Fire Safety Unit 1
Fire Safety Unit 1
Fire Safety Unit 1
Fire triangle
OXYGEN, HEAT & FUEL are needed to start a fire. If any one is cut-off then the fire can be put off.
For the fire to sustain, continuous availability of fuel is required. The availability of fuel continuously makes it as a chain reaction.
Fire Triangle
There are three (3) components required for combustion to occur: Fuel to vaporize and burn Oxygen to combine with fuel vapor Heat to raise the temperature of the fuel vapor to its ignition temperature The above fire triangle, which illustrates the relationship between these three components
Chemistry of Oxidation
The oxidation reaction is an exothermic process (i.e., one in which heat is given off). The molecules oxidize by breaking apart into individual atoms and recombine with the oxygen atoms to form new molecules. During this process, a certain amount of energy is released.
Chemistry of fire
However in a fire, the oxidation rate of the fuel molecules is much faster. Because of this rapid reaction, energy is released at a much greater rate. The released energy is actually felt and seen in the form of heat and light. The more rapid the oxidation rate, the greater intensity in which the energy is released. An explosion is, in fact, the oxidation of a combustible media at an extremely fast rate.
FUNCTIONAL REQUIREMENTS
a. Division of the ship into vertical and horizontal zones by thermal and structural boundaries. b. Separation of accommodation spaces from the remainder of the ship by thermal and structural boundaries. c. Restriction on use of combustible materials. d. Detection of any fire in the zone of origin. e. Containment and extinction of any fire at origin. f. Protection of means of escape and access for fire fighting. g. Fire fighting Appliances readily available. h. Minimize cargo vapour igniting possibility on tankers.
ACCOMMODATION
Cabins, galleys and other areas within the accommodation block inevitably contain ignition sources such as electrical equipment, matches and cigarette lighters. While it is sound practice to minimise and control such sources of ignition, it is essential to avoid the entry of flammable gas.
GALLEY
It is essential that galley personnel be instructed in the safe operation of galley equipment. Unauthorised and inexperienced persons should not be allowed to use such facilities. A frequent cause of fires is the accumulation of un burnt fuel or fatty deposits in galley ranges, within flue pipes and filter cowls of galley vents. Such areas require frequent inspection to ensure that they are maintained in a clean condition. Oil and deep fat fryers should be fitted with thermostats to cut off the electrical power and so prevent accidental fires.
ENGINE ROOM
In engine and boiler rooms, ignition sources such as those arising from boiler operations and electrical equipment cannot be avoided. It is therefore essential to prevent the entry of flammable gases into such compartments. The contamination of bunker fuel by volatile cargo through bulkhead leaks, pipeline mixture or any other cause will introduce an additional danger. The routine checking of bunker spaces for flammability by tanker and terminal personnel is therefore to be encouraged. Main engine, Generator engine, Purifier spaces, Incinerator area ,where fuel is used
SOURCE OF IGNITION
It is possible, by good design and operational practice, for both flammable gases and ignition sources to be safely controlled in deck workshops, store rooms, forecastle, centre castle, dry cargo holds etc. The means for such control , however, must be rigorously maintained
SMOKING
2.2.1 Smoking at Sea While a tanker is at sea, smoking should be permitted only at times and in places specified by the master. Section 4.8.2 lists the criteria which should be taken into account in determining the location of smoking places. Smoking must be prohibited on the tank deck or any other place where petroleum gas may be encountered. Additional restrictions on smoking in port are contained in Section 4.8.
FLASH LIGHTS
Flashlights (Torches), Lamps and Portable Battery Powered Equipment atmospheres not to be used on board tankers unless they are of approved and certified types. UHF,VHF portable transceivers must be of an intrinsically safe type. Small battery powered personal items such as watches, miniature hearing aids and heart pacemakers are not significant ignition sources. Unless approved for use in a flammable atmosphere, portable radios, tape recorders, electronic calculators, cameras containing batteries, photographic flash units, portable telephones and radio pagers must not be used on the tank deck or in areas where flammable gas may be present .
NAKED LIGHTS
Naked Lights (Open Flame) Naked lights must be prohibited on the tank deck and in any other place where there is a risk that petroleum gas may be present.
2.2.4 Notices Portable and permanent notices prohibiting smoking and the use of naked lights should be conspicuously displayed at the point of access to the vessel and at the exits from the accommodation area. Within the accommodation area, instructions concerning smoking should be conspicuously displayed
CATHODIC PROTECTION
Magnesium anodes are very likely to produce incandescent sparks on impact with rusty steel. Such anodes must not be fitted in tanks where flammable gases can be present. Aluminium anodes give rise to incandescent sparking on violent impact and should therefore be installed only at approved locations within cargo tanks, and should never be moved to another location without proper supervision. Moreover, as aluminium anodes could easily mistaken for zinc anodes and installed in potentially dangerous locations, it is advisable to
SACRIFICIAL ANODES
Zinc anodes do not generate an incandescent spark on impact with rusty steel and therefore are not subject to the above restrictions. The location, securing and type of anode are subject to approval by the appropriate authorities. Their recommendations should be observed and inspections made as frequently as possible to check the anodes and mountings. With the advent of high capacity tank washing machines, anodes are more liable to physical damage.
DEFLAGRATIONS
In engineering applications, deflagrations are easier to control than detonations. Consequently, they are better suited when the goal is to move an object (a bullet in a gun, or a piston in an internal combustion engine) with the force of the expanding gas. Typical examples of deflagrations are the combustion of a gas-air mixture in a gas stove or a fuel-air mixture in an internal combustion engine, and the rapid burning of gunpowder in a firearm or of pyrotechnic mixtures in fireworks.
PRE-MIXED FLAMES
When a mixture of a flammable gas and air within the flammable limits is passed at a controlled rate through an open tube and ignited at the open end, the resultant flame is known as a pre-mixed flame. The rate of combustion does not depend on diffusion. Possibility of flash back down the tube is there, depending on diameter of tube.
DIFFUSION FLAMES
If a gas is supplied to an open tube and ignited, combustion will take place at a point above the outlet where the air/fuel mixture is within the flammable range. In this situation the air and gas approach the reaction zone from opposite sides and mix by diffusion. This flame is called diffusion flame. The rate of combustion is limited by rate of diffusion. The flame cannot flash back due to lack of oxygen. Example is the flame produced from a pool of burning oil.
EXPLOSIONS
Explosion is an abrupt and very high rate of oxidation or decomposition reaction producing an increase in temperature or pressure or both simultaneously. They are either deflagrations or detonations. Deflagrations are explosions propagating at subsonic velocities. Detonations are explosions propagating at supersonic velocities and characterized by a shock wave. Machinery Space explosions are mainly due to combustible liquids being sprayed onto a hot surface and vaporizing. The vapor mixes with air up to lower flammable limit, comes into contact with source of ignition and explodes.
Pyrolysis
Before a solid fuel will burn, it must be changed to the vapor state. In a fire situation, this change usually results from the initial application of heat. The process is known as pyrolysis, which is generally defined as chemical decomposition by the action of heat. In this case, the decomposition causes a change from the solid state to the vapor state. If the vapor mixes sufficiently with air and is heated to a high enough temperature (by a flame, spark, hot motor, etc.), then ignition results.
Oil/Wax fire
Oil/wax fires and water
Addition of water to a burning hydrocarbon such as oil or wax produces a deflagration. The water boils rapidly and ejects the burning material as a fine spray of droplets. A deflagration then occurs, as the fine mist of oil ignites and burns extreme rapidly.
Spontaneous combustion
The ignition of material brought about by a heat producing(exothermic) chemical reaction within the material itself, without exposure to an external source of ignition is known as Spontaneous combustion. Cotton waste, rags, saw dust are organic materials when damp or soaked with oil especially of vegetable origin are liable to ignite without the external application of heat due to the gradual heating up within the material produced by oxidation.
Auto ignition
The auto-ignition temperature decreases as the carbon number increases. The auto-ignition temperature of crude oil is about 230C and is the reason why the cargo tank heating coils should be fed with steam below this temperature. Oil saturated lagging in contact with a steam pipe could cause exothermic oxidation which will raise the temperature within the lagging eventually causing ignition .
VOLATILE
Non-volatile petroleum Petroleum having a flash point of 60C or above as determined by the closed cup method of test. Volatile petroleum Flashpoint below 60C as determined by the closed cup method of testing.
FLAMMABILITY
When petroleum is ignited, it is the gas progressively given off by the liquid which burns as a visible flame. The quantity of gas given off by a petroleum liquid depends on its volatility ,which is frequently expressed for purposes of comparison in terms of Reid vapour pressure. A more informative measure of volatility is the True vapour pressure, but unfortunately this is not easily measured. It is referred to in this guide only in connection with venting problems associated with very volatile cargos, such as some crude oils and natural gasolines.
FLAMMABILITY
FIRE CLASSIFICATION
EXTINGUISHER
Definitions
2.1 An extinguisher is an appliance containing an extinguishing medium, which can be expelled by the action of internal pressure and be directed into a fire. This pressure may be stored pressure or be obtained by release of gas from a cartridge. 2.2 A portable extinguisher is one, which is designed to be carried and operated by hand, and which in working order has a total weight of not more that 23 kg. 2.3 Extinguishing medium is the substance contained in the extinguisher which is discharged to cause extinction of fire. 2.4 Charge of an extinguisher is the mass or volume of the extinguishing medium contained in the extinguisher. The quantity of the charge of water or foam extinguishers is normally expressed in volume (litres) and that of other types of extinguishers in mass (kilograms)
FSS CODE
7.1 Chapter 4 of the FSS Code requires that extinguishers have a fireextinguishing capability at least equivalent to that of a 9 Litre fluid extinguisher having a rating of 2A on class A fire which may be water or foam as required by the Administration. This equivalence may be demonstrated by fire test ratings determined according to an international, national or other recognized standard. 7.2 The size and type of extinguishers should be dependent upon the potential fire hazards in the protected spaces while avoiding a multiplicity of types. Care should also be taken to ensure that the quantity of extinguishing medium released in small spaces does not endanger personnel
Marking of extinguishers
8 Marking of extinguishers as per FSS Code 8.1 Each extinguisher should be clearly marked with the following minimum information: .1 name of the manufacturer; .2 types of fire and rating for which the extinguisher is suitable; .3 type and quantity of extinguishing medium; .4 approval details; .5 instructions for use and recharge (it is recommended that operating instructions be given in pictorial form, in addition to explanatory text in language understood by the likely user); .6 year of manufacture; .7 temperature range over which the extinguisher will operate satisfactorily; an .8 test pressure
Obsolete Extinguishers
The following types of fire extinguishers are considered obsolete and shall be removed from service: a. Soda acid b. Chemical foam (excluding film-forming agents) c. Vaporizing liquid (e.g., carbon tetrachloride) d. Cartridge-operated water e. Extinguishers made of copper and brass shell joined by soft soldering or by rivets
SPARE EXTINGUISHERS
Spare charges shall be provided for 100 % of the first ten extinguishers. 50% of the remaining extinguishers. Not more than 60 spare charges required. For fire extinguisher which can not be re -charged on board , additional portable extinguishers of the same quantity, type and capacity should be provided.
DG Shipping - Circular
1.
Maintenance plan
The maintenance plan should include, but not limited to the following fire protection systems and Fire-fighting systems and appliances, where installed. (i) Fire mains, fire pumps and hydrants including hoses, nozzles and international shore connections. (ii) Fixed fire detection and fire alarm systems (iii) Fixed fire-extinguishing systems and other fire extinguishing appliances (iv) Automatic sprinkler, fire detection and fire alarm systems (v) Ventilation systems including fire and smoke dampers, fans and their controls
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cont .)
DG Shipping - Circular
(vi) Emergency shut down off fuel supply (vii) Fire doors including their controls (viii) General emergency alarm systems (ix) Emergency Escape Breathing Devices (EEBD) (x) Portable fire extinguishers including spare charges (xi) Fire-man's outfit
Extinguisher recharging
FIRE TETRAHEDRON
Moving into a slightly more advanced theory of fires, there is a fourth ingredient necessary for fire, and the "fire tetrahedron" more accurately demonstrates the combustion process. A tetrahedron is a solid figure with four triangular faces. It contains the four things required for combustion; 1. Fuel (to vaporize and burn), 2.Oxygen (to combine with the fuel vapor), 3. Heat (to raise the vapor to its ignition point), 4.The Chain reaction (the chemical reaction among the fuel, oxygen and heat).
When combustion processes was first studied, it was believed that thermal conduction was the means by which the hot gases in a flame started the chain reaction in the un burnt combustible gases. It is now known that during the combustion of many hydrocarbons, high concentrations of short-lived chemically active species such as hydroxyl radicals (OH) and positive ions - CH3, H;O, CHO, C5H3 have been identified and hydrogen atoms are present. The diffusion of these radicals into the un burnt gases is believed to transmit reactivity ahead of the flame by chain reactions. The presence of such species is also responsible for the relatively high electrical conductivity of most hydrocarbon flames.
Chain reaction
Removal of Heat
A reduction in temperature is achieved by the use of a suitable cooling medium - normally water - at a sufficient rate. The rate at which heat is removed by the cooling medium must be greater than that produced by the fire. Cooling of boundary bulkheads will reduce the possibility of igniting material outside the affected compartment. For a given quantity of water, about six times more heat will be removed, if the water droplet size is small enough ( as fine spray ) for it to be vapourised into steam. ( cont .)
Removal of Heat
To achieve this level of effectiveness the water has to be applied as a fine spray. Coincidentally, a degree of smothering can also be achieved from the steam generated. Heat can also be absorbed by the decomposition of dry powders The source of power should be cut off in electrical installations and galley fires.
Removal of Oxygen
Except in those substances that contain their own oxygen, the removal of sufficient oxygen will extinguish a fire. Small fires can be smothered with sand from a fire bucket, and a rug or blanket can be used to smother flames from a persons clothes. It is imperative to ensure the door is properly closed, when leaving a fire to burn in a compartment or room. ( cont)
Removal of Oxygen
Fires in cargo holds can be starved of oxygen by closing hatches and blanking-off ventilators. In all spaces affected by fire, ventilating fans should be shut down and doors and other openings closed. In galley fat fires, a wet towel or purpose-made blanket (fire blanket ) can be applied after disconnecting the power source. In fire extinguishing operations, oxygen is excluded by smothering the fire with a layer of foam. Oxygen is also cut off during the operation of portable and semi-portable carbon dioxide extinguishers and Oxygen is cut off to some extent, during the operation of dry powder extinguishers. ( cont.)
Removal of Oxygen
However, in the instances of carbon dioxide and dry powder, the removal of oxygen is temporary and unless the fuel is cooled, re-ignition may occur.
In total flooding fixed fire extinguishing systems for ships holds, pump rooms and machinery spaces, carbon dioxide gas displaces the air to such an extent that there is insufficient air for combustion. Although it is a fire prevention measure and not a fire extinguishing technique, inerting the tank atmosphere plays an important role in oil and chemical tanker operations.
Removal of Fuel
The removal of fuel is not always possible. However, in the case of liquid fuel fires caused by leaking pipes or fittings, the fuel supply should be closed. It may also be possible to drain fuel from a burning tank. It is particularly important to shut off the supply in a gas fire. However, gas could also be left burning in a controlled manner to exhaust itself. All the fuel bunker tanks, service, settling tanks, Luboil storage tanks should have Quick closing valves
CLASSIFICATION OF FIRES Class A Fires Fires of common combustible solids such as wood, paper and plastic are best put out by water, a cooling agent. Foam and certain dry chemicals, which act mainly as smothering or chain-breaking agents, may also be used.
Class B Fires Fires caused by flammable liquids such as oil, grease, gas and other substances give off large amounts of flammable vapors and require smothering agents to do the job. Dry chemical, foam and carbon dioxide (CO2) may be used.
Class B fires
If the fire is being supplied with fuel by an open valve or broken fuel line, you must first shut down the source of the fuel. This action alone may stop the fire or at least make it easier to put out. In a gas fire, it is important to shut down the source of the fuel. Attempting to put out the fire without shutting down the sources, creates an explosive hazard that is more dangerous than the fire itself. If may be necessary to put out a gas fire before shutting down the fuel supply in order to save a life or reach the supply valve, but these should be the only exceptions.
Water fog and foam may be used to smother fires involving both solid fuels and flammable liquids or gases. These agents also have some cooling effect on the fire. In enclosed spaces, CO2 may also be used . Caution: CO2 robs the air off oxygen and can suffocate a person using CO2 to put out the fire in enclosed spaces.
Class C Fires
For fires involving energized electrical equipment, conductors or appliances, non-conducting extinguishing agents must be used such as CO2, Halon and dry chemical. Note that dry chemical may ruin electronic equipment. Always attempt to remove the source of electricity to remove the chance of shock and the source of the ignition.
Combination Class A and C Fires Since energized electrical equipment is involved in these fires, non-conducting agents must be used. CO2, Halon, and dry chemicals are best. CO2 reduces the oxygen supply, while the others break the chain reaction. REMEMBER: Always try to de-energize the circuit. Combination Class B and C Fires Again, a non-conducting agent is required. Fires involving flammable liquids or gases and electrical equipment may be extinguished with Halon or dry chemical acting as a chain reaction breaker. In enclosed spaces, they may be extinguished with CO2.
Combination with Class D Fires These fires may involve combustible metals such as potassium, sodium, and their alloys, and magnesium, zinc, zirconium, titanium and aluminium. They burn on the metal surface at very high temperature, often with a brilliant flame.
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Combination with Class D Fires Water should not be used on Class D fires. It may add to the intensity and cause the molten metal to splatter. This, in turn, can extend the fire and inflict serious burns on those who are near by area. Combustible metal fires can be smothered and controlled with special agents known as dry powders.
EXTINGUISHING METHOD(COOLING)
EXTINGUISHING METHOD(SMOTHERING)
The halons are most effective in enclosed spaces such as computer centres, storage rooms, tanker engine or pump rooms, generator enclosures and similar locations
EFFICIENCY OF HALON
5% of HALON volume is sufficient to extinguish fire. Release time is 10 seconds.
USE OF HALON
All Halons are considered to be toxic to some degree when they come in contact with hot surfaces and they break down, yielding toxic substances. All personnel should therefore evacuate the area where Halons are to be used, although it is possible to start the discharge of Halons before the evacuation is complete ,as the normal concentrations encountered in extinguishing fires are acceptable for brief periods. After the fire has been extinguished the area should be thoroughly ventilated. If ,it is necessary to enter the area before ventilating, suitable breathing apparatus should be used.
REPLACEMENT OF HALONS
Due to their environmental hazards these systems are gradually replaced with CO2 system. As for CO2 systems the working principle is based on suffocation. Halon is a liquefied gas, Freon 1301. A , whose concentration of less than 5% is adequate as fire extinguisher, enabling personnel to enter the room without incurring health risks.
PROHIBITION OF HALON
From 1994-10-01, new installations of fire extinguishing systems using Halon gas were prohibited (SOLAS 1992 amendments, II-2/5.2). Now this regulation has been made more precise with respect to the materials which are not allowed to be used. Halon 1211, 1301, and 2402 and perfluorocarbons are prohibited.