TKI XXX: Introduction to

Materials Science & Engineering

Course Objective...
Introduce fundamental concepts in MSE

You will learn about:

material structure
how structure dictates properties
how processing can change structure
This course will help you to:
use materials properly
realize new design opportunities
with materials

Chapter 1-a
 LECTURES
Lecturer: Dr. A.P. Bayuseno and Dr. Sri Nugr
Time: Monday 7-11 Am
Location: Campus Tembalang
Activities:
Present new material
Announce reading and homework
Take quizzes and midterms*

*Make-ups given only for emergencies.

*Discuss potential conflicts beforehand.

Chapter 1-b
 RECITATIONS
Instructor:
Times and Places:
___. X:XXam _____ XXX
___. X:XXpm _____ XXX
___. X:XXpm _____ XXX
___. X:XXam _____ XXX
___. X:XXpm _____ XXX
Purpose:
Discuss homework, quizzes, exams
Hand back graded quizzes, exams
Discuss concepts from lecture
Recitations start next week.
Try to attend your registered recitation.
If necessary, attend
an alternate recitation.
Chapter 1-c
 TEACHING ASSISTANTS

Name Office Tel. E-mail

_____ _____ XXX X-XXXX _____
_____ _____ XXX X-XXXX _____
_____ _____ XXX X-XXXX _____
_____ _____ XXX X-XXXX _____
_____ _____ XXX X-XXXX _____

Teaching Assistants will

participate in recitation sessions,
have office hours to help you with course material
and problem sets.

Chapter 1-d
 OFFICE HOURS
X:XX-X:XX each weekday**
____. _____ XXX _____
____. _____ XXX _____
____. _____ XXX _____
____. _____ XXX _____
____. _____ XXX _____
**Contact professors for special arrangements
Activities:
Discuss homework, quizzes, exams
Discuss lectures, book
Pick up missed handouts
Chapter 1-e
 COURSE MATERIAL
Required text:
Materials Science and Engineering: An Introduction
W.D. Callister, Jr., 7th edition, John Wiley and
Sons, Inc. (2003). Both book and
accompanying CD-ROM are needed.
Optional Material:
_____
________.
_____
________.
_____
________.

Chapter 1-f
 GRADING
Weekly in-lecture quizzes XX%
Held on _____ at the beginning of class
Based on core homework problems
Your lowest quiz grade will be dropped

Midterm #1 XX%
Tentatively scheduled for:
Material covered:

Midterm #2 XX%
Tentatively scheduled for:
Material covered:

Final XX%
Tentatively scheduled for:
Material covered:

Chapter 1-g
 THE WEEKLY CYCLE
MON TUE WED THU FRI
Start of
assign-hmk1
course
recit-hmk1 recit-hmk1 recit-hmk1 recit-hmk1 quiz-hmk1
assign-hmk2

recit-hmk2 recit-hmk2 recit-hmk2 recit-hmk2 quiz-hmk2

assign-hmk3

KEEP TO THE READING /HOMEWORK/QUIZ CYCLE

**there are no recitations during the first week.

Chapter 1-h
 READING SCHEDULE
Week Topic Chapter
1 General Intro; Atomic Bonding 1,2
2 Crystalline Structure; Imperfections 3*,4
3 Diffusion; Mechanical Properties 5,6*
4 Strengthening Mechanisms; Failure 7*,8*
5 Phase Diagrams 9*
6 Kinetics & Phase Transformations 10*
Processing & Applications of Metals 11
7 Struc., Prop., Proc., Applic. of Ceramics 12,13*
8 Struc., Prop. of Polymers; Composites 15,16
9 Corrosion; Elec. & Thermal Prop. 17*,18*,19*
10 Magnetic & Optical Prop. 20,21
Econ. & Envir. Issues; Materials Selection 22*
Lectures: will highlight important portions of each
chapter.
*
One or more sections of this chapter are on the CD-ROM.
Chapter 1-i
 CHAPTER 1: MATERIALS
SCIENCE & ENGINEERING
Materials are...
engineered structures...not blackboxes!
Structure...has many dimensions...

Structural feature Dimension (m)

atomic bonding < 10-10
missing/extra atoms 10-10
crystals (ordered atoms) 10-8 -10-1
second phase particles 10-8 -10-4
crystal texturing > 10-6
Chapter 1-1
Structure, Processing, & Properties
Properties depend on structure
ex: hardness vs structure of steel
(d)

600
Hardness (BHN)

30m
500 (c)
Data obtained from Figs. 10.21(a)
400 (b) and 10.23 with 4wt%C composition,
(a) and from Fig. 11.13 and associated
4m discussion, Callister 6e.
300 Micrographs adapted from (a) Fig.
10.10; (b) Fig. 9.27;(c) Fig. 10.24;
30m
and (d) Fig. 10.12, Callister 6e.
200 30m

100
0.01 0.1 1 10 100 1000
Cooling Rate (C/s)
Processing can change structure
ex: structure vs cooling rate of steel
Chapter 1-2
 The Materials Selection Process
1. Pick Application Determine required Properties
Properties: mechanical, electrical, thermal,
magnetic, optical, deteriorative.

2. Properties Identify candidate Material(s)

Material: structure, composition.

3. Material Identify required Processing

Processing: changes structure and overall shape
ex: casting, sintering, vapor deposition, doping
forming, joining, annealing.

Chapter 1-3
 ELECTRICAL
Electrical Resistivity of Copper:
6 Adapted from Fig. 18.8, Callister 6e.
(Fig. 18.8 adapted from: J.O. Linde,
5 Ann Physik 5, 219 (1932); and
C.A. Wert and R.M. Thomson,
R e s is tiv ity ,
(1 0 -8 O h m -m )

Physics of Solids, 2nd edition,

4 McGraw-Hill Company, New York,
1970.)

3
2
1
0
-200 -100 0 T (C)
Adding impurity atoms to Cu increases resistivity.
Deforming Cu increases resistivity.
Chapter 1-4
 THERMAL
Space Shuttle Tiles: Thermal Conductivity
--Silica fiber insulation of Copper:
offers low heat conduction. --It decreases when
Fig. 19.0, Callister 6e. you add zinc!
(Courtesy of Lockheed
Missiles and Space
Company, Inc.)
400

T h e rm a l C o n d u c tiv ity
300

(W /m -K )
200

100
0
0 10 20 30 40
Composition (wt%Zinc)
Adapted from Adapted from Fig. 19.4, Callister 6e.
Fig. 19.4W, Callister (Fig. 19.4 is adapted from Metals
6e. (Courtesy of Handbook: Properties and Selection:
Lockheed Aerospace Nonferrous alloys and Pure Metals, Vol. 2,
Ceramics Systems, 9th ed., H. Baker, (Managing Editor),
Sunnyvale, CA) American Society for Metals, 1979, p.
(Note: "W" denotes 315.)
100m fig. is on CD-ROM.) Chapter 1-5
 MAGNETIC
Magnetic Storage: Magnetic Permeability
--Recording medium vs. Composition:
is magnetized by --Adding 3 atomic % Si
recording head. makes Fe a better
recording medium!

M agnetization
Fe+3%Si

Fe

Magnetic Field
Adapted from C.R. Barrett, W.D. Nix, and
Fig. 20.18, Callister 6e. A.S. Tetelman, The Principles of
(Fig. 20.18 is from J.U. Lemke, MRS Engineering Materials, Fig. 1-7(a), p. 9,
Bulletin, 1973. Electronically reproduced
Vol. XV, No. 3, p. 31, 1990.) by permission of Pearson Education, Inc.,
Upper Saddle River, New Jersey.

Chapter 1-6
 OPTICAL
Transmittance:
--Aluminum oxide may be transparent, translucent, or
opaque depending on the material structure.

polycrystal: polycrystal:
single crystal low porosity high porosity

Adapted from Fig. 1.2,

Callister 6e.
(Specimen preparation,
P.A. Lessing; photo by J.
Telford.)

Chapter 1-7
 DETERIORATIVE
Stress & Saltwater... Heat treatment: slows
--causes cracks! crack speed in salt water!

c r a c k s p e e d (m /s )
10-8 as-is
held at
160C for 1hr
before testing
10-10 Alloy 7178 tested in
saturated aqueous NaCl
solution at 23C

increasing load
Adapted from Fig. 11.20(b), R.W. Hertzberg, "Deformation
and Fracture Mechanics of Engineering Materials" (4th ed.),
Adapted from Fig. 17.0, Callister 6e. p. 505, John Wiley and Sons, 1996. (Original source:
(Fig. 17.0 is from Marine Corrosion, Markus O. Speidel, Brown Boveri Co.)
Causes, and Prevention, John Wiley and
4m
Sons, Inc., 1975.)
--material:
7150-T651 Al
"alloy"
(Zn,Cu,Mg,Zr)
Adapted from Fig. 11.24,
Callister 6e. (Fig. 11.24 provided courtesy of G.H.
Narayanan and A.G. Miller, Boeing Commercial
Airplane Company.) Chapter 1-8
 SUMMARY
Course Goals:

Use the right material for the job.

Understand the relation between properties,

structure, and processing.

Recognize new design opportunities offered

by materials selection.

Chapter 1-9
 ANNOUNCEMENTS
Reading:

Core Problems:

Self-help Problems:

Chapter 1-0