Ceramics and Polymers
Ceramics and Polymers
Ceramics and Polymers
Contents
Structure Types Properties Applications
Ceramics
Structure
Ceramics are inorganic and nonmetallic materials. Most ceramics are compounds between metallic and nonmetallic elements for which the inter-atomic bonds are either totally ionic, or predominantly ionic but having some covalent character. In close-packed arrangements of large atoms (negative anions) , the HOLES or interstitial sites filled with smaller atoms (Cations) of a different sort, which is exactly how ceramics and compounds are created! Ceramics can have both crystalline and non crystalline structures.
Bonding in Ceramics
Bonding: --Mostly ionic, some covalent. --% ionic character increases with difference in electronegativity. Large vs small ionic bond character:
Adapted from Fig. 2.7, Callister 6e. (Fig. 2.7 is adapted from Linus Pauling, The Nature of the Chemical Bond, 3rd edition, Copyright 1939 and 1940, 3rd edition. Copyright 1960 by Cornell University. 5
General Properties
Solid at room temperature. High melting and boiling points Transparent to visible light. Electrical insulators Hard and brittle
Types of Ceramics
1. 2. 3. 4. 5. Glasses- Glasses and Glass ceramics Clay Products Refractories Abrasives Cements
Glasses
These are non crystalline silicates (SiO2 chains) containing other oxides such as CaO, Na2O, K2O, Al2O3. Important applications are: Containers, lenses, Fiberglass. Important property: Optical transparency and ease of fabrication.
Silicates
These are compounds of Si and O.
Glass Ceramics
Most inorganic glasses can be transformed from a non crystalline state to crystalline state by proper high temp. heat treatment. This process is called crystallization and the fine grained polycrystalline material obtained is called glass ceramic. Properties: glass ceramics have relatively high mechanical strength, low coefficients of thermal expansion. Applications: ovenware, tableware, oven windows
Clay Products
One of the most widely used ceramic raw material. Inexpensive Mostly used for constructional purposes Applications: Building bricks, tiles, sewer pipes, Porcelain, tableware, china dish, sanitaryware
Refractories
Properties capacity to withstand high temperatures without melting or decomposing . to remain unreactive and inert when exposed to severe environments. Ability to provide thermal insulation. Applications: Refractory bricks, furnace linings for metal refining
Abrasives
Applications: Abrasive ceramics are used to wear grind or cut away other material i.e machining purposes Properties: High hardness Good wear resistance High toughness High hot hardness or refractory properties Examples: Diamond, WC, Al2O3 etc.
Cements
Applications: used for constructional purposes Property When mixed with water they form a paste that subsequently sets and hardens. Acts as a bonding phase that chemically binds particulate aggregates into a single cohesive structure Example: cement, plaster of paris, lime etc.
Fracture mechanism
At room temperature both crystalline and non crystalline ceramics almost always fractures in brittle manner. At elevated temperatures they fractures in ductile manner to some degree.
Polymers
Polymers
Polymers are long chains of Hydrocarbons (C, H and other non metallic elements) so they have very large moleculer structures. These include familiar plastic and rubber materials. Can be classified as Natural polymers and synthetic polymers. Natural polymers: wood, rubber, cotton, wool, leather and silk, Proteins, enzymes, starches and cellulose Synthetic polymers: Polythene, polypropylene, nylon, PVC, Polycarbonates, polystyrene, teflon etc. It is also classified as Thermoplastic and Thermosetting polymers
Types
1. Thermoplastic polymers: soften when heated and harden when cooled. Process is reversible and may be repeated many no. of times. 2. Thermoplastic: get burnt on heating but cant be given new shape On the basis of structure 1. Linear 2. Branched 3. Crosslinked 4. Network
General properties
Low strength, hardness, densities and electrical conductivity High ductility Relatively chemically inert and unreactive to different environmental conditions. Major disadvantage is their tendency to soften and/or decompose at modest temperature. Non magnetic