Stimulation Equipment and Services

Stimulation Equipment and Services

Halliburton Sand Control offers a complete line of reliable mixing and pumping equipment and quality filtration services that are vital to successful sand control operations. Solids such as cement, scale, and rust in mixing and pumping equipment can damage the formation and the gravel pack permeability. Halliburtons wide range of dedicated mixing and pumping equipment ensures a safe, reliable, clean operation. Filtration of completion brines and sand control fluids is as important to a successful sand control completion as selecting the proper pack-sand size, carrier fluid, or placement technique. Halliburton offers a wide range of equipment for filtration of completion brines, perforating fluids, acids, and gravel pack fluids. Whatever the requirements, Halliburton has a pumping skid or truck-mounted unit to do the job. The core of our pumping capabilities lies with the positive displacement pumps designed and manufactured by Halliburton. These include the HT-150, the HT-400, and the HQ-2000 pumps. A large variety of pumping/blending skids/trucks for sand control operations are available: HT-400 pump skids with V-8, V-12, or V-16 engine CPS-MS single HT-400 pumping unit Panther pumping skid One-piece Grizzly skid with HG-2000 pump Two-piece Grizzly skid with HQ-2000 pump Acid single pump truck with CLAM blender Euro-Trailer unit

Pumping Capabilities
Backed by the experience and skill of Halliburton sand control specialists and research groups, Halliburton sand control surface equipment provides the technology and service to meet todays industry demands.

Stimulation Equipment and Services

6-1

HT-400 Single Skid Pumping Unit

Halliburton HT-400 pump skids are available with a variety of power trains which include V-8, V-12, and V-16 engines to match the horsepower needs of the job. Typical ratings are as follows: V-8 engine 235 to 296 hhp V-12 engine 594 to 637 hhp V-16 engine 612 hhp Twin 10-bbl (1.59 m3) capacity stainless steel sump-type measuring tanks can be mounted on the same skid or placed beside the skid when required. Fluid flows through stainless steel, hard plumbed lines controlled by air-actuated butterfly valves. The operator console is equipped with a MartinDecker pressure gauge, air manifold system, and MartinDecker 15,000-psi (1034 bar) single pin pressure recorder. It will easily accept a UNIPRO II data acquisition computer system. Depending on the power train and the pump plunger size, the pump skids have a variable rate and pressure capacity. Plungers are available from 6 in. for the high-rate/ low-pressure requirements to 3 3/8 in. for the low-rate/highpressure requirements.
HAL11862 HAL11805

Single Skid

V-16 Twin Skid

HT-400SM Service RatingsIntermittent Duty

Plunger Diameter in. 6 5 4 1/2 4 3 3/8 mm 152.40 127.00 114.30 101.60 85.72 Maximum Pressure psi 6,250 9,000 11,200 14,000 20,000 bar 430.92 620.53 772.21 965.27 1378.95 Maximum Rate at 275 Crankshaft Revolutions per Minute gal/min 810 560 454 360 255 L/min 3066.18 2119.83 1718.58 1362.75 965.28 bbl/min 19.30 13.30 10.80 8.60 6.10 m3/min 3.07 2.12 1.72 1.37 0.97

V-16 (PSL-3) Twin Skid (Skid SK11608)

Length ft Pump Engine Total 16.1 9.7 25.8 m 4.90 2.95 7.86 ft 7.9 7.9 15.8 Width m 2.40 2.40 4.80 ft 8.9 8.7 17.6 Height m 2.70 2.65 5.35 lb 32,209 16,535 48,744 Weight kg 14 610 7500 22 110

6-2

Stimulation Equipment and Services

HT-400 Single Skid

This HT-400 single skid is powered by a Detroit 8 V 92 industrial engine with an Allison HT-750 DRD transmission (235-hp). It has 4 1/2-in. plungers and is rated for Zone II applications.

HAL15927

HT-400 Single Skid

HT-400 Single Skid

Length ft 19.4 m 5.91 ft 6.1 Width m 1.86 ft 9.3 Height m 2.83 lb 18,078 Weight kg 8200

Stimulation Equipment and Services

6-3

CPS-MS Single HT-400 Pumping Unit

The Halliburton CPS-MS single HT-400 pumping unit is mounted on a 20.8-ft skid base that can be dismantled into an engine and a pump section for easier lifting on offshore platforms. Each section is fitted with a lift frame and weighs less than 12,000 lb (5443 kg), allowing lifting onto most platforms with the platform crane. The unit, powered by a CAT-3406 or GM-8V-71 engine, is radiator-cooled and has an Allison HT-750 transmission. The HT-400 pump has an 8.6 to 1 ratio with hard-surfaced plungers, 3-in. (76.20 mm) discharge flanges, and a 40-gal (151.4 L) fuel capacity. This unit can be built to Lloyds or DNV specifications.

HAL15923

HAL15936

CPS-MS Single Skid

CPS-MS Pumping Unit Specifications

Length
ft Pump Engine Total 7.8 13.1 20.9 m 2.38 3.99 6.37 ft 5.2 5.2 5.2

Width
m 1.58 1.58 1.58 ft 10.42

Height
m 3.18 lb 10,500 12,000 22,500

Weight
kg 4762 5443 10 205

Unit Performance
Fluid End 4.00 in. 4.50 in. Pressure at Maximum Rate 0.65 bbl/min at 14,000 psi 0.85 bbl/min at 11,200 psi 1,250 psi at 7.6 bbl/min 980 psi at 9.6 bbl/min

Note: Pumping equipment performance is at rated engine speed and horsepower for specific conditions of atmospheric pressure and temperature established by the engine manufacturers. Changes in elevation, temperature, and engine speed will affect the actual performance.

6-4

Stimulation Equipment and Services

Panther Pumping Skid

Halliburtons model FPS-B (HT-400 skid) marine pumping skid is a single-piece containerized portable pumping unit that consists of a CAT 3412 DITA 12-cylinder turbocharged diesel engine, a CLT 6061 Allison electric shift transmission, an HT-400 pump, and cooling system mounted in a single 20-ft (6.1-m) container frame. The exhaust system has a Maxim silencer/spark arrestor with stainless steel exhaust piping. This unit can either be supplied with tube and shell heat exchangers for raw-water cooling or a radiator. The skid is equipped with an automatic remote control system for programmable and remote operation.

HAL15924

Panther Pumping Skid

Panther Pumping Unit Specifications

Length ft 19.875 m 6.06 ft 6.00 Width m 1.83 ft 8.5 Height m 2.59 lb 25,000 Total Weight kg 11 340

Unit Performance
Fluid End 3.37 in. 4.00 in. 4.50 in. 5.00 in. 6.00 in. Rate at Rated Pressure 1.2 bbl/min at 20,000 psi 1.7 bbl/min at 14,000 psi 2.1 bbl/min at 11,200 psi 2.6 bbl/min at 9,000 psi 3.8 bbl/min at 6,250 psi Pressure at Maximum Rate 4,750 psi at 5.5 bbl/min 3,390 psi at 7.7 bbl/min 2,570 psi at 9.8 bbl/min 2,160 psi at 12.0 bbl/min 1,500 psi at 17.4 bbl/min

Note: Pumping equipment performance shown is for a radiator version at rated engine speed and horsepower for specific conditions of atmospheric pressure and temperature established by the engine manufacturers. The raw-water cooled version will perform at the same rates but at a slightly higher discharge pressure due to not having any parasitic fan losses. Changes in elevation, temperature, and engine speed will affect the actual performance. This link is not self-contained unless for an air tank/compressor, alternator/battery, and fuel tank are added. Also a remote operators panel is required.

Stimulation Equipment and Services

6-5

Halliburton One-Piece Grizzly Skid

Equipped with a HQ-2000 horizontal quintuplex pump, a Caterpillar 3512 engine rated at 2,250 bhp, and an Allison CLT-9885 transmission, the Halliburton one-piece Grizzly skid (Model PSG-1 3512 DITA - HQ 2000 porta skid) pumping unit will deliver a minimum of 2,000 hhp. The HQ-2000 pump has one of the lightest weight-tohorsepower ratios on the market at 5.3 lb/hhp. With many of the same components as the HT-400 skid, the HQ-2000 offers proven dependability and enough muscle to outperform any other unit.

HAL15929

One-Piece Grizzly Skid

One-Piece Grizzly Skid

Length (ISO Container) ft 19.875 m 6.06 ft 8.00 Width m 2.44 ft 8.50 Height m 2.59 lb 44,000 Weight kg 19 958

Note: The PSG-1 fracturing skid requires a certified ISO lifting sling to properly lift the skid. The unit requires an outside source for (1) compressed air for starting and auxiliary functions, (2) fuel and (3) 24 VDC electrical supply as well as an external automatic remote control (ARC) operator interface panel (OIP).

6-6

Stimulation Equipment and Services

Halliburton Two-Piece Grizzly Skid

The Halliburton two-piece Grizzly skid is equipped with an HQ-2000 horizontal quintuplex pump, a Caterpillar 3512 DITA engine rated at 2,250 bhp, and an Allison CLT-9885, 7-speed transmission. This unit will deliver 2,250/2,200 bhp/hhp. The HQ-2000 Grizzly skid pump has one of the lightest weight-to-horsepower ratios on the market at 5.3 lb/hhp (2.4 kg/hhp). Based on much of the technology and many of the components of the HT-400 skid, the Grizzly skid offers proven reliability and enough muscle to outperform any other unit. The modular package is designed within an ISO-type container that allows for ease of transportation and installation as well as flexibility of equipment arrangement. Incorporating Halliburtons automatic remote control (ARC) system, the HQ-2000 Grizzly skid is an unmatched performer.

HAL8423

Two-Piece Grizzly Skid

Two-Piece Grizzly Pumping Unit Specifications

Length ft Pump Engine Total 9.813 19.875 29.94 m 2.99 6.06 9.13 ft 8.00 8.00 8.00 Width m 2.44 2.44 2.44 ft 8.50 8.50 8.50 Height m 2.59 2.59 2.59 Engine Weight lb 16,800 30,000 46,800 kg 7620 13 608 21 228

Unit Performance
Fluid End 3.37 in. 4.00 in. 4.50 in. 5.00 in. 6.00 in. Rate at Rated Pressure 4.2 bbl/min at 20,000 psi 5.9 bbl/min at 14,000 psi 7.5 bbl/min at 11,200 psi 9.3 bbl/min at 9,000 psi 13.3 bbl/min at 6,250 psi Pressure at Maximum Rate 7,640 psi at 11.0 bbl/min 5,300 psi at 15.6 bbl/min 4,260 psi at 19.7 bbl/min 3,440 psi at 24.3 bbl/min 2,380 psi at 35.1 bbl/min

Note: Pumping equipment performance shown is at rated engine speed and horsepower for specific conditions of atmospheric pressure and temperature established by the engine manufacturers. Changes in elevation, temperature, and engine speed will affect the actual performance.

Stimulation Equipment and Services

6-7

Blending Capabilities
A variety of blending skids for sand control operations are available depending on job requirements. Single-skid FracPac blender Two-skid FracPac blender Constant level additive mixing (CLAM) systems SMS-30D blender SMS-40D blender SC-50 blender The auxiliary skid contains five 75-gal (280-L) HalTank liquid-additive tanks. It also contains five liquid additive pumps: Two Roper 733025 pumps rated at 0.2 to 3.1 gal/min (0.8 to 11.7 L/min) One Roper 73201 pump rated at 0.8 to 10.3 gal/min (3.0 to 39 L/min) Two Roper 73202 pumps rated at 2.0 to 20.0 gal/min (7.6 to 76 L/min) The dry additive system consists of two Acrison dry-additive feeders with a common discharge hopper with eductor mixer and 33-ft (0.9-m) dry-additive/sand hopper.

Single-Skid FracPac Blender

This unit consists of a 25-bbl blender skid and an auxiliary additive skid. The blender skid contains all the mixing and pumping equipment. The additive skid contains all of the storage and metering pumps/feeders for both liquid and dry additives. The additive skid stacks on top of the blender skid during operation. Both skid frames have the dimensions of ISO freight containers. Consequently, shipping and handling of the unit is easy and inexpensive. The skid frames also provide considerable protection against handling damage. Skids are not ISO-certified. The blender skid contains a proppant system that consists of a hydraulically driven 12-in. (305-mm) screw with an operating range of 60 to 12,000 lb/min (27 to 5443 kg/min). The sand is fed into a 5-bbl (0.8-m) capacity cylindrical tub where it is agitated by a hydraulically driven turbine agitator. The blender skid contains a Roper 71205 LGC pump which is rated at 5.0 to 47.0 gal/min (18.9 to 178 L/min) and three 1 1/4-in. (32-mm) Oberdorfer chemical transfer pumps which are rated at 50 gal/min (189 L/min).

HAL15930

Single-Skid FracPac Blender

Model FBS-25 Blender Skid Specifications

Length ft 19.88 m 6.06 ft 8.00 Width m 2.44 ft 8.50 Height m 2.59 lb 28,500 Total Weight kg 12 927

Model FBS-25 Auxiliary Skid Specifications

Length ft 9.81 m 2.99 ft 8.00 Width m 2.44 ft 8.00 Height m 2.44 lb 15,500 Total Weight kg 7031

6-8

Stimulation Equipment and Services

Two-Skid FracPac ARC Blender

For large FracPac operations, Halliburton has developed the two-skid FracPac automatic remote control (ARC) blender. It is a Halliburton-designed twin centrifugal blender powered by a single engine on each skid. One skid contains the mixing equipment, and one skid contains the pumping equipment. Each skid is an ISO-standard 668 designation ICC freight container. Shipping and handling for the skid is easier and less expensive than for a standard skid. The frame provides considerable protection of the blending equipment. The 10-in. suction pump is hydraulically driven. The discharge pump is a hydraulically driven rubber-lined horizontal centrifugal pump. The control system is the Halliburton-designed ARC unit controller and operator interface panel (OIP). Blending range is 2.5 to 50 bbl/min (0.4 to 8 m/min). The proppant system can deliver 160 to 20,000 lb/min (73 to 9072 kg/min).

HAL8377

Two-Skid FracPac ARC Blender

Halliburton ARC Blender Specifications

Length ft Mix Skid Pump Skid 20.0 20.0 m 6.10 6.10 ft 8.0 8.0 Width m 2.44 2.44 ft 8.5 8.5 Height m 2.59 2.59 lb 28,000 30,000 Weight kg 12 701 13 608

Stimulation Equipment and Services

6-9

CLAM Mixing System

The CLAM constant level additive mixing blender is a continuous mix blender. Halliburtons CLAM blender is ideal for water pacs, Ex-tension Pac service, and openhole gravel pack slurry blending. The CLAM blender eliminates the necessity of batch-mixing large volumes of low sand concentration slurries while allowing the sand concentration to be ramped as necessary. The units liquid additive system and automatic tub leveling system make it ideal for large volume matrix stimulation treatments that are run ahead of sand control treatments. Control of CLAM blenders does not require constant operator involvement. Once the predetermined setting is made, only normal job monitoring is required. An operator sets the gate for the sand concentration and pump rate design. The tub level automatically (mechanically) controls fluid flow into the blender. The fluid level remains constant without operator manipulation. The CLAM blender system comes in a variety of configurations to allow set up of a system that meets the specific requirements of the local operations. In its basic configuration, the CLAM system consists of a 1.5-bbl mixing tub with fluid recirculation, a mechanical agitator, and a single centrifugal pump. When combined with the 30-ft (9-m) sand holding tank and calibrated sand gate, the blender accomplishes excellent uniformity of sand concentration when the acid prepacks or the low sand concentration slurry packs are run. The CLAM blender is also supplied as a modular system for connecting to separate tanks and pumps. The UNIPRO II digital panel meter provides instrumentation and uses a 4-in.
HAL16030

or 6-in. flow meter to monitor sand slurry flow or discharge flow rate and tub recirculation rate. The CLAM mixing system capacity depends on the capacity of the centrifugal pump being used. A downhole flow rate of 10 bbl/min (1.6 m/min) can be obtained with a Halliburton 6 5 centrifugal pump, and a downhole rate of 20 bbl/min (3.2 m/min) can be obtained with a Halliburton 8 6 centrifugal pump. The standard CLAM mixing system, combined with the 30 ft (0.85 m) sand holding tank, has a capacity of 2,100 lb (953 kg) sand per minute.

CLAM Blender

AMS CLAM Acid Mixing Skid Specifications

Length ft 6.0 m 1.83 ft 2.5 Width m 0.76 ft 3.33 Height m 1.02 lb 800 Total Weight kg 363

The basic configuration of the CLAM mixing skid consists of a 1.5-bbl polyethylene mixing tank, an automatic mechanical tub leveling device, a manually operated calibrated sand gate (0 to 10.5-sacks/min), and an air-actuated tub assist to adapt to changes in fluid density. The tub assist is controlled by a valve which is mounted on the skid. Fluid is supplied to the CLAM mixing skid by any 18-bbl/min (2.9-m3/min) centrifugal pump. Jet action from the recirculating fluid provides agitation in the tub. The output from the tub is 10-bbl/min (1.6-m3/min) with 8-bbl/min (1.3-m3/min) recirculation rate.

6-10

Stimulation Equipment and Services

AMS-15 Acid/Gravel Pack CLAM Skid

The AMS-15 acid/gravel pack CLAM skid is powered by a Caterpillar 3116TA engine or an equivalent hydraulic power package. The mixing tank is a 1.5-bbl (0.2-m) polyethylene tub with vertical turbine agitator and recirculation for agitation. Fluid is supplied to the tub by a centrifugal pump blending system with 6 5 Halliburton pump. The output from the mixing tank is 10-bbl/min (1.6-m3/min) with 10-bbl/min tub recirculation rate. 15-lb sand/gal gel at 3 bbl/min (1.8 kg/L at 0.5 m/min) 10-lb sand/gal gel at 5 bbl/min (1.2-kg/L at 0.8-m/min) 5-lb sand/gal gel at 5 bbl/min (0.6-kg/L at 2.4-m/min) An automatic mechanical fluid leveling with hydraulic tub assist is standard. The sand rate is determined by a hydraulic-powered 2- 8-in. (51- 203-mm) calibrated sand gate (10 sk/min) and is monitored by a UNIPRO computer system. A 4-in. (102-mm) Halliburton turbine flowmeter is mounted in the recirculation line to monitor tub recirculation flow rate and a 6-in. (152-mm) Halliburton turbine flowmeter is mounted in the suction line.
Length ft 14.5 m 4.42 ft 8.0 Width m 2.44 ft 10.5
HAL15921

An automatic match-meter system is used to control liquid additives and a TDRAD is used to display density of discharge fluid, rate display of recirculation flow rate, and clean flow rate. A sand holding tank is available.

CLAM Skid

AMS-15 Acid/Gravel Pack CLAM Skid

Height m 3.20 lb 14,000 Weight kg 6350

Stimulation Equipment and Services

6-11

SC-50 Blenders
Halliburton SC-50 blenders are portable mixing units specifically designed for sand control slurry preparations. These blenders are intended for larger sand control jobs, such as gravel packing, and are built to DNV specifications. The SC-50 blender consists of two 25-bbl (4-m), 316 stainless steel mixing tanks, and two Halliburton 6 5-in. centrifugal pumps driven by hydraulic motors. The hydraulic motors can be run independently at speeds from 0 to 1,500 rpm. Each 25-bbl (4-m) tank has a vertical mixing shaft with two rows of four mixing turbine blades manufactured from 316 stainless steel. These turbine mixers are connected to the output shaft of a right angle, speed-reducing gear box and driven by hydraulic motors at controllable speeds from 0 to 90 rpm. The pumps are manifolded so that fluids can be drawn off either tank by either pump and discharged to either tank or drawn from and pumped to an external location. Suction lines have a 5-in. (127 mm) diameter, and the recirculating lines have a 4-in. (102 mm) diameter.

HAL11837

SC-50 Control Panel

HAL8407

SC-50 Batch Blender

Halliburton SC-50 Blender Specifications

Length ft 14.50 m 4.42 ft 8.00 Width m 2.44 ft 12.00 Height m 3.66 lb 15,000 Weight kg 6804

6-12

Stimulation Equipment and Services

SMS-30D and SMS-40D Slurry Blenders

Halliburtons SMS-30D and SMS-40D slurry blenders are designed to mix gelled fluids and sand-laden slurries for gravel packing. The SMS-30D unit consists of twin, 15-bbl (2.4-m) vertical tanks of crosslinked polyethylene or stainless steel construction with hydraulically driven turbine agitators. For flexibility, the SMS-30D is fitted with two 6 5 centrifugal pumps, one pump for each tank. Stainless steel manifolding between the tanks and pumps allows maximum versatility in mixing and pumping procedures. A diesel engine provides power for the hydraulically driven turbine agitators and centrifugal pumps. As required, 3-in. (76.20-mm) and 4-in. (102-mm) hoses are available in varying lengths. SMS-40D 40-bbl (6.4 m) units are also available with twin 20-bbl (3.2 m) vertical tanks. To extend its capabilities and to lessen the equipment footprint on location, the SMS-30 blender can be retrofitted with a CLAM blender on applications needing water pac services.

HAL15931

Slurry Blender

Displacement Tanks
A 20-bbl (3.2-m) side-mounted displacement tank is available for use with pump skids that do not have a built-in displacement tank. The side-mounted, high-density, crosslinked polyethylene or stainless steel 20-bbl (3.2-m) measuring tanks are sump-type with butterfly valve to control fluid low.

Centrifugal Pumps
The standard Halliburton centrifugal pumps, used for water, chemical, and acid transfer and mixing, include the following: Halliburton 6 5 Used for mixing and pumping gelled fluids Halliburton 4 4 Used for pumping water only
Displacement Tanks

SMS-30D and SMS 40D Blender

Length ft SMS30D SMS40D 14.50 14.50 m 4.42 4.42 ft 8.00 8.00 Width m 2.44 2.44 ft 10.00 12.00 Height m 3.05 3.66 lb 14,700 15,300 Weight kg 6668 6940
HAL8409

HAL8408

Centrifugal Pump

Stimulation Equipment and Services

6-13

Sand Control Pump Trailers

Halliburton sand control pump trailers provide mobile pumping and blending capabilities for gravel pack systems, acid stimulation treatments, and plastic consolidation systems. Features Booster pump Halliburton 6 5 powered by a 25-bhp (93-kW) diesel engine CLAM system Single centrifugal pump blender with mechanical automatic tub fluid control, 2-bbl polyethylene tub, turbine agitation for on-the-fly mixing of dry and nonfoaming liquid additives - 10-bbl/min (1.6-m/min) discharge rate - 10-bbl/min (1.6-m/min) recirculation rate - 20+ psi (138 kPa) boost pressure with 6 5 centrifugal pump

Acid/Water Pac Trailer with CLAM Blender

The full-service acid/water pac trailer is capable of carrying 2,000 gal (7570 L) of acid or suctioning from onsite acid tanks, blending on-the-fly, utilizing a CLAM blender at 10 bbl/min (1.6 m/min), and pumping to the wellhead with a maximum pressure of 14,000 psi (984 bar) at 1.7 bbl/min (0.27 m/min) utilizing an HT-400 pump. Data is recorded on a CompuPac data acquisition system. Rate and pressure data is initially captured on UNIPRO II units.

HAL10633

Sand Control Acid/Water Pac Truck with CLAM Blender

Acid/Water Pac Trailer Specifications

Dimensions Length (kingpin to rear) ft 36.67 m 11.18 ft/in. 8.00 Width m 2.44 ft/in. 11.17 Height m 3.40 lb 17,600 Kingpin kg 7983 lb 25,100 Weights (empty) Rear kg 11 385 lb 42,700 Total kg 19 368

Acid/Water Pac Trailer Capacity

Fluid End in. 4 4.5 5 6 bbl/min 1.7 2.1 2.6 3.8 At Rated Pressure m3/min 0.27 0.33 0.41 0.60 psi 14,000 11,200 9,000 6,250 MPa 96.5 77.2 62.1 43.1 psi 3,390 2,571 2,160 1,500 At Max Rate mPa 23.4 17.7 14.9 10.3 bbl/min 7.7 9.8 12.1 17.4 m3/min 1.2 1.6 1.9 2.8

6-14

Stimulation Equipment and Services

Euro-Trailer Unit
The Euro-Trailer unit is a self-contained unit designed by Halliburton specifically for sand control. It provides a complex, flexible system suitable for all forms of sand control operations, from water packs with 0.5-lb/gal (59.91 kg/m) sand concentrations to high-density gravel packs with up to 15-lb/gal (1797.40-kg/m) sand concentrations. Once on the wellsite, this self-contained unit is easily and quickly rigged up to the wellhead. The only requirement is laying the lowpressure lines to and from the brine storage facilities and high-pressure lines to and from the well. There is no unloading, placing, or rigging up of skids, and there are no surface lines between skids. The data acquisition systems are in place. This substantially reduces rig-up/rig-down time, wellsite area requirements, and the number of personnel required at the wellsite for sand control operations. The following equipment is fixed in place and optimally interconnected with stainless steel piping to provide all possible required flow paths throughout the Euro-Trailer unit: Stainless steel precoat filter unit Stainless steel dual cartridge filter unit Two 32 bbl (5.2 m) stainless steel batch mix blenders CLAM blender HT-150 pump Two 5M centrifugal pumps One 44L centrifugal pump CompuPac data acquisition system The Mercedes tractor unit drives two hydraulic pumps to power this equipment. Each piece of equipment on the trailer is controlled individually from the control room at the front of the trailer. The rate at which the brine is filtered can be continuously monitored, the volume of fluid in each blender is continuously and digitally displayed, the required fluid flow path can be selected through 43 pneumatically actuated valves, and the HT-150 pump rate and pressure are also continuously displayed. The Euro-Trailer Mark II unit is designed for more rugged terrain operations and is equipped with an HT-400 pump. The Euro-Trailer unit has proven to be an invaluable asset to Halliburton Sand Control Services customers in the European market.

HAL16034

Euro-Trailer Unit

Stimulation Equipment and Services

6-15

Halliburton Marine Vessels

Halliburton operates a large fleet of marine vessels in various locations around the world. Each vessel is set up to handle a specific job or a variety of jobs. The table on the following page provides detailed information on the vessels that handle sand control-related operations.

Marine Vessel Information

High-Pressure Flexible Line Hose Support System Halliburton's hose support system provides significant advantages: Versatile to use offshore with 3-in. (76.2-mm) or 4-in. (102-mm) hoses Easy to install with chains or ISO locks (International Standards Organization 1161 locking assembly 350) Reduces exposure of safety-related issues in rig-up, rigdown, and emergency disconnect procedures Can be attached to the facility in the same way as the gooseneck Opportunity to ISO lock FHPH to the deck of the rig for an even safer operation No purchase of a mounted hanger support required Saves rig time in hose support installation and removal Requires a one-time installation of four deck sockets Minimal per job charge The system was designed by Halliburton to increase quality of service to customers and is built to specifications as per our Duncan, Oklahoma manufacturing facility. The system meets all industry standards and provides a safe and efficient way to install a high-pressure flexible line at an offshore facility reducing the risk involved.
HAL25139 HAL852 HAL9286

HAL25138

HOS Saylor

Stim Star III Stimulation Vessel

Skandi Fjord

Stim Star Borneo

HA L1 592

High-Pressure Flexible Line Hose Support

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Stimulation Equipment and Services

Marine Vessels
Falcon Tide Gulf of Mexico Bay of Campeche North Sea West Africa South America Middle East Southeast Asia Total Length Total Beam Main Engine Horsepower Cruising Speed Acid Additive (gal or lb) Gel/Completion Fluid Gas Bulk Proppant Additives Gel/Completion Fluid Proppant ft or lb Tankage Frac Water Filter Capability Gel on the Fly Capability Blender Batch Acid Proppant Frac Frac on the Fly Capability Thrusters Navigational Dynamic Positioning Equipment Dynamic Positioning Type Hose Reel Quick Disconnect One Button Operation Shutdown Quick Disconnect / Work with Power Loss QA/QC Lab on Vessel Treatment Line Size Treatment Line Length Line Pressure Capability Number of Pumps Total Hydraulic Horsepower Maximum Rate Maximum Pressure Below Deck Pump Capability Halliburton 301 HOS Hawke HOS Saylor Skandi Fjord Stim Star Stim Star II x x x x x x 258 ft 49 ft 3,000 hp 9 knots 250,000 gal* 10,000 None N/A N/A 240,000 lb N/A 2,450 bbl None 2,450 bbl 2,588 bbl N/A Yes 50 bpm N/A 50 bpm 20,000 lb/min 50 bpm Yes 1,800 hp Yes Nautronics ATS11 402, XDPS-1 Yes Yes Yes Yes 3 in. 400 ft 10,000 psi 5 7,500 hhp 50 bpm 11,500 psi 2,940 gpm x 210 ft 42 ft 2,450 hp 11 knots 129,000* gal 4,400 None 12,000 gal N/A None N/A 1,570 bbl None N/A 2,625 bbl N/A Yes 70 bpm N/A 70 bpm N/A N/A No 650 hp No N/A Yes Yes Yes Yes 3 in. 320 ft 10,000 psi 8 4,800 hhp 70 bpm 11,200 psi 2,100 gpm 200 ft 56 ft 4,200 hp 12 knots 67,388* gal 11,400 None 50,000 gal N/A None 69,000 gal None None 2,200 bbl 5,085 bbl N/A N/A 35 bpm N/A 35 bpm N/A 35 bpm Yes 1,200 hp Yes Simrad SDP01, DPS-1 Yes Yes Yes Yes 3 in. 80 ft 15,000 psi 4 6,750 hhp 35 bpm 15,000 psi 2,940 gpm 243 ft 54 ft 7,845 hp 12 knots 31,000 gal 16,720 1,628 bbl 30,000 gal 11,087 ft N/A 16,720 gal 1,628 bbl N/A 1,628 bbl 1,770 bbl N/A N/A 40 bpm 50 bbl 40 bpm N/A 40 bpm Yes 770/770 hp Yes DPS-1 Yes Yes Yes Yes 3 in. 350 ft 15,000 psi 4 6,750 hhp 40 bpm 15,000 psi 3 ea 2,500 gpm 288 ft 61 ft 7,200 hp 14 knots 180,000 gal 12,000 1,048 bbl N/A N/A 1,730,000 lb 136,000 gal 19,760 bbl 2,650 ft 23,810 bbl 7,140 bbl 100 bpm Yes 60 bpm 48 bbl 60 bpm 20,000 lb/min 60 bpm Yes 3,300 hp Yes Kongsberg 703, DP-AA Yes Yes Yes Yes 2 4 in. 400 ft 15,000 psi 6 10,400 hhp 100 bpm 15,000 psi 5,040 gpm 274 ft 56 ft 3,420 hp 14.2 knots 60,000 gal* 12,100 620 bbl N/A N/A 668,000 lb N/A 4,850 bbl 8,075 ft 4,850 bbl 4,850 bbl 75 bpm Yes 50 bpm 200 bbl 30 bpm 20,000 lb/min 50 bpm Yes 1,200/1,000 hp Yes Simrad/ Kongsberg SDP21, DPS-2 Yes Yes Yes Yes 3 and 4 in. 450 ft 15,000 psi 7 10,150 hhp 75 bpm 15,000 psi 240 ft 56 ft 3,420 hp 14.2 knots ** 8,000 None *** N/A 668,000 lb N/A 6,040 bbl 8,075 ft 5,465 bbl 10,486 bbl 75 bpm Yes 50 bpm N/A N/A 20,000 lb/min 50 bpm Yes 1,000/400 hp Yes Bridgemate II, DPS-2 Yes Yes Yes Yes 3 and 4 in. 400 ft 15,000 psi 6 17,500 hhp 64 bpm 15,000 psi 260 ft 56 ft 5,400 hp 14.2 knots ** 10,000 None *** N/A 835,000 lb N/A 10,230 bbl 10,500 ft 8,870 bbl 6,740 bbl 75 bpm Yes 75 bpm N/A N/A 20,000 lb/min 60 bpm Yes 2-1,000/ 1-1,200 hp Yes Simrad/ Konesberg SDP21, DPS-2 Yes Yes Yes Yes 3 and 4 in. 400 ft 15,000 psi 8 21,500 hhp 64 bpm 15,000 psi x 200 ft 66 ft 2,000 hp 7 knots 8,400 gal 7,437 None 1,100 gal N/A 350,000 lb None 4,000 bbl None 4,000 bbl 5,100 bbl 10 bpm Yes 30 bpm 100 bbl 15 bpm 20,000 lb/min 30 bpm Yes 1,000 hp No L-3 Joy Stick Control Yes Yes Yes Yes 3 in. 350 ft 15,000 psi 8 8,250 hhp 25 bpm 15,000 psi 220 ft 44 ft 4,000 hp 12 knots 20,000 gal 8,000 None 25,000 gal N/A 210,000 lb N/A 2,200 bbl 8,000 ft 2,200 bbl 4,000 bbl 10 bpm Yes 50 bpm N/A 20 bpm 20,000 lb/min 50 bpm Yes 680 hp Yes Robertson Yes Yes Yes Yes 3 in. 300 ft 15,000 psi 5 8,500 hhp 35 bpm 15,000 psi 5,000 gpm x Stim Star III x Stim Star Borneo War Admiral

Region of Operation

Statistics

Above Deck

Below Deck

Mixing Equipment

Safety Equipment

Pumping Equipment

7 ea 2,500 gpm 7 ea 2,500 gpm 7 ea 3,100 gpm 3 ea 1,260 gpm

Total Operating Pump Capability

Frac Pumps

7,500 hhp

4,800 hhp

6,750 hhp

6,750 hhp

10,400 hhp

10,150 hhp

17,500 hhp

21,500 hhp

8,250 hhp

8,500 hhp

*Acid storage below deck

**Pump Number includes all pumps available

***Pump Max Rate includes all pumps available

Stimulation Equipment and Services

6-17

Storage Tanks and Trailers

Sand Storage Tanks
Sand storage tanks are available either separately or combined with the CLAM blender.

Acid Transport Trailers

Halliburton acid transport trailers are applicable for inland and barge operations. These 4,200-gal capacity tanks have a high-density, crosslinked polyethylene tank within a steel outer tank.
HAL8376

HalTank Chemical Containers

Sand Storage Tanks

HalTank chemical containers store and transport acid additives. These Department of Transportation approved tanks are stainless steel, stackable, and available in various capacities: HalTank 75 to 150-gal (284 to 568-L) capacity twin 75 gal (284 L) tanks HalTank 160 to 160 gal (606 L) capacity HalTank 345 to 345 gal (1306 L) capacity HalTank 549 to 549 gal (2078 L) capacity HalTank 375 to 375 gal (1419 L) capacity for viscous fluids

HAL8379

HalTank Chemical Containers

HAL11808

Acid Transport Trailer

6-18

Stimulation Equipment and Services

Marine Portable Tanks

Halliburton marine portable tanks store flammables, corrosives, and combustibles. Tanks are available in 500-gal (1893-L), 1,000-gal (3785-L), 1,500-gal (5678-L), 2,000-gal (7570-L), and 4,000-gal (15 140-L) capacities. The skidmounted tanks are applicable for offshore oilwell service work only. Construction features include a remolded highdensity, crosslinked polyethylene tank within a steel tank shell. Polyethylene tanks provide excellent damage tolerance because of thickness and excellent resistance to most chemicals transported in acid and sand-control services. Tanks can be used at temperatures up to 150F (66C).

HAL8369

Marine Portable Tanks

Marine Portable Tanks Specifications

Capacity Unit gal W481 W482 W483 W484 W485 W491 500 1,000 1,500 2,000 4,000 5,400 in. 46.75 66.00 72.00 72.00 96.00 91.00 m 1.19 1.68 1.83 1.83 2.44 2.31 in. 68.50 95.00 96.00 98.50 120.00 102.00 m 1.74 2.41 2.44 2.50 3.05 2.59 in. 96.00 96.00 110.00 147.00 156.00 238.50 m 2.44 2.44 2.79 3.73 3.96 6.06 in. 48.00 68.00 74.00 74.00 96.00 96.00 m 1.22 1.73 1.88 1.88 2.44 2.44 lb 3,130 4,475 6,260 7,695 9,250 13,030 kg 1420 2030 2839 3490 4196 5910 Tank Diameter Unit Height Skid Length Skid Width Empty Weight

Stimulation Equipment and Services

6-19

Model ATS-5400 Intermodal Tank with ISO Frame

The model ATS-5400 intermodal tank is intended for HCl use where a top outlet is required. Intermodal tanks are approved for highway, rail, and vessel storage/transportation of flammable, corrosive, or combustible liquids. Tank volume is 5,400 gal (20.4 m). The tanks have no bottom outlets and are air-unloaded. The tank is rated at 4-bar [58-psig (400-kPa)] working pressure at -20 to 200F (-29 to 94C). The tank is suitable for low-temperature service at -50F (-46C).

HAL15928

Intermodal Tank with ISO Frame

Intermodal Tank
Tank Diameter ft 7.58 m 2.31 Skid Height ft 8.5 m 2.59 Skid Length ft 19.875 m 6.06 Skid Width ft 8 m 2.44 Tare Weight lb 13,030 kg 5910

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Stimulation Equipment and Services

Data Acquisition Services

Halliburton provides a wide variety of data acquisition systems to meet the requirements of various sand control applications. These systems range from the CompuPac system with UNIPRO unit (or InSite for Stimulation SITEPac system) and HalWin data acquisition software (or InSite for Stimulation software) for sand control/ stimulation operations, to the various style TechCommand centers with automatic remote control (ARC) and automatic controlled equipment (ACE) for FracPac system operations. Real-time access to well data is available using Halliburtons InSite Anywhere service. Integrated Solutions The InSite Anywhere program uses Halliburtons advanced HalLink communications network (or any other, secure network) to bridge the distance between you and your data. Whether you are in the office, at home, or on the road, the InSite Anywhere program takes you directly to a wellsite or multiple locationsvia the Internet. Simply log on to a website and enter a secure user name and password, and the InSite Anywhere system allows you to view data as it is acquired. You can also customize the view to meet your needs and preferences. The InSite Anywhere system helps enable integration of Halliburtons solutions throughout the life cycle of the well. With the InSite Anywhere program, users gain access to data across all aspects of the well construction and completion process, including drilling, cementing, wireline logging, well testing, and stimulation. With access to real-time data and the ability to share data and knowledge with team members and Halliburton experts, the InSite Anywhere program helps extend your capabilities and resources.

InSite Anywhere Service

Halliburtons InSite Anywhere service is a web delivery system that provides real-time access to well data, from anywhere and at anytime, with a standard Internet connection. As a major element of Halliburtons Real Time Reservoir Solutions strategy, this next-generation InSite Anywhere service extends the flexibility of Halliburtons InSite program technology, one of the industrys most robust data management tools. A Java* application is required to log in and view real-time data. With the InSite Anywhere program, customers have a single point of access that is simple to use, secure, and configurable. Customers can also monitor and provide advice on multiple wellsite operations from one location. The improved ability to share knowledge with every team member, anywhere, any time, helps improve real-time collaboration, decision making, and results. In addition, eliminating travel to a wellsite helps save time and money and helps reduce travel and wellsite risks to health and safety.

*Java is a registered trademark of Sun Microsystems, Inc.

HAL16407

Fixed Satellite Unit

Stimulation Equipment and Services

6-21

Benefits Collaborate with team members and Halliburton experts in real time Manage wellsite situations as they arise Make faster, smarter decisions Participate in and provide advice on multiple operations from one location Deploy expertise and resources more efficiently Helps reduce travel and wellsite health and safety risk Access the full global capabilities of Halliburton Security Uses secure socket layer (SSL) encryption Requires user name, password, and URL Operates on Halliburtons secure HalLink communications network or your own secure network Allows authorized asset management personnel to access InSite Anywhere system accounts and all project data through Halliburtons extranet portal

Flexibility View real-time data on any PC during all phases of well construction and completion Configure and combine displays to your preference Save your preferred view to your profile Place server anywhere in the network Integrate with myHalliburton.com portal View and print numerous display types Present data from any service provider Functionality Compare real-time data against offset wells Download data as plots, tables, charts, text, gauges, etc. Use a single web server to manage data from multiple wells Request e-mail or pager notification of user-selected events

6-22

Stimulation Equipment and Services

InSite for Stimulation System

InSite for Stimulation sand control/stimulation-specific software system is the interface to the InSite core software. The InSite for Stimulation system takes into consideration the special sensor packages, data acquisition systems, and networks needed for the well completion applications. The InSite software handles all database operations that take place between the ADI database and the specific software. Additionally, InSite software handles transferring of realtime and historical data between computers, networks, and locations. Predefined Job Types for InSite for Stimulation A different set of screens and processes applies for each job type. Current job types include: Gel frac Gel frac with CO2 Gel frac with N2 Gel frac with CO2 and N2 Gel and oil frac Acid N2 foam acid CO2 foam acid Pure N2 gas (new with version 2.2.0) InSite for Stimulation Hardware Configurations Existing equipment CompuPac portable system ACID van (CompuPac/ SITEPac systems) FracVan II vehicle 26 ft TechCommand center / pumping services workstation - 40 ft TechCommand center / pumping services workstation InSite based equipment SITEPac system TechCommand center 1000 TechCommand center 3000 TechCommand center 5000

Halliburtons stimulation vessels, which include the Stim Star III are equipped with the same job control and monitoring capabilities as land-based operations like the TechCommand center 5000.

Stimulation Equipment and Services

HAL15697

HAL9285

6-23

Data Acquisition Skid

The data acquisition skid (available in the Gulf of Mexico) is a single unit which houses Halliburtons data acquisition equipment. Included in this system are electronic equipment, sensors, cables, remote UNIPRO II display, and an uninterrupted power supply with battery backup. Sensors include 2-in. or 3-in. turbine flow meters, electronic pressure transducers, and radioactive densometer for accurate measurement of all rates, volumes, pressures, sand concentrations, and densities for all discharge and returned fluids. The uninterrupted power supply with battery backup will allow the system to continue monitoring and storing data in the event of a power outage or power surges.

HAL15934

InSite Skid Unit

Length ft 8 m 2.44 ft 14.58 Width m 4.44 ft 10.67 Height m 3.25 lb 10,000 Weight kg 4536

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HAL15933

Stimulation Equipment and Services