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    Protocol-Motor Trial Run Format

    Uploaded by

    Anuj Gautam
    This document provides a format for checking motors before commissioning. It includes a checklist of 32 inspection items to check physically and tests to perform including insulation resistance, winding resistance, vibration and noise levels. It then details the procedures for no load and cold load trial runs of the motor including recording current, voltage, bearing temperature, vibration and noise levels. The motor is checked to be running satisfactorily at each stage before proceeding to the next stage of testing.

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    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd

    Protocol-Motor Trial Run Format

    Uploaded by

    Anuj Gautam
    2K views6 pages
    This document provides a format for checking motors before commissioning. It includes a checklist of 32 inspection items to check physically and tests to perform including insulation resistance, winding resistance, vibration and noise levels. It then details the procedures for no load and cold load trial runs of the motor including recording current, voltage, bearing temperature, vibration and noise levels. The motor is checked to be running satisfactorily at each stage before proceeding to the next stage of testing.

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    This document provides a format for checking motors before commissioning. It includes a checklist of 32 inspection items to check physically and tests to perform including insulation resistance, winding resistance, vibration and noise levels. It then details the procedures for no load and cold load trial runs of the motor including recording current, voltage, bearing temperature, vibration and noise levels. The motor is checked to be running satisfactorily at each stage before proceeding to the next stage of testing.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    2K views6 pages

    Protocol-Motor Trial Run Format

    Uploaded by

    Anuj Gautam
    This document provides a format for checking motors before commissioning. It includes a checklist of 32 inspection items to check physically and tests to perform including insulation resistance, winding resistance, vibration and noise levels. It then details the procedures for no load and cold load trial runs of the motor including recording current, voltage, bearing temperature, vibration and noise levels. The motor is checked to be running satisfactorily at each stage before proceeding to the next stage of testing.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 6

    Format for Checking of Motors: Format Serial No.B.6 MBE CO.

    LTD IISCO-BY- Product Site Motor Trial Run: AreaName of EquipmentSl. No. KWRated AmpsA) Pre-commissioning Check-

    RPM Date-

    Sl. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

    Scope of Inspection and Tests Physical status of accessories inside Motor Feeder in Panel Tightness of Power Terminals inside Feeder Tightness of Control Terminals inside Feeder Setting of Protection Relay Checking of Control Circuit from Local/Remote Tightness of Power Terminals inside Motor Terminal Box Freeness of Rotor Shaft of Motor(Manual Checking) Checking of Tightness of Motor Foundation Bolts Checking Insulation Resistance Test of Motors Checking Winding Resistance of Motor Motor double earthing checked. Barricading the motor under test Rubber mats for working personnels Consultation with mechanical persons Motor foundation bolt and alignment checked. Power cable size and

    Requirement Achieved NA YES NO

    Remarks

    17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

    termination tightness checked Power cable lugs and glands fixed and secured Cable entry sealing checked Power cable healthiness checked Control/PB station installed Control wiring and control scheme checked Insulation Resistance of cable. Motor free rotation checked Direction of rotation Checking of vibration and noise. Motor external lubrication Upstream protection scheme checked. De-coupled kick start and decoupled running of motor Coupled Trial (If possible) Speed/Sensors Calibrated Safeties installed and safe operating ranges provided for this equipment(Overload setting) DCS,Profibus DP Connectivity cable termination completeness. All mounted electrics (Limit switches, BSS,PCS,ZSS and other safety switches) terminated and controls checked.

    32

    33

    Field Test Report For Motor No Load Testing

    Substation:

    Panel No. :

    Date:

    Motor Designation:

    Motor Make:

    Motor Serial No. :

    Motor RPM:

    KW of motor:

    Motor Full load current:

    Motor Duty:

    Insulation Resistance Test of Motors-

    SL. No.

    Description

    IR Value(In

    Remarks

    Mega ohm) 1 2 3 4 5 6 R-Y Y-B B-R R-G Y-G B-G

    Winding Resistance of motor:

    R ph

    Y ph

    B ph

    IR Value of Power Cable

    SL. No. 1 2 3 4 5 6

    Description

    IR Value(In Mega ohm)

    Remarks

    R-Y Y-B B-R R-G Y-G B-G

    Remarks- All the above conditions are satisfactory & Motor is ready for No Load Trial run (Decoupled).

    M/S MECON

    M/S ISP

    M/S MBE

    B) No Load Trial Run of Motor(Decoupled)-

    DateObservations-

    Time R

    Current (In Amps) Y B R-Y

    Voltag e Y-B B-R

    Bearin g
    In Degree

    Temp.
    Centigr ade

    Vibratio n and Noise

    DE

    NDE

    For NDE HVeAXFor DE HVAx-

    General Check-

    Sl. No. 1 2 3

    Description Check Vibrations (Physically/Visual y) Bearing Status(Verification by Characteristic of Temp. Rise& physical checking Checking whether Motor sound is normal (Physical checking by hearing basis whether sound is normal)

    Status Normal/Abnor mal Normal/Abnor mal Normal/Abnor mal

    Remarks

    Remarks: Motor is running satisfactorily & ready for Coupled Trial Run.

    M/S MECON M/S MBE

    M/S ISP

    C) Cold Load Trial Run(Coupled)-

    DateObservations-

    Time

    Curren t
    (In Amps)

    Volta ge

    Beari ng

    Temp.

    Remar ks

    R-Y

    Y-B

    B-R

    DE

    NDE

    M/S MECON MBE

    M/S ISP

    M/S

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