2010 McElroy Fusion Catalog & Reference Guide

See our
new DynaMc line

of rugged, compact
machines. See page 78
the
toughest
fusion
machines
in the
world.
fusion catalog
& reference guide
Fusion Machines
began operations in
the 1950s and has
grown from a two
person startup in an Oklahoma garage, to the industry expert in the science of
joining polyethylene pipe. The name McElroy is recognized worldwide as the
most reliable, rugged and technically advanced fusion equipment in the world.
McElroy is known industry-wide as the pipe fusion experts and we credit our
leadership to an unyielding focus on excellence.
reference
accessories
productivity tools
McElroys focus on innovation has always spurned growth. We have expanded

countless times while enjoying more than 55 years in business. Each expansion
had one primary aim gain the physical space needed to bring our inventions
In addition to our new facility, we are in the final stages of a multimillion dollar renovation to our existing facilities.
Along with these physical upgrades, much has been done to improve our operations for increased capacity
and throughput. We have invested heavily in additional manufacturing equipment to ensure long-term capacity
increases to serve our customers.
McElroy products are offered through an international

network of sales and authorized service center locations.
Providing our customers around the globe with the tools
to succeed is our number one priority. We are proud that
our network can provide you with local service, training
and product support.
McElroys website provides customers with information
on: Products, Assembly drawings, Specifications, Parts
lists, Product videos, Animations, Distributor locations,
Newsletters and articles on the pipe fusion industry.
productivity tools
Our investment in state-of-the-art technology and commitment to quality work translates to productivity in the field.
Rest assured we stand behind our equipment and our customers. For Distribution, Service and Support . . . make
it a McElroy.
McElroy has a distributor network that

continues to grow our global presence and
expand the pipe fusion industry.
Fusion Machines
to life and better meet our customers demands. In 2007, McElroy saw an expansion that more than doubled
our facilitys manufacturing floor space. Our new manufacturing plant added an additional 8 acres of land and
110,000 square feet of open floor plan contained within one roof.
www.mcelroy.com
accessories
reference
3
Fusion Machines
The McElroy Advantage

T
hrough years of manufacturing fusion equipment weve learned a few things.

From the beginning, we made the decision to strive for excellence in customer satisfaction and have settled for nothing less. Weve improved upon our
designs based on the input and needs of our customers through the years. Those
developments and innovations make us the leader in the pipe fusion industry.
We were the first to:
Incorporate our patented Centerline Guidance System

Manufacture self-contained fusion machines
Design a manifold block semi-automatic pressure control system
Develop highly productive tracked fusion machines
Quality Joint After Joint

productivity tools
Even Fusion Force Centerline Guidance

is a balanced force system. This patented
feature is incorporated in all McElroy fusion
machines. The centerline of the pipe
clamping jaws is on the same plane as the
pipes centerline. The force being applied during
fusion passes through the center of the pipe, giving an
equal distribution of force around the diameter of the
pipe. This results in an even, continuous bead formation.
accessories
Productivity On The Job Site
Durability & Performance
reference
First wheeled fusion

machine built
Centerline Guidance creates

equal distribution of force
around the diameter of the pipe.
Center of guide rod
Mobility McElroys wheeled and tracked machines

allow greater mobility on the job site for faster set up,
shortening fusion cycle times. By raising the
pipe lifts, pipe can be pulled through
the machine to the next fusion joint.
Our TracStar machines can be easily
maneuvered into the tightest locations
on any job site and many McElroy
machines are self-contained so that
a generator and separate hydraulic
power unit (HPU) are not required.
Superior Design McElroy prides itself on building the toughest and
longest lasting fusion machines in the world. With proper
maintenance, many McElroy machines built in the 1970s are still
operating today. They are designed to be used anywhere in the
world and at interfacial pressures from 15psi to 150psi (0.1MPa
to 1.03MPa). For ease of use, McElroy has incorporated many
lightweight aluminum components. Critical components such as
facers, jaws and inserts are surface hardened so they last for
years. Facers have sealed bearings for long life and minimal
maintenance. These features combine to provide quality products
that have the McElroy Advantage.
Facing Each machine has machined facer stops on the

clamping jaws and facer. This feature provides precise
face-off with both pipe ends being perpendicular to the
centerline of the pipe. It
also provides controlled
minimum standoff, which
means the machine is
clamping the pipe close to
the fusion joint providing
precision re-rounding and
alignment of the pipe.
Interchangeable Jaws Most McElroy

fusion machines incorporate an interchangeable 4-jaw carriage, that will fit on both a
tracked or wheeled chassis and can be
easily removed for in-ditch fusion as
a PitBull package. For tight installations and fittings, the outer fixed
jaw and skid can be removed from
the carriage converting it to a 3-jaw
carriage for an even more compact
fusion unit.
4CU built in 1975 still being used by the Washington County

Water Department
Wireless DataLogger
Automated Pendant
Distributor Network Delivering customer

focused service has always been our goal. We
pride ourselves on being easily accessible to our
customers through an extensive distributor network. Our
machines, service and training are available through our
distributors in all areas of the U.S. and around the world.
Note: Certain repairs, warranty work, and inquiries may be directed, at McElroys discretion, to an authorized
service center or distributor.
DISCLAIMER OF LIABILITY:
McElroy accepts no responsibility of liability for fusion joints. Operation and maintenance of the product is the
responsibility of others. We recommend qualified joining procedures be followed when using McElroy fusion equipment.
McElroy makes no other warranty of any kind whatever, express or implied; and all implied warranties of merchantability
and fitness for a particular purpose which exceed the afore stated obligation are hereby disclaimed by McElroy.
PRODUCT IMPROVEMENT:
McElroy reserves the right to make any changes in or improvements on its products without incurring any liability
or obligation to update or change previously sold machines and/or the accessories thereto.
INFORMATION DISCLOSED:
No information of knowledge heretofore or hereafter disclosed to McElroy in the performance of or in connection
with the terms hereof, shall be deemed to be confidential or proprietary, unless otherwise expressly agreed to in
writing by McElroy and any such information or knowledge shall be free from restrictions, other than a claim for
patent infringement, is part of the consideration hereof.
PROPRIETARY RIGHTS:
All proprietary rights pertaining to the equipment or the components of the equipment to be delivered by McElroy
hereunder, and all patent rights therein, arising prior to, or in the course of, or as a result of the design or
fabrication of the said product, are exclusively the property of McElroy.
LAW APPLICABLE:
All sales shall be governed by the Uniform Commercial Code of Oklahoma, U.S.A.
Register your product online to activate your warranty: www.mcelroy.com/fusion
reference
To contact our distributors go to:

www.mcelroy.com
or call us at:
918-836-8611
McElroy Manufacturing, Inc.

P.O. Box 580550
833 North Fulton Street
Tulsa, Oklahoma 74158-0550
PHONE: (918) 8368611, FAX: (918) 8319285, EMAIL: fusion@mcelroy.com
accessories
Pipe Handling Time means money and

McElroy works hard to make your time on the job
site more productive. Our newest pipe-handling
tools, the MegaMc Pipe Stands (left), are used with
8 to 65 pipe. The self-contained gasoline-powered
stand is fully adjustable to help align pipe with the fusion
machine. Other tools that could help your site include
the PolyHorse, PolyPorter, LineTamer, Low Profile
Rollers and traditional Pipe Stands.
RETURN OF GOODS:
Buyer agrees not to return goods for any reason except upon the written consent of McElroy obtained in advance
of such return, which consent, if given, shall specify the terms and conditions and charges upon which any such
return may be made. Materials returned to McElroy, for warranty work, repair, etc., must have a Return Material
Authorization (RMA) number, and be so noted on the package at time of shipment. For assistance, inquiry shall be directed to:
productivity tools
DataLogger McElroy hydraulic butt fusion machines are DataLogger

ready. The DataLogger is used to record and document the profile of
each fusion joint. Data logging is also a
Wired DataLogger
feature of the Automated
machines. These data
logging systems record the
critical times, temperatures and pressures for
each fusion joint, which
allows you to verify joint
integrity.
LIMITED WARRANTY:
McElroy Manufacturing, Inc. (McElroy) warrants all products
manufactured, sold and repaired by it to be free from defects in
materials and workmanship, its obligation under this warranty being
limited to repairing or replacing at its factory and new products,
within 3 years after shipment, with the exception of purchased items
(such as electronic devices, pumps, switches, etc.), in which case that
manufacturers warranty applies. Warranty applies when returned
freight is prepaid and which, upon examination, shall disclose to have been defective. This warranty does not apply
to any product or component which has been repaired or altered by anyone other than McElroy or has become
damaged due to misuse, negligence or casualty, or has not been operated or maintained according to McElroys
printed instructions and warnings. This warranty is expressly in lieu of all other warranties expressed or implied.
The remedies of the Buyer are the exclusive and sole remedies available and Buyer shall not be entitled to receive
any incidental or consequential damages. Buyer waives the benefit of any rule that disclaimer of warranty shall be
construed against McElroy and agrees that such disclaimers herein shall be construed liberally in favor of McElroy.
Fusion Machines
The McElroy Advantage
Fusion Machines
McElroy Training
M
cElroy understands that a fully trained and qualified crew can increase the bottom line
on any construction project. Thats why for more than 30 years, McElroy has offered
basic and advanced fusion training designed for efficiency, productivity and safety.
productivity tools
Operator Training
McElroy University Operations classes help students of all levels to develop and refine fusion
skills on McElroy Equipment. With an instructional mix of 30% classroom and 70% hands-on,
students learn not only the basic mechanics of machine operations but the theory behind it for
an overall understanding.
Operator Qualification
Students take a written/hands-on qualification test. Testing is based on domestic and international
qualification standards along with the instruction students receive during operator training. This
test serves both as an indicator of their knowledge of industry standards and pipe fusion skill
set. On successful completion of the test, students will be given an operator training certificate
and operator qualification card good for 2 years.
Classroom Training
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Maintenance and Overhaul Schools

As with any piece of equipment, keeping it well maintained is important to protecting your
investment. Thats why McElroy offers two classes on machine maintenance and overhaul; one
for hydraulics and mechanical operation; and the other for electrical systems. These classes will
teach your mechanics and technicians how to keep equipment running at peak efficiency.
Fusion Productivity & Project Management School

This class exposes students to many of the situations they could encounter when planning a
fusion project. Topics include equipment choice for various job sites, optimal set up for the site
and integrating productivity-enhancing tools and techniques.
Custom Training
In addition to the standard courses, we offer training customized to fit your unique needs.
This training can be conducted at our facility in Tulsa, at your location or on the job site.
Instruction is available in multiple languages.
reference
Hands On Training
Learn More and Enroll Today

Multiple classes are offered in various machine sizes. For complete descriptions of each class
and a training schedule, visit our website at www.mcelroy.com/fusion/training/
On The Job Training
Fusion Machines
Quality & Safety
productivity tools
McElroy Quality
McElroy is dedicated to Total Quality Management throughout the organization. Processes and procedures
are documented utilizing our McElroy SP (Standard Practice) and ES (Engineering Standard) system.
Building on our doctrine of empowerment, each process/procedure is the specific responsibility of the
team member that performs the task.
Conformance to our Standards is the minimum requirement for any member of McElroy; and it is what
allows us as a Company to consistently deliver products that provide the highest quality and performance
in the industry. Our fusion machines comply with ISO Standard 12176-1 Equipment for fusion jointing
polyethylene systems
accessories
McElroy Safety
At McElroy, your safety is our number one priority. All of our equipment, literature and training classes
are strictly designed with the operators safety in mind. Never operate machinery until you have read the
manual completely, and understand the safety and operation sections of your manual. Your safety and the
safety of others depends upon care and judgment in the operation of the equipment. All product manuals
and assembly drawings are available for downloading from our website at www.mcelroy.com
reference
7
Fusion Machines
he principle of heat fusion is to heat two surfaces to a
fusion pressure is applied, the molecules from each pipe end
designated temperature, and then fuse them together by
mix. As the joint cools, the molecules return to their crystalline
application of force. This pressure causes flow of the melted
form, the original interfaces are gone, and the two pipes have
materials, which causes mixing and thus fusion. When the
become one homogeneous pipe. The end result is a fusion joint
polyethylene pipe is heated, the molecular structure is transformed
that is as strong or stronger than the pipe itself.
from a crystalline state into an amorphous condition. When
The pipe is heated to change its molecular structure to an amorphous state

making it a very pliable material.
reference
accessories
productivity tools
Fusion Theory of Heat Fusion
After the pipe has been fused, it cools and returns to a crystalline structure,
creating one homogeneous pipe.
Clamping The Pipe
The pipe pieces are held axially to allow all

subsequent operations to take place.
Fusion
2
Fusion Machines
Theory of Heat Fusion
Facing The Pipe
The pipe ends are faced to establish clean,

parallel mating surfaces, perpendicular to the
centerline of each pipe.
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accessories
4
Heating The Pipe
A melt pattern, that penetrates into the pipe,

must be formed around both pipe ends.
reference
Fusing The Pipe
The melt patterns must be joined with a specified

force. The force on the joint must be held until
the joint cools.
9
Fusion Machines
MiniMc Fusion Machine
Fusion Capability for CTS 1 IPS (16mm 34mm)
Patent No. 4,484,975
MiniMc
McElroys smallest fusion machine, the MiniMc,

makes small diameter butt fusion projects simple. They
are compact, lightweight, highly reliable, accurate and
rugged. Perfect for joining CTS to 1 IPS (16mm
to 34mm) service sizes. The MiniMc requires only one
operator and works in the most difficult conditions.
McElroys patented features and precision engineering
provide joint integrity and minimal maintenance. The
narrow clamp design provides for butt fusion with
precise pipe alignment at the fusion joint. The heater is

thermostatically controlled and has a durable anti-stick
coating.
Compact, lightweight
Hand-operated
Thermostatically controlled heater
2.3-to-1 mechanical advantage
MiniMc
Machine Size
Model No.
Includes fusion machine and screw/driver kit. Heater, facer,

and inserts are sold separately.
1 IPS MiniMc
CTS07901
32mm MiniMc
CTS08001
Introducing the 1LC

Are you fusing from above? Working
in-ditch? Check out the new 1LC, which
fuses the same sizes as the MiniMc.
See page 12 for more details.
MACHINE PLUG TYPE

To find the right electrical plug type see
Page 139
To size your generator see

Page 145
To find other related accessories see

Page 127
Visit the Fusion Experts at www.mcelroy.com

10
Part No.
MiniMc
Heaters - See legend below for more information.

3.75
95mm
7.75
197mm
Description
CTS00702
Part No.
100-120V, 50/60Hz, 300 Watt, 1Ph

200-240V, 50/60Hz, 300 Watt, 1Ph
Insulated Heater Sling

CTS08301
11.5
292mm
CAPACITY
Fuses Pipe Sizes: ...................................... CTS 1 IPS (16mm 34mm)
Protects heater and helps maintain a

constant temperature.
Machine: ............................................................................ 3.5 lbs (1.6Kg)
CTS01701
This facer is designed for increased

leverage.
This facer is designed for compact

use.
Heater: ........................................................................... 3.24 lbs (1.47Kg)

Ratchet Facer: ................................................................. 0.54 lbs (0.24Kg)
Knurled Facer: . ............................................................... 0.25 lbs (0.11Kg)
POWER
Spare Facer Blade Set
Heater Power: ............................................................................. 300 Watt

Facer Power: ........................................................................ Hand-operated
CTS06803
WARRANTY
Set of two spare facer discs.

Compatible with either facer and
made of hardened steel.
Spare Screw/Driver Kit
Specifications subject to change without notice.

A
Plug type A
Plug type C
MMD00009
Facer insert sets must be selected for each pipe

size. Compatible with either facer.
CTS15017
1 IPS
1.32 OD
CTS15019
1 CTS
1.13 OD
CTS15020
IPS/27mm
1.05 OD
CTS15021
CTS
0.88 OD
CTS15022
IPS
0.84 OD
CTS15018
CTS
0.63 OD
CTS15030
34mm
1.34 OD
CTS15028
32mm
1.26 OD
CTS15026
25mm
0.98 OD
CTS15024
20mm
0.79 OD
Butt Fusion Insert Set - Set = 4 inserts, screws & wrench
CTS07101
Spare driver kit with insert screws
and wire brush for cleaning serrated
jaws and inserts.
Tubing Shear
HEATER PLUG TYPE LEGEND
Our strong and durable carrying case

will hold a MiniMc, heater, heater
sling, facer, inserts, tubing shear, and
other miscellaneous items.
Inserts are serrated for maximum grip and are made for one size pipe
only. Inserts are required for pipe sizes less than 1 IPS or 32mm.
Term: ............................................................ 3 Years, see page 5 for details
ACTS08201
MJQ00032
MiniMc Facer Insert Set - Set = 2 inserts
Knurled Facer
WEIGHT
Accurately checks surface

temperatures of heater.
MiniMc Case
Ratchet Facer
CTS15014
Description
Pyrometer Kit
A218804
C CTS00703
MiniMc
Used to cut plastic tubing only, up to

1.7 OD capacity.
1 CTS
1.13 OD
CTS07201
IPS
1.05 OD
CTS07301
CTS
0.88 OD
CTS07401
IPS
0.84 OD
CTS07501
CTS
0.63 OD
CTS09201
25mm
0.98 OD
CTS09301
25mm
0.98 OD
CTS09101
20mm
0.79 OD
CTS13501
20mm
0.79 OD
For use with CTS08001

11
Fusion Machines
Specifications & Accessories
Fusion Machines
1LC Fusion Machine
1LC
1LC
Includes fusion machine, heater, facer, insulated heater sling, ratchet wrench, screw/driver kit and case
The 1LC is the tool of choice for butt fusing CTS to 1

IPS (16mm - 34mm) service sizes. As an alternative to the
MiniMc, the new 1LC offers a more conventional style of
operation while maintaining the great features of the 2LC.
McElroy engineers designed the heater to locate on the guide
rods of the unit, similar to the entire line of McElroy fusion
machines. The compact design allows for fusing in tight
quarters.
Model No.
Input Voltage Requirements
Plug Type
ACTS16001
100V-120V, 50/60Hz, 100 Watt, 1Ph
ACTS16002
200V-240V, 50/60Hz, 100 Watt, 1Ph
Refer to the plug type reference chart on 139 for your correct plug type.
Inserts sold seperately.
Patented Centerline Guidance System for equal distribution

of force around the joint
Locking cam to maintain force during the cooling cycle
Conventional facer design features ball-bearing construction
and gear drive for long life
Jaws use same inserts as original MiniMc
Serrated jaws and inserts keep pipe from slipping during
fusion process
MACHINE PLUG TYPE

Page 139

Page 145

Page 127

12
Part No.
1LC
Description
Spare Heaters - See legend below for more information.
Part No.
7.5
191mm
CTS20101
100V-120V, 50/60Hz, 100 Watt, 1Ph
CTS20001
200V-240V, 50/60Hz, 100 Watt, 1Ph
Spare Insulated Heater Sling

CTS08301
4 .25
108mm
CTS17601
CTS15801
Our strong and durable carrying case

will hold a 1LC, heater, heater sling,
facer, and inserts.
Butt Fusion Insert Set - Set = 4 inserts, screws and wrench
Protects heater and helps maintain a

Spare 1LC Facer

4.5
114mm
Description
Spare 1LC Case
Microprocessor-controlled to maintain heater temperature.
1LC
Spare facer used to face

pipe ends.
CAPACITY
Inserts are serrated for maximum grip and are made for one size pipe
only. Inserts are required for pipe sizes less than 1 IPS.
CTS07101
1 CTS
1.13 OD
CTS07201
IPS
1.05 OD
CTS07301
CTS
0.88 OD
CTS07401
IPS
0.84 OD
CTS07501
CTS
0.63 OD
CTS09201
25mm
0.98 OD
CTS09101
20mm
0.79 OD
WEIGHT
Machine: ............................................................................. 3 lbs (1.36Kg)
Facer: . ............................................................................... 1.8 lbs (.82Kg)
Heater: ............................................................................. 2.5 lbs (1.13Kg)
CTS21302
Blade set includes 2 blades,

attaching screws and wrench.
POWER
Facer Power: ...................................... Hand-operated with 3/8 square drive
WARRANTY
ACTS08201

jaws and inserts.
Tubing Shear
MMD00009
Used to cut plastic tubing only, up to

1.7 OD capacity.
Pyrometer Kit
A
Plug type A
Plug type C
A218804

13
Fusion Machines
Fusion Machines
Socket Tooling
Socket Fusion Capability of CTS 4 IPS pipe (16mm 125mm)
Socket Tooling
McElroy Socket Tooling is perfect for installing fittings
and allows you the ability to socket fuse CTS to 4 IPS
(16mm to 125mm) pipe.
With the new Socket Tooling Kits, you can locate and
identify a specific range of socket tooling equipment
that fits your needs, instead of ordering each piece
separately. All of the included equipment conveniently
fits in a specially designed tool box and tray to keep all
of your socket tooling in one place.
Parts can be ordered individually or in these convenient
kits. Other kits available upon request.
Socket Tooling Kits

Includes heater, heater adapters, tubing shears/cutters, chamfer tools/depth gauges, screw/driver kit and cold ring tools.
Kit No.
ASW19101
ASW19102
ASW19201
ASW19202
ASW19301
ASW19302
ASW19401
ASW19402
Socket
Tooling
- 2
IPS
CTS
- 2 IPS
3 & 4
IPS
&
1 IPS
Multi-Mc Heater
Size
Voltage Requirements
Plug Type
100V-120V, 50/60Hz,
800 Watt, 1Ph
200V-240V, 50/60Hz,
800 Watt, 1Ph
100V-120V, 50/60Hz,
800 Watt, 1Ph
200V-240V, 50/60Hz,
800 Watt, 1Ph
100V-120V, 50/60Hz,
1200 Watt, 1Ph
200V-240V, 50/60Hz,
1200 Watt, 1Ph
100V-120V, 50/60Hz,
800 Watt, 1Ph
200V-240V, 50/60Hz,
800 Watt, 1Ph
Socket Fitting
Holder (s)
Shears/
Cutters
Heater Adapter Sets,

Chamfer Tool/Depth
Gauge, and Cold Ring Tools
2 IPS
1.7 & 2.4

OD capacity
IPS, 1 IPS, 1 IPS,

1 IPS, and 2 IPS
2 IPS
1.7 & 2.4

OD capacity
CTS, IPS,
CTS, IPS,
1 CTS, 1 IPS, 1 CTS,
1 IPS, 1 IPS & 2 IPS
3 & 4 IPS
4 Plastic
Pipe Cutter
3 IPS, 4 IPS
N/A
1.7 & 2.4

OD capacity
IPS, 1 IPS
MACHINE PLUG TYPE

Page 139

Page 127

14
Heater Adapter Set
Chamfer Tool/Depth Gauge

Used to put the required
chamfer on the end of
the pipe and is used as
a depth gauge.
Used to heat pipe and

fitting. All adapters have
an anti-stick coating.
Part No.
SW02676 x
Pipe Size
4 IPS
Part No.
Pipe Size
Part No.
Cold Ring Tool

Used with the depth gauge
to clamp at the proper
depth and to round and
hold the pipe to be fused.
Part No.
Pipe Size
4.50 OD
SW08736
4 IPS
4.50 OD
SW02724
4 IPS
4.50 OD
SW02672 x
3 IPS
3.50 OD
SW08734
3 IPS
3.50 OD
SW02723
3 IPS
3.50 OD
SW02669 v
2 IPS
2.37 OD
SW08701
2 IPS
2.37 OD
SW02710
2 IPS
2.37 OD
SW02668 v
1 IPS
1.90 OD
SW08703
1 IPS
1.90 OD
SW02722
1 IPS
1.90 OD
SW02667 v
1 IPS
1.66 OD
SW08705
1 IPS
1.66 OD
SW02721
1 IPS
1.66 OD
SW02666 v
1 CTS
1.38 OD
SW08713
1 CTS
1.38 OD
SW02717
1 CTS
1.38 OD
SW02665
1 IPS
1.32 OD
SW08707
1 IPS
1.32 OD
SW02720
1 IPS
1.32 OD
SW02662
1 CTS
1.13 OD
SW08715
1 CTS
1.13 OD
SW02716
1 CTS
1.13 OD
SW02664
IPS
1.05 OD
SW08709
IPS
1.05 OD
SW02719
IPS
1.05 OD
Socket Fitting Holder - Required for 2 and larger fittings

SW07101
2 Holder
SW10601
3 Holder
SW11201
4 Holder
Auxiliary Handle Kit - Includes attaching screws

Suggested for 1 fittings and larger.
CTS
0.88 OD
SW08717
CTS
0.88 OD
SW02715
CTS
0.88 OD
SW02663
IPS
0.84 OD
SW08711
IPS
0.84 OD
SW02718
IPS
0.84 OD
SW02806
SW02660
CTS
0.63 OD
SW08719
CTS
0.63 OD
SW02714
CTS
0.63 OD
SW14160 x
125mm
4.92 OD
SW14321
125mm
4.92 OD
SW14211
125mm
4.92 OD
SW14159 x
110mm
4.33 OD
SW14319
110mm
4.33 OD
SW14210
110mm
4.33 OD
SW14158 x
90mm
3.54 OD
SW14317
90mm
3.54 OD
SW14209
90mm
3.54 OD
SW14157 x
75mm
2.95 OD
SW14315
75mm
2.95 OD
SW14208
75mm
2.95 OD
SW14156
63mm
2.48 OD
SW14313
63mm
2.48 OD
SW14207
63mm
2.48 OD
SW14155
50mm
1.97 OD
SW14311
50mm
1.97 OD
SW14206
50mm
1.97 OD
SW14154
40mm
1.57 OD
SW14309
40mm
1.57 OD
SW14205
40mm
1.57 OD
SW14153
32mm
1.26 OD
SW14307
32mm
1.26 OD
SW14204
32mm
1.26 OD
SW14152
25mm
0.98 OD
SW14305
25mm
0.98 OD
SW14203
25mm
0.98 OD
SW14151
20mm
0.78 OD
SW14303
20mm
0.78 OD
SW14202
20mm
0.78 OD
SW14150
16mm
0.63 OD
SW14301
16mm
0.63 OD
SW14201
16mm
0.63 OD
Plug Type
For 2 MultiMc heater.

Spare Screw/Driver Kit - For use with MultiMc heaters

A214102
A424901
Spare Chamfer Blade

SW08731
Spare blade for the depth gauge/

chamfer tool.
Socket Tooling Storage Box
x Requires the 4 MultiMc Heater
Model No.
Insulated heater sling protects

heater and helps maintain a
SW08601
SW02661
Heater Size
Description
SW02804
v Requires the 2 MultiMc Heater
Socket
ASW15901
Storage box for socket tooling and

accessories. Includes universal
storage tray to organize tooling.
MultiMc Heaters - Microprocessor control and dial thermometer to monitor temperature. Heater adapters sold separately
2
214905
100V-120V, 50/60Hz, 800 Watt, 1Ph
214906
200V-240V, 50/60Hz, 800 Watt, 1Ph
424315
100V-120V, 50/60Hz,1200 Watt, 1Ph
424316
200V-240V, 50/60Hz,1200 Watt, 1Ph
Pyrometer Kit
A218804

15
Fusion Machines
Fusion Machines
2LC & 2CU Fusion Machine
2LC
The 2LC employs a semi-automatic locking cam (LC) system

to maintain force during the cooling cycle. It will butt
fuse CTS to 2 IPS (16mm to 60mm) pipe. The 2LC
incorporates McElroys patented Centerline Guidance
System, and is designed to butt fuse tees, ells and other
fittings. The machine is made primarily of surface-hardened
aluminum for light weight and durability. The jaws and
inserts have multiple serrations for maximum grip on the
pipe. Raise the machine to a comfortable level with the
optional manual fusion machine stand.
2CU
The 2CU Machine will butt fuse CTS to 2 IPS (16mm to
60mm) pipe, tees, ells and other fittings. This combination
unit (CU) incorporates McElroys patented combination
sidewall feature. Sidewall clamps with chain vise allow
the unit to be attached on the centerline of a pipe main
for sidewall fusion of to 2 service saddles, round
base branch saddles and small tapping tees. The 2CU is
equipped with chain lengths that will clamp up to 8 IPS
pipe. Additional chain lengths are available for larger
main sizes. For additional sidewall fusion accessories, see
page 118-119.
2LC
Machine Type
Model No.
Plug Type
Includes fusion machine, heater, facer, insulated heater/facer stand and screw/driver kit.
Manual
A217201
100V-120V, 50/60Hz, 800 Watt, 1Ph
Manual
A217202
200V-240V, 50/60Hz, 800 Watt, 1Ph
Model No.
Plug Type
2LC
Compact and durable
Locking cam system to maintain force
2CU
Butt fusion of pipe and fittings
Machine Type
Includes fusion machine, heater, facer, insulated heater/facer stand and screw/driver kit.
2CU
Combination Unit
A200101
100V-120V, 50/60Hz, 800 Watt, 1Ph
Operator maintains fusion force
Combination Unit
A200102
200V-240V, 50/60Hz, 800 Watt, 1Ph
Sidewall capabilities for to 2 fittings
Refer to the plug type reference chart on page 139 for your correct plug type.
Butt fuses a variety of fittings and pipe
MACHINE PLUG TYPE

Page 139
SIDEWALL ACCESSORIES

Page 145
To find sidewall fusion accessories see

Pages 118-119

16
Part No.
2LC & 2CU
Description
2LC & 2CU
Part No.
Description
MJQ00193
Storage box for 2LC fusion

machine, inserts and adapters.
MJQ00194
Storage box for 2CU fusion

machine, inserts and adapters.
Storage Box
Spare Facer Blades

205702
15
381mm
Insert & Adapter Box
Spare MultiMc Heater Kits

Kit includes heater plates.
14
357mm
13
330mm
2LC
A215505
100V-120V, 50/60Hz,1Ph
A215506
200V-240V, 50/60Hz,1Ph
216101
20
508mm
11
279mm
Spare facer used to face pipe ends

to be fused.
Spare Stand with Heater Bag
2CU
218301
CAPACITY
Holds facer and heater for easier

carrying and protection. Heater bag
helps the heater maintain a constant
temperature.
WEIGHT
2LC Machine: .................................................................... 23 lbs (10.4Kg)
2CU Machine: ................................................................... 28 lbs (12.7Kg)
Facer: . ............................................................................. 7.9 lbs (3.54Kg)
A214201
Heater: ........................................................................... 7.24 lbs (3.28Kg)

POWER

jaws and inserts.

Facer Power: ........................................................................ Hand-operated
WARRANTY
Pyrometer Kit
A218804

Additional dimensions available on page 143.
Spare Heater Plate Kit

A215701

Heat Shield
Plates have an antistick coating and
are required for butt fusion. The kit
includes 2 plates, attaching screws
and wrench.
Storage box for organizing your

inserts and adapters for safe keeping.
2LC Manual Fusion Machine Stand - See page 22
Spare Facer
16
406mm
ASW15902
203004
For fusing two materials with

different melt rates. Shields the faster
melt rate materials from over melting.
439001
Expands to a comfortable operator

height equal to our other pipe
supports. Folds for easy storage and
has wheels for easy transporting.
Butt Fusion Insert Set - Set = 4 inserts, screws and wrench

All inserts are surface hardened for longer life and are
serrated for maximum grip on the pipe. Inserts are made
for one size pipe only and are required for pipe sizes
less than 2 IPS. Other sizes of inserts are available upon
request. Contact your McElroy representative about inserts
to fit your needs. For JIS insert sizes, see page 126.
207515
1 IPS
207533
1 CTS
1.63 OD
207514
1 IPS
1.66 OD
207519
1 CTS
1.38 OD
207513
1 IPS
1.32 OD
207518
1 CTS
1.13 OD
207512
IPS
1.05 OD
207517
CTS
0.88 OD
207521
IPS
0.84 OD
207516
CTS
0.63 OD
207531
50mm
1.97 OD
207529
40mm
1.57 OD
207527
32mm
1.26 OD
207525
25mm
0.98 OD
207523
20mm
0.79 OD
1.90 OD
17
Fusion Machines
Fusion Machines
Sidewinder
Fusion Machine
Fusion Capability up to 4 Branch Saddles, Tapping Tees, & Service Saddle Fittings onto all Main Sizes
Sidewinder
The McElroy Sidewinder Fusion Machines give you the

ability to saddle fuse 4 IPS and smaller branch saddles,
tapping tees and service saddle fittings onto 1 IPS
and larger main sizes. The Sidewinder comes in two
configurations: the Jaw Clamp and Chain Clamp. The
Jaw Clamp Sidewinder is used for fusing branch saddles,
tapping tees and service saddle fittings onto 1 to 4
IPS main sizes. The Chain Clamp Sidewinder gives you
the ability to fuse onto main sizes larger than 4 IPS. Both
Sidewinders are DataLogger compatible.
The standard size Sidewinders are designed to fuse a full
range of fittings. The compact Sidewinders are designed
for tighter confines and smaller fittings.
Quick Release System
Manually operated
Microprocessor-controlled heater
Fuses a variety of fittings
DataLogger compatible
Sidewinders
Model
For Sidewall Tooling, see pages 120-124
300 PSI Gauge
600 PSI Gauge
1000 PSI Gauge
1500 PSI Gauge
Includes fusion machine, 3 pivot master and screw/driver kit. Heaters and adapters are sold separately.
Chain Clamp
ASW00113
ASW00112
ASW00111
ASW00110
Compact Chain Clamp
ASW00123
ASW00122
ASW00121
ASW00120
Jaw Clamp
ASW00133
ASW00132
ASW00131
ASW00130
Compact Jaw Clamp
ASW00143
ASW00142
ASW00141
ASW00140
C
hoose the gauge option to best suit the fittings you plan to fuse. Lower pressure gauges offer smaller increments for a more
precise pressure reading. Your fitting manufacturer can recommend the proper fusion pressures.
MACHINE PLUG TYPE

Page 139
Chain Clamp
Compact
Chain Clamp
Jaw Clamp
Width: .....12.5 (318mm)
Width: .....12.5 (318mm)
Width: .....10.5 (267mm)
Width: .....10.5 (267mm)
Depth: . ...12.5 (318mm)
Depth: . ...12.5 (318mm)
Depth: . .. 7.75 (203mm)
Depth: . .. 7.75 (203mm)
Height: . . 26.5 (673mm)
Height: . . 21.4 (546mm)
Height: . ... 28 (711mm)
Height: . ... 23 (584mm)
Weight:...... 28 lbs (13Kg)
Weight:... 26 lbs (11.7Kg)
SIDEWALL ACCESSORIES

Page 145
To learn more about the DataLogger see

Page 108
To find sidewall fusion accessories see

Pages 120-124

18
Compact
Jaw Clamp
Part No.
Description
2 MultiMc Heaters - Heater adapters sold separately
Part No.
Description
A
C
214905
214906
200-240V, 50/60Hz, 800 Watt, 1Ph
4 MultiMc Heaters - Heater adapters sold separately

ASW13102
600 PSI Kit
ASW13105
1000 PSI Kit
ASW13103
1500 PSI Kit
Used to record and document fusion process parameters.
424315
100-120V, 50/60Hz,1200 Watt, 1Ph
DL6303
Wireless DataLogger
424316
200-240V, 50/60Hz,1200 Watt, 1Ph
DL6304
Wired DataLogger
203006

Heat Shield
3 IPS pivot master
(Included with Sidewinder).
SW04701
SW07301
4 IPS pivot master.
Pyrometer Kit
Conversion Clamp Kits

ASW10301
400
Fusion Pressure Gauge
Chain clamp kit.
ASW10201
700
800
900
100
1000
Pivot Release Master

Protects heater and helps maintain
600

Jaw clamp kit.
500
300
200
A218804
SW08601
300 PSI Kit
DataLogger - To learn more, see page 108
Description
ASW13104
Driver kit with insert screws and wire

brush for cleaning serrated jaws
and inserts.
ASW07801
100-120V, 50/60Hz, 800 Watt, 1Ph
Part No.
Spare Gauge Kit
Sidewinder
Fitting Insert
Storage box with universal
ASW15903
Convex Heater Adapter
Sidewinder Conversion Kits

SW13602
Converts Sidewinder from a standard

to compact configuration.
SW13601
Converts Sidewinder from a compact

to standard configuration.
Heater
Storage Box
Concave Heater Adapter

Storage box for Sidewinder fusion
machines, inserts and adapters.
MJQ00191
Chain Extension Kit

A213601
30 chain extensions for main sizes

larger than 8 IPS.
Requires a minimum of two.
For Sidewall Tooling: See pages 120-124

A
Plug type A
To see a video of the Sidewinder go to:
Plug type C
www.mcelroy.com/fusion/videos.htm
19
Fusion Machines
Models & Accessories
Fusion Machines
14
Fusion Machine
Fusion Capability for 1 IPS 4 DIPS pipe (32mm 110mm)
PitBull 14
The McElroy PitBull 14 is a compact, lightweight,

highly reliable and rugged machine. It fuses 1 IPS to 4
DIPS (32mm to 110mm) pipe. The machine incorporates
McElroys patented Centerline Guidance System, and
is designed to butt fuse tees, ells and other fittings with
consistent, high-quality results. The machines semi
automatic locking cam system maintains force during the
cooling cycle.
The machine is primarily made of surface-hardened
aluminum for light weight and durability. Features include
reversible jaws, clamp knobs and facer. An optional
4-wheel cart with outrigger pipe supports or a manual
fusion machine stand is available. The stand raises the
machine to a comfortable level and folds for easy transport.
Lightweight and Durable
14
Includes fusion machine, facer, heater, insulated heater/facer stand and screw/driver kit.
Model No.
Minimum Power Requirements
Plug Type
A430101
100V-120V, 50/60Hz, 1Ph
3 KVA, 2.5 KW
A430102
200V-240V, 50/60Hz, 1Ph
3 KVA, 2.5 KW
This is the minimum generator requirement at sea level, see your generator supplier or refer to the generator sizing form on 145.
14 Productivity Package
A441502240V
This package is for the contractor that wants to save time and money with the benefit of
having all of these labor-saving devices in one cost-efficient package.
Semi-automatic locking cam
A441501120V
What you get: 1 14, 1 Manual Fusion Machine Stand and 2 PolyPorters.
Productivity Package
Designed to fuse a variety of fittings

15-to-1 mechanical advantage
Manual Fusion Machine Stand
MACHINE PLUG TYPE

Page 139

Page 145
Expands to a comfortable operator height equal to our other

pipe supports. Folds for easy storage and has wheels for easy
transporting. See page 22 for more information.

20
Part No.
14
Description
Spare Facer
16
406mm
433701
100V-120V, 50/60Hz,1Ph
433702
200V-240V, 50/60Hz,1Ph
433104
15.5
394mm
Description
Pipe Support Stand - See page 103 for more information
CAPACITY
Adjustable height to support, position and align pipe.
422801
For use with the 14 Cart only.
812501
For use with manual machine stand
PitBull 14 Cart
Spare Heater/Facer Stand
16.5
419mm
Part No.
14
Holds facer and heater for easier

carrying and protection. Heater bag
helps the heater maintain a constant
temperature.
434001
Cart and outrigger pipe supports for

added mobility and handling of pipe.
Fuses Pipe Sizes: .............................. 1 IPS 4 DIPS pipe (32mm 110mm)

WEIGHT
Manual Fusion Machine Stand - See page 22
Carriage: . ......................................................................... 35 lbs (15.9Kg)

Facer: . ......................................................................... 21.56 lbs (9.78Kg)
A214201
Heater: .............................................................................. 10 lbs (4.53Kg)

POWER

jaws and inserts.
439001

height equal to our other pipe supports. Folds for easy storage and has
wheels for easy transporting.
Heater Power: ........................................................................... 1200 Watt

Facer Power: ........................................ 0.5HP, 7Amp, 120V/3.5Amp, 240V
PolyPorter - To learn more, see page 105
Pyrometer Kit
WARRANTY
A218804

Stub End Holder - To learn more, see 115

A425201
Plates have an antistick coating

and are required for butt fusion. The
kit includes 2 plates and attaching
screws.
410601

410802
100V-120V, 50/60Hz,1Ph
A424318
200V-240V, 50/60Hz,1Ph
PolyHorse - To learn more, see page 100

1875502
PolyHorse with PowerAssist
1875501
Standard PolyHorse
Used to adapt a torque wrench to the

14 when a specified interfacial pressure is required. Requires a Drive
100 ft.lb. 15 torque wrench.
423601
Shipping container for PitBull 14

fusion machine, inserts and adapters.
Kit includes heater plates
A424317
Designed to aid in lifting of pipe

into the fusion machine, as well as
perform as a pipe stand.
PitBull 14 Shipping Container
Heat Shield
Spare MultiMc Heater Kits
864201
Holds stub end for butt fusion.
Torque Wrench Adapter
Spare Facer Blades

413702

203006

ASW15904
Storage box with universal

21
Fusion Machines
Fusion Machines
14 Butt Fusion & Mitered Inserts

Butt Fusion Inserts
Butt Fusion Inserts
All inserts below fit in 4 DIPS 4.80 (122mm) Jaws

Our inserts have been surface-hardened
for longer life. All inserts are serrated for
maximum grip on the pipe. Inserts are
made for one size pipe only. Not all inserts
fit directly in the jaws. Some inserts nest
inside other inserts, called master inserts.
For JIS insert sizes, see page 126.
Inserts
4 IPS Master
Set = 4 Inserts
Pipe OD
Set No.
4.50 (114mm)
Incl. w/Pkg.
All inserts below require 4 Master Inserts
Overview
The Manual Fusion Machine Stand makes working with the 14, 2LC and 26 much
easier. This stand expands to a comfortable operator level. The height corresponds
to the McElroy pipe stands, PolyPorter and PolyHorse for easy pipe loading into
110mm
4.33 (110mm)
410105
the machine. When you are finished, it folds for easy storage and has wheels for
3 DIPS
3.96 (101mm)
410115
transporting your machine to the next site.
90mm
3.54 (90mm)
410107
3 IPS
3.50 (89mm)
410103
75mm
2.95 (75mm)
410021
2.5 IPS
2.88 (73mm)
410008
63mm
2.48 (63mm)
410019
2 CTS
2.13 (54mm)
428302
2 IPS Master
2.38 (60mm)
410007
Features
Designed for use with the 14, 2LC and 26 fusion machines
Compatible with McElroy pipe stands, PolyHorse and PolyPorter
Locks in both folded and open positions
More comfortable working height
Wheels for easy transportation
Folds for easy storage
All inserts below require 2 Master Inserts
NOTE: Other sizes of inserts are available

upon request. Contact your McElroy representative about inserts to fit your needs.
22
50mm
1.97 (50mm)
207531
Specifications
1 IPS
1.90 (48mm)
207515
Weight 50 lbs (23Kg)
1 IPS
1.66 (42mm)
207514
1 CTS
1.63 (41mm)
207533
Part No.
40mm
1.57 (40mm)
207529
439001
1 CTS
1.38 (35mm)
207519
1 IPS
1.32 (34mm)
207513
32mm
1.26 (32mm)
207527
23
Fusion Machines
14
Fusion Machines
26 Fusion Machine
PitBull 26
The PitBull 26 fuses 2 IPS to 6 DIPS and 2 IPS to 180mm

depending upon model. Both models of the PitBull 26 come
standard with a 6 IPS insert set.
The PitBull 26 incorporates the patented Centerline
Guidance System, and is capable of butt fusing tees,
ells and other fittings. The machine has a semi-automatic
locking cam that maintains fusion during the cooling cycle
and even fits on the Manual Fusion Machine Stand.
An electric facer offers fast, efficient facing with an advanced
blade design for smooth face offs and longer life.
26
Includes fusion machine, facer, heater, insulated heater stand, facer stand, 6 IPS insert set and screw/driver kit.
Model No.
Machine Size
Min. Power Reqs.
Plug Type
A708502
6 DIPS
100V-120V, 50/60Hz, 1Ph
3 KVA, 2.5 KW
A708505
6 DIPS
220V-240V, 50/60Hz, 1Ph
3 KVA, 2.5 KW
A708504
180mm
220V-240V, 50/60Hz, 1Ph
3 KVA, 2.5 KW
This is the minimum generator requirement at sea level, see your generator supplier
or refer to the generator sizing form on page 145.
26 Productivity Package
A708402120V, 6 DIPS
Semi-automatic locking cam

Hard anodized aluminum wear surfaces for corrosion
resistance
Reversible jaws, clamp knobs, levers and facer allow
A708405 240V, 6 DIPS
A708404180mm
What you get: 1 PitBull 26, 1 Manual Fusion Stand and 2 PolyPorters
This package is for the contractor that wants to save time and money with the benefit
of having all of these labor-saving devices in one cost-efficient package.
operator to fuse from either side of the machine

Thrust bearing equipped clamp knobs to minimize
torque required to clamp and round pipe
17-to-1 mechanical advantage
Productivity Package
MACHINE PLUG TYPE

Page 139

Page 145

24
Part No.
26
Description

A707901
710602
Plates have an antistick coating

and are required for butt fusion. The
kit includes 2 plates and attaching
screws.
19.7
500mm
CAPACITY
Fuses Pipe Sizes: .............................. 2 IPS 6 DIPS pipe (63mm 180mm)
WEIGHT
Carriage: . ......................................................................... 50 lbs (22.7Kg)
Facer: . .............................................................................. 35 lbs (15.9Kg)

812501
707701
100V-120V, 50/60Hz, 1200 Watt, 1Ph
707601
220V-240V, 50/60Hz, 1200 Watt, 1Ph
Spare Facer - See legend below for more information.

A
709601
439001
711601
For use with manual machine stand

height equal to our other pipe supports. Folds for easy storage and has
wheels for easy transporting.
Low Profile Rollers - To learn more, see page 104
100V-120V, 50/60Hz,1Ph
A1867501
C
Used to adapt a torque wrench to the

26 when a specified interfacial pressure is required. Requires a Drive
100 ft.lb. 15 torque wrench.
Manual Fusion Machine Stand - See page 26
Microprocessor-controlled with dial thermometer
Heater: ................................................................................ 14 lbs (6.4Kg)

POWER
410802
Spare Heaters - See legend below for more information.

15.4
391mm
Description
Torque Wrench Adapter
Spare Facer Blades
30.4
773mm
Part No.
26
220V-240V, 50/60Hz,1Ph
Aids by reducing the drag on the

pipe and protecting the pipe from
damage. Case includes 40
complete roller assemblies.

120V Facer Power: . ..................................................... 0.5HP, 7Amp, 120V
240V Facer Power: . ..................................................... 1.6HP, 5Amp, 240V
WARRANTY
Spare Facer Stand

711801
Facer stand provides a convenient

place to protect and store your facer
out of the dirt and mud.
864201


Spare Heater Stand

712001
Holds heater for easier carrying

and protection. Heater bag helps
the heater maintain a constant
temperature.

A
Plug type A
Plug type C
A218804
1875501
Standard PolyHorse
Toolbox with Tray
Pyrometer Kit
PLUG TYPE LEGEND
1875502

SW16001
For organizing your inserts and

adapters for safe keeping.
25
Fusion Machines
Fusion Machines

Butt Fusion Inserts
Butt Fusion Inserts

Our inserts have been surface-hardened
for longer life. All inserts are serrated for
maximum grip on the pipe. Inserts are
made for one size pipe only. Not all inserts
fit directly in the jaws. Some inserts nest
inside other inserts, called master inserts.
Inserts
6 IPS Master
Pipe OD
Set No.
6.63 (168mm)
Incl. w/Pkg.
All inserts below fit in 180mm jaws

6 IPS/180mm
Master
6.63 (168mm)
Incl. w/ Pkg.
160mm/180mm
6.30 (160mm)
709310
All inserts below require 6 IPS/180mm or

6 IPS/DIPS Masters

26
Set = 4 Inserts
Overview
The Manual Fusion Machine Stand makes working with the 14, 2LC and 26 much
easier. This stand expands to a comfortable operator level. The height corresponds
to the McElroy pipe stands, PolyPorter and PolyHorse for easy pipe loading into
the machine. When you are finished, it folds for easy storage and has wheels for
transporting your machine to the next site.
Features
Designed for use with the 14, 2LC and 26 fusion machines
5 IPS
5.56 (142mm)
809435
Compatible with McElroy pipe stands, PolyHorse and PolyPorter
140mm
5.51 (140mm)
809439
Locks in both folded and open positions
5.375 OD
5.38 (137mm)
809437
More comfortable working height
5.25 OD
5.25 (133mm)
809436
Wheels for easy transportation
125mm
4.92 (125mm)
809438
Folds for easy storage
4 DIPS
4.80 (122mm)
809327
4 IPS/100mm JIS
4.50 (114mm)
809434
Specifications
110mm
4.33 (110mm)
809324
Weight 50 lbs (23Kg)
3 DIPS
3.96 (101mm)
809326
90mm
3.54 (90mm)
809325
3 IPS
3.50 (89mm)
809323
75mm
2.95 (75mm)
809217
63mm
2.48 (63mm)
809216
2 IPS
2.38 (60mm)
809215
Part No.
439001
27
Fusion Machines
26
Fusion Machines
28 Fusion Machines
Patent Nos. 5,814,182 6,212,748 6,212,747 6,021,832 4,352,708 Japanese Patent No 4285806 European Patent No 0903215 (other patents pending)
Rolling 28
Wheeled vehicle for easy maneuvering on the job site
Carriage can be easily removed for in-ditch use

Available in a Combination Unit (CU) for sidewall fusion
Hand-pump model available
TracStar 28
Self-contained, self-propelled, all-terrain
Powered by a low-vibration, gas engine
Carriage
can be easily removed for in-ditch use

On-board generator for powering heater
Fits in a standard long box truck bed for easy transport
28
28 fusion machines now come in multiple model

configurations to assure your pipe fusion needs are
covered. They will butt fuse pipe sizes from 2 IPS to 8
DIPS (63mm to 225mm).
The Rolling 28 has staked its claim as the industry
standard for more than 30 years. Its ease of use and
rugged quality construction opened the door for the most
extensive line of 8-inch fusion machines on the market.
The TracStar 28 offers a self-contained, self-propelled,
track-mounted vehicle that can handle grades up to 30%.
It is the number one choice on the job site for its ease of
maneuverability and productivity gains. The PitBull 28 is
used for special applications where the wheeled or tracked
vehicle is not needed.
The latest upgrade to the TracStar 28 is an option that allows
automated control and monitoring over the heat, soak, fuse
and cool cycles. The Automated TracStar 28 guides
MACHINE PLUG TYPE

Page 139
the operator through a

step-by-step procedure for
fusing pipe. It has a built-in
data logging feature that
keeps a record of each
fusion joint, which allows
you to verify joint integrity.
All units incorporate the
interchangeable 28 4-jaw
carriage, which can be
Example of Saddle Fusion
easily removed for in-ditch
fusion. For tight installations,
the outer fixed jaw and skid can be removed from the
carriage converting it to a 3-jaw carriage for an even more
compact fusion unit. Several of these units offer saddle
fusion capability in the form of a Combination Unit (CU)
that allows fusion of branch saddles with a maximum base
diameter of 9.63 onto any size main.
Also available as an Automated fusion machine
PitBull 28
Compact fusion for special applications
Hydraulic Power Unit (HPU) sold separately
IN-DITCH OR CLOSE-QUARTERS FUSION

For all your in-ditch or closequarters fusions, consider our
DynaMc line of compact and
robust fusion equipment.
CYLINDER FORCE

Page 145
For help selecting a cylinder force see

Page 130

Page 108

28
Machine Type
Rolling 28
Cylinder Force
Plug Type
High
120V, 60Hz, 1Ph
3.4KVA, 3.2KW
Includes fusion machine, facer, heater and insulated heater stand.
TracStar 28
Rolling
A860805
Rolling
A860810
Low
120V, 60Hz, 1Ph
3.4KVA, 3.2KW
Rolling
A860806
High
208V - 240V, 60Hz, 1Ph
3.5KVA, 3.2KW
Rolling CU
A860801
High
120V, 60Hz, 1Ph
3.4KVA, 3.2KW
Rolling CU
A860808
High
208V - 240V, 60Hz, 1Ph
3.5KVA, 3.2KW
Rolling CU
A860803
Low
100V, 50/60Hz, 1Ph
4.1KVA, 3.7KW
Rolling Hand Pump
A897601
Low
120V, 50/60Hz, 1Ph
3.28KVA, 3KW
N/A, On-Board Generator
N/A, SelfContained Gasoline
N/A
Includes fusion machine, facer, heater, insulated heater stand and lifting assembly.
Tracked
PitBull 28
Model No.
28
AT800105
High
Tracked
AT800107
Low
N/A
Tracked CU
AT800106
High
N/A
Tracked CU
AT800108
Low
N/A
Automated Tracked
AT806101
High
N/A
Automated Tracked
AT806103
Low
N/A
Includes fusion carriage, heater, facer, and insulated heater stand. HPU which includes extension hoses and lifting assembly sold separately.
In-ditch
AT805501
High
220V - 240V, 50/60Hz, 1Ph
1.75 KW
In-ditch
AT805503
Low
220V - 240V, 50/60Hz, 1Ph
1.75 KW
In-ditch CU
AT805502
High
220V - 240V, 50/60Hz, 1Ph
1.75 KW
In-ditch CU
AT805504
Low
220V - 240V, 50/60Hz, 1Ph
1.75 KW
HPU
T1810901
N/A
240V, 60Hz, 1Ph
HPU 4.9KVA/4.8KW, PitBull + HPU 6.6KVA/6.6KW
HPU
T1810902
N/A
220V - 240V, 50/60Hz, 3Ph
This is the minimum generator requirement at sea level, see your generator supplier or refer to the generator sizing form on page 145.
29
Fusion Machines
Fusion Machines
Fusion Machines
28 Accessories
Part No.
Description
Spare Facer Blade Set - Includes 4 blades, screws and wrench

T1208602
Part No.
Stub End Holder - To learn more, see page 114
Standard blades.
885001
T1208602C
Extended life blades.
Set of 2 plates with antistick coating

required for butt fusion. Kit includes

812501
Adjustable pipe stand to

properly support, position and align
pipe to be fused.
848709
N/A
848803
T806201
Microprocessor-controlled with dial

thermometer to monitor temperature.
Includes heater plates insulated heater
stand and stripper bars.
Description
203006

Shipping Container

Spare Heater 220-240, 50/60Hz, 1Ph See legend below
Part No.
Heat Shield
Self-centering stub end holder to hold

stub end for butt fusion.

A848706
Description
817902
Container for Rolling 28.
T5009101
Container for TracStar 28.
Auto-Only Accessories
Spare Automated Pendant
Spare user interface for Automated
TracStars 28, 250, 412, 618 and
500.
T5007109
864201

Pyrometer Kit
A218804

Spare Automated Control Box

T5001808

1875502
25 Hydraulic Extension Hoses
1219105
1875501
Standard PolyHorse
Set of four 25 hydraulic extension

hoses required for in-ditch fusion.
Extension hoses are included with
PitBull HPU.
Automated In-Ditch Extension Kit

T5002003

A1867501

Spare Facer Stand

T801101

Spare control box for quick

replacement. For use with Automated
TracStars 28, 250, 412, 618 and
500.

hoses, extension cable and pendant
strap. This kit is required for automated
in-ditch fusion.
Spare Automated USB Thumb Drive & Adapter

AT5040101
Used for downloading fusion

records from the Automated
Pendant to a USB thumb drive.
30
DL6303
Wireless DataLogger
DL6304
Wired DataLogger
SW16001

SPARE HEATER LEGEND

S
Heater for 28, PitBull & TracStar 28
Heater for Automated TracStar 28
Butt Fusion Inserts
Butt Fusion Inserts
Set = 8 Inserts
Our cast inserts have been surfacehardened for longer life. All inserts are
serrated for maximum grip on the pipe.
Inserts are made for one size pipe only.
Not all inserts fit directly in the jaws. Some
inserts nest inside other inserts, called
master inserts.
All inserts below fit in 8 DIPS 9.05 (230mm) jaws

upon request. Contact your McElroy
representative about inserts to fit your
needs.
All inserts below require 8 IPS Master inserts
Inserts
Pipe OD
225mm
8.86 (225mm)
851201
8.63 (219mm)
Inc. w/pkg
7.87 (200mm)
801511
Inserts
8 IPS Master
Pipe OD
Set No.
8.63 (219mm)
Inc. w/pkg

180mm
7.09 (180mm)
8078111
6 DIPS
6.90 (175mm)
8078108
7.125/180mm OD
7.13 (180mm)
801513
6 IPS
6.63 (168mm)
807810
6 DIPS
6.90 (175mm)
801525
160mm
6.30 (160mm)
807817
6 IPS Master
6.63 (168mm)
801510
5 IPS
5.56 (141mm)
807809
160mm
6.30 (160mm)
807813
140mm
5.51 (140mm)
8078135
125mm
4.92 (125mm)
807896
All inserts below require 6 & 8 IPS Master inserts
Mitered Inserts
Set = 4 Inserts & 1 Template
All inserts below fit in 8 DIPS 9.05 (230mm) DIPS jaws
Set No.
8 IPS Master
200mm
11 Mitered Inserts
28
5 IPS
5.56 (141mm)
809409
140mm
5.51 (140mm)
809428
5.375 OD
5.38 (137mm)
809411
5.25 OD
5.25 (133mm)
809410
125mm
4.92 (125mm)
809413
4 DIPS
4.80 (122mm)
809315
4 IPS/100mm JIS
4.50 (114mm)
809408
110mm
4.33 (110mm)
809305
3 DIPS
3.96 (101mm)
809313
3.54 (90mm)
809309
90mm
Mitered inserts are used to fabricate

segmented ells. Our standard miter is
11, other mitered angles are available
upon request.
3 IPS
3.50 (89mm)
809304
75mm
2.95 (75mm)
809211
Standard Ell Configuration

90 Ell 11 miter shown
63mm
2.48 (63mm)
809209
2 IPS
2.38 (60mm)
809204
4 DIPS
4.80 (122mm)
807899
4 IPS
4.50 (114mm)
807808
110mm
4.33 (110mm)
807893
3.54 (90mm)
811301
90mm
90
67
45
22
NOTE: See page 125 for all

Combination Unit inserts and
accessories.
31
Fusion Machines
Butt Fusion & Mitered Inserts
Fusion Machines
28 Specifications
Rolling 28
PitBull 28
HPU (Hydraulic Power Unit)
30
762mm
49.5"
1257mm
41
1036mm
23
584mm
44
1118mm
65.5"
1664mm
38"
965mm
30
762mm
48
1219mm
32.5
826mm
CAPACITY
WEIGHT
CAPACITY
Fuses Pipe Sizes: ....................................... 2IPS 8DIPS (63mm 225mm)
Machine: ....................................................................... 390 lbs (176.9Kg)
WEIGHT
HYDRAULICS
WEIGHT
4 Jaw Carriage Configuration: . ......................................... 219 lbs (99.3Kg)
System Pressure: .................................................................. 1500 PSI Max.
Machine: ....................................................................... 575 lbs (260.8Kg)
4 Jaw CU Carriage Configuration: ...................................... 247 lbs (112Kg)
Hydraulic Reservoir Capacity: ...................................... 10 Gallons (37 Liters)
Pump Flow Rate 60 Hz: . ............................................... 6.1 gpm (23.1 Lpm)
3 Jaw CU Carriage Configuration: ..................................... 168 lbs (76.2Kg)
Facer: . .............................................................................. 37 lbs (16.8Kg)
Fluid: . ......................................................... Exxon Univis N46 or equivalent
Heater: ................................................................................ 21 lbs (9.5Kg)
Filtration: ....................................................................... 10 micron absolute
Facer: . .............................................................................. 37 lbs (16.8Kg)
POWER
POWER
Heater: ................................................................................ 21 lbs (9.5Kg)
Butt Fusion Heater: . ................................................................... 1750 Watt
Power Requirement: ........................................................... 5.2KVA/4.5Watt
HYDRAULICS
Sidewall Heater: ........................................................................ 2270 Watt
MOTOR
System Pressure: .................... 900 PSI (62 BAR) - (1200 PSI (82.7 BAR) Max.)
Facer Power: ................................................................................ Hydraulic
Electric: ............................................................................................. 5 HP
Hydraulic Reservoir Capacity: ................................... 5 Gallons (18.92 Liters)
CHASSIS
MOBILITY
POWER
Frame: . ................................................................ Welded steel construction
Tires: ................................................................ High-flotation inflatable tires
WARRANTY
Transportation: ..................................................................... Two wheel cart
WARRANTY

Electric Motor: ................................................................................. 1.5 HP
CHASSIS
Frame: . ......................................................... Welded steel tube construction
Front Axle: ................................................................................ Articulating
Brake: ...................................................................................... Mechanical
MOBILITY
Transportation: ........................................................... Pulled via towing ring
WARRANTY
Note: All carriage weights are without facer and heater. Specifications subject to change without notice. Additional dimensions available on page 143.
32
TracStar 28
Automated TracStar 28
Rolling 28 Hand Pump
50
1270mm
50
1270mm
49.5"
1257mm
95
2413mm
95
2413mm
43
1092mm
42
1067mm
65.5"
1664mm
38"
965mm
CAPACITY
CAPACITY
WEIGHT
WEIGHT
Machine: ..................................................................... 1320 lbs (598.7Kg)
Machine: ..................................................................... 1320 lbs (598.7Kg)
Facer: . .............................................................................. 37 lbs (16.8Kg)
Facer: . .............................................................................. 37 lbs (16.8Kg)
Heater: ................................................................................ 21 lbs (9.5Kg)
Heater: ................................................................................ 21 lbs (9.5Kg)
CAPACITY
HYDRAULICS
HYDRAULICS
23.25
591mm
43.75
1111mm
28.25
718mm
System Pressure: ............................................... 1600 PSI (110.3 BAR) Max.
WEIGHT
Machine: ....................................................................... 475 lbs (215.4Kg)
ENGINE
ENGINE
4 Jaw Carriage Configuration: . ....................................... 229 lbs (103.9Kg)
Engine Type: ..................................................................... 13 HP air cooled
4 Jaw CU Carriage Configuration: ................................... 257 lbs (116.5Kg)
Fuel Type: .................................................................................... Gasoline
3 Jaw Carriage Configuration: . ............................................ 150 lbs (68Kg)
Fuel Tank Capacity: ................................................. 5 Gallons (18.92 Liters)
Operational Tank Capacity: ............................................................. 8 Hours
Facer: . .............................................................................. 37 lbs (16.8Kg)
Starting System: . .............................................................. Electric and recoil
Heater: ................................................................................ 21 lbs (9.5Kg)
ELECTRICAL
ELECTRICAL
ELECTRICAL
Input: .......................................................................... None, self-contained
AC Output: ............................... 2 receptacles 120V & 240V, 60Hz, 15 Amp
CHASSIS
Facer Power: .............................. 1.6 HP, 10 Amp @ 120V / 5 Amp @ 240V
CHASSIS
CHASSIS
MOBILITY
MOBILITY
Tracked: .................................................................... Rubber crawler tracks
Transportation: ........................................ Self-propelled, fits in long bed truck
Vehicle speed: ...................................................................... 1.0 Mph max.
MOBILITY
Vehicle speed: ...................................................................... 1.0 Mph max.
Lifting ............................................................. Lift points and lifting assembly
WARRANTY
WARRANTY
WARRANTY
33
Fusion Machines
28
Specifications
Fusion Machines
250 Fusion Machines
Fusion Capability for 63mm 250mm pipe (2 IPS 8 DIPS)
Patent Nos. 5,814,182 6,212,748 6,212,747 6,021,832 4,352,708 Japanese Patent No 4285806 European Patent No 0903215 (other patents pending)
Rolling 250
Wheeled vehicle for easy maneuvering on the job site

TracStar 250
Powered by a low-vibration gasoline engine
Carriage

250
The McElroy 250 was designed in response to international

metric pipe needs. The 250 fusion machines now come in
multiple model configurations to assure your metric pipe
fusion needs are covered. They will butt fuse pipe sizes
from 63mm to 250mm (2 IPS to 8 DIPS).
The Rolling 250 is based on the 28 which has been the
industry standard for more than 30 years. The TracStar
250 offers a self-contained, self-propelled, track-mounted
vehicle that can handle grades up to 30%. It is the number
one choice on the job site for its ease of maneuverability
and productivity gains. The PitBull 250 is used for
special applications where the wheeled or tracked vehicle
is not needed.
The latest upgrade to the TracStar 250 is an option
that allows automated control and monitoring over the
heat, soak, fuse and cool cycles. The Automated
TracStar 250 guides the operator through a step-by-step
MACHINE PLUG TYPE

Page 139
procedure for fusing pipe. It

has a built-in data logging
feature that keeps a record
of each fusion joint, which
allows you to verify joint
integrity.
All units incorporate the
interchangeable McElroy
250 4-jaw carriage, which
can be easily removed for
in-ditch fusion. For tight
Example of Saddle Fusion
installations, the outer fixed
jaw and skid can be removed from the carriage converting
it to a 3-jaw carriage for an even more compact fusion
unit. Several of these units offer saddle fusion capability in
the form of a Combination Unit (CU) that allows fusion of
branch saddles with a maximum base diameter of 9.63
onto any size main.
PitBull 250

For all your in-ditch or close-quarters
fusions, consider our DynaMc line of
compact and robust fusion equipment.
CYLINDER FORCE

Page 145

Page 130

Page 108

34
Machine Type
Rolling 250
Cylinder Force
Plug Type
High
220V, 50Hz, 1Ph
5.2KVA, 4.8KW
Includes fusion machine, facer, heater and insulated heater stand.

Rolling
TracStar 250
PitBull 250
Model No.
250
A866001
Rolling
A866003
Low
220V, 50Hz, 1Ph
5.2KVA, 4.8KW
Rolling CU
A866002
High
220V, 50Hz, 1Ph
5.2KVA, 4.8KW
Rolling CU
A866004
Low
220V, 50Hz, 1Ph
5.2KVA, 4.8KW
Includes fusion machine, facer, heater, insulated heater stand and lifting assembly.
Tracked
AT2500103
High
N/A
Tracked
AT2500102
Low
N/A
Tracked CU
AT2500105
High
N/A
Tracked CU
AT2500104
Low
N/A
Automated Tracked
AT2506101
High
N/A
Automated Tracked
AT2506103
Low
N/A
Includes fusion carriage, facer, heater and insulated heater stand. HPU which includes extension hoses and lifting assembly sold separately.
In-ditch
AT2505501
High
220V - 240V, 50/60Hz, 1Ph
3KW
In-ditch
AT2505503
Low
220V - 240V, 50/60Hz, 1Ph
3KW
In-ditch CU
AT2505502
High
220V - 240V, 50/60Hz, 1Ph
3KW
In-ditch CU
AT2505504
Low
220V - 240V, 50/60Hz, 1Ph
3KW
HPU
T1810901
N/A
240V, 60Hz, 1Ph
HPU
T1810902
N/A
220 - 240V, 50/60Hz, 3Ph
35
Fusion Machines
Fusion Machines
Fusion Machines
250
Accessories
Part No.
Description

T1208602
Part No.
Standard blades.
885001
T1208602C
Extended life blades.

T2501002
A T2506201
Part No.

817902
Container for Rolling 250
T5009101
Container for TracStar 250
T5002003

812501
Pyrometer Kit

pipe to be fused.
A218804

Description
Shipping Container

Requires 8 IPS butt fusion insert.

AT2501101
Description

in-ditch fusion.

TracStars 28, 250, 412, 618 and
500.
T5007109
864201

1219105

PitBull HPU.

T5001808

1875502
Spare Facer Stand
T801101
1875501
Standard PolyHorse


TracStars 28, 250, 412, 618 and
500.

AT5040101

A1867501

SW16001

203006

Heat Shield
36
DL6303
Wireless DataLogger
DL6304
Wired DataLogger

SPARE HEATER LEGEND

S
Butt Fusion Inserts
Butt Fusion Inserts
master inserts.
All inserts below fit in 250mm (9.84) jaws

needs.
Inserts
Set = 8 Inserts
Set No.
225mm/250mm
8.86 (225mm)
T2503507
8 IPS/250mm Master
8.63 (219mm)
T2503504
7.87 (200mm)
801511
Inserts
Pipe OD
Set No.
225mm/250mm
8.86 (225mm)
T2503510
200mm/250mm
7.87 (200mm)
T2503513
8 IPS/250mm Master
8.63 (219mm)
T2503504
7.125/180mm OD
7.13 (180mm)
801513
180mm
7.09 (180mm)
8078111
6 DIPS
6.90 (175mm)
801525
6 DIPS
6.90 (175mm)
8078108
6 IPS Master
6.63 (168mm)
801510
6 IPS
6.63 (168mm)
807810
160mm
6.30 (160mm)
807813
160mm
6.30 (160mm)
807817
5 IPS
5.56 (141mm)
807809
140mm
5.51 (140mm)
8078135
125mm
4.92 (125mm)
807896
4 DIPS
4.80 (122mm)
807899
4 IPS
4.50 (114mm)
807808
110mm
4.33 (110mm)
807893
3.54 (90mm)
811301
Mitered Inserts
All inserts below fit in 250mm (9.84) jaws
Pipe OD
200mm
11 Mitered Inserts
250
5 IPS
5.56 (141mm)
809409
140mm
5.51 (140mm)
809428
5.375 OD
5.38 (137mm)
809411
5.25 OD
5.25 (133mm)
809410
125mm
4.92 (125mm)
809413
4 DIPS
4.80 (122mm)
809315
4 IPS/100mm JIS
4.50 (114mm)
809408
110mm
4.33 (110mm)
809305
3 DIPS
3.96 (101mm)
809313
3.54 (90mm)
809309
90mm

upon request.
3 IPS
3.50 (89mm)
809304
75mm
2.95 (75mm)
809211

63mm
2.48 (63mm)
809209
2 IPS
2.38 (60mm)
809204
90mm
90
67
45
22
NOTE: See page 125 for all

Combination Unit inserts and
accessories.
37
Fusion Machines
Fusion Machines
250 Specifications
Rolling 250
PitBull 250
30
762mm
49.5"
1257mm
41
1036mm
23
584mm
44
1118mm
65.5"
1664mm
38"
965mm
30
762mm
48
1219mm
32.5
826mm
CAPACITY
WEIGHT
CAPACITY
Fuses Pipe Sizes: ....................................... 63mm 250mm (2IPS 8DIPS)
Machine: ....................................................................... 390 lbs (176.9Kg)
HYDRAULICS
WEIGHT
4 Jaw CU Carriage Configuration: ....................................... 229 lbs (104kg)
System Pressure: .................................................................. 1500 PSI Max.
Machine: ....................................................................... 575 lbs (260.8Kg)
3 Jaw CU Carriage Configuration: ........................................ 150 lbs (68Kg)
Facer: . ................................................................................. 44 lbs (20Kg)
Heater: .............................................................................. 27 lbs (12.2Kg)
POWER
Facer: . ................................................................................. 44 lbs (20Kg)
POWER
Heater: .............................................................................. 27 lbs (12.2Kg)
HYDRAULICS
MOTOR
System Pressure: .................... 900 PSI (62 BAR) - (1200 PSI (82.7 BAR) Max.)
CHASSIS
Electric: ............................................................................................. 5 HP
MOBILITY
POWER
WARRANTY

Electric Motor: ................................................................................. 1.5 HP
CHASSIS
MOBILITY
WARRANTY
38
WARRANTY
TracStar 250
250
50
1270mm
50
1270mm
95
2413mm
95
2413mm
43
1092mm
42
1067mm
CAPACITY
CAPACITY
WEIGHT
WEIGHT
Machine: ..................................................................... 1320 lbs (598.7Kg)
Machine: ..................................................................... 1320 lbs (598.7Kg)
Facer: . ................................................................................. 44 lbs (20Kg)
Facer: . ................................................................................. 44 lbs (20Kg)
Heater: .............................................................................. 27 lbs (12.2Kg)
Heater: .............................................................................. 27 lbs (12.2Kg)
HYDRAULICS
HYDRAULICS
ENGINE
ENGINE
ELECTRICAL
ELECTRICAL
Input: ......................................................................... None, Self-contained
AC Output: ............................... 2 receptacles 120V & 240V, 60Hz, 15 Amp
CHASSIS
CHASSIS
MOBILITY
MOBILITY
Vehicle speed: ............................................................... 1.0 Mph Maximum
Vehicle speed: ............................................................... 1.0 Mph Maximum
WARRANTY
WARRANTY
39
Fusion Machines
Specifications
Fusion Machines
412 Fusion Machines
Patent Nos. 5,814,182 6,212,748 6,212,747 6,021,832 Japanese Patent No 4285806 European Patent No 0903215 (other patents pending)
Rolling 412
Wheeled chassis for easy maneuvering on the job site

On-board generator for powering heater and other devices
Gas-powered self-contained or electric models available
Hydraulic pipe lift aids in loading and unloading pipe
Hydraulic Clamping available
TracStar 412
Powered by a 20 HP liquid-cooled diesel engine
Carriage

412
McElroys 412 line of fusion machines come in multiple

model configurations to meet the demands of your pipeline
project. They will butt fuse pipe sizes from 4 IPS to 12
DIPS (110mm to 340mm). The Rolling 412 changed the
industry when introduced as the first fully self-contained
fusion machine in the world. The TracStar 412 added
all-terrain mobility to the unit setting a new industry
standard.
The TracStar 412 offers a self-contained, self-propelled
maneuverability and productivity gains. The PitBull 412
is used for special applications where the wheeled or
tracked vehicle is not needed.
All units incorporate the interchangeable 412 4-jaw
carriage, which can be easily removed for in-ditch fusion.
For tight installations, the outer fixed jaw and skid can
be removed from the carriage converting it to a 3-jaw
MACHINE PLUG TYPE

Page 139
carriage for an even more compact fusion unit. These

machines can fabricate segmented ells with optional
mitered inserts and are DataLogger compatible.
New to the TracStar 412 is an option that allows
and cool cycles. The Automated TracStar 412 system
guides the operator through a step-by-step procedure for
fusing pipe. It has a built-in data logging feature that keeps
a record of each fusion joint, which allows you to verify
joint integrity.
Dual hydraulic pipe lifts aid in handling pipe

PitBull 412

For all your in-ditch or close-quarters
fusions, consider our DynaMc line of
compact and robust fusion equipment.
CYLINDER FORCE

Page 145

Page 131

Page 108

40
Machine Type
Model No.
Cylinder Force
412
Plug Type
Rolling 412 Includes fusion machine, facer, heater, insulated heater stand, 12 IPS butt fusion inserts and lifting assembly.
Rolling
A1248101
High
N/A
Rolling
A1248102
Medium
N/A
Rolling
A1248103
Low
N/A
Rolling Electric
A1248104
High
220V - 240V, 50/60Hz, 3Ph
6.2KVA/5.8KW
Rolling Electric
A1248105
Medium
220V - 240V, 50/60Hz, 3Ph
6.2KVA/5.8KW
Rolling Electric
A1248106
Low
220V - 240V, 50/60Hz, 3Ph
6.2KVA/5.8KW
A Hydraulic Clamping kit is available for all rolling 412 models, to purchase a machine equipped with this add HC to the end of the part number. For more information, see page 112.
TracStar 412 Includes fusion machine, facer, heater, insulated heater stand, 12 IPS butt fusion inserts and lifting assembly.
Tracked
AT1212902
High
N/A, SelfContained Diesel
N/A
Tracked
AT1212901
Medium
N/A
Tracked
AT1212903
Low
N/A
Automated Tracked
AT1213202
High
N/A
Automated Tracked
AT1213201
Medium
N/A
Automated Tracked
AT1213203
Low
N/A
A Hydraulic Clamping kit is available for all TracStar 412 models, to purchase a machine equipped with this add HC to the end of the part number. For more information, see page 112.
PitBull412 Includes fusion carriage, facer, heater, insulated heater stand and 12 IPS butt fusion inserts. HPU which includes extension hoses and lifting assembly sold separately.
In-ditch
AT1213002
High
240V, 50/60Hz, 1Ph
3KW
In-ditch
AT1213001
Medium
240V, 50/60Hz, 1Ph
3KW
In-ditch
AT1213003
Low
240V, 50/60Hz, 1Ph
3KW
HPU
T1810901
N/A
240V, 60Hz, 1Ph
HPU
T1810902
N/A
220V - 240V, 50/60Hz, 3Ph
Save Time and Increase Productivity
One of the more popular features of large-diameter MegaMc fusion machines is the hydraulic clamping that tightens the jaw clamps. Now, users can retrofit their Rolling and TracStar 412s, as well as their Rolling and TracStar
618s and TracStar 500 Series IIs, with hydraulic clamping that replaces the standard manual crank clamp knobs.
See page 112
41
Fusion Machines
Fusion Machines
Fusion Machines
412
Accessories
Part No.
Description
Spare 4.63 Facer Blade Set - 6 blades, screws and wrench

Economical blade must be positioned for different pipe sizes.
T1208603
Standard blades.
T1208603C
Extended-life blades.
Part No.
Description
Spare Heater 220-240V, 50/60Hz, 1Ph See legend below

S
1242112
T1213301
Standard blades.
T1208610C
For Rolling 412.
T5009102
For TracStar 412.


T5002003

A1242108
1816502
Pyrometer Kit
A218804

1219105

PitBull HPU.
1223201
25 Heater Extension Cord 240V, 1Ph, 15A

pipe to be fused.
1219002
For use with non-automated machines

when fusing in-ditch. Plug type C.
1875502
Spare Facer Stand
T1201101
1875501
Standard PolyHorse

A1867501

Heat Shield
203007

TracStars 28, 250, 412, 618 and
500.

AT5040101

TracStars 28, 250, 412, 618 and
500.

T5001808

in-ditch fusion.

T5007109
Description
Shipping Container
Microprocessor controlled with dial

Spans the entire facer range without repositioning.
T1208610
Part No.


42
DL6303
Wireless DataLogger
DL6304
Wired DataLogger
1270101
Self-centering stub end holder to

hold stub end for butt fusion.
SPARE HEATER LEGEND

S
Butt Fusion Inserts

master inserts.
Butt Fusion Inserts
Set = 8 Inserts

Inserts
12 IPS Master
Pipe OD
Set No.
12.75 (324mm)
Inc w/pkg
11 Mitered Inserts
412

Inserts
12 IPS Master
Pipe OD
Set No.
12.75 (324mm)
Inc w/pkg
All inserts below require 12 IPS Master insert

needs.
315mm
12.40 (315mm)
1211202
280mm
11.02 (280mm)
1214284
10 DIPS
11.10 (282mm)
1207221
10 IPS
10.75 (273mm)
1214232
280mm
11.02 (280mm)
1207205
250mm
9.84 (250mm)
1214235
10 IPS
10.75 (273mm)
1207204
8 DIPS
9.05 (230mm)
1214269
250mm
9.84 (250mm)
1213503
225mm
8.86 (225mm)
1214281
8 DIPS
9.05 (230mm)
1207107
8 IPS
8.63 (219mm)
1214230
225mm
8.86 (225mm)
1207010
200mm
7.87 (200mm)
1214234
8 IPS
8.63 (219mm)
1207104
180mm
7.09 (180mm)
1214290
200mm
7.87 (200mm)
1207009
6 DIPS
6.90 (175mm)
1214275
7.125/180mm OD
7.13 (180mm)
1207008
6 IPS
6.63 (168mm)
1214228
6 DIPS
6.90 (175mm)
1207020
160mm
6.30 (160mm)
1214239
6 IPS Master
6.63 (168mm)
1207007
5 IPS/140mm
5.56 (141mm)
1214242
160mm
6.30 (160mm)
1207011
125mm
4.92 (125mm)
12142108
4 DIPS
4.80 (122mm)
1214287
4 IPS
4.50 (114mm)
1214226
110mm
4.33 (110mm)
1214255
Mitered Inserts
upon request.

90
5 IPS
5.56 (141mm)
809409
140mm
5.51 (140mm)
809428
5.375
5.38 (137mm)
809411
5.25
5.25 (133mm)
809410
125mm
4.92 (125mm)
809413
4 DIPS
4.80 (122mm)
809315
4 IPS
4.50 (114mm)
809408
110mm
4.33 (110mm)
809305
67
45
22
43
Fusion Machines
Fusion Machines
412
Specifications
Rolling 412 Gas Powered
Rolling 412 Electric Powered
PitBull 412
38
965mm
46
1168mm
46
1168mm
28
711mm
85
2159mm
49
1245mm
85
2159mm
49
1245mm
44
1118mm
38
965mm
CAPACITY
CAPACITY
CAPACITY
Fuses Pipe Sizes: ................................... 4IPS 12DIPS (110mm 340mm)
WEIGHT
WEIGHT
WEIGHT
Machine: ........................................................................ 1225 lbs (556Kg)
Machine: .......................................................................... 915 lbs (415Kg)
4 Jaw Carriage Configuration: . .......................................... 359 lbs (163Kg)
Facer: . .............................................................................. 62 lbs (28.1Kg)
Facer: . .............................................................................. 62 lbs (28.1Kg)
Facer: . .............................................................................. 62 lbs (28.1Kg)
Heater: .............................................................................. 24 lbs (10.9Kg)
Heater: .............................................................................. 24 lbs (10.9Kg)
Heater: .............................................................................. 24 lbs (10.9Kg)
POWER
HYDRAULICS
HYDRAULICS
System Pressure: .............................................. 1200 PSI (82.74 BAR) Max.
CHASSIS
ENGINE
POWER
Engine Type: .......................................................... 18HP Air Cooled V-Twin
WARRANTY
Electric Motor: .................................................................................... 3 HP
CHASSIS
Starting System: . ............................................................................. Electric
ELECTRICAL
AC Output: ........................................................... 2 receptacles 240V each
MOBILITY
POWER
Tires: ................................................................ High-flotation Inflatable Tires
CHASSIS
WARRANTY

MOBILITY
WARRANTY
44
TracStar 412
53
1346mm
41
1036mm
48
1219mm
53
1346mm
97
2464mm
32.5
826mm
412
53
1346mm
97
2464mm
53
1346mm
WEIGHT
CAPACITY
CAPACITY
Machine: ....................................................................... 390 lbs (176.9Kg)
HYDRAULICS
WEIGHT
WEIGHT
System Pressure: ............................................. 1500 PSI (103.42 BAR) Max.
Machine: ........................................................................ 2000 lbs (907Kg)
Machine: ........................................................................ 2000 lbs (907Kg)
Facer: . .............................................................................. 62 lbs (28.1Kg)
Facer: . .............................................................................. 62 lbs (28.1Kg)
Heater: .............................................................................. 24 lbs (10.9Kg)
Heater: .............................................................................. 24 lbs (10.9Kg)
HYDRAULICS
HYDRAULICS
POWER
MOTOR
ENGINE
ENGINE
Electric: ............................................................................................. 5 HP
Engine Type: ................................................................. 20 HP liquid cooled
MOBILITY
Fuel Type: ......................................................................................... Diesel
Fuel Type: ......................................................................................... Diesel
WARRANTY
ELECTRICAL
ELECTRICAL
Input: ......................................................................... None, Self-contained
AC Output: .................................................... 120V & 240V, 60Hz, 15Amp

POWER
CHASSIS
Brake: ...................................................................................... Self-locking
MOBILITY
Transportation: ....................................................................... Self-propelled
Vehicle speed: ...................................................................... 1.5 Mph Max.
WARRANTY
POWER
CHASSIS
MOBILITY
WARRANTY
45
Fusion Machines
Specifications
Fusion Machines
618 Fusion Machines
Fusion Capability for 6 IPS 18 OD pipe (180mm 450mm)
Rolling 618
Wheeled chassis for easy maneuvering on the job site

On-board generator for powering heater and other devices
Gas-powered self-contained or electric models available
Hydraulic pipe lift aids in loading and unloading pipe
TracStar 618
Powered by a 20 HP liquid-cooled diesel engine
Carriage

On-board generator for powering heater & other devices
618
McElroys 618 line of fusion machines come in multiple

model configurations to meet the demands of your
pipeline project. They will butt fuse pipe sizes from 6 IPS
to 18 OD (180mm to 450mm). One of our best sellers,
the Rolling 618 bridges the gap between small and
large diameter pipe fusion.
The TracStar 618 offers a self-contained, self-propelled,
maneuverability and productivity gains. The PitBull 618
is used for special applications where the wheeled or
tracked vehicle is not needed.
All units incorporate the interchangeable 618 4-jaw
carriage, which can be easily removed for in-ditch fusion.
For tight installations, the outer fixed jaw and skid can
be removed from the carriage converting it to a 3-jaw
carriage for an even more compact fusion unit. These
MACHINE PLUG TYPE

Page 139
machines can fabricate segmented ells with optional

mitered inserts and are DataLogger compatible.
New to the TracStar 618 is an option that allows
and cool cycles. The Automated TracStar 618 system
guides the operator through a step-by-step procedure for
fusing pipe. It has a built-in data logging feature that keeps
a record of each fusion joint, which allows you to verify
joint integrity.
Dual hydraulic pipe lifts aid in handling pipe

PitBull 618
Available with Automated

control McElroys automated pendant
accessory is the best in the industry and will
help guide the user through the steps of the
fusion process. The pendant even serves as a
data logging device for verifying joint integrity.
CYLINDER FORCE

Page 145

Page 132

Page 108

46
Machine Type
Model No.
Cylinder Force
618
Plug Type
Rolling 618 Includes fusion machine, facer, 12 IPS 18 OD heater, insulated heater stand and lifting assembly.
Rolling
A1869101
High
N/A
Rolling
A1869102
Medium
N/A
Rolling
A1869103
Low
N/A
Rolling Electric
A1869104
High
220V - 240V, 50/60Hz, 3Ph
8.0KVA/7.4KW
Rolling Electric
A1869105
Medium
220V - 240V, 50/60Hz, 3Ph
8.0KVA/7.4KW
Rolling Electric
A1869106
Low
220V - 240V, 50/60Hz, 3Ph
8.0KVA/7.4KW
A Hydraulic Clamping kit is available for all rolling 618 models, to purchase a machine equipped with this add HC to the end of the part number. For more information, see page 112.
TracStar 618 Includes fusion machine, facer, 12 IPS 18 OD heater, insulated heater stand and lifting assembly.
Tracked
AT1807402
High
N/A
Tracked
AT1807401
Medium
N/A
Tracked
AT1807403
Low
N/A
Automated Tracked
AT1813202
High
N/A
Automated Tracked
AT1813201
Medium
N/A
Automated Tracked
AT1813203
Low
N/A
PitBull 618 Includes fusion carriage, facer, 12 IPS 18 OD heater and insulated heater stand. HPU which includes extension hoses and lifting assembly sold separately.
In-ditch
AT1807502
High
220V - 240V, 50/60Hz, 1Ph,
3KW
In-ditch
AT1807501
Medium
220V - 240V, 50/60Hz, 1Ph,
3KW
In-ditch
AT1807503
Low
220V - 240V, 50/60Hz, 1Ph,
3KW
HPU
T1810901
N/A
240V, 60Hz, 1Ph
HPU
T1810902
N/A
220V - 240V, 50/60Hz, 3Ph
6 IPS - 12 DIPS heater sold separately.
See page 112
47
Fusion Machines
Fusion Machines
Fusion Machines
618 Accessories
Part No.
Description
Part No.
Description
Part No.
Description
203009

Heat Shield
T1208603
Standard blades.
T1208603C

T1812602
Standard blades.
T1812602C
Spare Heater Plate Kit - Includes attaching screws and wrench

Plates have an anti-stick coating & are required for butt fusion.
A1242108
Set of two 6 IPS - 12 DIPS plates.
A1852013
Set of two 12 IPS - 18 OD plates.

1223201

pipe to be fused.
1879101

Spare 6 IPS -12 DIPS Heater - 220-240V, 50/60Hz, 1Ph

S
1855502
A T1813401

Spare 12 IPS -18 OD Heater - 220-240V, 50/60Hz, 1Ph

S
1852019
A T1813301
Shipping Container

1816502
For Rolling 618.
T5009101
For TracStar 618.
T5002003
Pyrometer Kit
A218804


T5007109

1875502
1219105
1875501
Standard PolyHorse

PitBull HPU.
A1867501

25 Heater Extension Cord 240V, 1Ph, 15A

1219002
For use with non-automated machines

when fusing in-ditch. Plug type C.
In-Ditch Facer Stand
48
DL6303
Wireless DataLogger
DL6304
Wired DataLogger
T1801101

out of the dirt and mud when fusing
in-ditch.

TracStars 28, 250, 412, 618 and
500.

AT5040101

TracStars 28, 250, 412, 618 and
500.

T5001808

in-ditch fusion.

SPARE HEATER LEGEND

S
Butt Fusion Inserts

master inserts.
needs.
Butt Fusion Inserts
Set = 8 Inserts

upon request.

All inserts below fit in 18 OD (457mm) Jaws
All inserts below fit in 18 OD (457mm) Jaws
Pipe OD
Set No.
16 OD
16.00 (406mm)
2420619
400mm
15.75 (400mm)
2420618
2412110
14 DIPS
15.30 (389mm)
24206122
2412111
370mm
14.57 (370mm)
24206125
15.30 (389mm)
2412215
14 OD
14.00 (355mm)
2420617
14 OD
14.00 (355mm)
2412206
12 DIPS
13.20 (335mm)
24206110
340mm
13.39 (340mm)
2411811
12 IPS
12.75 (324mm)
2420615
12 DIPS
13.20 (335mm)
2411826
315mm
12.40 (315mm)
2420614
12 IPS Master
12.75 (324mm)
2411810
10 DIPS
11.10 (282mm)
24206116
12 IPS Master
12.75 (324mm)
2411810
Inserts
Pipe OD
Set No.
450mm
17.72 (450mm)
2418201
16 DIPS
17.40 (442mm)
2412117
16 OD
16.00 (406mm)
400mm
15.75 (400mm)
14 DIPS
Mitered Inserts
11 Mitered Inserts
618
Inserts
315mm
12.40 (315mm)
1211202
10 DIPS
11.10 (282mm)
1207221
280mm
11.02 (280mm)
1214284
280mm
11.02 (280mm)
1207205
10 IPS
10.75 (273mm)
1214232
10 IPS
10.75 (273mm)
1207204
250mm
9.84 (250mm)
1214235
250mm
9.84 (250mm)
1213503
8 DIPS
9.05 (230mm)
1214269
8 DIPS
9.05 (230mm)
1207107
225mm
8.86 (225mm)
1214281
225mm
8.86 (225mm)
1207010
8 IPS
8.63 (219mm)
1214230
8 IPS
8.63 (219mm)
1207104
200mm
7.87 (200mm)
1214234
200mm
7.87 (200mm)
1207009
180mm
7.09 (180mm)
1214290
7.125/180mm OD
7.13 (180mm)
1207008
6 DIPS
6.90 (175mm)
1214275
6 DIPS
6.90 (175mm)
1207020
6 IPS
6.63 (168mm)
1214228
6 IPS Master
6.63 (168mm)
1207007
160mm
6.30 (160mm)
1207011
90
67
45
22
49
Fusion Machines
Fusion Machines
618
Specifications
Rolling 618 Gas Powered
Rolling 618 Electric Powered
PitBull 618
30
762mm
52
1321mm
52
1321mm
33
838mm
85
2159mm
83
2108mm
50
1270mm
50
1270mm
44
1118mm
44
1118mm
CAPACITY
CAPACITY
CAPACITY
Fuses Pipe Sizes: .......................... 6 IPS 18 OD pipe (180mm 450mm)
WEIGHT
WEIGHT
WEIGHT
Machine: ........................................................................ 1335 lbs (606Kg)
Machine: ........................................................................ 1100 lbs (498Kg)
Facer: . .............................................................................. 91 lbs (41.3Kg)
Facer: . .............................................................................. 91 lbs (41.3Kg)
Facer: . .............................................................................. 91 lbs (41.3Kg)
6 IPS - 12 DIPS Heater: ....................................................... 28 lbs (13Kg)
12 IPS - 18 OD Heater: . .................................................. 34 lbs (15.4Kg)
POWER
HYDRAULICS
HYDRAULICS
CHASSIS
ENGINE
POWER
Engine Type: ......................................................... 18 HP Air Cooled V-Twin
WARRANTY

ELECTRICAL
AC Output: ........................................................... 2 receptacles 240V each
POWER
Electric Motor: .................................................................................... 5 HP

CHASSIS
MOBILITY
CHASSIS
WARRANTY

MOBILITY
WARRANTY
50
TracStar 618
53
1346mm
41
1036mm
48
1219mm
53
1346mm
97
2464mm
32.5
826mm
618
97
2464mm
57
1448mm
53
1346mm
WEIGHT
CAPACITY
CAPACITY
Machine: ....................................................................... 390 lbs (176.9Kg)
HYDRAULICS
WEIGHT
WEIGHT
Machine: ........................................................................ 2085 lbs (946Kg)
Machine: ........................................................................ 2085 lbs (948Kg)
Facer: . .............................................................................. 91 lbs (41.3Kg)
Facer: . .............................................................................. 91 lbs (41.3Kg)
POWER
HYDRAULICS
HYDRAULICS
MOTOR
Electric: ............................................................................................. 5 HP
ENGINE
ENGINE
MOBILITY
Fuel Type: ......................................................................................... Diesel
Fuel Type: ......................................................................................... Diesel
WARRANTY
ELECTRICAL
ELECTRICAL
AC Output: ................................................... 120V & 240V, 60Hz, 15 Amp
POWER
POWER
CHASSIS
CHASSIS
MOBILITY
MOBILITY
WARRANTY
WARRANTY
51
Fusion Machines
Specifications
Fusion Machines
500 Fusion Machines
TracStar 500 Series II
TracStar 500
McElroys TracStar 500 was the first fusion machine

in the world to be mounted on a track system, making it
mobile in almost any terrain. Considered the flagship of
McElroy machines, its success spawned the entire TracStar
line of fusion equipment. It will butt fuse pipe sizes from
6 IPS to 20 OD (180mm to 500mm). It incorporates
the 500 carriage with McElroys patented Centerline
Guidance System. Two fixed and movable clamping jaws
result in precision pipe alignment for higher quality fusion
joints. The PitBull 500 is used for special applications
where the tracked vehicle is not needed. These machines
Powered by a 23 HP 3-cylinder, liquid-cooled diesel engine
can fabricate segmented ells with optional mitered inserts

and are DataLogger compatible.
The Automated TracStar 500 is also available with

automated control and monitoring over the heat, soak,
fuse and cool cycles. This automated system guides the
operator through a step-by-step procedure for fusing pipe.
It has a built-in data logging feature that keeps a record of
each fusion joint, which allows you to verify joint integrity.
Carriage

Hydraulic pipe lifts aid in loading and unloading pipe
Dual speed tracks
Available with Automated

control McElroys automated pendant
accessory is the best in the industry and will
help guide the user through the steps of the
fusion process. The pendant even serves as a
data logging device for verifying joint integrity.
MACHINE PLUG TYPE

Page 139
PitBull 500
CYLINDER FORCE

Page 145

Page 108

Page 133

52
Machine Type
Model No.
Cylinder Force
500
Plug Type
Includes fusion machine, facer, 12 IPS to 20 OD heater, insulated heater stand, and lifting assembly.
Standard 20 Carriage
AT5000106
Medium
N/A
Standard 500mm Carriage
AT5000108
Medium
N/A
Automated 20 Carriage
AT5036104
Medium
N/A
Automated 500mm Carriage
AT5036103
Medium
N/A
PitBull 500
Includes fusion carriage, facer, facer stand, 12 IPS to 20 OD heater and insulated heater stand. HPU which includes extension hoses and lifting assembly sold separately.
In-ditch 20 Carriage
AT5034001
Medium
240V, 50Hz, 1Ph
4KW
In-ditch 500mm Carriage
AT5034002
Medium
240V, 50Hz, 1Ph
HPU
T1810901
N/A
240V, 60Hz, 1Ph
HPU
T1810902
N/A
220V - 240V, 50/60Hz, 3Ph
4KW
C
C
6 IPS - 12 DIPS heater sold separately.
See page 112
53
Fusion Machines
Fusion Machines
Fusion Machines
500 Accessories
Part No.
Description
Spare Facer Blade Kit - Includes six blades, screws and wrench
T5005006
Standard blades.
T5005006C
Part No.
Spare 6 IPS -12 DIPS Heater - 220-240V, 50/60Hz, 1Ph

S
T5008402
A T5008401

Plates have an anti-stick coating & are required for butt fusion.
A1242108
Set of two 6 IPS - 12 DIPS plates.
AT5008007
Set of two 12 IPS - 20 OD plates.

1223201

pipe to be fused.

1875502
T5008403
T5008008
A1867501


out of the dirt and mud when fusing
in-ditch.
T5002004
This kit is required in addition for

Auto with Hydraulic Clamping.

TracStars 28, 250, 412, 618 and
500.

TracStars 28, 250, 412, 618 and
500.

AT5040101
TracStar In-Ditch Extension Kit

25 hydraulic extension hoses and

facer stand.
25 Heater Extension Cable

T5027301
Auto heater extension cable.
T5027302
TracStar 500 Series II extension cable.
DL6304
Wired DataLogger
1219002
PitBull heater extension cable.

Requires 18 OD butt fusion insert.
Set of four 25 hydraulic extension hoses,

extension cable, facer stand and pendant
strap required for automated in-ditch fusion.
In-Ditch Facer Stand
T5002002
T5002003
T5001808
Wireless DataLogger
1879101
54

DL6303
T5007109
A218804
Description
Pyrometer Kit
Standard PolyHorse


A T5008001 Includes heater plates insulated heater

P T5008009

Part No.
Spare 12 IPS -20 OD Heater - 220-240V, 50/60Hz, 1Ph
T5004701
1875501
Description
Shipping Container
T5009101
Shipping container for TracStar 500.
SPARE HEATER LEGEND

S
Heater for Standard TracStar 500
Heater for PitBull 500
Butt Fusion Inserts

master inserts.
needs.
Butt Fusion Inserts
Set = 8 Inserts
11 Mitered Inserts
All inserts below fit in 20 OD (508mm) jaws

Inserts

upon request.

90
67
45
22
All inserts below fit in 20 OD (508mm) jaws
Pipe OD
Set No.
500mm
19.69 (500mm)
T5029803
18 DIPS
19.50 (495mm)
T5029706
18/20 OD Master
18.00 (457mm)
T5029703
Inserts
Pipe OD
Set No.
450mm
17.72 (450mm)
T5031103
18 OD
18.00 (457mm)
T5030803
18/20 OD Master
18.00 (457mm)
T5029703
500mm OD Jaw
19.69 (500mm)
N/R
18 DIPS
19.50 (495mm)
T5004303
18/500mm OD Master
18.00 (457mm)
T5004206
All inserts below require 18 OD Master Inserts
Mitered Inserts
500
18 OD
18.00 (457mm)
T5004403
18/500mm OD Master
18.00 (457mm)
T5004206

16 OD
16.00 (406mm)
2420619
450mm
17.72 (450mm)
2418201
400mm
15.75 (400mm)
2420618
16 DIPS
17.40 (442mm)
2412117
14 DIPS
15.30 (389mm)
24206122
16 OD
16.00 (406mm)
2412110
370mm
14.57 (370mm)
24206125
400mm
15.75 (400mm)
2412111
14 OD
14.00 (355mm)
2420617
14 DIPS
15.30 (389mm)
2412215
12 DIPS
13.20 (335mm)
24206110
14 OD
14.00 (355mm)
2412206
12 IPS
12.75 (324mm)
2420615
340mm
13.39 (340mm)
2411811
315mm
12.40 (315mm)
2420614
12 DIPS
13.20 (335mm)
2411826
10 DIPS
11.10 (282mm)
24206116
12 IPS Master
12.75 (324mm)
2411810
12 IPS Master
12.75 (324mm)
2411810
All inserts below require 12 IPS & 18 OD Master
All inserts below require 12 IPS & 18 OD Master
315mm
12.40 (315mm)
1211202
280mm
11.02 (280mm)
1214284
10 DIPS
11.10 (282mm)
1207221
10 IPS
10.75 (273mm)
1214232
280mm
11.02 (280mm)
1207205
250mm
9.84 (250mm)
1214235
10 IPS
10.75 (273mm)
1207204
8 DIPS
9.05 (230mm)
1214269
250mm
9.84 (250mm)
1213503
225mm
8.86 (225mm)
1214281
8 DIPS
9.05 (230mm)
1207107
8 IPS
8.63 (219mm)
1214230
225mm
8.86 (225mm)
1207010
200mm
7.87 (200mm)
1214234
8 IPS
8.63 (219mm)
1207104
180mm
7.09 (180mm)
1214290
200mm
7.87 (200mm)
1207009
6 DIPS
6.90 (175mm)
1214275
7.125/180mm OD
7.13 (180mm)
1207008
6 IPS
6.63 (168mm)
1214228
6 DIPS
6.90 (175mm)
1207020
6 IPS Master
6.63 (168mm)
1207007
160mm
6.30 (160mm)
1207011
55
Fusion Machines
Fusion Machines
500 Specifications
TracStar 500/Automated
PitBull 500
29
737mm
53
1346mm
36
914mm
95
2413mm
41
1036mm
28
711mm
63
1600mm
40
1016mm
48
1219mm
39
991mm
32.5
826mm
CAPACITY
CAPACITY
WEIGHT
Machine: ....................................................................... 390 lbs (176.9Kg)
WEIGHT
WEIGHT
HYDRAULICS
Machine: ...................................................................... 2700 lbs (1225Kg)
Facer: . .............................................................................. 84 lbs (38.1Kg)
Facer: . .............................................................................. 84 lbs (38.1Kg)
POWER
HYDRAULICS
Heater Power (12 IPS - 20 OD Heater): .................................... 4000 Watt
POWER
CHASSIS
MOTOR
ENGINE
Electric: ............................................................................................. 5 HP
Engine Type: ...................................... 23 HP, 905cc, 3-cylinder liquid cooled
WARRANTY
MOBILITY
Fuel Type: ......................................................................................... Diesel
Transportation: ..................................................................... Two-wheel cart
WARRANTY
ELECTRICAL
POWER
Heater Power (12 IPS - 20 OD): ............................................... 4000 Watt
CHASSIS
MOBILITY
Vehicle speed: .................................................. Low 1.8mph / High 2.1mph
WARRANTY
56
57
Fusion Machines
500
Fusion Machines
824/630 Fusion Machines
Patent Numbers: 5,814,182 6,212,748 6,212,747 6,021,832 Japanese Patent No 4285806 European Patent No 0903215 (other patents pending)
824 & TracStar 630
824
The MegaMc 824 and the TracStar 630 machines

will butt fuse pipe sizes from 8 IPS to 24 OD (225mm to
630mm). Above ground or in the ditch, these revolutionary
machines bring the flexibility of the smaller machines
to MegaMc large-diameter fusion. It is the first fusion
machine of this size specifically designed for in-ditch,
close-quarter work with all the advantages of a track or
rolling machine.
propelled tracks and features a wireless remote driving

control.
The carriage has 4 jaws with a removable 3-jaw

carriage and is capable of top-loading the heater and
facer to maximize functionality within limited space. The
TracStar 630 is mounted on independently controlled, self-
The Automatic TracStar 630 controls and monitors

the heat, soak, fuse and cool cycles. It has a built-in data
logging feature that keeps a record of each fusion joint,
which allows you to verify joint integrity.
Both models are hydraulically powered to assist all fusion

functions including the operation of the jaws, pipe lifts,
heater and facer. The machines allow for butt fusion of
most fittings without special holders or removal of outer
jaw. Mitered inserts are available for fabricating ells.
4- or 3-jaw capable for improved in-ditch fusion

For confined spaces can be converted to top-loading
heater and facer
Rugged outriggers for stability
TracStar 630
Track-mounted, self-contained, self-propelled, all-terrain
Also available as an Automatic fusion machine
heater and facer
Dual speed tracks
MACHINE PLUG TYPE

Page 139
CYLINDER FORCE

Page 145

Page 134

Page 108

58
Machine Type
824
Model No.
Cylinder Force
824/630
Plug Type
Includes fusion machine, facer, heater, 24 OD butt fusion inserts and lifting assembly. Optional heater/facer stand sold separately.
TracStar 630
Rolling
A2435501
High
220V - 240V, 50/60Hz, 3Ph
29.8KVA/28.1KW
Rolling
A2435502
Medium
220V - 240V, 50/60Hz, 3Ph
29.8KVA/28.1KW
Rolling
A2435503
Low
220V - 240V, 50/60Hz, 3Ph
29.8KVA/28.1KW
Includes fusion machine, facer, heater, 24 OD butt fusion inserts, remote control with batteries and 12V charger. Optional heater/facer stand sold separately.
Tracked
AT2400101
High
N/A
Tracked
AT2400102
Medium
N/A
Tracked
AT2400103
Low
N/A
Automatic Tracked
AT2408101
High
N/A
Automatic Tracked
AT2408102
Medium
N/A
Automatic Tracked
AT2408103
Low
N/A
59
Fusion Machines
Fusion Machines
Fusion Machines
824/630
Part No.
Accessories
Description
Part No.
Description
Spare 9 Facer Blade Kit - Six blades, screws and wrench

3615710
Standard blades.
3615710 C
2419501
In-Ditch Automatic Extension Kit

3615712
Standard blades.
DL6303
Wireless DataLogger
3615712 C
DL6304
Wired DataLogger

T5007110


A218804

2429101
824 stand for rolling unit.
T9017401
TracStar 630/900 pipe stand
4823901
Heavy-duty pipe stand

replacement. For use with Automatic
TracStars 630 and 900.
In-Ditch Heater/Facer Stand

T2409101
Heater/Facer stand recommended for

tight in-ditch installations where top
loading of the heater and facer
is necessary.
In-Ditch Extension Kit
MegaMc Pipe Stand - To learn more, see page 102

Gas powered pipe stand with lateral and vertical movement.
T2408301
8 - 36 pipe sizes
Set of 40 hydraulic extension hoses

and cable. Required for use when
doing in-ditch fusion.

INTRODUCING THE NEW DATALOGGER.

Now available in Wired and Wireless versions
to record the time, temperature and pressure
of each fusion joint. To learn more,
see page 108.
60
Spare user interface for Automatic

TracStar 630 and 900.
Spare Automatic Control Box

T5001809
A1867501
Set of 40 hydraulic extension hoses,

cable, facer stand and pendant strap.
Required for use when doing
automatic in-ditch fusion.
Pyrometer Kit
3645001
Description
T9002005
Spare 11 Facer Blade Kit - Six blades, screws and wrench
A2428506
Part No.

AT5040101

Butt Fusion Inserts

Our cast inserts have been surfacehardened for longer life. Fabricated inserts
are constructed out of precision laser-cut
carbon steel and are normally lighter in
weight than cast inserts.
All inserts are serrated for maximum grip
on the pipe. Inserts are made for one size
pipe only. Not all inserts fit directly in the
jaws. Some inserts nest inside other inserts,
called master inserts.
Butt Fusion Inserts
Set = 8 Inserts
11 Mitered Inserts
All inserts below fit in 24.80 (630mm) jaws

Inserts
Pipe OD
Cast
Fabricated

upon request.

90
67
45
22
Inserts
Pipe OD
Set No.
24 OD
24.00 (610mm)
N/A
2402301 Inc w/pkg
22 OD/560mm
22.00 (560mm)
2421229
22 OD
22.00 (560mm)
2411919
N/A
20 DIPS
21.60 (549mm)
2421257
20 DIPS
21.60 (549mm)
2411922
N/A
20 OD
20.00 (508mm)
2421217
20 OD
20.00 (508mm)
2412010
N/A
500mm
19.69 (500mm)
2412014
500 mm
19.69 (500mm)
2412011
N/A
18 DIPS
19.50 (495mm)
2421251
18 DIPS
19.50 (495mm)
2412023
N/A
450mm
17.72 (450mm)
2421214
18 Master
18.00 (457mm)
2411708
N/A
18 OD
18.00 (457mm)
2421215
16 DIPS
17.40 (442mm)
2421245
420mm
16.53 (420mm)
2421266
18 Master
18.00 (457mm)
2411708
Mitered Inserts
Set = 4 Inserts & 1 Temp.
450 mm
17.72 (450mm)
N/A
2418201
16 DIPS
17.40 (442mm)
2412117
2418301
16 OD
16.00 (406mm)
2412110
N/A
400 mm
15.75 (400mm)
2412111
N/A
16 OD
14 DIPS
15.30 (389mm)
2412215
N/A
400mm
15.75 (400mm)
2420618
14 OD
14.00 (355mm)
2412206
N/A
14 DIPS
15.30 (389mm)
24206122
340 mm
13.39 (340mm)
2411811
N/A
370mm
14.57 (370mm)
24206125
12 DIPS
13.20 (335mm)
2411826
N/A
14 OD
14.00 (355mm)
2420617
12 Master
12.75 (324mm)
2411810
N/A
12 DIPS
13.20 (335mm)
24206110
12 IPS
12.75 (324mm)
2420615
All inserts below require 18 OD & 12 Master

16.00 (406mm)
2420619
315mm
12.40 (315mm)
2420614
10 DIPS
11.10 (282mm)
24206116
12 Master
12.75 (324mm)
2411810
315 mm
12.40 (315mm)
1211202
N/A
10 DIPS
11.10 (282mm)
1207221
N/A
280 mm
11.02 (280mm)
1207205
N/A
10 IPS
10.75 (273mm)
1207204
N/A
250 mm
9.84 (250mm)
1213503
N/A
280mm
11.02 (280mm)
1214284
8 DIPS
9.05 (230mm)
1207107
N/A
10 IPS
10.75 (273mm)
1214232
225 mm
8.86 (225mm)
1207010
N/A
250mm
9.84 (250mm)
1214235
8 IPS
8.63 (219mm)
1207104
N/A
8 DIPS
9.05 (230mm)
1214269
225mm
8.86 (225mm)
1214281
8 IPS
8.63 (219mm)
1214230
200mm
7.87 (200mm)
1214234
180mm
7.09 (180mm)
1214290
All inserts below require 18 OD & 12 Master
61
Fusion Machines
824/630
Fusion Machines
824/630
Specifications
824
TracStar 630
Automatic TracStar 630
69
1753mm
79
2007mm
79
2159mm
131
3327mm
61
1549mm
83
2108mm
53.5
1358mm
54.5
1378mm
116.5
2959mm
68
1728mm
CAPACITY
WEIGHT
Machine: ...................................................................... 5905 lbs (2678Kg)
4 Jaw Carriage Configuration: . ...................................... 3790 lbs (1719Kg)
3 Jaw Carriage Configuration: . ........................................ 1350 lbs (612Kg)
Facer: . ............................................................................. 390 lbs (177Kg)
Heater: ............................................................................. 240 lbs (109Kg)
HYDRAULICS
System Pressure: .................................................. 2300 PSI (158 BAR) Max.
Hydraulic Reservoir Capacity: .................................... 28 Gallons (106 Liters)
Motor: ..................................................................... 20 HP, 3 Phase, 240V
POWER
Heater Power: ........................................................................ 10,950 Watt
CHASSIS
MOBILITY
Tires: ................................................................. 6.90 - 9NHS, 75 PSI Max.
WARRANTY
142
3607mm
102
2591mm
CAPACITY
CAPACITY
WEIGHT
WEIGHT
Machine: ...................................................................... 8600 lbs (3900Kg)
Machine: ...................................................................... 8600 lbs (3900Kg)
Facer: . ............................................................................. 390 lbs (177Kg)
Facer: . ............................................................................. 390 lbs (177Kg)
Heater: ............................................................................. 240 lbs (109Kg)
Heater: ............................................................................. 240 lbs (109Kg)
HYDRAULICS
HYDRAULICS
ENGINE
ENGINE
Engine Type: ............................................ 84.5 HP, 3600cc, 4-cylinder turbo
Fuel Type: ......................................................................................... Diesel
Fuel Type: ......................................................................................... Diesel
Fuel Tank Capacity: .................................................... 23 Gallons (87 Liters)
Operational Tank Capacity: ........................................................... 17 Hours
ELECTRICAL
ELECTRICAL
POWER
POWER
CHASSIS
CHASSIS
MOBILITY
MOBILITY
Vehicle speed: ..................................................... Low 1mph / High 1.7mph
WARRANTY
WARRANTY
62
142
3607mm
102
2591mm
63
Fusion Machines
824/630
Fusion Machines
Patent Numbers: 5,814,182 - 6,212,748 - 6,212,747 - 6,021,832 Japanese Patent No 4285806 European Patent No 0903215 (other patents pending)
1236 & TracStar 900

The MegaMc 1236 and TracStar 900 machines will
butt fuse pipe sizes from 12 IPS to 36 OD (340mm to
900mm). Above ground or in the ditch, these machines
bring the flexibility of the smaller machines to MegaMc
large-diameter fusion. These fusion machines have all the
advantages of their predecessors with additional features
for in-ditch, close-quarter work.
The carriage has 4 jaws with a removable 3-jaw

carriage and is capable of top-loading the heater and
facer to maximize functionality within limited space. The
TracStar 900 is mounted on independently controlled, selfpropelled tracks and features a wireless remote driving
control.
1236
Both models are hydraulically powered to assist all fusion

functions including the operation of the jaws, pipe lifts,
heater and facer. The machines allow for butt fusion of
most fittings without special holders or removal of outer
jaw. Mitered inserts are available for fabricating ells.
The Automatic TracStar 900 controls and monitors
the heat, soak, fuse and cool cycles. It has a built-in data
logging feature that keeps a record of each fusion joint,
which allows you to verify joint integrity.

heater and facer
Rugged outriggers for stability
TracStar 900
Track mounted, self-contained, self-propelled, all-terrain
Also available as an Automatic fusion machine
heater and facer
Dual speed tracks
MACHINE PLUG TYPE

Page 139
CYLINDER FORCE

Page 145

Page 135

Page 108

64
Machine Type
Model No.
Cylinder Force
1236/900
Plug Type
39.4KVA/37.7KW
1236 Includes fusion machine, facer, heater and lifting assembly. Optional heater/facer stand sold separately.
Rolling
A3639501
High
220V - 240V, 50/60Hz, 3Ph
Rolling
A3639502
Medium
220V - 240V, 50/60Hz, 3Ph
39.4KVA/37.7KW
Rolling
A3639503
Low
220V - 240V, 50/60Hz, 3Ph
39.4KVA/37.7KW
TracStar 900 Includes fusion machine, facer, heater, remote control with batteries and 12V charger and lifting assembly. Optional heater/facer stand sold separately.
Tracked
AT9028001
High
Tracked
AT9028002
Medium
None, On-Board Generator
SelfContained Diesel
N/A
Tracked
AT9028003
Low
N/A
Automatic Tracked
AT9028101
High
N/A
Automatic Tracked
AT9028102
Medium
N/A
Automatic Tracked
AT9028103
Low
N/A
N/A
65
Fusion Machines
Fusion Machines
Fusion Machines
1236/900 Accessories
Part No.
Description
Spare Facer Blade Kit - 6 blades, screws and wrench

3615707
3615707C
Standard blades.

A3617201
Part No.
Description
Part No.

DL6303
Wireless DataLogger
DL6304
Wired DataLogger
In-Ditch Automatic Extension Kit
T9002005
Pyrometer Kit
T5007110
T9017401
TracStar 630/900 pipe stand

Heavy-duty pipe stand
Heater/Facer stand recommended for

tight in-ditch installations where top
loading of the heater and facer
is necessary.
Spare Automatic Control Box

T5001809

3606901
Spare user interface for Automatic

TracStar 630 and 900.
In-Ditch Heater/Facer Stand

T9027301
4823901
Set of 40 hydraulic extension hoses,

cable, facer stand and pendant strap.
Required for use when doing
automatic in-ditch fusion.

A218804
Description
In-Ditch Extension Kit

T2408301
Set of 40 hydraulic extension hoses

and cable. Required for use when
doing in-ditch fusion.

replacement. For use with Automatic
TracStars 630 and 900.

AT5040101


Gas-powered pipe stand with lateral and vertical movement.
3645001
8 - 36 pipe sizes
6513501
36 - 65 pipe sizes
Calculate Fusion Pressure Online

Go online now and use our handy fusion pressure calculator!
http://www.mcelroy.com/fusion/calculate.htm
66
Butt Fusion Inserts

Butt Fusion Inserts
Set = 8 Inserts
11 Mitered Inserts
All inserts below fit in 36 (914mm) jaws

Inserts
Pipe OD

upon request.

90
67
45
22
Set = 4 Inserts & 1 Temp.

Cast
Fabricated
Inserts
Pipe OD
Set No.
900mm
35.43 (900mm)
N/A
3629401
32 OD
32.00 (813mm)
3603526
34 OD
34.00 (864mm)
3603532
N/A
800mm
31.50 (800mm)
3603523
32 OD
32.00 (813mm)
3603512
3629501
30 OD
30.00 (762mm)
3603520
800mm
31.50 (800mm)
3603509
3629601
28 OD
28.00 (711mm)
3603529
30 OD
30.00 (762mm)
3603515
3629701
26 OD
26.00 (660mm)
3606623
28 OD
28.00 (710mm)
3603418
3619705
24 DIPS
25.80 (655mm)
3606620
26 OD
26.00 (660mm)
3606614
3629801
630mm
24.80 (630mm)
3606610
24 DIPS
25.80 (655mm)
3606617
3629901
24 OD
24.00 (610mm)
3606613
630mm Master
24.80 (630mm)
3606604
N/A
630mm Master
24.80 (630mm)
3606604
All inserts below require 630mm Master inserts
Mitered Inserts
1236/900
All inserts below require 630mm Master inserts
24 OD
24.00 (610mm)
2411604
2402301
22 OD
22.00 (560mm)
2411919
20 DIPS
21.60 (549mm)
20 OD
20.00 (508mm)
500mm
18 DIPS
18 Master
22 OD/560
22.00 (560mm)
2421229
N/A
20 DIPS
21.60 (549mm)
2421257
2411922
N/A
20 OD
20.00 (508mm)
2421217
2412010
N/A
500mm
19.68 (500mm)
2412014
19.69 (500mm)
2412011
N/A
18 DIPS
19.50 (495mm)
2421251
19.50 (495mm)
2412023
N/A
18 OD
18.00 (457mm)
2421215
18.00 (457mm)
2411708
N/A
450mm
17.72 (450mm)
2421214
16 DIPS
17.40 (442mm)
2421245
420mm
16.53 (420mm)
2421266
18 Master
18.00 (457mm)
2411708
All inserts below require 630mm & 18 OD Master

450mm
17.72 (450mm)
N/A
2418201
16 DIPS
17.40 (442mm)
2412117
N/A
16 OD
16.00 (406mm)
2412110
N/A
400 mm
15.75 (400mm)
2412111
N/A
16 OD
16.00 (406mm)
2420619
14 DIPS
15.30 (389mm)
2412215
N/A
400mm
15.75 (400mm)
2420618
14 OD
14.00 (355mm)
2412206
N/A
14 DIPS
15.30 (389mm)
24206122
340 mm
13.39 (340mm)
2411811
N/A
370mm
14.57 (370mm)
24206125
12 DIPS
13.20 (335mm)
2411826
N/A
14 OD
14.00 (355mm)
2420617
12 Master
12.75 (324mm)
2411810
N/A
12 DIPS
13.20 (335mm)
24206110
12 IPS
12.75 (324mm)
2420615
315mm
12.40 (315mm)
2420614
All inserts below require 630mm & 18 Master inserts
67
Fusion Machines
Fusion Machines
1236/900
Specifications
1236
TracStar 900
85
2159mm
85
2159mm
78
1981mm
131
3327mm
62
1575mm
116.5
2959mm
142
3607mm
83
2108mm
62
1575mm
63
1601mm
68
1728mm
CAPACITY
Fuses Pipe Sizes: ........................ 12 IPS 36 OD pipe (340mm 900mm)
WEIGHT
Machine: ...................................................................... 6842 lbs (3103Kg)
Facer: . ............................................................................. 480 lbs (218Kg)
Heater: ............................................................................. 382 lbs (173Kg)
HYDRAULICS
Motor: ...................................................................... 20HP, 3 Phase, 240V
POWER
CHASSIS
MOBILITY
Tires: ................................................................. 6.90 - 9NHS, 75 PSI Max.
WARRANTY
142
3607mm
102
2591mm
107
2718mm
CAPACITY
CAPACITY
WEIGHT
WEIGHT
Machine: ...................................................................... 9527 lbs (4321Kg)
Machine: ...................................................................... 9527 lbs (4321Kg)
Facer: . ............................................................................. 480 lbs (218Kg)
Facer: . ............................................................................. 480 lbs (218Kg)
Heater: ............................................................................. 382 lbs (173Kg)
Heater: ............................................................................. 382 lbs (173Kg)
HYDRAULICS
HYDRAULICS
ENGINE
ENGINE
Fuel Type: ......................................................................................... Diesel
Fuel Type: ......................................................................................... Diesel
ELECTRICAL
ELECTRICAL
POWER
POWER
CHASSIS
CHASSIS
MOBILITY
MOBILITY
WARRANTY
WARRANTY
68
69
Fusion Machines
1236/900
Fusion Machines
1648 Fusion Machines
Fusion Capability for 16OD 48 OD pipe (450mm 1200mm)
1648
The MegaMc 1648 machine will butt fuse pipe sizes

from 16 OD to 48 OD (450mm to 1200mm). It was
designed to serve the large-diameter needs of the water
and sewer industry. Growth in the water industry has
fueled the demand for the 1648. The machine allows
for butt fusion of most fittings without special holders or
removal of the outer jaw. Mitered inserts are available
for fabricating ells. McElroys unique semiautomatic
control system requires only one operator. Hydraulic
power assists all fusion functions including the complete
operation of the jaws, pipe lifts, heater and facer.
4-jaw construction
Hydraulic clamping
Hydraulic pivoting heater and facer
Dual hydraulic pipe lifts
Machine Type
1648
Model No.
Cylinder Force
Heater Power
Plug Type
Includes fusion machine, facer, heater and lifting assembly.
Rolling
A4800806
High
220V - 240V, 50/60Hz, 3Ph
45KVA/43.8KW
Rolling
A4800807
Medium
220V - 240V, 50/60Hz, 3Ph
45KVA/43.8KW
MACHINE PLUG TYPE

Page 139
CYLINDER FORCE

Page 145

Page 136

Page 108

70
Part No.
Description

3615708
Standard blades.
3615708C
Part No.
1648

4812601

87
2210mm

A6311805
Description

1648
153
3886mm
DL6303
Wireless DataLogger
DL6304
Wired DataLogger
95
2413mm
CAPACITY
Fuses Pipe Sizes: ..................... 16 OD 48 OD pipe (450mm 1200mm)
WEIGHT
Pyrometer Kit
Machine: ...................................................................... 8800 lbs (3992Kg)

Facer: . .......................................................................... 775 lbs (351.5Kg)
4823901
Heavy-duty pipe stand.
A218804

Heater: .......................................................................... 600 lbs (272.2Kg)

HYDRAULICS

Motor: ..................................................................... 10 HP, 3 Phase, 240V

POWER
6513501
36 - 65 pipe sizes

CHASSIS
MOBILITY
Tires: ......................................................................... 7.0 - 15, 60PSI Max.
WARRANTY

71
Fusion Machines
Accessories & Specifications
Fusion Machines
1648
Butt Fusion Inserts

Our inserts are made from a high strength
aluminum alloy and have been surfacehardened for longer life. Fabricated inserts
Butt Fusion Inserts
Set = 8 Inserts
11 Mitered Inserts Set = 4 Inserts & 1 Template

Inserts
Pipe OD
Cast
Fabricated
1200mm
47.25 (1200mm)
N/A
4819501
42 DIPS
44.50 (1130mm)
N/A
4821201
1100mm
43.30 (1100mm)
N/A
4813127
42 OD
42.00 (1067mm)
4813104
4827501
1000mm
39.37 (1000mm)
4813111
4819601
36 DIPS
38.30 (973mm)
N/A
4821101
36 OD Master
36.00 (914mm)
4813006
N/A
3629401
All inserts below require 36 OD Master
Mitered Inserts
segmented ells. All inserts are surface
hardened for longer life and are serrated
for maximum grip on the pipe.

90
67
72
Pipe OD
Cast
42 OD
42.00 (1067mm)
4813115
36 OD
36.00 (914mm)
4813010
36 Master
36.00 (914mm)
4813006
All inserts below require 36 OD Master

32 OD
32.00 (813mm)
3603526
800mm
31.50 (800mm)
3603523
30 OD
30.00 (762mm)
3603520
28 OD
28.00 (710mm)
3603529
26 OD
26.00 (660mm)
3606623
900mm
35.43 (900mm)
N/A
34 OD
34.00 (864mm)
3603532
N/A
24 DIPS
25.80 (655mm)
3606620
32 OD
32.00 (813mm)
3603512
3629501
630mm
24.80 (630mm)
3606610
800mm
31.50 (800mm)
3603509
3629601
24 OD
24.00 (610mm)
3606613
630mm Master
24.80 (630mm)
3606604
30 OD
30.00 (762mm)
3603515
3629701
28/710mm OD
28.00 (710mm)
3603418
3619705
26 OD
26.00 (660mm)
3606614
3629801
24 DIPS
25.80 (655mm)
3606617
3629901
630mm Master
24.80 (630mm)
3606604
N/A
All inserts below require 36 OD & 630mm Master

24 OD
24.00 (610mm)
2411604
2402301
22 OD
22.00 (560mm)
2411919
N/A
20 DIPS
21.60 (549mm)
2411922
N/A
20 OD
20.00 (508mm)
2412010
N/A
500mm
19.69 (500mm)
2412011
N/A
18 DIPS
19.50 (495mm)
2412023
N/A
18 Master
18.00 (457mm)
2411708
N/A
45
22
Inserts
All inserts below require 36 OD, 630mm & 18 OD Master

450mm
17.72 (450mm)
N/A
2418201
16 DIPS
17.40 (442mm)
2412117
N/A
16 OD
16.00 (406mm)
2412110
N/A
All inserts below require 36 OD & 630mm Master

20 DIPS
21.60 (549mm)
2421257
20 OD
20.00 (508mm)
2421217
18 DIPS
19.50 (495mm)
2421251
18 OD
18.00 (457mm)
2421215
16 DIPS
17.40 (442mm)
2421245
73
Fusion Machines
1648
Fusion Machines
Fusion Capability for 20OD 65 OD pipe (500mm 1600mm)
2065
Hydraulic clamping
Hydraulic pipe lifts aid in loading and unloading pipe
Serrated jaws and inserts keep pipe from slipping
Hydraulic pivoting heater and facer
1600
All the features of the 2065 plus:
4-jaw machine with 30,000 lbs. of clamping force per
jaw help round pipe ends and offer better gripping
2065/1600
Designed for the largest of pipe applications, the MegaMc

2065 and new 1600 machines will butt fuse pipe sizes
from 20 OD to 65 OD (500mm to 1600mm). The
2065 has been used around the world on large-diameter
polyethylene projects in a variety of industries. The 2-jaw
2065 allows for butt fusion of most fittings without special
holders. Mitered inserts are available for fabricating ells.
McElroys unique semi-automatic control system requires
only one operator.
88,000 lbs. of available fusion force is more than

twice the force of the 2065, allowing you to fuse
Recently, McElroy developed the 4-jaw 1600 machine to
tackle large pipe jobs, with 30,000 lbs. of clamping force
per jaw for improved gripping and rerounding of pipe.
With 88,000 lbs. of fusion force, operators will find they
have extra force in reserve to overcome drag. The 1600
boasts a road-approved 102 width, extendable hydraulic
outriggers/levelers for stabilization and an improved facer
design that is 40% faster. Like the 2065, hydraulic power
assists all fusion functions including complete operation of
the jaws, pipe lifts, heater and facer.
thicker wall pipes and overcome heavier drag forces

Stronger, more powerful facer is 40% faster, making it
easier to face heavy-wall pipe
Extendable hydraulic outriggers/levelers stabilize the
machine on level or uneven job site locations
Complete fourth jaw can be removed as a whole unit,
for enhanced convenience in fusing prefabricated
fittings onto the pipe
Automatic hydraulic heater stripping improves open
and close times
102 width suitable for most flatbed trailers and is
road shippable without permit in most of the U.S.
MACHINE PLUG TYPE

Page 139
CYLINDER FORCE

Page 145

Page 137

Page 108

74
Machine Type
2065
Model No.
2065/1600
Cylinder Force
Plug Type
High
220V - 240V, 50/60Hz, 3Ph
48.4KVA/47.2KW
Includes fusion machine, facer, 48 and 65 heaters and lifting assembly.

Rolling
1600
A6300102
Includes fusion machine, facer, 48 and 65 heaters and lifting assembly.

Rolling
A6500103
High
220V - 240V, 50/60Hz, 3Ph
65KVA/52KW
Rolling
A6500102
Medium
220V - 240V, 50/60Hz, 3Ph
65KVA/52KW
Part No.
Description

6314001
Part No.
Description
Spare Facer Blade Set - Includes 8 blades screws and wrench

3615708
Standard blades.
3615708C
Part No.
Description

Plates have an anti-stick coating and are required for butt fusion.
A6314301
Set of 2 plates 48 to 65.
A6311805
Set of 2 plates 20 to 48.
Heavy-duty stand. Height is

adjustable to properly support pipe
to be fused.

6513501
36 - 65 pipe sizes
Pyrometer Kit
DL6303
Wireless DataLogger
DL6304
Wired DataLogger
6315501
A218804

75
Fusion Machines
Fusion Machines & Accessories
Fusion Machines
2065/1600 Butt Fusion & Mitered Inserts

Butt Fusion Inserts
FAB = Fabricated Inserts
Butt Fusion Inserts
Set = 8 Inserts
2 Jaw Inserts
11 Mitered Inserts Set = 4 Inserts & 1 Template

4 Jaw Inserts
All Inserts below fit in 65.25 (1657mm) jaws

Inserts
Pipe OD
Cast
FAB
Cast
FAB
65.00 (1651mm)
N/A
6512011
N/A
6512010
63 Master
63.51 (1613mm)
Inc w/pkg
N/A
Inc w/pkg
63 OD
63.00 (1600mm)
N/A
6317301
N/A
65 OD
Pipe OD
Cast
FAB
63 Master
63.51 (1613mm)
Inc w/pkg
N/A
N/A
54 OD x 11.25
54.00 (1372mm)
Call
N/A
6512004
48 OD x 11.25
48.00 (1219mm)
Call
N/A
1200mm x 11.25
47.25 (1200mm)
Call
N/A
54 DIPS
57.10 (1450mm)
Call
6316401
Call
6316402
1400mm
55.12 (1400mm)
Call
6317401
Call
6317407
54 OD
54.00 (1372mm)
6308706
6317201
6308707
6317206
52 OD
52.00 (1321mm)
Call
6315401
Call
6315406
48 DIPS
50.80 (1290mm)
Call
6316201
Call
6316206
48 Master
48.00 (1219mm)
6304504
N/A
6304506
N/A
All inserts below require 63.51 & 48 Master Inserts
Mitered Inserts
upon request.

90
67
45
22
Inserts
All inserts below require 63.51 OD Master Inserts

48 Master
48.00 (1219mm)
6304504
N/A
All inserts below require 63.51, 48 OD Master Inserts

42 OD x 11.25
42.00 (1067mm)
4813115
N/A
1000mm x 11.25
39.37 (1000mm)
Call
N/A
1200mm
47.25 (1200mm)
N/A
4819501
N/A
4819501
36 OD x 11.25
36.00 (914mm)
4813010
N/A
42 DIPS
44.50 (1130mm)
Call
4821201
Call
4821201
900mm x 11.25
35.43 (900mm)
4813016
N/A
1100mm
43.31 (1100mm)
4813127
Call
4813127
Call
34 OD x 11.25
34.00 (864mm)
Call
N/A
42 OD
42.00 (1067mm)
4813104
4827501
4813104
4827501
36 Master
36.00 (914mm)
4813006
N/A
1000mm
39.38 (1000mm)
4813111
4819601
4813111
4819601
36 DIPS
38.30 (973mm)
Call
4821101
Call
4821101
36 Master
36.00 (914mm)
4813006
N/A
4813006
N/A
All inserts below require 63.51, 48 & 36 Master Inserts

900mm
35.43 (900mm)
3617504
3629401
3617504
3629401
34 OD
34.00 (864mm)
3603532
N/A
3603532
N/A
32 OD
32.00 (813mm)
3603512
3629501
3603512
3629501
800mm
31.50 (800mm)
3603509
3629601
3603509
3629601
30 OD
30.00 (762mm)
3603515
3629701
3603515
3629701
28 OD
28.00 (711mm)
3603418
3619705
3603418
3619705
26 OD
26.00 (660mm)
3606614
3629801
3606614
3629801
24 DIPS
25.80 (655mm)
3606617
3629901
3606617
3629901
630mm Master
24.80 (630mm)
3606604
N/A
3606604
N/A
All inserts below require 63.51, 48, 36 & 630mm Master Inserts
76
2065/1600 Inserts
24 OD
24.00 (610mm)
2411604
2402301
2411604
2402301
20 DIPS
21.60 (549mm)
2411922
N/A
2411922
N/A
20 OD
20.00 (508mm)
2412010
N/A
2412010
N/A
All inserts below require 63.51, 48, 36 OD Master Inserts

32 OD x 11.25
32.00 (813mm)
3603526
N/A
800mm x 11.25
31.50 (800mm)
3603523
N/A
30 OD x 11.25
30.00 (762mm)
3603520
N/A
28 OD x 11.25
28.00 (711mm)
3603529
N/A
26 OD x 11.25
26.00 (660mm)
3606623
N/A
24 DIPS x 11.25
25.80 (655mm)
3606620
N/A
630mm x 11.25
24.80 (630mm)
3606610
N/A
24 OD x 11.25
24.00 (610mm)
3606613
N/A
Set = 4 Inserts
2065
2065/1600
1600
112
2845mm
116
2946mm
186.5
4737mm
102
2591mm
204
5181mm
102
2591mm
CAPACITY
CAPACITY
Fuses Pipe Sizes: ...................... 20OD 65 OD pipe (500mm 1600mm)
Fuses Pipe Sizes: ...................... 20OD 65 OD pipe (500mm 1600mm)
WEIGHT
WEIGHT
Machine: ................................................................... 14,000 lbs (6350Kg)
Machine: ................................................................... 21,000 lbs (9525Kg)
Facer: . ........................................................................... 1200 lbs (544Kg)
Facer: . ........................................................................... 1200 lbs (544Kg)
20-48 Heater: . ............................................................. 600 lbs (272.2Kg)
20-48 Heater: . ............................................................. 600 lbs (272.2Kg)
48-65 Heater: . .......................................................... 713.5 lbs (323.6Kg)
48-65 Heater: . .......................................................... 713.5 lbs (323.6Kg)
Spreader Bar: .............................................................. 1000 lbs (453.6Kg)
Spreader Bar: .............................................................. 1000 lbs (453.6Kg)
HYDRAULICS
HYDRAULICS
Hydraulic Reservoir Capacity: .................................. 24 Gallons (90.85 liters)
Hydraulic Reservoir Capacity: ..................................... 35 Gallons (132 liters)
Motor: ..................................................................... 10 HP, 3 Phase, 240V
Motor: ..................................................................... 25 HP, 3 Phase, 240V
POWER
POWER
20-48 Heater Power: ............................................................ 35,000 Watt
CHASSIS
CHASSIS
MOBILITY
MOBILITY
Tires: .............................................................. 8.25 - 15LT High Load Rating
Tires: .............................................................................. 12 - 16.5LTF, F-12
WARRANTY
WARRANTY
Specifications subject to change without notice. Additional dimensions available on page 143.
77
Fusion Machines
Specifications
Fusion Machines
Fusion Machines
Customers challenged McElroy to make an agile, rugged

and budget-friendly compact fusion machine. McElroys
reply is the new DynaMc line. These small, dynamic
machines are available in hand pump (HP), electric pump
(EP) and fully automated models, and maintain McElroys
quality and the features youve come to appreciate.
Compact line of machines designed to be versatile

and ruggedly lightweight.
Available in 28, 250 and 412 sizes.
Available in 2-jaw and 4-jaw configurations.
The 4-jaw units incorporate a full length guide rod and
movable third jaw to allow work in close proximity to
ells and tees without removal of the outer fixed jaw.
Serrated jaws and inserts keep the pipe from slipping
during the fusion process.
Features a detachable lifting cradle for even tighter spaces.
Utilizes McElroys patented Centerline Guidance System.
McElroy DataLogger compatible
McElroy DynaMc 28 EP Sidewall

Powered by the DynaMc EP HPU (Hydraulic Power Unit), the Sidewall 28 EP offers the
same saddle fusion sizes as the 28 Combination Unit. Designed with one-jaw and tailstock, the new machine is a lightweight solution to in-field saddle fusions. See page 80
78
Hand Pump (HP)

The new DynaMc HP (Hand Pump) machines butt fuse pipe with a hand-powered pump and are available in 2- and
4-jaw models.
Worthy of the DynaMc name, the HP is a true dynamo, giving the operator a powerful fusion unit in a small package.
With a detachable easy-lift cradle, the HP machine is easily maneuvered into tight spaces. The HPs electric facer is
sturdy and powerful, with the option of being loaded from either side of the machine for improved convenience.
Features a double-action hand pump for fast carriage speeds.
Capable of up to 1500 PSI fusion pressure.
DataLogger compatible.
Rugged and compact.
Electric Pump (EP)

The DynaMc EPs (Electric Pump) use a common, modular DynaMc EP Hydraulic Power Unit (HPU) and are available
in 2- and 4-jaw models. The EP HPU utilizes a standard manual carriage manifold that is powerful enough to tackle
thick-walled pipe. A strong electric facer can be loaded from either side of the carriage, offering flexibility when fusing
pipe in tight confines.
Features a common Electric Pump that powers a variety of fusion machines.
Utilizes a hydraulic accumulator to maintain fusion pressure and reduce power consumption.
Employs McElroys standard carriage manifold assembly.
Capable of up to 1500 PSI fusion pressure.
DataLogger compatible.
Sidewall 28 and Compact 28 Vertical units are also available.
Auto
Industry experts input helped create the powerful mix of features that make the DynaMc Auto an excellent option. A
hydraulically powered facer trims the pipe ends, while an electronic control unit has USB technology for downloading
reports in a faster format.
Operates within gas industry specification PL2-3:2006 and water industry specification 4-32-08 and other specifications.
Modular design featuring a common electrical control unit and HPU to operate the carriage, heater and facer.
Special heater automatically retracts to minimize open/close times.
Automatic fusion parameter calculations.
USB port for downloading fusion reports and uploading firmware updates.
79
Fusion Machines
Fusion Machines
Fusion Machines
28
Fusion Machines
Machine Type
DynaMc 28 HP
Model No.
Fusion Capability for 2 IPS to 8 DIPS (63mm - 225mm)
Cylinder Force
Plug Type
Includes fusion carriage, facer, facer stand, heater and insulated heater stand.
2 Jaw
4 Jaw
A881701
Low
100V-120V, 50/60Hz, 1Ph
3KVA, 2.9KW
A881702
Low
220V-240V, 50/60Hz, 1Ph
3KVA, 2.9KW
A881401
Low
100V-120V, 50/60Hz, 1Ph
3KVA, 2.9KW
A881402
Low
220V-240V, 50/60Hz, 1Ph
3KVA, 2.9KW
2-Jaw DynaMc
HP Pictured
Machine Type
DynaMc 28 EP
Model No.
Cylinder Force
Facer Voltage Requirements
Heater Voltage Reqs.
4-Jaw
DynaMc EP
Pictured
4 Jaw
Machine Type
Electric Pump
(HPU)
A900201
Low
100V-120V, 50/60Hz, 1Ph
100V-120V, 50/60Hz, 1Ph
3KVA, 2.9KW
A/A
A900203
Low
100V-120V, 50/60Hz, 1Ph
220V-240V, 50-60Hz, 1Ph
3KVA, 2.9KW
A/C
A900202
Low
220V-240V, 50/60Hz, 1Ph
100V-120V, 50/60Hz, 1Ph
3KVA, 2.9KW
C/A
A900204
Low
220V-240V, 50/60Hz, 1Ph
220V-240V, 50-60Hz, 1Ph
3KVA, 2.9KW
C/C
A900101
Low
100V-120V, 50/60Hz, 1Ph
100V-120V, 50/60Hz, 1Ph
3KVA, 2.9KW
A/A
A900103
Low
100V-120V, 50/60Hz, 1Ph
220V-240V, 50-60Hz, 1Ph
3KVA, 2.9KW
A/C
A900102
Low
220V-240V, 50/60Hz, 1Ph
100V-120V, 50/60Hz, 1Ph
3KVA, 2.9KW
C/A
A900104
Low
220V-240V, 50/60Hz, 1Ph
220V-240V, 50-60Hz, 1Ph
3KVA, 2.9KW
C/C
Model No.
Plug Type
1272701
120V, 60Hz, 1Ph
1.56KVA, 1.25KW
1272702
208V-240V, 60Hz, 1Ph
1.56KVA, 1.25KW
1272703
220V-240V, 50/60Hz, 1Ph
1.65KVA, 1.24KW
1272704
100V, 50/60Hz, 1Ph
1.65KVA, 1.24KW
Machine Type
DynaMc 28 Sidewall
Plug Type
Facer/Heater
Includes fusion carriage, facer, facer stand, heater and insulated heater stand. Electric Pump is sold separately.
2 Jaw
Model No.
Includes fusion carriage. See page 125 for accessories. Heater and Electric Pump is sold separately.
1 Jaw/tailstock
80
Min. Power Reqs.
898101
Compact Vertical
McElroy developed the 28 Vertical Fusion Machine
to specifically address the challenge of performing
vertical fusions.
Use in conjunction with the Electric Pump HPU
Counterbalanced, pivoting heater
Pivoting electric facer
Capable of horizontal fusions
Accounts for negative drag
Incorporated wheels and lifting eyes
for easier transporation
Machine Type
Model No.
DynaMc Vertical Compact 28 EP

3 Jaw
Machine Type
Electric Pump
(HPU)
Cylinder Force
Plug Type
Includes fusion carriage, facer, facer stand, heater and insulated heater stand. Electric Pump is sold seperately.
A893001
Low
100V-120V, 50/60Hz, 1Ph
3KVA, 2.9KW
Model No.
Plug Type
1272701
120V, 60Hz, 1Ph
1.56KVA, 1.25KW
1272702
208V-240V, 60Hz, 1Ph
1.56KVA, 1.25KW
1272703
220V-240V, 50/60Hz, 1Ph
1.65KVA, 1.24KW
1272704
100V, 50/60Hz, 1Ph
1.65KVA, 1.24KW
81
Fusion Machines
28
Fusion Machines
Fusion Machines
250
Fusion Machines
Machine Type
DynaMc 250 HP
Model No.
Cylinder Force
Fusion Capability for 63mm - 250mm (2 IPS to 8 DIPS)
Min. Power Reqs.
Plug Type
Facer/Heater
A882701
Low
100V-120V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
A/C
A882702
Low
220V-240V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
C/C
A882601
Low
100V-120V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
A/C
A882602
Low
220V-240V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
C/C
Model No.
Cylinder Force
Min. Power Reqs.
Plug Type
2 Jaw
4 Jaw
4-Jaw
DynaMc HP
Pictured
Machine Type
DynaMc 250 EP
Facer/Heater
2 Jaw
4 Jaw
A900401
Low
100V-120V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
A/C
A900402
Low
220V-240V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
C/C
A900301
Low
100V-120V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
A/C
A900302
Low
220V-240V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
C/C
Machine Type
4-Jaw
DynaMc EP
Pictured
Electric Pump
(HPU)
Machine Type
DynaMc 250 Auto
Model No.
1272701
120V, 60Hz, 1Ph
1.56KVA, 1.25KW
1272702
208V-240V, 60Hz, 1Ph
1.56KVA, 1.25KW
1272703
220V-240V, 50-60Hz, 1Ph
1.65KVA, 1.24KW
1272704
100V, 50/60Hz, 1Ph
1.65KVA, 1.24KW
Plug Type
Model No.
Cylinder Force
Plug Type
Includes auto power unit, control unit, carriage, facer, facer stand and heater assembly
4 Jaw Automatic
A887001
Low
110V-120V, 50/60Hz, 1Ph
3KVA, 3KW
4 Jaw Automatic
A887002
Low
220V-240V, 50/60Hz, 1Ph
3KVA, 3KW
82
Part No.
Description

T1208602
Standard blades.
T1208602C
Description

28 Spare Heater Plate Kit

A848706
Part No.
DL6303
Wireless DataLogger
DL6304
Wired DataLogger

885001

Part No.
Spare DynaMc Auto Power Box Assembly
Spare Auto power unit for use with DynaMc 250 and 412 Auto.
1267301
110V-120V
1269401
220V-240V
Spare DynaMc Auto Operator Control Box

1266701
250 Spare Heater Plate Kit

AT2501101
A218804

Spare DynaMc 250 Auto 120V Heater Assembly

889201
848709
SW16001


889101
848803
T2501002

Spare heater for the DynaMc 250

Auto.
Spare Facer Stand

Spare 250 Heater 220-240, 50/60Hz, 1Ph
Spare heater for the DynaMc 250

Auto.
Toolbox with Tray

Spare 28 Heater 220-240V, 50-60Hz, 1Ph
Spare Control Box for use with

DynaMc Auto 250 and 412.
Pyrometer Kit

Spare 28 Heater 100-120V, 50-60Hz, 1Ph
Description
T801101

203006

Heat Shield

A1867501

83
Fusion Machines
28/250
Accessories
Fusion Machines
28/250 Butt Fusion & Mitered Inserts

Butt Fusion Inserts
Butt Fusion Insert Sets 2-jaw set = 4 inserts, 4-jaw set = 8 inserts
master inserts.

needs.
All inserts below fit in 8 DIPS 9.05 (230mm) jaws
Inserts
11 Mitered Inserts
Pipe OD
2 Jaw Set
4 Jaw Set
225mm/250mm
8.86 (225mm)
T2503517
T2503507
8 IPS/250mm Master
8.63 (219mm)
T2503516
T2503504
225mm
8.86 (225mm)
851208
851201
8 IPS/DIPS Master
8.63 (219mm)
Inc w/pkg
Inc w/pkg
All inserts below require 8 IPS/DIPS or 8 IPS/250mm Masters
Inserts
Pipe OD
Set No.
225mm/250mm x 11-1/4
8.86 (225mm)
T2503510
200mm/250mm x 11-1/4
7.87 (200mm)
T2503513
8 IPS/250mm Master
8.63 (219mm)
T2503504

8 IPS/DIPS Master
7.87 (200mm)
801548
801511
180mm x 11-1/4
7.13 (180mm)
8078111
7.125/180mm OD
7.13 (181mm)
801549
801513
6 DIPS x 11-1/4
6.90 (175mm)
8078108
6 DIPS
6.90 (175mm)
801550
801525
6 IPS x 11-1/4
6.63 (168mm)
807810
6 IPS Master
6.63 (168mm)
801547
801510
160mm x 11-1/4
6.30 (160mm)
807817
160mm
6.30 (160mm)
8078148
807813
5 IPS x 11-1/4
5.56 (1421mm)
807809
140mm x 11-1/4
5.51 (140mm)
8078135
125mm x 11-1/4
4.92 (125mm)
807896
4 DIPS x 11-1/4
4.80 (122mm)
807899
5 IPS
5.56 (142mm)
809435
809409
140mm
5.51 (140mm)
809439
809428
4 IPS x 11-1/4
4.50 (114mm)
807808
4.33 (110mm)
807893
3.54 (90mm)
811301
5.375 OD
5.38 (137mm)
809437
809411
5.25 OD
5.25 (133mm)
809436
809410
90mm x 11-1/4
125mm
4.92 (125mm)
809438
809413

upon request.
4 DIPS
4.80 (122mm)
809327
809315
4 IPS/100mm JIS
4.50 (114mm)
809434
809408
110mm
4.33 (110mm)
809324
809305

3 DIPS
3.96 (101mm)
809326
809313
90mm
3.54 (90mm)
809325
809309
3 IPS
3.50 (89mm)
809323
809304
75mm
2.95 (75mm)
809217
809211
63mm
2.48 (63mm)
809216
809209
2 IPS
2.38 (60mm)
809215
809204
67
45
22
84
Inc w/pkg
All inserts below require 8 IPS/DIPS or 8 IPS/250mm Masters
110mm x 11-1/4
90
8.63 (219mm)
200mm
All inserts below require 6 IPS & 8 IPS/DIPS or 6 IPS & 8

IPS/250mm Masters
Mitered Inserts
DynaMc 28/250 HP
DynaMc 28/250 EP
DynaMc 28 EP Sidewall
9.5"
238mm
23.5
597mm
19
483mm
20"
508mm
26
660mm
21
533mm
26
660mm
26
660mm
30"
760mm
19
483mm
23.5 23.5
597mm 597mm
18.5"
470mm
SADDLE FUSION CAPACITY

Max Fitting Base Diamter: . ................................................... 9.63 (245mm)
WEIGHT
Machine: .............................................................................. 88 lbs (40Kg)
34
34
864mm 864mm
34
864mm
26
26
660mm 660mm
21
533mm
CHASSIS
Frame: . ......................................................... Welded aluminum construction
CAPACITY
CAPACITY
WARRANTY
28 Fuses Pipe Sizes: .................................. 2IPS 8DIPS (63mm 225mm)
28 Fuses Pipe Sizes: .................................. 2IPS 8DIPS (63mm 225mm)
250 Fuses Pipe Sizes: ................................ 63mm 250mm (2IPS 8DIPS)
250 Fuses Pipe Sizes: ................................ 63mm 250mm (2IPS 8DIPS)
WEIGHT
WEIGHT
2 Jaw Machine: .................................................................. 108 lbs (49Kg)
2 Jaw Machine: .................................................................... 78 lbs (36Kg)
Facer: . .............................................................................. 39 lbs (17.7Kg)
Facer: . .............................................................................. 39 lbs (17.7Kg)
Heater: ................................................................................ 21 lbs (9.5Kg)
Heater: ................................................................................ 21 lbs (9.5Kg)
HYDRAULICS
POWER
28 Heater Power: ...................................................................... 1750 Watt
POWER
250 Heater Power: .................................................................... 3000 Watt
28 Heater Power: ...................................................................... 1750 Watt
28/250 Facer Power: ................. 1.6 HP, 10 Amp @ 120V / 5 Amp @ 240V
250 Heater Power: .................................................................... 3000 Watt
CHASSIS
28/250 Facer Power: ................. 1.6 HP, 10 Amp @ 120V / 5 Amp @ 240V
CHASSIS
WARRANTY
WARRANTY
85
Fusion Machines
28/250
Specifications
Fusion Machines
28/250 Specifications
DynaMc 250 Auto
DynaMc EP HPU
DynaMc Auto HPU
16
406mm
19
483mm
21.5
546mm
34
864mm
21
533mm
CAPACITY
24.5
622mm
11
279mm

WEIGHT
WEIGHT
Carriage: . ......................................................................... 54 Kg (119 lbs)
Machine: ............................................................................ 110 lbs (50Kg)
Facer: . ............................................................................. 21.3 Kg (47 lbs)
hydraulics
Heater: ............................................................................. 19.5 Kg (43 lbs)
System Pressure: ................................................... 1500PSI (103 BAR) Max.
POWER
POWER
Power: . ..................................... 2.2 HP, 14 Amp @ 120V / 7 Amp @ 240V
CHASSIS
CHASSIS
WARRANTY
WARRANTY
86
23.5
597mm
22
559mm
WEIGHT
Machine: .......................................................................... 53.5Kg (118 lbs)
HYDRAULICS
System Pressure: .................................................... 83 BAR (1200 PSI) Max.
POWER
Power: . ................................... 4.0 HP, 28 Amp @ 110V / 14 Amp @ 220V
CHASSIS
WARRANTY
87
Fusion Machines
28/250
Fusion Machines
412 Fusion Machines

Machine Type
DynaMc 412 HP
Model No.
Cylinder Force
Min. Power Reqs.
2 Jaw
4 Jaw
Plug Type
Facer/Heater
A1263601
Low
100V-120V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
A/C
A1263602
Low
220V-240V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
C/C
A1262901
Low
100V-120V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
A/C
A1262902
Low
220V-240V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
C/C
Model No.
Cylinder Force
Min. Power Reqs.
Plug Type
2-Jaw DynaMc
HP Pictured
Machine Type
DynaMc 412 EP
Facer/Heater
2 Jaw
4 Jaw
A1274901
Low
100V-120V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
A/C
A1274902
Low
220V-240V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
C/C
A1274801
Low
100V-120V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
A/C
A1274802
Low
220V-240V, 50/60Hz, 1Ph
220V-240V, 50/60Hz, 1Ph
4.2KVA, 4.2KW
C/C
Machine Type
Electric Pump
(HPU)
4-Jaw
DynaMc EP
Pictured
Machine Type
DynaMc 412 Auto
Model No.
1272701
120V, 60Hz, 1Ph
1.56KVA, 1.25KW
1272702
208V-240V, 60Hz, 1Ph
1.56KVA, 1.25KW
1272703
220V-240V, 50/60Hz, 1Ph
1.65KVA, 1.24KW
1272704
100V, 50/60Hz, 1Ph
1.65KVA, 1.24KW
Plug Type
Model No.
Cylinder Force
Plug Type
Includes auto power unit, control unit, carriage, facer, facer stand and heater assembly
4 Jaw Automatic
A1252701
Low
110V-120V, 50/60Hz, 1Ph
3KVA, 3KW
4 Jaw Automatic
A1252702
Low
220V-240V, 50/60Hz, 1Ph
3KVA, 3KW
88
Part No.
Description
Part No.
Description
Standard blades.
T1208603C
A218804
T1208610
Standard blades.
T1208610C

A1242108

Spare Facer Stand
T1201101
Description
Pyrometer Kit
T1208603
Part No.

Spare DynaMc Auto Power Box Assembly

Spare Auto power unit for use with DynaMc 250 and 412 Auto.
1267301
110V-120V
1269401
220V-240V
Spare DynaMc Auto Operator Control Box

1266701
Spare Control Box for use with

DynaMc Auto 250 and 412.
Heat Shield
203007


1256001
Spare heater for the DynaMc

412 Auto.

A1867501


1260101
Spare heater for the DynaMc

412 Auto.

DL6303
Wireless DataLogger
DL6304
Wired DataLogger
Spare Heater 220-240V, 50/60Hz, 1Ph

1242112

Stub End Holder - To learn more see page 114
1270101

89
Fusion Machines
412
Accessories
Fusion Machines

Butt Fusion Inserts
master inserts.
Butt Fusion Insert Sets 2-jaw set = 4 inserts, 4-jaw set = 8 inserts
12 IPS/DIPS Master

Inserts
11 Mitered Inserts
Pipe OD
2 Jaw Sets
4 Jaw Sets
12.75 (324mm)
Inc w/pkg
Inc w/pkg
Inserts
12 IPS/DIPS Master
Pipe OD
Set No.
12.75 (324mm)
Inc w/pkg
All inserts below require 12 IPS/DIPS Master insert

needs.
315mm
12.40 (315mm)
1211206
1211202
280mm x 11.25
11.02 (280mm)
1214284
10 DIPS
11.10 (282mm)
1207231
1207221
10 IPS x 11.25
10.75 (273mm)
1214232
280mm
11.02 (280mm)
1207230
1207205
250mm x 11.25
9.84 (250mm)
1214235
10 IPS
10.75 (273mm)
1207229
1207204
8 DIPS x 11.25
9.05 (230mm)
1214269
250mm
9.84 (250mm)
1213512
1213503
225mm x 11.25
8.86 (225mm)
1214281
8 DIPS
9.05 (230mm)
1207109
1207107
8 IPS x 11.25
8.63 (219mm)
1214230
225mm
8.86 (225mm)
1207046
1207010
200mm x 11.25
7.87 (200mm)
1214234
8 IPS
8.63 (219mm)
1207108
1207104
180mm x 11.25
7.13 (180mm)
1214290
200mm
7.87 (200mm)
1207045
1207009
6 DIPS x 11.25
6.90 (175mm)
1214275
7.125 OD/180mm
7.13 (181mm)
1207044
1207008
6 IPS x 11.25
6.63 (168mm)
1214228
6 DIPS
6.90 (175mm)
1207048
1207020
160mm x 11.25
6.30 (160mm)
1214239
6 IPS Master
6.63 (168mm)
1207043
1207007
5 IPS/140mm x 11.25
5.56 (141mm)
1214242
160mm
6.30 (160mm)
1207047
1207011
125mm x 11.25
4.92 (125mm)
12142108
4 DIPS x 11.25
4.80 (122mm)
1214287
4 IPS x 11.25
4.50 (114mm)
1214226
110mm x 11.25
4.33 (110mm)
1214255
All inserts below require 6 IPS & 12 IPS/DIPS Master inserts
Mitered Inserts
upon request.

90
67
45
22
90
5 IPS
5.56 (142mm)
809435
809409
140mm
5.51 (140mm)
809439
809428
5.375 OD
5.38 (137mm)
809437
809411
5.25 OD
5.25 (133mm)
809436
809410
125mm
4.92 (125mm)
809438
809413
4 DIPS
4.80 (122mm)
809327
809315
4 IPS/100mm JIS
4.50 (114mm)
809434
809408
110mm
4.33 (110mm)
809324
809305
DynaMc 412 HP
DynaMc 412 EP
26.5"
673mm
DynaMc EP HPU
24
610mm
27 "
686mm
32
813mm
27
686mm
21.5
546mm
27
686mm
24.5
622mm
26.5"
673mm
11
279mm
WEIGHT
Machine: ............................................................................ 110 lbs (50Kg)
24
610mm
34"
864mm
hydraulics
System Pressure: ................................................... 1500PSI (103 BAR) Max.
32
813mm
POWER
34
864mm
CAPACITY
27
686mm
Fuses Pipe Sizes: .................................. 4 IPS 12 DIPS (110mm - 340mm)

WEIGHT
CAPACITY
2 Jaw Machine: .................................................................. 200 lbs (90 kg)
Fuses Pipe Sizes: .................................. 4 IPS 12 DIPS (110mm - 340mm)
4 Jaw Machine: ................................................................ 293 lbs (132Kg)
WEIGHT
Facer: . .............................................................................. 54 lbs (24.5 kg)
Heater: .............................................................................. 24 lbs (10.9Kg)
4 Jaw Machine: ................................................................ 263 lbs (120Kg)
HYDRAULICS
Facer: . .............................................................................. 54 lbs (24.5Kg)
Heater: .............................................................................. 24 lbs (10.9Kg)
POWER
POWER
CHASSIS
CHASSIS
WARRANTY
WARRANTY
Power: . ..................................... 2.2 HP, 14 Amp @ 120V / 7 Amp @ 240V

CHASSIS
WARRANTY
91
Fusion Machines
412
Specifications
Fusion Machines
412
Specifications
DynaMc 412 Auto
DynaMc Auto HPU
16
406mm
24
610mm
34
864mm
23.5
597mm
27
686mm
22
559mm
CAPACITY
WEIGHT
Fuses Pipe Sizes: .................................. 110mm - 340mm (4 IPS 12 DIPS)
Machine: ......................................................................... 53.5Kg (118 lbs)
WEIGHT
HYDRAULICS
Carriage: . ........................................................................ 120Kg (263 lbs)
System Pressure: .................................................... 83 BAR (1200 PSI) Max.
Minimum Carriage Transport Weight*: ............................... 70.5Kg (155 lbs)
POWER
Facer: . .............................................................................. 28.6Kg (62 lbs)
Power: . ................................... 4.0 HP, 28 Amp @ 110V / 14 Amp @ 220V
Heater: .............................................................................. 27.2Kg (60 lbs)
CHASSIS
POWER
WARRANTY
CHASSIS
WARRANTY
* Reflects weight with upper jaws, cradle and master inserts removed.
92
93
Fusion Machines
412
Fusion Machines
McHiLYT 250 Fusion Machines
Fitting Fabrication for 110mm 250mm (4 IPS 8 DIPS) Ells to 315mm (12 IPS)
250
The McHiLYT 250 fitting fabrication machine is
designed to produce wyes, tees and crosses from 110mm
to 250mm (4 IPS to 8 DIPS) pipe. It can also produce
ells from 110mm to 315mm (4 IPS to 12 IPS) pipe. The
machine is compatible with the McElroy DataLogger, which
records the fusion parameters that are used on each joint.
DR Capabilities:
For Ells & Tees: DR 9 through 32.5
For Wyes: DR 7 through 32.5
McHiLYT 250 Tooling Options

Metric Ell Inserts
110, 125, 140, 160, 180, 200, 225, 250, 280 and 315mm
Wyes, Long Tee & Short Tee Inserts
110, 125, 140, 160, 180, 200, 225 and 250mm
NOTE: Other machine configurations are available upon
to fit your needs.
Spare Facer Blade Kit - 8 blades, screws and wrench
Dimensions:
Length: ....... 6
Width: . ...... 6
Height: .... 4
McHiLYT 250
Tee, Wye & Ell Machine Includes fusion machine, fixtures, and IPS or metric inserts.
Machine Type
Model No.
Metric
A870001
11KVA/10.4KW @ 380VAC, 50Hz, 3Ph

see page 108.
94
T1208611
Standard blades.
T1208611C

A871201

Fusion Machines
McHiLYT630
630

Page 108
The McHiLYT 630 fitting fabrication machine is

designed to produce ells and tees from polyethylene pipe
in sizes from 630 mm x SDR 7 down to 8 IPS/280mm x
SDR 26. This machine can also fabricate wyes from 630
mm x SDR 7 to 8/280mm x SDR 11 pipe.
The machine is compatible with the McElroy DataLogger,
which records the fusion parameters that are used on each joint.
DR Capabilities:
For Ells & Tees: DR 7 through 17
For Wyes: DR 7 through 11
McHiLYT Tooling Options

Metric Inserts
280, 315, 355, 400, 450, 500, and 560
IPS Inserts
8, 10, 12, 14, 16, 18, 20, 22, and 24
DIPS Inserts
8, 10, 12, 14, 16, 18 and 20
NOTE: Other machine configurations are available upon
to fit your needs.
McHiLYT 630
Machine Type
Dimensions:
Length: ....... 9
Width: . .... 10
Height: ....... 6
Tee, Wye & Ell Machine
Model No.
Spare Heater Plates
Includes fusion machine, fixtures, and IPS or metric inserts.
Metric
A2440010
380VAC, 50Hz, 3Ph
IPS
A2440011
480VAC, 60Hz, 3Ph
2460503
Set of 4 facer blades.

Includes screws and wrench.
2444302
Right heater plate.
2444301
Left heater plate.
95
Fusion Machines
Fitting Fabrication for 280mm 630mm (8 IPS 24 OD) pipe
Fusion Machines
Custom Fusion Machines
Polyethylene Ball Valve Machine
Custom Machines
McElroy has an extensive background producing
a broad variety of custom-designed special purpose
machinery to fit your individual needs. We have an
excellent engineering and design staff to research your
needs and develop custom fusion equipment. Our
manufacturing facilities have the capability of producing
a broad variety of products efficiently and effectively
with our state-of-the-art production equipment and
skilled craftsmen. These machines can be designed
for field or inplant conditions and can have the
capability for butt fusion, sidewall fusion or
mitered joints for any size pipe desired. If
you have special machine requirements and need help
with the design and production, contact a McElroy
representative. We will work on the solution with you.
Contact us at:
918-836-8611
Email us at:
engineering@mcelroy.com
96
Manual U-Bend Machine
Vertical Fusion
Machine
Automated Fitting & Pupping Fusion Machine

Automated
U-Bend Machine
Automated Fusion
Machine for Blow
Molded Parts
Sidewall
Sidewall Fusion
Large-diameter sidewall fusion machines are designed for

fusing large branch fittings on any main size. This line of
hydraulic machines provides precise alignment of heated
parts, exact fusion pressure and shares manyfeatures
found in all McElroy machines. The result is increased
productivity, joint reliability, machine durability and long
life with minimal maintenance. The heater surfaces use the
same McElroy patented serrated design that has become
the industry standard for sidewall fusion. The large
diameter sidewall fusion machines are designed for use
in the manufacturing environment or in-field applications.
Contact us at:
918-836-8611
Email us at:
engineering@mcelroy.com
DynaMc 28 EP Sidewall Fusion Machine

See page 80 and 125 for more details.
36 Sidewall Fusion Machine

18 Sidewall Fusion Machine
97
Fusion Machines
Large Diameter Sidewall Fusion Machines
Productivity
Typical Productive Job Site Setup Using McElroy Equipment
Each job site is a puzzle. McElroy makes productivity tools so you

have the pieces to complete the puzzle in the shortest amount of time.
Its not just one or two tools either its a whole team of productivity tools that can
be mixed and matched. With help from your local McElroy distributor, you can
target the tools best suited to the job at hand. This can save you time and money.
productivity tools
Our team of productivity tools helps you excel before, during and after the pipe fusion process.
When time is money, McElroy products shine. The Pipe Fusion Experts want you to
have the best pipe-handling and productivity-boosting products available. Knowing
how these products can work in your favor can make you even more profitable.
McElroy Productivity Tools.
Its not cheatingIts working smarter.
The McElroy productivity team includes:

PolyHorse a pipe-handling system for 3 IPS to 20 OD pipe (90mm 500mm).
The PolyHorse reduces manpower and machinery needed on the job site.
Low Profile Rollers pipe rollers for 4 to 20 pipe (100mm 500mm).
The Low Profile Rollers are perfect for pulling lengths of pipe considerable distances.
TracStar Fusion Machines self-contained, self-propelled, all-terrain fusion
machines. The TracStar machines offer the utmost flexibility and maneuverability on a
job site.
Hydraulic Clamping hydraulically powered clamping for 412, 618 and 500
Series II fusion machines. Hydraulic Clamping saves time and operator fatigue when
clamping jaws open and closed.
PolyPorter pipe stand and dolly for 2 IPS to 8 DIPS pipe (63mm 250mm). The
PolyPorter allows a single operator to maneuver a stick of pipe into a fusion machine.
Pipe Stands for 2 IPS to 65 OD pipe (63mm to 1600mm). McElroy pipe stands
are essential for reducing operator strain, speeding the job site setup and making fusion
processes easier.
LineTamer coiled pipe straightener and rerounder for 2 IPS to 6IPS pipe (60mm
180mm). The LineTamer is recognized as the premier tool for handling coiled pipe,
conduit or duct efficiently.
MegaMc Pipe Stands adjustable, rugged, gasoline-powered pipe stands can
accomodate pipe from 8 to 65.
Lo
w
98
rs
Profile Rolle
Productivity
productivity tools
With
A typical job
site setup like this,
requires 2 operators
and 1 piece of equipment to load pipe in
the PolyHorse and
pull the pipe.
a
Tr
ng
Clampi
cS
h
ta
ac
r F
usion M
l
Po
si
st
it
yd
ra
ulic
in
e
Po
lyHorse
yH
As
ors
e Power
Pip
e Stand
99
PolyHorse
Pipe Handling System
Pipe handling capability for 3 IPS - 20 OD pipe (90mm - 500mm)
PolyHorse
PE pipe is off-loaded from the delivery truck directly onto

the PolyHorse, off the ground and out of the way, until
needed. In use, the operator rolls the pipe down the rack
and onto the integral pipe rollers where it is easily loaded
into a McElroy fusion machine. This eliminates the costs for
additional lifting equipment and manpower.
Image shown with extension rack for additional pipe storage capacity.
Reduces manpower and additional equipment
Items used in this setup.
Handles pipe sizes 3 through 20
1 each: No.1875501 PolyHorse Kit
Enhance productivity by 150%
3 each: No.1875901 Screw Jack
Standard 3 truss setup has 36,000 lb. total capacity
3 each: No.1875601 Truss
(add 12,000 lbs. capacity for each additional truss)

Compact kit available with half-length trusses for
tight job sites
Modular Design
Patents pending
The table below shows the predicted productivity in an 8-hour day. All joints based
on 60 seconds per inch of pipe diameter cool time and 50-foot pipe lengths using 2
PolyHorse setups as shown on page 99.
Pipe Size IPS
No. of Joints
Fused Pipe ft.
142
7,100
102
5,100
82
4,100
10
68
3,400
12
58
2,900
18
40
2,000
150%
productivity tools
The PolyHorse is a new pipe-handling system that consists

of a series of adjustable racks to store and help install the
pipe on the jobsite. For use with PE pipe sizes 3 to 20,
the PolyHorse can reduce manpower expense, provide an
efficient, less hazardous environment for handling pipe
bundles and enhance productivity by 150%.
tion
Produc !
se
Increa
100
400
500
600
700
300
400
500
200
600
500
400
500
600
200
800
900
100
0
800
1000
900
100
0
1000
DIRECTIONAL
CONTROL
VALVE
DIRECTIONAL
CONTROL
VALVE
DIRECTIONAL
CONTROL
VALVE
DIRECTIONAL
CONTROL
VALVE
SELECTOR
FACING
PRESSURE
VALVE
HEATING
PRESSURE
SELECTOR
FACING
PRESSURE
VALVE
HEATING
PRESSURE
800
900
1000
DIRECTIONAL
CONTROL
VALVE
DIRECTIONAL
CONTROL
VALVE
700
200
700
300
800
900
1000
800
900
1000
1000
600
300
600
700
600
SELECTOR
FACING
PRESSURE
VALVE
HEATING
PRESSURE
700
800
900
100
500
100
500
100
100
700
300
200
400
400
300
200
400
300
200
SELECTOR
FACING
PRESSURE
VALVE
HEATING
PRESSURE
SELECTOR
FACING
PRESSURE
VALVE
HEATING
PRESSURE
FUSING
PRESSURE
FUSING
PRESSURE
FUSING
PRESSURE
FUSING
PRESSURE
FUSING
PRESSURE
SELECTOR
FACING
PRESSURE
VALVE
HEATING
PRESSURE
FUSING
PRESSURE
14
26
28 & 250
TracStar 28 & 250
412
TracStar 412
618
McElroy PolyHorse Use the PolyHorse in conjunction with these machines to increase your production by up to 150%
TracStar 618
TracStar 500
PolyHorse
Double Your Productivity
Utilize the downtime while the pipe is cooling
Part No.
Description
PolyHorse Kits
By using one operator, two McElroy fusion machines and two PolyHorse setups, you
can double your productivity without adding additional operators.
Kit Includes 3 trusses, 3 stanchions, 6 screw jacks, 1

pivot roller support, 2 stationary rollers and wrench.
PolyHorse Kit w/PowerAssist
Image shown with these items for increased productivity.
1875501
PolyHorse Kit w/manual roller
1875505
Compact PolyHorse Kit w/PowerAssist
1875504
Compact PolyHorse Kit w/manual roller
1874401
Attaches to the closest truss to the

fusion operations and uses hydraulic
power from the machine to
effortlessly load pipe.
3 each: No.1876302 Stationary Rollers

2 each: McElroy Fusion Machines
2 each: McElroy Pipe Stands
PowerAssist
The
PolyHorses
modular
design
permits
additional
Stationary Rollers to be
clipped onto the back of the
first PolyHorse allowing them
to be used as pipe stands.
Stationary roller
1876302
Attaches to the Screw Jack and

supports the pipe for loading into
the machine.
Pivot Roller Support
Image shown with these items for increased productivity.
1876301
Attaches to the closest truss to the

fusion operations and lifts the end of
the pipe above the height of the jaws
to load pipe into the machine.
1875901
Used to level the trusses.
1875601
Standard pipe support truss
1875602
Compact pipe support truss
1877101
Removable support to control

pipe bundles.
Screw Jack

2 each: McElroy Fusion Machines
4 each: McElroy Pipe Stands
Truss
The new McElroy PowerAssist

is a hydraulically powered
roller that helps load pipe up,
down and into the machine.
To see a video of The PolyHorse go to:
Stantion
101
productivity tools
1875502
productivity tools
MegaMc Pipe Stands
Pipe Handling for 8 to 36 (225mm - 900mm) and 36 to 65 Pipe (900mm - 1600mm)
MegaMc Pipe Stands

Most job sites require heavy machinery to lift and hold a
length of pipe in place for large-diameter fusion projects.
To free up some of the heavy machinerys time and
save money, the new self-contained, gasoline-powered
MegaMc Pipe Stands help align the pipe with the fusion
machine, and then hold the pipe at the proper height.
Simply start the engine to adjust the pipe up to 24
laterally and 34 vertically, then turn the engine off
and the height is locked in place. Since the unit is selfcontained, there are no hydraulic hoses running across
the site.
Rugged rollers with low-friction pillow block bearings
allow the pipe to move easily through the rollers. Two
models are available for use on most medium- and largediameter job sites, with a smaller unit that works with 8
to 36 pipe. A larger unit handles pipe from 36 to 65.
Part No.
Description
Maximum Capacity
Self-contained, gasoline-powered HPU means no

hydraulic hoses are running across the job site.
5.5 horsepower
MegaMc Pipe Stands

3645001
8 to 36 (225mm to 900mm)
9,000 lbs. (4,082 Kg)
6513501
36 to 65 (900mm to 1600mm)
16,000 lbs. (7,257 Kg)
102
Features
Adjustable while fully loaded, up to 24 laterally

and 34 vertically
Height locks in place, even with HPU turned off
Features rugged 6 5/8 diameter rollers

with low-friction pillow block bearings
Wide base for stability, stackable for easy storage
Can be lifted by forklift or crane
Pipe handling for 2 IPS - 65 OD pipe (63mm - 1600mm)
Pipe Handling Equipment
Pipe Stands
Pipe Stands
productivity tools
Pipe stands save wear and tear on machinery, reduce

strain on operators and makes the fusion process easier.
Pipe stands are adjustable for uneven terrain so that the
pipe is supported at the same height as the machine. By
bringing the pipe in parallel to the machine it is much
easier to adjust hi/low and achieve a square face-off.
When building a pipeline, pipe stands can greatly
increase productivity. Instead of moving the machine for
each joint, you would pull the fused pipe through the
machine and roll in a new stick to be fused. This allows
you to stage all the pipe in one location, and keep the
fusion machine stationary, minimizing down time between
fusion joints.
Description
Part No.
14 Pipe Stand
422801
00
65
16
48
20
Applicable Machines
Maximum Load
Notes
Weight
2500 lbs (1134Kg)
For use with the 14 Cart (434001) only
37 lbs (16.8Kg)
28 Pipe Stand
812501
2500 lbs (1134Kg)
2 - 8 PolyPorter
864201
300 lbs (136Kg)
When used with 14 and 26 use Manual

Fusion machine Stand No.439001
63 lbs (28.5Kg)
412/618 Pipe Stand
1223201
2750 lbs (1247Kg)
N/A
130 lbs (59Kg)
4500 lbs (2041Kg)
N/A
197 lbs (89Kg)
4500 lbs (2041Kg)
N/A
155 lbs (70Kg)
824 Pipe Stand
2429101
TracStar 900 Pipe Stand
T9017401
Heavy-Duty Pipe Stand
4823901
2065 Pipe Stand
6314001
8 - 36 MegaMc Pipe Stand
3645001
36 - 65 MegaMc Pipe Stand
6513501
6513501
16
90
12
63
82
50
61
41
25
28
26
14
www.mcelroy.com/fusion/animations.htm
36
To see an animation go to:
6314001
4823901
3645001
64 lbs (29Kg)
6500 lbs (2948Kg)
N/A
595 lbs (270Kg)
11,000 lbs (4989Kg)
N/A
1025 lbs (465Kg)
9000 lbs (4082Kg)
Gas-powered, self-contained, adjustable
2160 lbs (980Kg)
16,000 lbs (7257Kg)
Gas-powered, self-contained, adjustable
3025 lbs (1372Kg)
T9017401
2429101
864201
1223201
812501
422801
103
productivity tools
Low Profile Rollers
Pipe Handling Equipment for 4 - 20 OD pipe (100mm - 500mm)
Low Profile Rollers

McElroys Low Profile Rollers are a modular pipe
roller designed to make pulling 4 - 20 (100mm
- 500mm) diameter thermoplastic pipe easier and
to minimize drag on the pipe. Perfectly paired with
other McElroy productivity-enhancing tools, such as
the PolyHorse, the new rollers are tip-resistant, allow
for curved pulls of pipe over considerable distances,
and provide no resistance to external fusion joint
beads moving across the roller. The Low Profile Rollers
can be ordered from McElroys worldwide network of
distributors and are packaged in a nested crate
that contains 40 complete roller assemblies.
Features
Minimizes drag on the pipe
Allows for curved pulls
Rolls easily, increasing productivity
Keeps pipe clean and off the ground
Sealed ball-bearing construction
Compact storage in reusable crate that fits in 3/4 ton
pickup bed
2000 lb. capacity per pair of rollers
Wont tip over
Minimizes pipe damage
Modular design
104
Reusable crate for shipping and storage fits in

3/4 ton pick-up bed.
Part No.
Description
Low Profile Rollers

A1867501
40 complete rollers per case (1875 lbs.)
1867501
Individual roller (2 required for assembly)
Pipe Portability for 2 IPS - 8 DIPS pipe (63mm - 250mm)
The PolyPorter was created from the mind of a pipeline

contractor. It is an innovative workhorse that tackles the
job of handling pipe in the field. The PolyPorter combines
the mechanical advantage of a dolly with the functionality
of a pipe stand to create one of the most useful pipeline
tools. One person can easily load a length of pipe without
strain. The pipe can then be pushed easily through the
roller-equipped hook arm into the fusion machine. The jack
enables the operator to raise and lower the PolyPorter to
level the pipe in uneven terrain to the height of the machine.
Features
Can lift 2 IPS - 8 DIPS (63mm - 250mm) pipe
PolyPorter
Part No.
productivity tools
PolyPorter
Pipe Stand & Dolly
Description
PolyPorter
864201
PolyPorter pipe stand and dolly.
PolyPorter
32
811mm
Combines the advantage of a dolly and a pipe stand

One person can easily load a length of pipe without strain
Pipe easily slides through the roller into the
fusion machine
Jack enables PolyPorter to be raised to height
of machine
51.5
1308mm
31
787mm
CAPACITY
Lifts: ..................................................... 2 IPS - 8 DIPS pipe (63mm - 250mm)
Height Range: ................. 20.5 - 38 (521mm - 965mm) at center of 8DIPS pipe
Maximum Load: . .......................................................................... 300 lbs (136Kg)
WEIGHT
PolyPorter: .......................................................................... 63 lbs (28.6Kg)
MOBILITY
Tires: .................................................................................... Inflatable tires
To see a video of The PolyPorter go to:

WARRANTY
105
LineTamer
Coiled Pipe Straightener & Re-rounder
LineTamer
With the McElroy LineTamer, you can quickly install coiled

PE pipe, conduit and duct. You can install an entire coil of
pipe with a minimum of two fusion joints. The LineTamer
cost-effectively straightens and re-rounds coiled pipe to
meet or exceed ASTM D2513 ovality requirements. It
removes coil set for speedy installations on the job site.
The 3 to 6 IPS LineTamer comes equipped with 4
to 6 re-rounding rollers, an optional 3 to 4 re-rounding
rollers are also available and the unit is powered by
hydraulic controls for ease of operation.
The 2 IPS LineTamer allows you to straighten and
re-round 2 IPS PE pipe, conduit and duct quickly with
minimal training. Ball thrust bearings make for easy
roller adjustment to remove the coil set in the pipe for
straightening.
150%
productivity tools
tion
Produc !
se
Increa
106
Coiled Pipe Trailers
2 IPS LineTamer
Proper handling of coiled pipe, conduit or duct requires

the McElroy LineTamer to be mounted on a specially
designed, heavy-duty, coil pipe trailer. McElroy has
worked closely with several OEM trailer manufacturers to
provide complete trailer packages featuring the LineTamer.
Each trailer has been engineered to handle the coil and
correctly align the pipe
to optimize re-rounding
and straightening. Custom
configurations, such as
coil self-loading, powered
threading rollers and
other customer-specific
features are available.
Contact your McElroy
representative about a
LineTamer trailer package
to meet your pipe-handling
Example of Coiled Pipe Trailer
needs.
Straightens and re-rounds 2 IPS pipe
Enhance Productivity with Stick Pipe

The PolyHorse is a new pipe-handling system that consists of a series of adjustable racks to store and help install
the pipe on the job site. For use with PE pipe sizes 3 through 20, the PolyHorse can reduce manpower expense,
provide an efficient, less hazardous environment for handling pipe bundles and enhance productivity by 150%.
See page 100
Can install a full coil of pipe with only two fusion joints
Removes coil set for speedy installations
Ball thrust bearings for easy adjustment
3-6 IPS LineTamer

Straightens and re-rounds 3 to 6 IPS pipe
Can install a full coil of pipe with only two fusion joints
Removes coil set for speedy installations
Self-contained hydraulic power unit
Coiled Pipe Straightener & Re-rounder

Package
2 IPS LineTamer
Width
Height
Weight
LT0122
44.44 (1129mm)
19.75 (502mm)
20.38 (518mm)
119 lbs. (54 kg)
Package
Model No.
Length
Width
Height
Weight
productivity tools
2 IPS LineTamer
LineTamer (no trailer) with 46 IPS rollers installed, gasoline-powered, CARB-compliant HPU.
6 LineTamer & HPU
ALT0048
96 (2438mm)
46 (1168mm)
50 (1270mm)
1015 lbs. (460 kg)
6 LineTamer only
LT0048
96 (2438mm)
46 (1168mm)
50 (1270mm)
850 lbs. (386 kg)
Description
Part No.
Description
3- 4 Re-round Roller Kit
Hydraulic Power Unit

LT0172
Length
LineTamer (no trailer) with 2 IPS rollers installed.
3-6 IPS LineTamer
Part No.
Model No.
LineTamer
5.5 HP gasoline HPU for 3 - 6

LineTamer
LT0037
Kit is required for re-rounding 3 - 4

IPS pipe. Includes 2 re-round rollers
and stop plates.
Part No.
Description
Tandem Hydraulic Power Unit

LT0171
Tandem 5.5 HP gasoline HPU

for SweetWater Metal Products
self-loading trailer.
107
DataLogger
Fusion Joint Verification & Documentation
DataLogger
productivity tools
The McElroy DataLogger is used to record and document

key parameters of the fusion process and verify that proper
fusion procedures have been followed prior to installation. The
DataLogger consists of a rugged handheld computer as the
recording device connected to a data-collection device that
records the heater temperature and fusion pressure profile
over time. All data is recorded and transmitted to the handheld
computer where the joint report can be stored, viewed, printed
or transferred to a desktop computer for archiving.
McElroy recently introduced a new version of the DataLogger,
which is hard wired to the handheld computer and can
handle pressure recordings of up to 4,000psi double that
of the Wireless DataLogger.
Handheld Computer
Meets MIL-STD-810F standards for drops, vibration and
temperature extremes
IP67 rating impervious to dust and water immersion
Wireless connects via Bluetooth ; Wired connects
via serial cable
Provides familiar Microsoft Windows user interface
Program and joint reports store in nonvolatile memory
Transfers joint reports to PC via standard USB
Generates reports in imperial or metric units
Data Collection Device

Laser-guided pyrometer for surface temperature of heater
New quick disconnect allows connection under pressure
Joint report recorded in nonvolatile Flash memory
Battery-operated for portability
Wireless
DataLogger
Wired
DataLogger
DataLogger Packages
DataLogger, Rugged Pocket PC with software pre-installed, carrying
case and one-year free software support.
108
Part No.
Description
DL6303
Wireless DataLogger for up to 2,000 PSI
DL6304
Wired DataLogger for up to 4,000 PSI
Accessories
Part No.
DataLogger Recorded Data

The DataLogger can record a multitude of information
on a given fusion joint being produced. Up to 4
different interfacial and gauge pressures can also be
recorded. A sample print is shown below.
Recommended Gauge Pressures (psi):

18. Heat
: 371
19. Soak
: 130
20. Fuse
: 371
21. Cool
: ----
Demo
Recorded Data:
23. Drag Pressure: 130psi
24. DataLogger Probe: 440F
25. External Probe: --26. MDL3-0002 v0.0.2 Console v0.0.1
27. Notes:
Demonstration of field
operation
200
Demo
100
psi
20
40
60
80
Printer that connects via Bluetooth

to the DataLogger to print fusion
records.
ADL6604
28, 412, 618
MKG00029
1 rechargeable printer battery.
ADL6605
28 CU
MQE00075
AC Adapter to charge and/or power

handheld printer.
ADL6606
824 Machine Hose
ADL6607
824 Machine Tubing
ADL6608
1236 Machine Hose
ADL6609
1236 Machine Tubing
ADL6610
1648 Machine
ADL6611
2065 Machine
1 roll of paper for handheld printer.
MLE00070
Replacement hydraulic transducer

cable for Wireless DataLogger.
MLE00087
Data-collection cable for Wired

DataLogger.
MLE00089
Replacement hydraulic transducer

cable for Wired DataLogger.
MQG00069
Serial hand-held computer cable for

Wired DataLogger.
MQE00110
Multi-voltage AC adapter for

handheld computer
DataLogger Connection Guide

Older machines without a
port labeled TXA require a
Datalogger Retrofit Kit shown in
the table above.
Adapter kits are used with machines made after 1994. These
machines have a port labeled TXA on the manifold. This series of
fusion machines are plumbed with high pressure hydraulic hoses.
Front-end Plot
300
Seconds
Retrofit Kits are for 1994 and older configuration machines

without a port labeled TXA. This series of fusion machines were
plumbed with hydraulic lines made of stainless steel tubing.
MQE00077
DataLogger Adapter Kit
Demo
psi
Wireless and Wired DataLogger printer and accessories.
Spare DataLogger Cables
Interfacial Pressures (psi):

12. Heat
: 75
13. Soak
:0
14. Fuse
: 75
15. Cool
: ---
Description
DataLogger Retrofit Kit
DataLogger Printer & Spare Accessories
MQE00076
Demo
Part No.
100 120
Summary Plot (6 data points)
ADL6601
28 to 1648 (Included with DataLogger)
ADL6602
28 Combination Unit
ADL6603
Sidewinder
ADL6612
2065
If the QD in the TXA port looks like
the one in illustration 3 no further
upgrades are necessary to use the
new DataLogger.
200
Demo
100
If you have an older McElroy

machine, the TXA port may be
plugged as in illustration 1, or it
may have an older style QD as in
illustration 2. In either case you will
need to install a new QD similar to
the one shown in illustration 3 to
work with the new DataLogger. A
kit to do this is included with the
DataLogger, but some machines
require an additional kit which
can be found in the DataLogger
Adapter Kits in the table to the left.
300
Minutes
productivity tools
Demo
1. Date & Time : 2005/02/11 14:50:21

2. Joint No.
: 12
3. Job No.
: Demo 1
4. Employee ID: DL Teacher
5. Machine ID : McElroy 1
6. Mach. Model : #618 MF
7. Piston Area : 6.010 in
8. Pipe Material: ISO (Single HF) IP
9. Pipe Size
: 8 IPS DR 11
Description
DataLogger
109
McSnapper Tensile with Impact Testing

McSnapper
The McElroy McSnapper is a
tensile with impact testing
machine designed specifically
for polyolefin materials. It was
developed to accurately test
fusion joints. The McSnapper
is designed to meet ASTM
F2634 standard test method for
laboratory testing of polyethylene
(PE) butt fusion joints using tensileimpact testing.
accessories
The machine can be used in the

development of new materials,
qualify
operators,
quality
assurance for existing materials
or in fusion compatibility to
determine lot uniformity, strength
and fuseability of pipe and
fittings.
Example of McSnapper Data Analysis
Fusion joint
testing coupon
Tensile with impact testing machine

Testing adheres to ASTM F2634
Provides accurate testing for fused joints
Testing up to 2.6 wall thickness
Part No.
Description
McSnapper Package
S00108
110
McSnapper fusion machine, butt

fusion testing kit for wall thickness up
to 2.6 and operators manual.
Fusion Joint Testing Capability up to 2.6 (66mm) Wall Thickness
Field Tester For 2 IPS & Larger Pipe
In-Field Tensile Tester

Patents pending
In-Field
Tensile Tester
Tensile testing of fusion joints in the past required cutting a
coupon out of the pipe, sending it off to a laboratory and
waiting for the results to come back. Technicians often found
it very difficult to perform alternate tests such as bend-back
tests on thicker pipes in the field. McElroys new Field Tensile
Tester aims to improve on these tests by providing a quick
and easy way to qualitatively test joints in the field. The dual
reduced section coupon allows for a quick comparison of
the integrity of the joint versus the parent pipe. A hand-pump
system tests coupons from 2 IPS and larger pipes (up to 5
thick wall). To create the coupon, a template is attached to
the pipes outer wall, where a drill and reciprocating saw
produce the coupon in minutes. The coupon is then inserted
into the hand-pump tensile test unit for destructive testing.
Qualitative testing of a joint in the field

accessories
Faster and easier than a bend test

Can produce coupons from up to 5-inch thick pipe wall
Template accommodates 2 IPS and larger pipe
Process takes minutes, not days or weeks
Hand-pump system tests coupon
Part No.
Description
In-Field Tensile Tester Package

AS03501
Includes hand-pump testing unit,

coupon template and drill bit.
Part No.
Description
Spare In-Field Coupon Drill Fixture

S04801
Coupon template for 2 OD and

larger pipe.
Part No.
Description
Spare Drill Bit

MJL00074
Specially designed drill bit for

coupon drill fixture.
111
Hydraulic Clamping
Hydraulic Clamping
One of the more popular features of large-diameter
MegaMc fusion machines is the hydraulic clamping
that tightens the jaw clamps. Now, users can retrofit their
Rolling and TracStar 412s, as well as their Rolling and
TracStar 618s and TracStar 500 Series IIs, with hydraulic
clamping that replaces the standard manual crank clamp
knobs.
The retrofit kit can be installed by your local McElroy
distributor and includes a manifold block that is added to
the carriage and controls the two fixed-jaw cylinders and
two movable-jaw cylinders independently.
Features
Increased productivity by eliminating manual cranking
of clamp knobs
Less time spent working with jaw operation and more
time spent fusing pipe
Quick disconnect hydraulic fittings are provided for
fusing tees, ells and tie-ins
accessories
Retrofit kit can be installed at your local McElroy

distributor
Can be purchased, factory-installed on new machines
Part No.
Description
Hydraulic Clamping kits

A1262301
Retrofit Kit for Rolling and TracStar 412
A1870301
Retrofit Kit for Rolling and TracStar 618
AT5044801
Retrofit Kit for TracStar 500 Series II
AT5045201
Retrofit Kit for TracStar 500 Auto
Kits are compatible only with the 412 and 618 Rolling machines
introduced in 2003 under the model number series 12481xx
& 18691xx. Components for individual kits may vary.
112
Retrofit Kit for Rolling 412, TracStar 412, Rolling 618, TracStar 618, and TracStar 500 II
Testing Capability for 1/2 CTS 2 IPS pipe
Air Pressure Testing
Test Caps
Test Caps
McElroy Test Caps are designed for quick and easy air
pressure testing of polyethylene pipe. All of our test caps
are reusable, provide a positive o-ring seal and have
been pressure rated to 165 PSI to meet 49 CFR192.513.
Installation and removal is quick and easy on pipe sizes
from CTS to 2 IPS. Test pressure actually improves the
caps grip on the pipe. One test cap is required per pipe
size. They are made of corrosion-resistant material and
are durable in construction.
TP-300 Test Caps

Quick and easy air pressure testing of
polyethylene pipe
Easily installed and removed for repeated use
Test caps meet 49 CFR192.513
Tests pipe sizes from CTS to 2 IPS
Safety lanyard for added operator protection
accessories
Part No.
Description
Service Line Test Caps

TP301
1/2 CTS Test Cap Assembly
TP302
1/2 IPS Test Cap Assembly
TP303
TP304
TP305
1 CTS Test Cap Assembly
TP306
1 IPS Test Cap Assembly
TP307
TP-308
TP309
TP310
2 IPS Test Cap Assembly
113
Stub End Holders
Stub End Holding Capability for 1-1/2 (38mm) to 21-1/8 (536mm) Flanges
accessories
Self-Centering
Stub End Holders
McElroys new Stub End Holders address a critical aspect
of the fusion process holding a stub end firmly in place
while fusing it to a length of pipe. Now, McElroy has a
stub end holder for 8, 12 and 18 jaws or inserts that
allows you to tighten all four serrated jaws of the holder
from a single adjustment point. During the tightening, the
stub end holder self-centers automatically, creating a very
efficient process that lets you fuse more and worry less.
Features
Serrated jaws securely hold a stub end throughout the
fusion process
Improved gripping ability
A single adjustment point adjusts all four stub end
holder jaws simultaneously
Automatically self-centers during tightening to hold the
stub end concentric to the pipe
114
Self-Centering Stub End Holder Specifications

Range of Operation
Part
Number
Machine
Size
Requred
Jaw Size
Minimum OD
Maximum OD
Minimum ID*
Maximum ID*
885001
28/250
8 IPS
2.37 (60mm)
10.88 (276mm)
N/A
N/A
1270101
412
12 IPS
4.50 (114mm)
16.02 (407mm)
10.78 (274mm)
17.21 (437mm)
20.4 lbs. (9.3 kg)
1879101
618/500
18 IPS
6.63 (148mm)
21.27 (540mm)
13.36 (339mm)
22.46 (570mm)
29.1 lbs. (13.2 kg)
*12 and 18 Stub End Holders are capable of clamping on the inner diameter of the stub end to accommodate larger sizes
Weight
14.6 lbs. (6.6 kg)
Stub End Holders
FLANGE HEIGHT
FLANGE HEIGHT
Manual Clamp
Stub End Holders
FLANGE DIAMETER
FLANGE DIAMETER
Stub end holders are designed to hold various sizes of stub

end fittings for fusion to the end of a pipe. To determine
which stub end holder will be required for your stub end,
use the chart shown. The chart lists the flange OD range
and flange thickness ranges that are required. Your stub
end dimensions must be within the ranges shown.
Manual Clamp Stub End Holder Specifications

Part Number
Machine Size
Min. Flange DIA.
Max Flange DIA
Min. Flange Height
Max. Flange Height
410601
14
1-1/2 (38mm)
7-19/32 (193mm)
no over clamps
no over clamps
2419501
824
7 (178mm)
26-1/4 (667mm)
1/4 (6.35mm)
3-3/8 (86mm)
3606901
1236
13-5/8 (346mm)
36-3/4 (933mm)
1/4 (6.35mm)
3-3/8 (86mm)
4812601
1648
16-5/8 (422mm)
49-1/4 (1251mm)
1/4 (6.35mm)
3-3/8 (86mm)
2065
21-1/8 (536mm)
68-7/8 (1749mm)
1-3/8 (35mm)
4-38 (111mm)
6315501
FLANGED STUB END

FLANGED STUB END
STUB END HOLDER CLAMP
FLANGE HEIGHT
FLANGE DIAMETER
accessories
STUB END HOLDER WITH OVER CLAMPS

STUB END HOLDER WITH OVER CLAMPS
FLANGED STUB END

FLANGED STUB END
FLANGED STUB END

STUB END HOLDER WITH SIDE CLAMPS

STUB END HOLDER WITH SIDE CLAMPS
115
Hot Tap
Tool
Tapping Capability for 2 IPS 6 IPS Branch Saddles
Part No.
Description
2 IPS Hot Tap Tool
Ratchet
Includes tool, ratchet wrench and storage case.
Drive Bearing
220002
2 Hot Tap (Medium Density 2406)
220003
2 Hot Tap (High Density 3408)
220006
2 Hot Tap (DRISCOPIPE8100)
221501
Spare Cutter 1.5 OD x 1.75 Long
3 IPS Hot Tap Tool
Cutter Drive Shaft
116
accessories
220107
220109
221601
Hot Tap Tool
Main line contamination is eliminated by containing

continuous chips in the cutter, ahead of the coupon, then
retracting them out of the main. Tool components are butt
fused together, eliminating the need for safety chains. The
gland fitting of the tool includes a packing seal for safety,
ensuring no leakage around the cutter drive shaft and a test
valve. The McElroy Hot Tap Tool is long enough to meet or
exceed ASTM standards for squeeze off dimensions or it
can be used with a ball valve.
4 IPS Hot Tap Tool
Test Valve
The McElroy Hot Tap Tool is the most precise and economical
way to tap through 2, 3, 4 or 6 branch saddles. This tool
can be used with the 2LC, 2CU, PitBull 14 or the 28CU
fusion machines in combination with the Sidewinder. The
gland is customized to meet the users material of choice,
eliminating the need for material compatibility fusion in the
field.
220106
Gland
Cutter
220206
220207
220209
221702
Spare Cutter 3 OD x 2.75 Long
6 IPS Hot Tap Tool

220302
220303
220306
221902
6 IPS Polyvalve Conversion Kit

Converts a standard 6 Hot Tapping Tool to a 6
Polyvalve Hot Tap Tool. Kit includes 3 OD cutter.
220305
6 Hot Tap Conversion Kit
Capability for 1 x 4 8 x 14 IPS pipe
Dual Containment
Split Heater
Split Heaters
McElroy split heaters are used for fusing the outer pipe
of a dual-containment system. Split heaters open enough
to go around the inner pipe so that an outer pipe can
be heated and fused. All heaters have durable anti-stick
coatings.
Note: The first character of the heater name (i.e. 2 x 8)

represents the maximum IPS size of the inner pipe for
the heater application. The second character represents
the maximum IPS size of the outer pipe. Outer pipe wall
thickness is limited to a maximum of DR 11.
Heater
Model No.
Machine
Heater ID
Heater OD
Fuseable Sizes
Input
Output
Weight
2x4
425601
14
3.188
5.375
(1 x 4), (2 x 4)
120V
800Watt
7.5 Lbs. (3.4Kg)
2x8
829801
28
3.875
8.625
(2 x 5), (2 x 6)
120V
1574Watt
28.5 Lbs. (13Kg)
3x8
829501
28
5.00
10.25
(2 x 6), (3 x 6), (2 x 7), (3 x 7), (2 x 8), (3 x 8)
120V
1754Watt
32 Lbs. (14.5Kg)
4x8
829901
28/412
6.00
10.25
(2 x 8), (3 x 8), (4 x 8)
120V
1754Watt
32 Lbs. (14.5Kg)
6 x 10
1238801
412/618
7.75
12.5
(4 x 10), (5 x 10), (6 x 10)
240V
2200Watt
35 Lbs. (16Kg)
8 x 14
1239201
618
9.937
14.75
(6x12), (7x12), (6x14), (7x14), (8x12), (8x14)
240V
2800Watt
40.5 lbs. (18.4Kg)
Split Heaters
Part No.
Description
Guide Rod Bracket Adapter Kits

A1239301
Part No.
6 x 10 Split Heater to 618 Fusion Machine.
Part No.
Description
Insulated Heater Stands
4 x 8 Split Heater to 412 Fusion Machine.
SW08601
A1839301
Description
2 x 4 Heater Sling
821802
2 x 8, 3 x 8 and 4 x 8 Heater Stand
1234202
6 x 10 Heater Stand
1835102
8 x 14 Heater Stand
117
accessories
Guide-rod bracket kits required for adaptation to this size machine. (4 x 8 Split Heater requires separate power supply if used in 412 fusion machine)
Accessories 2CU Sidewall Fusion Accessories

Main Size
Fitting Insert
Sidewall Insert
Line Pipe Bolster
Concave Heater Adptr
Convex Heater Adptr
Heater
CENTRAL, PERFORMANCE PIPE, JM EAGLE 2 IPS Outlet Branch Saddle (25/8 Dia Round Base, 23/8 Dia Outlet)
PERFORMANCE PIPE Butt Outlet Tapping Tee (25/8 Dia Large Round Base, 23/8 Dia Cap)
2 IPS
Not Required u
410213
413301
S210237288
S200237300
215505
3 IPS
Not Required u
410305
413302
S210350288
S200350300
215505
4 IPS
Not Required u
410405
413303
S210450288
S200450300
215505
6 IPS
Not Required u
821403
413306
S210662288
S200662300
215505
8 IPS
Not Required u
Not Required
Not Required
S210862288
S200862300
215505
10 IPS v
Not Required u
Not Required
Not Required
S211075288
S201075300
215505
12 IPS v
Not Required u
Not Required
Not Required
S211275288
S201275300
215505
4 DIPS
Not Required u
410411
413315
S210480288
S200480300
215505
6 DIPS
Not Required u
821405
413316
S210690288
S200690300
215505
8 DIPS v
Not Required u
Not Required
Not Required
S210905288
S200905300
215505
10 DIPS v
Not Required u
Not Required
Not Required
S211110288
S201110300
215505
12 DIPS v
Not Required u
Not Required
Not Required
S211320288
S201320300
215505
S200166300
215505
CENTRAL, PERFORMANCE PIPE Socket Outlet Tapping Tee (2.5x1.9 Rectangular Base, 21/2 Dia Cap)
JM EAGLE Socket Outlet Tapping Tee (Type1=2.5x2.0 Rec Base, 2.03 Dia Cap, Type2=2.5x1.9 Rec Base, 2.40 Dia Cap)
accessories
1 IPS
410211
413304
S230166287
1 IPS
410212
413305
S230190287
S200190300
215505
2 IPS
410213
413301
S230237287
S200237300
215505
3 IPS
410305
413302
S230350287
S200350300
215505
4 IPS
410405
413303
S230450287
S200450300
215505
6 IPS
821403
413306
S230662287
S200662300
215505
8 IPS
Not Required
Not Required
S230862287
S200862300
215505
10 IPS v
Not Required
Not Required
S231075287
S201075300
215505
12 IPS v
Not Required
Not Required
S231275287
S201275300
215505
4 DIPS
410411
413315
S230480287
S200480300
215505
6 DIPS
821405
413316
S230690287
S200690300
215505
8 DIPS v
Not Required
Not Required
S230905287
S200905300
215505
10 DIPS v
Not Required
Not Required
S231110287
S201110300
215505
12 DIPS v
Not Required
Not Required
S231320287
S201320300
215505
CENTRAL fittings with a stem dia. of 1.61 require 227402 CENTRAL & Performance Pipe fittings with a stem dia. of 1.88 require 212302 Performance Pipe fittings with a stem dia. of 1.68 require 212304
JM Eagle Type 2 fittings require 212306 Insert set to clamp on stem dia of 1.75 JM Eagle Type 1 fittings require 213902 Insert set to clamp on cap dia of 2.03
118
2CU Sidewall Fusion Accessories

Main Size
Fitting Insert
Sidewall Insert
Accessories
Line Pipe Bolster
Convex Heater Adptr
Heater
413304
S210166237
S200166300
215505
PERFORMANCE PIPE 1 Butt Outlet Tapping Tee (2 Dia Small Round Base, 23/8 Dia Cap)
1 IPS
Not Required
410211
1 IPS
Not Required
410212
413305
S210190237
S200190300
215505
2 IPS
Not Required
410213
413301
S210237237
S200237300
215505
3 IPS
Not Required
410305
413302
S210350237
S200350300
215505
4 IPS
Not Required
410405
413303
S210450237
S200450300
215505
6 IPS
Not Required
821403
413306
S210662237
S200662300
215505
8 IPS
Not Required
Not Required
Not Required
S210862237
S200862300
215505
10 IPS v
Not Required
Not Required
Not Required
S211075237
S201075300
215505
12 IPS v
Not Required
Not Required
Not Required
S211275237
S201275300
215505
S230166287
S200166300
215505
CENTRAL, PERFORMANCE PIPE, JM EAGLE Butt Outlet Service Saddles (2.5 x 1.9 Rectangular Base)
1 IPS
410211
413304
1 IPS
410212
413305
S230190287
S200190300
215505
2 IPS
410213
413301
S230237287
S200237300
215505
410305
413302
S230350287
S200350300
215505
410405
413303
S230450287
S200450300
215505
S200166300
215505
accessories
3 IPS
4 IPS
Use 207902 for 1/2 CTS Outlet Use 208002 for 3/4 IPS Outlet Use 208102 for 1 IPS Outlet Use 207537 for 11/4 IPS Outlet
PERFORMANCE PIPE Butt Outlet Service Saddles (1.7 Dia Round Base)
1 IPS
410211
413304
S210166212
1 IPS
410212
413305
S210190212
S200190300
215505
2 IPS
410213
413301
S210237212
S200237300
215505
3 IPS
410305
413302
S210350212
S200350300
215505
4 IPS
410405
413303
S210450212
S200450300
215505
Use 208302 for 3/4 CTS Outlet Use 208002 for 3/4 IPS Outlet Use 208402 for 1 CTS Outlet Use 208102 for 1 IPS Outlet
LEGEND: u The 208102 Fitting Insert set may be used to clamp on stem of tapping tee instead of cap v Requires (2) A213601 Tailstock Chain Assemblies.
119
Accessories Sidewinder Sidewall Fusion Accessories

Concave Heater Adapter
Convex Heater Adapter Fusion Pressure Gauge
100
300
200
400
500
Line Pipe Bolster
600
1000
800
700
900
Heater Bag
Heater
Fitting Insert
Jaw Clamp Only
accessories
Main Size
Line Pipe Insert
Chain Clamp Only
Sidewall Insert
Line Pipe Bolster
Accessories for Jaw and Chain Clamp Machines
Fitting Insert
Convex Heater Adptr
Heater
S210166212
S200166300
214905
S210190212
S200190300
214905
S210237212
S200237300
214905
S210350212
S200350300
214905
S210450212
S200450300
214905
S210480212
S200480300
214905
S210690212
S200690300
214905
S210905212
S200905300
214905
S211110212
S201110300
214905
PERFORMANCE PIPE Butt Outlet Service Saddles (1.7 Dia Round Base)
1 IPS
SW09802 w
410211
413304
1 IPS
SW09902 w
410212
413305
2 IPS
SW10003
410213
413301
3 IPS
SW10102
410305
413302
4 IPS
Not Required
410405
413303
4 DIPS
N/A
410411
413315
6 DIPS
N/A
821405
413316
8 DIPS v
N/A
Not Required
Not Required
10 DIPS v
N/A
Not Required
Not Required
u
u
u
u
u
u
u
u
u
All require SW04901 (2 IPS Master Insert). Use 208302 for 3/4 CTS Outlet Use 208002 for 3/4 IPS Outlet Use 208402 for 1 CTS Outlet Use 208102 for 1 IPS Outlet
LEGEND: u Also Requires SW04701 (3 IPS Pivot Release Master) included with Sidewinder package v Chain Clamp Models Require (2) A213601 Tailstock Chain Assemblies
w Requires SW10003 (2 IPS Master Insert).
120
Sidewinder Sidewall Fusion Accessories

Jaw Clamp Only
Main Size
Line Pipe Insert
Chain Clamp Only
Sidewall Insert
Accessories
Line Pipe Bolster
Fitting Insert
Convex Heater Adptr
Heater
PERFORMANCE PIPE Butt Outlet Tapping Tee (25/8 Dia Large Round Base, 23/8 Dia Cap)
&
1 IPS Butt Outlet Tapping Tee (25/8 Dia Large Round Base, 31/16 Dia Cap)
2 IPS
SW10003
410213
413301
SW04901
3 IPS
SW10102
410305
413302
SW04901
4 IPS
Not Required
410405
413303
SW04901
6 IPS
N/A
821403
413306
SW04901
8 IPS
N/A
Not Required
Not Required
SW04901
10 IPS v
N/A
Not Required
Not Required
SW04901
12 IPS v
N/A
Not Required
Not Required
SW04901
4 DIPS
N/A
410411
413315
SW04901
6 DIPS
N/A
821405
413316
SW04901
8 DIPS v
N/A
Not Required
Not Required
SW04901
10 DIPS v
N/A
Not Required
Not Required
SW04901
12 DIPS v
N/A
Not Required
Not Required
SW04901
u
u
u
u
u
u
u
u
u
u
u
u
S210237288
S200237300
214905
S210350288
S200350300
214905
S210450288
S200450300
214905
S210662288
S200662300
214905
S210862288
S200862300
214905
S211075288
S201075300
214905
S211275288
S201275300
214905
S210480288
S200480300
214905
S210690288
S200690300
214905
S210905288
S200905300
214905
S211110288
S201110300
214905
S211320288
S201320300
214905
Performance Pipe 1 IPS Butt Outlet Tapping Tee (Large Round Base) Requires SW04803 insert set instead of SW04901 insert set.
PERFORMANCE PIPE 1 Butt Outlet Tapping Tee (2 Dia Small Round Base, 23/8 Dia Cap)
SW09802 w
410211
413304
SW04901 u
S210166237
S200166300
214905
SW09902 w
410212
413305
SW04901 u
S210190237
S200190300
214905
2 IPS
SW10003
410213
413301
SW04901 u
S210237237
S200237300
214905
3 IPS
SW10102
410305
413302
SW04901 u
S210350237
S200350300
214905
4 IPS
Not Required
410405
413303
SW04901 u
S210450237
S200450300
214905
6 IPS
N/A
821403
413306
SW04901 u
S210662237
S200662300
214905
8 IPS
N/A
Not Required
Not Required
SW04901 u
S210862237
S200862300
214905
10 IPS v
N/A
Not Required
Not Required
SW04901 u
S211075237
S201075300
214905
12 IPS v
N/A
Not Required
Not Required
SW04901 u
S211275237
S201275300
214905
All require SW04901 (2 IPS Master Insert).
121
accessories
1 IPS
1 IPS
Accessories

Jaw Clamp Only
Main Size
Line Pipe Insert
Chain Clamp Only
Sidewall Insert
Line Pipe Bolster
Fitting Insert
Convex Heater Adptr
Heater
PERFORMANCE PIPE 2 IPS Butt Outlet Tapping Tee (27/8 Dia Round Base, 31/2 Dia Cap)
2 IPS
SW10003
410213
413301
S450237312
S420237500
424315
3 IPS
SW10102
410305
413302
S450350312
S420350500
424315
4 IPS
Not Required
410405
413303
S450450312
S420450500
424315
6 IPS
N/A
821403
413306
S450662312
S420662500
424315
8 IPS
N/A
Not Required
Not Required
S450862312
S420862500
424315
10 IPS v
N/A
Not Required
Not Required
S451075312
S421075500
424315
12 IPS v
N/A
Not Required
Not Required
S451275312
S421275500
424315
4 DIPS
N/A
410411
413315
S450480312
S420480500
424315
6 DIPS
N/A
821405
413316
S450690312
S420690500
424315
8 DIPS v
N/A
Not Required
Not Required
S450905312
S420905500
424315
10 DIPS v
N/A
Not Required
Not Required
S451110312
S421110500
424315
12 DIPS v
N/A
Not Required
Not Required
S451320312
S421320500
424315
accessories
PERFORMANCE PIPE 2 IPS Butt Outlet Tapping Tee (33/4 Dia Large Round Base, 31/2 Dia Cap)
2 IPS
SW10003
410213
413301
S450237426
S420237500
424315
3 IPS
SW10102
410305
413302
S450350426
S420350500
424315
4 IPS
Not Required
410405
413303
S450450426
S420450500
424315
6 IPS
N/A
821403
413306
S450662426
S420662500
424315
8 IPS
N/A
Not Required
Not Required
S450862426
S420862500
424315
10 IPS v
N/A
Not Required
Not Required
S451075426
S421075500
424315
12 IPS v
N/A
Not Required
Not Required
S451275426
S421275500
424315
4 DIPS
N/A
410411
413315
S450480426
S420480500
424315
6 DIPS
N/A
821405
413316
S450690426
S420690500
424315
8 DIPS v
N/A
Not Required
Not Required
S450905426
S420905500
424315
10 DIPS v
N/A
Not Required
Not Required
S451110426
S421110500
424315
12 DIPS v
N/A
Not Required
Not Required
S451320426
S421320500
424315
LEGEND: u No aditional inserts needed. Requires SW04701 (3 IPS Pivot Release Master) included with Sidewinder package v Chain Clamp Models Require (2) A213601 Tailstock Chain Assemblies
122

Jaw Clamp Only
Main Size
Line Pipe Insert
Chain Clamp Only
Sidewall Insert
Line Pipe Bolster
Accessories
Fitting Insert
Convex Heater Adptr
Heater
u
u
u
u
u
u
u
u
u
u
S450450426
S420450500
424315
S450662426
S420662500
424315
S450862426
S420862500
424315
S451075426
S421075500
424315
S451275426
S421275500
424315
S450480426
S420480500
424315
S450690426
S420690500
424315
S450905426
S420905500
424315
S451110426
S421110500
424315
S451320426
S421320500
424315
4 IPS
Not Required
410405
413303
6 IPS
N/A
821403
413306
8 IPS
N/A
Not Required
Not Required
10 IPS v
N/A
Not Required
Not Required
12 IPS v
N/A
Not Required
Not Required
4 DIPS
N/A
410411
413315
6 DIPS
N/A
821405
413316
8 DIPS v
N/A
Not Required
Not Required
10 DIPS v
N/A
Not Required
Not Required
12 DIPS v
N/A
Not Required
Not Required
PERFORMANCE PIPE 3 IPS Outlet Branch Saddle (41/2 Dia Round Base, 31/2 Dia Outlet)
Not Required
410405
413303
S440450550
424315
821403
413306
u
u
S450450550
N/A
S450662550
S440662550
424315
8 IPS
N/A
Not Required
Not Required
S450862550
S440862550
424315
10 IPS v
N/A
Not Required
Not Required
S451075550
S441075550
424315
12 IPS v
N/A
Not Required
Not Required
u
u
S451275550
S441275550
424315
424315
6 IPS
N/A
821403
413306
SW07301
S450662550
S440662550
8 IPS
N/A
Not Required
Not Required
SW07301
S450862550
S440862550
424315
10 IPS v
N/A
Not Required
Not Required
SW07301
S451075550
S441075550
424315
12 IPS v
N/A
Not Required
Not Required
SW07301
S451275550
S441275550
424315
CENTRAL, PERFORMANCE PIPE, JM EAGLE Butt Outlet Service Saddles (2.5 x 1.9 Rectangular Base)
1 IPS
SW09802 w
410211
413304
S230166287
S200166300
214905
1 IPS
SW09902 w
410212
2 IPS
SW10003
410213
413305
S230190287
S200190300
214905
413301
S230237287
S200237300
3 IPS
SW10102
410305
413302
214905
S230350287
S200350300
214905
4 IPS
Not Required
410405
413303
S230450287
S200450300
214905
All require SW04901 (2 IPS Master Insert). Use 207537 for 11/4 IPS Outlet Use 208002 for 3/4 IPS Outlet Use 208102 for 1 IPS Outlet Use 207902 for 1/2 CTS Outlet
LEGEND: u No aditional inserts needed. Requires SW04701 (3 IPS Pivot Release Master) included with Sidewinder package v Chain Clamp Models Require (2) A213601 Tailstock Chain
Assemblies w Requires SW10003 (2 IPS Master Insert).
123
accessories
4 IPS
6 IPS
Accessories

Jaw Clamp Only
Main Size
Line Pipe Insert
Chain Clamp Only
Sidewall Insert
Line Pipe Bolster
Fitting Insert
Convex Heater Adptr
Heater
S230166287
S200166300
214905
S230190287
S200190300
214905
S230237287
S200237300
214905
S230350287
S200350300
214905
S230450287
S200450300
214905
S230662287
S200662300
214905
S230862287
S200862300
214905
S231075287
S201075300
214905
S231275287
S201275300
214905
S230480287
S200480300
214905
S230690287
S200690300
214905
S230905287
S200905300
214905
S231110287
S201110300
214905
S231320287
S201320300
214905
CENTRAL, PERFORMANCE PIPE Socket Outlet Tapping Tee (2.5x1.9 Rectangular Base, 21/2 Dia Cap)
UPONOR Socket Outlet Tapping Tee (Type1=2.5x2.0 Rec Base, 2.03 Dia Cap, Type2=2.5x1.9 Rec Base, 2.40 Dia Cap)
1 IPS
SW09802 w
410211
413304
SW06101
1 IPS
SW09902 w
410212
413305
SW06101
2 IPS
SW10003
410213
413301
SW06101
3 IPS
SW10102
410305
413302
SW06101
4 IPS
Not Required
410405
413303
SW06101
6 IPS
N/A
821403
413306
SW06101
8 IPS
N/A
Not Required
Not Required
SW06101
10 IPS v
N/A
Not Required
Not Required
SW06101
12 IPS v
N/A
Not Required
Not Required
SW06101
4 DIPS
N/A
410411
413315
SW06101
6 DIPS
N/A
821405
413316
SW06101
8 DIPS v
N/A
Not Required
Not Required
SW06101
10 DIPS v
N/A
Not Required
Not Required
SW06101
12 DIPS v
N/A
Not Required
Not Required
SW06101
u
u
u
u
u
u
u
u
u
u
u
u
u
u
accessories
JM Eagle Type 1 requires SW06001 insert set instead of SW06101 insert set.
PERFORMANCE PIPE, JM EAGLE 2 IPS Butt Outlet Tapping Tee (4.25 x 2.63 Rectangular Base, 31/2 Dia Cap)
PERFORMANCE PIPE, JM EAGLE 2 IPS Butt Outlet Branch Saddle (4.25 x 2.63 Rectangular Base, 23/8 Dia Outlet)
2 IPS
SW10003
410213
413301
3 IPS
SW10102
410305
413302
4 IPS
Not Required
410405
413303
6 IPS
N/A
821403
413306
8 IPS
N/A
Not Required
Not Required
10 IPS v
N/A
Not Required
Not Required
12 IPS v
N/A
Not Required
Not Required
4 DIPS
N/A
410411
413315
6 DIPS
N/A
821405
413316
8 DIPS v
N/A
Not Required
Not Required
10 DIPS v
N/A
Not Required
Not Required
12 DIPS v
N/A
Not Required
Not Required
u
u
u
u
u
u
u
u
u
u
u
u
S430237462
S420237500
424315
S430350462S
S420350500
424315
S430450462S
S420450500
424315
S430662462
S420662500
424315
S430862462
S420862500
424315
S431075462
S421075500
424315
S431275462
S421275500
424315
S430480462
S420480500
424315
S430690462
S420690500
424315
S430905462
S420905500
424315
S431110462
S421110500
424315
S431320462
S421320500
424315
2 IPS Butt Outlet Branch Saddles Require SW04901 ( 2 IPS Master Insert). Performance Pipe recommends Bolster 411002 for their 2 IPS rectangular base, branch saddles.
124
28 & 250 Sidewall Fusion Accessories

Sidewall Fusion Accessories
Part No.
Sidewall Fusion Heater Adapters

Description
Main Size
Concave Adapter
Accessories
Sidewall Fusion Heater Adapters

Convex Adapter
Main Size
Fitting Insert
Sidewall Insert
Saddle Fusion Heater 200-240V, 50/60Hz,1Ph 2270 Watt

Adjustable thermoswitch to control
temperature. Does not include
heater blanket.
826803
Sidewall Heater Blanket

826903
Protects and helps maintain a

constant heater temperature.
Line Pipe Bolster

Supports and re-rounds main for saddle fusion.
Required for 6 IPS - 8 IPS mains.
413306
6 IPS
413316
827801
PERFORMANCE PIPE, INDEPENDENT PIPE
4 DIPS Butt Outlet Branch Saddles (65/8 Round Base, 4.80 Dia Outlet)
S710690700
S700690700
8 IPS
S710862775
S700862775
S710905700
S700905700
10 IPS u
S711075775
S701075775
10 DIPS u
S711110700
S701110700
12 IPS u
S711275775
S701275775
12 DIPS u
S711320700
S701320700
14 OD u
S711400775
S701400775
16 DIPS u
S711740700
S701740700
16 OD u
S711600775
S701600775
18 DIPS u
S711950700
S701950700
18 OD u
S711800775
S701800775
20 DIPS v
S712160700
S702160700
20 OD u
S712000775
S702000775
24 DIPS v
S712580700
S702580700
22 OD v
S712200775
S702200775
24 OD v
S712400775
S702400775
26 OD v
S712600775
S702600775
28 OD v
S712800775
S702800775
30 OD v
S713000775
S703000775
32 OD w
S713200775
S703200775
36 OD w
S713600775
S703600775
42 OD x
S714200775
S704200775
48 OD x
S714800775
S704800775
6 DIPS Butt Outlet Branch Saddles (8-5/8 Round Base, 6.90 Dia Outlet)
6 DIPS
S8109050900
S8009050900
10 DIPS u
S8111100900
S8011100900
8 IPS
12 DIPS u
S8113200900
S8013200900
16 DIPS u
S8117400900
S8017400900
18 DIPS u
S8119500900
S8019500900
20 DIPS v
S8121600900
S8021600900
24 DIPS v
S8125800900
S8025800900
Helps re-round 18 OD mains and smaller.

821403
6 IPS
821405
6 DIPS
835812
8 IPS
835813
10 IPS
835814
12 IPS
835815
14 OD
835816
835817
CENTRAL, PERFORMANCE PIPE, INDEPENDENT PIPE
8 IPS Butt Outlet Branch Saddles (9.41 Round Base, 8-5/8 Dia Outlet)
10 IPS u
S8110750975
S8010750975
12 IPS u
S8112750975
S8012750975
14 OD u
S8114000975
S8014000975
16 OD u
S8116000975
S8016000975
16 OD
18 OD u
S8118000975
S8018000975
18 OD
20 OD u
S8120000975
S8020000975
24 OD v
S8124000975
S8024000975
36 OD w
S8136000975
S8036000975
42 OD x
S8142000975
S8042000975
DynaMc 28 Sidewall Fusion Machine

Model No.
898101
The same saddle fusion sizes as

28CU with 1 jaw and tailstock,
but offers a lighter weight solution. Heater, heater adapter, EP
HPU and inserts sold seperately.
See page 80 for more information.
LEGEND: u Requires (2) A213601 Tailstock Chain Assemblies. v Requires (4) A213601 Tailstock Chain Assemblies. w Requires (6) A213601 Tailstock Chain Assemblies.
x Requires (8) A213601 Tailstock Chain Assemblies.
125
accessories
6 DIPS
8 DIPS u
8 DIPS u
Sidewall Clamping Insert Sets
6 IPS Butt Outlet Branch Saddles (7 Round Base, 65/8 Dia. Outlet)
Accessories
2LC & 2CU
JIS Insert Sizes
Fusion Capability for 25mm - 50mm JIS
All inserts below fit in 2 Jaw

JIS Inserts
Set No.
40 mm
48 mm (1.89)
207548
30 mm
42 mm (1.65)
207549
25 mm
34 mm (1.34)
207550
All inserts below fit in 4 Master

JIS Inserts
Pipe OD
Set No.
100 mm (4) Master
114 mm (4.49)
Inc. w/pkg
75 mm
89 mm (3.50)
410112
50 mm (2) Master
60 mm (2.36)
410034
All inserts below require 2 Master

40 mm
48 mm (1.89)
207548
30 mm
42 mm (1.65)
207549
25 mm
34 mm (1.34)
207550
accessories
618
Pipe OD
PitBull 14
250
JIS Inserts
All inserts below fit in 618 Jaws
Pipe OD
Set No.
Pipe OD
Set No.
8 IPS
219 mm (8.63)
T2503504
200 mm
216 mm (8.50)
801528
400 mm
420 mm (16.54)
2412120
350 mm
370 mm (14.57)
2412224
175 mm
190 mm (7.48)
801546
12 Master
324 mm (12.75)
2411810
6 Master
168 mm (6.63)
801510
300 mm
318 mm (12.52)
2411829
JIS Inserts
150 mm
165 mm (6.50)
809426
250 mm
267 mm (10.51)
1207228
125 mm
140 mm (5.51)
809431
200 mm
216 mm (8.50)
1207226
100 mm
175 mm
190 mm (7.48)
1207040
114 mm (4.49)
809408
75 mm
89 mm (3.50)
809321
50 mm
60 mm (2.36)
809214
412
TracStar 500 Fusion Capability for 175mm - 400mm JIS

JIS Inserts
Pipe OD
Set No.
Pipe OD
Set No.
12 Master
324 mm (12.75)
Inc. w/pkg
18 Master
457 mm (18.00)
Inc. w/pkg
250 mm
267 mm (10.51)
1207228
400 mm
420 mm (16.54)
2412120
200 mm
216 mm (8.50)
1207226
350 mm
370 mm (14.57)
2412224
175 mm
190 mm (7.48)
1207040
12 Master
324 mm (12.75)
2411810
6 Master
168 mm (6.63)
1207007
300 mm
318 mm (12.52)
2411829
JIS Inserts
150 mm
165 mm (6.50)
809426
250 mm
267 mm (10.51)
1207228
125 mm
140 mm (5.51)
809431
200 mm
216 mm (8.50)
1207226
100 mm
114 mm (4.49)
809408
175 mm
190 mm (7.48)
1207040
Fusion Inserts
All inserts are surface-hardened for longer life

and are serrated for maximum grip on the pipe.
Not all inserts fit directly in the jaws. Some inserts nest
inside other inserts, called master inserts. See graphic
on the right for an example.
126
NOTE: Other sizes of inserts

are available upon request.
Contact your McElroy representative about inserts to fit
your needs.
For McElroy Fusion Equipment

Part No.
Description
Shears for Plastic Pipe
Accessories
Part No.
Description
Guillotine Cutter for Plastic Pipe

MMD00009
1.7 OD Capacity
MMD00051
For 2 to 4 IPS (63mm 125mm)
MMD00008
2.4 OD Capacity
MMD00036
For 3 to 8 IPS (90mm 225mm)
Replacement Blades for Shears
Replacement Blades
MMD00015
Replacement Blades for MMD00009
MMD00052
MMD00017
MMD00037
Tube Cutter for Plastic Pipe
McElroy Spreader Bars

MMD00001
For to 2-5/8 OD Capacity
MMD00002
For 1-7/8 to 4-1/2 OD Capacity
MMD00040
For 4 to 6-5/8 OD Capacity
Replacement Blades for Shears

Replacement Wheel for MMD00001
MMD00006
MMD00039
Pyrometer
82610000101
3,000 lbs Maximum
82610000201
6,000 lbs Maximum
accessories
MMD00005
Ideal for handling 40 bundles or a single joint of pipe.

Nylon lifting straps fasten securely to spreader bar to
prevent bundle breakage and damage to the pipe.
External Bead Remover Patent No. 4,033,106

A218804
Measures surface temperature of

heater.
Note: McElroy also fabricates internal bead removers

upon request.
1221101
For 1 to 6 IPS Pipe
1810102
For 4 IPS to 18 OD Pipe
Replacement Blades
1221601
Replacement Blades for 1221101
1221603
Replacement Blades for 1810102
127
Reference Determining Fusion Gauge Pressure

Total Effective Piston Area of Machines (TEPA) in Square Inches (in2)
MACHINE
Wall Thickness
t = Example
Medium Force
High Velocity
Low Force
Extra High Velocity
28
4.71
3.24
1.66
250
4.71
3.24
1.66
412
11.78
6.01
3.14
618
11.78
6.01
3.14
500
N/A
6.01
3.14
824/TracStar 630
29.44
15.32
9.45
1236/TracStar 900
29.44
15.32
9.45
1648
31.42
14.14
N/A
2065
31.42
N/A
N/A
1600
31.42
14.14
N/A
Variable Definitions:
Formula:
t = Formula
High Force
Standard Velocity
OD
DR
8.625
11
=
Wall Thickness
.784
OD .................................................................. Outside Diameter (inches)

t ........................................................................... Wall Thickness (inches)
.............................................................................................. 3.1416
DR . ............................................................................ Dimensional Ratio
IFP .......................... Manufacturers Recommended Interfacial Pressure (PSI)
TEPA ............................. Total Effective Piston Area - chosen from table (in2)
Drag................................................. Pressure Required To Move Pipe (PSI)
Example:
Gauge Pressure
reference
Formula
Example
128
(OD _ t) x t x
x IFP
TEPA (chosen from table)

(8.625 _ .784) x .784 x
4.710
x 75
+ Drag
Gauge Pressure
+ 30 PSI = 338 PSI
For this example we will use a 2 8 Fusion Machine

Pipe Size ....................................................................................
OD of Pipe .................................................................................
DR of Pipe ..................................................................................
Recommended Interfacial Pressure..................................................
Measured Drag............................................................................
8 IPS
8.625
D R 11
75 PSI
30 PSI
Fusion Pressure Calculators
Reference
Fusion Pressure
Calculator
With the aid of McElroys fusion pressure calculator,
determining the proper fusion gauge pressure is easy
without any math or complicated equations. To properly
fuse pipe, the fusion pressure must be adjusted so that the
pipe manufacturers recommended interfacial pressure is
achieved. Using the fusion pressure calculator, this process
is as easy as matching the pipe size to its corresponding
dimensional ratio, and matching your fusion machine to
the pipe manufacturers recommended interfacial pressure.
Its that easy!
McCalc Fusion Pressure Calculator
If you have access to the web then check out the McCalc. It is an online fusion calculator that will automatically determine
the proper fusion gauge pressure based on pipe size, dimensional ratio, machine type and pipe manufacturers
recommended interfacial pressure.
To use the Web version of McCalc go to:
www.mcelroy.com/fusion/calculate.htm
McCalc programs are also available for Palm Pilot or Pocket PC. To download go to:
www.mcelroy.com/fusion/support/
reference
Calculate Fusion Pressure Online

Go online now and use our handy fusion pressure calculator!
http://www.mcelroy.com/fusion/calculate.htm
129
Reference 28/250 Cylinder Force

This graph will aid in the selection of the correct fusion machine cylinder force option. First, select
the range of pipe and DR to be fused in the machine (largest pipe smallest DR and smallest pipe
highest DR). Second, select the type of pipe to be fused. The pipe type will determine the correct
interfacial pressure to use. Your pipe manufacturer can help you with this number. Third, use the graph
to determine which machine is best suited for the task. You can derive from the graph, that when using
high interfacial pressures, the best choice is a High Force machine. When fusing at low interfacial
pressures, such as 22 PSI, the best choice is a Low Force machine. It is important to note that if the pipe
sizes chosen results in a low gauge pressure (less than 100 PSI), the speed of the hydraulic jaws will be
greatly reduced and a smaller fusion machine would be a better choice. A Low Force machine has a
higher hydraulic jaw speed than a High Force machine. The graph shown does not include drag force.
Drag force is the force required to move the pipe once clamped in the machine. In some circumstances,
drag can be high, such as a tie-in of two long lengths of pipe.
IPS
DIPS
ISO
250mm
For example: The range of the pipe to be

fused is 4 IPS DR 7 through 8 DIPS DR 9 at 75
PSI interfacial pressure. From this example the
best choice would be one of the High Force
machines. They have a reserve of force to
overcome drag.
225mm
200mm
160mm
150mm
1,000
60psi
90psi
2,000
75mm
63mm
MACHINES
100
PSI 900
PSI
TracStar 28/250 Auto
110mm
100mm
90mm
TracStar 28/250
PitBull 28/250
Rolling 28/250
125mm
TracStar 28/250 Auto
2.5
Rolling 28/250
180mm
TracStar 28/250
DynaMc 28/250 EP
DynaMc 28/250 HP
Rolling 28 HP
PitBull 28/250
DynaMc 250 Auto
100
PSI
1200
PSI
1500
PSI
1600
PSI
3,000
900
PSI
4,000
5,000
reference
6,000
1500
PSI
7,000
LOW FORCE
130
1600
PSI
HIGH FORCE
412 Cylinder Force
Drag force is the force required to move the pipe once clamped in the machine. In some circumstances
12
315mm
10
280mm
250mm
225mm
200mm
180mm
160mm
150mm
Rolling 412
DynaMc 412 Auto
MACHINES
125mm
100
PSI
60psi
100
PSI
1200
90psi
5,000
1500
PSI
2000
PSI
TracStar 412 Auto
TracStar 412
PitBull 412
TracStar 412
DynaMc 412 HP
DynaMc 412 EP
PitBull 412
Rolling 412

fused is 4 IPS DR 7 through 12 DIPS DR 7 at 75
best choice would be one of the Medium Force
overcome drag.
TracStar 412 Auto
10
ISO
340mm
TracStar 412
PitBull 412
12
DIPS
Rolling 412
IPS
TracStar 412 Auto
Reference
100
PSI
1200
PSI
1500
PSI
10,000
2000
PSI
1200
PSI
15,000
1500
PSI
reference
20,000
2000
PSI
LOW FORCE
MEDIUM FORCE
HIGH FORCE
131
618 Cylinder Force

ISO
450mm
14
12
10
355mm
340mm
12
315mm
10
280mm
250mm
225mm
200mm
180mm
Rolling 618
100
PSI 1200
PSI
5,000
60psi
MACHINES
TracStar 618
PitBull 618

fused is 6 IPS DR 7 through 18 IPS DR 7 at 75
best choice would be one of the High Force
overcome drag.
1500
PSI
100
PSI
2000
PSI
90psi
TracStar 618 Auto
400mm
14
TracStar 618
PitBull 618
16
Rolling 618
16
DIPS
TracStar 618 Auto
18
TracStar 618
PitBull 618
IPS
Rolling 618
- highest DR). Second, select the type of pipe to be fused. The pipe type will determine the correct
TracStar 618 Auto
Reference
100
PSI
1200
PSI
1500
PSI
10,000
2000
PSI
1200
PSI
15,000
reference
1500
PSI
20,000
2000
PSI
LOW FORCE
132
MEDIUM FORCE
HIGH FORCE
500 Cylinder Force

Reference
IPS
20
18
16
14
12
10
DIPS
ISO
18
500mm
16
450mm
14
12
400mm
355mm
340mm
315mm
10

best choice would be a Medium Force machine.
They have a reserve of force to overcome drag.
280mm
250mm
225mm
200mm
180mm
MACHINES
TracStar 500 Auto

PitBull 500
1,000
100
PSI
2,000
3,000
4,000
5,000
6,000
7,000
8,000
60psi
1200
PSI
1500
PSI
9,000
1500
PSI
10,000
90psi
11,000
reference
12,000
2300
PSI
13,000
2000
PSI
14,000
LOW FORCE
MEDIUM FORCE
HIGH FORCE
133
824/TracStar 630 Cylinder Force

DIPS
24
22
20
18
16
14
12
10
8
10,000
60psi
90psi
20,000
ISO
630mm
20
560mm
18
500mm
16
450mm
14
400mm
12
355mm
340mm
315mm
10
8

best choice would be one of the Medium Force
overcome drag.
MACHINES
280mm
250mm
225mm
100
PSI
100
PSI
824
TracStar 630
IPS
824
TracStar 630
824
TracStar 630
Reference
100
PSI
2300
PSI
30,000
2300
PSI
40,000
reference
50,000
60,000
2300
PSI
LOW FORCE
134
MEDIUM FORCE
HIGH FORCE
1236/TracStar 900 Cylinder Force
DIPS
36
900mm
30
800mm
30
28
26
710mm
24
24
22
20
18
16
14
12
10,000
20,000
630mm
20
560mm
18
500mm
450mm
16
14
12
400mm
355mm
340mm

fused is 12 DR 9 through 36 DR 9 at 75 PSI
interfacial pressure. From this example the best
choice would be one of the High Force
overcome drag.
MACHINES
100
PSI
1236
TracStar 900
34
32
ISO
1236
TracStar 900
IPS
1236
TracStar 900
Reference
100
PSI
100
PSI
2300
PSI
60psi
30,000
2300
PSI
90psi
40,000
50,000
reference
60,000
2300
PSI
LOW FORCE
MEDIUM FORCE
HIGH FORCE
135
Reference 1648 Cylinder Force

IPS
DIPS
48
ISO
1200mm
30
42
24
1000mm
900mm
20
800mm
710mm
18
16
14
12
630mm
560mm
MACHINES
500mm
450mm
1648
36
34
32
30
28
26
24
22
20
18
16

fused is 20 IPS DR 21 through 48 IPS DR 13.5
at 75 PSI interfacial pressure. From this example
the best choice would be one of the High Force
overcome drag.
5,000
100
PSI
1648
100
PSI
10,000
15,000
20,000
1500
PSI
25,000
30,000
35,000
reference
60psi
90psi
40,000
1500
PSI
45,000
MEDIUM FORCE
136
HIGH FORCE
2065/1600 Cylinder Force
smaller fusion machine would be a better choice. The graph shown does not include drag force. Drag
force is the force required to move the pipe once clamped in the machine. In some circumstances drag
can be high, such as a tie-in of two long lengths of pipe.
65
63
DIPS
60
54
54
52
1400mm
1200mm
42
36
1000mm

fused is 20 DR 11 through 65 DR 17 at 75 PSI
interfacial pressure. From this example the best
choice would be one of the High Force
overcome drag.
900mm
30
800mm
24
710mm
630mm
560mm
20
MACHINES
1600
36
34
32
30
28
26
24
22
20
1600mm
48
48
42
ISO
10,000
100
PSI
100
PSI
1600
IPS
2065
This graph will aid in the selection of the correct fusion machine cylinder force. First, select the range
of pipe and DR to be fused in the machine (largest pipe smallest DR and smallest pipe highest DR).
Second, select the type of pipe to be fused. The pipe type will determine the correct interfacial pressure
to use. Your pipe manufacturer can help you with this number.Third, use the graph to determine which
machine is best suited for the task. It is important to note that if the pipe sizes chosen results in a low
gauge pressure (less than 100 PSI), the speed of the hydraulic jaws will be greatly reduced and a
Reference
100
PSI
20,000
30,000
40,000
3000
PSI
1500
PSI
50,000
60,000
70,000
reference
80,000
60psi
3000
PSI
90,000
90psi
MEDIUM FORCE
HIGH FORCE
137
Reference Facer Blade Replacement Chart

Machine Name
1236
TracStar 900
PitBull 1236/900
1648
2065
TracStar 500 Series II (mm)
PitBull 500
618
TracStar 618
TracStar 618
PitBull 618
reference
TracStar 500
24
36
18
824
618
2LC
2CU
PitBull 14
14
4CU
28
824
PitBull 824/630
MiniMc
4CU
2CU
2 Butt
28
TracStar 28
PitBull 28
DynaMc HP 28
250
TracStar 250
PitBull 250
DynaMc HP 250
DynaMc Auto 250
412
TracStar 412
TracStar 412
PitBull 412
DynaMc HP 412
DynaMc Auto 412
28
412 (IPS)
618
Applicable Model Numbers

3600700
T9000100
AT9028500
4800800
6300100
T5000102,3,6,7
T5000104,5,8,9
AT5034000
1899100
T1807400
T1800100
AT1807500
Model Manufacture Date
Blade Set Part Number
Blade Quantity
3615707
3615707C
6 Blades
3615708
8 Blades
T5005006
T5005006C
6 Blades
10 1/4 x 31/32
6 Blades
9 1/8 x 31/32
6 Blades
4 5/8 x 31/32
15 x 1 7/32
T5000101
Before 1/02
2400100
3600100
1800900
2400700
1855600
217201
200101
430101
420001
400101
800200
2400700
AT2400400
CTS07900
400101
200101
213101
860800
T800100
866000
A881401,701
866000
T2500100
AT2505500
A882601,701
A887001
1248100
T1200100
T1212900
AT1213000
A1262901,3601
A1252701
850100
1200200
Before 1/88
Before 1/89
Before 5/90
T1812602
T1812602C
T1812603
T1812603C
T5005002
T5005002C
3603698
3603699
1804802
Before 10/03
3615710
6 Blades
9 x 1 7/32
205702
4 Blades
1 3/8 x 31/32
413702
4 Blades
2 1/4 x 31/32
803302
4 Blades
3 3/4 x 15/32
Before 1/05
After 9/88
Before 9/00
After 8/81
Before 3/88
6 Blades
9 7/8 x 31/32
6 Blades
6 - 9.38 Blades & 6 - 5 Blades
6 Blades
9 3/8 x 15/32
5 x 15/32
6 3/4 x 15/32
3615712
6 Blades
11 x 1 7/32
Before 8/81
CTS06803
406902
2 Discs
4 Blades
2 1/4 Dia
2 1/4 x 15/32
Before 9/88
204802
4 Blades
1 3/8 x 15/32
T1208602
T1208602C
4 Blades
4 5/8 x 31/32
Before 1/05
T1208610
T1208610C
6 1/8 x 31/32
6 Blades
T1208603
T1208603C
3/88 -8/03
Before 5/97
1855600
Before 10/03
412 (DIPS)
1245000
Before 10/03
28 PitBull
412
A850400
1200200
Before 4/04
Before 1/88
3615702
3615702C
3615703
3615703C
3615714
3615714C
846702
1208002
4 5/8 x 31/32
4 Blades
6 Blades
5 x 1 7/32
6 Blades
5 3/8 x 1 7/32
4 Blades
6 Blades
5 x 31/32
5 x 15/32
Note: Part numbers ending in C = extended life blades
138
Blade Sizes
Plug Type Reference
A
Plug Type
Reference
Description
Plug Letter Designations

A
15A, 2 Pole, 3 Wire, NEMA 5-15P, Straight Blade
20A, 3 Pole, 4 Wire, NEMA L15-20P, Locking
50A, 2 Pole, 3 Wire, Locking
60A, 3 Pole, 4 Wire, Pin and Sleeve
32A, 4 Pole, 5 Wire, IEC 60309 Pin and Sleeve
16A, 2 Pole, 3 Wire, DIN 49441, Schuko
reference
139
Reference Conversions & Formulas

Millimeter to Inch Conversion
Fraction to Decimal Conversion
mm
Inch
mm
Inch
mm
Inch
mm
Inch
0.039
26
1.024
51
2.008
76
2.992
0.079
27
1.063
52
2.047
77
3.032
0.118
28
1.102
53
2.087
78
3.071
0.158
29
1.142
54
2.126
79
3.110
0.197
30
1.181
55
2.165
80
3.150
0.236
31
1.221
56
2.205
81
3.189
0.276
32
1.260
57
2.244
82
3.228
0.315
33
1.299
58
2.284
83
3.268
0.354
34
1.339
59
2.323
84
3.307
10
0.394
35
1.378
60
2.362
85
3.347
11
0.433
36
1.417
61
2.402
86
3.386
12
0.472
37
1.457
62
2.441
87
3.425
13
0.512
38
1.496
63
2.480
88
3.465
14
0.551
39
1.535
64
2.520
89
3.504
15
0.591
40
1.575
65
2.559
90
3.543
16
0.630
41
1.614
66
2.598
91
3.583
17
0.669
42
1.654
67
2.638
92
3.622
18
0.709
43
1.693
68
2.677
93
3.661
19
0.748
44
1.732
69
2.717
94
3.701
20
0.787
45
1.772
70
2.756
95
3.740
21
0.827
46
1.811
71
2.795
96
3.780
22
0.866
47
1.850
72
2.835
97
3.819
23
0.906
48
1.890
73
2.874
98
3.858
24
0.945
49
1.929
74
2.913
99
3.898
25
0.984
50
1.969
75
2.953
100
3.937
Conversion Formulas
Liters
x 1.057 = Quarts
Gallons
x 3.785 = Liters
Liters
x 0.2642 = Gallons
Millimeters x 0.00328 = Feet
Pounds
x 0.4536 = Kilograms
SQ. Inches x
Kilograms x 2.205 = Pounds
Inches
25.4
= Millimeters
Millimeters x 0.03937 = Inches
reference
Feet
304.8
= Millimeters
645.16 = SQ. mm
SQ. mm
x 0.00155 = SQ. Inches
Bar
x 14.503 = psi
Ounces
x 0.02957 = Liters
mPa
x 145.03 = psi
Quarts
Kg/cm2
x 14.223 = psi
140
0.9463 = Liters
Fractions
Dec.
1/64
1/32
3/64
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
29/64
15/32
31/64
1/2
mm
.0156
0.3969
.0313
0.7938
.0469
1.1906
.0625
1.5875
.0781
1.9844
.0938
2.3813
.1094
2.7781
.1250
3.1750
.1406
3.5719
.1563
3.9688
.1719
4.3656
.1875
4.7625
.2031
5.1594
.2188
5.5563
.2344
5.9531
.2500
6.3500
.2656
6.7469
.2813
7.1438
.2969
7.5406
.3125
7.9375
.3281
8.3344
.3438
8.7313
.3594
9.1281
.3750
9.5250
.3906
9.9219
.4063
10.3188
.4219
10.7156
.4375
11.1125
.4531
11.5094
.4688
11.9063
.4844
12.3031
.5000
12.7000
Fractions
Dec.
33/64
17/32
35/64
9/16
37/64
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
31/32
63/64
1
mm
.5156
13.0969
.5313
13.4938
.5469
13.8906
.5625
14.2875
.5781
14.6844
.5938
15.0813
.6094
15.4781
.6250
15.8750
.6406
16.2719
.6563
16.6688
.6719
17.0656
.6875
17.4625
.7031
17.8594
.7188
18.2563
.7344
18.6531
.7500
19.050
.7656
19.4469
.7813
19.8438
.7969
20.2406
.8125
20.6375
.8281
21.0344
.8438
21.4313
.8594
21.8281
.8750
22.2250
.8906
22.6219
.9063
23.0188
.9219
23.4156
.9375
23.8125
.9531
24.2094
.9688
24.6063
.9844
25.0031
1.0000
25.4000
Pipe Size Reference Charts

IPS Pipe Sizes
DIPS Pipe Sizes
OD Pipe Sizes
Reference
Metric ISO Pipe Sizes
Pipe
OD
Cir.
Pipe
OD
Cir.
Pipe
OD
Cir.
Pipe
OD
Cir.
1/2
0.84
2.64
3.96
12.44
2 5/8
2.62
8.25
16mm
0.63
1.98
3/4
1.05
3.30
4.80
15.08
4 1/4
4.25
13.35
20mm
0.78
2.47
1.32
4.13
6.90
21.68
6.27
6.27
19.70
25mm
0.98
3.09
1 1/4
1.66
5.22
9.05
28.43
7 1/8
7.12
22.38
32mm
1.26
3.96
1 1/2
1.90
5.97
10
11.10
34.87
21 1/2
21.50
67.54
40mm
1.57
4.98
50mm
1.97
6.18
63mm
2.48
7.79
75mm
2.95
9.28
2.37
7.46
12
13.20
41.47
2 1/2
2.87
9.03
14
15.30
48.07
3.50
11.00
16
17.40
54.66
4.50
14.14
18
19.50
61.26
5.56
17.47
20
21.60
6.63
20.81
24
8.63
27.10
30
10
10.75
33.77
12
12.75
14
14.00
16
Metric JIS1,1U, 2, 3 Pipe Sizes

OD
Cir.
90mm
3.54
11.13
67.86
20mm
1.06
3.34
100mm
3.94
12.37
25.80
81.05
25mm
1.34
4.21
110mm
4.33
13.61
32.00
100.53
30mm
1.65
5.19
125mm
4.92
15.46
36
38.30
120.32
40mm
1.89
5.94
150mm
5.91
18.55
40.06
42
44.50
139.80
50mm
2.36
7.41
160mm
6.30
19.79
43.98
48
50.80
159.59
75mm
3.50
11.00
180mm
7.09
22.26
16.00
50.27
54
57.10
179.38
100mm
4.49
14.10
200mm
7.87
24.74
18
18.00
56.55
60
61.61
193.55
125mm
5.51
17.31
225mm
8.86
27.83
20
20.00
62.83
150mm
6.49
20.39
250mm
9.84
30.92
22
22.00
69.12
175mm
7.48
23.50
280mm
11.02
34.63
24
24.00
75.40
200mm
8.50
26.70
315mm
12.40
38.96
26
26.00
81.68
250mm
10.51
33.02
340mm
13.39
42.05
28
28.00
87.96
30
30.00
94.25
3/4
0.88
32
32.00
100.53
1.13
34
34.00
106.81
1 1/4
1.38
4.32
36
36.00
113.10
1 1/2
1.63
42
42.00
131.95
2.13
48
48.00
150.80
52
52.00
163.36
54
54.00
169.65
900mm
35.43
111.32
63
63.00
197.92
1000mm
39.37
123.68
65
65.00
204.20
1200mm
47.24
148.42
1400mm
55.12
173.16
1600mm
62.99
197.90
CTS Pipe Sizes

Pipe
OD
Cir.
1/2
0.63
1.98
300mm
12.52
39.33
355mm
13.98
43.91
2.75
350mm
14.57
45.77
400mm
15.75
49.47
3.53
400mm
16.54
51.96
450mm
17.72
55.66
500mm
19.69
61.84
5.11
560mm
22.05
69.26
6.68
630mm
24.80
77.92
710mm
27.95
87.82
800mm
31.50
98.95
141
reference
Pipe
Reference Pipe & Fitting Installation Dimensions

MACHINE (All dims. in inches)
F1
G MAX.
G MIN.
X MAX.
2CU
0.37
0.33
9.5
2.5
7.17
1.17
5.55
2LC
0.37
0.33
10
2.5
3.3
PitBull 14
0.50
0.50
1.75
11.63
5.25
26
0.69
0.69
10.58
3.05
NOTES: A and B dimensions are after faceoff, F and F1

dimensions allow for 1 of faceoff material, F1 dimension
shows unit removed from chassis or outer jaw removed, X
MAX. dimension is jaws shown in full open position.
28 Rolling
0.50
0.50
17.5
28
23
11.25
2.5
9.5
8.5
12.38 (Lower parking brake) or 36.00 (High parking brake)
TracStar 28 & PitBull 28
0.50
0.50
12
63
15
11.25
2.5
9.5
8.5
23.50 (W/O parking brake) or 46.00 (With parking brake)
250 Wheeled
0.76
0.76
17.5
28
23
11.25
2.5
9.5
8.5
TracStar 250 & PitBull 250
0.76
12
63
15
11.25
2.5
9.5
8.5
11.62
21
47
4.5
8.5
TracStar 412
11.62
63
16
4.5
8.5
PitBull 412
11.62
63
16
4.5
8.5
618 Rolling
3.75
11.59
21
48
5.75
6.25
7.25
TracStar 618
3.75
11.59
58
20
5.75
6.25
6.25
PitBull 618
3.75
11.59
17
18
5.75
6.25
6.25
TracStar 500
3.75
64.25
22
6.50
PitBull 500
3.75
17.50
17
6.50
824
1.37
3.75
26.25
51
36
6.12
17
18.50
TracStar 630
1.37
3.75
26.25
66
32.50
17
18.50
1236
1.37
25
51
37.50
18
20
TracStar 900
1.37
25
66
37.50
7.50
18
20
1648
2.25
2.25
37.69
83
52
22
14.50
2065
2.10
2.10
12.50
62.75
31
16
1600
2.10
2.10
12.50
43.88
62.75
71.50
15
6.50
16
DynaMc 28 HP 4 Jaw
.5
.5
6.8
18
12.86
5.44
DynaMc 28 HP 3 Jaw Config.
.5
.5
6.8
26.8
4.06
6.99
5.45
DynaMc 28 HP 2 Jaw
.5
.5
18.5
4.06
4.06
5.24
DynaMc 250 HP 4 Jaw
.76
.76
6.8
18.26
13.12
4.375
5.24
.76
.76
6.8
27.06
4.32
6.99
4.93
DynaMc 250 HP 2 Jaw
.76
.76
18.76
4.33
6.99
4.724
DynaMc 250 AUTO 4 Jaw
.76
.76
6.8
18.27
13.13
3.566
7.01
4.92
DynaMc 250 AUTO 3 Jaw Config.
.76
.76
6.8
27.07
4.33
7.01
4.92
DynaMc 412 HP 4 Jaw
3.5
19.61
12.23
6.06
4.89
3.5
26.11
5.73
4.89
DynaMc 412 HP 2 Jaw
19.61
5.7
4.42
3.5
19.55
12.56
6.06
4.95
DynaMc 412 AUTO 3 Jaw Config.
3.5
26.05
6.07
4.94
2-Jaw Machine
(Applies to DynaMc HP and EP only)
4-Jaw Machine in 3-jaw Configuration

(Applies to DynaMc HP, EP and Auto Only)
reference
0.76
412 Rolling
2-Jaw Butt Fusion Machine

(Applies to 2LC, 2CU and 14)
142
2-Jaw Combination Fusion Machine

(Applies to 2CU only)
4-Jaw Butt Fusion Machine

(Applies to all 4-jaw machines)
4-Jaw Combination Fusion Machine

(Applies to 28CU Only)
Machine Dimensions
A
Machine
Shipping Length
Machine
Shipping Height
Machine
Shipping Width
Machine Height
Jaws Open
2CU
20
17
12
2LC
14
14
14
PitBull 14
16
16
26
16
28/250 Rolling
28/250 HP Rolling
TracStar 28/250
MACHINE
Reference
Between Center
Line of Guide Rods
Ground to Guide
Rod Center Line
Machine Height
Heater Out
Machine Width
Facer Out
Guide Rod
Diameter
6.375
6.125
0.75
6.375
5.75
0.75
17
8.625
8.5
18
20
12
66
39
38
42
15
24.375
48
45
66
39
38
42
15
24.375
48
45
95
51
44
51
15
28.125
52
44
PitBull 28/250
44
23
30
26
15
9.5
33
42
412 Rolling
86
46
51
52
19
32
62
51
1.75
TracStar 412
98
53
55
53
19
31.25
61
55
1.75
PitBull 412
44
27
39
33
19
12.5
42
49
1.75
618 Rolling
86
52
51
64
24
34
68
58
1.75
TracStar 618
98
53
57
63
24
33.875
67
58
1.75
PitBull 618
45
34
43
44
24
15.125
48
58
1.75
TracStar 500
95
53
65
67
25.25
30.75
67
65
1.75
1.75
PitBull 500
41
36
39
44
25.25
14
44
824
134
68
85
84
35
40
99
98
2.5
TracStar 630
142
77
99
90
35
47.5
105
99
2.5
1236
134
80
85
103
46
46.25
101
121
2.5
TracStar 900
142
86
98
109
46
52.375
107
114
2.5
TracStar 900 Jawset
116
63
68
86
46
29
87
108
2.5
1648
153
87
95
126
60
50.5
114
163
2065
186
106
108
156
78
64.25
152
192
1600
205
117
102
160
78
68
152
189
DynaMc 28 HP 4 Jaw
35
24
26
26
15
9.75
32
DynaMc 28 HP 2 Jaw
26
24
26
26
15
9.75
32
DynaMc 250 HP 4 Jaw
35
24
26
27
15
9.75
32
DynaMc 250 HP 2 Jaw
26
24
26
27
15
9.75
32
DynaMc 250 Auto
35
20
21
27
15
9.75
28
DynaMc 412 HP 4 Jaw
35
27
32
33
19
12.8
40
1.75
DynaMc 412 HP 2 Jaw
28
27
32
33
19
12.8
40
1.75
35
24
27
33
19
12.8
35
1.75
reference
D
F
143
Reference Hydraulic Fluid Characteristics

The use of proper hydraulic oil is mandatory to achieve maximum performance and
hydraulic oil can vary from 30 F to about 80 F over the ambient temperature depending
machine life. Use a clean, high-quality, anti-wear hydraulic oil with a viscosity index (VI)
on the pressure setting, age of the pump, wind, etc. Mobil Univis N46 hydraulic oil is
of 135 minimum. It should have a maximum viscosity of 500 cSt (2000 SSU) at startup
installed at our factory. The advantage of this oil is a wider temperature range; however,
(ambient temperature) and a minimum viscosity of 13 cSt (65 SSU) at the maximum oil
this oil should not be used for continuous operation below 24 F. For use in extremely cold
temperature (generally 80F above ambient). Using hydraulic oils that do not meet these
ambient temperatures, we suggest Mobil DTE 10 Excel 15, which can be used to 16 F.
criteria may cause poor operation and/or damage to the hydraulic components. The
This oil should not be used for continuous operation above 113 F (oil temperature).
following table specifies the oil temperature at various viscosities. Temperature rise of the
NOTE: The Mobil DTE 10 Excel series replaced the DTE 10M series. The Exxon Univis N series are now Mobil Univis N.
Hydraulic Fluid Characteristic Chart

cST
100F
cST
210F
V.I.
DTE 10 Excel 15
15.8
4.1
168
16F to 113F
27C to 45C
DTE 10 Excel 32
32.7
6.6
164
12F to 154F
11C to 68C
DTE 10 Excel 46
45.6
8.5
164
23F to 173F
5C to 78C
DTE 10 Excel 68
68.4
11.2
156
37F to 196F
3C to 91C
Univis N32
34.9
6.9
164
12F to 150F
11C to 66C
Univis N46
46
8.5
163
24F to 166F
4C to 74C
Univis N68
73.8
12.1
160
39F to 193F
4C to 89C
Fluid
30F
34C
15F
26C
0F
18C
15F
9C
30F
1C
45F
7C
60F
15C
75F
24C
90F
32C
105F
40C
120F
49C
135F
57C
150F
65C
165F
74C
180F
82C
195F
90C
Range
Mobil
reference
NOTE: This chart is based on pump manufacturer recommendations of 13 to 500 cST. Temperatures shown are fluid temperatures not ambient temperatures.

see page 108.
144
Generator Sizing Form
Reference
Complete this form and provide a copy to your generator supplier. This information will enable your generator
supplier to correctly size a generator for your application.
1. Horsepower of Motor: __________ HP
2. Motor Voltage: __________ Volts
3. Motor Phases: q 1 Phase or q 3 Phase
4. Motor Frequency: q 50Hz or q 60Hz
5. Heater Wattage Rating: __________ Watts
6. Heater Voltage: __________ Volts
7. Operational Altitude Range: Minimum __________ Maximum __________
8. Ambient Temperature Range: Minimum __________ Maximum __________
9. Duty Cycle: Standby (Not continuous 24 hours a day)
10. Allowable Voltage Dip: 20%
11. Allowable Frequency Dip: 5%
12. Starting Load Application: Simultaneous turnon of both motor and heater.
13. Running Load: Motor continuous, heater cycling on and off at approximately 5 minute intervals.
14. Generator Fuel Preference: q Gasoline q Diesel
15. Special Requirements for Customer Application: _________________________________________________________________
________________________________________________________________________________________________________________________
________________________________________________________________________________________________________________________
145
reference
________________________________________________________________________________________________________________________
Reference Notes
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
reference
_____________________________________________________________________________________________________________________
McElroy Manufacturing, Inc., Fusion Catalog and Reference Guide. This catalog is furnished under copyright and may be used or copied only in accordance with the terms of such copyright. The content of
this catalog is furnished for informational use only, it is subject to change without notice, and should not be construed as a commitment by McElroy Manufacturing, Inc. McElroy Manufacturing, Inc. assumes
no responsibility or liability for any errors or inaccuracies that may appear in this book. Photographs of products shown in this book are used for representational purposes only and do not represent actual
product usage. Except as permitted by such copyright, no part of this publication may be reproduced, or transmitted, in any form or by any means, electronic, mechanical, recording, or otherwise, without
the prior written permission of McElroy Manufacturing, Inc. Please remember that existing artwork or images that you may desire to use may be protected under copyright law, or a registered trademark.
The unauthorized incorporation of such artwork or images into your new work could be a violation of the rights of the author. Please be sure to obtain permission required from McElroy Manufacturing, Inc.
Central, Performance Pipe, JM Eagle, DriscoPlex, DriscoPipe, Windows, Microsoft, Bluetooth, Mobil, Exxon and all other products or name brands are trademarks of their respective holders. The following
are registered trademarks of McElroy Manufacturing, Inc. All rights reserved: AutoMc, MegaMc, MMI, PitBull, DataLogger, TracStar. The following are trademarks of McElroy Manufacturing, Inc. All
rights reserved: MultiMc, MiniMc, Sidewinder, McHiLYT, LineTamer, PolyPorter, PolyHorse, McSnapper, The Coach, DynaMc. McElroy Fusion Products in this catalog are covered by one or more of the
following U.S. patents: 3,846,2084,083,106 4,071,3954,352,7084,484,9754,227,0674,533,4244,085,5053,729,3605,013,3765,078,8275,814,1825,676,009
5,098,2256,212,7486,212,7476,021,8326,239,412 Canadian patents: 1182967, 1244212, 1019513. Japanese Patent: 4285806. European Patent: 0903215. Other U.S. and foreign
patents pending. McElroy Manufacturing, Inc. is a member of: AGA, ASTM, AWWA, AEM, DCA, PPI. All fusion equipment and machine specifications are subject to change without notification. Please
consult our web site for latest updated information. www.mcelroy.com.
146
Table Of Contents
PolyHorse
Pipe-Handling Capability for 3 IPS 20 OD pipe (90mm 500mm) . ................................................... 100
MegaMc Pipe Stand
Pipe-Handling for 8 - 65 OD Pipe (225mm 1600mm)........................................................................ 102
Pipe Stand
Pipe-Handling for 2 IPS 65 OD Pipe (63mm 1600mm).................................................................... 103
Low Profile Rollers
Pipe-Handling Equipment for 4 - 20 OD pipe (100mm - 500mm) .......................................................... 104
PolyPorter
Pipe Portability for 2 IPS 8 DIPS pipe (63mm 250mm) . .................................................................. 105
LineTamer
Coiled Pipe Straightener and Rerounder .............................................................................................. 106
DataLogger
Data Recording System for all McElroy Hydraulic Machines ................................................................... 108
McSnapper
Fusion Joint Testing Machine . ............................................................................................................. 110
In-Field Tensile Tester
Test joints in the field for 2 IPS and larger pipe .................................................................................... 111
Hydraulic Clamping
Retrofit kit for Rolling 412, TracStar 412, Rolling 618, TracStar 618 and TracStar 500 Series II ................. 112
Test Caps
Testing Capability for CTS 2 IPS Pipe .......................................................................................... 113
Stub End Holders
Stub Holding Capacity for 1-1/2 (38mm) to 21-1/8 (536mm) Flanges ................................................ 114
Hot Tap
Tapping Capability for 2 IPS 6 IPS Branch Saddles . ........................................................................ 116
Split Heaters
Fusion Capability for 1 x 4 8 x 14 IPS Pipe ................................................................................. 117
Saddle Fusion Accessories
Saddle Fusion Accessories for 2CU, Sidewinder and 28CU .................................................................... 118
JIS Inserts
Determine Inserts Required for JIS Pipe . ............................................................................................... 126
Accessories
Shears, Bead Removers, Spreader Bar and Pyrometers .......................................................................... 127
Fusion Gauge Pressure
Determine Fusion Pressure for Hydraulic Machines ................................................................................ 128
Fusion Pressure Calculators
Determine the Proper Fusion Gauge Pressure ........................................................................................ 129
Cylinder Selection Guides
Cylinder Force Selection Guides for Hydraulic Fusion Machines ............................................................. 130
Facer Blade Replacement Chart
Facer Blade Replacement Chart .......................................................................................................... 138
Plug Type Reference
Electrical Plug Type Reference . ........................................................................................................... 139
Conversion Charts
Commonly Used Conversion Charts and Formulas ................................................................................ 140
Pipe Size Reference
IPS, DIPS, CTS, OD, JIS Metrics and Metric ISO . .................................................................................. 141
Installation Dimensions
Pipe and Fitting Installation Dimensions . .............................................................................................. 142
Machine Dimensions
Machine Dimensions Chart ................................................................................................................ 143
Hydraulic Fluid Chart
Hydraulic Fluid Characteristics Chart . ................................................................................................. 144
Generator Sizing Form
For Use with all McElroy Electric Fusion Machines . ............................................................................... 145
147
reference
McElroy Advantange
McElroy Advantages in Quality, Productivity and Durability . ...................................................................... 4
McElroy Warranty
The McElroy Warranty . ......................................................................................................................... 5
Training
McElroy Fusion Training for all Fusion-Related Products .............................................................................. 6
Quality/ Safety
Terms, Conditions and Warranty Information ............................................................................................ 7
Theory of Fusion
The Basic Principles and Operations of Butt Fusion .................................................................................... 8
MiniMc
Fusion Capability for CTS 1 IPS pipe (16mm 34mm) ................................................................... 10
1LC
Socket Fusion Capability for CTS 1 IPS pipe (16mm 34mm) ........................................................ 12
Socket Fusion
Socket Fusion Capability for CTS 4 IPS pipe (16mm 125mm) ...................................................... 14
No.2LC & No.2CU
Fusion Capability for CTS 2 IPS pipe (16mm 60mm) ................................................................... 16
Sidewinder
Saddle Fusion for Branch Saddles, Tapping Tees and Service Saddle Fittings ............................................. 18
PitBull 14
Fusion Capability for 1 IPS 4 DIPS pipe (32mm 110mm) ................................................................. 20
26
28
250
Fusion Capability for 63mm 250mm pipe (2 IPS 8 DIPS) ................................................................ 34
412
Fusion Capability for 4 IPS 12 DIPS pipe (110mm 340mm) ............................................................. 40
618
Fusion Capability for 6 IPS 18 OD pipe (180mm 450mm) ............................................................... 46
500
MegaMc No.824/ TracStar 630
MegaMc No.1236/TracStar 900
Fusion Capability for 12 IPS 36 OD pipe (340mm 900mm) ............................................................. 64
MegaMc No.1648
Fusion Capability for 16 OD 48 OD pipe (450mm 1200mm) ........................................................... 70
MegaMc No.2065/1600
Fusion Capability for 20 OD 65 OD pipe (500mm 1600mm) .......................................................... 74
DynaMc 28
Fusion Capability for 2 IPS to 8 DIPS pipe (63mm - 225mm) .................................................................. 80
DynaMc 250
Fusion Capability for 63mm - 225mm pipe (2 IPS to 8 DIPS) ................................................................. 82
DynaMc 412
Fusion Capability for 4 IPS to 12 DIPS pipe (110mm - 340mm) ............................................................. 88
McHiLYT 250
Fitting Fabrication for 110mm 315mm pipe (4 IPS 12 IPS) . .............................................................. 94
McHiLYT 630
Fitting Fabrication for 280mm 630mm pipe (8 IPS 24 OD) ............................................................. 95
Custom Machines
Machines Manufactured for your Specific Needs .................................................................................... 96
Sidewall Fusion Machines
Large-Diameter Sidewall Fusion Machines ............................................................................................... 97
Reference
P.O. Box 580550 Tulsa, OK 74158-0550 U.S.A.

918-836-8611 www.mcelroy.com
Copyright 2010 McElroy Manufacturing, Inc. Catalog No. CTLG201005. Printed in the U.S.A.

2010 McElroy Fusion Catalog & Reference Guide

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See our

new DynaMc line

McElroys focus on innovation has always spurned growth. We have expanded

McElroy products are offered through an international

McElroy has a distributor network that

The McElroy Advantage

hrough years of manufacturing fusion equipment weve learned a few things.

We were the first to:

Incorporate our patented Centerline Guidance System

Quality Joint After Joint

Even Fusion Force Centerline Guidance

Productivity On The Job Site

Durability & Performance

First wheeled fusion

Centerline Guidance creates

Center of guide rod

Mobility McElroys wheeled and tracked machines

Facing Each machine has machined facer stops on the

Interchangeable Jaws Most McElroy

4CU built in 1975 still being used by the Washington County

Distributor Network Delivering customer

Register your product online to activate your warranty: www.mcelroy.com/fusion

To contact our distributors go to:

McElroy Manufacturing, Inc.

Pipe Handling Time means money and

DataLogger McElroy hydraulic butt fusion machines are DataLogger

The McElroy Advantage

Maintenance and Overhaul Schools

Fusion Productivity & Project Management School

Learn More and Enroll Today

On The Job Training

Quality & Safety

he principle of heat fusion is to heat two surfaces to a

fusion pressure is applied, the molecules from each pipe end

designated temperature, and then fuse them together by

mix. As the joint cools, the molecules return to their crystalline

application of force. This pressure causes flow of the melted

materials, which causes mixing and thus fusion. When the

become one homogeneous pipe. The end result is a fusion joint

polyethylene pipe is heated, the molecular structure is transformed

that is as strong or stronger than the pipe itself.

from a crystalline state into an amorphous condition. When

The pipe is heated to change its molecular structure to an amorphous state

Fusion Theory of Heat Fusion

Clamping The Pipe

The pipe pieces are held axially to allow all

Theory of Heat Fusion

Facing The Pipe

The pipe ends are faced to establish clean,

A melt pattern, that penetrates into the pipe,

Fusing The Pipe

The melt patterns must be joined with a specified

MiniMc Fusion Machine

Fusion Capability for CTS 1 IPS (16mm 34mm)

Patent No. 4,484,975

McElroys smallest fusion machine, the MiniMc,

precise pipe alignment at the fusion joint. The heater is

Includes fusion machine and screw/driver kit. Heater, facer,

Introducing the 1LC

MACHINE PLUG TYPE