = 2#0001011
Address 11 = 2#0001011
Address ATV58(F) switches 12345678 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0000 0000 0000 0010 0000 0100 0000 0110 0000 1000 0000 1010 0000 1100 0000 1110 0001 0000 0001 0010 0001 0100 0001 0110 0001 1000 0001 1010 0001 1100 0001 1110
ATV71 switches 12345678 0000 0000 0000 0001 0000 0010 0000 0011 0000 0100 0000 0101 0000 0110 0000 0111 0000 1000 0000 1001 0000 1010 0000 1011 0000 1100 0000 1101 0000 1110 0000 1111
Address ATV58(F) switches 12345678 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 0010 0000 0010 0010 0010 0100 0010 0110 0010 1000 0010 1010 0010 1100 0010 1110 0011 0000 0011 0010 0011 0100 0011 0110 0011 1000 0011 1010 0011 1100 0011 1110
ATV71 switches 12345678 0001 0000 0001 0001 0001 0010 0001 0011 0001 0100 0001 0101 0001 0110 0001 0111 0001 1000 0001 1001 0001 1010 0001 1011 0001 1100 0001 1101 0001 1110 0001 1111
Use of address 0 is not recommended on a Modbus/Unitelway network as this address has the effect of deactivating the option card.
49
Unitelway protocol
Modbus/Jbus protocol
The ATV71 CANopen adapter must be used when connecting the Altivar 71 to a CANopen network.
Example: ATV71HU22M3
50
Parameter
Possible values 0 to 127 50 kbps 125 kbps 250 kbps 500 kbps 1000 kbps
Terminal display
Default value 0
[0] (0) to [127] (127) [50 kbps] (50) [125 kbps] (125) [250 kbps] (250) [500 kbps] (500) [1 Mbps] (1M)
125 kbps
51
Address
Switches 1234 5678 1000 0000 1000 0001 1000 0010 1000 0011 1000 0100 1000 0101 1000 0110 1000 0111 1000 1000 1000 1001 1000 1010 1000 1011 1000 1100 1000 1101 1000 1110 1000 1111 1001 0000 1001 0001 1001 0010 1001 0011 1001 0100 1001 0101 1001 0110 1001 0111 1001 1000 1001 1001 1001 1010 1001 1011 1001 1100 1001 1101 1001 1110 1001 1111
Address
Switches 1234 5678 1010 0000 1010 0001 1010 0010 1010 0011 1010 0100 1010 0101 1010 0110 1010 0111 1010 1000 1010 1001 1010 1010 1010 1011 1010 1100 1010 1101 1010 1110 1010 1111 1011 0000 1011 0001 1011 0010 1011 0011 1011 0100 1011 0101 1011 0110 1011 0111 1011 1000 1011 1001 1011 1010 1011 1011 1011 1100 1011 1101 1011 1110 1011 1111
Address
Switches 1234 5678 1100 0000 1100 0001 1100 0010 1100 0011 1100 0100 1100 0101 1100 0110 1100 0111 1100 1000 1100 1001 1100 1010 1100 1011 1100 1100 1100 1101 1100 1110 1100 1111 1101 0000 1101 0001 1101 0010 1101 0011 1101 0100 1101 0101 1101 0110 1101 0111 1101 1000 1101 1001 1101 1010 1101 1011 1101 1100 1101 1101 1101 1110 1101 1111
Address
Switches 1234 5678 1110 0000 1110 0001 1110 0010 1110 0011 1110 0100 1110 0101 1110 0110 1110 0111 1110 1000 1110 1001 1110 1010 1110 1011 1110 1100 1110 1101 1110 1110 1110 1111 1111 0000 1111 0001 1111 0010 1111 0011 1111 0100 1111 0101 1111 0110 1111 0111 1111 1000 1111 1001 1111 1010 1111 1011 1111 1100 1111 1101 0111 1110
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95
96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126
If the PLC module was configured using the Sycon < v2.8 configuration tool, it was possible to use address 126 for a subscriber (Altivar or other). This address is reserved and, therefore, its use is prohibited from version v2.8 onwards in accordance with the recommendations of the Profibus consortium.
52
3. 5. 5. Communication fault
Profibus communication faults are indicated by the red RD LED on the card. The [Network fault] (CnF-) parameter can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 1 2 3 Description of the values of the [Network fault] (CnF-) parameter No fault Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. Identification fault between the drive Profibus card and the Profibus master Initialization fault on the drive Profibus card (hardware problem)
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3. 6. 2. Presentation
The VW3 A3 301 Fipio communication card, compatible with Altivar 58(F), can be used to connect an Altivar 71 drive, with software version ie 03 or higher, to a Fipio network. Its functions have been designed specifically for configuration transfer and drive control by means of periodic data. The message handling service is not installed You can check the Altivar 71 software version via the graphic display terminal [1.11 IDENTIFICATION] menu, Appli Software VxxIE03 It is only designed for replacement of an Altivar 58(F) equipped with a VW3-A58301 Fipio card.
Address
Switches 1234 5678 0000 0000 0000 0001 0000 0010 0000 0011 0000 0100 0000 0101 0000 0110 0000 0111 0000 1000 0000 1001 0000 1010 0000 1011 0000 1100 0000 1101 0000 1110 0000 1111
Address
Switches 1234 5678 0001 0000 0001 0001 0001 0010 0001 0011 0001 0100 0001 0101 0001 0110 0001 0111 0001 1000 0001 1001 0001 1010 0001 1011 0001 1100 0001 1101 0001 1110 0001 1111
Address
Switches 1234 5678 0010 0000 0010 0001 0010 0010 0010 0011 0010 0100 0010 0101 0010 0110 0010 0111 0010 1000 0010 1001 0010 1010 0010 1011 0010 1100 0010 1101 0010 1110 0010 1111
Address
Switches 1234 5678 0011 0000 0011 0001 0011 0010 0011 0011 0011 0100 0011 0101 0011 0110 0011 0111 0011 1000 0011 1001 0011 1010 0011 1011 0011 1100 0011 1101 0011 1110 0011 1111
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
Note: Addresses 0 and 63 must not be used on an Altivar 58(F) or an Altivar 71.
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3. 6. 9. Communication fault
Fipio communication faults are indicated by the red RD LED on the card. The [Network fault] (CnF-) parameter can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 1 2 3 4 5 Description of the values of the [Network fault] (CnF-) parameter No fault Initialization fault on the Fipio card (hardware problem) Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. Hardware fault on the Fipio card Hardware fault on the Fipio card Master PLC changes from Run to STOP
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3. 7. 2. Presentation
The VW3 A3 311 Fipio communication card is used to connect an Altivar 71 drive to a Fipio network in place of an Altivar 58(F). Its functions are dedicated to transferring both periodic and aperiodic data by means of a message handling service. It is designed to replace an Altivar 58(F) equipped with a VW3-A58311 Fipio card.
Address
Switches 1234 5678 0000 0000 0000 0001 0000 0010 0000 0011 0000 0100 0000 0101 0000 0110 0000 0111 0000 1000 0000 1001 0000 1010 0000 1011 0000 1100 0000 1101 0000 1110 0000 1111
Address
Switches 1234 5678 0001 0000 0001 0001 0001 0010 0001 0011 0001 0100 0001 0101 0001 0110 0001 0111 0001 1000 0001 1001 0001 1010 0001 1011 0001 1100 0001 1101 0001 1110 0001 1111
Address
Switches 1234 5678 0010 0000 0010 0001 0010 0010 0010 0011 0010 0100 0010 0101 0010 0110 0010 0111 0010 1000 0010 1001 0010 1010 0010 1011 0010 1100 0010 1101 0010 1110 0010 1111
Address
Switches 1234 5678 0011 0000 0011 0001 0011 0010 0011 0011 0011 0100 0011 0101 0011 0110 0011 0111 0011 1000 0011 1001 0011 1010 0011 1011 0011 1100 0011 1101 0011 1110 0011 1111
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
Note: Addresses 0 and 63 must not be used on an Altivar 58(F) or an Altivar 71.
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The PowerSuite software workshop will activate 8 serie mode once the configuration has been transferred.
3. 7. 9. Communication fault
Fipio communication faults are indicated by the red RD LED on the card. The [Network fault] (CnF-) parameter can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 1 2 3 4 5 Description of the values of the [Network fault] (CnF-) parameter No fault Initialization fault on the Fipio card (hardware problem) Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. Hardware fault on the Fipio card Hardware fault on the Fipio card Master PLC changes from Run to STOP
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The profile used by the Altivar 71 in the CMD Tool bus configurator is compatible with that of the Altivar 58, i.e., DRIVECOM Type Profil 21 (RB) and, therefore, there is no difference in the process data. Use the Altivar 71 control cards external power supply function, as in the event of a break in the drive power supply all communication on the Interbus-S bus will cease.
58
Address
Switches 1234 5678 0000 0000 1000 0000 0100 0000 1100 0000 0010 0000 1010 0000 0110 0000 1110 0000 0001 0000 1001 0000 0101 0000 1101 0000 0011 0000 1011 0000 0111 0000 1111 0000
Address
Switches 1234 5678 0000 1000 1000 1000 0100 1000 1100 1000 0010 1000 1010 1000 0110 1000 1110 1000 0001 1000 1001 1000 0101 1000 1101 1000 0011 1000 1011 1000 0111 1000 1111 1000
Address
Switches 1234 5678 0000 0100 1000 0100 0100 0100 1100 0100 0010 0100 1010 0100 0110 0100 1110 0100 0001 0100 1001 0100 0101 0100 1101 0100 0011 0100 1011 0100 0111 0100 1111 0100
Address
Switches 1234 5678 0000 1100 1000 1100 0100 1100 1100 1100 0010 1100 1010 1100 0110 1100 1110 1100 0001 1100 1001 1100 0101 1100 1101 1100 0011 1100 1011 1100 0111 1100 1111 1100
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
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3. 9. 6. Communication fault
Modbus Plus communication faults are indicated by the red RD LED on the card. The [Network fault] (CnF-) parameter can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 1 2 3 Description of the values of the [Network fault] (CnF-) parameter No fault Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. Master PLC changes from Run to STOP Initialization fault on the Modbus Plus card (hardware problem)
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MAC ID Baud Rate When switches 7 and 8 are in position 1 (ON), the baud rate value as well as the drive MAC ID address correspond to the attributes ID 1 (MAC ID) and ID 2 (Baud rate) of the DEVICENET Class ID 03hex object. All devices connected on a DEVICENET network must have an identical baud rate: 125, 250, or 500 kbps. In accordance with the table below: Switch 7 0 0 1 1 0 1 0 1 Switch 8 Baud Rate 125 kbps 250 kbps 500 kbps both the baud rate value and the drive MAC ID address correspond to the attributes of the DEVICENET Class ID 03hex object.
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Only activate the Device Type option in the "Electronic Key" zone, so that there is no control over the node type when the bus starts. The fact of opening the Altivar 71s "ATV58(F) compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop means that no changes need to be made in the PLC application.
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63
3 "Upload" the Altivar 58 configuration: Once the network has been identified correctly, the whole configuration can be retrieved from a slave. Double-click with the left mouse button on the relevant Altivar 58. The following window appears:
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4 Click on the "Device Parameter" tab; a window appears asking whether you want to "Upload" or "Download". Choose Upload in order to retrieve the Altivar 58 configuration.
Uploading in progress:
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5 Once uploading is complete, a window appears; click on the "Device Parameters" tab to display all the Altivar 58 parameters.
The whole Altivar 58 configuration has now been retrieved. Click "OK" to exit this window and retain a trace of the original configuration.
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Backing up the configuration before transfer to the Altivar 71 in 8 serie mode: Select "SaveAs" in the File menu to retain this configuration:
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6 Preparation of the Altivar 71: It is vital to perform a special setting on the Altivar 71 so that it can accept the old Altivar 58(F) configuration, which will be transmitted by the DeviceNet network. This operation consists of declaring in the Altivar 71 the version of the Altivar 58(F) it is to replace. Identify and note down the Altivar 58(F) software version; this information can be found on the drive above the connector for connecting the programming terminal, and in our example it is version 5.3 ie12; only the first two numbers are required (in our example: 5.3). Enter the following parameters in the [1.9 COMMUNICATION] (COM-) menu on the graphic display terminal or integrated display terminal, [ DeviceNet] (dnEt) submenu: Parameter no. To be entered ATV58 version 0 1 To be entered ATV58F version 1 1 Example ATV58 v5.3ie12 53 0 1
Parameter P08 can be used to save the data entered in parameters P06 and P07; its value returns to 0 after it has been taken into account and saved in the Altivar 71s EEPROM. Install the Altivar 71 in place of the Altivar 58 (this operation must be performed with the power off). Then turn the Altivar 71 back on. Right-click to load the Altivar 58 configuration that you have already saved and select "Download to Device".
Once downloading is complete the Altivar 71 has retrieved the whole Altivar 58 configuration. Turn the drive off and then back on again. This operation is essential so that the Assembly devices are taken into account by the drive.
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Warning
Because of certain minor incompatibilities, described below, the replacement of an Altivar 58(F) by an Altivar 71 on an Ethernet bus is supposed to be definitive. The reason is that modifications, which can be made when migrating from Altivar 58(F) to Altivar 71, only work in the context of upward compatibility (ATV58(F) to ATV71).
This only applies if the drive IP address is supplied by a BOOTP server, i.e., if the drive IP address is 0.0.0.0 and the FDR function has not been enabled (parameter in the [ETHERNET] (EtH-) submenu in the [1.9 COMMUNICATION] (COM-) menu, [FDR validation] (FdrU ) set to [No] (nO).
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The DHCP-FDR address server configuration remains the same when the Altivar 58(F) drive is replaced by an Altivar 71. Important: It is essential to transfer the name of the Altivar 58(F) to the Altivar 71: Before turning off the Altivar 58(F) to be replaced, check its DHCP name (its "DeviceName") from the "8-Communication" (SL) menu via the programming terminal or the PowerSuite software workshop. Procedure on the Altivar 58(F): 1 2 3 4 Select "Parameter 05" (-P05 or -O05) and press ENT. Use the arrow keys to enter the value "4" and press ENT; this value is reset shortly afterwards by the drive. Select "Parameter 01" (-P01 or -O01) and press ENT. Note down the value which then appears: "xxxx" (between "0" and "9999").
The drive DHCP name is based on this value and becomes: "ATV_xxxx". Example: "ATV_0004" instead of "4". You should then transfer this DHCP name to the Altivar 71 using the graphic display terminal or the PowerSuite software tool. From the main screen, open the [7.0 DISPLAY CONFIG] menu then [7.1 USER PARAMETERS] and [DEVICE NAME]; use the navigation button as well as function keys F1, F2, F3, F4 to enter the text "ATV_xxxx", in our example ATV_0004.
Incompatible FDR files VW3 A58310 Ethernet card FDR files are incompatible with those on VW3 A3 310 Ethernet cards. The procedure for replacing an Altivar 58(F) with an Altivar 71 on an Ethernet network, described above, causes the FDR file for Altivar 58(F) present on the FDR server to be lost. However, the drive configuration can be retrieved in the PowerSuite software workshop if it has been saved to a file, and the Altivar 58 that has been replaced still has its configuration. It is, therefore, possible (if necessary) to rebuild the original FDR file on the FDR server. The procedure for doing this is similar to the procedure described above.
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[IP Mask] (IPM-) + (IPM1) to (IPM4) [IP Gate] (IPG-) + (IPG1) to (IPG4)
XXXX
[FDR validation] (FdrU) + (NO/YES) [Ethernet local conf] (LCFG) +(OFF/ON) [FDR File error] (FdrF) + (OFF/ON) [FDR autosave] (FdrS) + (NO/YES) [FDR t. autosave] (Fdrt) + 2 to 255 [FDR Action] (FdrA) + (IDLE, SAVE, REST, DEL) [FDR state] (FdrE) [FDR Fault] (FdrD) + 0 to 65535 [IP FDR] (IPF-) + (IPF1) to (IPF4)
P01/O01 to P04/O04 Ip[1] to Ip[4] (Master) [IP Process] (IPP-) + (IPP1) to (IPP4) P01/O01 P02/O02 Activation Time out
[Eth IO Scan. act] (IOSA) + (OFF/ON) [Ethernet Time out] (tOUt) + 0 to 60.0
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73
10 11
74
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Click the "PassWord" button, enter USER in the Password field; press the Enter key on your keyboard, then Deactivate the IO scanner by setting IoScanner to No.
Complete the "IO Scanning" table, save the table and reactivate the IO Scanner by setting IoScanner to Yes.
Do not take account of the new logic addresses that appear to the right of the register: When IO Scanner is configured via the HTTP server or PowerSuite, the Altivar 71s logic addresses are displayed, but only the description matters to you. No modification should be made in the PLC when the IO Scanner function is being used.
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Description Output periodic no. 1 Output periodic no. 2 Output periodic no. 3 Output periodic no. 4 Output periodic no. 5 Output periodic no. 6 Output periodic no. 7 Output periodic no. 8 Output periodic no. 9 Output periodic no. 10
Description Input periodic no. 1 Input periodic no. 2 Input periodic no. 3 Input periodic no. 4 Input periodic no. 5 Input periodic no. 6 Input periodic no. 7 Input periodic no. 8 Input periodic no. 9 Input periodic no. 10
We recommend that you use the configuration presented above due to the fact that neither PowerSuite nor the pages of the drive standard HTTP server offer the Altivar 58(F) parameter addresses during configuration of the periodic parameter assignment table for the Altivar 71s VW3 A3 310 Ethernet card. If the Altivar 58(F)s VW3 A58310 Ethernet card uses one or more periodic parameters alongside those that are configured by default (modification of factory settings): Using the PowerSuite software workshop, pages of the drive standard HTTP server or TCP/Modbus services, you should modify the configuration of the periodic parameter assignment table for the Altivar 71s VW3 A3 310 Ethernet card so that it has exactly the same configuration as that of the Altivar 58(F) (see next section). Parameter incompatibilities When the IO Scanner is configured via the HTTP server or PowerSuite, the registers Altivar 71 logic address is displayed, but only the description matters to you. No modification should be made in the PLC when the IO Scanner function is being used.
SNMP agent
The following modifications apply to the Altivar 71s VW3 A3 310 Ethernet card: "SysName" object: This object took the name of the Ethernet card in the case of the Altivar 58 ("VW3A58310"), whereas it now takes the name of the Altivar 71, if it exists. "SysService" object: Value equals -1 in the case of the Altivar 58, as against 72 with the Altivar 71. Use of a "community name": the "community string" character string in read/write mode for the Altivar 71 is "schneider"; "public" in readonly mode. For the Altivar 58, it was: PRIVATE
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Communication fault
Ethernet communication faults are indicated by the red RD LED on the card. The [Network fault] (CnF-) parameter can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (DGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 Description of the values of the [Network fault] (CnF-) parameter No fault Tcp/Modbus Time out fault. The Tcp/Modbus Time out is activated as soon as the control word is received: 1 If no IP master has been configured, the period of activity is maintained by receipt of the control word. If an IP master has been configured, the period of activity is maintained by any type of Tcp/Modbus request on this IP address. No Time out is managed if its value equals 0 Ethernet network overload No signal from the Ethernet network, cable pulled out, etc.
10 11
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3. 12. AS-i
The bus configuration must be modified in the PLC because the profile used by the 4I/4O (S.7.0.F.E) module is different from that of a drive (7E). 4I/4O module wiring: ASI20MT4I4OR
AS-i +
O4 I1 O3 I2 O2 I3 3 1 5 O1 I4 C S+ S2 4 6 C
Q1
W/T3
U/T1
COM
PA/+
V/T2
PC/-
+ 10
1/L1
3/L2
5/L3
M1 3
PO
COM
AI1+
AO1
AI1-
AI2
PWR
R/L1
R1C
R2C
S/L2
T/L3
R1A
R1B
R2A
A1
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Command
Normal Stop
Forward
Reverse
Reset
Normal Stop
Forward
Not used Not used Not used Not used 1st speed: LSP+AI 2nd speed: SP2 3rd speed: SP3 4th speed: SP4 5th speed: SP5 6th speed: SP6 7th speed: HSP
Reset
80
Normal Stop
Forward
Reverse
1st speed: LSP+AI 2nd speed: SP2 3rd speed: SP3 4th speed: HSP st 1 speed: LSP+AI 2nd speed: SP2 3rd speed: SP3 4th speed: HSP
Reset
Example 1: 1 1 D0(I)=1: drive ready for remote control D1(I)=1: motor running
3. 12. 4. Limitations
Commands transmitted by the AS-i bus data bits that cannot be reproduced by wiring directly are: Fast stop (0 1 0 0) Stop with DC injection (1 0 0 0) Freewheel stop (1 1 0 0) Fault reset (1 1 1 1) In fact, it is not possible to wire directly, for example, bit D2 (0 1 0 0 = fast stop) on an additional logic input of the Altivar 71 and assign to it the fast stop function, because each time bit D2 is at 1 but for another command (e.g., 0 1 0 1 = forward SP2), the motor is stopped because the stop function takes priority.
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Multi-motor card
Multi-parameter card
Positioning card for simple VW3A58213 applications This card has not been continued on the Altivar 71. The simple position control function integrated as standard in the product and requires the addition of a VW3A3201 basic I/O option card. [1.7 APPLICATION FUNCT.] (FUn-) then [POSITIONING BY SENSORS] (LPO-) Refer to the Altivar 71 Programming Manual for information about how to use these different functions.
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atv71_migration_en_v1 2006-05