Specification: Concrete Deck/Green Roof (Reinforced)

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SPECIFICATION

CONCRETE DECK/GREEN ROOF (REINFORCED)

SECTION 07123-A – COLD FLUID-APPLIED WATERPROOFING (WITH FABRIC REINFORCEMENT) SYSTEM III PLUS

PART 1 – GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1
Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following:

1. Surface preparation and substrate treatment.


2. Waterproofing membrane.
3. Sheet flashing and accessories.
4. Protection course.
5. Drainage panels.
6. Insulation board.
7. Geotextile filter fabric.

B. Related Sections: The following Sections contain requirements that relate to this Section:

1. Division 3 Section “Cast-in-Place Concrete” for concrete placement, curing, and finishing or “Pre-cast Concrete”
casting and placement.
2. Division 5 Section “Expansion Joint Cover Assemblies”, for expansion-joint cover assemblies and installation.
3. Division 7 Section “Joint Sealant” for joint sealant materials and installation.

1.3 PERFORMANCE REQUIREMENTS

A. General: Provide a waterproofing system that prevents the passage of liquid water under hydrostatic pressure and
complies with physical requirements as demonstrated by testing performed by an independent testing agency of
manufacturer’s current waterproofing formulations and system design.

1.4 SUBMITTALS

A. Submit Product Data for each type of waterproofing specified, including manufacturer’s printed instructions for
evaluating, preparing, and treating the substrate, technical data, and tested physical and performance properties.

B. Project Data - Submit Shop Drawings showing locations and extent of waterproofing, including details for substrate
joints and cracks, sheet flashing, penetrations, and other termination conditions.

C. Samples – Submit representative samples of the following for approval:

1. Waterproof membrane material.


2. Protection course material.
3. Prefabricated drainage panel.
4. Geo-textile filter fabric.
5. Insulation board.

D. Installer Certificates – Submit certificates signed by manufacturer certifying that Installers comply with requirements
under the “Quality Assurance” Article.
1.5 QUALITY ASSURANCE

A. Installer Qualifications: Engage an experienced Installer who is certified in writing and approved by waterproofing
manufacturer EPRO Services, Inc. for the installation of the SYSTEM III Plus Waterproofing System.

B. Manufacturer Qualification: Obtain waterproofing materials and system components from a single manufacturer EPRO
Services, Inc.

C. Field Sample: Apply waterproofing system field sample to 100 sq./ft. (9.3 sq./m.) of deck or wall to demonstrate surface
preparation, joint and crack treatment, thickness, texture, and standard of workmanship.

1. Notify Architect one week in advance of the dates and times when field sample will be prepared.
2. If Architect determines that field sample, does not meet requirements; reapply waterproofing until field sample is
approved.
3. Retain and maintain approved field sample during construction in an undisturbed condition as a standard for
judging the completed waterproofing. An undamaged field sample may become part of the completed Work.

D. Pre-installation Conference: A pre-installation conference shall be held prior to application of the waterproofing system
to assure proper substrate and installation conditions, to include contractor, applicator, architect/engineer and special
inspector (if any).

1.6 DELIVERY, STORAGE, AND HANDLING

A. Deliver materials to Project site as specified by manufacturer labeled with manufacturer’s name, product brand name
and type, date of manufacture, shelf life, and directions for storing and mixing with other components.

B. Store materials as specified by the waterproofing manufacturer in a clean, dry, protected location and within the
temperature range required by waterproofing manufacturer. Protect stored materials from direct sunlight.

C. Remove and replace material that cannot be applied within its stated shelf life.

1.7 PROJECT CONDITIONS

A. Protect all adjacent areas not to be waterproofed. Where necessary, apply masking to prevent staining of surfaces to
remain exposed wherever membrane abuts to other finish surfaces.

B. Perform work only when existing and for-cast weather conditions are within manufacturer’s recommendations for the
material and application method used.

C. Minimum clearance of 24 inches is required for application of product. For areas with less than 24-inch clearance, the
product may be applied by hand using ECOLINE-R.

D. All plumbing, electrical, mechanical and structural items to be under or passing through the waterproof membrane shall
be positively secured in their proper positions and appropriately protected prior to membrane application.

E. Waterproof membrane shall be installed before placement of reinforcing steel. When not possible, all exposed
reinforcing steel shall be masked by General Contractor prior to membrane application.

1.8 WARRANTY

A. General Warranty: The special warranty specified in this Article shall not deprive the Owner of other rights the Owner
may have under other provisions of the Contract Documents, and shall be in addition to, and run concurrent with, other
warranties made by the Contractor under requirements of the Contract Documents.
B. Special Warranty: Submit a written warranty signed by waterproofing manufacturer and Installer agreeing to repair or
replace waterproofing that does not meet requirements or that does not remain watertight within the specified warranty
period. Warranty does not include failure of waterproofing due to failure of substrate prepared and treated according to
requirements or formation of new joints and cracks in substrate that exceed 1/16 inch (1.6 mm) in width.

1. Warranty Period: 5-years after date of Substantial Completion.

PART 2 – PRODUCTS

2.1 MANUFACTURERS

A. SYSTEM III Plus; EPRO Services, Inc., Wichita, KS, 800-882-1896

1. Spray-Applied ECOLINE-S or roller-applied ECOLINE-R.


2. Protection course ECOSHIELD-E10 or ECOSHIELD-E15.
3. Drainage mat ECODRAIN-M20 (perforated) or ECODRAIN-S9000.

2.2 WATERPROOFING MATERIALS

A. Fluid applied waterproofing system – ECOLINE-S: a single course, high build, polymer modified, asphalt emulsion.
Waterborne and spray applied at ambient temperatures. Non-toxic and odorless. ECOLINE-R has similar properties
with greater viscosity and is roller or brush applied. Manufactured by EPRO Services, Inc.

B. Fluid applied waterproofing physical properties.

ECOLINE-S – TYPICAL CURED PROPERTIES (MEMBRANE ONLY)


TYPICAL UNCURED PROPERTIES
Specific Gravity ASTM D 244 1
Viscosity ASTM D 1200 > 25 centipoise
PH 12.3
Flammability ASTM D 3143 500° F
Color Brown to Black
Non-Toxic No Solvents
Shelf Life 6 months
TYPICAL CURED PROPERTIES
Initial Cure
Final Cure *
Tensile Strength ASTM 412 32 psi
Elongation ASTM 412 4140%
Resistance To Decay ASTM E 154 Section 13 4% Perm Loss
Accelerated Aging ASTM G 23 No Effect
Moisture Vapor Transmission ASTM E 96 0.026 g/sq. ft. /hr.
Hydrostatic Water Pressure ASTM D 751 26 psi
Perm Rating (US PERMS) ASTM E 96 (US Persm) 0.21
Methane Transmission Rate ASTM D 1434 0
Adhesion To Concrete & Masonry ASTM C 836 & ASTM C 704
11 lbf./inch
Hardness ASTM C 836 80
Crack Bridging ASTM C 836 No Cracking
Low Temp. Flexibility ASTM C 836-00 No Cracking @ -20° C
Resistance To Acids:
Acetic 30%
Sulfuric and Hydrochloric 13%
*See curings, protection and cleaning
sections for further explanation.
ECOLINE-R – TYPICAL CURED PROPERTIES
TYPICAL UNCURED PROPERTIES
Specific Gravity ASTM D 244 1
Viscosity ASTM D 1200 > 25 centipoise
PH 12.3
Flammability ASTM D 3143 500° F
Color Brown to Black
Non-Toxic No Solvents
Shelf Life 6 months
TYPICAL CURED PROPERTIES
Initial Cure
Final Cure *
Tensile Strength ASTM 412 32 psi
Elongation ASTM 412 4140%
Resistance To Decay ASTM E 154 Section 13 4% Perm Loss
Accelerated Aging ASTM G 23 No Effect
Moisture Vapor Transmission ASTM E 96 0.026 g/sq. ft. /hr.
Hydrostatic Water Pressure ASTM D 751 26 psi
Perm Rating (US PERMS) ASTM E 96 (US Persm) 0.21
Methane Transmission Rate ASTM D 1434 0
Adhesion To Concrete & Masonry ASTM C 836 & ASTM C 704
11 lbf./inch
Hardness ASTM C 836 80
Crack Bridging ASTM C 836 No Cracking
Low Temp. Flexibility ASTM C 836-00 No Cracking @ -20° C
Resistance To Acids:
Acetic 30%
Sulfuric and Hydrochloric 13%
*See curings, protection and cleaning
sections for further explanation.

2.3 AUXILIARY MATERIALS

A. Sheet Flashing: 60-mil reinforced modified asphalt sheet good with double-sided adhesive.

B. Reinforcing Strip: Manufacturer’s recommended polypropylene and polyester fabric.

C. Joint Detailing Sealant Mastic: ECOLINE-R, a high viscosity polymer modified water based asphalt material.

1. Back Rod: Closed-cell polyethylene foam.


2. Single component urethane sealant.

2.4 PROTECTION COURSE

A. Protection Course Usage-ECOSHIELD-E15

B. ECOSHIELD physical properties.


Ecoshield-E Properties
15-mil
Puncture Resistance ASTM D 1709 1898 g.
Tensile Strength ASTM E 154 39.7 lbs. MD
Tear Resistance ASTM D 4533 8.74 lbs.
Low Temperature Impact ASTM D 1790 Resistant to -105 C
Water Vapor Trans. Rate ASTM E 96 .00585 g./ft./hr.
Perm Rating ASTM E 96 0.0123
Chemical or Environmental Resistance Excellent
Methane Gas Modified ASTM D 1434 0

2.5 MOLDED-SHEET DRAINAGE PANEL

A. For extensive roof design.

1. ECODRAIN-M20 a HDPE composite drainage panel, 3-diminsional, non-biodegradable with a permeable geo-
textile heat bonded to drainage core.

2. ECODRAIN-M20 Specification Table.

ECODRAIN-M20 Physical Properties


Color Brown
Compressive Yield Strength ASTM D 1621 18,000 psf
Grab Tensile ASTM D 4632 130 lbs.
Trapezoidal Tear ASTM D 4533 60 lbs.
Puncture Strength ASTM D 4833 40 lbs.
Water Flow ASTM D 4491 158 gal/min

B. For non-planting applications with free flow drainage.

1. ECODRAIN-S9000, a polystyrene composite drainage panel, 3-diminsional, non-biodegradable with a permeable


geo-textile heat bonded to drainage core.

2. ECODRAIN-S9000 Specification Table.

2.6 FILTER FABRIC

2.7 INSULATION BOARD

PART 3 – EXECUTION

3.1 EXAMINATION

A. Examine substrates, areas, and conditions under which waterproofing systems will be applied, with Installer present, for
compliance with requirements. Do not proceed with installation until unsatisfactory conditions have been corrected.

3.2 SURFACE PREPARATION


A. Clean and prepare substrate according to manufacturer’s recommendations. Provide clean, dust-free, and dry substrate
for waterproofing application.

B. Mask off adjoining surfaces not receiving waterproofing to prevent spillage or over spray affecting other construction.

C. Close off deck drains and other deck penetrations to prevent spillage and migration of waterproofing fluids.

D. Remove grease, oil, form release agents, paints, and other penetrating contaminants from concrete.

E. Remove fins, ridges, and other projections and fill honeycomb, aggregate pockets, grout joints, tie holes, and other
voids with ECOLINE-R, hydraulic cement, or rapid-set grout.

3.3 PREPARATION AND TREATMENT AT TERMINATIONS AND PENETRATIONS

A. Prepare vertical and horizontal surfaces at 90-degree terminations, at penetrations through waterproofing material, and
at expansion joints, drains, and sleeves according to ASTM C 898 and manufacturer’s recommendations.

B. Apply two coats of ECOLINE-R (30 mil each) and embed a joint reinforcing strip in preparation coat and apply a
second coat over embedded joint reinforcing strip ensuring its complete saturation and covering.

1. Terminations should be treated 3 inches on each side for both vertical and horizontal.
2. Penetrations should be treated in a 3 inch radius around penetration and 3 inches onto penetrating object.
3. Penetrations should be additionally fastened with polypropylene zip tie or other suitable clamp.

3.4 PREPARATIONS AND TREATMENT OF JOINTS AND CRACKS

A. Prepare, treat, rout, and fill joints and cracks in substrate according to ASTM C 898 and waterproofing manufacturer’s
recommendations. Remove dust and dirt from joints and cracks complying with ASTM D 4258 prior to coating
surfaces.

B. Less than 1/16 in. - Apply two coats of ECOLINE-R waterproofing, 6 inches on each side of joint or crack and embed a
joint reinforcing strip in preparation coat and apply a second coat over embedded joint reinforcing strip ensuring to
complete saturation and covering.

C. Greater then 1/16 in. – Rout joint or crack, install backer-rod and sealant to bring flush to surface. Apply a coat of
ECOLINE-R to joint or crack, 6 in. on each side, embed a joint reinforcement strip and apply a second coat, where
indicated or required according to waterproofing manufacturer’s recommendations.

3.5 WATERPROOFING APPLICATION

A. Set up spray equipment according to manufacturer’s instructions if spray-applying material.

B. Mix materials according to manufacturer’s instructions.

C. Start installing waterproofing in presence of manufacturer’s technical representative.

D. Apply waterproofing, according to manufacturer’s recommendations, by spray (ECOLINE-S) or roller (ECOLINE-R).

E. Apply a base spray coat of ECOLINE-S or three 27 mil (wet) coats of ECOLINE-R, to obtain a seamless membrane
free of entrapped gases, with an average dry film thickness of 60 mils (1.5 mm) and a minimum dry film thickness of 50
mils (1.25 mm) at any point.

F. Apply waterproofing to prepared wall terminations and vertical surfaces to heights indicated according to
manufacturer’s recommendations and details.
G. Lay 3’ wide, polyester on and into the base coat of the membrane overlapping it 3’ (a light tack coat of ECOLINE-R or
ECOLINE-S may be used around the edges of the polyester to temporarily hold it in place).

H. Apply a second spray coat of ECOLINE-S or three 27-mil (wet) coats of ECOLINE-R to obtain a composite reinforced
membrane with average dry film thickness of 120 mils and a nominal thickness of 100 mils.

I. Verify film thickness of waterproofing every 100 sq./ft. (9.3 sq./m).

3.6 PROTECTION COURSE/ROOT BARRIER INSTALLATION

A. Install ECOSHIELD-E15 protection course with overlapped seams over nominally cured membrane no later than
recommended by manufacturer and before starting subsequent construction operations.

3.7 INSULATION INSTALLATION

A. Place insulation board meeting project requirements for R value compression strength and water absorption over
protection course/root barrier with edges tightly abutted.

3.8 DRAINAGE PANEL INSTALLATION

A. Place and secure drainage panels to substrate according to manufacturer’s written instructions. Use adhesives and
adhesive strips (sheet flashing that does not penetrate waterproofing) as recommended by manufacturer. Overlap edges
of dimpled core and ends of geo-textile to maintain continuity. Protect installed panels during subsequent construction.

3.9 FIELD QUALITY CONTROL

A. Membrane may be checked for coverage with a lightly oiled, needle nose depth gauge, taking four (4) readings over a
one square inch area, every 500 square feet. Record the minimum reading. Mark the test area for repair.

B. Test areas are to be patched over with ECOLINE-S to an 80-mil minimum dry thickness, extending a minimum of one-
inch (1”) beyond the test perimeter.

C. Water test may be performed after installation of ECOLINE-S reinforced membrane and prior to the placement of the
ECOSHIELD-E15 protection course. Perform test by ponding water at a minimum depth of 2-inches for a period of 48-
hours.

3.10 CURING, PROTECTING, AND CLEANING

A. Cure waterproofing according to manufacturer’s recommendations. It should be noted normal curing time is 24 to 48
hours to achieve a permanent water barrier. However, in some conditions such as a saturated substrate, extremely cold
temperatures and/or high humidity, the full adhesion of the membrane may be delayed. The length of the delay is
subject to the membrane and severity of those conditions.

B. Take care to prevent contamination and damage during application stages, curing and subsequent construction.

C. Clean spillage and soiling from adjacent construction using cleaning agents and procedures recommended by
manufacturer of affected construction.

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