SKF Heavy Bearings
SKF Heavy Bearings
SKF Heavy Bearings
Maintenance Handbook
Catalogue No. CDN995
General Information
Correct names for Pillow Block parts:
2-Cap Bolts
(some types have 4)
Bearing
Dowel Pins
(for correct mounting of cap)
Table of Contents
Page SKF Split Pillow Block Housing Designs General Information and Housing Material SKF Pillow Block Identification Pillow Block Sealing Arrangements Seal Options Available Preparation before Mounting Fixing Ring Location in Pillow Block Assemblies Recommended Method for Mounting Bearings Mounting Procedures for Pillow Block Assemblies Pillow Block Series Pillow Block Series Seal SNL, SSNHD G SNL, SSNHD V-Ring (A) SNL, SSNHD Triple Seal S SNL, SSNHD Feltseal C SNL, SSNHD D and E SAFD LOR, LORC, A9508/LER SAFD TER-C SAFD TER-CV SAF, SAFS, SDAF LOR, A9508/LER SAF, SAFS, SDAF TER SAF, SAFS, SDAF TER-V SDCD, SDHD, SD SDCD, SDHD TS SDCD, SDHD E SDCD, SDHD D Cap Bolt, Torque and Lubrication Fitting Information Lubrication Initial Grease Charges for Split Pillow Blocks SKF Grease - Technical Specifications Clearance Reduction Tables for Mounted Bearings with Tapered Bore Shaft Tolerances and Fits Automatic Lubrication System 24 SKF Shaft Alignment Tool TMEA 1 SKFs Belt Alignment Tool TMEB 1 TIH 015 Heater SKF new puller series: EasyPull TMMA
1
2 4 5 6 7 9 11 11
SKF Split Pillow Block Housing Designs SNL SNH (Replaced by SNL)
The new SNL pillow block housings enable the full service life potential of the incorporated bearing to be exploited with less need for maintenance. Among other enhancements, the housings have increased stiffness making them even more insensitive to uncontrolled and excessive tightening of the attachment bolts.
SNH pillow blocks of cast iron with either self-aligning double roll ball bearing for normal loads or self-aligning spherical roller bearing for heavy loads. A variety of different sealing arrangements are available.
SSNHD
SSNHD pillow blocks feature the same sealing arrangements as SNH pillow blocks but the base is kept blank so mounting holes in the base can be drilled and machined Standard SAF pillow blocks are made of cast iron with either self-aligning double row ball bearings for normal loads or self-aligning spherical roller bearings for heavy loads. Standard with triple ring seal. Alternative sealing arrangements such as taconite or contact seals are available. SAFS: Same features, cast in steel. for two or four bolt mounting. For added strength SSNHD housings are cast in ductile iron.
SAFD
Interchangeable with SAF and SNCD series blocks made by SKF and their competition. Supplied in ductile iron as standard and stronger than the old designs. These new housings will accommodate the old designs. The new housings will accommodate the standard LER triple ring seals and in addition, a new taconite service seal can be used with the same housing. Increased load capacity can be provided by specifying the 232 series bearing for which the new block has been designed as well as the 222 series. This block utilizes the same components, specifically adapter sleeves and fixing rings, as our popular SNL/ SNH series blocks. 2
Canadian designed pillow blocks made of ductile iron. A variety of sealing arrangements are available but the D and E type seal are considered the standard. Excellent for extreme abrasive materials for instance taconite dust. These pillow blocks can also be supplied in steel. Consult SKF for availability.
The SDAF pillow block is designed for applications where the loads require a housing of extra sturdy construction. SDAF pillow blocks can also be supplied in cast steel. Consult SKF for availability.
SD
SDCD SDCD/MC14
Canadian designed heavy duty pillow block is made of ductile iron to complement the well proven SD design. Sealing features are the same as the SD pillow block. Standard SD pillow blocks are made of cast iron and designed for use with larger spherical roller bearings, shaft size 150mm (6) and up. The standard sealing arrangement is the triple ring seal. For extreme operating conditions D and E type labyrinth seals are standard. Excellent for abrasive materials i.e. taconite dust. These pillow blocks can also be supplied in cast steel. Consult SKF for availability.
The method of bearing and housing selection we recommend must only be used for general or standard applications. Where conditions such as high thrust loads, shock loads, extreme temperatures and speeds prevail, consult SKF for detailed recommendations.
4
SSN Discontinued design, replaced by SSNHD which is ductile iron. SDCD Pillow block split design metric overall dimensions can be SSNHD used for metric or inch shafting (Canadian standard) Same as SNL but with blank base, Materials: spheroidal cast Current standard product iron (ductile iron). Available with triple seal rings only Material: Ductile iron SAF ASTMA 536 grade 65-45-12 Pillow block split design inch overall dimensions (North Recommended for low temperatures -40C (-40F) American standard) used for inch shafting. Variety of sealing arrangements available, see Page 8. SDCD/MC14 Material : Grey cast iron ASTMA 48 grade 35 Same as SDCD dimensionally but modified to accept extreme service seals (Taconite), see Page 9 SAFD Pillow block split design inch overall dimensions (Canadian SDJC Standard) used for inch shafting. Variety of sealing arrangePillow block split design, metric overall dimensions (European ments available see Page 8. standard), metric shafting. For reference only. Consult SKF Current standard product for availability and technical specifications. Material: Ductile iron ASTMA 536 grade 65-45-12 Recommended for low temperatures -40C (-40F) SNCD Discontinued Canadian designed pillow block, dimensionally SAFS interchangeable with SAFD. Pillow block split design inch Same as SAF dimensionally but material cast steel ASTMA 27 overall dimension can be used for metric or inch shafting. grade 65-35 Available with variety of sealing arrangements see Page 9. Material: ductile iron ASTMA 536 grade 65-45-12 SDAF Pillow block split design inch overall dimensions (North SNCT American standard) heavier design than SAF. Used for inch Same as SNCD dimensionally but material cast steel ASTMA shafting variety of sealing arrangements available, see Page 8. 27 grade 65-35 Current standard product. Material: Grey cast iron ASTMA 48 grade 35
The G-seal is made of polyurethane, a wear resistant material with excellent resilience. The split design simplifies mounting. This seal can be used with grease lubrication at peripheral speeds up to 8 m/s (1600 ft/min). The maximum permissible misalignment of the shaft is approximately 1 up to shaft diameters of 100 mm (3.15/16) and 0.5 for larger sizes. These seals can be used at temperatures between -40 and +100C (-40 and +212F). Double-lip seals are designated TSN followed by the housing number and suffix G, (ie. TNS 511 G).
The V-Ring, of Nitrile rubber, has a thin sealing lip which functions in an axial direction. The ring also acts as a flinger as it rotates with the shaft. This type of seal can be used for both grease and oil lubrication and is extremely effective under most operating conditions including high speeds and shafts with rough sealing surfaces. V rings are normally suitable for peripheral speeds up to 7m/sec (1400 ft/min) and if axially clamped tolerate speeds up to 12m/sec (2400 ft/min). The maximum permissible misalignment of the shaft is approximately 1.5. For a shaft diameter of 50mm, and approximately 1 for shaft diameter of 150mm. For SNL pillow block housings, the V-rings seal against sheet metal washers which are coated with a rust inhibitor. Each washer has a rubber lip, bonded around its periphery which locates and seals in the housing groove. These seals can be used at temperatures between -40C and +100C (-40F and +212F). V-ring seals are designated TSN followed by the housing number and suffix A, for example TSN 511A.
The felt seal is a simple and adequate seal which can be used with grease lubrication at peripheral speeds up to 4m/s (800 ft/min). Pillow block housings of series SNL 5 and SNL 6 are available with split felt seals consisting of oiled felt incorporated in halves of a light alloy ring, the seal halves are fitted into the housing grooves, the O-section cords provide an effective seal between the housing hub bore and the outside diameter of the seal inserts. Misalignment exceeding 0.5 would impair efficiency. Felt seals are designated TSN followed by the housing number and suffix C, for example TSN 511 C.
TSNC-D
TSDC-D
SNL SSNHD
SAFD FSAFD
SNCD SNCT
SD
X X X X X X
LER, LOR,LORC A9508LER
X X X X
LER
X X
TS TS
X X X X
X X X X
18
8
Position the adapter sleeve (less locknut and lockwasher) on the shaft in the correct position for the proposed bearing Check shipment and make certain all assemblies are complete, and no short shipping has occurred on components. mounted center line. A light smear of spindle oil applied to the sleeve outside diameter, results in easier mounting/removal of bearing. The bearings should be left in their original packages until immediately before mounting so that they do not become dirty. Generally the preservative with which new bearings are coated Mount bearing on adapter with the large bore side of the inner ring to match the taper on the outside diameter of the before leaving the factory need only be removed from the adapter. With bearing hand tight on the adapter, locate outside cylindrical surface and bore of the bearing. the bearing and adapter to the proper axial location on the shaft. Do not apply lockwasher. Drive up procedure An exception is if the bearing is to be grease lubricated and used at very high or very low temperatures. In such cases the could damage it. To avoid damage to the bearing it is most important during this and subsequent operations, that bearings should be washed and dried to prevent any detrimental effect on the lubricating properties of the greases. the shaft be blocked up so the bearing is unloaded. Bearings which have become contaminated because of improper handling (damaged package etc.) should be washed Lubricate the chamfered face of the locknut and the threads (use Molykote for larger sizes), then apply locknut with and dried before mounting. chamfered face to bearing, tighten nut until sleeve is snug on Bearings which, when taken from their original package, have the shaft. Wrenches are available for bearing drive up. For a relatively thick greasy layer of preservative, have been hot larger bearings, hydraulic mounting nuts are recommended dipped and should also be washed and dried. Hot dipping is to obtain required internal clearance reduction. Ref. page 42. still used, principally on large-size bearings. Never tighten the locknut with a hammer and drift. The Clean shaft and housing*; remove all burrs and sharp edges. locknut will be damaged and chips can enter the bearing. Continue tightening locknut and measure the internal Check that the shaft diameter is to recommended tolerance. clearance with feelers until the internal clearance is less than the recorded unmounted clearance figure by the amount Read and become familiar with the bearing mounting shown in table on page 42. Remove locknut and install the procedure and the installation instructions to be used for this washer with the inner prong located in the slot provided in the assembly. adapter and have the tabs facing away from the bearing. Re-apply the locknut and tighten until firmly seated against the * NOTE: Caps and bases of housings are not lockwasher. If necessary tighten the locknut to a point where interchangeable. Do not mix. one of the tabs on the lock washer lines up with a slot in the locknut then bend this tab into that slot.
For a large size adapter sleeves (size 44 and up) the use of the oil injection mounting method is standard practice. For these adapter sizes the lockwasher is replaced with a All spherical roller bearings with taper bore, to be mounted lockplate. In these cases with the locknut tightened to on adapter sleeves, have to be driven up the taper achieve the proper reduction of internal clearance in the sufficiently to achieve the proper reduction of clearance. bearing, take lockplate and place its prong in the slot of the adapter sleeve. Note how much the locknut will have to be The unmounted clearance of each bearing must be tightened for the holes in the locknut to align with the holes measured and recorded. Stand the bearing on the bench and in the lockplate. Reverse the lockplate and observe how insert progressively thicker feelers the full length of the roller much the locknut will have to be tightened for the hole in the between the unloaded roller and the outer ring at the top locknut to align with the holes in the lockplate. The lockplate location. Never roll the rollers over the feelers as the wrong is to be placed in the position requiring the least tightening to value will be obtained. align the two sets of holes. When the locknut has been tightened to achieve this, then insert and tighten cap screws. Lock cap screws with lockwire through holes in heads. Do a final check on the mounted internal clearance of the bearing.
9
Cylindrical Bore Mounting Self-aligning Ball or Spherical Roller Bearings Small bearings up to bore size 50mm (2in.) Apply a coat of light oil to the shaft and bearing bore. Fit a clean tube with one end squared and bore slightly larger than the bearing bore, against the bearing inner ring. With the bearing square on the shaft, apply pressure using a press. The bearing must be seated firmly against the shaft shoulder. Mount lockwasher with inner prong located in the key slot provided in the shaft and tabs on washer O.D. leaning away from the bearing. Apply locknut with face lubricated, tighten with appropriate wrench until all components are locked up solid to shaft shoulder. It may be necessary to further tighten the nut to engage a washer tab with a slot in the nut. A very small movement of the nut will usually align a tab with a slot. Large Bearings-Bore Size 50mm (2in) and larger These bearings are not easily pressed on a shaft, and should therefore be heated using an induction heater, hot plate or temperature controlled oven. On very large bearings it may be necessary to use an oil bath using a 10%-15% mixture of soluble oil in water to approximately 100C maximum. The bearing must be on supports to isolate it from direct contact with bottom of the tank, thereby preventing the possibility of localized overheating which could result in bearing damage. Never use an open flame to heat the bearing. Mount the bearing on the shaft firmly against the shoulder, immediately applying the locknut and tighten to prevent the bearing shrinking away from its proper position against the shoulder. When the bearing has cooled, remove the locknut and mount the lockwasher with inner prong located in the key slot provided in the shaft and the prongs on the O/D facing away from the bearing. Apply the locknut with the face lubricated and tighten with appropriate wrench until all components are locked up solid to shaft shoulder. It may be necessary to further tighten the nut to engage a washer tab with a slot in the nut, enabling the tab to be bent down into the slot in the nut. A very small movement of the nut will usually align these.
10
Place the bearing on the sleeve and screw on the nut with the nut chamfer toward the bearing. Tighten the nut just enough to ensure that the bearing and shaft make contact with the sleeve, but do not tighten to drive the bearing further up the sleeve.
Note: As opposed to a held bearing - a free bearing is mounted without fixing rings. The bearing positioned in the centre of the bearing seat in the pillow block housing will ensure proper lubrication as well as shaft expansion and contraction.
To achieve the right fit, turn the nut through the angle . Then reposition the spanner 180 and tighten a few more degrees by rapping on the spanner with a hammer. SKF has a set of lock nut spanners which are clearly marked with the correct tightening gauge.
For a self-aligning bearing with normal clearance, the driveup is correct when the outer ring easily rotates but resists swiveling. If the nut is placed inboard of the bearing, the locking washer must be mounted together with the nut. Lubricate the surfaces that slide against each other during tightening.
11
12
13
G-Type Seal
1. The housing base is placed in position and the mounting bolts loosely fitted. 2. The halves of the seals are inserted in the housing grooves and the spaces between the lips of the seals are filled with grease. 3. The bearing is mounted on the shaft (directly or on an adapter sleeve) and filled with grease. 4. The shaft, complete with bearing assembly, is placed in the lower half of the housing. 5. For held unit, fixing rings are placed in position. For free unit, bearing must be located in center of bearing seat of housing for proper lubrication. 6. The housing base is checked for alignment, ensuring that it is within acceptable limits, and the mounting bolts are then slightly tightened. 7. The other halves of the seals are inserted in the cap and the space between the lips of the seals filled with grease. For sizes 528-532 and 616-620 the seal halves must be turned so that the spigots fit in the holes of the connecting seal halves. 8. At the first charge of grease, the bearing MUST be filled with grease (do not wash out the protective coating) and the housing will be filled one-third full. For greasing quantities, refer to Page 40. 9. The housing cap is fitted and the cap bolts tightened to the recommended torque, see table on Pages 26 through 37. Note that the cap must not be interchanged with that of other housings. 10. Finally the housing mounting bolts are tightened to the support.
e as Gre
14
ase Gre
16
17
18
19
Seal Assembly And Mounting Procedure Triple Ring Seal LOR, LORC and A 9508/LER
1. The housing base is placed in position and the mounting bolts loosely fitted. 2. One labyrinth seal is placed on the shaft. 3. The bearing is mounted on the shaft (directly or on an adapter sleeve) and filled with grease. 4. The second labyrinth seal is placed on the shaft. 5. The shaft, complete with bearing assembly and labyrinth seals, is placed in the lower half of the housing. 6. For held unit, fixing rings are placed in position. For free unit, bearing must be located in center of bearing seat of housing for proper lubrication. 7. The housing base is checked for alignment, ensuring that it is within acceptable limits, and the mounting bolts are then slightly tightened. 8. At the first charge of grease, the bearing MUST be filled with grease (do not wash out the protective coating) and the housing will be filled one-third full. For greasing quantities, refer to Page 40. 9. The housing cap is fitted and the cap bolts tightened to the recommended torque, see table on Pages 26 through 37. Note that the cap must not be interchanged with that of another housing. 10. The mounting bolts are tightened to the support. 11. Finally the silicon O-ring is placed in the grooves of the labyrinth seals. The simplest way to mount the O-ring is to use a screwdriver blade while rotating the shaft by hand. 12. For the LORC seal insert the inboard LOR seal with the added sealing component assuring that the rubber sealing component is facing in the correct orientation to make it either purgeable or non-purgeable. NOTE: Instruction 11 is only required for A9508/LER Labyrinth Seal.
ase Gre
20
ase Gre
22
ase Gre
Seal Assembly and Mounting Procedure Labyrinth Seal Type S and TS 1. The housing base is placed in position and the Mounting bolts loosely fitted. 2. One labyrinth seal is placed on the shaft. 3. The bearing is mounted on the shaft (directly or on an adapter sleeve) and filled with grease. 4. The second labyrinth seal is placed on the shaft. 5. The shaft, complete with bearing assembly and labyrinth seals, is placed in the lower half of the housing. 6. For held unit, fixing rings are placed in position. For free unit, bearing must be located in center of bearing seat of housing for proper lubrication. 7. The housing base is checked for alignment, ensuring that it is within acceptable limits, and the mounting bolts are then slightly tightened. 8. At the first charge of grease, the bearing MUST be filled with grease (do not wash out the protective coating) and the housing will be filled one-third full. * For greasing quantities, refer to Page 40. 9. The housing cap is filled and the cap bolts tightened to the recommended torque, see Table on Pages 26 through 37. Note that the cap must not be interchanged with that of another housing. 10. The mounting bolts are tightened to the support. 11. Finally the silicon O-section cords are placed in the grooves of the labyrinth seals. The simplest way to mount the cords is to use a screwdriver blade while rotating the shaft by hand. NOTE: Type S is used with SNH and SSNHD. Type TS is used with SD, SDCD, SDCT and SDHD. *The initial charge can be increased to half-full for slow to moderate speeds. For slower applications less than 10 rpm consult SKF Engineering Dept.
ase Gre
23
24
ase Gre
25
ase Gre
Series:
SNL 500 - 600, SNL 200 - 300 SSNHD 500 - 600, SSNHD 200 - 300 Cap Bolt Information Base or Lubrication Size Recommended Grade Fitting Hole Detail Attachment bolts Qty. (2) Tightening Torque Qty (2) or (4) Metric Ft/Lbs. Nm Metric ISO Cap In Base Out inch/metric
Suffix -VU Housing Size 505 205 506 - 605 206 507 - 606 207 508 - 607 208 509 209 510 - 608 210 511 - 609 211 512 - 610 212 513 - 611 213 515 - 612 215 516 -613 216 517 217 518 - 615 218 519 - 616 520 - 617 522 - 619 524 - 620 526 528 530 532
M10
37
50
8.8
/8NPT
M12
60
80
8.8
/8NPT
M12
60
80
8.8
/8NPT
(2) 3/4"/20 mm (4) 5/8"/16 mm (2) 3/4"/20 mm (4) 5/8"/16 mm (2) 7/8"/24 mm (4) 5/8"/16 mm (2) 1"/24 mm (4) 3/4"/20 mm (2) 11/4"/30 mm (4) 7/8"/24 mm
M16
110
150
8.8
/8NPT
M20
150
200
8.8
M24
260
350
8.8
M24
260
350
8.8
26
Series:
SAFD 500 SAFD 200 Cap Bolt Information Size Recommended Qty. (2) or (4) Tightening Torque Inch Ft/Lbs. Nm (2) /8 - 16
7 (2) /16 - 14 3
Housing Size 507 509 510 511 513 515 215 516 216 517 217 518 218 520 220 522 222 524 224 526 226 528 228 *530 230
532 232 534 234 536 236 538 238 540 240 544 244
Grade SAE 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
8
Base or Attachment bolts Qty (2) or (4) inch/metric Base Out /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /2NPT /2NPT /2NPT /2NPT /2NPT /2NPT /2NPT /4NPT /4NPT /4NPT (2) 1/2"/12 mm
1 (2) /2"/12 mm
(2) 7/16 - 14 (2) 1/2 - 13 (2) /2 - 13 (2) /2 - 13 (2) /8 - 11 (2) /8 - 11 (4) /8 - 11 (4) /8 - 11 (4) 5/8 - 11
5 (4) /8 - 11 5 5 5 5 1 1
40 80 80 110 110 110 220 220 220 220 220 220 380 600 600 600 600 600 900 900 900
55 110 110 150 150 150 300 300 300 300 300 300 520 820 820 820 820 820 1230 1230 1230
27
/8NPT /8NPT /8NPT /8NPT /8NPT /8NPT /8NPT /8NPT /8NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT
1 1 1
(2) 1/2"/12 mm (2) 5/8"/16 mm (2) 5/8"/16 mm (4) 1/2"/12 mm (2) 5/8"/16 mm (4) 1/2"/12 mm (2) 3/4"/20 mm (4) 5/8"/16 mm (2) 3/4"/20 mm (4) 5/8"/16 mm (2) 3/4"/20 mm (4) 5/8"/16 mm (2) 7/8"/24 mm (4) 3/4"/20 mm (4) 3/4"/20 mm (4) 3/4"/20 mm (4) 7/8"/24 mm (4) 3/4"/20 mm (4) 1"/24 mm (4) 1"/24 mm (4) 1"/24 mm (4) 1"/24 mm (4) 11/4"/30 mm (4) 11/4"/30 mm (4) 11/2"/36 mm
(4) 3/4 - 10 (4) 7/8 - 9 (4) 7/8 - 9 (4) 7/8 - 9 (4) 7/8 - 9 (4) 7/8 - 9 (4) 1 - 8 (4) 1 - 8 (4) 1 - 8
1 1 1 1 1 1
1 3 3 3
8 8 8 8 8
1NPT 1NPT
Series:
SAF 500 SAF 200 SAF 0 N-Design 4 Hex. head cap bolts. Cap Bolt Information N-Design Size Recommended Housing Qty. (4) Tightening Torque Size Inch Ft/Lbs. Nm 518 218 520 220 024 522 222 026 524 224 028 526 226 030 032 528 228 530 230 532 232 036 038 534 234 040 536 236 538 238 044 540 240 048
544 244 052
1
Grade SAE 2
/2 - 13
50
70
/8NPT
/8NPT
(2) 3/4"/20 mm (2) 5/8"/16 mm (2) 7/8"/24 mm (4) 3/4"/20 mm (4) 3/4"/20 mm
/8 - 11
100
140
/4NPT
/8NPT
/8 - 11
100
140
/4NPT
/8NPT
/8 - 11
100
140
/4NPT
/2NPT
(4) 3/4"/20 mm
/4 - 10
175
240
/4NPT
/2NPT
(4) 7/8"/24 mm
/8 - 9 /8 - 9
165 165
220 220
2 2
/4NPT /4NPT
/4NPT /4NPT
/8 - 9
165
220
/4NPT
/4NPT
(4) 1"/24 mm
2 2 2
/4NPT /4NPT
1NPT
11/4 - 7 13/8 - 6
500
680
/4NPT
1NPT
660
900
/4NPT
1NPT
28
Series:
SAF 500 SAF 200 A-Design Note: To recognize A-design, cap of block is held down with 2 hex. Head bolts, except 532 which uses 4 bolts. Cap Bolt Information Base or A-Design Lubrication Attachment bolts Size Recommended Housing Fitting Hole Detail Grade Qty (2) or (4) Qty. (4) or (4) Tightening Torque Size inch/metric Inch Ft/Lbs. Nm SAE Cap In Base Out* 507 509 510 511 211 513 213 515 215 516 216 517 217 518 218 520 220 522 222 524 224 526 226 528 228
532 232 534 234 536 236 538 238 540 240 544 244
3 7 7
/8 - 16
40 80 80 105 105 105 210 210 210 280 280 900 900 900
380 380 380 600 600 900
55 110 110 150 150 150 300 300 300 520 520 1200 1200 1200
520 520 520 820 820 1230
8 8 8 8 8 8 8 8 8 8 8 8 8 8
8 8 8 8 8 8
1 1 1 1
/8NPT /8NPT /8NPT /8NPT /8NPT /8NPT /8NPT /8NPT /8NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT
1 1 1 1
/8NPT /8NPT /8NPT /4NPT /8NPT /4NPT /8NPT /8NPT /8NPT /8NPT /8NPT /2NPT /2NPT /4NPT /4NPT /4NPT /4NPT /4NPT
(2) 3/8"/10 mm
1 (2) /2"/12 mm
(2) 1/2"/12 mm (2) 5/8"/16 mm (2) 5/8"/16 mm (2) 5/8"/16 mm (4) 1/2"/12 mm (2) 3/4"/20 mm (4) 5/8"/16 mm (2) 3/4"/20 mm (4) 5/8"/16 mm (2) 3/4"/20 mm (4) 5/8"/16 mm (2) 7/8"/24 mm (4) 3/4"/20 mm (4) 3/4"/20 mm (4) 3/4"/20 mm (4) 7/8"/24 mm (4) 1"/24 mm (4) 1"/24 mm (4) 1"/24 mm (4) 1"/24 mm (4) 11/4"/30 mm (4) 11/4"/30 mm (4) 11/2"/36 mm
/4 - 10
1 1 1 1 1 1
3 3 3 3
(4) 3/4 -10 (4) 3/4 -10 (4) 7/8 -9 (4) 7/8 -9 (4) 1-8
1NPT 1NPT
29
Series:
Note: To recognize N-design, the block has 4 hex. Head nuts to hold down cap Cap Bolt Information N-Design Size Recommended Grade Housing Qty. (4) Tightening Torque Size Inch Ft/Lbs. Nm SAE 615 315 616 316 617 317 618 318 620 320 622 322 624 324 626 326 628 328 630 330 632 332 634 334
638 338
1
/2 - 13 /2 - 13 /8 - 11 /8 - 11 /8 - 11 /4 - 10 /8 - 9 /8 - 9
50 50 100 100 100 175 165 165 250 250 350 500
660
70 70 140 140 140 240 220 220 340 340 480 680
900
2 2 2 2 2 2 2 2 2 2 2 2
2
/8NPT /8NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT
/8NPT /8NPT /8NPT /8NPT /2NPT /2NPT /4NPT /4NPT /4NPT /4NPT
(2) 3/4"/20 mm (4) 5/8"/16 mm (2) 3/4"/20 mm (4) 5/8"/16 mm (2) 7/8"/24 mm (4) 3/4"/20 mm (4) 3/4"/20 mm (4) 3/4"/20 mm (4) 7/8"/24 mm (4) 1"/24 mm (4) 1"/24 mm (4) 1"/24 mm (4) 1"/24 mm (4) 11/4"/30 mm (4) 11/4"/30 mm (4) 11/2"/36 mm
30
Series:
Note: To recognize A-design, cap of block is held down with 2 hex. Head bolts Cap Bolt Information A-Design Size Recommended Housing Grade Qty. (2) Tightening Torque Size Inch Ft/Lbs. Nm SAE 613 313 615 315 620 320 622 322 024 KA 026 KS 028 KA 030 KA 032 KA 034 KA
3 5
220 290 900 900 380 380 900 900 900 900
300 300 1200 1200 520 520 1200 1200 1200 1200
8 8 8 8 8 8 8 8 8 8
/8NPT /8NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT
/8NPT /8NPT /2NPT /2NPT /8NPT /8NPT /2NPT /2NPT /2NPT /4NPT
(2) 3/4"/20 mm (4) 5/8"/16 mm (2) 3/4"/20 mm (4) 5/8"/16 mm (4) 3/4"/20 mm (4) 7/8"/24 mm (2) 7/8"/24 mm (4) 3/4"/20 mm (4) 3/4"/20 mm (4) 3/4"/20 mm (4) 7/8"/24 mm (4) 7/8"/24 mm (4) 7/8"/24 mm
1 1 1 1 1
3 1 1 1 3
31
Series:
SAF 500 SAF 200 L-Design Note: To recognize L-design, which is the original design and still used for blocks made of steel, cap is held down with 2 hex. head bolts Cap Bolt Information Base or L-Design Lubrication Size Recommended Attachment bolts Housing Grade Fitting Hole Detail Qty. (2) Tightening Torque Qty (2) or (4) Size inch/metric Inch Ft/Lbs. Nm SAE Cap In Base Out 507 509 510 511 513 515 516 216 517 217
3 7 7
/8 - 16
/16 - 14 /16 - 14
1
20 30 30 50 50 50 50 100
27 40 40 70 70 70 70 140
2 2 2 2 2 2 2 2
1 1 1 1
1 1 1 1
(2) 3/8"/10 mm (2) 1/2"/12 mm (2) 1/2"/12 mm (4) 5/8"/16 mm (2) 5/8"/16 mm (4) 1/2"/12 mm (2) 5/8"/16 mm (4) 1/2"/12 mm (2) 3/4"/20 mm (4) 5/8"/16 mm (2) 3/4"/20 mm (4) 5/8"/16 mm
/2 - 13 /2 - 13 /2 - 13 /2 - 13 /8 - 11
Series:
SAF 600 SAF 300 L-Design Note: To recognize L-design, which is the original design and still used for blocks made of steel, cap is held down with 2 hex. head bolts Base or Cap Bolt Information L-Design Lubrication Attachment bolts Size Recommended Housing Fitting Hole Detail Grade Qty (2) or (4) Qty. (2) Tightening Torque Size inch/metric Inch Ft/Lbs. Nm SAE Cap In Base Out 308 609 309 610 310 611 311 613 313
7
/16 - 14 /2 - 13 /2 - 13 /2 - 13 /8 - 11
30 50 50 50 100
40 70 70 70 140
2 2 2 2 2
1 1
1 1
(2) 1/2"/12 mm (2) 5/8"/16 mm (2) 5/8"/16 mm (2) 5/8"/16 mm (4) 1/2"/12 mm (2) 3/4"/20 mm (4) 5/8"/16 mm
32
Series: Housing Size 509 510 511 513 515 516 216 517 217 518 218 520 220 024 522 222 026 524 224 028 526 226 030 032 528 228 034 530 230 532 232 036 038 534 234 040 536 236 538 238 044 540 240 048 544 244 052
SAFS 500, SAFS 200, SAFS O Cap Bolt Information Recommended Tightening Torque Ft/Lbs. Nm 70 110 110 110 220 110 110 150 150 150 300 150
Size Qty. (2) or (4) Inch (2) 7/16 - 14 (2) 1/2 - 13 (2) 1/2 - 13 (2) /2 - 13 (2) 5/8 - 11 (4) 1/2 - 13 (4) 5/8 - 11
1
Grade SAE 8 8 8 8 8 8
Note: To recognize A-design, cap of block is held down with 2 hex. Head bolts Base or Lubrication Attachment bolts Fitting Hole Detail Qty (2) or (4) inch/metric Cap In Base Out*
1 1
1 1
(2) 7/16"/12 mm (2) 5/8"/16 mm (2) 5/8"/16 mm (4) 1/2"/12 mm (2) 5/8"/16 mm (4) 5/8"/16 mm (2) 3/4"/20 mm (4) 5/8"/16 mm (2) 3/4"/20 mm (4) 5/8"/16 mm (2) 7/8"/24 mm (4) 3/4"/20 mm (4) 3/4"/20 mm
220
300
/8NPT
/8NPT
(4) 5/8 - 11
220
300
/8NPT
/8NPT
(4) 5/8 - 11
220
300
/2NPT
/2NPT
(4) 3/4"/20 mm
(4) 3/4 - 10
380
520
/2NPT
/2NPT
(4) 7/8"/24 mm
600 600
820 820
8 8
/4NPT /4NPT
/4NPT /4NPT
(4) 7/8 - 9 mm
600
820
/4NPT
/4NPT
(4) 1"/24 mm
8 8 8
/4NPT /4NPT
/4NPT /4NPT
1NPT
1NPT
(4) 11/4 - 7
1820
2450
1NPT
1NPT
(4) 11/4"/30 mm
(2) 13/8 - 6
2380
3250
1NPT
1NPT
(4) 11/2"/36 mm
33
SD 31
Cap Bolt Information Size Recommended Grade Qty. (4) Tightening Torque Inch Ft/Lbs. Nm SAE M24 260 350 8.8 M24 M24 M24 M24 M30 M30 M30 M30 M30 260 260 260 260 300 300 300 300 300 350 350 350 350 400 400 400 400 400 8.8 8.8 8.8 8.8 8.8 8.8 8.8 8.8 8.8
Base or Lubrication Attachment bolts Fitting Hole Detail Qty (2) or (4) Cap In Base Out inch/metric * * (4) 1"/24 mm
* * * * * * * * * * * * * * * * * *
(4) 1"/24 mm (4) 1"/24 mm (4) 11/4"/30 mm (4) 11/4"/30 mm (4) 11/4"/30 mm (4) 11/2"/36 mm (4) 11/2"/36 mm (4) 11/2"/36 mm (4) 11/2"/36 mm
SDCD 30, SDCD 30 / MC14 SDCD 0, SDCD0 / MC14 Cap Bolt Information Size Recommended Grade Qty. (4) Tightening Torque Inch Ft/Lbs. Nm SAE 7 400 550 5 /8 - 9
7
Housing Size 36 38 40 44 48 52 56 60 64 68 72 76 80 84 88
Base or Lubrication Attachment bolts Fitting Hole Detail Qty (2) or (4) Cap In Base Out inch/metric 1 * 1"/24 mm /4NPT
1 1 1 1 1 1 1 1 1 1 1 1 1 1
/8 - 9
400 600 600 600 1100 1100 1100 1100 1100 1100 1100
* * *
550 820 820 820 1500 1500 1500 1500 1500 1500 1500
* * *
5 5 5 5 5 5 5 5 5 5 5 5 5 5
34
/4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /2NPT /2NPT /2NPT /2NPT /2NPT
* * * * * * * * * * * * * *
1"/24 mm 1"/24 mm 11/4"/30 mm 11/4"/30 mm 11/4"/30 mm 11/4"/30 mm 11/2"/36 mm 11/2"/36 mm 11/2"/36 mm 11/2"/36 mm 11/2"/36 mm 13/4"/45 mm 2"/50 mm 2"/50 mm
Series:
SDCD 31, SDCD 31 / MC14 SDHD (sizes 34 and 72 only) SDCD 1, SDCD1 / MC14 Cap Bolt Information Base or Lubrication Attachment Fitting Hole Detail bolts Qty (2) or (4) Cap In Base Out inch/metric 1 * 1"/24 mm /4 NPT 1 * 1"/24 mm /4 NPT 1 * 1"/24 mm /4 NPT 1 * /4 NPT 11 /4 "/30 mm 1 * /4 NPT 11 /4 "/30 mm 1 * /4 NPT 11 /4 "/30 mm 1 * /4 NPT 11 /2 "/36 mm 1 * /4 NPT 11 /2 "/36 mm 1 * /4 NPT 11 /2 "/36 mm 1 * /2 NPT 11 /2 "/36 mm 1 * /2 NPT 13 /4 "/45 mm 1 * /2 NPT 13 /4 "/45 mm 1 * 2"/50 mm /2 NPT 1 * 2"/50 mm /2 NPT 1 * 2"/50 mm /2 NPT 1 * 2"/50 mm /2 NPT
Housing Size
Recommended Tightening Torque Ft/Lbs. 600 400 600 600 600 1100 1100 1100 1100 1100 * * * * * * Nm 820 550 820 820 820 1500 1500 1500 1500 1500 * * * * * *
Grade SAE 8 5 5 5 5 5 5 5 5 5 5 8 5 5 5 5
34 36 38 40 44 48 52 56 60 64 68 72 76 80 84 88 Series:
11 /4 - 7 11 /4 - 7 11 /4 - 7 11 /4 - 7 11 /4 - 7 11 /2 - 6 11 /2 - 6 13 /4 - 5 13 /4 - 5 13 /4 - 5 13 /4 - 5
SDCD 32, SDCD 32 / MC14 SDCD 2, SDCD2 / MC14 Cap Bolt Information Base or Lubrication Attachment Fitting Hole Detail bolts Qty (2) or (4) Cap In Base Out inch/metric 1 1"/24 mm /4 NPT * 1 1"/24 mm /4 NPT * 1 /4 NPT 11 /4 "/30 mm * 1 /4 NPT 11 /4 "/30 mm * 1 /4 NPT 11 /4 "/30 mm * 1 /4 NPT 11 /2 "/36 mm * 1 /4 NPT 11 /2 "/36 mm * 1 /4 NPT 11 /2 "/36 mm * 1 /2 NPT 11 /2 "/36 mm * 1 /2 NPT 13 /4 "/45 mm * 1 2"/50 mm /2 NPT *
Housing Size
Recommended Tightening Torque Ft/Lbs. 600 600 600 600 1100 1100 1100 1100 1100 * * Nm 820 820 820 820 1500 1500 1500 1500 1500 * *
Grade SAE 5 5 5 5 5 5 5 5 5 5 5
34 36 38 40 44 48 52 56 60 64 68
35
Series:
SDAF 500 SDAF 200 Cap Bolt Information Size Recommended Qty. (4) Tightening Torque Inch Ft/Lbs. Nm
3
Housing Size 520 220 522 222 524 224 526 226 530 230 532 232 536 236 538 238 540 240 544 244
Grade SAE 2 2 2 2 2 2 2 2 2 2
/4 - 10 /8 - 9 /8 - 9 /8 - 9
175 165 165 165 350 350 500 500 500 660
240 220 220 220 480 480 680 680 680 900
/4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT
/4NPT (4) 3/4"/20 mm /4NPT (4) 7/8"/24 mm /4NPT (4) 7/8"/24 mm /8NPT (4) 1"/24 mm /8NPT (4)11/8"/27 mm /2NPT (4)11/8"/27 mm /4NPT (4)11/4"/30 mm /4NPT (4)13/8"/36 mm /4NPT (4)13/8"/36 mm /4NPT (4)11/2"/36 mm
36
Series:
SDAF 600 SDAF 300 SDAF 0 Cap Bolt Information Size Recommended Qty. (4) Tightening Torque Inch Ft/Lbs. Nm
3
Housing Size 617 317 618 318 620 320 622 322 624 324 626 326 628 328 630 330 632 332 634 334
636 336 638 338 640 340 060 064 068 072 076 080 084
Grade SAE 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Base or Lubrication Attachment bolts Fitting Hole Detail Qty (2) or (4) inch/metric Cap In Base Out
1
/4 - 10 /4 - 10 /8 - 9 /8 - 9
175 175 165 165 350 350 350 500 500 500 660 660 660 660 660 1250 1250 1250 1250 1250
240 240 220 220 480 480 480 680 680 680 900 900 900 900 900 1700 1700 1700 1700 1700
/4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT /4NPT
* * * * * * *
/4NPT (4) 3/4"/20 mm /4NPT (4) 3/4"/20 mm /4NPT (4) 7/8"/24 mm /8NPT (4) 1"/24 mm /8NPT (4)11/8"/27 mm /2NPT (4)11/8"/27 mm /2NPT (4)11/4"/30 mm /4NPT (4)11/4"/30 mm /4NPT (4)13/8"/36 mm /4NPT (4)13/8"/36 mm /4NPT (4)11/2"/36 mm /4NPT (4)11/2"/36 mm /4NPT (4)15/8"/39 mm
* * * * * * *
11/8 - 7 11/8 - 7 11/8 - 7 11/4 - 7 11/4 - 7 11/4 - 7 13/8 - 6 13/8 - 6 13/8 - 6 13/8 - 6 13/8 - 6 13/4 - 5 13/4 - 5 13/4 - 5 13/4 - 5 13/4 - 5
1 1 1
3 3 3
37
LUBRICATION General It is necessary to lubricate rolling bearings to prevent metallic contact between rolling elements, raceways and cage. The most favourable running (operating) conditions for a rolling bearing is obtained when the minimum quantity of lubricant necessary to ensure reliable operation is used. However, the quantity used also depends on additional functions required of the lubricant, i.e. sealing and cooling. Lubricating properties deteriorate as a result of aging and mechanical churning. When using labyrinth and taconite seals in severely contaminated environments, it is suggested to shorten the lubrication interval. Also certain operating conditions i.e. high speeds, high temperatures or heavy loads require more frequent lubrication. The choice of lubricants depends primarily on the temperature range, operating speed and magnitude of the load. Either oil or grease of proper quality can be considered for lubricating bearings. At low and medium speeds, grease usually permits a simpler method of obtaining reliable and durable lubrication. It requires a simpler sealing system and has an additional advantage of affording excellent protection to bearings against rust and intrusion of contaminates. With high speeds, it becomes necessary to add fresh grease and remove old grease more frequently to obtain safe operation. At some limiting speed, grease must be replaced so often that it becomes impractical. Then oil should be used. When oil is used, it is advisable to employ an oil reservoir or an adequate supply of oil and effective housing seals so that the oil does not leak out. The level of oil should be about the center of the lowest ball or roller when the bearing is stationary. Too high an oil level or too large a quantity of grease, usually results in a high operating temperature due to churning of the lubricant.
Grease Lubrication SKF pillow block housings are primarily intended for grease lubrication. In the majority of cases it is sufficient to charge the housings with grease on mounting and to replace this grease periodically, either at specified time interval or when performing inspections. Pillow block housings caps can be equipped with grease fittings. For spherical roller bearings with W33 or E suffix (groove in outer ring and three lubricating holes spaced at 120) the center lubricating fitting must be used. For bearing without the E or W33 feature, either of the two side lubrication fitting are used to supply grease. Generally the side opposite the lock nut. Lubrication through center fitting for W33
Non W33
If grease is used as a lubricant, at installation of bearing the lubricant must be worked in between the rolling elements. The housing should be packed 1/3 full. As a precaution, never mix greases with unlike base oils or incompatible thickeners. It should also be noted that bearings are generally lubricated after mounting. This ensures an accurate clearance measurement, avoids the mess in trying to handle a greasy bearing, and decreases the possibility of additional contamination being introduced into the bearing. Only where, after mounting, an even distribution of grease in the bearing is not possible should one consider greasing prior to mounting.
38
Relubrication and Relubrication Intervals Relubrication Intervals The period during which a grease lubricated bearing will function satisfactorily without relubrication is dependent on the bearing type, size, operating conditions (load, speed, temperature, environment) and the grease used. The relubrication intervals (hours of operation) obtained from Diagram A are valid for bearings in stationary machines where loading conditions are normal. The diagram is based on the use of an age resistant, quality grease and is valid for bearing temperatures of +70C. At temperatures over 70C, the lubricating intervals should be halved for each 15C rise, but the maximum permissible operating temperature for the grease should obviously not to be exceeded . Conversely, if operating temperatures are lower than 70C, the intervals can be lengthened to about twice the 70C values for operating temperatures of 50C and below. It should be noted however that, relubrication intervals may vary significantly even where apparently similar greases are used. Contaminated grease results in failures such as premature fatigue, polishing wear, etc. Where there is a risk of the grease becoming contaminated, the relubrication intervals should be reduced. This reduction also applies to applications where the grease is required to seal against moisture ( e.g. bearings in paper making machines, where water runs over the bearing housings, relubrication should be done once a week ). The amount of grease The amount of grease needed for relubrication can be estimated using the following formula: G = 0,005 D B where G = grease quantity, g (for ozs, x 0.0353) D = bearing outside diameter, mm B = total bearing width, mm If the relubrication interval is not specified we suggest at regular plant maintenance shutdown to remove and replace the lubricant. The cap of split housings and the cover of one-piece housing can usually be taken off to expose the bearing. After removing the used grease, fresh grease should be packed between the rolling elements. If frequent relubrication is required a grease nipple should be fitted to the housing. A grease gun can then be used to ensure that fresh grease actually reaches the bearing and replaces the old grease. After a number of such relubrications, the housing should be opened and the used grease removed before fresh grease is added.
39
Initial grease charges for split pillow blocks The approximate intial grease charge (mass) for split pillow blocks is given in these tables. The recommended intial grease charge is one-third to one-half the volume of the free space in the pillow block, and the empty space between rolling elements and cage filled with grease (buttered). This recommendation is for moderate speeds and normal or light bearing loads (C/P>8.3). Housing size and Series SNL, SSNHD 505 205 506 - 605 206 507 - 606 207 508 - 607 208 509 510 - 608 210 511 - 609 211 512 - 610 212 513 - 611 213 515 - 612 215 516 - 613 216 517 217 518 - 615 218 519 - 616 520 - 617 522 - 619 524 - 620 526 528 530 532 Grease quantity g. 25 40 50 60 65 75 100 150 180 230 280 330 430 480 630 850 1000 1100 1400 1700 2000 Housing size and Series SAF, SAFS, SAFD oz. 0.9 507 509 1.4 510 511 1.8 513 515 2.1 516, 216 517, 217 2.3 518, 218 2.6 520, 220 522, 222 3.5 524, 224 526, 226 5.3 528, 228 530, 230 6.4 532, 232 534, 234 8.1 536, 236 538, 238 9.9 540, 240 544, 244 12 SDAF 520 15 522 524 17 526 22 530 30 532 35 534 39 536 49 538 60 540 70 544 Grease quantity Housing size and Series SAF Grease quantity g. 127 142 184 227 283 369 397 397 453 567 624 1134 1475 1700 1930 2400 2722 3290 3860 5200 595 794 1134 1475 1475 1475 1930 1930 2381 3290 3860 5200 7000 oz. 4.5 5.0 6.5 8.0 10.0 13.0 14.0 14.0 16.0 20.0 22.0 40.0 52.0 60.0 68.0 84.0 96.0 116 136 184 21.0 28.0 40.0 52.0 52.0 52.0 68.0 68.0 84.0 116.0 136.0 184.0 248.0 Housing size Grease and Series quantity SD 31, SDCD 30, SDCD 31 g. oz. 34 1800 64 36 2200 78 38 2900 103 40 3800 134 44 4400 155 48 5500 194 52 7000 247 56 7400 260 60 10500 370 64 13000 460 68 17500 620 72 18400 650 76 19200 680 80 22200 790 84 29300 1050 88 30000 1070 SDCD 32 34 2200 78 36 2900 103 38 3800 134 40 4400 155 44 5500 194 48 7000 247 52 7400 260 56 10500 370 60 13000 460 64 17500 620 68 18400 650 72 19200 680 76 22200 790 80 29300 1050 84 30000 1070 88 37000 1300
g. oz. 70 2.5 308 85 3.0 609, 309 113 4.0 610, 310 142 5.0 611, 311 213 7.5 312 255 9.0 613, 313 369 13.0 314 369 13.0 615, 315 397 14.0 616, 316 595 21.0 617, 317 794 28.0 618, 318 1134 40.0 620, 320 1475 52.0 622, 322 1475 52.0 624, 324 1700 60.0 626, 326 1930 68.0 628, 328 2381 84.0 630, 330 2722 96.0 632, 332 3290 116.0 634, 334 3860 136.0 638, 338 5200 184.0 SAF-K 024 KA 571 20 026 KA 771 27 028 KA 914 32 030 KA 1257 44 032 KA 1371 48 034 KA 1714 60 036 KA 2171 76 038 KA 2514 88 040 KA 2971 104 044 KA 3657 128 048 KA 4800 168 052 KA 056 KA
40
Base oil
Mineral oil Mineral oil Mineral oil Mineral oil Di-ester oil Mineral oil Mineral oil
Base oil viscosity at 40C 100C mm/s mm/s 110 11 120 12 190 15 510 32 15 3.7 110 13 200 16
With the help of the Table, the right grease can be selected with due consideration to the operating conditions. For more detailed information on other SKF greases not listed and their recommended application, consult SKF.
Operating requirements High temperature Low temperature High speed Low speed and/or vibrations Low friction Heavy load Virations Resistance to water Rust protection LGMT2 xx xx xx x xx xx xxx xxx xx LGMT3 xx xx xx x xx xx xxx xxx xx LGEP2 xx xx x xx x xxx xxx xxx xxx
Designation LGEM2 x LGLT2 xx xxx xxx xxx xxx xxx xx xx x xxx x LGHT3 xxx xx xx x xx x xxx xxx xx LGWM1 xxx xx xx xxx xxx xxx
xxx
no cross = not suitable x = suitable for normal requirements xx = suitable for extreme requirements xxx = very suitable for extreme requirements
41
Bearing bore diameter d over mm 30 41 51 66 81 101 121 141 161 181 201 226 251 281 316 356 401 451 501 561 631 711 801 901 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 incl.
Axial drive-up* Taper 1:12 on diameter min 0.014 0.016 0.018 0.024 0.028 0.030 0.043 0.047 0.051 0.055 0.063 0.067 0.075 0.079 0.094 0.102 0.122 0.130 0.146 0.157 0.181 0.209 0.224 0.248 max 0.016 0.018 0.024 0.030 0.035 0.043 0.055 0.063 0.067 0.079 0.087 0.094 0.106 0.118 0.130 0.142 0.157 0.173 0.197 0.213 0.244 0.276 0.307 0.335
Minimum Permissible residual clearance after mounting bearings with initial clearance Normal C3 C4 0.0006 0.0008 0.0010 0.0010 0.0014 0.0020 0.0022 0.0022 0.0024 0.0028 0.0031 0.0035 0.0039 0.0043 0.0047 0.0051 0.0051 0.0063 0.0067 0.0079 0.0083 0.0091 0.0106 0.0118 0.0010 0.0012 0.0014 0.0016 0.0020 0.0026 0.0031 0.0035 0.0039 0.0039 0.0047 0.0051 0.0055 0.0059 0.0067 0.0075 0.0079 0.0091 0.0098 0.0114 0.0122 0.0138 0.0154 0.0169 0.0016 0.0020 0.0022 0.0028 0.0031 0.0039 0.0043 0.0051 0.0059 0.0063 0.0071 0.0079 0.0087 0.0094 0.0102 0.0114 0.0122 0.0138 0.0142 0.0161 0.0177 0.0201 0.0224 0.0252
42
Nominal Shaft diameter over 0.3940 0.7090 1.1810 1.9690 3.1500 4.7240 7.0870 9.8430 12.402 15.748 incl. 0.7090 1.1810 1.9690 3.1500 4.7240 7.0870 9.8430 12.402 15.748 19.685
Diameter tolerances max in. +.000 +.000 +.000 +.000 +.000 +.000 +.000 +.000 +.000 +.000 min -.0017 -.0020 -.0024 -.0029 -.0034 -.0039 -.0045 -.0051 -.0055 -.0061
Nominal Shaft diameter over mm 10 18 30 50 80 120 180 250 315 400 18 30 50 80 120 180 250 315 400 500 incl.
Diameter tolerances max +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 min m (.001 mm) -43 -52 -62 -74 -87 -100 -115 -130 -140 -155
4.0 4.5 5.5 6.5 7.5 9.0 10.0 11.5 12.5 13.5
Shaft tolerances for spherical roller bearings with cylindrical bore Inches Millimeters ISO Fit Max. Min. Max. Min 1.3785 1.3780 l5 35.013 35.002 1.5753 1.5749 lk5 40.013 40.002 1.7724 1.7720 k6 45.020 45.009 1.9693 1.9689 m5 50.020 50.009 2.1663 2.1658 m5 55.024 55.011 2.3631 2.3626 m5 60.024 60.011 2.5600 2.5595 m5 65.024 65.011 2.7571 2.7563 m6 70.030 70.011 2.9539 2.9532 m6 75.030 75.011 3.1508 3.1500 m6 80.030 80.011 3.3478 3.3470 m6 85.035 85.013 3.5447 3.5438 m6 90.035 90.013 3.7415 3.7407 m6 95.035 95.013 3.9384 3.9375 m6 100.035 100.013 4.3325 4.3316 n6 110.045 110.023 4.7262 4.7253 n6 120.045 120.023 5.1201 5.1192 n6 130.052 130.027 5.5138 5.5129 n6 140.052 140.027 5.9082 5.9072 p6 150.068 150.043 6.3019 6.3009 p6 160.068 160.043 6.6956 6.6946 p6 170.068 170.043 7.0893 7.0883 p6 180.068 180.043 7.4834 7.4823 p6 190.079 190.050 7.8771 7.8760 p6 200.079 200.050 8.6645 8.6634 p6 220.079 220.050 9.4519 9.4508 p6 240.079 240.050 10.2397 10.2384 p6 260.088 260.056 11.0271 11.0258 p6 280.088 280.056 11.8161 11.8149 r6 300.130 300.098 12.6041 12.6027 r6 320.144 320.108 13.3915 13.3901 r6 340.144 340.108 14.1791 14.1777 r6 360.150 360.114 14.9665 14.9651 r6 380.150 380.114 15.7539 15.7525 r6 400.150 400.114 16.5419 16.5404 r6 420.166 420.126 17.3293 17.3278 r6 440.166 440.126
Shaft tolerances for self aligning ball bearings with cylindrical bore Brg. Inches Millimeters ISO Fit Size Max. Min. Max. Min 05 0.9847 .9843 k5 25.011 25.002 06 1.1815 1.1812 k5 30.011 30.002 07 1.3785 1.3780 k5 35.013 35.002 08 1.5753 1.5749 k5 40.013 40.002 09 1.7722 1.7717 k5 45.013 45.002 10 1.9690 1.9686 k5 50.013 50.002 11 2.1659 2.1654 k5 55.015 55.002 12 2.3628 2.3623 k5 60.015 60.002 13 2.5596 2.5591 k5 65.015 65.002 14 2.7565 2.7560 k5 70.015 70.002 15 2.9533 2.9528 75.015 75.002 16 3.1502 3.1497 k5 80.015 80.002 17 3.3472 3.3466 k5 85.018 85.003 18 3.5440 3.5434 k5 90.018 90.003 19 3.7409 3.7403 k5 95.018 95.003 20 3.9377 3.9371 k5 100.018 100.003 22 4.3318 4.3312 m5 110.028 110.013
43
AUTOMATIC LUBRICATION, WHERE YOU WANT IT, 24 HOURS A DAY, 7 DAYS A WEEK.
Any bearing deprived of correct lubrication will fail well within its predicted lifespan. With that fundamental engineering principle in mind, SKF, the worlds largest bearing manufacturer, has introduced SKF SYSTEM 24, a new generation of automatic lubricators that bridge the conflicting interests of commercial need and environmental pressures. Mounted in seconds, SKF SYSTEM 24 provides constant lubrication at a predetermined rate to minimize downtime and reduce the costs of expensive manual maintenance procedures. A range of advanced lubrication products is available such as LAGD 125/WA2, a grease for general purposes, wide temperature applications (has EP additives); LAGD 125/LG202 grease and LAGD 125/HFP 120 oil, both non-toxic, non-staining, food compatible products.
Practical benefits
SKF SYSTEM 24 sets new standards in lubrication management and efficiency: Reliability - allowing fit and forget procedures until predetermined replacement time. Transparent container to check lubricant levels High capacity, compact size permits installation in restricted areas. Dispense rate setting is a simple part of the installation process. Can be temporarily deactivated Reduced inventory cost as one lubricator covers all time settings. Hermetic sealing prevents ingress of dirt or foreign matter. No harmful chemicals to generate the drive gas. Lubricator time set dial allows easy and accurate adjustment of lubrication flow Transparent container allows visual checking of dispense rate
TECHNICAL DATA
Grease capacity Nominal emptying time Ambient temperature range Maximum operating pressure Drive mechanism 125 ml, (4.25fl oz. US) Adjustable; 1 - 12 months -20 to +55C (-5 to +130F) 4 bar (60 psi) Gas cell producing hydrogen gas (H2) 1/4 BSP +20C (+70F) 2 years 3 year Approx 190g (6.7 oz) lubricant included
Cartridge neck screws into lubrication point Connection thread or accessories Special piston shape ensures optimum emptying of lubricator
Recommended storage temperature Storage life of lubricator Gas cell life Weight
For additional Maintenance Products Tooling, Heaters and Lubricants contact you local SKF sales office or www.skf.ca
44
User-friendly tool:
Only four buttons to operate Spirit levels integrated in the unit On-screen instructions Displays live results Easy attachment of measuring units Basic set of shims included Weight only 4,5 kg Sturdy portable carrying case
For additional Maintenance Products Tooling, Heaters and Lubricants contact you local SKF sales office or www.skf.ca
45
Advantages:
User-friendly tool Fast and easy to attach, easy to use Aligns grooves of the pulley rather than its face, allowing for alignment of pulleys of unequal width or with dissimilar faces even fits applications where pulley face cannot be used as a reference No trial and error. The laser position indicates the nature of misalignment allowing easy, accurate adjustment Facilitates simultaneous adjustment of tension and alignment V-guides allow for alignment of a wide range of V-belt pulleys The unique dual laser eliminates need for mirrors or reflectors, minimising diffusion of the beam over longer distances. Long (6 m) operating distance Only two components Lightweight
For additional Maintenance Products Tooling, Heaters and Lubricants contact you local SKF sales office or www.skf.ca
46
Induction heating
An induction heater is similar to a transformer, using the principle of a primary coil with a large number of windings and a secondary coil with a few windings on a mutual iron core. When heated by an SKF induction heater, the bearing becomes the short circuited, single turn secondary coil through which a high current flows at a low voltage, generating heat. The heater itself, as well as the yoke, remain at ambient temperature.
Safety feature
The TIH 015 is equipped with automatic overheating protection. With every heater, a free pair of heat resistant gloves is included. This quality SKF heater comes with a 3 year warranty for long term reliability.
For additional Maintenance Products Tooling, Heaters and Lubricants contact you local SKF sales office or www.skf.ca
47
User-friendly:
Extremely user-friendly due to spring operated and self-locking arms, gripping behind the component with just one movement of the hand Ergonomic red-rings Available in three sizes with a maximum withdrawal force of 3, 5 or 8 tonnes (30, 50 or 80kN), enabling easy selection Hydraulic force generators available for the 8 tonne (80kN) EasyPull Light-weight
Safe:
Safety pin minimises any injury to the user and prevents damage to puller arms, rings and spindle Self-locking: Arms prevent risk of slipping of puller under load
Cost-saving:
No need to buy expensive spare-parts; a unique safety pin breaks should excessive force be used Service life of puller extended by safety pin Self-centering avoids damage to shaft Efficient use of time due to quick dismounting
For additional Maintenance Products Tooling, Heaters and Lubricants contact you local SKF sales office or www.skf.ca
48
LGMT 2
LGMT 3
LGGB 2
Low temperature
Very low speed and/or oscillating movements Low torque and friction requirements
Vibration
Heavy load
Water resistance
Technical Specifications
Thickener/ Base Oil Lithium soap/ mineral oil 110 Base Oil Viscosity (*1) Available Pack Sizes Grease Type Description Temperature Range Extremely high viscosity -10/+120C with solid lubricants -14/+250F Thickener/ Base Oil Lithium-calcium soap/ mineral oil Base Oil Available Viscosity (*1) Pack Sizes 1,020 35g tube, 5-18-50-180kg
Grease Type
Description
Temperature Range
LGMT 2
Lithium soap/ mineral oil 120-130 420ml cartridge, 1-5-18-50-180kg
-30/+120C -22/+250F
LGEV 2
LGMT 3
Lithium soap/ mineral oil 200 420 ml cartridge, 1-5-18-50-180 kg
-30/+120C -22/+250F
Low temperature
LGLT 2
Low temperature high speed
-55/+110C -65/+230F
15
Extreme pressure
LGEP 2
Lithium soap/ mineral oil Complex calcium 400-450 sulphonate/mineral oil 200
-20/+110C -4/+230F
LGLC 2
-40/+120C -40/+250F
24
LGWM 1
-30/+110C -22/+230F
High temperature
LGHQ 3
Wide temperature (*3)
Lithium complex soap/ mineral oil Lithium complex soap/ mineral oil
110
LGHB 2
Lithium soap/ mineral oil 500
-20/+150C -4/+300F
LGWA 2
Food compatible
35-200g tube, 420ml cartridge, 1-5-18-50-180 kg SYSTEM 24 -20/+110C -4/+230F Aluminum complex/ medical white oil 130
LGEM 2
-20/+120C -4/+250F
LGFP 2
Green biodegradable low toxicity
420ml cartridge, 5-18-180kg SYSTEM 24 -40/+120C (*2) -40/+250F Lithium-calcium soap/ synthetic ester oil 110
(*1) mm2 at 40C/104F=cSt. (*2) For continuous operation: max. temperatures 90C/194F
(*3) LGWA 2 can withstand peak temperatures 90C/194F (*4) LGHB 2 can withstand peak temperatures of 200C/392F
LGGB 2
Powerful Electronic information tools from SKF SKF Interactive Engineering Catalogue
For a copy of the SKF Interactive Engineering Catalogue, please return this form by fax to SKF Marketing at 1 888 SKF MKTG (1 888 753 6584)
Name Title Company Address City Phone E-Mail
SKF Canada Limited Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of use of the information contained herein. ' 2001 SKF SKF is a registered trademark of SKF
PC
For a copy of the Maintenance Product Catalogue (MP100), please return this form by fax to SKF Marketing at 1 888 SKF MKTG (1 888 753 6584)
Name Title Company Address City Phone E-Mail
SKF Canada Limited Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of use of the information contained herein. ' 2001 SKF SKF is a registered trademark of SKF
PC
For a copy of the Maintenance Tools and Lubricants (MP201), please return this form by fax to SKF Marketing at 1 888 SKF MKTG (1 888 753 6584)
Name Title Company Address City Phone E-Mail Prov Ext. Fax PC
Catalogue
SKF Canada Limited Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of use of the information contained herein. ' 2001 SKF SKF is a registered trademark of SKF
For a copy of the System 24 Dialset on Diskette, please return this form by fax to SKF Marketing at 1 888 SKF MKTG (1 888 753 6584)
Name Title Company Address City Phone E-Mail
SKF Canada Limited Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of use of the information contained herein. ' 2001 SKF SKF is a registered trademark of SKF
PC
SKF (Edmonton) 5220 75th Street Edmonton, Alber ta T6E 5S5 Tel: (780) 466-5219 Fax: (780) 450-1779
SKF (Montral) 101 ave. Lindsay Dor val, Qubec H9P 2S6 Tel: (514) 636-5230 Fax: (514) 636-5279
Web-site: http://www.skf.ca
2001 SKF Canada Limited The contents of this catalogue are the copyright of SKF Canada Limited and may not be reproduced (even extracts) unless permission is granted. Ever y care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of use of the information contained herein. SKF, CARB and System 24 are register trademarks of SKF
Printed in Canada