Mold Casting
Mold Casting
Mold Casting
Basic permanent mold process Slush casting Low pressure casting Vacuum permanent mold casting Die casting- (a) hot chamber die casting (b) cold chamber die casting
Ramming can be done through different methods: a) Hand ramming b) Jolting action c) Using pneumatic pressure d) Slinging action
1) Strength
2) Collapsibility 3) Thermal stability
4) Reusability
5) Permeability
rather than clay 3. Skin dried mold drying green sand mold upto a depth of 10-25 mm.
1) Shell molding
nitrides etc.
Cupola furnace 2. Electric arc melting: (a) direct arc type (b) Indirect type 3. Crucible furnace 4. Reverberatory or air furnace
1.
Types of Ladles
Ferrous casting
Geometric simplicity
Thin sections Corners Draft Use of cores Dimensional tolerances Surface finish
Machining allowance
1. 2.
3.
4. 5. 6. 7. 8. 9.
10.
11.
Soaking and soaking pit Draft =d Reduction= r Spreading No slip point or neutral point Forward slip=s Max draft Force =F Contact length =L Torque =T Power =P
1.
Thread rolling
2. Ring rolling
3.
Gear rolling
4. Roll piercing
Open die forging or upset forging 2. Impression die forging 3. Closed die forging or flash-less forging
1.
1.
1.
Mechanical presses
2. Hydraulic presses
3.
Screw presses
1. 2.
3.
4. 5. 6. 7. 8.
Upsetting or heading Swaging Radial forging Roll forging Orbital forging Hubbing Isothermal and hot-die forging Trimming